CN118249593A - Automatic wire outlet adjusting device of winding machine and control method thereof - Google Patents

Automatic wire outlet adjusting device of winding machine and control method thereof Download PDF

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CN118249593A
CN118249593A CN202410233618.6A CN202410233618A CN118249593A CN 118249593 A CN118249593 A CN 118249593A CN 202410233618 A CN202410233618 A CN 202410233618A CN 118249593 A CN118249593 A CN 118249593A
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wire
pressure sensor
annular pressure
radial
speed
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CN118249593B (en
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罗来武
顾菊平
万华让
杨慧
程天宇
缪阳洋
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Nantong University
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/04Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of windings prior to their mounting into the machines
    • H02K15/043Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of windings prior to their mounting into the machines winding flat conductive wires or sheets

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  • Manufacturing & Machinery (AREA)
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  • Tension Adjustment In Filamentary Materials (AREA)

Abstract

本发明涉及绕线机加工制备技术领域,尤其涉及一种绕线机自动调节出丝装置及其控制方法,包括出丝机构、设于出丝机构上的移动组件和出线器;出丝机构包括出丝支架、设于出丝支架上的线圈转动电机及其驱动器、以及线圈转动轴;线圈转动电机及其驱动器的输出轴通过转动皮带与线圈转动轴连接,线圈转动轴上套接有铜丝线圈套筒,铜丝线圈套筒上绕制有铜丝,线圈转动电机及其驱动器的一侧设有控制器;出丝机构能够自动调节出丝速度;移动组件包括径向移动组件和横向移动组件。本发明能够自动调节出丝机构和移动部件的运行状态,达到精确控制出丝速度、位置和张力的效果,实现自动化控制,有效提高绕线机的工作效率。

The present invention relates to the technical field of winding machine processing and preparation, and in particular to an automatic adjustment wire-out device for a winding machine and a control method thereof, comprising a wire-out mechanism, a moving assembly arranged on the wire-out mechanism, and a wire-out device; the wire-out mechanism comprises a wire-out support, a coil rotating motor and a driver thereof arranged on the wire-out support, and a coil rotating shaft; the output shaft of the coil rotating motor and its driver is connected to the coil rotating shaft through a rotating belt, a copper wire coil sleeve is sleeved on the coil rotating shaft, copper wire is wound on the copper wire coil sleeve, and a controller is arranged on one side of the coil rotating motor and its driver; the wire-out mechanism can automatically adjust the wire-out speed; the moving assembly comprises a radial moving assembly and a lateral moving assembly. The present invention can automatically adjust the operating state of the wire-out mechanism and the moving components, achieve the effect of accurately controlling the wire-out speed, position and tension, realize automatic control, and effectively improve the working efficiency of the winding machine.

Description

一种绕线机自动调节出丝装置及其控制方法A kind of automatic adjustment wire outlet device of winding machine and control method thereof

技术领域Technical Field

本发明涉及绕线机加工制备技术领域,尤其涉及一种绕线机自动调节出丝装置及其控制方法。The invention relates to the technical field of winding machine processing and preparation, and in particular to an automatic wire-out adjusting device for a winding machine and a control method thereof.

背景技术Background technique

绕线机是一种工业生产线上常见的自动化设备,在电机生产中,常用于电机定子内的铜丝线圈制作,节省了大量人工劳力,并提高了铜丝线圈的制作精度和稳定性。但是一般的绕线机也存在着许多问题,如出丝机构运行速度慢,影响生产效率;出丝控制精度不足,导致线圈的张力过大或者过小,影响线圈的质量;出丝张力过小,导致浪费铜丝等。The winding machine is a common automated equipment on industrial production lines. In motor production, it is often used to make copper wire coils in motor stators, saving a lot of labor and improving the production accuracy and stability of copper wire coils. However, general winding machines also have many problems, such as the slow running speed of the wire feeding mechanism, which affects production efficiency; insufficient wire feeding control accuracy, resulting in excessive or insufficient coil tension, affecting the quality of the coil; too little wire feeding tension, resulting in waste of copper wire, etc.

因此,本申请有必要提出一种可自动调节的出丝装置,能够很好的克服以上缺点,提高绕线机的工作效果。Therefore, it is necessary for the present application to propose an automatically adjustable wire outlet device, which can well overcome the above shortcomings and improve the working effect of the winding machine.

发明内容Summary of the invention

本发明的目的是为了解决现有技术中存在的缺点,而提出的一种绕线机自动调节出丝装置及其控制方法,能够自动调节出丝机构和移动部件的运行状态,达到精确控制出丝速度、位置和张力的效果,实现自动化控制,有效提高绕线机的工作效率。The purpose of the present invention is to solve the shortcomings existing in the prior art, and to propose an automatic adjustment wire delivery device for a winding machine and a control method thereof, which can automatically adjust the operating status of the wire delivery mechanism and moving parts, achieve the effect of accurately controlling the wire delivery speed, position and tension, realize automatic control, and effectively improve the working efficiency of the winding machine.

为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:

一种绕线机自动调节出丝装置,包括出丝机构、设于出丝机构上的移动组件和出线器;An automatic adjustment wire-out device for a winding machine comprises a wire-out mechanism, a moving component arranged on the wire-out mechanism and a wire-out device;

所述出丝机构包括出丝支架、设于出丝支架上的线圈转动电机及其驱动器、以及线圈转动轴;所述线圈转动电机及其驱动器的输出轴通过转动皮带与线圈转动轴连接,所述线圈转动轴上套接有铜丝线圈套筒,所述铜丝线圈套筒上绕制有铜丝,所述线圈转动电机及其驱动器的一侧设有控制器;所述出丝机构能够自动调节出丝速度;The wire-exiting mechanism comprises a wire-exiting bracket, a coil rotating motor and a driver thereof arranged on the wire-exiting bracket, and a coil rotating shaft; the output shaft of the coil rotating motor and the driver thereof is connected to the coil rotating shaft through a rotating belt, a copper wire coil sleeve is sleeved on the coil rotating shaft, copper wire is wound on the copper wire coil sleeve, and a controller is arranged on one side of the coil rotating motor and the driver thereof; the wire-exiting mechanism can automatically adjust the wire-exiting speed;

所述移动组件包括径向移动组件和横向移动组件,所述径向移动组件和横向移动组件相互垂直设置,通过径向移动组件和横向移动组件可调节出丝的位置和张力,确保出丝的平稳运行;The moving assembly comprises a radial moving assembly and a transverse moving assembly, wherein the radial moving assembly and the transverse moving assembly are arranged perpendicular to each other, and the position and tension of the wire output can be adjusted by the radial moving assembly and the transverse moving assembly to ensure the smooth operation of the wire output;

所述出线器通过环形压力传感器组件的数据变化,能够调节出丝机构和移动组件的运行状态,达到自动调节出丝的效果。The wire outlet device can adjust the operating state of the wire outlet mechanism and the moving component through the data change of the annular pressure sensor component, so as to achieve the effect of automatically adjusting the wire outlet.

通过采用上述技术方案:采用出丝机构、移动组件和出线器等相互配合作用,能够对出丝的精确控制,大大提高了对绕线机出丝的控制效果。其中,采用控制器可根据各参数的变化实时计算出合理的出丝速度V,调整线圈转动轴的转速,防止发生出丝紊乱、速度不均匀等问题。By adopting the above technical solution: using the wire-out mechanism, the moving assembly and the wire-out device to cooperate with each other, the wire-out can be accurately controlled, greatly improving the control effect of the wire-out of the winding machine. Among them, the controller can calculate the reasonable wire-out speed V in real time according to the changes of various parameters, adjust the speed of the coil rotating shaft, and prevent the occurrence of wire-out disorder, uneven speed and other problems.

优选地,所述径向移动组件包括安装在出丝支架上的径向丝杆、径向移动光轴、径向电机及其驱动器、以及距离传感器;所述径向丝杆和径向移动光轴相对设置,所述径向电机及其驱动器的输出轴通过径向传动皮带与径向丝杆连接;所述径向丝杆和径向移动光轴的上方设有移动板,所述移动板在径向电机及其驱动器的控制下能够在径向丝杆和径向移动光轴上实现径向移动。Preferably, the radial moving assembly includes a radial screw rod, a radial moving optical axis, a radial motor and its driver, and a distance sensor installed on the wire output bracket; the radial screw rod and the radial moving optical axis are arranged relative to each other, and the output shaft of the radial motor and its driver is connected to the radial screw rod through a radial transmission belt; a moving plate is provided above the radial screw rod and the radial moving optical axis, and the moving plate can realize radial movement on the radial screw rod and the radial moving optical axis under the control of the radial motor and its driver.

优选地,所述横向移动组件包括设于移动板下方的横向电机及其驱动器、横向传动皮带、以及设于移动板内侧的横向丝杆和横向移动光轴;所述横向电机及其驱动器的输出轴通过横向传动皮带与横向丝杆连接,所述横向丝杆和横向移动光轴平行间隔设置。Preferably, the transverse moving assembly includes a transverse motor and its driver, a transverse transmission belt, and a transverse screw rod and a transverse moving optical axis arranged on the inner side of the moving plate; the output shaft of the transverse motor and its driver is connected to the transverse screw rod through the transverse transmission belt, and the transverse screw rod and the transverse moving optical axis are arranged in parallel and at intervals.

优选地,所述出线器安装于横向丝杆上,所述出线器包括夹紧减速电机、串线环、以及与夹紧减速电机连接的夹紧丝杆,所述夹紧减速电机的一侧设有两块夹紧板,两块夹紧板竖向相对设置,两块夹紧板的上端部连接有夹紧板移动光轴;所述出线器内还设有环形压力传感器组件,所述环形压力传感器组件的表面敷设一层压力膜。Preferably, the wire outlet is installed on the transverse screw rod, and the wire outlet includes a clamping reduction motor, a stringing ring, and a clamping screw rod connected to the clamping reduction motor. Two clamping plates are provided on one side of the clamping reduction motor. The two clamping plates are vertically arranged opposite to each other, and the upper ends of the two clamping plates are connected to the clamping plate moving optical axis; an annular pressure sensor assembly is also provided in the wire outlet, and a layer of pressure film is laid on the surface of the annular pressure sensor assembly.

优选地,所述环形压力传感器组件包括环形压力传感器a、环形压力传感器b、环形压力传感器c、环形压力传感器d、环形压力传感器e和环形压力传感器f;所述环形压力传感器a、环形压力传感器b、环形压力传感器c、环形压力传感器d、环形压力传感器e和环形压力传感器f呈圆周状均匀间隔分布在出线器的内侧。Preferably, the annular pressure sensor assembly includes annular pressure sensor a, annular pressure sensor b, annular pressure sensor c, annular pressure sensor d, annular pressure sensor e and annular pressure sensor f; the annular pressure sensor a, annular pressure sensor b, annular pressure sensor c, annular pressure sensor d, annular pressure sensor e and annular pressure sensor f are evenly distributed in a circular shape on the inner side of the outlet.

本发明还提供了一种绕线机自动调节出丝装置的控制方法,所述环形压力传感器a、环形压力传感器b、环形压力传感器c、环形压力传感器d、环形压力传感器e和环形压力传感器f获得的压力值分别为Fa、Fb、Fc、Fd、Fe和Ff,由控制器根据当前线圈转动轴的速度V以及环形压力传感器组件返回的压力值自动调节出丝速度V,得到V=K1*V*(Ka*Fa+Kb*Fb+Kf*Ff);The present invention also provides a control method for automatically adjusting a wire-exiting device of a winding machine, wherein the pressure values obtained by the annular pressure sensor a, the annular pressure sensor b, the annular pressure sensor c, the annular pressure sensor d, the annular pressure sensor e and the annular pressure sensor f are Fa , Fb , Fc , Fd , Fe and Ff respectively, and the controller automatically adjusts the wire-exiting speed Vsilk according to the current speed Vaxis of the coil rotating shaft and the pressure value returned by the annular pressure sensor assembly, and obtains Vsilk =K1 * Vaxis *( Ka * Fa + Kb * Fb + Kf * Ff );

其中,K1为当前线圈转动轴速度与出丝速度的耦合系数,Ka为环形压力传感器a与出丝速度的耦合系数,Kb为环形压力传感器b与出丝速度的耦合系数,Kf为环形压力传感器f与出丝速度的耦合系数,控制器根据各参数的变化实时计算出丝速度V,调整线圈转动轴的转速;防止发生出丝紊乱、速度不均匀等问题。Among them, K1 is the coupling coefficient between the current coil rotation shaft speed and the wire drawing speed, Ka is the coupling coefficient between the annular pressure sensor a and the wire drawing speed, Kb is the coupling coefficient between the annular pressure sensor b and the wire drawing speed, and Kf is the coupling coefficient between the annular pressure sensor f and the wire drawing speed. The controller calculates the wire drawing speed Vsilk in real time according to the changes in various parameters, and adjusts the rotation speed of the coil rotation shaft to prevent problems such as wire drawing disorder and uneven speed.

通过当前线圈转动轴的速度V、距离传感器的数据L202,控制器自动调整径向移动组件的径向移动,确保出线器与铜丝线圈保持合适的径向距离L,L=K*V*L202Through the current coil rotating shaft speed V axis and the distance sensor data L 202 , the controller automatically adjusts the radial movement of the radial moving component to ensure that the outlet and the copper wire coil maintain a suitable radial distance L distance , L distance = K distance * V axis * L 202 ;

其中,K为当前线圈转动轴速度与径向距离之间的系数;Among them, K distance is the coefficient between the current coil rotation axis speed and radial distance;

通过当前线圈转动轴的速度V、出线器与铜丝的径向距离L和环形压力传感器组件返回的压力值Fa、Fb、Fc、Fd、Fe和Ff,控制器自动调整横向移动组件的横向移动,控制器通过比较压力值Fa、Fb、Ff以及设定阈值F上限、F下限之间的关系,自动调节线圈转动轴速度和出线器的出丝位置,其调节控制方法包括以下步骤:The controller automatically adjusts the lateral movement of the lateral movement component by the current speed V axis of the coil rotating shaft, the radial distance L between the outlet and the copper wire, and the pressure values F a , F b , F c , F d , Fe and F f returned by the annular pressure sensor component. The controller automatically adjusts the speed of the coil rotating shaft and the wire outlet position of the outlet by comparing the pressure values F a , F b , F f and the relationship between the set thresholds F upper limit and F lower limit . The adjustment control method includes the following steps:

步骤一:如果F下限<Fa<F上限,且Fa>Fb,Fa>Ff,说明此时铜丝出丝位置介于环形压力传感器a和环形压力传感器b之间,或者介于环形压力传感器a和环形压力传感器f之间,且距离环形压力传感器a更近,出丝装置工作正常,且铜丝上张力大小合适,不用调节当前线圈转动轴速度和出线器的位置;Step 1: If F lower limit < F a < F upper limit , and F a > F b , F a > F f , it means that the wire outlet position is between the annular pressure sensor a and the annular pressure sensor b, or between the annular pressure sensor a and the annular pressure sensor f, and is closer to the annular pressure sensor a. The wire outlet device works normally, and the tension on the copper wire is appropriate. There is no need to adjust the current coil rotation shaft speed and the wire outlet position.

步骤二:如果F下限<Fa<F上限,且Fa<Fb,则调整出线器向箭头C方向移动,由控制器发出指令,启动横向电机及其驱动器,通过横向传动皮带带动出线器沿着横向丝杆和横向移动光轴向箭头C方向移动,并保持当前线圈转动轴速度不变,直至Fa>Fb,此时恢复到步骤一状态;Step 2: If F lower limit < F a < F upper limit , and F a < F b , then adjust the wire dispensing device to move in the direction of arrow C, and the controller sends out a command to start the transverse motor and its driver, and drive the wire dispensing device to move along the transverse screw rod and the transverse moving optical axis in the direction of arrow C through the transverse transmission belt, and keep the current coil rotation axis speed unchanged until F a > F b , then return to the state of step 1;

步骤三:如果F下限<Fa<F上限,且Fa<Ff,则调整出线器向箭头D方向移动,由控制器发出指令,启动横向电机及其驱动器,通过横向传动皮带带动出线器沿着横向丝杆和横向移动光轴向箭头D方向移动,并保持当前线圈转动轴速度不变,直至Fa>Ff,此时恢复到步骤一状态;Step 3: If F lower limit < F a < F upper limit , and F a < F f , then adjust the outlet to move in the direction of arrow D, and the controller sends a command to start the transverse motor and its driver, and drive the outlet along the transverse screw rod and the transverse moving optical axis to the direction of arrow D through the transverse transmission belt, and keep the current coil rotation axis speed unchanged until F a > F f , then return to the state of step 1;

步骤四:如果F下限>Fa,F下限>Fb,F下限>Ff,则立刻降低当前线圈转动轴速度,Fa、Fb、Ff三个压力值会立刻变大,当Fa>F下限时,开始执行步骤二或步骤三,直至恢复到步骤一状态;Step 4: If F lower limit > F a , F lower limit > F b , F lower limit > F f , then immediately reduce the current coil rotation shaft speed, and the three pressure values of F a , F b , and F f will immediately increase. When F a > F lower limit , start to execute step 2 or step 3 until it returns to the state of step 1;

步骤五:如果F上限<Fa,F上限<Fb,F上限<Ff,则立刻提高当前线圈转动轴速度,Fa、Fb、Ff三个压力值会立刻变小,当Fa<F上限时,开始执行步骤二或步骤三,直至恢复到步骤一状态。Step 5: If F upper limit < F a , F upper limit < F b , F upper limit < F f , then immediately increase the current coil rotation shaft speed, and the three pressure values of F a , F b , and F f will immediately decrease. When F a < F upper limit , start executing step 2 or step 3 until it returns to the state of step 1.

通过采用上述技术方案:通过以上几个步骤的调节,可以合理调整出丝器的位置和铜丝的张力,确保出丝的平稳运行。其中,出丝机构包括出丝支架、铜丝线圈套筒、铜丝、线圈转动轴、转动皮带、线圈转动电机及其驱动器、控制器等,控制器根据当前线圈转动轴的速度以及压力传感器返回的数据,自动调节出丝速度。移动组件包括径向移动组件和横向移动组件,通过当前线圈转动轴的速度、距离传感器和压力传感器返回的数据,控制器自动调整径向移动组件的径向移动,确保出线器与铜丝线圈保持合适的径向距离;通过当前线圈转动轴的速度、距离传感器和压力传感器返回的数据,控制器自动调整横向移动组件的横向移动,自动调节出线器的出丝位置和张力,确保出丝的平稳运行。出线器包括环形压力传感器、压力膜,通过环形压力传感器的数据变化和合理的控制算法,控制器自动调节出丝机构和移动组件的运行状态,达到自动调节出丝的效果。该出丝装置结构设计合理、新颖,能实现对出丝的精确控制,大大提高了对绕线机出丝的控制效果。By adopting the above technical solution: through the adjustment of the above steps, the position of the wire dispensing device and the tension of the copper wire can be reasonably adjusted to ensure the smooth operation of the wire dispensing. Among them, the wire dispensing mechanism includes a wire dispensing bracket, a copper wire coil sleeve, a copper wire, a coil rotating shaft, a rotating belt, a coil rotating motor and its driver, a controller, etc. The controller automatically adjusts the wire dispensing speed according to the current speed of the coil rotating shaft and the data returned by the pressure sensor. The moving component includes a radial moving component and a lateral moving component. Through the data returned by the current speed of the coil rotating shaft, the distance sensor and the pressure sensor, the controller automatically adjusts the radial movement of the radial moving component to ensure that the wire dispensing device maintains a suitable radial distance from the copper wire coil; through the data returned by the current speed of the coil rotating shaft, the distance sensor and the pressure sensor, the controller automatically adjusts the lateral movement of the lateral moving component, automatically adjusts the wire dispensing position and tension of the wire dispensing device, and ensures the smooth operation of the wire dispensing device. The wire dispensing device includes an annular pressure sensor and a pressure membrane. Through the data changes of the annular pressure sensor and a reasonable control algorithm, the controller automatically adjusts the running state of the wire dispensing mechanism and the moving component to achieve the effect of automatically adjusting the wire dispensing. The wire-out device has a reasonable and novel structural design, can realize accurate control of the wire-out, and greatly improves the control effect of the wire-out of the winding machine.

与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:

1、本发明结构设计合理、结构新颖,能够自动调节出丝机构和移动部件的运行状态,达到精确控制出丝速度、位置和张力的效果,实现自动化控制,有效提高绕线机的工作效率。1. The present invention has a reasonable and novel structural design, and can automatically adjust the operating status of the wire-exiting mechanism and the moving parts, so as to achieve the effect of accurately controlling the wire-exiting speed, position and tension, realize automatic control, and effectively improve the working efficiency of the winding machine.

2、本发明采用出丝机构可根据当前线圈转动轴的速度以及环形压力传感器返回的数据,自动调节出丝速度,避免出丝紊乱现象。2. The wire-exiting mechanism of the present invention can automatically adjust the wire-exiting speed according to the current speed of the coil rotating shaft and the data returned by the annular pressure sensor to avoid wire-exiting disorder.

3、本发明的移动组件包括径向移动组件和横向移动组件,通过当前线圈转动轴的速度、距离传感器和压力传感器返回的数据,控制器自动调整径向移动组件的径向移动,确保出线器与铜丝线圈保持合适的径向距离;通过当前线圈转动轴的速度、距离传感器和压力传感器返回的数据,控制器自动调整横向移动组件的横向移动,自动调节出线器的出丝位置和张力,确保出丝的平稳运行。3. The moving component of the present invention includes a radial moving component and a lateral moving component. Through the data returned by the current speed of the coil rotating shaft, the distance sensor and the pressure sensor, the controller automatically adjusts the radial movement of the radial moving component to ensure that the wire outlet maintains an appropriate radial distance from the copper wire coil; through the data returned by the current speed of the coil rotating shaft, the distance sensor and the pressure sensor, the controller automatically adjusts the lateral movement of the lateral moving component and automatically adjusts the wire outlet position and tension of the wire outlet to ensure smooth operation of the wire outlet.

4、本发明的出线器包括压力传感器、压力膜,通过压力传感器的数据变化和合理的控制算法,控制器自动调节出丝机构和移动部件的运行状态,达到自动调节出丝的效果。4. The wire outlet device of the present invention includes a pressure sensor and a pressure membrane. Through the data changes of the pressure sensor and a reasonable control algorithm, the controller automatically adjusts the operating status of the wire outlet mechanism and the moving parts to achieve the effect of automatically adjusting the wire outlet.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明的整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the present invention;

图2为本发明中径向移动组件的结构示意图;FIG2 is a schematic diagram of the structure of the radial moving assembly in the present invention;

图3为本发明中横向移动组件的结构示意图;FIG3 is a schematic diagram of the structure of a lateral moving assembly in the present invention;

图4为本发明中出线器的结构示意图;FIG4 is a schematic diagram of the structure of the outlet device in the present invention;

图5为图4的左视图;FIG5 is a left side view of FIG4;

图6为图4的右视图。FIG. 6 is a right side view of FIG. 4 .

图中:1—支架,2—径向移动组件,201—移动板,202—距离传感器,203—径向丝杆,204—径向传动皮带,205—径向电机及其驱动器,206—径向移动光轴,3—横向移动组件,301—横向电机及其驱动器,302—横向传动皮带,303—横向丝杆,304—横向移动光轴,4—铜丝线圈套筒,5—铜丝,6—出线器,601—夹紧减速电机,602—串线环,603—夹紧丝杆,604—夹紧板,605—夹紧板移动光轴,606—环形压力传感器组件,6061—环形压力传感器a,6062—环形压力传感器b,6063—环形压力传感器c,6064—环形压力传感器d,6065—环形压力传感器e,6066—环形压力传感器f,607—压力膜,7—线圈转动轴,8—转动皮带,9—线圈转动电机及其驱动器,10—控制器。In the figure: 1-bracket, 2-radial moving assembly, 201-moving plate, 202-distance sensor, 203-radial screw, 204-radial transmission belt, 205-radial motor and its driver, 206-radial moving optical axis, 3-lateral moving assembly, 301-lateral motor and its driver, 302-lateral transmission belt, 303-lateral screw, 304-lateral moving optical axis, 4-copper wire coil sleeve, 5-copper wire, 6-wire outlet, 601-clamping reduction motor, 602-stringing ring , 603—clamping screw, 604—clamping plate, 605—clamping plate moving optical axis, 606—annular pressure sensor assembly, 6061—annular pressure sensor a, 6062—annular pressure sensor b, 6063—annular pressure sensor c, 6064—annular pressure sensor d, 6065—annular pressure sensor e, 6066—annular pressure sensor f, 607—pressure membrane, 7—coil rotating shaft, 8—rotating belt, 9—coil rotating motor and its driver, 10—controller.

具体实施方式Detailed ways

下面结合附图将对本发明实施例中的技术方案进行清楚、完整地描述,以使本领域的技术人员能够更好的理解本发明的优点和特征,从而对本发明的保护范围做出更为清楚的界定。本发明所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例,基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings, so that those skilled in the art can better understand the advantages and features of the present invention, thereby making a clearer definition of the protection scope of the present invention. The embodiments described in the present invention are only a part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in the field without making creative work are within the scope of protection of the present invention.

参照图1-6,一种绕线机自动调节出丝装置,包括出丝机构、设于出丝机构上的移动组件和出线器6;1-6, a winding machine automatic adjustment wire outlet device includes a wire outlet mechanism, a moving component provided on the wire outlet mechanism and a wire outlet 6;

所述出丝机构包括出丝支架1、设于出丝支架1上的线圈转动电机及其驱动器9、以及线圈转动轴7;所述线圈转动电机及其驱动器9的输出轴通过转动皮带8与线圈转动轴7连接,所述线圈转动轴7上套接有铜丝线圈套筒4,所述铜丝线圈套筒4上绕制有铜丝5,所述线圈转动电机及其驱动器9的一侧设有控制器10;所述出丝机构能够自动调节出丝速度;The wire-exiting mechanism comprises a wire-exiting bracket 1, a coil rotating motor and a driver 9 thereof arranged on the wire-exiting bracket 1, and a coil rotating shaft 7; the output shaft of the coil rotating motor and the driver 9 is connected to the coil rotating shaft 7 through a rotating belt 8, a copper wire coil sleeve 4 is sleeved on the coil rotating shaft 7, a copper wire 5 is wound on the copper wire coil sleeve 4, and a controller 10 is arranged on one side of the coil rotating motor and the driver 9; the wire-exiting mechanism can automatically adjust the wire-exiting speed;

所述移动组件包括径向移动组件2和横向移动组件3,所述径向移动组件2和横向移动组件3相互垂直设置,通过径向移动组件2和横向移动组件3可调节出丝的位置和张力,确保出丝的平稳运行;The moving assembly includes a radial moving assembly 2 and a lateral moving assembly 3, and the radial moving assembly 2 and the lateral moving assembly 3 are arranged perpendicular to each other. The position and tension of the wire can be adjusted by the radial moving assembly 2 and the lateral moving assembly 3 to ensure the smooth operation of the wire.

所述出线器6通过环形压力传感器组件的数据变化,能够调节出丝机构和移动组件的运行状态,达到自动调节出丝的效果。The wire outlet device 6 can adjust the operating state of the wire outlet mechanism and the moving component through the data change of the annular pressure sensor component, thereby achieving the effect of automatically adjusting the wire outlet.

本实施例中,采用出丝机构、移动组件和出线器6等相互配合作用,能够对出丝的精确控制,大大提高了对绕线机出丝的控制效果。其中,采用控制器10可根据各参数的变化实时计算出合理的出丝速度V,并发出控制指令启动线圈转动电机及其驱动器9,线圈转动电机及其驱动器9通过转动皮带8调整线圈转动轴7的转速,从而达到调整铜丝线圈套筒4上铜丝5的出丝速度,防止发生出丝紊乱、速度不均匀等问题。In this embodiment, the wire-out mechanism, the moving assembly and the wire-out device 6 cooperate with each other to accurately control the wire-out, greatly improving the control effect of the wire-out of the winding machine. Among them, the controller 10 can calculate the reasonable wire-out speed V wire in real time according to the changes in various parameters, and issue a control instruction to start the coil rotating motor and its driver 9. The coil rotating motor and its driver 9 adjust the speed of the coil rotating shaft 7 by rotating the belt 8, thereby adjusting the wire-out speed of the copper wire 5 on the copper wire coil sleeve 4, and preventing the occurrence of wire-out disorder, uneven speed and other problems.

具体的,参照图2,所述径向移动组件2包括安装在出丝支架1上的径向丝杆203、径向移动光轴206、径向电机及其驱动器205、以及距离传感器202;所述径向丝杆203和径向移动光轴206相对设置,所述径向电机及其驱动器205的输出轴通过径向传动皮带204与径向丝杆203连接;所述径向丝杆203和径向移动光轴206的上方设有移动板201,所述移动板201在径向电机及其驱动器205的控制下能够在径向丝杆203和径向移动光轴206上实现径向移动。Specifically, referring to Figure 2, the radial moving component 2 includes a radial screw rod 203, a radial moving optical axis 206, a radial motor and its driver 205, and a distance sensor 202 installed on the wire outlet bracket 1; the radial screw rod 203 and the radial moving optical axis 206 are arranged relative to each other, and the output shaft of the radial motor and its driver 205 is connected to the radial screw rod 203 through a radial transmission belt 204; a moving plate 201 is provided above the radial screw rod 203 and the radial moving optical axis 206, and the moving plate 201 can realize radial movement on the radial screw rod 203 and the radial moving optical axis 206 under the control of the radial motor and its driver 205.

具体的,参照图3,所述横向移动组件3包括设于移动板201下方的横向电机及其驱动器301、横向传动皮带302、以及设于移动板201内侧的横向丝杆303和横向移动光轴304;所述横向电机及其驱动器301的输出轴通过横向传动皮带302与横向丝杆303连接,所述横向丝杆303和横向移动光轴304平行间隔设置。Specifically, referring to Figure 3, the transverse moving component 3 includes a transverse motor and its driver 301, a transverse transmission belt 302, and a transverse screw rod 303 and a transverse moving optical axis 304 arranged on the inner side of the moving plate 201; the output shaft of the transverse motor and its driver 301 is connected to the transverse screw rod 303 through the transverse transmission belt 302, and the transverse screw rod 303 and the transverse moving optical axis 304 are arranged in parallel and spaced apart.

具体的,参照图4-图6,所述出线器6安装于横向丝杆303上,所述出线器6包括夹紧减速电机601、串线环602、以及与夹紧减速电机601连接的夹紧丝杆603,所述夹紧减速电机601的一侧设有两块夹紧板604,两块夹紧板604竖向相对设置,两块夹紧板604的上端部连接有夹紧板移动光轴605;所述出线器6内还设有环形压力传感器组件606,所述环形压力传感器组件606的表面敷设一层压力膜607。Specifically, referring to Figures 4 to 6, the wire outlet 6 is installed on the transverse screw rod 303, and the wire outlet 6 includes a clamping reduction motor 601, a stringing ring 602, and a clamping screw rod 603 connected to the clamping reduction motor 601. Two clamping plates 604 are provided on one side of the clamping reduction motor 601. The two clamping plates 604 are vertically arranged opposite to each other, and the upper ends of the two clamping plates 604 are connected to the clamping plate moving optical axis 605; an annular pressure sensor assembly 606 is also provided in the wire outlet 6, and a layer of pressure membrane 607 is applied on the surface of the annular pressure sensor assembly 606.

其中,所述环形压力传感器组件606包括环形压力传感器a6061、环形压力传感器b6062、环形压力传感器c6063、环形压力传感器d6064、环形压力传感器e6065和环形压力传感器f6066;所述环形压力传感器a6061、环形压力传感器b6062、环形压力传感器c6063、环形压力传感器d6064、环形压力传感器e6065和环形压力传感器f6066呈圆周状均匀间隔分布在出线器6的内侧。Among them, the annular pressure sensor assembly 606 includes annular pressure sensor a6061, annular pressure sensor b6062, annular pressure sensor c6063, annular pressure sensor d6064, annular pressure sensor e6065 and annular pressure sensor f6066; the annular pressure sensor a6061, annular pressure sensor b6062, annular pressure sensor c6063, annular pressure sensor d6064, annular pressure sensor e6065 and annular pressure sensor f6066 are evenly distributed on the inner side of the outlet 6 in a circular shape.

本实施例中,实际应用时,环形压力传感器a6061、环形压力传感器b6062、环形压力传感器c6063、环形压力传感器d6064、环形压力传感器e6065和环形压力传感器f6066的中心线安装时,均垂直于如图1所示的线圈转动轴7的中心线,六个环形压力传感器通过压力膜607感应出丝时的压力值,由六个压力值Fa、Fb、Fc、Fd、Fe和Ff的大小可以判断铜丝位于出线器的位置以及张力。In this embodiment, in actual application, the center lines of the annular pressure sensor a6061, the annular pressure sensor b6062, the annular pressure sensor c6063, the annular pressure sensor d6064, the annular pressure sensor e6065 and the annular pressure sensor f6066 are installed perpendicular to the center line of the coil rotating shaft 7 as shown in Figure 1. The six annular pressure sensors sense the pressure value when the wire is output through the pressure membrane 607. The position of the copper wire in the wire output device and the tension can be judged by the sizes of the six pressure values Fa , Fb , Fc , Fd , Fe and Ff .

压力膜607的作用包括两点:一是均匀感应出线器出丝时的压力值,并将压力传导给环形压力传感器,二是起到环形压力传感器与铜丝之间的隔离作用,避免铜丝经过时磨损环形压力传感器。The pressure membrane 607 has two functions: one is to uniformly sense the pressure value when the wire outlet is feeding out the wire, and transmit the pressure to the annular pressure sensor; the other is to isolate the annular pressure sensor from the copper wire to prevent the annular pressure sensor from being worn when the copper wire passes through.

一种绕线机自动调节出丝装置的控制方法,所述环形压力传感器a6061、环形压力传感器b6062、环形压力传感器c6063、环形压力传感器d6064、环形压力传感器e6065和环形压力传感器f6066获得的压力值分别为Fa、Fb、Fc、Fd、Fe和Ff,由控制器10根据当前线圈转动轴的速度V以及环形压力传感器组件返回的压力值自动调节出丝速度V,得到V=K1*V*(Ka*Fa+Kb*Fb+Kf*Ff);A control method for automatically adjusting a wire-exiting device of a winding machine, wherein the pressure values obtained by the annular pressure sensor a6061, the annular pressure sensor b6062, the annular pressure sensor c6063, the annular pressure sensor d6064, the annular pressure sensor e6065 and the annular pressure sensor f6066 are Fa , Fb , Fc , Fd , Fe and Ff respectively, and the controller 10 automatically adjusts the wire-exiting speed Vsilk according to the current speed Vaxis of the coil rotating shaft and the pressure value returned by the annular pressure sensor assembly, and obtains Vsilk =K1 * Vaxis *( Ka * Fa + Kb * Fb + Kf * Ff );

其中,K1为当前线圈转动轴速度与出丝速度的耦合系数,Ka为环形压力传感器a与出丝速度的耦合系数,Kb为环形压力传感器b与出丝速度的耦合系数,Kf为环形压力传感器f与出丝速度的耦合系数,控制器10根据各参数的变化实时计算出丝速度V,调整线圈转动轴的转速;Wherein, K1 is the coupling coefficient between the current coil rotating shaft speed and the wire-out speed, Ka is the coupling coefficient between the annular pressure sensor a and the wire-out speed, Kb is the coupling coefficient between the annular pressure sensor b and the wire-out speed, and Kf is the coupling coefficient between the annular pressure sensor f and the wire-out speed. The controller 10 calculates the wire-out speed Vsilk in real time according to the changes of various parameters and adjusts the speed of the coil rotating shaft;

通过当前线圈转动轴的速度V、距离传感器202的数据L202,控制器10自动调整径向移动组件的径向移动,即如图2所示中的箭头A、箭头B方向移动,箭头B方向始终指向如图1所示中的线圈转动轴7的中心线,确保出线器与铜丝线圈保持合适的径向距离L,L=K*V*L202According to the current speed V axis of the coil rotating shaft and the data L 202 of the distance sensor 202, the controller 10 automatically adjusts the radial movement of the radial moving component, that is, moves in the direction of arrow A and arrow B as shown in FIG. 2 , and the direction of arrow B always points to the center line of the coil rotating shaft 7 as shown in FIG. 1 , ensuring that the outlet and the copper wire coil maintain a suitable radial distance L distance , L distance = K distance * V axis * L 202 ;

其中,K为当前线圈转动轴速度与径向距离之间的系数;Among them, K distance is the coefficient between the current coil rotation axis speed and radial distance;

当L202>L时,控制器10发出控制指令,启动径向电机及其驱动器205,通过径向传动皮带204带动移动板201沿着径向丝杆203和径向移动光轴206向箭头B方向移动。When L 202 > L distance , the controller 10 issues a control instruction to start the radial motor and its driver 205 , and drives the moving plate 201 to move in the direction of arrow B along the radial lead screw 203 and the radial moving optical axis 206 through the radial transmission belt 204 .

当L202<L时,控制器10发出控制指令,启动径向电机及其驱动器205,通过径向传动皮带204带动移动板201沿着径向丝杆203和径向移动光轴206向箭头A方向移动。When L 202 <L distance , the controller 10 issues a control instruction to start the radial motor and its driver 205 , and drives the moving plate 201 to move in the direction of arrow A along the radial lead screw 203 and the radial moving optical axis 206 through the radial transmission belt 204 .

通过当前线圈转动轴的速度V、出线器与铜丝的径向距离L和环形压力传感器组件返回的压力值Fa、Fb、Fc、Fd、Fe和Ff,控制器自动调整横向移动组件的横向移动,即如图3所示中的箭头C、箭头D方向移动,控制器10通过比较压力值Fa、Fb、Ff以及设定阈值F上限、F下限之间的关系,自动调节线圈转动轴速度和出线器的出丝位置,其调节控制方法包括以下步骤:The controller automatically adjusts the lateral movement of the lateral movement component, i.e. , moves in the directions of arrows C and D as shown in FIG3 , by comparing the pressure values F a , F b , F f and the relationship between the set threshold values F upper limit and F lower limit , and automatically adjusts the speed of the coil rotating shaft and the wire outlet position of the wire outlet. The adjustment control method includes the following steps:

步骤一:如果F下限<Fa<F上限,且Fa>Fb,Fa>Ff,说明此时铜丝出丝位置介于环形压力传感器a和环形压力传感器b之间,或者介于环形压力传感器a和环形压力传感器f之间,且距离环形压力传感器a更近,出丝装置工作正常,且铜丝上张力大小合适,不用调节当前线圈转动轴速度和出线器6的位置;Step 1: If F lower limit < F a < F upper limit , and F a > F b , F a > F f , it means that the wire outlet position of the copper wire is between the annular pressure sensor a and the annular pressure sensor b, or between the annular pressure sensor a and the annular pressure sensor f, and is closer to the annular pressure sensor a. The wire outlet device works normally, and the tension on the copper wire is appropriate. There is no need to adjust the current coil rotation shaft speed and the position of the wire outlet 6.

步骤二:如果F下限<Fa<F上限,且Fa<Fb,则调整出线器向箭头C方向移动,由控制器10发出指令,启动横向电机及其驱动器301,通过横向传动皮带302带动出线器6沿着横向丝杆303和横向移动光轴304向箭头C方向移动,并保持当前线圈转动轴速度不变,直至Fa>Fb,此时恢复到步骤一状态;Step 2: If F lower limit < F a < F upper limit , and F a < F b , then adjust the outlet to move in the direction of arrow C, and the controller 10 sends a command to start the transverse motor and its driver 301, and drive the outlet 6 to move along the transverse screw rod 303 and the transverse moving optical axis 304 in the direction of arrow C through the transverse transmission belt 302, and keep the current coil rotation axis speed unchanged until F a > F b , then return to the state of step 1;

步骤三:如果F下限<Fa<F上限,且Fa<Ff,则调整出线器向箭头D方向移动,由控制器10发出指令,启动横向电机及其驱动器301,通过横向传动皮带302带动出线器6沿着横向丝杆303和横向移动光轴304向箭头D方向移动,并保持当前线圈转动轴速度不变,直至Fa>Ff,此时恢复到步骤一状态;Step 3: If the lower limit of F is less than Fa and the upper limit of F, and Fa is less than F f , the outlet is adjusted to move in the direction of arrow D, and the controller 10 issues a command to start the transverse motor and its driver 301, and the outlet 6 is driven to move in the direction of arrow D along the transverse screw rod 303 and the transverse moving optical axis 304 through the transverse transmission belt 302, and the current coil rotation axis speed is kept unchanged until Fa > F f , at which time the state of step 1 is restored;

步骤四:如果F下限>Fa,F下限>Fb,F下限>Ff,则立刻降低当前线圈转动轴速度,Fa、Fb、Ff三个压力值会立刻变大,当Fa>F下限时,开始执行步骤二或步骤三,直至恢复到步骤一状态;Step 4: If F lower limit > F a , F lower limit > F b , F lower limit > F f , then immediately reduce the current coil rotation shaft speed, and the three pressure values of F a , F b , and F f will immediately increase. When F a > F lower limit , start to execute step 2 or step 3 until it returns to the state of step 1;

步骤五:如果F上限<Fa,F上限<Fb,F上限<Ff,则立刻提高当前线圈转动轴速度,Fa、Fb、Ff三个压力值会立刻变小,当Fa<F上限时,开始执行步骤二或步骤三,直至恢复到步骤一状态。Step 5: If F upper limit < F a , F upper limit < F b , F upper limit < F f , then immediately increase the current coil rotation shaft speed, and the three pressure values of F a , F b , and F f will immediately decrease. When F a < F upper limit , start executing step 2 or step 3 until it returns to the state of step 1.

本实施例中,通过以上几个步骤的调节,可以合理调整出丝器的位置和铜丝的张力,确保出丝的平稳运行。In this embodiment, through the adjustment of the above steps, the position of the wire outlet device and the tension of the copper wire can be reasonably adjusted to ensure the smooth operation of the wire outlet.

其中,环形压力传感器a6061、环形压力传感器b6062和环形压力传感器f6066采集的压力值(Fa、Fb、Ff)用于自动调节线圈转动轴速度和出线器6的出丝位置,具体调节方法见上述五个步骤;环形压力传感器c6063、环形压力传感器d6064、环形压力传感器e6065采集的压力值(Fc、Fd、Fe)用于识别出线器是否发生故障,一旦压力值(Fc、Fd、Fe)大于设定的阈值,则需要立刻停机检查,并启动夹紧减速电机601,使夹紧板604沿着夹紧丝杆603和夹紧板移动光轴605向中间移动,在串线环602处将铜丝夹紧,防止铜丝松散。Among them, the pressure values (F a , F b , F f ) collected by the annular pressure sensor a6061, the annular pressure sensor b6062 and the annular pressure sensor f6066 are used to automatically adjust the coil rotation shaft speed and the wire outlet position of the wire outlet 6. The specific adjustment method is shown in the above five steps; the pressure values (F c, F d, Fe ) collected by the annular pressure sensor c6063, the annular pressure sensor d6064 and the annular pressure sensor e6065 are used to identify whether the wire outlet has a fault. Once the pressure value (F c , F d , Fe ) is greater than the set threshold, it is necessary to immediately stop the machine for inspection, and start the clamping reduction motor 601 to move the clamping plate 604 toward the middle along the clamping screw rod 603 and the clamping plate moving optical axis 605, and clamp the copper wire at the stringing ring 602 to prevent the copper wire from loosening.

综上所述,本发明结构设计合理、结构新颖,能够自动调节出丝机构和移动部件的运行状态,达到精确控制出丝速度、位置和张力的效果,实现自动化控制,有效提高绕线机的工作效率。To sum up, the present invention has a reasonable structural design and novel structure, can automatically adjust the operating status of the wire-out mechanism and moving parts, achieve the effect of accurately controlling the wire-out speed, position and tension, realize automatic control, and effectively improve the working efficiency of the winding machine.

本发明中披露的说明和实践,对于本技术领域的普通技术人员来说,都是易于思考和理解的,且在不脱离本发明原理的前提下,还可以做出若干改进和润饰。因此,在不偏离本发明精神的基础上所做的修改或改进,也应视为本发明的保护范围。The description and practice disclosed in the present invention are easy to think and understand for ordinary technicians in this technical field, and several improvements and modifications can be made without departing from the principles of the present invention. Therefore, modifications or improvements made without departing from the spirit of the present invention should also be regarded as the protection scope of the present invention.

Claims (6)

1.一种绕线机自动调节出丝装置,其特征在于,包括出丝机构、设于出丝机构上的移动组件和出线器(6);1. A wire-discharging device for a winding machine that automatically adjusts the wire discharging, characterized in that it comprises a wire discharging mechanism, a moving component arranged on the wire discharging mechanism, and a wire discharging device (6); 所述出丝机构包括出丝支架(1)、设于出丝支架(1)上的线圈转动电机及其驱动器(9)、以及线圈转动轴(7);所述线圈转动电机及其驱动器(9)的输出轴通过转动皮带(8)与线圈转动轴(7)连接,所述线圈转动轴(7)上套接有铜丝线圈套筒(4),所述铜丝线圈套筒(4)上绕制有铜丝(5),所述线圈转动电机及其驱动器(9)的一侧设有控制器(10);所述出丝机构能够自动调节出丝速度;The wire-exiting mechanism comprises a wire-exiting support (1), a coil rotating motor and a driver (9) arranged on the wire-exiting support (1), and a coil rotating shaft (7); the output shaft of the coil rotating motor and the driver (9) is connected to the coil rotating shaft (7) via a rotating belt (8); a copper wire coil sleeve (4) is sleeved on the coil rotating shaft (7), a copper wire (5) is wound on the copper wire coil sleeve (4), and a controller (10) is arranged on one side of the coil rotating motor and the driver (9); the wire-exiting mechanism can automatically adjust the wire-exiting speed; 所述移动组件包括径向移动组件(2)和横向移动组件(3),所述径向移动组件(2)和横向移动组件(3)相互垂直设置,通过径向移动组件(2)和横向移动组件(3)可调节出丝的位置和张力,确保出丝的平稳运行;The moving assembly comprises a radial moving assembly (2) and a transverse moving assembly (3), wherein the radial moving assembly (2) and the transverse moving assembly (3) are arranged perpendicular to each other, and the position and tension of the wire output can be adjusted by the radial moving assembly (2) and the transverse moving assembly (3), thereby ensuring a smooth operation of the wire output; 所述出线器(6)通过环形压力传感器组件的数据变化,能够调节出丝机构和移动组件的运行状态,达到自动调节出丝的效果。The wire outlet device (6) can adjust the operating state of the wire outlet mechanism and the moving component through the data change of the annular pressure sensor component, thereby achieving the effect of automatically adjusting the wire outlet. 2.根据权利要求1所述的一种绕线机自动调节出丝装置,其特征在于,所述径向移动组件(2)包括安装在出丝支架(1)上的径向丝杆(203)、径向移动光轴(206)、径向电机及其驱动器(205)、以及距离传感器(202);所述径向丝杆(203)和径向移动光轴(206)相对设置,所述径向电机及其驱动器(205)的输出轴通过径向传动皮带(204)与径向丝杆(203)连接;所述径向丝杆(203)和径向移动光轴(206)的上方设有移动板(201),所述移动板(201)在径向电机及其驱动器(205)的控制下能够在径向丝杆(203)和径向移动光轴(206)上实现径向移动。2. An automatic adjustment wire-out device for a winding machine according to claim 1, characterized in that the radial moving component (2) comprises a radial screw rod (203), a radial moving optical axis (206), a radial motor and its driver (205), and a distance sensor (202) installed on a wire-out bracket (1); the radial screw rod (203) and the radial moving optical axis (206) are arranged relative to each other, and the output shaft of the radial motor and its driver (205) is connected to the radial screw rod (203) through a radial transmission belt (204); a moving plate (201) is provided above the radial screw rod (203) and the radial moving optical axis (206), and the moving plate (201) can realize radial movement on the radial screw rod (203) and the radial moving optical axis (206) under the control of the radial motor and its driver (205). 3.根据权利要求2所述的一种绕线机自动调节出丝装置,其特征在于,所述横向移动组件(3)包括设于移动板(201)下方的横向电机及其驱动器(301)、横向传动皮带(302)、以及设于移动板(201)内侧的横向丝杆(303)和横向移动光轴(304);所述横向电机及其驱动器(301)的输出轴通过横向传动皮带(302)与横向丝杆(303)连接,所述横向丝杆(303)和横向移动光轴(304)平行间隔设置。3. An automatic adjustment wire-out device for a winding machine according to claim 2, characterized in that the lateral moving component (3) comprises a lateral motor and its driver (301) arranged below the moving plate (201), a lateral transmission belt (302), and a lateral screw rod (303) and a lateral moving optical axis (304) arranged on the inner side of the moving plate (201); the output shaft of the lateral motor and its driver (301) is connected to the lateral screw rod (303) through the lateral transmission belt (302), and the lateral screw rod (303) and the lateral moving optical axis (304) are arranged in parallel and spaced apart. 4.根据权利要求3所述的一种绕线机自动调节出丝装置,其特征在于,所述出线器(6)安装于横向丝杆(303)上,所述出线器(6)包括夹紧减速电机(601)、串线环(602)、以及与夹紧减速电机(601)连接的夹紧丝杆(603),所述夹紧减速电机(601)的一侧设有两块夹紧板(604),两块夹紧板(604)竖向相对设置,两块夹紧板(604)的上端部连接有夹紧板移动光轴(605);所述出线器(6)内还设有环形压力传感器组件(606),所述环形压力传感器组件(606)的表面敷设一层压力膜(607)。4. An automatic adjustment wire-out device for a winding machine according to claim 3, characterized in that the wire outlet (6) is installed on a transverse screw rod (303), and the wire outlet (6) includes a clamping reduction motor (601), a wire stringing ring (602), and a clamping screw rod (603) connected to the clamping reduction motor (601), and two clamping plates (604) are provided on one side of the clamping reduction motor (601), and the two clamping plates (604) are vertically arranged opposite to each other, and the upper ends of the two clamping plates (604) are connected to a clamping plate moving optical axis (605); an annular pressure sensor assembly (606) is also provided in the wire outlet (6), and a layer of pressure film (607) is applied on the surface of the annular pressure sensor assembly (606). 5.根据权利要求4所述的一种绕线机自动调节出丝装置,其特征在于,所述环形压力传感器组件(606)包括环形压力传感器a(6061)、环形压力传感器b(6062)、环形压力传感器c(6063)、环形压力传感器d(6064)、环形压力传感器e(6065)和环形压力传感器f(6066);所述环形压力传感器a(6061)、环形压力传感器b(6062)、环形压力传感器c(6063)、环形压力传感器d(6064)、环形压力传感器e(6065)和环形压力传感器f(6066)呈圆周状均匀间隔分布在出线器(6)的内侧。5. An automatic adjustment wire outlet device for a winding machine according to claim 4, characterized in that the annular pressure sensor assembly (606) includes an annular pressure sensor a (6061), an annular pressure sensor b (6062), an annular pressure sensor c (6063), an annular pressure sensor d (6064), an annular pressure sensor e (6065) and an annular pressure sensor f (6066); the annular pressure sensor a (6061), annular pressure sensor b (6062), annular pressure sensor c (6063), annular pressure sensor d (6064), annular pressure sensor e (6065) and annular pressure sensor f (6066) are evenly distributed on the inner side of the wire outlet (6) in a circular shape. 6.根据权利要求5所述的一种绕线机自动调节出丝装置的控制方法,其特征在于,所述环形压力传感器a(6061)、环形压力传感器b(6062)、环形压力传感器c(6063)、环形压力传感器d(6064)、环形压力传感器e(6065)和环形压力传感器f(6066)获得的压力值分别为Fa、Fb、Fc、Fd、Fe和Ff,由控制器(10)根据当前线圈转动轴的速度V以及环形压力传感器组件返回的压力值自动调节出丝速度V,得到V=K1*V*(Ka*Fa+Kb*Fb+Kf*Ff);6. A control method for an automatic adjustment wire-exiting device of a winding machine according to claim 5, characterized in that the pressure values obtained by the annular pressure sensor a (6061), annular pressure sensor b (6062), annular pressure sensor c (6063), annular pressure sensor d (6064), annular pressure sensor e (6065) and annular pressure sensor f (6066) are Fa , Fb , Fc , Fd , Fe and Ff respectively, and the controller (10) automatically adjusts the wire-exiting speed Vsilk according to the current speed Vaxis of the coil rotating shaft and the pressure value returned by the annular pressure sensor assembly, and obtains Vsilk =K1 * Vaxis *( Ka * Fa + Kb * Fb + Kf * Ff ); 其中,K1为当前线圈转动轴速度与出丝速度的耦合系数,Ka为环形压力传感器a与出丝速度的耦合系数,Kb为环形压力传感器b与出丝速度的耦合系数,Kf为环形压力传感器f与出丝速度的耦合系数,控制器(10)根据各参数的变化实时计算出丝速度V,调整线圈转动轴的转速;Wherein, K1 is the coupling coefficient between the current coil rotating shaft speed and the wire drawing speed, Ka is the coupling coefficient between the annular pressure sensor a and the wire drawing speed, Kb is the coupling coefficient between the annular pressure sensor b and the wire drawing speed, and Kf is the coupling coefficient between the annular pressure sensor f and the wire drawing speed. The controller (10) calculates the wire drawing speed Vsilk in real time according to the changes of various parameters and adjusts the rotation speed of the coil rotating shaft; 通过当前线圈转动轴的速度V、距离传感器的数据L202,控制器(10)自动调整径向移动组件的径向移动,确保出线器与铜丝线圈保持径向距离L,L=K*V*L202According to the current speed V axis of the coil rotating shaft and the data L 202 of the distance sensor, the controller (10) automatically adjusts the radial movement of the radial moving component to ensure that the outlet and the copper wire coil maintain a radial distance L distance , where L distance = K distance * V axis * L 202 ; 其中,K为当前线圈转动轴速度与径向距离之间的系数;Among them, K distance is the coefficient between the current coil rotation axis speed and radial distance; 通过当前线圈转动轴的速度V、出线器与铜丝的径向距离L和环形压力传感器组件返回的压力值Fa、Fb、Fc、Fd、Fe和Ff,控制器自动调整横向移动组件的横向移动,控制器通过比较压力值Fa、Fb、Ff以及设定阈值F上限、F下限之间的关系,自动调节线圈转动轴速度和出线器的出丝位置,其调节控制方法包括以下步骤:The controller automatically adjusts the lateral movement of the lateral movement component by the current speed V axis of the coil rotating shaft, the radial distance L between the outlet and the copper wire, and the pressure values F a , F b , F c , F d , Fe and F f returned by the annular pressure sensor component. The controller automatically adjusts the speed of the coil rotating shaft and the wire outlet position of the outlet by comparing the pressure values F a , F b , F f and the relationship between the set thresholds F upper limit and F lower limit . The adjustment control method includes the following steps: 步骤一:如果F下限<Fa<F上限,且Fa>Fb,Fa>Ff,说明此时铜丝出丝位置介于环形压力传感器a和环形压力传感器b之间,或者介于环形压力传感器a和环形压力传感器f之间,且距离环形压力传感器a更近,出丝装置工作正常,且铜丝上张力大小合适,不用调节当前线圈转动轴速度和出线器的位置;Step 1: If F lower limit < F a < F upper limit , and F a > F b , F a > F f , it means that the wire outlet position is between the annular pressure sensor a and the annular pressure sensor b, or between the annular pressure sensor a and the annular pressure sensor f, and is closer to the annular pressure sensor a. The wire outlet device works normally, and the tension on the copper wire is appropriate. There is no need to adjust the current coil rotation shaft speed and the wire outlet position. 步骤二:如果F下限<Fa<F上限,且Fa<Fb,则调整出线器向箭头C方向移动,由控制器(10)发出指令,启动横向电机及其驱动器(301),通过横向传动皮带(302)带动出线器(6)沿着横向丝杆(303)和横向移动光轴(304)向箭头C方向移动,并保持当前线圈转动轴速度不变,直至Fa>Fb,此时恢复到步骤一状态;Step 2: If the lower limit F is less than the upper limit F, and Fa is less than Fb , the wire dispensing device is adjusted to move in the direction of arrow C, and the controller (10) issues a command to start the transverse motor and its driver (301), and the wire dispensing device (6) is driven to move in the direction of arrow C along the transverse screw rod (303) and the transverse moving optical axis (304) through the transverse transmission belt (302), and the current coil rotation axis speed is kept unchanged until Fa > Fb , at which time the state of step 1 is restored; 步骤三:如果F下限<Fa<F上限,且Fa<Ff,则调整出线器向箭头D方向移动,由控制器(10)发出指令,启动横向电机及其驱动器(301),通过横向传动皮带(302)带动出线器(6)沿着横向丝杆(303)和横向移动光轴(304)向箭头D方向移动,并保持当前线圈转动轴速度不变,直至Fa>Ff,此时恢复到步骤一状态;Step 3: If the lower limit F is less than the upper limit F, and Fa is less than F f , the wire dispensing device is adjusted to move in the direction of arrow D, and the controller (10) issues a command to start the transverse motor and its driver (301), and the wire dispensing device (6) is driven to move in the direction of arrow D along the transverse screw rod (303) and the transverse moving optical axis (304) through the transverse transmission belt (302), and the current coil rotation axis speed is kept unchanged until Fa > F f , at which time the state of step 1 is restored; 步骤四:如果F下限>Fa,F下限>Fb,F下限>Ff,则立刻降低当前线圈转动轴速度,Fa、Fb、Ff三个压力值会立刻变大,当Fa>F下限时,开始执行步骤二或步骤三,直至恢复到步骤一状态;Step 4: If F lower limit > F a , F lower limit > F b , F lower limit > F f , then immediately reduce the current coil rotation shaft speed, and the three pressure values of F a , F b , and F f will immediately increase. When F a > F lower limit , start to execute step 2 or step 3 until it returns to the state of step 1; 步骤五:如果F上限<Fa,F上限<Fb,F上限<Ff,则立刻提高当前线圈转动轴速度,Fa、Fb、Ff三个压力值会立刻变小,当Fa<F上限时,开始执行步骤二或步骤三,直至恢复到步骤一状态。Step 5: If F upper limit < F a , F upper limit < F b , F upper limit < F f , then immediately increase the current coil rotation shaft speed, and the three pressure values of F a , F b , and F f will immediately decrease. When F a < F upper limit , start executing step 2 or step 3 until it returns to the state of step 1.
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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0562296A1 (en) * 1992-03-16 1993-09-29 Georg Sahm Gmbh & Co. Kg Method for winding filamentary material, continuously fed at preferably constant speed, in a stepped precision winding and winding device for carrying out the method
CN113037030A (en) * 2021-03-15 2021-06-25 西北工业大学 Winding machine for winding micro motor coil
CN216155187U (en) * 2021-08-31 2022-04-01 深圳市三通伟业科技有限公司 Novel automatic coil winding machine
CN117509317A (en) * 2023-10-29 2024-02-06 常熟市电热合金材料厂有限公司 A winding machine with speed and tension control

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0562296A1 (en) * 1992-03-16 1993-09-29 Georg Sahm Gmbh & Co. Kg Method for winding filamentary material, continuously fed at preferably constant speed, in a stepped precision winding and winding device for carrying out the method
CN113037030A (en) * 2021-03-15 2021-06-25 西北工业大学 Winding machine for winding micro motor coil
CN216155187U (en) * 2021-08-31 2022-04-01 深圳市三通伟业科技有限公司 Novel automatic coil winding machine
CN117509317A (en) * 2023-10-29 2024-02-06 常熟市电热合金材料厂有限公司 A winding machine with speed and tension control

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