CN118253837A - A processing technology and device for adjustable high-strength bolts - Google Patents
A processing technology and device for adjustable high-strength bolts Download PDFInfo
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- CN118253837A CN118253837A CN202410474119.6A CN202410474119A CN118253837A CN 118253837 A CN118253837 A CN 118253837A CN 202410474119 A CN202410474119 A CN 202410474119A CN 118253837 A CN118253837 A CN 118253837A
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- 238000005516 engineering process Methods 0.000 title abstract description 9
- 238000010079 rubber tapping Methods 0.000 claims abstract description 77
- 238000000034 method Methods 0.000 claims abstract description 14
- 230000008569 process Effects 0.000 claims abstract description 11
- 238000002347 injection Methods 0.000 claims abstract description 4
- 239000007924 injection Substances 0.000 claims abstract description 4
- 239000003921 oil Substances 0.000 claims description 21
- 230000007246 mechanism Effects 0.000 claims description 13
- 238000005192 partition Methods 0.000 claims description 13
- 239000007921 spray Substances 0.000 claims description 7
- 238000005507 spraying Methods 0.000 claims description 7
- 238000001125 extrusion Methods 0.000 claims description 5
- 239000010687 lubricating oil Substances 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 238000010586 diagram Methods 0.000 description 7
- 239000000243 solution Substances 0.000 description 7
- 238000007599 discharging Methods 0.000 description 2
- 230000002708 enhancing effect Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23G—THREAD CUTTING; WORKING OF SCREWS, BOLT HEADS, OR NUTS, IN CONJUNCTION THEREWITH
- B23G1/00—Thread cutting; Automatic machines specially designed therefor
- B23G1/44—Equipment or accessories specially designed for machines or devices for thread cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23G—THREAD CUTTING; WORKING OF SCREWS, BOLT HEADS, OR NUTS, IN CONJUNCTION THEREWITH
- B23G11/00—Feeding or discharging mechanisms combined with, or arranged in, or specially adapted for use in connection with, thread-cutting machines
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
Description
技术领域Technical Field
本发明涉及螺栓加工技术领域，具体为一种可调式高强度螺栓的加工工艺及其装置。The invention relates to the technical field of bolt processing, in particular to a processing technology and a device for an adjustable high-strength bolt.
背景技术Background technique
螺栓，机械零件，配用螺母的圆柱形带螺纹的紧固件，由头部和螺杆（带有外螺纹的圆柱体）两部分组成的一类紧固件，需与螺母配合，用于紧固连接两个带有通孔的零件，攻丝，指的是用一定的扭矩将丝锥旋入要钻的底孔中加工出内螺纹。Bolts, mechanical parts, cylindrical threaded fasteners equipped with nuts, a type of fastener consisting of a head and a screw (a cylinder with external threads), which must be matched with a nut and used to fasten two parts with through holes. Tapping refers to using a certain torque to screw the tap into the bottom hole to be drilled to produce internal threads.
申请号为CN202322072624.1的专利申请公开了一种螺栓加工攻丝装置，具体涉及螺栓攻丝技术领域，包括装置外壳，所述装置外壳内腔顶壁固定连接有喷洒盒，所述装置外壳内腔左壁固定连接有固定机构，所述装置外壳内腔底壁滑动连接有攻丝机构，所述装置外壳内腔底壁固定连接有水泵，所述装置外壳内腔底壁固定连接有油泵，液压缸推动电机一向前移动，电机一和液压缸相互配合的作用使攻丝筒对螺栓一进行攻丝，喷洒盒会喷射润滑油和水，液压缸作用时会带动联动机构一起运动，两组组合齿轮对转动角度进行限制使固定盘固定，本装置充分利用了液压缸工作时产生的动能，可自动对螺栓攻丝，提升了装置的工作效率。The patent application with application number CN202322072624.1 discloses a bolt processing tapping device, which specifically relates to the field of bolt tapping technology, including a device shell, a spray box fixedly connected to the top wall of the inner cavity of the device shell, a fixing mechanism fixedly connected to the left wall of the inner cavity of the device shell, a tapping mechanism slidably connected to the bottom wall of the inner cavity of the device shell, a water pump fixedly connected to the bottom wall of the inner cavity of the device shell, an oil pump fixedly connected to the bottom wall of the inner cavity of the device shell, a hydraulic cylinder pushes motor one to move forward, and the cooperation between motor one and the hydraulic cylinder enables the tapping barrel to tap bolt one, the spray box sprays lubricating oil and water, and the hydraulic cylinder drives the linkage mechanism to move together when it acts, and two sets of combined gears limit the rotation angle to fix the fixed plate. The device makes full use of the kinetic energy generated by the hydraulic cylinder when it is working, can automatically tap the bolts, and improves the working efficiency of the device.
上述设备在使用的时候，让设备可以自动对螺栓进行攻丝，但是在对螺栓攻丝完成后，在对下一个螺栓进行攻丝时，需要重新进行拆卸和安装，这样的生产流程过于麻烦，自动化程度低，使得设备生产螺栓的效率下降。When the above equipment is in use, the equipment can automatically tap the bolts. However, after the tapping of the bolt is completed, it needs to be disassembled and reinstalled when tapping the next bolt. Such a production process is too cumbersome and has a low degree of automation, which reduces the efficiency of the equipment in producing bolts.
发明内容Summary of the invention
本发明的目的在于提供一种可调式高强度螺栓的加工工艺及其装置，以解决上述背景技术中提出的问题。The object of the present invention is to provide a processing technology and device for an adjustable high-strength bolt to solve the problems raised in the above background technology.
为了解决上述技术问题，本发明提供如下技术方案：一种可调式高强度螺栓的加工装置，包括基座一，所述基座一的前侧固定连接有收纳盒，所述基座一的顶部固定连接有支架一，所述基座一的顶部固定连接有支架二，所述基座一的顶部固定连接有电机，所述电机的输出端固定连接有圆板，所述基座一的顶部固定连接有油箱，所述油箱的顶部固定连接有喷油设备，还包括：In order to solve the above technical problems, the present invention provides the following technical solutions: an adjustable high-strength bolt processing device, comprising a base 1, a storage box is fixedly connected to the front side of the base 1, a bracket 1 is fixedly connected to the top of the base 1, a bracket 2 is fixedly connected to the top of the base 1, a motor is fixedly connected to the top of the base 1, a circular plate is fixedly connected to the output end of the motor, an oil tank is fixedly connected to the top of the base 1, and an oil injection device is fixedly connected to the top of the oil tank, and further comprising:
加工机构，所述加工机构包括固定连接在基座一顶部的滑轨，所述滑轨的外壁活动连接有滑块一，所述滑块一的底部固定连接有圆柱一，所述滑块一的外壁固定连接有攻丝板，所述滑轨的外壁与攻丝板活动连接，所述攻丝板靠近圆板的一侧通过轴承转动连接有连接杆，所述连接杆远离攻丝板的一端通过轴承与圆板转动连接，所述滑轨的外壁开设有滑槽一，所述滑槽一的内壁活动连接有斜坡板，所述滑轨的外壁固定连接有连接板一，所述连接板一的外壁固定连接有弹性组件一，所述弹性组件一远离连接板一的一端与斜坡板固定连接，所述支架二的顶部固定连接有入料组件，通过设置加工机构，让该设备通过攻丝板对螺栓的压力，带动螺栓滚动，在螺栓滚动的同时通过攻丝对螺栓进行攻丝，在完成攻丝后随着攻丝板的继续移动，螺栓会从设备的前端脱落，自动落入到收纳箱中，无需人工的拆卸，提高设备的自动化程度，增强设备的生产效率。The processing mechanism comprises a slide rail fixedly connected to the top of a base, the outer wall of the slide rail is movably connected with a slider, the bottom of the slider is fixedly connected with a cylinder, the outer wall of the slider is fixedly connected with a tapping plate, the outer wall of the slide rail is movably connected to the tapping plate, the side of the tapping plate close to the circular plate is rotatably connected with a connecting rod through a bearing, the end of the connecting rod away from the tapping plate is rotatably connected with the circular plate through a bearing, the outer wall of the slide rail is provided with a slide groove, the inner wall of the slide groove is movably connected with a ramp plate, the outer wall of the slide rail is fixedly connected with a connecting rod, and the connecting rod is rotatably connected with the circular plate through a bearing. A connecting plate one, the outer wall of which is fixedly connected with an elastic component one, the end of the elastic component one away from the connecting plate one is fixedly connected to the ramp plate, and the top of the bracket two is fixedly connected with a feeding component. By setting a processing mechanism, the equipment drives the bolts to roll through the pressure of the tapping plate on the bolts, and taps the bolts while the bolts roll. After the tapping is completed, as the tapping plate continues to move, the bolts will fall off from the front end of the equipment and automatically fall into the storage box, without the need for manual disassembly, thereby improving the degree of automation of the equipment and enhancing the production efficiency of the equipment.
根据上述技术方案，入料组件包括基座二，所述基座二的底部与支架二固定连接，所述基座二的外壁固定连接有连接板二，所述支架一远离基座一的一端与连接板二固定连接，所述连接板二的内壁固定连接有弹性组件二，所述弹性组件二远离基座二的一端固定连接有挤压板，所述基座二远离连接板二的一侧固定连接有入料轨道，所述连接板一的顶部与入料轨道固定连接。According to the above technical solution, the feeding component includes a base 2, the bottom of the base 2 is fixedly connected to the bracket 2, the outer wall of the base 2 is fixedly connected to a connecting plate 2, the end of the bracket 1 away from the base 1 is fixedly connected to the connecting plate 2, the inner wall of the connecting plate 2 is fixedly connected to an elastic component 2, the end of the elastic component 2 away from the base 2 is fixedly connected to an extrusion plate, the side of the base 2 away from the connecting plate 2 is fixedly connected to a feeding track, and the top of the connecting plate 1 is fixedly connected to the feeding track.
根据上述技术方案，所述基座二的顶部开设有滑槽二，所述滑槽二的内壁活动连接有辅助组件，所述基座二的顶部开设有滑槽三，所述基座二的内侧固定连接有出料轨道，所述出料轨道远离基座二的一端固定连接有出料口，所述出料轨道的内壁活动连接有推动组件，通过设置入料组件，在该设备完成对前一个的螺栓的攻丝处理后，随着攻丝板的复位，加一个的待处理的螺栓会自动推到攻丝板和入料组件之间，方便该设备对下一个螺栓进行加工，避免人工对螺栓的置换，提高设备的自动化程度，增强设备的生产效率。According to the above technical scheme, a slide groove 2 is provided on the top of the base 2, and an auxiliary component is movably connected to the inner wall of the slide groove 2, and a slide groove 3 is provided on the top of the base 2. The inner side of the base 2 is fixedly connected with a discharge track, and the end of the discharge track away from the base 2 is fixedly connected with a discharge port, and the inner wall of the discharge track is movably connected with a pushing component. By setting a feeding component, after the equipment completes the tapping process of the previous bolt, as the tapping plate is reset, the next bolt to be processed will be automatically pushed between the tapping plate and the feeding component, which is convenient for the equipment to process the next bolt, avoids manual replacement of bolts, improves the degree of automation of the equipment, and enhances the production efficiency of the equipment.
根据上述技术方案，所述辅助组件包括分隔板，所述分隔板的外壁与滑槽二活动连接，所述分隔板的外壁固定连接有滑动柱一，所述滑动柱一的外壁与滑槽二活动连接，所述滑动柱一的顶部固定连接有滑块二，所述滑块二的外壁活动连接有滑槽板一，所述滑槽板一的底部通过轴承与基座二转动连接。According to the above technical solution, the auxiliary component includes a partition plate, the outer wall of the partition plate is movably connected to the slide groove 2, the outer wall of the partition plate is fixedly connected to a sliding column 1, the outer wall of the sliding column 1 is movably connected to the slide groove 2, the top of the sliding column 1 is fixedly connected to a slider 2, the outer wall of the slider 2 is movably connected to a slide groove plate 1, and the bottom of the slide groove plate 1 is rotatably connected to the base 2 through a bearing.
根据上述技术方案，所述滑槽板一的外壁固定连接有滑槽板二，所述滑槽板二的内壁活动连接有滑块三，所述滑槽三的内壁与滑块三活动连接，所述基座二的顶部固定连接有弹性组件三，所述滑块三的外壁与弹性组件三固定连接，所述滑槽板一远离滑槽板二的一侧固定连接有受力杆，通过设置辅助组件，确保设备每次落入到出料轨道到只有一个螺栓，避免多个螺栓落入到出料轨道中，对推动板的移动造成影响，防止螺栓卡在轨道中对后续的生产产生影响，提高设备运行的稳定习性。According to the above technical scheme, the outer wall of the slide plate one is fixedly connected to the slide plate two, the inner wall of the slide plate two is movably connected to the slider three, the inner wall of the slide three is movably connected to the slider three, the top of the base two is fixedly connected to the elastic component three, the outer wall of the slider three is fixedly connected to the elastic component three, and the side of the slide plate one away from the slide plate two is fixedly connected to the force rod. By setting up auxiliary components, it is ensured that only one bolt is hit when the equipment falls into the discharging track each time, and multiple bolts are prevented from falling into the discharging track, which affects the movement of the push plate, prevents the bolts from being stuck in the track and affecting the subsequent production, and improves the stability of the equipment operation.
根据上述技术方案，所述推动组件包括推动板，所述推动板的外壁与出料轨道固定连接，所述推动板的顶部固定连接有滑动柱二，所述推动板的底部固定连接有滑动柱三，所述滑动柱三的外壁与出料轨道活动连接。According to the above technical solution, the pushing assembly includes a pushing plate, the outer wall of the pushing plate is fixedly connected to the discharge track, the top of the pushing plate is fixedly connected to a sliding column 2, the bottom of the pushing plate is fixedly connected to a sliding column 3, and the outer wall of the sliding column 3 is movably connected to the discharge track.
根据上述技术方案，所述滑动柱三的底部固定连接有连接板三，所述连接板三的底部通过轴承转动连接有圆柱二，所述基座二的底部固定连接有连接板四，所述连接板四的内壁固定连接有弹性组件四，所述弹性组件四远离连接板四的一端与连接板三固定连接，通过设置推动组件，在攻丝板向下移动的时候，推动板会自动向后移动，让下一个螺栓进入到出料轨道中，在攻丝板完成攻丝并在复位的过程中，推动板就会推出，将螺栓推至指定位置，并且推出板并不会后退，确保螺栓与攻丝板的贴合，防止螺栓卡在轨道中对后续的生产产生影响，提高设备运行的稳定习性。According to the above technical scheme, the bottom of the sliding column three is fixedly connected with a connecting plate three, the bottom of the connecting plate three is rotatably connected with a cylinder two through a bearing, the bottom of the base two is fixedly connected with a connecting plate four, the inner wall of the connecting plate four is fixedly connected with an elastic component four, and the end of the elastic component four away from the connecting plate four is fixedly connected to the connecting plate three. By setting a pushing component, when the tapping plate moves downward, the pushing plate will automatically move backward to allow the next bolt to enter the discharge track. When the tapping plate completes tapping and is in the process of resetting, the pushing plate will be pushed out to push the bolt to the specified position, and the pushing plate will not retreat, ensuring the fit between the bolt and the tapping plate, preventing the bolt from being stuck in the track and affecting subsequent production, and improving the stability of the equipment operation.
一种可调式高强度螺栓的加工工艺，包括以下步骤：A processing technology for an adjustable high-strength bolt comprises the following steps:
S1、在需要对螺栓进行开设螺纹的时候，将经过冲压成型的，没有螺纹的螺柱从设备的入料轨道中放入；S1. When it is necessary to thread the bolt, put the stamped stud without thread into the feeding track of the equipment;
S2、完成螺柱的放入后启动电机和喷油设备，通过启动电机带动攻丝板的往返运动，而喷油设备将油箱中的润滑油喷涂到攻丝板上；S2. After the studs are placed, the motor and the oil spraying device are started, the motor is started to drive the tapping plate to move back and forth, and the oil spraying device sprays the lubricating oil in the oil tank onto the tapping plate;
S3、随着推动组件将螺柱推动到攻丝板上时，攻丝板会向下运动，继而带动这螺柱发生旋转滚动，随着螺柱的旋转滚动，螺柱的表面会在攻丝板的压力下被开设处螺纹；S3. As the pushing assembly pushes the stud onto the tapping plate, the tapping plate moves downward, which in turn drives the stud to rotate and roll. As the stud rotates and rolls, threads are formed on the surface of the stud under the pressure of the tapping plate.
S4、被开设出螺纹的螺栓在攻丝板运行到最底端时，将螺柱自动弹出落入到收纳箱中，让后攻丝板会重新返回原点，此时下一个没有被处理的螺栓会再次抵在攻丝板上。S4. When the tapping plate reaches the bottom of the threaded bolt, the stud will automatically pop out and fall into the storage box, and then the tapping plate will return to the original point. At this time, the next unprocessed bolt will be against the tapping plate again.
与现有技术相比，本发明所达到的有益效果是：Compared with the prior art, the beneficial effects achieved by the present invention are:
1、本发明通过设置入料组件，在该设备完成对前一个的螺栓的攻丝处理后，随着攻丝板的复位，加一个的待处理的螺栓会自动推到攻丝板和入料组件之间，方便该设备对下一个螺栓进行加工，避免人工对螺栓的置换，提高设备的自动化程度，增强设备的生产效率。1. The present invention provides a feeding assembly. After the equipment completes the tapping process of the previous bolt, as the tapping plate is reset, the next bolt to be processed will be automatically pushed between the tapping plate and the feeding assembly, which is convenient for the equipment to process the next bolt, avoids manual replacement of the bolt, improves the automation degree of the equipment, and enhances the production efficiency of the equipment.
2、本发明通过设置加工机构，让该设备通过攻丝板对螺栓的压力，带动螺栓滚动，在螺栓滚动的同时通过攻丝对螺栓进行攻丝，在完成攻丝后随着攻丝板的继续移动，螺栓会从设备的前端脱落，自动落入到收纳箱中，无需人工的拆卸，提高设备的自动化程度，增强设备的生产效率。2. The present invention sets a processing mechanism so that the device drives the bolt to roll through the pressure of the tapping plate on the bolt, and taps the bolt while the bolt rolls. After the tapping is completed, as the tapping plate continues to move, the bolt will fall off from the front end of the device and automatically fall into the storage box. No manual disassembly is required, thereby improving the degree of automation of the equipment and enhancing the production efficiency of the equipment.
3、本发明通过设置推动组件，在攻丝板向下移动的时候，推动板会自动向后移动，让下一个螺栓进入到出料轨道中，在攻丝板完成攻丝并在复位的过程中，推动板就会推出，将螺栓推至指定位置，并且推出板并不会后退，确保螺栓与攻丝板的贴合，防止螺栓卡在轨道中对后续的生产产生影响，提高设备运行的稳定习性。3. The present invention sets a pushing component. When the tapping plate moves downward, the pushing plate will automatically move backward to allow the next bolt to enter the discharge track. When the tapping plate completes tapping and is in the process of resetting, the pushing plate will be pushed out to push the bolt to the specified position, and the pushing plate will not move backward, ensuring the fit between the bolt and the tapping plate, preventing the bolt from getting stuck in the track and affecting subsequent production, and improving the stability of the equipment operation.
4、本发明通过设置辅助组件，确保设备每次落入到出料轨道到只有一个螺栓，避免多个螺栓落入到出料轨道中，对推动板的移动造成影响，防止螺栓卡在轨道中对后续的生产产生影响，提高设备运行的稳定习性。4. The present invention sets auxiliary components to ensure that only one bolt falls into the discharge track each time the equipment falls into the discharge track, thereby preventing multiple bolts from falling into the discharge track and affecting the movement of the push plate, preventing the bolts from getting stuck in the track and affecting subsequent production, and improving the stability of the equipment operation.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
附图用来提供对本发明的进一步理解，并且构成说明书的一部分，与本发明的实施例一起用于解释本发明，并不构成对本发明的限制。在附图中：The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
图1是本发明的整体结构示意图；Fig. 1 is a schematic diagram of the overall structure of the present invention;
图2是本发明的加工机构示意图；Fig. 2 is a schematic diagram of a processing mechanism of the present invention;
图3是本发明的加工机构部分零件后视图；FIG3 is a rear view of some parts of the processing mechanism of the present invention;
图4是本发明的加工机构部分零件示意图；FIG4 is a schematic diagram of some parts of the processing mechanism of the present invention;
图5是本发明的入料组件示意图；FIG5 is a schematic diagram of a feed assembly of the present invention;
图6是本发明的入料组件部分零件示意图；FIG6 is a schematic diagram of some parts of the feed assembly of the present invention;
图7是本发明的辅助组件示意图；Fig. 7 is a schematic diagram of an auxiliary component of the present invention;
图8是本发明的推动组件示意图；FIG8 is a schematic diagram of a push assembly of the present invention;
图中：1、基座一；101、收纳盒；102、支架一；103、支架二；104、电机；105、圆板；106、油箱；107、喷油设备；2、加工机构；201、滑轨；202、滑块一；203、攻丝板；204、连接杆；205、滑槽一；206、斜坡板；207、连接板一；208、弹性组件一；209、圆柱一；21、入料组件；211、基座二；212、连接板二；213、弹性组件二；214、挤压板；215、入料轨道；216、滑槽二；217、滑槽三；218、出料口；219、出料轨道；22、辅助组件；221、分隔板；222、滑动柱一；223、滑块二；224、滑槽板一；225、受力杆；226、滑槽板二；227、弹性组件三；228、滑块三；23、推动组件；231、推动板；232、滑动柱二；233、滑动柱三；234、连接板三；235、圆柱二；236、弹性组件四；237、连接板四。In the figure: 1. Base 1; 101. Storage box; 102. Bracket 1; 103. Bracket 2; 104. Motor; 105. Round plate; 106. Oil tank; 107. Oil injection equipment; 2. Processing mechanism; 201. Slide rail; 202. Slider 1; 203. Tapping plate; 204. Connecting rod; 205. Slide 1; 206. Slope plate; 207. Connecting plate 1; 208. Elastic component 1; 209. Cylinder 1; 21. Feeding component; 211. Base 2; 212. Connecting plate 2; 213. Elastic component 2; 214. Extrusion plate; 2 15. Feed track; 216. Slide 2; 217. Slide 3; 218. Discharge port; 219. Discharge track; 22. Auxiliary components; 221. Partition plate; 222. Sliding column 1; 223. Sliding block 2; 224. Sliding trough plate 1; 225. Force rod; 226. Sliding trough plate 2; 227. Elastic component 3; 228. Sliding block 3; 23. Pushing component; 231. Pushing plate; 232. Sliding column 2; 233. Sliding column 3; 234. Connecting plate 3; 235. Cylinder 2; 236. Elastic component 4; 237. Connecting plate 4.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
实施例一，请参阅图1-图4，本发明提供技术方案：一种可调式高强度螺栓的加工装置，包括基座一1，基座一1的前侧固定连接有收纳盒101，用于收纳完成攻丝的螺栓，基座一1的顶部固定连接有支架一102，基座一1的顶部固定连接有支架二103，基座一1的顶部固定连接有电机104，电机104的输出端固定连接有圆板105，基座一1的顶部固定连接有油箱106，油箱106的顶部固定连接有喷油设备107，用于对攻丝板203上的螺栓喷涂润滑油，保证设备运行的稳定，避免出现卡壳，还包括：Embodiment 1, please refer to Figures 1 to 4, the present invention provides a technical solution: an adjustable high-strength bolt processing device, including a base 1, a storage box 101 is fixedly connected to the front side of the base 1, used to store the tapped bolts, the top of the base 1 is fixedly connected to a bracket 102, the top of the base 1 is fixedly connected to a bracket 2 103, the top of the base 1 is fixedly connected to a motor 104, the output end of the motor 104 is fixedly connected to a circular plate 105, the top of the base 1 is fixedly connected to an oil tank 106, the top of the oil tank 106 is fixedly connected to an oil spraying device 107, used to spray lubricating oil on the bolts on the tapping plate 203 to ensure the stability of the equipment operation and avoid jamming, and also includes:
加工机构2，加工机构2包括固定连接在基座一1顶部的滑轨201，滑轨201的外壁活动连接有滑块一202，滑块一202的底部固定连接有圆柱一209，通过圆柱一209对斜坡板206的挤压带动斜坡板206移动，滑块一202的外壁固定连接有攻丝板203，滑轨201的外壁与攻丝板203活动连接，攻丝板203靠近圆板105的一侧通过轴承转动连接有连接杆204，随着圆板105的旋转通过连接杆204带动攻丝板203往返运动，连接杆204远离攻丝板203的一端通过轴承与圆板105转动连接，滑轨201的外壁开设有滑槽一205，滑槽一205的内壁活动连接有斜坡板206，滑轨201的外壁固定连接有连接板一207，连接板一207的外壁固定连接有弹性组件一208，弹性组件一208远离连接板一207的一端与斜坡板206固定连接，支架二103的顶部固定连接有入料组件21。The processing mechanism 2 includes a slide rail 201 fixedly connected to the top of the base 1, the outer wall of the slide rail 201 is movably connected to a slider 202, the bottom of the slider 202 is fixedly connected to a cylinder 209, and the ramp plate 206 is driven to move by the cylinder 209 squeezing the ramp plate 206, the outer wall of the slider 202 is fixedly connected to a tapping plate 203, the outer wall of the slide rail 201 is movably connected to the tapping plate 203, and the tapping plate 203 is rotatably connected to the side of the tapping plate 203 close to the circular plate 105 through a bearing. The connecting rod 204 drives the tapping plate 203 to move back and forth, and the end of the connecting rod 204 away from the tapping plate 203 is rotatably connected to the circular plate 105 through a bearing. A slide groove 205 is provided on the outer wall of the slide rail 201, and a ramp plate 206 is movably connected to the inner wall of the slide groove 205. The outer wall of the slide rail 201 is fixedly connected to a connecting plate 207, and the outer wall of the connecting plate 207 is fixedly connected to an elastic component 208. The end of the elastic component 208 away from the connecting plate 207 is fixedly connected to the ramp plate 206, and the top of the bracket 103 is fixedly connected to the feeding component 21.
本实施例的工作原理为：在需要对螺栓进行攻丝的时候，通过电机104带动圆板105旋转，旋转的圆板105通过连接杆204带动滑块一202和攻丝板203沿着滑轨201往返运动，在攻丝板203移动时，会带动螺栓一起滚动，通过攻丝板203对螺栓的压力对其进行攻丝处理。The working principle of this embodiment is as follows: when it is necessary to tap the bolts, the circular plate 105 is driven to rotate by the motor 104, and the rotating circular plate 105 drives the slider 202 and the tapping plate 203 to move back and forth along the slide rail 201 through the connecting rod 204. When the tapping plate 203 moves, it will drive the bolts to roll together, and the pressure of the tapping plate 203 on the bolts will be tapped.
实施例二，与实施例一的区别特征在于：请参阅图5-图6所示，入料组件21包括基座二211，基座二211的底部与支架二103固定连接，基座二211的外壁固定连接有连接板二212，支架一102远离基座一1的一端与连接板二212固定连接，连接板二212的内壁固定连接有弹性组件二213，弹性组件二213远离基座二211的一端固定连接有挤压板214，基座二211远离连接板二212的一侧固定连接有入料轨道215，连接板一207的顶部与入料轨道215固定连接，基座二211的顶部开设有滑槽二216，滑槽二216的内壁活动连接有辅助组件22，基座二211的顶部开设有滑槽三217，基座二211的内侧固定连接有出料轨道219，出料轨道219远离基座二211的一端固定连接有出料口218，通过出料口218凸出的部分防止螺栓向后移动，出料轨道219的内壁活动连接有推动组件23。Embodiment 2 is different from Embodiment 1 in that: as shown in FIG. 5-6, the feeding component 21 includes a second base 211, the bottom of the second base 211 is fixedly connected to the second bracket 103, the outer wall of the second base 211 is fixedly connected to the second connecting plate 212, the end of the bracket 102 away from the base 1 is fixedly connected to the second connecting plate 212, the inner wall of the second connecting plate 212 is fixedly connected to the second elastic component 213, the end of the second elastic component 213 away from the second base 211 is fixedly connected to the extrusion plate 214, and the side of the second base 211 away from the second connecting plate 212 is fixedly connected to the second elastic component 213. A feed track 215 is fixedly connected, the top of the connecting plate 1 207 is fixedly connected to the feed track 215, a slide groove 216 is provided on the top of the base 211, and the inner wall of the slide groove 216 is movably connected with the auxiliary component 22, a slide groove 3 217 is provided on the top of the base 211, and a discharge track 219 is fixedly connected to the inner side of the base 211, and a discharge port 218 is fixedly connected to the end of the discharge track 219 away from the base 211, and the protruding part of the discharge port 218 prevents the bolt from moving backward, and the inner wall of the discharge track 219 is movably connected with a pushing component 23.
本实施例的工作原理为：在需要对螺栓进行攻丝的时候，将螺栓从入料轨道215中放入，随着辅助组件22和推动组件23的运行，螺栓会一个个从出料口218排出，在出料口218的螺栓会在攻丝板203的压力下向下滚动，过程中通过挤压板214提高攻丝板203对螺栓的压力，提高生产的合格率。The working principle of this embodiment is: when the bolts need to be tapped, the bolts are placed in the feed track 215. With the operation of the auxiliary component 22 and the pushing component 23, the bolts will be discharged one by one from the discharge port 218. The bolts at the discharge port 218 will roll downward under the pressure of the tapping plate 203. During the process, the pressure of the tapping plate 203 on the bolts is increased by the extrusion plate 214, thereby improving the production qualification rate.
实施例二，与实施例一的区别特征在于：请参阅图7-图8所示，辅助组件22包括分隔板221，分隔板221的外壁与滑槽二216活动连接，分隔板221的外壁固定连接有滑动柱一222，滑动柱一222的外壁与滑槽二216活动连接，滑动柱一222的顶部固定连接有滑块二223，滑块二223的外壁活动连接有滑槽板一224，滑槽板一224的底部通过轴承与基座二211转动连接，滑槽板一224的外壁固定连接有滑槽板二226，滑槽板二226的内壁活动连接有滑块三228，滑槽三217的内壁与滑块三228活动连接，基座二211的顶部固定连接有弹性组件三227，滑块三228的外壁与弹性组件三227固定连接，滑槽板一224远离滑槽板二226的一侧固定连接有受力杆225。Embodiment 2 is different from Embodiment 1 in that: as shown in FIGS. 7-8 , the auxiliary component 22 includes a partition plate 221, the outer wall of the partition plate 221 is movably connected to the second slide groove 216, the outer wall of the partition plate 221 is fixedly connected to a sliding column 1 222, the outer wall of the sliding column 1 222 is movably connected to the second slide groove 216, the top of the sliding column 1 222 is fixedly connected to a sliding block 223, the outer wall of the sliding block 223 is movably connected to a slide groove plate 1 224, and the outer wall of the slide groove plate 1 224 is fixedly connected to the sliding block 223. The bottom is rotatably connected to the base 211 through a bearing, the outer wall of the slide plate 1 224 is fixedly connected to the slide plate 226, the inner wall of the slide plate 226 is movably connected to the slider 3 228, the inner wall of the slide 3 217 is movably connected to the slider 3 228, the top of the base 211 is fixedly connected to the elastic component 3 227, the outer wall of the slider 3 228 is fixedly connected to the elastic component 3 227, and the side of the slide plate 1 224 away from the slide plate 226 is fixedly connected to the force rod 225.
推动组件23包括推动板231，推动板231的外壁与出料轨道219固定连接，推动板231的顶部固定连接有滑动柱二232，推动板231的底部固定连接有滑动柱三233，滑动柱三233的外壁与出料轨道219活动连接，滑动柱三233的底部固定连接有连接板三234，连接板三234的底部通过轴承转动连接有圆柱二235，基座二211的底部固定连接有连接板四237，连接板四237的内壁固定连接有弹性组件四236，弹性组件四236远离连接板四237的一端与连接板三234固定连接。The pushing assembly 23 includes a pushing plate 231, an outer wall of the pushing plate 231 is fixedly connected to the discharge track 219, a sliding column 232 is fixedly connected to the top of the pushing plate 231, a sliding column 3 233 is fixedly connected to the bottom of the pushing plate 231, an outer wall of the sliding column 3 233 is movably connected to the discharge track 219, a connecting plate 3 234 is fixedly connected to the bottom of the sliding column 3 233, a cylinder 235 is rotatably connected to the bottom of the connecting plate 3 234 through a bearing, a connecting plate 4 237 is fixedly connected to the bottom of the base 211, an elastic assembly 4 236 is fixedly connected to the inner wall of the connecting plate 4 237, and an end of the elastic assembly 4 236 away from the connecting plate 4 237 is fixedly connected to the connecting plate 3 234.
本实施例的工作原理为：在攻丝板203向下移动时，圆柱会对斜坡板206推动并一起向下移动，此时斜坡板206会对圆柱二235造成挤压带动推动板231向后移动，将入料轨道215中的螺栓落入到出料轨道219上，在攻丝组件复位后，斜坡板206不再对圆柱二235造成挤压，推动板231在弹性组件四236作用下向前推动，将螺栓推动的出料口218，此时随着推动板231的移动，带动上方的滑动柱二232对受力杆225进行挤压，继而带动滑槽板一224发生旋转，这使得分隔板221发生回缩，让螺栓可以正常下料，当推动板231向后退时，分隔板221会再次凸出，将螺栓分隔开来只允许一个螺栓存在与分隔板221和推动板231之间。The working principle of this embodiment is as follows: when the tapping plate 203 moves downward, the cylinder will push the ramp plate 206 and move downward together. At this time, the ramp plate 206 will squeeze the second cylinder 235 and drive the push plate 231 to move backward, so that the bolts in the feed track 215 fall into the discharge track 219. After the tapping assembly is reset, the ramp plate 206 no longer squeezes the second cylinder 235. The push plate 231 is pushed forward under the action of the elastic component four 236, and the bolts are pushed to the discharge port 218. At this time, with the movement of the push plate 231, the sliding column two 232 above is driven to squeeze the force-bearing rod 225, and then the slide plate one 224 is driven to rotate, which makes the partition plate 221 retract, so that the bolts can be discharged normally. When the push plate 231 retreats, the partition plate 221 will bulge out again, separating the bolts and allowing only one bolt to exist between the partition plate 221 and the push plate 231.
一种可调式高强度螺栓的加工工艺，包括以下步骤：A processing technology for an adjustable high-strength bolt comprises the following steps:
S1、在需要对螺栓进行开设螺纹的时候，将经过冲压成型的，没有螺纹的螺柱从设备的入料轨道215中放入；S1. When it is necessary to thread the bolt, a stamped stud without thread is placed into the feed track 215 of the equipment;
S2、完成螺柱的放入后启动电机104和喷油设备107，通过启动电机104带动攻丝板203的往返运动，而喷油设备107将油箱106中的润滑油喷涂到攻丝板203上；S2, after the studs are placed, the motor 104 and the oil spraying device 107 are started, the motor 104 is started to drive the tapping plate 203 to move back and forth, and the oil spraying device 107 sprays the lubricating oil in the oil tank 106 onto the tapping plate 203;
S3、随着推动组件23将螺柱推动到攻丝板203上时，攻丝板203会向下运动，继而带动这螺柱发生旋转滚动，随着螺柱的旋转滚动，螺柱的表面会在攻丝板203的压力下被开设处螺纹；S3, as the pushing component 23 pushes the stud onto the tapping plate 203, the tapping plate 203 moves downward, and then drives the stud to rotate and roll. As the stud rotates and rolls, the surface of the stud is threaded under the pressure of the tapping plate 203;
S4、被开设出螺纹的螺栓在攻丝板203运行到最底端时，将螺柱自动弹出落入到收纳箱中，让后攻丝板203会重新返回原点，此时下一个没有被处理的螺栓会再次抵在攻丝板203上。S4. When the threaded bolt runs to the bottom of the tapping plate 203, the stud is automatically ejected and falls into the storage box, and then the tapping plate 203 returns to the original point. At this time, the next unprocessed bolt will be against the tapping plate 203 again.
需要说明的是，在本文中，诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来，而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且，术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含，从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素，而且还包括没有明确列出的其他要素，或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
最后应说明的是：以上所述仅为本发明的优选实施例而已，并不用于限制本发明，尽管参照前述实施例对本发明进行了详细的说明，对于本领域的技术人员来说，其依然可以对前述各实施例所记载的技术方案进行修改，或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
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| CN209157014U (en) * | 2018-09-21 | 2019-07-26 | 上海岩井精工结构件有限公司 | A kind of feed mechanism of thread rolling machine |
| CN209238944U (en) * | 2018-11-09 | 2019-08-13 | 深圳市永顺固科技有限公司 | A kind of thread rolling equipment for bolt processing |
| CN210098846U (en) * | 2019-06-11 | 2020-02-21 | 天津市路通兴科技发展有限公司 | Thread rolling device with feeding mechanism |
| CN214517355U (en) * | 2021-04-13 | 2021-10-29 | 天津采丁科技有限公司 | Automatic feeding device of thread rolling machine |
| CN113926966A (en) * | 2021-10-31 | 2022-01-14 | 义乌市今朝创意设计有限公司 | Thread rolling machine convenient to clearance waste material |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119159154A (en) * | 2024-10-29 | 2024-12-20 | 浙江天泰标准件有限公司 | A kind of anti-falling screw processing device and processing technology |
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