CN118249594B - Full-automatic high-efficient coiling machine - Google Patents

Abstract

The present invention discloses a fully automatic and efficient winding machine, which belongs to the technical field of motor production, and comprises a casing, a support seat is arranged in the casing, a rotating mechanism and an adjusting mechanism are arranged on the support seat, a clamping mechanism is arranged on the rotating mechanism, a sliding rod is arranged on the adjusting mechanism, a bottom plate, a top plate and a limit ring are slidably arranged on the sliding rod, the bottom plate is located between the limit ring and the top plate, a connecting rod is also arranged through the bottom plate and the top plate, a spring is sleeved on the connecting rod located between the top plate and the bottom plate, a winding block is arranged on one side of the bottom plate, and a wire pusher is slidably arranged on the winding block. The beneficial effect of the present invention is that the motor is fixed by arranging a clamping mechanism similar to a three-jaw chuck, and the wound coil is installed into the wire slot of the stator housing by using the winding block and the wire pusher that can move up and down. Compared with other winding machines, it has a wide range of adaptability, a long service life, eliminates manual operation links, improves work efficiency, and reduces the defective rate.

Description

A fully automatic and efficient winding machine

Technical Field

The invention belongs to the technical field of motor production, and in particular relates to a fully automatic and efficient winding machine.

Background Art

A motor is a power device that can use the law of electromagnetic induction to convert electrical energy into mechanical energy. Its main structure includes a stator and a rotor, and multiple sets of coils are arranged on the stator or the rotor. At present, since the coils on the rotor are on the outside, the winding difficulty is low, and the existing flying fork winding machine can efficiently and quickly complete the winding of the coils on the rotor; and since the coils on the stator are on the inside, it is more troublesome to wind them. The existing equipment for stator winding is divided into two types. One is a pin-type stator winding machine, which realizes the winding of the coils inside the stator through the cooperation of the pins that move back and forth up and down and the base that drives the stator shell to rotate. However, this winding machine needs to rotate the stator shell to a corresponding angle according to the number of slots on the stator and the position of the pins when winding. Some stators with larger mass frequently rotate back and forth during winding, which puts a heavy burden on the base and easily causes damage to the base. Therefore, this pin-type winding machine is suitable for winding some small-mass motor stators; another winding machine requires first winding the required coils on the mold, and then manually transferring all the coils in sequence to the coil embedding machine, which uses the coil embedding machine to embed the coils into the wire slots on the stator. Manual participation will lead to reduced work efficiency, and if the coil sequence is wrong, it will cause damage to the equipment or materials, resulting in a high scrap rate and increased production costs.

Therefore, we need to design a fully automatic and efficient winding machine to solve these problems.

Summary of the invention

The problem to be solved by the present invention is to provide a fully automatic and efficient winding machine, which is particularly suitable for winding the stators of some large-mass motors.

In order to solve the above technical problems, the technical solution adopted by the present invention is:

The control mechanism that the described control mechanism is arranged on the track seat is that the control mechanism).

Preferably, the rotating mechanism includes a rotating ring plate, a first gear ring, a third motor and a first gear, the rotating ring plate is rotatably set on the support seat, the first gear ring is fixedly mounted on the rotating ring plate, the third motor is set on one side of the support seat, and the first gear is fixedly set at the output end of the third motor and meshes with the first gear ring.

With such arrangement, the stator housing can be rotated by the rotating mechanism so that the winding block can be aligned with the wire slot on the stator housing, making it easier for the wire pusher to push the coil wound on the winding block into the wire slot on the stator housing.

Preferably, the clamping mechanism includes a rotating frame, a support rod, a telescopic rod, a claw, a driving gear ring, a second motor and a second gear. The rotating frame is rotatably arranged on the housing above the rotating ring plate, one end of the support rod is fixedly connected to the bottom of the rotating frame, and the other end is fixedly connected to the rotating ring plate. There are at least three telescopic rods, which are evenly arranged on the rotating frame. The claw is fixedly arranged on the telescopic rod. The driving gear ring is rotatably arranged on the rotating frame and matches the telescopic rod. The third motor is fixedly arranged on the rotating ring plate. The second gear is fixedly arranged at the output end of the second motor and meshes with the driving gear ring.

With such an arrangement, the stator housing of the motor can be fixed by a clamping mechanism similar to a three-jaw chuck on a lathe, and automatic centering can be achieved while fixing, so that the winding block can align with the wire slot on the stator housing after the rotating mechanism rotates the stator housing.

Preferably, the adjustment mechanism includes a slide groove, a slider, a screw and a first motor, the first motor is fixedly arranged in the casing, the slide groove is opened on the support seat, the slider is slidably arranged in the slide groove, the screw rod is penetrated on the slider, and one end is rotatably connected to the inner wall of the casing, and the other end is fixedly connected to the output end of the first motor.

With this arrangement, the position of the winding block can be adjusted to match stator housings of different diameters, so that the winding block can be close to the wire slot on the stator housing, making it easier for the wire pusher to push the coil on the winding block into the wire slot.

Preferably, the winding mechanism includes a support frame, a rotating block, a winding tube and a mounting hole, the support frame is fixedly arranged on the casing, the rotating block is rotatably arranged on the support frame, the mounting hole is penetrated through the rotating block and is not coaxial with the rotating block, and the winding tube is connected to the rotating block through the mounting hole.

With such arrangement, not only can the winding tube be installed through the installation hole, but also the extension length of the winding tube can be adjusted to achieve matching with the winding tubes in different positions.

Preferably, the pay-off mechanism comprises a mounting frame, a pay-off motor and a pay-off frame, the mounting frame is fixedly arranged on the casing, the pay-off motor is fixedly arranged on the mounting frame, and the pay-off frame is fixedly arranged at the output end of the pay-off motor.

With such arrangement, the enameled wire to be wound into a coil can be smoothly transported to the winding mechanism.

Preferably, the transmission assembly includes a transmission wheel, a transmission gear, a pay-off gear, a winding gear ring and a transmission belt. The pay-off gear is fixedly arranged on the pay-off frame, and the winding gear ring is fixedly mounted on the rotating block. There are two transmission wheels and two transmission gears. The two transmission wheels are rotatably arranged on the casing respectively. The two transmission wheels are connected by the transmission belt set. The transmission gears are fixedly arranged on the transmission wheels one by one, and one of the transmission gears is meshed with the pay-off gear, and the other transmission gear is meshed with the winding gear ring.

Such an arrangement can realize the linkage between the winding mechanism and the pay-off mechanism. The stress generated when the winding machine drives the enameled wire to rotate along the winding block can be released through the rotation of the pay-off frame, thereby avoiding the enameled wire from breaking due to excessive stress.

Preferably, an adjustment groove is provided on the side wall of the base plate, an adjustment rod is provided in the adjustment groove, one end of the adjustment rod is rotatably connected to the inner wall of the adjustment groove, and the other end is extended from the adjustment groove and fixedly provided with an adjustment knob, there are two winding blocks, and both are connected to the adjustment rod, when the adjustment rod rotates, the two winding blocks will move relative to or towards each other along the axial direction of the adjustment rod.

With such arrangement, the size of the coil to be wound can be adjusted through the adjusting rod and the two winding blocks to match stator housings of different sizes, and the application range is wide.

Preferably, the winding block is provided with a guide groove, and the wire pushing frame is slidably arranged on the winding block through the guide groove.

Such an arrangement can limit the moving direction of the wire pushing frame and also enable the wire pushing frame to move more smoothly.

Preferably, an upper connecting shaft is provided on the top plate, a lower connecting shaft is fixedly provided on the wire pushing frame, one end of the push rod is slidably sleeved on the upper connecting shaft, and the other end is slidably sleeved on the lower connecting shaft.

Such an arrangement can ensure that the push rod can slide when the relative positions of the two winding blocks are adjusted.

The advantages and positive effects of the present invention are:

The present invention can fix the stator shell in the rotating frame by arranging a telescopic rod, and then the winding block cooperates with the rotating block to make the winding tube rotate along the circumferential direction of the winding block, and the coil is wound on the winding block. Then, the electric cylinder is used to drive the winding block to move up and down, and the wound coil on the winding block can be pushed into the wire groove on the stator shell through the cooperation of the top plate and the push rod. Compared with the pin-type winding machine, there is no need to make the stator shell rotate back and forth quickly, and it can adapt to the winding of stator shells with large mass and large inner diameter; compared with the manually involved wire-embedded winding machine, it realizes the automatic wire-embedded process, which improves the work efficiency and can also avoid the error of coil position, which causes damage to materials or equipment and reduces the occurrence of defective products.

BRIEF DESCRIPTION OF THE DRAWINGS

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

FIG1 is a schematic diagram of the position structure of the winding mechanism, winding block and clamping mechanism of the present invention;

FIG2 is a schematic structural diagram of a wire-releasing mechanism of the present invention;

3 is a schematic longitudinal section diagram of the internal structure of the casing of the present invention;

FIG4 is a schematic diagram of the structure of the adjusting mechanism and the rotating mechanism in the casing of the present invention;

FIG5 is an enlarged view of the structure at A in FIG2;

FIG6 is an enlarged view of the structure at B in FIG3;

FIG. 7 is a schematic diagram of the wire pushing frame of the present invention pushing the wound coil from the winding block into the wire slot.

The following are the descriptions of the reference numerals:

1. Casing; 2. Support seat; 3. Slide; 4. Slider; 5. Screw; 6. First motor; 7. First gear ring; 8. Rotating ring plate; 9. Electric cylinder; 10. Slide; 11. Rotating frame; 12. Third motor; 13. First gear; 14. Mounting hole; 15. Limiting ring; 16. Bottom plate; 17. Top plate; 18. Adjusting rod; 19. Winding block; 20. Pushing frame; 21. Upper connecting shaft; 22. Lower connecting shaft; 23. Push rod; 24. Linking rod; 25. Spring; 2 6. Guide groove; 27. Adjustment knob; 28. Winding tube; 29. Telescopic rod; 30. Clamping claw; 31. Adjustment groove; 32. Support frame; 33. Rotating block; 34. Winding gear ring; 35. Transmission gear; 36. Transmission wheel; 37. Transmission belt; 38. Pay-off gear; 39. Pay-off frame; 40. Pay-off motor; 41. Mounting frame; 42. Second motor; 43. Second gear; 44. Driving gear ring; 45. Support rod; 46. Stator housing; 47. Wire slot; 48. Coil.

DETAILED DESCRIPTION

In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.

In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

The present invention will be further described below in conjunction with the accompanying drawings:

Embodiment 1: As shown in Figures 1 to 7, a fully automatic and efficient winding machine includes a housing 1, a support seat 2 is arranged in the housing 1, a rotating mechanism and an adjusting mechanism are arranged on the support seat 2, a clamping mechanism is arranged on the rotating mechanism, a slide bar 10 is arranged on the adjusting mechanism, a bottom plate 16, a top plate 17 and a limit ring 15 are slidably arranged on the slide bar 10, the bottom plate 16 is located between the limit ring 15 and the top plate 17, and a linkage rod 24 is also arranged through the bottom plate 16 and the top plate 17, and a linkage rod 24 is arranged between the top plate 17 and the bottom plate 16. A spring 25 is mounted on the connecting rod 24 between 16, a winding block 19 is arranged on one side of the bottom plate 16, a wire pushing frame 20 is slidably arranged on the winding block 19, and the wire pushing frame 20 is hinged to the top plate 17 through a push rod 23, and an electric cylinder 9 is also arranged on the adjustment mechanism on one side of the slide rod 10, and the output end of the electric cylinder 9 is connected to the connecting rod 24, and a winding mechanism and a wire unwinding mechanism are also arranged on the casing 1, and the wire unwinding mechanism is connected to the winding mechanism through a transmission assembly, and the output end of the winding mechanism cooperates with the winding block 19.

Specifically, the rotating mechanism includes a rotating ring plate 8, a first gear ring 7, a third motor 12 and a first gear 13. The rotating ring plate 8 is rotatably set on the support seat 2, the first gear ring 7 is fixedly mounted on the rotating ring plate 8, the third motor 12 is set on one side of the support seat 2, the first gear ring 13 is fixedly set at the output end of the third motor 12, and is meshed with the first gear ring 7, wherein the third motor 12 is a servo motor, and the servo motor can enable the rotating mechanism to accurately rotate the stator housing 46, so that the winding block 19 can be aligned with the wire groove 47 on the stator housing 46, so that the wire pushing frame 20 can push the coil 48 wound on the winding block 19 into the wire groove 47 on the stator housing 46.

The clamping mechanism includes a rotating frame 11, a support rod 45, a telescopic rod 29, a clamping claw 30, a driving gear ring 44, a second motor 42 and a second gear 43. The rotating frame 11 is rotatably arranged on the housing 1 above the rotating ring plate 8. One end of the support rod 45 is fixedly connected to the bottom of the rotating frame 11, and the other end is fixedly connected to the rotating ring plate 8. There are at least three telescopic rods 29, which are evenly arranged on the rotating frame 11. Such an arrangement utilizes a clamping mechanism similar to a three-jaw chuck on a lathe to fix the stator housing 46 of the motor, and can achieve automatic centering while fixing, so that the winding block 19 can align the wire groove 47 on the stator housing 46 after the rotating mechanism rotates the stator housing 46. Aligned, the claw 30 is fixedly set on the telescopic rod 29, and a distance of at least 5CM is reserved between the block and the end of the telescopic rod 29. Such a setting can lift the stator housing 46 through the telescopic rod 29, and then the stator housing 46 is centered and fixed by the claw 30. The driving gear ring 44 is rotatably set on the rotating frame 11 and matches the telescopic rod 29. The second motor 42 is fixedly set on the rotating ring plate 8, wherein the second motor 42 is a torque motor, which can provide sufficient clamping force for the telescopic rod 29 and the claw 30 to prevent the stator housing 46 from moving. The second gear 43 is fixedly set at the output end of the second motor 42 and meshes with the driving gear ring 44.

The adjusting mechanism includes a slide groove 3, a slider 4, a screw 5 and a first motor 6. The first motor 6 is fixedly arranged in the casing 1. The slide groove 3 is opened on the support seat 2. The slider 4 is slidably arranged in the slide groove 3. Such an arrangement can limit and guide the sliding direction of the slider 4 through the slide groove 3. The screw 5 is penetrated and arranged on the slider 4, and one end is rotatably connected to the inner wall of the casing 1, and the other end is fixedly connected to the output end of the first motor 6. Such an arrangement can adjust the position of the slider 4 through the screw 5, and can match with stator casings 46 of different diameters, so that the winding block 19 can be close to the wire groove 47 on the stator casing 46, so that the wire pushing frame 20 can push the coil 48 on the winding block 19 into the wire groove 47, wherein the first motor 6 is a stepping motor.

The winding mechanism includes a support frame 32, a rotating block 33, a winding tube 28 and a mounting hole 14. The support frame 32 is fixedly arranged on the housing 1, and the rotating block 33 is rotatably arranged on the support frame 32. The mounting hole 14 is set through the rotating block 33 and is not coaxial with the rotating block 33. The winding tube 28 is connected to the rotating block 33 through the mounting hole 14. Such a setting can not only install the winding tube 28 through the mounting hole 14, but also adjust the protruding length of the winding tube 28 to achieve matching with the winding tube 28 in different positions.

Furthermore, the pay-off mechanism includes a mounting frame 41, a pay-off motor 40 and a pay-off frame 39. The mounting frame 41 is fixedly set on the housing 1, the pay-off motor 40 is fixedly set on the mounting frame 41, and the pay-off frame 39 is fixedly set on the output end of the pay-off motor 40. This arrangement can smoothly transport the enameled wire that needs to be wound into the coil 48 to the winding mechanism.

Furthermore, the transmission assembly includes a transmission wheel 36, a transmission gear 35, a wire-releasing gear 38, a winding gear ring 34 and a transmission belt 37. The wire-releasing gear 38 is fixedly arranged on the wire-releasing frame 39, and the winding gear ring 34 is fixedly mounted on the rotating block 33. There are two transmission wheels 36 and two transmission gears 35. The two transmission wheels 36 are respectively rotatably arranged on the casing 1. The two transmission wheels 36 are connected by a transmission belt 37. The transmission gears 35 are fixedly arranged on the transmission wheels 36 in a one-to-one manner, and one of the transmission gears 35 is meshed with the wire-releasing gear 38, and the other transmission gear 35 is meshed with the winding gear ring 34. Such a setting realizes the linkage between the winding mechanism and the wire-releasing mechanism. The stress generated when the winding machine drives the enameled wire to rotate along the winding block 19 can be released through the rotation of the wire-releasing frame 39, thereby avoiding the enameled wire from breaking due to excessive stress.

Specifically, an adjustment groove 31 is provided on the side wall of the base plate 16, and an adjustment rod 18 is provided in the adjustment groove 31. One end of the adjustment rod 18 is rotatably connected to the inner wall of the adjustment groove 31, and the other end is extended from the adjustment groove 31 and fixedly provided with an adjustment knob 27. There are two winding blocks 19, and both are connected to the adjustment rod 18. When the adjustment rod 18 rotates, the two winding blocks 19 will move relative to or toward each other along the axial direction of the adjustment rod 18. In this way, the size of the coil 48 to be wound can be adjusted through the adjustment rod 18 and the two winding blocks 19, and can be matched with different stator housings 46.

The winding block 19 is provided with a guide groove 26 , and the wire pushing frame 20 is slidably arranged on the winding block 19 through the guide groove 26 . Such an arrangement can limit the moving direction of the wire pushing frame 20 .

An upper connecting shaft 21 is provided on the top plate 17, and a lower connecting shaft 22 is fixedly provided on the wire pushing frame 20. One end of the push rod 23 is slidably mounted on the upper connecting shaft 21, and the other end is slidably mounted on the lower connecting shaft 22. Such a setting can ensure that the push rod 23 can slide when the relative positions of the two winding blocks 19 are adjusted.

The working process of this embodiment is as follows: when in use, first start the second motor 42, and drive the driving gear ring 44 to rotate through the second gear 43 on the second motor 42, and the driving gear ring 44 and the three telescopic rods 29 form a fixed structure similar to a three-jaw chuck, so after the driving gear ring 44 rotates, it will drive the three telescopic rods 29 to start expanding through the spiral groove matching the telescopic rods 29, and then put the stator housing 46 on the telescopic rod 29 between the three claws 30, and then control the second motor 42 to rotate in the opposite direction, driving the three claws 30 on the telescopic rod 29 to gather together to clamp the stator housing 46.

It should be noted that when the stator housing 46 is clamped and fixed by the telescopic rod 29 , the winding block 19 needs to be located inside the stator housing 46 , and then a winding block 19 matching the length and width of the coil 48 on the stator housing 46 is selected and installed on the adjusting rod 18 .

When installing the winding block 19, it is necessary to connect the push rod 23 with the lower connecting shaft 22 on the wire pushing frame 20. After fixing the stator housing 46 by using the telescopic rod 29 and the claw 30, turn the adjusting knob 27. The adjusting knob 27 drives the adjusting rod 18 to rotate, and the adjusting rod 18 drives the two winding blocks 19 to move relative to or toward each other. The position of the winding block 19 is adjusted according to the width of the wire slot 47 on the stator housing 46 to be wound.

Among them, the adjusting rod 18 is provided with two sections of threads with opposite screw directions, and the two winding blocks 19 are respectively installed on the two sections of threads with opposite screw directions. Therefore, when the adjusting rod 18 is rotated, the two winding blocks 19 can move relative to or towards each other along the axis of the adjusting rod. In order to prevent the winding blocks 19 from damaging the enameled wire during the winding process of the coil 48, the edges of the winding blocks 19 are rounded. After adjusting the distance between the two winding blocks 19, the position of the limit ring 15 on the slide rod 10 is adjusted so that the two ends of the two winding blocks 19 extend at least 1 cm from the two ends of the stator housing 46.

Then, the first motor 6 is started, and the screw 5 is driven to rotate by the first motor 6, and the slider 4 is driven to move in the slide groove 3 by the screw 5, so that the winding block 19 approaches the inner wall of the stator housing 46, and the first motor 6 stops rotating when the winding block 19 is close to the inner wall of the stator housing 46. Then, the length of the winding tube 28 is adjusted so that the free end of the winding tube 28 is close to the wire pushing frame 20 but does not collide with the wire pushing frame 20 during winding, and then the enameled wire roll to be wound is installed on the rotating shaft on the pay-off frame 39 to ensure that the enameled wire roll can rotate, and then the wire end of the enameled wire roll is inserted from the installation hole 14, and is fixed to the stator housing 46 after passing through the free end of the winding tube 28.

When winding, the electric cylinder 9 will extend, pushing the bottom plate 16 and the top plate 17 upward and extending out of the stator housing 46, and then the pay-off motor 40 will rotate, driving the pay-off frame 39 to rotate, and the pay-off frame 39 will drive the pay-off gear 38 to rotate when it rotates, and the pay-off gear 38 will drive the meshing transmission gear 35 to rotate, and the transmission gear 35 will drive another transmission gear 35 to rotate through the transmission wheel 36 and the transmission belt 37, and the other transmission gear 35 will drive the meshing winding gear ring 34 to rotate when it rotates, and the winding gear ring 34 will drive the rotating block 33 to rotate when it rotates, and the rotating block 33 will drive the winding tube 28 to make a circular motion around the winding block 19, and when the winding tube 28 makes a circular motion around the winding block 19, the enameled wire will be wound around the winding block 19, and the coil 48 wound on the winding block 19 will reach After reaching a sufficient number of turns, the rotating block 33 will stop rotating and the winding tube 28 will stop above the winding block 19. Then the electric cylinder 9 will shorten. Since a spring 25 is installed on the linkage rod 24 between the top plate 17 and the bottom plate 16, the top plate 17 and the bottom plate 16 will move downward synchronously when the electric cylinder 9 shortens. When the bottom plate 16 contacts the limit ring 15, the position of the winding block 19 will be aligned with the wire groove 47 on the stator housing 46. At this time, as the electric cylinder 9 continues to move downward, the top plate 17 will be pulled downward through the linkage rod 24. When the top plate 17 moves downward, the spring 25 will be compressed. At the same time, the downward movement of the top plate 17 will also cause the push rod 23 to push the pay-off frame 39 to move along the guide groove 26 on the winding block 19, pushing the coil 48 wound on the winding block 19 off the winding block 19 and into the wire groove 47 on the stator housing 46.

Then the electric cylinder 9 will extend, pushing the top plate 17 and the bottom plate 16 out of the stator housing 46 again, and then the third motor 12 starts to rotate, driving the first gear ring 7 to rotate through the first gear 13. When the first gear ring 7 rotates, it will drive the rotating ring plate 8 to rotate, and the rotating ring plate 8 will drive the clamping mechanism to start rotating. When the stator housing 46 rotates until the winding block 19 is aligned with the next wire slot 47 where the coil 48 needs to be installed, it stops rotating, and the pay-off motor 40 will drive the rotating block 33 to rotate again, so that the winding tube 28 winds the coil 48 on the winding block 19, and this is repeated continuously until the coil 48 is installed in all the wire slots 47 in the stator housing 46 and the stator winding is completed.

It should be noted that the pay-off mechanism and the winding mechanism achieve matching between the stress release of the enameled wire and the winding speed through the tooth ratio among the pay-off gear 38, the transmission gear 35 and the winding gear ring 34. At the same time, in order to ensure that the number of turns of the wound coil 48 meets the requirements, the pay-off motor 40 also adopts a servo motor, which realizes precise control of the number of turns of the rotating block 33 and the stop position of the winding tube 28 through the tooth ratio.

The above is a detailed description of an embodiment of the present invention, but the content is only a preferred embodiment of the present invention and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.

Claims (7)

1. The utility model provides a full-automatic high-efficient coiling machine, includes casing (1), its characterized in that: the automatic wire paying-off machine is characterized in that a supporting seat (2) is arranged in the machine shell (1), a rotating mechanism and an adjusting mechanism are arranged on the supporting seat (2), a clamping mechanism is arranged on the rotating mechanism, a sliding rod (10) is arranged on the adjusting mechanism, a bottom plate (16), a top plate (17) and a limiting ring (15) are arranged on the sliding rod (10) in a sliding mode, the bottom plate (16) is located between the limiting ring (15) and the top plate (17), a linkage rod (24) is further arranged on the bottom plate (16) and the top plate (17) in a penetrating mode, a spring (25) is sleeved on the linkage rod (24) and located between the top plate (17) and the bottom plate (16), a wire winding block (19) is arranged on one side of the bottom plate (16), a wire pushing frame (20) is arranged on the wire winding block (19) in a sliding mode, an electric cylinder (9) is further arranged on the adjusting mechanism on one side of the sliding rod (10) in a hinging mode through a pushing rod (23), an output end (9) is connected with the wire winding mechanism (1) through the wire winding mechanism, and the wire winding mechanism is further connected with the wire winding mechanism (19) through the wire winding mechanism;

The rotating mechanism comprises a rotating ring plate (8), a first toothed ring (7), a third motor (12) and a first gear (13), wherein the rotating ring plate (8) is rotatably arranged on the supporting seat (2), the first toothed ring (7) is fixedly sleeved on the rotating ring plate (8), the third motor (12) is arranged on one side of the supporting seat (2), and the first gear (13) is fixedly arranged at the output end of the third motor (12) and meshed with the first toothed ring (7);

The clamping mechanism comprises a rotating frame (11), a supporting rod (45), a telescopic rod (29), clamping claws (30), a driving toothed ring (44), a second motor (42) and a second gear (43), wherein the rotating frame (11) is rotatably arranged on the shell (1) above the rotating ring plate (8), one end of the supporting rod (45) is fixedly connected with the bottom of the rotating frame (11), the other end of the supporting rod (45) is fixedly connected with the rotating ring plate (8), the telescopic rods (29) are at least three and are uniformly arranged on the rotating frame (11), the clamping claws (30) are fixedly arranged on the telescopic rod (29), the driving toothed ring (44) is rotatably arranged on the rotating frame (11) and matched with the telescopic rod (29), the second motor (42) is fixedly arranged on the rotating ring plate (8), and the second gear (43) is fixedly arranged at the output end of the second motor (42) and meshed with the driving toothed ring (44);

The winding mechanism comprises a supporting frame (32), a rotating block (33), a winding tube (28) and a mounting hole (14), wherein the supporting frame (32) is fixedly arranged on the machine shell (1), the rotating block (33) is rotatably arranged on the supporting frame (32), the mounting hole (14) is arranged on the rotating block (33) in a penetrating mode and is not coaxial with the rotating block (33), and the winding tube (28) is connected with the rotating block (33) through the mounting hole (14).

2. The fully automatic high-efficiency winding machine according to claim 1, wherein: the adjusting mechanism comprises a sliding groove (3), a sliding block (4), a screw rod (5) and a first motor (6), wherein the first motor (6) is fixedly arranged in the casing (1), the sliding groove (3) is formed in the supporting seat (2), the sliding block (4) is slidably arranged in the sliding groove (3), the screw rod (5) is arranged on the sliding block (4) in a penetrating mode, one end of the screw rod is connected with the inner wall of the casing (1) in a rotating mode, and the other end of the screw rod is fixedly connected with the output end of the first motor (6).

3. The fully automatic high-efficiency winding machine according to claim 1, wherein: the paying-off mechanism comprises a mounting frame (41), a paying-off motor (40) and a paying-off rack (39), wherein the mounting frame (41) is fixedly arranged on the machine shell (1), the paying-off motor (40) is fixedly arranged on the mounting frame (41), and the paying-off rack (39) is fixedly arranged at the output end of the paying-off motor (40).

4. A fully automatic high efficiency winding machine according to claim 3, wherein: the transmission assembly comprises a transmission wheel (36), a transmission gear (35), a paying-off gear (38), a winding toothed ring (34) and a transmission belt (37), wherein the paying-off gear (38) is fixedly arranged on the paying-off rack (39), the winding toothed ring (34) is fixedly sleeved on the rotating block (33), the transmission wheel (36) and the transmission gear (35) are two in number, the transmission wheel (36) is respectively rotatably arranged on the shell (1), the transmission wheels (36) are connected through the transmission belt (37) in a sleeved mode, the transmission gears (35) are fixedly arranged on the transmission wheels (36) in a one-to-one correspondence mode, one transmission gear (35) is meshed with the paying-off gear (38), and the other transmission gear (35) is meshed with the winding toothed ring (34).

5. The fully automatic high-efficiency winding machine according to claim 1, wherein: be provided with adjustment tank (31) on the lateral wall of bottom plate (16), be provided with in adjustment tank (31) and adjust pole (18), the one end of adjusting pole (18) with adjustment tank (31) inner wall rotates and is connected, and the other end is followed adjustment tank (31) stretches out the back fixed adjust knob (27) that is provided with, the quantity of wire winding piece (19) is two, and all with adjust pole (18) link to each other, works as adjust pole (18) rotate, two wire winding piece (19) will be followed the axis direction of adjusting pole (18) is relative or the opposite direction removes.

6. The fully automatic high-efficiency winding machine according to claim 1, wherein: the winding block (19) is provided with a guide groove (26), and the wire pushing frame (20) is slidably arranged on the winding block (19) through the guide groove (26).

7. The fully automatic high-efficiency winding machine according to claim 1, wherein: an upper connecting shaft (21) is arranged on the top plate (17), a lower connecting shaft (22) is fixedly arranged on the wire pushing frame (20), one end of the push rod (23) is sleeved on the upper connecting shaft (21) in a sliding mode, and the other end of the push rod is sleeved on the lower connecting shaft (22) in a sliding mode.