CN118243731A - Polycrystalline silicon rod surface defect detection device and method - Google Patents
Polycrystalline silicon rod surface defect detection device and method Download PDFInfo
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- CN118243731A CN118243731A CN202410568129.6A CN202410568129A CN118243731A CN 118243731 A CN118243731 A CN 118243731A CN 202410568129 A CN202410568129 A CN 202410568129A CN 118243731 A CN118243731 A CN 118243731A
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Abstract
本发明涉及多晶硅棒生产技术领域,提供一种多晶硅棒表面缺陷检测装置及方法,包括底座和多晶硅棒本体,所述底座上固定安装有对称布置的侧板,所述侧板之间固定安装有横板,所述横板上安装有升降组件,所述升降组件上安装有驱动组件,所述驱动组件上设置有红外探伤测试。本发明在使用的过程中,通过驱动组件带动红外探伤测试仪安装块上的红外探伤测试仪水平移动,同时带动待检测的多晶硅棒本体转动,通过圆形槽内的红外探伤测试仪进行全面检测,此过程方便将检测完毕的多晶硅棒取下更换,同时不会影响到新的多晶硅棒检测,并且利用除尘组件和收集组件来对待检测的多晶硅棒进行灰尘清理,有效地提高该装置对多晶硅棒的检测效果。
The present invention relates to the technical field of polysilicon rod production, and provides a polysilicon rod surface defect detection device and method, including a base and a polysilicon rod body, the base is fixedly provided with symmetrically arranged side panels, a horizontal panel is fixedly provided between the side panels, a lifting assembly is installed on the horizontal panel, a driving assembly is installed on the lifting assembly, and an infrared flaw detection test is provided on the driving assembly. During the use of the present invention, the infrared flaw detection tester on the infrared flaw detection tester mounting block is driven by the driving assembly to move horizontally, and the polysilicon rod body to be detected is driven to rotate at the same time, and a comprehensive detection is performed by the infrared flaw detection tester in the circular groove, and this process facilitates the removal and replacement of the polysilicon rod that has been detected, and will not affect the detection of new polysilicon rods, and the dust removal assembly and the collection assembly are used to clean the dust on the polysilicon rod to be detected, effectively improving the detection effect of the device on the polysilicon rod.
Description
技术领域Technical Field
本发明涉及多晶硅棒生产技术领域,具体为一种多晶硅棒表面缺陷检测装置及方法。The present invention relates to the technical field of polycrystalline silicon rod production, and in particular to a device and method for detecting surface defects of polycrystalline silicon rods.
背景技术Background technique
多晶硅棒具有半导体性质,是极为重要的优良半导体材料,但微量的杂质即可大大影响其导电性,电子工业中广泛用于制造半导体收音机、录音机、电冰箱、彩电、录像机、电子计算机等的基础材料,由干燥硅粉与干燥氯化氢气体在一定条件下氯化,再经冷凝、精馏、还原而得,多晶硅棒在生产时需要对其表面缺陷进行检测。Polysilicon rods have semiconductor properties and are extremely important excellent semiconductor materials. However, trace amounts of impurities can greatly affect their conductivity. They are widely used in the electronics industry as basic materials for manufacturing semiconductor radios, tape recorders, refrigerators, color TVs, video recorders, and electronic computers. They are made by chlorinating dry silicon powder with dry hydrogen chloride gas under certain conditions, followed by condensation, distillation, and reduction. Polysilicon rods need to be inspected for surface defects during production.
现有技术中,公开号为“CN117054482A”的中国专利公开了一种多晶硅棒表面缺陷检测装置及方法,检测半环、调节板,当待检测多晶硅棒固定完成且转动到检测半环的正下方时,此时通过第三电动液压杆的推出可以将两组检测半环分别推送到多晶硅棒的侧面位置,接着通过两端的第二马达的转动可以将红外测量单元沿着硅棒的表面进行采样,解决了现有的检测装置在对多晶硅棒进行转动以此来满足360度拍摄图像的,此时由于滚动结构对硅棒的摩擦容易造成硅棒表面的磨损,进而误导后续的缺陷检测,增大处理分析难度的问题。In the prior art, a Chinese patent with publication number "CN117054482A" discloses a device and method for detecting surface defects of a polysilicon rod, comprising a detection semi-ring and an adjustment plate. When the polysilicon rod to be detected is fixed and rotated to the position directly below the detection semi-ring, the two groups of detection semi-rings can be pushed to the side positions of the polysilicon rod by the push-out of the third electric hydraulic rod. Then, the infrared measurement unit can be sampled along the surface of the silicon rod by the rotation of the second motors at both ends. This solves the problem that the existing detection device rotates the polysilicon rod to meet the 360-degree image shooting requirement. At this time, the friction of the rolling structure on the silicon rod can easily cause wear on the surface of the silicon rod, thereby misleading subsequent defect detection and increasing the difficulty of processing and analysis.
但现有技术仍存在较大不足,如:However, the existing technology still has major deficiencies, such as:
在对多晶硅棒进行表面缺陷检测时会使用到红外探伤测试仪来对多晶硅棒进行检测作业,红外探伤测试仪是专门用于多晶硅片生产中的硅块硅棒硅片内部的裂缝、杂质、黑点、阴影、微晶等缺陷探伤的仪器,在对多晶硅棒进行检测时需要保证多晶硅棒表面的清洁度,如上述描述的方案中无法在对多晶硅棒待检测之前进行表面清洁,这样容易导致一些灰尘黏附在多晶硅棒表面上,导致红外探伤测试仪检测不准确,虽然人员可以在检测之前对多晶硅棒进行人工清洁,但是这样不但浪费人力而且人工清洁的效果不是很佳,容易出现多晶硅棒遗漏清洁的问题。When performing surface defect detection on polysilicon rods, an infrared flaw detector is used to perform detection on the polysilicon rods. The infrared flaw detector is an instrument specially used for flaw detection of cracks, impurities, black spots, shadows, microcrystals and other defects inside silicon blocks, silicon rods and silicon wafers in the production of polysilicon wafers. When detecting polysilicon rods, it is necessary to ensure the cleanliness of the surface of the polysilicon rods. In the scheme described above, it is impossible to perform surface cleaning on the polysilicon rods before testing, which may easily cause some dust to adhere to the surface of the polysilicon rods, resulting in inaccurate detection by the infrared flaw detector. Although personnel can manually clean the polysilicon rods before testing, this not only wastes manpower but also the effect of manual cleaning is not very good, and the problem of missing cleaning of the polysilicon rods may easily occur.
发明内容Summary of the invention
本发明的目的在于提供一种多晶硅棒表面缺陷检测装置及方法,以解决上述背景技术中提出的问题。The object of the present invention is to provide a device and method for detecting surface defects of polycrystalline silicon rods to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种多晶硅棒表面缺陷检测装置,包括底座和多晶硅棒本体,所述底座上固定安装有对称布置的侧板,所述侧板之间固定安装有横板,所述横板上安装有升降组件,所述升降组件上安装有驱动组件,所述驱动组件上设置有红外探伤测试;A polycrystalline silicon rod surface defect detection device comprises a base and a polycrystalline silicon rod body, the base is fixedly mounted with symmetrically arranged side plates, a transverse plate is fixedly mounted between the side plates, a lifting assembly is mounted on the transverse plate, a driving assembly is mounted on the lifting assembly, and an infrared flaw detection test is arranged on the driving assembly;
所述底座的上表面且处于两个侧板之间设置有定位组件,通过所述定位组件对多晶硅棒本体的位置进行定位;A positioning assembly is disposed on the upper surface of the base and between the two side plates, and the position of the polycrystalline silicon rod body is positioned by the positioning assembly;
所述底座上设置有除尘组件,通过所述除尘组件对多晶硅棒本体表面的灰尘进行清理。The base is provided with a dust removal component, through which the dust on the surface of the polycrystalline silicon rod body is cleaned.
优选的,所述升降组件包括安装在横板上的第一电动推杆,所述第一电动推杆的输出端固定安装有升降板,所述升降板上固定安装有定位滑杆,所述侧板上开设有与定位滑杆配合使用的定位滑槽。Preferably, the lifting assembly includes a first electric push rod installed on the transverse plate, a lifting plate is fixedly installed on the output end of the first electric push rod, a positioning slide rod is fixedly installed on the lifting plate, and a positioning slide groove used in conjunction with the positioning slide rod is opened on the side plate.
优选的,所述驱动组件安装在升降板上的第一电机,所述第一电机的输出端固定安装有往复丝杆,所述往复丝杆上固定安装有主动齿轮,所述往复丝杆上且处于主动齿轮的内部活动安装有移动块,所述移动块上活动安装有月牙销;Preferably, the driving assembly is mounted on a first motor on the lifting plate, a reciprocating screw is fixedly mounted on the output end of the first motor, a driving gear is fixedly mounted on the reciprocating screw, a moving block is movably mounted on the reciprocating screw and inside the driving gear, and a crescent pin is movably mounted on the moving block;
所述移动块上固定安装有安装块,所述安装块上开设有圆形槽,所述红外探伤测试仪安装在圆形槽的内部。A mounting block is fixedly mounted on the moving block, a circular groove is formed on the mounting block, and the infrared flaw detector is mounted inside the circular groove.
优选的,所述定位组件包括由旋转组件,所述旋转组件包括两个定位板,两个所述定位板对称布置在底座上,且处于两个侧板之间,所述定位板上固定安装有第二电机,所述定位板上且处于第二电机的外侧转动安装有转动环;Preferably, the positioning assembly includes a rotating assembly, the rotating assembly includes two positioning plates, the two positioning plates are symmetrically arranged on the base and located between the two side plates, a second motor is fixedly mounted on the positioning plates, and a rotating ring is rotatably mounted on the positioning plates and located outside the second motor;
所述第二电机的输出端固定安装有三角星状的固定板,所述固定板上设置有夹持组件,所述固定板的侧端面固定安装有稳固杆,所述稳固杆远离固定板的一端固定安装在转动环上。A triangular star-shaped fixing plate is fixedly mounted on the output end of the second motor, a clamping assembly is arranged on the fixing plate, a stabilizing rod is fixedly mounted on the side end surface of the fixing plate, and one end of the stabilizing rod away from the fixing plate is fixedly mounted on the rotating ring.
优选的,所述夹持组件包括安装在固定板上的第二电动推杆,所述第二电动推杆的侧端面固定安装有从动齿轮,所述第二电动推杆的输出端固定安装有定位块,所述定位块上开设有卡槽,所述卡槽内固定安装有第三电动推杆,所述第三电动推杆的输出端固定安装有夹持板,所述从动齿轮和主动齿轮啮合。Preferably, the clamping assembly includes a second electric push rod mounted on a fixed plate, a driven gear is fixedly mounted on the side end surface of the second electric push rod, a positioning block is fixedly mounted on the output end of the second electric push rod, a slot is provided on the positioning block, a third electric push rod is fixedly mounted in the slot, a clamping plate is fixedly mounted on the output end of the third electric push rod, and the driven gear is meshed with the driving gear.
优选的,所述除尘组件包括第三电机和移动槽,所述第三电机安装在底座上,所述移动槽设置在底座的下端面,所述第三电机的输出端固定安装有螺纹杆,所述螺纹杆上活动安装有滑动块,所述滑动块滑动安装在移动槽的内部,所述滑动块上固定安装有第四电动推杆,所述第四电动推杆的输出端固定安装有U型环,所述U型环的内部固定安装有清理刷毛。Preferably, the dust removal component includes a third motor and a movable groove, the third motor is mounted on the base, the movable groove is arranged on the lower end surface of the base, a threaded rod is fixedly mounted on the output end of the third motor, a sliding block is movably mounted on the threaded rod, the sliding block is slidably mounted inside the movable groove, a fourth electric push rod is fixedly mounted on the sliding block, a U-shaped ring is fixedly mounted on the output end of the fourth electric push rod, and a cleaning brush is fixedly mounted inside the U-shaped ring.
优选的,所述滑动块上固定安装有限位滑块,所述移动槽的内侧面开设有与限位滑块配合使用的限位滑槽。Preferably, a limiting sliding block is fixedly mounted on the sliding block, and a limiting sliding groove used in conjunction with the limiting sliding block is provided on the inner side surface of the movable groove.
优选的,所述底座上设置有收集组件,所述收集组件包括收集箱和支撑块,所述收集箱上固定安装有风机,所述收集箱的侧端面连通有第一通管,所述第一通管远离收集箱的一端连通有伸缩软管,所述伸缩软管远离第一通管的一端连通有第二通管,所述第二通管远离伸缩软管的一端连通有分流管,所述分流管上连通有收集管;Preferably, a collecting assembly is provided on the base, the collecting assembly comprises a collecting box and a supporting block, a fan is fixedly mounted on the collecting box, a side end surface of the collecting box is connected with a first through pipe, an end of the first through pipe away from the collecting box is connected with a telescopic hose, an end of the telescopic hose away from the first through pipe is connected with a second through pipe, an end of the second through pipe away from the telescopic hose is connected with a shunt pipe, and the shunt pipe is connected with the collecting pipe;
所述定位块固定安装在U型环上,所述分流管固定安装在支撑块上。The positioning block is fixedly mounted on the U-shaped ring, and the shunt pipe is fixedly mounted on the supporting block.
优选的,所述底座的上端面开设有与第四电动推杆配合使用的直行通槽,所述直行通槽和移动槽连通。Preferably, the upper end surface of the base is provided with a straight through groove used in conjunction with the fourth electric push rod, and the straight through groove is connected to the movable groove.
一种多晶硅棒表面缺陷检测装置的方法,如上述所描述的一种多晶硅棒表面缺陷检测装置,其特征在于,包括以下步骤:A method for detecting surface defects of a polycrystalline silicon rod, such as the above-described device for detecting surface defects of a polycrystalline silicon rod, is characterized by comprising the following steps:
S1:使用时将需要检测的三个多晶硅棒本体拿到两个固定板之间,通过夹持组中的第二电动推杆带动定位块依次对三个多晶硅棒本体夹持固定,然后通过除尘组件中的第四电动推杆带动U型环升起,使U型环内的清理刷毛包裹待检测的多晶硅棒本体,再通过第三电机带动滑动块移动,同步带动U型环移动,通过清理刷毛对多晶硅棒本体表面进行清理;S1: When in use, the three polysilicon rod bodies to be inspected are taken between the two fixed plates, and the second electric push rod in the clamping group drives the positioning block to clamp and fix the three polysilicon rod bodies in turn, and then the fourth electric push rod in the dust removal assembly drives the U-shaped ring to rise, so that the cleaning bristles in the U-shaped ring wrap the polysilicon rod bodies to be inspected, and then the third motor drives the sliding block to move, and synchronously drives the U-shaped ring to move, and the surface of the polysilicon rod body is cleaned by the cleaning bristles;
S2:在U型环上的清理刷毛对多晶硅棒本体进行清理时,通过收集组件中的风机启动,利用收集管对清理刷毛在清理时飘起的灰尘进行收集,避免灰尘对固定板上其他的多晶硅棒本体造成污染;S2: When the cleaning bristles on the U-shaped ring clean the polysilicon rod body, the fan in the collection assembly is started, and the dust raised by the cleaning bristles during cleaning is collected by the collection tube to prevent the dust from contaminating other polysilicon rod bodies on the fixed plate;
S3:清理完毕之后,再通过旋转组件中的第二电机带动夹持组件转动120度,使多晶硅棒本体处于竖直的状态;S3: After the cleaning is completed, the second motor in the rotating assembly drives the clamping assembly to rotate 120 degrees, so that the polysilicon rod body is in a vertical state;
S4:通过升降组件带动升降板上的驱动组件下降,当驱动组件中的主动齿轮和旋转组件上的从动齿轮啮合即可,同时圆形槽处于待检测的多晶硅棒本体外侧,然后通过驱动组件带动红外探伤测试仪安装块上的红外探伤测试仪水平移动,同时带动待检测的多晶硅棒本体转动,通过圆形槽内的红外探伤测试仪进行全面检测。S4: The driving assembly on the lifting plate is driven down by the lifting assembly, and when the driving gear in the driving assembly and the driven gear on the rotating assembly are meshed, and the circular groove is located outside the body of the polysilicon rod to be tested, the infrared flaw detector on the infrared flaw detector mounting block is driven horizontally by the driving assembly, and the body of the polysilicon rod to be tested is driven to rotate, and a comprehensive test is performed by the infrared flaw detector in the circular groove.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:
1.本发明中,通过升降组件带动升降板上的驱动组件下降,当驱动组件中的主动齿轮和旋转组件上的从动齿轮啮合即可,同时圆形槽处于待检测的多晶硅棒本体外侧,然后通过驱动组件带动红外探伤测试仪安装块上的红外探伤测试仪水平移动,同时带动待检测的多晶硅棒本体转动,通过圆形槽内的红外探伤测试仪进行全面检测,此过程方便将检测完毕的多晶硅棒取下更换,同时不会影响到新的多晶硅棒检测,提高该装置的实用性;1. In the present invention, the driving assembly on the lifting plate is driven to descend by the lifting assembly, and when the driving gear in the driving assembly and the driven gear on the rotating assembly are meshed, and the circular groove is located outside the body of the polycrystalline silicon rod to be detected, the infrared flaw detector on the infrared flaw detector mounting block is driven by the driving assembly to move horizontally, and the body of the polycrystalline silicon rod to be detected is driven to rotate, and the infrared flaw detector in the circular groove is used to perform a comprehensive test. This process facilitates the removal and replacement of the polycrystalline silicon rod that has been tested, and will not affect the detection of new polycrystalline silicon rods, thereby improving the practicality of the device;
2.本发明中,通过除尘组件中的第四电动推杆带动U型环升起,使U型环内的清理刷毛包裹待检测的多晶硅棒本体,再通过第三电机带动滑动块移动,同步带动U型环移动,通过清理刷毛对多晶硅棒本体表面进行清理,便于红外探伤测试仪在进行检测时效果更佳;2. In the present invention, the fourth electric push rod in the dust removal assembly drives the U-shaped ring to rise, so that the cleaning bristles in the U-shaped ring wrap the polysilicon rod body to be tested, and then the third motor drives the sliding block to move, and synchronously drives the U-shaped ring to move, and the cleaning bristles are used to clean the surface of the polysilicon rod body, so that the infrared flaw detector has a better effect when performing testing;
3.本发明中,通过收集组件中的风机启动,利用收集管对清理刷毛在清理时飘起的灰尘进行收集,收集的灰尘会在收集箱内存留,便于人员后期处理,有效地避免灰尘对固定板上其他的多晶硅棒本体造成污染,进一步提高红外探伤测试仪对多晶硅棒的检测效果。3. In the present invention, the fan in the collection component is started, and the dust raised by the cleaning brush during cleaning is collected by a collection tube. The collected dust will be retained in a collection box, which is convenient for personnel to handle later, and effectively prevents the dust from contaminating other polysilicon rod bodies on the fixed plate, further improving the detection effect of the infrared flaw detector on the polysilicon rods.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明整体结构示意图一;FIG1 is a schematic diagram of the overall structure of the present invention;
图2为本发明整体结构示意图二;Fig. 2 is a second schematic diagram of the overall structure of the present invention;
图3为本发明中夹持组件的结构示意图;FIG3 is a schematic diagram of the structure of the clamping assembly in the present invention;
图4为本发明中主动齿轮和从动齿轮啮合的结构示意图;FIG4 is a schematic diagram of the structure of the meshing of the driving gear and the driven gear in the present invention;
图5为本发明中底座的剖视图;FIG5 is a cross-sectional view of the base in the present invention;
图6为本发明中旋转组件的结构示意图;FIG6 is a schematic diagram of the structure of the rotating assembly in the present invention;
图7为本发明中驱动组件的结构示意图。FIG. 7 is a schematic diagram of the structure of the driving assembly in the present invention.
图中:1、底座;2、多晶硅棒本体;3、侧板;4、横板;5、红外探伤测试仪;6、第一电动推杆;7、升降板;8、定位滑杆;9、定位滑槽;10、第一电机;11、往复丝杆;12、主动齿轮;13、移动块;14、月牙销;15、安装块;16、圆形槽;17、定位板;18、第二电机;19、转动环;20、固定板;21、稳固杆;22、第二电动推杆;23、从动齿轮;24、定位块;25、卡槽;26、第三电动推杆;27、夹持板;28、第三电机;29、移动槽;30、螺纹杆;31、滑动块;32、第四电动推杆;33、U型环;34、清理刷毛;35、限位滑块;36、限位滑槽;37、收集箱;38、支撑块;39、风机;40、第一通管;41、伸缩软管;42、第二通管;43、分流管;44、收集管;45、直行通槽。In the figure: 1, base; 2, polysilicon rod body; 3, side plate; 4, horizontal plate; 5, infrared flaw detector; 6, first electric push rod; 7, lifting plate; 8, positioning slide rod; 9, positioning slide groove; 10, first motor; 11, reciprocating screw rod; 12, driving gear; 13, moving block; 14, crescent pin; 15, mounting block; 16, circular groove; 17, positioning plate; 18, second motor; 19, rotating ring; 20, fixed plate; 21, stabilizing rod; 22, second electric push rod; 23, driven gear Gear; 24, positioning block; 25, slot; 26, third electric push rod; 27, clamping plate; 28, third motor; 29, moving slot; 30, threaded rod; 31, sliding block; 32, fourth electric push rod; 33, U-shaped ring; 34, cleaning brush; 35, limiting slider; 36, limiting slide slot; 37, collecting box; 38, supporting block; 39, fan; 40, first through pipe; 41, telescopic hose; 42, second through pipe; 43, diverter pipe; 44, collecting pipe; 45, straight through slot.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
请参阅图1-7,本发明提供一种技术方案:Please refer to Figures 1-7, the present invention provides a technical solution:
实施例一:Embodiment 1:
请参阅图1-图4和图6-图7,一种多晶硅棒表面缺陷检测装置,包括底座1和多晶硅棒本体2,底座1上固定安装有对称布置的侧板3,侧板3之间固定安装有横板4,横板4上安装有升降组件,升降组件包括安装在横板4上的第一电动推杆6,第一电动推杆6的输出端固定安装有升降板7,升降板7的位置处于横板4的下方,升降板7上固定安装有定位滑杆8,侧板3上开设有与定位滑杆8配合使用的定位滑槽9,通过定位滑杆8在定位滑槽9内限位滑动,有效的保证升降板7在升降时的稳定性;Please refer to Figures 1-4 and 6-7, a polycrystalline silicon rod surface defect detection device includes a base 1 and a polycrystalline silicon rod body 2, the base 1 is fixedly mounted with symmetrically arranged side panels 3, a transverse panel 4 is fixedly mounted between the side panels 3, a lifting assembly is mounted on the transverse panel 4, the lifting assembly includes a first electric push rod 6 mounted on the transverse panel 4, a lifting plate 7 is fixedly mounted on the output end of the first electric push rod 6, the lifting plate 7 is located below the transverse panel 4, a positioning slide bar 8 is fixedly mounted on the lifting plate 7, a positioning slide groove 9 used in conjunction with the positioning slide bar 8 is opened on the side panel 3, and the positioning slide bar 8 is limitedly slid in the positioning slide groove 9 to effectively ensure the stability of the lifting plate 7 during lifting;
升降组件上安装有驱动组件,驱动组件安装在升降板7上的第一电机10,第一电机10的输出端固定安装有往复丝杆11,往复丝杆11上固定安装有主动齿轮12,往复丝杆11上且处于主动齿轮12的内部活动安装有移动块13,移动块13上活动安装有月牙销14,移动块13上固定安装有安装块15,安装块15上开设有圆形槽16,所述红外探伤测试仪5安装在圆形槽16的内部,驱动组件上设置有红外探伤测试仪5,红外探伤测试仪5的数量为多个,便于对多晶硅棒本体2多个位置进行检测,圆形槽16与待检测的多晶硅棒本体2处于同一竖直方向,便于红外探伤测试仪5对多晶硅棒本体2检测;A driving assembly is installed on the lifting assembly, and the driving assembly is installed on the first motor 10 on the lifting plate 7. A reciprocating screw 11 is fixedly installed on the output end of the first motor 10, and a driving gear 12 is fixedly installed on the reciprocating screw 11. A moving block 13 is movably installed on the reciprocating screw 11 and inside the driving gear 12. A crescent pin 14 is movably installed on the moving block 13, and a mounting block 15 is fixedly installed on the moving block 13. A circular groove 16 is opened on the mounting block 15, and the infrared flaw detector 5 is installed inside the circular groove 16. The driving assembly is provided with an infrared flaw detector 5. The number of the infrared flaw detector 5 is multiple, which is convenient for detecting multiple positions of the polycrystalline silicon rod body 2. The circular groove 16 and the polycrystalline silicon rod body 2 to be detected are in the same vertical direction, which is convenient for the infrared flaw detector 5 to detect the polycrystalline silicon rod body 2;
底座1的上表面且处于两个侧板3之间设置有定位组件,通过定位组件对多晶硅棒本体2的位置进行定位,定位组件包括由旋转组件,旋转组件包括两个定位板17,两个定位板17对称布置在底座1上,且处于两个侧板3之间,定位板17上固定安装有第二电机18,定位板17上且处于第二电机18的外侧转动安装有转动环19;A positioning assembly is provided on the upper surface of the base 1 and between the two side plates 3, and the position of the polysilicon rod body 2 is positioned by the positioning assembly. The positioning assembly includes a rotating assembly, and the rotating assembly includes two positioning plates 17. The two positioning plates 17 are symmetrically arranged on the base 1 and between the two side plates 3. A second motor 18 is fixedly installed on the positioning plates 17, and a rotating ring 19 is rotatably installed on the positioning plates 17 and outside the second motor 18;
第二电机18的输出端固定安装有三角星状的固定板20,固定板20上设置有夹持组件,固定板20的侧端面固定安装有稳固杆21,稳固杆21远离固定板20的一端固定安装在转动环19上,通过稳固杆21跟随转动环19同步转动,保证固定板20在转动时的稳定性;A triangular star-shaped fixing plate 20 is fixedly mounted on the output end of the second motor 18, a clamping assembly is provided on the fixing plate 20, a stabilizing rod 21 is fixedly mounted on the side end surface of the fixing plate 20, and one end of the stabilizing rod 21 away from the fixing plate 20 is fixedly mounted on the rotating ring 19, and the stabilizing rod 21 rotates synchronously with the rotating ring 19 to ensure the stability of the fixing plate 20 during rotation;
夹持组件包括安装在固定板20上的第二电动推杆22,第二电动推杆22的侧端面固定安装有从动齿轮23,第二电动推杆22的输出端固定安装有定位块24,定位块24上开设有卡槽25,卡槽25内固定安装有第三电动推杆26,第三电动推杆26的输出端固定安装有夹持板27,从动齿轮23和主动齿轮12啮合。The clamping assembly includes a second electric push rod 22 mounted on a fixed plate 20, a driven gear 23 is fixedly mounted on the side end surface of the second electric push rod 22, a positioning block 24 is fixedly mounted on the output end of the second electric push rod 22, a slot 25 is provided on the positioning block 24, a third electric push rod 26 is fixedly mounted in the slot 25, a clamping plate 27 is fixedly mounted on the output end of the third electric push rod 26, and the driven gear 23 is meshed with the driving gear 12.
本实施例中,通过升降组件带动升降板7上的驱动组件下降,当驱动组件中的主动齿轮12和旋转组件上的从动齿轮23啮合即可,同时圆形槽16处于待检测的多晶硅棒本体2外侧,然后通过驱动组件带动红外探伤测试仪5安装块15上的红外探伤测试仪5水平移动,同时带动待检测的多晶硅棒本体2转动,通过圆形槽16内的红外探伤测试仪5进行全面检测,此过程方便将检测完毕的多晶硅棒取下更换,同时不会影响到新的多晶硅棒检测,提高该装置的实用性。In this embodiment, the driving assembly on the lifting plate 7 is driven to descend by the lifting assembly, and when the driving gear 12 in the driving assembly and the driven gear 23 on the rotating assembly are meshed, and the circular groove 16 is located on the outside of the polycrystalline silicon rod body 2 to be detected, the infrared flaw detector 5 on the mounting block 15 of the infrared flaw detector 5 is driven by the driving assembly to move horizontally, and the polycrystalline silicon rod body 2 to be detected is driven to rotate, and a comprehensive detection is performed by the infrared flaw detector 5 in the circular groove 16. This process facilitates the removal and replacement of the polycrystalline silicon rod that has been tested, and will not affect the detection of new polycrystalline silicon rods, thereby improving the practicality of the device.
实施例二:Embodiment 2:
请参阅图1-图2和图5,在实施例一的基础上,为了避免多晶硅棒表面有灰尘影响到红外探伤测试仪5对红外探伤测试仪5的检测效果,通过除尘组件来避免这个现象发生,底座1上设置有除尘组件,通过除尘组件对多晶硅棒本体2表面的灰尘进行清理,除尘组件包括第三电机28和移动槽29,第三电机28安装在底座1上,移动槽29设置在底座1的下端面,第三电机28的输出端固定安装有螺纹杆30,螺纹杆30上活动安装有滑动块31,滑动块31滑动安装在移动槽29的内部,滑动块31上固定安装有第四电动推杆32,第四电动推杆32的输出端固定安装有U型环33,通过U型环33上的清理刷毛34便于将多晶硅棒本体2包裹,U型环33的内部固定安装有清理刷毛34,底座1的上端面开设有与第四电动推杆32配合使用的直行通槽45,第四电动推杆32和直行通槽45滑动安装,直行通槽45和移动槽29连通,滑动块31上固定安装有限位滑块35,移动槽29的内侧面开设有与限位滑块35配合使用的限位滑槽36,保证滑动块31在移动槽29的稳定性。Please refer to Figures 1-2 and 5. On the basis of the first embodiment, in order to prevent the dust on the surface of the polycrystalline silicon rod from affecting the detection effect of the infrared flaw detector 5 on the infrared flaw detector 5, a dust removal component is used to avoid this phenomenon. The base 1 is provided with a dust removal component, and the dust on the surface of the polycrystalline silicon rod body 2 is cleaned by the dust removal component. The dust removal component includes a third motor 28 and a movable groove 29. The third motor 28 is installed on the base 1, and the movable groove 29 is arranged on the lower end surface of the base 1. The output end of the third motor 28 is fixedly installed with a threaded rod 30, and a sliding block 31 is movably installed on the threaded rod 30. The sliding block 31 is slidably installed in the movable groove 29. The sliding A fourth electric push rod 32 is fixedly installed on the block 31, and a U-shaped ring 33 is fixedly installed on the output end of the fourth electric push rod 32. The cleaning bristles 34 on the U-shaped ring 33 are used to wrap the polysilicon rod body 2. The cleaning bristles 34 are fixedly installed inside the U-shaped ring 33. A straight through groove 45 used in conjunction with the fourth electric push rod 32 is provided on the upper end surface of the base 1. The fourth electric push rod 32 and the straight through groove 45 are slidably installed, and the straight through groove 45 is connected to the moving groove 29. A limiting slider 35 is fixedly installed on the sliding block 31, and a limiting slider 36 used in conjunction with the limiting slider 35 is provided on the inner side surface of the moving groove 29 to ensure the stability of the sliding block 31 in the moving groove 29.
本实施例中,通过除尘组件中的第四电动推杆32带动U型环33升起,使U型环33内的清理刷毛34包裹待检测的多晶硅棒本体2,再通过第三电机28带动滑动块31移动,同步带动U型环33移动,通过清理刷毛34对多晶硅棒本体2表面进行清理,便于红外探伤测试仪5在进行检测时效果更佳。In this embodiment, the fourth electric push rod 32 in the dust removal assembly drives the U-shaped ring 33 to rise, so that the cleaning bristles 34 in the U-shaped ring 33 wrap the polysilicon rod body 2 to be inspected, and then the third motor 28 drives the sliding block 31 to move, and synchronously drives the U-shaped ring 33 to move, and the cleaning bristles 34 are used to clean the surface of the polysilicon rod body 2, so that the infrared flaw detector 5 can achieve better results during inspection.
实施例三:Embodiment three:
请参阅图1-2图和图5,在实施例一的基础上,为了避免清理刷毛34清理多晶硅棒时灰尘漂浮起来影响到其他的多晶硅棒,通过收集组件来避免这个现象发生,底座1上设置有收集组件,收集组件包括收集箱37和支撑块38,收集箱37上固定安装有风机39,风机39的输入端设置有防尘网,有效地避免收集箱37内的灰尘造成风机39的堵塞,收集箱37的侧端面连通有第一通管40,第一通管40远离收集箱37的一端连通有伸缩软管41,伸缩软管41远离第一通管40的一端连通有第二通管42,第二通管42远离伸缩软管41的一端连通有分流管43,分流管43上连通有收集管44,定位块24固定安装在U型环33上,分流管43固定安装在支撑块38上。Please refer to Figures 1-2 and 5. On the basis of Example 1, in order to prevent dust from floating up and affecting other polysilicon rods when the cleaning brush 34 cleans the polysilicon rods, a collecting component is used to avoid this phenomenon. A collecting component is provided on the base 1, and the collecting component includes a collecting box 37 and a supporting block 38. A fan 39 is fixedly installed on the collecting box 37. A dustproof net is provided at the input end of the fan 39 to effectively prevent the dust in the collecting box 37 from clogging the fan 39. The side end face of the collecting box 37 is connected to a first through pipe 40, and the end of the first through pipe 40 away from the collecting box 37 is connected to a telescopic hose 41, and the end of the telescopic hose 41 away from the first through pipe 40 is connected to a second through pipe 42, and the end of the second through pipe 42 away from the telescopic hose 41 is connected to a shunt pipe 43, and the shunt pipe 43 is connected to a collecting pipe 44. The positioning block 24 is fixedly installed on the U-shaped ring 33, and the shunt pipe 43 is fixedly installed on the supporting block 38.
本实施例中,通过收集组件中的风机39启动,利用收集管44对清理刷毛34在清理时飘起的灰尘进行收集,收集的灰尘会在收集箱37内存留,便于人员后期处理,有效地避免灰尘对固定板20上其他的多晶硅棒本体2造成污染,进一步提高红外探伤测试仪5对多晶硅棒的检测效果。In this embodiment, the fan 39 in the collection assembly is started, and the collection tube 44 is used to collect the dust raised by the cleaning brush 34 during cleaning. The collected dust will be retained in the collection box 37, which is convenient for personnel to handle later, and effectively prevents the dust from contaminating other polycrystalline silicon rod bodies 2 on the fixed plate 20, thereby further improving the detection effect of the infrared flaw detector 5 on the polycrystalline silicon rods.
一种多晶硅棒表面缺陷检测装置的方法,如上述所描述的一种多晶硅棒表面缺陷检测装置,包括以下步骤:A method for detecting surface defects of a polycrystalline silicon rod, such as the above-described device for detecting surface defects of a polycrystalline silicon rod, comprises the following steps:
S1:使用时将需要检测的三个多晶硅棒本体2拿到两个固定板20之间,然后通过夹持组中的第二电动推杆22带动定位块24依次对三个多晶硅棒本体2夹持固定,然后通过除尘组件中的第四电动推杆32带动U型环33升起,使U型环33内的清理刷毛34包裹待检测的多晶硅棒本体2,再通过第三电机28带动滑动块31移动,同步带动U型环33移动,通过清理刷毛34对多晶硅棒本体2表面进行清理;S1: When in use, three polysilicon rod bodies 2 to be inspected are taken between two fixed plates 20, and then the second electric push rod 22 in the clamping group drives the positioning block 24 to clamp and fix the three polysilicon rod bodies 2 in turn, and then the fourth electric push rod 32 in the dust removal assembly drives the U-shaped ring 33 to rise, so that the cleaning bristles 34 in the U-shaped ring 33 wrap the polysilicon rod bodies 2 to be inspected, and then the third motor 28 drives the sliding block 31 to move, and synchronously drives the U-shaped ring 33 to move, and the surface of the polysilicon rod body 2 is cleaned by the cleaning bristles 34;
S2:在U型环33上的清理刷毛34对多晶硅棒本体2进行清理时,通过收集组件中的风机39启动,利用收集管44对清理刷毛34在清理时飘起的灰尘进行收集,避免灰尘对固定板20上其他的多晶硅棒本体2造成污染;S2: When the cleaning bristles 34 on the U-shaped ring 33 clean the polycrystalline silicon rod body 2, the fan 39 in the collection assembly is started, and the dust raised by the cleaning bristles 34 during cleaning is collected by the collection pipe 44 to prevent the dust from contaminating other polycrystalline silicon rod bodies 2 on the fixing plate 20;
S3:清理完毕之后,再通过旋转组件中的第二电机18带动夹持组件转动120度,使多晶硅棒本体2处于竖直的状态;S3: After the cleaning is completed, the second motor 18 in the rotating assembly drives the clamping assembly to rotate 120 degrees, so that the polycrystalline silicon rod body 2 is in a vertical state;
S4:通过升降组件带动升降板7上的驱动组件下降,当驱动组件中的主动齿轮12和旋转组件上的从动齿轮23啮合即可,同时圆形槽16处于待检测的多晶硅棒本体2外侧,然后通过驱动组件带动红外探伤测试仪5安装块15上的红外探伤测试仪5水平移动,同时带动待检测的多晶硅棒本体2转动,通过圆形槽16内的红外探伤测试仪5进行全面检测。S4: The driving assembly on the lifting plate 7 is driven to descend by the lifting assembly, and when the driving gear 12 in the driving assembly and the driven gear 23 on the rotating assembly are engaged, and the circular groove 16 is located outside the polycrystalline silicon rod body 2 to be detected, the infrared flaw detector 5 on the mounting block 15 of the infrared flaw detector 5 is driven by the driving assembly to move horizontally, and the polycrystalline silicon rod body 2 to be detected is driven to rotate, and a comprehensive detection is performed by the infrared flaw detector 5 in the circular groove 16.
工作原理:working principle:
在使用时,使用时将需要检测的三个多晶硅棒本体2拿到两个固定板20之间,清理完毕之后,然后第二电动推杆22带动定位块24向依次对三个多晶硅棒本体2夹持固定,然后通过第四电动推杆32带动U型环33升起,使U型环33内的清理刷毛34包裹待检测的多晶硅棒本体2,再通过第三电机28带动滑动块31在移动槽29内滑动移动,通过滑动块31的滑动会同步带动U型环33移动,当U型环33移动时会通过清理刷毛34对多晶硅棒本体2表面进行清理;When in use, the three polysilicon rod bodies 2 to be inspected are taken between the two fixed plates 20. After cleaning, the second electric push rod 22 drives the positioning block 24 to clamp and fix the three polysilicon rod bodies 2 in turn. Then, the fourth electric push rod 32 drives the U-shaped ring 33 to rise, so that the cleaning bristles 34 in the U-shaped ring 33 wrap the polysilicon rod bodies 2 to be inspected. Then, the third motor 28 drives the sliding block 31 to slide in the moving groove 29. The sliding of the sliding block 31 will synchronously drive the U-shaped ring 33 to move. When the U-shaped ring 33 moves, the cleaning bristles 34 will clean the surface of the polysilicon rod body 2.
在U型环33上的清理刷毛34对多晶硅棒本体2进行清理时,通过风机39的启动,利用第一通管40、伸缩软管41、第二通管42和分流管43上的收集管44对清理刷毛34在清理时飘起的灰尘进行收集,灰尘会收集在收集箱37内,可以有效地避免灰尘对固定板20上其他的多晶硅棒本体2造成污染;When the cleaning bristles 34 on the U-shaped ring 33 clean the polycrystalline silicon rod bodies 2, the fan 39 is started, and the first through pipe 40, the telescopic hose 41, the second through pipe 42 and the collecting pipe 44 on the shunt pipe 43 are used to collect the dust raised by the cleaning bristles 34 during cleaning. The dust will be collected in the collecting box 37, which can effectively prevent the dust from contaminating other polycrystalline silicon rod bodies 2 on the fixing plate 20.
再通过第二电机18带动固定板20转动120度,当固定板20转动角度之后,固定板20上的定位块24会跟随固定板20转动角度,固定在定位块24上的多晶硅棒会同步转动角度,最后使多晶硅棒本体2处于竖直的状态;The second motor 18 then drives the fixing plate 20 to rotate 120 degrees. After the fixing plate 20 rotates, the positioning block 24 on the fixing plate 20 will rotate along with the fixing plate 20, and the polycrystalline silicon rod fixed on the positioning block 24 will rotate synchronously, and finally the polycrystalline silicon rod body 2 is in a vertical state.
通过第一电动推杆6带动升降板7上下降,升降板7在下降的过程中会带动驱动组件的主动齿轮12下降,当驱动组件中的主动齿轮12和旋转组件上的从动齿轮23啮合即可,同时圆形槽16处于待检测的多晶硅棒本体2外侧,然后通过第一电机10带动往复丝杆11转动,往复丝杆11在转动时会带动移动块13移动,并且移动块13在移动的过程中会通过安装块15带动红外探伤测试仪5水平移动;The lifting plate 7 is driven to descend by the first electric push rod 6. The lifting plate 7 drives the driving gear 12 of the driving assembly to descend during the descent process. When the driving gear 12 in the driving assembly is meshed with the driven gear 23 on the rotating assembly, and the circular groove 16 is located outside the polysilicon rod body 2 to be detected, the reciprocating screw rod 11 is driven to rotate by the first motor 10. The reciprocating screw rod 11 drives the moving block 13 to move when rotating, and the moving block 13 drives the infrared flaw detector 5 to move horizontally through the mounting block 15 during the movement process.
当第一电机10带动往复丝杆11转动同时带动待检测的多晶硅棒本体2转动,通过圆形槽16内的红外探伤测试仪5进行全面检测。When the first motor 10 drives the reciprocating screw 11 to rotate, the polysilicon rod body 2 to be inspected is also driven to rotate, and a comprehensive inspection is performed through the infrared flaw detector 5 in the circular groove 16 .
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims (10)
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN118464298A (en) * | 2024-07-10 | 2024-08-09 | 捷信圣科(威海)新材料科技有限公司 | A sealing inspection device for axle |
| CN120252461A (en) * | 2025-06-03 | 2025-07-04 | 山东扬智汽车科技有限公司 | A device for detecting outer diameter of automobile gasket |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN118464298A (en) * | 2024-07-10 | 2024-08-09 | 捷信圣科(威海)新材料科技有限公司 | A sealing inspection device for axle |
| CN118464298B (en) * | 2024-07-10 | 2024-10-29 | 捷信圣科(威海)新材料科技有限公司 | Sealing inspection device of axle |
| CN120252461A (en) * | 2025-06-03 | 2025-07-04 | 山东扬智汽车科技有限公司 | A device for detecting outer diameter of automobile gasket |
| CN120252461B (en) * | 2025-06-03 | 2025-08-19 | 山东扬智汽车科技有限公司 | Automobile gasket external diameter detection device |
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