CN118253436A - Double-stage feeding tool table based on nano saw blade surface treatment - Google Patents
Double-stage feeding tool table based on nano saw blade surface treatment Download PDFInfo
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- CN118253436A CN118253436A CN202410514200.2A CN202410514200A CN118253436A CN 118253436 A CN118253436 A CN 118253436A CN 202410514200 A CN202410514200 A CN 202410514200A CN 118253436 A CN118253436 A CN 118253436A
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- coating
- feeding
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- 238000004381 surface treatment Methods 0.000 title claims abstract description 17
- 238000001035 drying Methods 0.000 claims abstract description 56
- 239000000428 dust Substances 0.000 claims abstract description 26
- 238000005507 spraying Methods 0.000 claims abstract description 13
- 238000010438 heat treatment Methods 0.000 claims description 16
- 230000007306 turnover Effects 0.000 claims description 14
- 238000004891 communication Methods 0.000 claims description 5
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 238000000576 coating method Methods 0.000 abstract description 55
- 239000011248 coating agent Substances 0.000 abstract description 52
- 239000002103 nanocoating Substances 0.000 abstract description 15
- 238000000034 method Methods 0.000 abstract description 9
- 230000008569 process Effects 0.000 abstract description 8
- 230000003031 feeding effect Effects 0.000 abstract description 2
- 238000004140 cleaning Methods 0.000 description 11
- 238000002347 injection Methods 0.000 description 7
- 239000007924 injection Substances 0.000 description 7
- 238000007789 sealing Methods 0.000 description 6
- 239000012535 impurity Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 239000000284 extract Substances 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000013021 overheating Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000003044 adaptive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000012217 deletion Methods 0.000 description 1
- 230000037430 deletion Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/02—Particle separators, e.g. dust precipitators, having hollow filters made of flexible material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/88—Replacing filter elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
- B05D3/0413—Heating with air
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The invention relates to the technical field of saw blade processing, in particular to a double-stage feeding tool table based on nano saw blade surface treatment, which comprises a base, wherein the top of the base is fixedly connected with a central shaft, a feeding component is arranged on the central shaft, an auxiliary feeding component is arranged on one side of the top of the base, and a drying component and a dust removing component are respectively arranged on two sides of the top of the base, which are positioned on the feeding component; according to the invention, the feeding assembly is matched with the auxiliary feeding assembly to realize the two-stage accurate feeding effect of the saw blade after being dismounted, and then the feeding assembly is matched with the ash removing assembly, the spraying equipment and the drying assembly, so that the ash removing and the drying treatment before and after the coating can be synchronously completed when the nano coating is coated on the double sides of the saw blade, the coating efficiency of the coating is improved, and the preheating treatment of the saw blade is completed by means of the heat carried by hot air in the ash removing process, so that the quality of the coating is improved.
Description
Technical Field
The invention relates to the technical field of saw blade machining, in particular to a double-stage feeding tool table based on nano saw blade surface treatment.
Background
The nano saw blade is characterized in that the surface of the nano saw blade is coated with the saw blade conforming to the nano coating, and the coated nano coating can obviously enhance the hardness and the wear resistance of the saw blade, so that the nano saw blade can maintain excellent stability and durability when facing various working environments and conditions, the service life of the saw blade can be prolonged, and the cutting efficiency of the saw blade can be improved.
When the nano coating is coated on the surface of the saw blade through spraying equipment, the saw blade is usually conveyed by using a feeding tool table, however, most of feeding tool tables usually only have single feeding work, lack of cleaning before coating and drying treatment after coating on the saw blade, when the surface of the saw blade contains impurities or dust, the adhesive force of the nano coating on the surface of the saw blade can be reduced, the coating is uneven or defective, and the undried coating is extremely easy to damage in the conveying process, such as scratch, partial regional coating deletion and other problems, so that the quality and performance of the nano coating are reduced;
In view of the above technical drawbacks, a solution is now proposed.
Disclosure of Invention
The invention aims to provide a double-stage feeding tool table based on nano saw blade surface treatment, which solves the technical defects, and the double-stage feeding tool table is characterized in that a feeding component is matched with an auxiliary feeding component to realize double-stage accurate feeding effect of a saw blade after being detached, and then the feeding component is matched with an ash cleaning component, spraying equipment and a drying component, so that the ash cleaning treatment before coating and the drying treatment after coating can be synchronously completed when nano coatings are coated on the two surfaces of the saw blade, the coating efficiency of the coating is improved, and the preheating treatment of the saw blade is completed by means of heat carried by hot air in the ash cleaning process, so that the quality of the coating is improved.
The aim of the invention can be achieved by the following technical scheme: the double-stage feeding tool table based on the nano saw blade surface treatment comprises a base, wherein the top of the base is fixedly connected with a central shaft, a feeding assembly is arranged on the central shaft, an auxiliary feeding assembly matched with the feeding assembly is arranged on one side of the top of the base, a drying assembly and a dust removing assembly are respectively arranged on two sides of the top of the base, which are positioned on two sides of the feeding assembly, and spraying equipment is fixedly arranged on one side, away from the auxiliary feeding assembly, of the top of the base;
The feeding assembly comprises a rotary table, supporting rods, a U-shaped frame, a first arc plate and a second arc plate, the rotary table is rotationally connected to the central shaft, four groups of supporting rods are fixedly connected to the annular outer wall of the rotary table, the free ends of the supporting rods are fixedly connected with the U-shaped frame, and the first arc plate and the second arc plate are respectively arranged on two sides in the U-shaped frame.
Preferably, the second servo motor and the first electric push rod are respectively mounted on the U-shaped frame through bolts, the head of the output shaft of the second servo motor is fixedly connected with the first arc-shaped plate, a piston rod of the second electric push rod is rotatably connected with the second arc-shaped plate, a toothed ring is fixedly connected to the bottom of the rotary table, the first servo motor is mounted on the central shaft through bolts, and a gear meshed with the toothed ring is fixedly connected to the output shaft of the first servo motor.
Preferably, the piston rod of the electric push rod is fixedly connected with a cross plate, two groups of limiting rods which are in sliding connection with the cross plate are symmetrically welded on the inner side wall of the U-shaped frame, one side, close to the second arc plate, of the cross plate is symmetrically and fixedly connected with a sleeve, a positioning column which is in sliding connection with the sleeve is fixedly connected with the sleeve through a first spring, the free end of the positioning column is of a hemispherical structure, and one side of the second arc plate is provided with a positioning groove which is matched with the end part of the corresponding positioning column.
Preferably, the drying assembly comprises a support I, a drying box, a notch I, an air outlet shell, air outlet holes and a heating net, wherein the top of the base is fixedly connected with the drying box through the support I, the drying box is provided with the notch I which is matched with the U-shaped frame on one side close to the central shaft, the air outlet shell is symmetrically arranged on the two sides of the top and the bottom in the drying box, the air outlet holes are densely distributed on the opposite sides of the two groups of air outlet shells, and the heating net is fixedly arranged in the air outlet shell.
Preferably, the ash removal subassembly includes support two, ash removal case, notch two, cartridge filter and dust collection filter bag, the top of base is through support two fixedly connected with ash removal case, and the notch two with U type frame looks adaptation has been seted up to one side that is close to the center pin on the ash removal case, one side threaded connection who keeps away from notch two on the ash removal case has the cartridge filter, the dust collection filter bag is installed to the bolt in the cartridge filter.
Preferably, the fan is installed to the bolt on the lateral wall of stoving case, and fixedly communicates between the air outlet of fan and two sets of air-out casings has the tuber pipe, the inlet scoop fixedly connected with aspiration channel of fan, and rotate between the free end of aspiration channel and the bottom of cartridge filter and be connected.
Preferably, the inside of each U type frame has all been seted up and has been run through the wind chamber at its both ends, densely covered on the inside wall of U type frame has been offered the fumarole that is linked together with the wind chamber, set up the air flue that is linked together with corresponding wind chamber and carousel inside in the branch, set up the intercommunication chamber that is linked together with corresponding two sets of air flue on the center pin, the check valve is all installed to both ends tip department that just is located the U type frame in the wind chamber.
Preferably, the auxiliary feeding assembly comprises an electric sliding table, a connecting frame, a U-shaped placing table, a turnover plate and a placing groove, wherein the electric sliding table is installed on a top bolt of the base, the connecting frame is fixedly installed at the top of the electric sliding table, the U-shaped placing table is fixedly connected to the connecting frame, the turnover plate is hinged to one side of the top of the U-shaped placing table through a spring hinge, and the placing groove matched with the saw blade is jointly formed in the tops of the U-shaped placing table and the turnover plate.
Preferably, the U-shaped placing table is internally provided with a bearing plate, the bottom in the U-shaped placing table is provided with a sliding groove, a plurality of sliding rods are fixedly connected in the sliding groove at equal intervals, the sliding rods are slidably connected with sliding blocks fixedly connected with the bearing plate, and springs II are fixedly connected between one side, far away from the central shaft, of the sliding blocks and the sliding groove and positioned on the outer sides of the sliding rods.
The beneficial effects of the invention are as follows:
(1) When the device is used, the saw blade coated with the nano coating is dried through the heating net in the drying box, meanwhile, the air in the ash removal box is extracted through the fan matched with the air suction pipe, and is injected into the air outlet shell through the air outlet pipe, the heated air is heated by the heating net, and the heated hot air enters the drying box through the air outlet hole, so that on one hand, the effect of uniformly heating the coating on the surface of the saw blade can be further realized, and the problem of overheating of a local area of the coating is effectively avoided; on the other hand, the hot air in the drying box can be reused, and the hot air is input into the ash removal box through two groups of corresponding U-shaped frames, so that ash removal treatment on two sides of the saw blade before coating can be realized, and the saw blade can be preheated by means of heat carried by the hot air, so that the fluidity of the coating can be promoted and the adhesive force of the coating can be improved when the coating is coated, and the quality and performance of the coating can be further improved; in the circulating flow process, the hot air is matched with the filter cartridge, so that the problem that impurities in the air enter the drying box to be contacted with the undried coating on the surface of the saw blade to reduce the quality of the coating can be avoided while the cleaned dust is collected;
(2) In the feeding process of the saw blade, the saw blade is horizontally placed in the upper middle position in the U-shaped frame through the auxiliary feeding assembly, so that the problem that uneven coating is caused by inclined fixation when the saw blade is manually placed in the U-shaped frame can be effectively avoided; and with the 180 degree upset cooperation of pay-off subassembly to the saw bit in the double-sided coating process, realize the change of saw bit in U type frame position for when U type is placed the platform and is moved to U type frame direction, the saw bit after the coating can not cause the hindrance effect of its motion, and with the help of the board that holds on the platform is placed to the U type to the first step remove to U type frame below, realize the accurate pay-off effect of doublestage on the saw bit before unloading.
Drawings
The invention is further described with reference to the accompanying drawings;
FIG. 1 is a schematic view of the structure of the present invention (prior to blade loading);
FIG. 2 is a schematic view of the structure of the present invention (when the saw blade is feeding);
FIG. 3 is a schematic view of the feed assembly of the present invention;
FIG. 4 is a schematic view of the structure of the U-shaped frame of the present invention;
FIG. 5 is a schematic illustration of the cooperation of an arcuate plate and a cross plate of the present invention;
FIG. 6 is a schematic diagram of an auxiliary feeding assembly according to the present invention;
FIG. 7 is a schematic diagram of an auxiliary feeding assembly according to a second embodiment of the present invention;
Fig. 8 is a schematic view of a structure of a drying assembly according to the present invention;
fig. 9 is a schematic structural view of the ash removal assembly of the invention.
Legend description:
1. A base; 11. a central shaft; 12. a spraying device; 13. a servo motor I; 14. a gear; 15. a communication chamber;
2. A feeding assembly; 21. a turntable; 22. a support rod; 23. a U-shaped frame; 24. an arc-shaped plate I; 25. arc-shaped plate II; 26. a servo motor II; 27. an electric push rod; 28. a toothed ring; 29. a cross plate; 210. a limit rod; 211. a sleeve; 212. a first spring; 213. positioning columns; 214. a positioning groove; 215. a wind chamber; 216. a gas injection hole; 217. an air duct; 218. a one-way valve;
3. an auxiliary feeding assembly; 31. an electric sliding table; 32. a connecting frame; 33. a U-shaped placing table; 34. a turnover plate; 35. a placement groove; 36. a receiving plate; 37. a slide bar; 38. a slide block; 39. a second spring;
4. A drying assembly; 41. a first support; 42. a drying box; 43. a notch I; 44. an air outlet shell; 45. an air outlet hole; 46. a heating net;
5. An ash removal component; 51. a second support; 52. an ash removal box; 53. a notch II; 54. a filter cartridge; 55. a dust collecting filter bag; 56. a blower; 57. an air outlet pipe; 58. an air suction pipe.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Embodiment one: aiming at the problems that most feeding tool tables usually only have single feeding work and lack of cleaning before coating and drying treatment after coating on a saw blade, the problems can be solved by the following scheme;
Referring to fig. 1-5, 8 and 9, the two-stage feeding tool table based on nano saw blade surface treatment in this embodiment includes a base 1, a central shaft 11 is fixedly connected to the top of the base 1 and used for rotating and installing a feeding component 2, and the feeding component 2 and a dust removing component 5 are matched to realize dust removing treatment before saw blade coating, the central shaft 11 is provided with the feeding component 2, one side of the top of the base 1 is provided with an auxiliary feeding component 3 matched with the feeding component 2, two sides of the top of the base 1, which are located on the feeding component 2, are respectively provided with a drying component 4 and a dust removing component 5, one side, away from the auxiliary feeding component 3, of the top of the base 1 is fixedly provided with a spraying device 12, the spraying device 12 is located between the drying component 4 and the dust removing component 5 and is used for matching the dust removing component 5 to realize dust removing treatment before coating, and matching with the drying component 4 to realize drying treatment after coating;
The feeding assembly 2 comprises a rotary table 21, support rods 22, U-shaped frames 23, an arc-shaped first 24 and an arc-shaped second 25, the rotary table 21 is rotationally connected to the central shaft 11, four groups of support rods 22 are fixedly connected to the annular outer wall of the rotary table 21, the free ends of the support rods 22 are fixedly connected with the U-shaped frames 23, the U-shaped frames 23 are matched with the U-shaped frames 23 in number through the four groups of support rods 22, one U-shaped frame 23 is positioned in the spraying equipment 12, the other U-shaped frames 23 are respectively matched with the ash removal assembly 5, the drying assembly 4 and the auxiliary feeding assembly 3 for use, so that the feeding, ash removal and drying treatment can be synchronously completed when nano-coating is applied to the saw blade, the coating efficiency of the coating is improved, the arc-shaped first 24 and the arc-shaped second 25 are respectively arranged on two sides in the U-shaped frames 23, and the arc-shaped first 24 and the arc-shaped second 25 in the U-shaped frames 23 are matched are used for clamping and fixing the saw blade.
A second servo motor 26 and an electric push rod 27 are respectively mounted on the U-shaped frame 23 through bolts, the head of an output shaft of the second servo motor 26 is fixedly connected with the first arc plate 24, the first arc plate 24 is driven to rotate through the second servo motor 26, the 180-degree turnover of the saw blade is realized, further, the coating of the double-sided nano coating of the saw blade is realized, a piston rod of the electric push rod 27 is rotationally connected with the second arc plate 25, the second arc plate 25 is driven to move towards the first arc plate 24 through the electric push rod 27, and the clamping and fixing of the saw blade are completed;
The bottom of carousel 21 fixedly connected with ring gear 28, the bolt installs servo motor one 13 on the center pin 11, fixedly connected with and ring gear 28 engaged gear 14 on the output shaft of servo motor one 13, drive carousel 21 through gear 14 and ring gear 28 of meshing through servo motor one 13 and carry out 90 intermittent type nature rotations, drive a plurality of U type frames 23 and rotate to supplementary material loading subassembly 3, deashing subassembly 5, spraying equipment 12 and stoving subassembly 4 region in proper order and carry out corresponding process treatment.
The piston rod of the electric push rod 27 is fixedly connected with a cross plate 29, two groups of limiting rods 210 which are in sliding connection with the cross plate 29 are symmetrically welded on the inner side wall of the U-shaped frame 23, the arranged limiting rods 210 prevent the piston rod of the electric push rod 27 from rotating, so that the two groups of sleeves 211 are always positioned at the horizontal position, one side, close to the arc plate II 25, of the cross plate 29 is symmetrically and fixedly connected with the sleeves 211, a positioning column 213 which is in sliding connection with the sleeve 211 is fixedly connected with the sleeve 211 through a spring I212, the free end of the positioning column 213 is of a hemispherical structure, and one side of the arc plate II 25 is provided with a positioning groove 214 which is matched with the end part of the corresponding positioning column 213;
The positioning column 213 and the corresponding positioning groove 214 are clamped under the compression action of the first spring 212, so that the problem that the second arc plate 25 inclines before being contacted with the saw blade is avoided, the stability of the saw blade during clamping is effectively guaranteed, the positioning column 213 is easy to separate from the positioning groove 214 in an adaptive shape due to the hemispherical structure at the end part of the positioning column 213, the inclined surface is formed in the annular convex side edge of the second arc plate 25 due to the rotation force of the second servo motor 26, the first spring 212 is conveniently compressed by the positioning column 213, the friction force between the saw blade and the second arc plate 25 is prevented from being excessively increased, and the problem that the second arc plate 25 and the first arc plate 24 cannot be kept in a horizontal state synchronously is further avoided.
The drying assembly 4 comprises a first support 41, a drying box 42, a first notch 43, an air outlet shell 44, an air outlet hole 45 and a heating net 46, wherein the top of the base 1 is fixedly connected with the drying box 42 through the first support 41, the first notch 43 matched with the U-shaped frame 23 is formed on one side, close to the central shaft 11, of the drying box 42, and a sealing gasket is arranged on the inner wall of the first notch 43 and used for sealing the first notch 43 when the U-shaped frame 23 rotates into the first notch 43, so that the sealing performance of the interior of the drying box 42 is improved;
The air outlet shell 44 is symmetrically arranged on the top and bottom sides in the drying box 42, the air outlet holes 45 are densely formed in opposite sides of the two groups of air outlet shells 44, the heating net 46 is fixedly arranged in the air outlet shells 44, the U-shaped frame 23 drives the coated saw blade to rotate into the drying box 42, the saw blade coated with the nano coating is dried through the heating net 46 in the drying box 42, the air outlet shells 44 are matched and blown to the inside of the saw blade, the heated hot air is heated by the heating net 46, and the heated hot air enters the drying box 42 through the air outlet holes 45, so that the surface coating of the saw blade is uniformly dried, and the problem of overheating of a local area of the coating is effectively avoided.
The ash cleaning component 5 comprises a second support 51, an ash cleaning box 52, a second notch 53, a filter cylinder 54 and a dust collection filter bag 55, wherein the ash cleaning box 52 is fixedly connected to the top of the base 1 through the second support 51, the second notch 53 which is matched with the U-shaped frame 23 is formed in one side, close to the central shaft 11, of the ash cleaning box 52, and a sealing gasket is arranged on the inner wall of the second notch 53 and used for sealing the second notch 53 when the U-shaped frame 23 rotates into the second notch 53, so that the sealing performance of the interior of the ash cleaning box 52 is improved;
The side of keeping away from notch two 53 threaded connection has cartridge filter 54 on the clear ash box 52, the dust collection filter bag 55 is installed to the bolt in the cartridge filter 54, the cartridge filter 54 that sets up is used for collecting the dust that gets off with dust collection filter bag 55, filter the impurity that contains in the hot-blast simultaneously, prevent that impurity from getting into stoving case 42 and saw bit surface undried coating and contacting, thereby reduce the problem of coating quality, the threaded connection of cartridge filter 54 and clear ash box 52, and the bolt installation of dust collection filter bag 55 and cartridge filter 54, be convenient for take out dust collection filter bag 55 from in the cartridge filter 54 and clear up or change.
The fan 56 is installed on the outer side wall of the drying box 42 through bolts, an air outlet pipe 57 is fixedly communicated between an air outlet of the fan 56 and the two groups of air outlet shells 44, an air suction pipe 58 is fixedly connected to an air suction inlet of the fan 56, the free end of the air suction pipe 58 is rotationally connected with the bottom of the filter cylinder 54, the fan 56 extracts air in the ash removal box 52 through the air suction pipe 58, and the air is injected into the air outlet shells 44 through the air outlet pipe 57, so that dust in the ash removal box 52 can be sucked to collect the dust, and air inlet impurity removal of the drying box 42 is synchronously completed.
The inside of each U-shaped frame 23 is provided with an air cavity 215 penetrating through the two ends of the U-shaped frame, the inner side wall of the drying box 42 is provided with a yielding groove which is communicated with the first notch 43 and corresponds to the end part of the U-shaped frame 23, so that when the U-shaped frame 23 rotates into the first notch 43, the side wall of the first notch 43 does not shade the port of the air cavity 215, the inner side wall of the U-shaped frame 23 is densely provided with air injection holes 216 communicated with the air cavity 215, the support rod 22 is internally provided with air channels 217 communicated with the corresponding air cavity 215 and the inside of the turntable 21, and the central shaft 11 is provided with a communication cavity 15 communicated with the corresponding two groups of air channels 217;
The hot air enters the air cavity 215 and the air injection holes 216 on the U-shaped frame 23 in the drying box 42, sequentially passes through the corresponding air channel 217, the communication cavity 15 and the air channel 217, enters the air cavity 215 of the U-shaped frame 23 in the ash removal box 52, and is injected out through the plurality of air injection holes 216 on the corresponding U-shaped frame 23, so that the hot air in the drying box 42 can be reused, the ash removal treatment on two sides of the saw blade before coating can be realized, and the saw blade can be preheated by means of the heat carried by the hot air, so that the fluidity of the coating can be promoted, the adhesive force of the coating can be improved, and the quality and the performance of the coating can be further improved when the coating is coated;
And hot air flows back to the drying box 42 again through the air suction pipe 58, the hot air can be quickly heated by matching with the heating net 46, partial heat is reused, the waste of resources is reduced, the communicating cavity 15 formed on the central shaft 11 can only be communicated with the ventilating ducts 217 on the two U-shaped frames 23 positioned in the drying box 42 and the ash removing box 52, the hot air exhausted from the drying box 42 is prevented from flowing to other positions, the check valves 218 are arranged in the air cavities 215 and at the end parts of the two ends of the U-shaped frames 23, the hot air in the drying box 42 can enter the air cavities 215, meanwhile, the hot air is prevented from being directly exhausted through the air cavities 215 when being exhausted, and the hot air is forced to be sprayed out from the air injection holes 216 so as to ensure the cleaning effect on the saw blade.
Embodiment two: aiming at the problem that the saw blade is manually placed in the U-shaped frame and is easy to incline and fix, so that uneven coating is caused, the problem can be solved by the following scheme;
Referring to fig. 1, fig. 2, fig. 6 and fig. 7, in this embodiment, a second servo motor 26 and an electric push rod 27 are respectively mounted on the U-shaped frame 23 by bolts, an output shaft head of the second servo motor 26 is fixedly connected with the first arc plate 24, the first arc plate 24 is driven to rotate by the second servo motor 26, 180 ° turning of the saw blade is achieved, further coating of a double-sided nano coating of the saw blade is achieved, a piston rod of the electric push rod 27 is rotationally connected with the second arc plate 25, the second arc plate 25 is driven to move towards the first arc plate 24 by the electric push rod 27, clamping and fixing of the saw blade are completed, a toothed ring 28 is fixedly connected to the bottom of the turntable 21, a first servo motor 13 is mounted on the central shaft 11 by bolts, and a gear 14 meshed with the toothed ring 28 is fixedly connected to an output shaft of the first servo motor 13.
The auxiliary feeding assembly 3 comprises an electric sliding table 31, a connecting frame 32, a U-shaped placing table 33, a turnover plate 34 and a placing groove 35, wherein the electric sliding table 31 is installed on the top of the base 1 through bolts, the connecting frame 32 is fixedly installed on the top of the electric sliding table 31, the U-shaped placing table 33 is fixedly connected to the connecting frame 32, the turnover plate 34 is hinged to one side of the top of the U-shaped placing table 33 through a spring hinge, and the placing groove 35 matched with the saw blade is jointly formed in the tops of the U-shaped placing table 33 and the turnover plate 34;
The placing groove 35 is used for placing the saw blade accurately at a designated position on the U-shaped placing table 33, the electric sliding table 31 is matched with the connecting frame 32 to drive the U-shaped placing table 33 to move, the saw blade is driven to move to a position between the first arc plate 24 and the second arc plate 25 in the corresponding U-shaped frame 23, at the moment, the electric push rod 27 is used for driving the second arc plate 25 to move and matched with the first arc plate 24 to clamp the saw blade, and the saw blade is positioned at the top position between the first arc plate 24 and the second arc plate 25 and close to the arc plate, so that the saw blade can be effectively prevented from being placed in the U-shaped frame 23 manually, and the problem of uneven coating caused by inclined fixation is easy to occur;
When the electric sliding table 31 drives the U-shaped placing table 33 to reset after clamping, one side of the saw blade is contacted with the overturning plate 34, the overturning plate 34 is forced to overturn under the cooperation of the spring hinge, the saw blade is separated from the placing groove 35, an inclined plane is formed at the top edge of the placing groove 35 on the overturning plate 34, and when the U-shaped placing table 33 is easy to move, the saw blade forces the overturning plate 34 to complete overturning.
The U-shaped placing table 33 is internally provided with a receiving plate 36, the top of the receiving plate 36 is provided with a receiving groove which can accurately receive the saw blade which falls off after coating, the receiving plate 36 is positioned below the first arc plate 24 and the second arc plate 25, the two are prevented from obstructing the receiving plate 36 to move into the U-shaped frame 23, the bottom in the U-shaped placing table 33 is provided with a sliding groove, a plurality of sliding rods 37 are fixedly connected in the sliding groove at equal intervals, the sliding rod 37 is slidably connected with a sliding block 38 fixedly connected with the receiving plate 36, and springs two 39 are fixedly connected between one side of the sliding block 38 far away from the central shaft 11 and the sliding groove and positioned on the outer side of each sliding rod 37;
After the feeding component 2 finishes 180-degree overturning coating and drying of the saw blade in the double-sided coating process, the saw blade is positioned in the middle lower position in the U-shaped frame 23, namely, the saw blade is overturned to the inner position of the U-shaped placing table 33, the electric sliding table 31 drives the U-shaped placing table 33 to move, the bearing plate 36 on the U-shaped placing table 33 moves to the lower part of the U-shaped frame 23 in advance, the electric push rod 27 drives the arc-shaped plate II 25 to move away from the saw blade, and the coated and dried saw blade falls on the bearing plate 36;
After that, the U-shaped placing table 33 continuously moves close to the U-shaped frame 23, one side of the receiving plate 36 is abutted against the inner wall of the U-shaped frame 23 and pushes the sliding block 38 to slide on the sliding rod 37, meanwhile, the second spring 39 is compressed, the U-shaped placing table 33 drives the saw blade to be coated in the placing groove 35 to move to a position between the first arc plate 24 and the second arc plate 25 for loading clamping, after loading is completed, the electric sliding table 31 drives the U-shaped placing table 33 to reset, and the receiving plate 36 stretches out of the U-shaped placing table 33 again under the compression action of the second spring 39, so that the convenience of taking out the saw blade after coating is improved.
Embodiment III: referring to fig. 1-9, the application method of the two-stage feeding tool table based on nano saw blade surface treatment comprises the following steps:
S1: placing the saw blade in a placing groove 35, driving a U-shaped placing table 33 to move by the electric sliding table 31 in cooperation with a connecting frame 32, driving the saw blade to move between an arc-shaped plate I24 and an arc-shaped plate II 25 in the corresponding U-shaped frame 23, driving the arc-shaped plate II 25 to move by an electric push rod 27 and clamping the saw blade by cooperation with the arc-shaped plate I24, driving the U-shaped placing table 33 to reset after clamping, enabling one side of the saw blade to contact with a turnover plate 34, forcing the turnover plate 34 to turn under cooperation of a spring hinge, and separating the saw blade from the placing groove 35;
S2: the first servo motor 13 drives the turntable 21 to rotate 90 degrees through the meshed gear 14 and the toothed ring 28, the next U-shaped frame 23 is matched with the auxiliary feeding assembly 3 to be clamped in a feeding mode, the U-shaped frame 23 with a saw blade clamped in the clamping mode rotates into the ash removal box 52, the heating net 46 and the fan 56 are electrified, the fan 56 extracts air in the ash removal box 52 through the air suction pipe 58 and injects the air into the air outlet shell 44 through the air outlet pipe 57, the air outlet shell 44 is heated through the heating net 46, and heated hot air enters the drying box 42 through the air outlet hole 45;
S3: the hot air passes through an air cavity 215 and an air injection hole 216 which are positioned on the U-shaped frame 23 in the drying box 42, sequentially passes through a corresponding air channel 217, a communication cavity 15 and an air channel 217, enters the air cavity 215 of the U-shaped frame 23 in the ash removal box 52, is injected out through a plurality of air injection holes 216 which are positioned on the corresponding U-shaped frame 23, blows and cleans the two side surfaces of the saw blade, and meanwhile, carries out preheating treatment on the saw blade by means of the hot air;
S4: the preheated saw blade is conveyed into the spraying equipment 12 through the feeding component 2, the top of the saw blade is coated with a nano coating through the spraying equipment 12, then the second servo motor 26 on the U-shaped frame 23 drives the saw blade to turn over by 180 degrees, so that the coating of the nano coating on the other side of the saw blade is completed, and the ash removal preheating treatment of the next saw blade is synchronously completed in the coating process;
S5: after the coating is finished, the saw blade is conveyed into the drying box 42 through the feeding assembly 2 again, the next saw blade is coated, meanwhile, the fan 56 extracts hot air in the ash removal box 52 into the air outlet shell 44 again through the air suction pipe 58, the saw blade is heated again through the heating net 46, the saw blade with the nano coating on the surface is dried through the hot air, in the circulating flow process of the hot air, cleaned dust is filtered and collected through the dust collecting filter bag 55 in the filter barrel 54, the dust is prevented from entering the drying box 42 to be contacted with the surface coating of the saw blade, and the quality of the coated saw blade is reduced;
S6: the feeding component 2 moves the coated and dried saw blade out of the drying box 42, the U-shaped placing table 33 is driven to move through the electric sliding table 31 again, at this time, the saw blade is turned over by 180 degrees in the coating step process, so that the saw blade is located at the inner position of the U-shaped placing table 33, and when the bearing plate 36 is located in the U-shaped frame 23, the electric push rod 27 drives the arc plate II 25 to move away from the saw blade, the coated and dried saw blade falls on the bearing plate 36, the U-shaped placing table 33 continuously moves, and the saw blade to be coated at the top of the U-shaped placing table 33 is driven to move between the arc plate I24 and the arc plate II 25 to carry out feeding clamping.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (9)
1. The utility model provides a doublestage pay-off tool table based on nanometer saw bit surface treatment, includes base (1), its characterized in that, the top fixedly connected with center pin (11) of base (1), and be provided with feeding subassembly (2) on center pin (11), top one side of base (1) is provided with auxiliary feeding subassembly (3) with feeding subassembly (2) complex, the both sides that the top of base (1) is located feeding subassembly (2) are provided with stoving subassembly (4) and deashing subassembly (5) respectively, one side that auxiliary feeding subassembly (3) was kept away from at the top of base (1) is fixedly installed spraying equipment (12);
The feeding assembly (2) comprises a rotary table (21), supporting rods (22), U-shaped frames (23), first arc plates (24) and second arc plates (25), wherein the rotary table (21) is rotationally connected to the central shaft (11), four groups of supporting rods (22) are fixedly connected to the annular outer wall of the rotary table (21), the free ends of the supporting rods (22) are fixedly connected with the U-shaped frames (23), and the first arc plates (24) and the second arc plates (25) are respectively arranged on two sides in the U-shaped frames (23).
2. The double-stage feeding tool table based on nano saw blade surface treatment according to claim 1, wherein a second servo motor (26) and an electric push rod (27) are respectively mounted on the U-shaped frame (23) through bolts, the head of an output shaft of the second servo motor (26) is fixedly connected with the first arc-shaped plate (24), a piston rod of the electric push rod (27) is rotatably connected with the second arc-shaped plate (25), a toothed ring (28) is fixedly connected to the bottom of the rotary table (21), a first servo motor (13) is mounted on the central shaft (11) through bolts, and a gear (14) meshed with the toothed ring (28) is fixedly connected to the output shaft of the first servo motor (13).
3. The double-stage feeding tool table based on nanometer saw blade surface treatment according to claim 2, wherein a cross plate (29) is fixedly connected to a piston rod of the electric push rod (27), two groups of limit rods (210) which are in sliding connection with the cross plate (29) are symmetrically welded on the inner side wall of the U-shaped frame (23), a sleeve (211) is symmetrically and fixedly connected to one side, close to the arc plate II (25), of the cross plate (29), a positioning column (213) which is in sliding connection with the sleeve is fixedly connected to the sleeve (211) through a spring I (212), the free end of the positioning column (213) is of a hemispherical structure, and a positioning groove (214) which is matched with the end part of the corresponding positioning column (213) is formed in one side of the arc plate II (25).
4. The two-stage feeding tool table based on nanometer saw blade surface treatment according to claim 1, wherein the drying assembly (4) comprises a first support (41), a drying box (42), a first notch (43), an air outlet shell (44), an air outlet hole (45) and a heating net (46), the top of the base (1) is fixedly connected with the drying box (42) through the first support (41), the first notch (43) matched with the U-shaped frame (23) is formed in one side, close to the central shaft (11), of the drying box (42), the air outlet shell (44) is symmetrically arranged on the top and bottom sides in the drying box (42), the air outlet holes (45) are densely distributed on opposite sides of the two groups of air outlet shells (44), and the heating net (46) is fixedly arranged in the air outlet shell (44).
5. The two-stage feeding tool table based on nano saw blade surface treatment according to claim 4, wherein the ash removal assembly (5) comprises a support II (51), an ash removal box (52), a notch II (53), a filter cartridge (54) and a dust collection filter bag (55), the top of the base (1) is fixedly connected with the ash removal box (52) through the support II (51), the notch II (53) matched with the U-shaped frame (23) is formed in one side, close to the central shaft (11), of the ash removal box (52), the filter cartridge (54) is connected to one side, far away from the notch II (53), of the ash removal box (52) through threads, and the dust collection filter bag (55) is mounted in the filter cartridge (54) through bolts.
6. The two-stage feeding tool table based on nano saw blade surface treatment according to claim 5, wherein a fan (56) is mounted on the outer side wall of the drying box (42) through bolts, an air outlet pipe (57) is fixedly communicated between an air outlet of the fan (56) and the two groups of air outlet shells (44), an air suction pipe (58) is fixedly connected to an air suction inlet of the fan (56), and the free end of the air suction pipe (58) is rotationally connected with the bottom of the filter cartridge (54).
7. The double-stage feeding tool table based on the surface treatment of the nanometer saw blade according to claim 6, wherein the inside of each U-shaped frame (23) is provided with a wind cavity (215) penetrating through two ends of the U-shaped frame, air spraying holes (216) communicated with the wind cavities (215) are densely distributed on the inner side walls of the U-shaped frames (23), air channels (217) communicated with the corresponding wind cavities (215) and the inside of the turntable (21) are formed in the supporting rods (22), the central shaft (11) is provided with communication cavities (15) communicated with the corresponding two groups of air channels (217), and one-way valves (218) are arranged in the wind cavities (215) and at the two end parts of the U-shaped frames (23).
8. The double-stage feeding tool table based on nano saw blade surface treatment according to claim 1, wherein the auxiliary feeding assembly (3) comprises an electric sliding table (31), a connecting frame (32), a U-shaped placing table (33), a turnover plate (34) and a placing groove (35), the electric sliding table (31) is installed on a top bolt of the base (1), the connecting frame (32) is fixedly installed on the top of the electric sliding table (31), the U-shaped placing table (33) is fixedly connected to the connecting frame (32), the turnover plate (34) is hinged to one side of the top of the U-shaped placing table (33) through a spring hinge, and the placing groove (35) matched with the saw blade is jointly formed in the top of the U-shaped placing table (33) and the top of the turnover plate (34).
9. The double-stage feeding tool table based on nano saw blade surface treatment according to claim 8, wherein a receiving plate (36) is arranged in the U-shaped placing table (33), a sliding groove is formed in the bottom of the U-shaped placing table (33), a plurality of sliding rods (37) are fixedly connected in the sliding groove at equal intervals, a sliding block (38) fixedly connected with the receiving plate (36) is connected to the sliding rod (37) in a sliding manner, and a spring II (39) is fixedly connected between one side, far away from the central shaft (11), of the sliding block (38) and the sliding groove and positioned on the outer side of each sliding rod (37).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202410514200.2A CN118253436A (en) | 2024-04-26 | 2024-04-26 | Double-stage feeding tool table based on nano saw blade surface treatment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202410514200.2A CN118253436A (en) | 2024-04-26 | 2024-04-26 | Double-stage feeding tool table based on nano saw blade surface treatment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119303783A (en) * | 2024-12-17 | 2025-01-14 | 成都工业学院 | A painting robot |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119303783A (en) * | 2024-12-17 | 2025-01-14 | 成都工业学院 | A painting robot |
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