CN118241807B - Low-energy-consumption building wallboard and application method thereof - Google Patents
Low-energy-consumption building wallboard and application method thereof Download PDFInfo
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- CN118241807B CN118241807B CN202410453029.9A CN202410453029A CN118241807B CN 118241807 B CN118241807 B CN 118241807B CN 202410453029 A CN202410453029 A CN 202410453029A CN 118241807 B CN118241807 B CN 118241807B
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- 238000009434 installation Methods 0.000 claims abstract description 19
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Classifications
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- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
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- B28B7/164—Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes for plates, panels, or similar sheet- or disc-shaped articles
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- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
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- E04B1/38—Connections for building structures in general
- E04B1/61—Connections for building structures in general of slab-shaped building elements with each other
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- E04B1/6125—Connections for building structures in general of slab-shaped building elements with each other the frontal surfaces of the slabs connected together by means between frontal surfaces with protrusions on the one frontal surface co-operating with recesses in the other frontal surface
- E04B1/6137—Connections for building structures in general of slab-shaped building elements with each other the frontal surfaces of the slabs connected together by means between frontal surfaces with protrusions on the one frontal surface co-operating with recesses in the other frontal surface the connection made by formlocking
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- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
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- E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
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- E04C2/2885—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and concrete, stone or stone-like material with the insulating material being completely surrounded by, or embedded in, a stone-like material, e.g. the insulating material being discontinuous
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- E04C2/46—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose specially adapted for making walls
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- E04C2/44—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose
- E04C2/52—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose with special adaptations for auxiliary purposes, e.g. serving for locating conduits
- E04C2/521—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose with special adaptations for auxiliary purposes, e.g. serving for locating conduits serving for locating conduits; for ventilating, heating or cooling
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- E04C5/162—Connectors or means for connecting parts for reinforcements
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- E—FIXED CONSTRUCTIONS
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- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
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Abstract
本发明提出了一种低能耗建筑墙板及其应用方法,属于建筑工程技术领域,包括主墙板本体以及走线墙板,主墙板本体包括内芯材、面层和钢筋网片;主墙板本体的顶部设置有安装孔,安装孔用于实现主墙板本体与梁体之间的定位固定或者实现主墙板本体与走线墙板之间的拉结固定;走线墙板包括第一墙板和第二墙板,第一墙板与第二墙板之间形成有用于布置管线的空腔,第一墙板与第二墙板之间通过拉结固定件锁紧固定;第一墙板与第二墙板的一端还连接有用于实现装配密拼的型材;第一墙板与第二墙板的顶部各开设有孔洞。本发明具有轻质、薄、节能、环保、防火、隔音、易于安装、节省空间、经济、实用等众多优势,可以有效地提高建筑物的品质和性能。
The present invention proposes a low-energy building wall panel and an application method thereof, which belongs to the field of building engineering technology, and comprises a main wall panel body and a wiring wall panel, wherein the main wall panel body comprises an inner core material, a surface layer and a steel mesh; a mounting hole is arranged at the top of the main wall panel body, and the mounting hole is used to realize the positioning and fixing between the main wall panel body and the beam body or to realize the tie and fixation between the main wall panel body and the wiring wall panel; the wiring wall panel comprises a first wall panel and a second wall panel, a cavity for arranging pipelines is formed between the first wall panel and the second wall panel, and the first wall panel and the second wall panel are locked and fixed by a tie and fixation piece; one end of the first wall panel and the second wall panel is also connected with a profile for realizing close assembly; a hole is respectively opened at the top of the first wall panel and the second wall panel. The present invention has many advantages such as light weight, thinness, energy saving, environmental protection, fire prevention, sound insulation, easy installation, space saving, economy, and practicality, and can effectively improve the quality and performance of the building.
Description
技术领域Technical Field
本发明属于建筑工程技术领域,具体涉及一种低能耗建筑墙板及其应用方法。The invention belongs to the technical field of building engineering, and in particular relates to a low-energy consumption building wallboard and an application method thereof.
背景技术Background Art
装配式建筑是指把传统建造方式中的大量现场作业工作转移到工厂进行,在工厂中预制好楼板、墙板、楼梯等构件,然后运输到施工现场进行组装,比起原始的现浇作业能够节省大量的施工时间,而且随着构件的标准化、工厂的数字化管理,装配式建筑的性价比、生产及施工效率会越来越高。Prefabricated construction refers to transferring a large amount of on-site work in traditional construction methods to factories. Floor slabs, wall panels, stairs and other components are prefabricated in the factory and then transported to the construction site for assembly. Compared with the original cast-in-place operations, it can save a lot of construction time. Moreover, with the standardization of components and digital management of factories, the cost-effectiveness, production and construction efficiency of prefabricated buildings will become higher and higher.
以轻质内隔墙板为例,现有的轻质墙板中一般都并未设置预留管线孔,在后期进行线缆布置时,需要在墙面上重新进行开槽,不仅费时费力,而且容易破坏墙板的整体结构。经过查阅相关资料,少量的轻质墙板中也有设置预留管线孔的,如申请号202120225970.7的专利所公布的一种预留管线孔的三维钢网陶粒轻质墙板等,其在墙板内部布置有穿线管,可以解决墙板后续开槽的问题,但是由于HD家庭信息箱、照明配电箱等较大电箱尺寸较大、管线布置密集,上述的设置方法因管径较小,空间有限,无法满足多线缆布置需求,因此,需要进一步改进。Taking lightweight interior partition panels as an example, existing lightweight wall panels generally do not have reserved pipeline holes. When cables are arranged in the later stage, it is necessary to re-groove the wall surface, which is not only time-consuming and labor-intensive, but also easy to damage the overall structure of the wall panel. After consulting relevant information, a small number of lightweight wall panels are also provided with reserved pipeline holes, such as a three-dimensional steel mesh ceramsite lightweight wall panel with reserved pipeline holes published in the patent with application number 202120225970.7, which has a threading tube arranged inside the wall panel to solve the problem of subsequent grooving of the wall panel. However, due to the large size of larger electrical boxes such as HD home information boxes and lighting distribution boxes and dense pipeline layout, the above-mentioned setting method cannot meet the needs of multi-cable layout due to the small pipe diameter and limited space. Therefore, it needs further improvement.
发明内容Summary of the invention
为了解决上述现有技术中存在的问题,提出了一种低能耗建筑墙板及其应用方法。In order to solve the above problems existing in the prior art, a low-energy consumption building wall panel and an application method thereof are proposed.
本发明解决技术问题的技术方案为:The technical solution of the present invention to solve the technical problem is:
本发明提出了一种低能耗建筑墙板,包括至少一组主墙板本体以及与该主墙板本体适配密拼的走线墙板,所述主墙板本体包括内芯材和面层,所述内芯材两侧设置有钢筋网片,所述钢筋网片与所述内芯材之间通过若干斜插筋固定连接;所述内芯材以及钢筋网片的四周浇筑有轻质混凝土,形成面层;所述主墙板本体的一端设置有凹槽,另一端设置有适配的凸隼;所述主墙板本体的顶部设置有四组安装孔;四组安装孔分别位于主墙板本体的四个边角处,所述安装孔用于实现主墙板本体与梁体之间的定位固定或者实现主墙板本体与走线墙板之间的拉结固定;所述走线墙板包括第一墙板和第二墙板,所述第一墙板与第二墙板之间形成有用于布置管线的空腔,所述第一墙板与第二墙板之间通过拉结固定件锁紧固定;所述第一墙板与第二墙板的一端还连接有用于实现装配密拼的型材,该型材的一端向外突出,形成所述的凸隼样式;所述第一墙板与所述第二墙板的顶部各开设有两组与所述安装孔适配的孔洞。The present invention proposes a low-energy building wall panel, comprising at least one group of main wall panel bodies and a wiring wall panel closely matched with the main wall panel bodies, wherein the main wall panel bodies comprise an inner core material and a surface layer, steel meshes are arranged on both sides of the inner core material, and the steel meshes are fixedly connected to the inner core material by a plurality of obliquely inserted bars; lightweight concrete is poured around the inner core material and the steel meshes to form a surface layer; a groove is arranged at one end of the main wall panel body, and an adapted cam is arranged at the other end; four groups of mounting holes are arranged on the top of the main wall panel body; the four groups of mounting holes are respectively located at the four corners of the main wall panel body, The mounting holes are used to achieve positioning and fixation between the main wall panel body and the beam body or to achieve tie and fixation between the main wall panel body and the wiring wall panel; the wiring wall panel comprises a first wall panel and a second wall panel, a cavity for arranging pipelines is formed between the first wall panel and the second wall panel, and the first wall panel and the second wall panel are locked and fixed by tie and fixation members; one end of the first wall panel and the second wall panel is also connected to a profile for achieving close assembly, one end of the profile protrudes outward to form the convex falcon style; the top of the first wall panel and the top of the second wall panel are each provided with two groups of holes adapted to the mounting holes.
优选的,所述拉结固定件包括第一组件和第一螺栓,所述第一组件的一端与所述第一墙板固定连接;所述第一组件包括套筒,所述套筒的一端预埋在所述第一墙板中,所述套筒的另一端外露于第一墙板外;所述套筒具有内螺纹,该套筒能够与所述的第一螺栓适配螺纹连接;所述第二墙板开设有与套筒位置对应的阶梯孔,所述第一螺栓一端穿过该阶梯孔与所述套筒相连接。Preferably, the tie-fastening fixture comprises a first component and a first bolt, one end of the first component is fixedly connected to the first wall panel; the first component comprises a sleeve, one end of the sleeve is embedded in the first wall panel, and the other end of the sleeve is exposed outside the first wall panel; the sleeve has an internal thread, and the sleeve can be threadedly connected with the first bolt; the second wall panel is provided with a stepped hole corresponding to the position of the sleeve, and one end of the first bolt passes through the stepped hole and is connected to the sleeve.
优选的,所述套筒的一端固定连接有端板,所述端板内置预埋在第一墙板中;所述套筒的外壁还固定连接有卡盘,所述卡盘设置在第一墙板的一侧,所述卡盘与所述第一墙板之间形成有间距,该间距用于定位卡接所述的型材。Preferably, one end of the sleeve is fixedly connected to an end plate, and the end plate is embedded in the first wall panel; the outer wall of the sleeve is also fixedly connected to a chuck, and the chuck is arranged on one side of the first wall panel, and a distance is formed between the chuck and the first wall panel, and the distance is used to position and clamp the profile.
优选的,所述型材包括背板,所述背板的两侧分别固定连接有第一侧板和第二侧板,所述型材截面形状呈U型;所述第一侧板开设有与所述套筒位置对应的L型孔槽;所述第二侧板开设有与阶梯孔位置对应的通孔;所述第一侧板能够通过L型孔槽与所述套筒卡接并定位于所述间距处。Preferably, the profile includes a back plate, and a first side plate and a second side plate are fixedly connected on both sides of the back plate, respectively, and the cross-sectional shape of the profile is U-shaped; the first side plate is provided with an L-shaped hole groove corresponding to the position of the sleeve; the second side plate is provided with a through hole corresponding to the position of the stepped hole; the first side plate can be clamped with the sleeve through the L-shaped hole groove and positioned at the spacing.
本技术方案还提出了一种低能耗建筑墙板的加工方法,主要是针对走线墙板,其中,所述走线墙板的加工方法,包括如下步骤:The technical solution also proposes a processing method for low-energy building wall panels, mainly for wiring wall panels, wherein the processing method for wiring wall panels includes the following steps:
第一,在模具顶部设置四组定位柱,模具内具有形成第一墙板或第二墙板的模腔;First, four sets of positioning columns are arranged on the top of the mold, and the mold has a mold cavity for forming the first wall panel or the second wall panel;
第二,制作定位组件,所述定位组件包括定位架,所述定位架上设置有若干横撑,所述横撑上开设有与所述阶梯孔对应数量的竖孔;所述竖孔配合插设有吊挂螺栓,所述吊挂螺栓能够与所述套筒或者阶梯轴套螺纹连接;其中,所述阶梯轴套用于构造所述阶梯孔;所述定位架开设有与所述定位柱对应的定位孔;Second, a positioning assembly is manufactured, wherein the positioning assembly comprises a positioning frame, wherein a plurality of horizontal braces are arranged on the positioning frame, and the horizontal braces are provided with vertical holes corresponding to the number of the stepped holes; the vertical holes are provided with hanging bolts, and the hanging bolts can be threadedly connected with the sleeve or the stepped sleeve; wherein the stepped sleeve is used to construct the stepped hole; and the positioning frame is provided with a positioning hole corresponding to the positioning column;
第三,制作第一墙板或第二墙板;third, making the first wall panel or the second wall panel;
在加工第一墙板时,将吊挂螺栓与第一组件的套筒螺纹连接并拧紧套筒,此时,第一组件与定位架之间固定连接并且第一组件的高度被定位,保持竖向的稳定性;将定位架连同第一组件放置到定位柱上,利用定位柱对定位架的高度进行定位固定;向模腔内浇筑轻质混凝土至指定位置,此时,第一组件的一端埋置该轻质混凝土中;然后,养护合适时间,将定位架拆卸,然后脱模,得到第一墙板;When processing the first wall panel, the hanging bolt is threadedly connected to the sleeve of the first component and the sleeve is tightened. At this time, the first component is fixedly connected to the positioning frame and the height of the first component is positioned to maintain vertical stability; the positioning frame is placed on the positioning column together with the first component, and the height of the positioning frame is positioned and fixed by the positioning column; lightweight concrete is poured into the mold cavity to a specified position, and at this time, one end of the first component is buried in the lightweight concrete; then, after curing for a suitable time, the positioning frame is disassembled, and then demoulding is performed to obtain the first wall panel;
在加工第二墙板时,将吊挂螺栓与阶梯轴套螺纹连接,将阶梯轴套定位固定在合适高度;将定位架连同阶梯轴套放置到定位柱上,利用定位柱对定位架的高度进行定位固定;向模腔内浇筑轻质混凝土至指定位置,此时,阶梯轴套被埋置该轻质混凝土中;然后,养护合适时间,将定位架拆卸,然后脱模,得到带有阶梯孔的第二墙板。When processing the second wall panel, the hanging bolts are threadedly connected with the stepped sleeves to position and fix the stepped sleeves at a suitable height; the positioning frame together with the stepped sleeves are placed on the positioning columns, and the height of the positioning frame is positioned and fixed by the positioning columns; lightweight concrete is poured into the mold cavity to a specified position, at which time the stepped sleeves are buried in the lightweight concrete; then, after curing for a suitable time, the positioning frame is disassembled and then demolded to obtain a second wall panel with a stepped hole.
本技术方案还提出了一种低能耗建筑墙板的施工方法,包括的步骤如下:The technical solution also proposes a construction method for low-energy building wall panels, which includes the following steps:
S1:依据施工图纸侧方安装位置线,清理基层;S1: Clean the base layer according to the side installation position line of the construction drawing;
S2:安装主墙板本体;主墙板本体顶部安装钢卡;在主墙板本体连接处涂抹拌合好的粘接砂浆;竖起主墙板本体,并用木楔固定在主墙板本体底部;待主墙板本体位置调整到位后,用射钉将刚卡固定在梁体底部;采用同样方式,依次顺拼其它主墙板本体至指定位置;S2: Install the main wall panel body; install steel clips on the top of the main wall panel body; apply the mixed adhesive mortar on the connection of the main wall panel body; erect the main wall panel body and fix it to the bottom of the main wall panel body with wooden wedges; after the main wall panel body is adjusted to the right position, fix the steel clips to the bottom of the beam body with nails; use the same method to assemble other main wall panel bodies to the designated position in sequence;
S2:当安装至设计的走线墙板位置时,先将型材安装在第一墙板的一端,构造出凸隼样式;将带有型材的第一墙板竖起,使第一墙板的一端紧贴主墙板本体的榫头;调整第一墙板位置,保证平整度和垂直度;S2: When installing to the designed wiring wall panel position, first install the profile at one end of the first wall panel to construct a convex falcon style; erect the first wall panel with the profile so that one end of the first wall panel is close to the tenon of the main wall panel body; adjust the position of the first wall panel to ensure flatness and verticality;
S3:采用对拉组件将第一墙板与相邻的主墙板本体密拼并临时固定;S3: Using a tensioning assembly to closely assemble and temporarily fix the first wall panel and the adjacent main wall panel body;
S4:在型材处顺次安装主墙板本体;待其余主墙板本体安装完成后,在第一墙板一侧的空腔处布置管线;S4: Install the main wall panels in sequence at the profiles; after the installation of the remaining main wall panels is completed, arrange the pipelines in the cavity on one side of the first wall panel;
S5:待管线布置完成后,安装第二墙板;将第二墙板竖起,使第二墙板紧贴型材以及榫头表面;调整第二墙板位置,保证平整度和垂直度;然后将第一螺栓穿过阶梯孔,第一螺栓与第一组件的套筒螺纹连接,依靠第一组件和第一螺栓形成的拉结固定件,实现第一墙板与第二墙板的拉结固定;S5: After the pipelines are arranged, the second wall panel is installed; the second wall panel is erected so that the second wall panel is close to the profile and the tenon surface; the position of the second wall panel is adjusted to ensure flatness and verticality; then the first bolt is passed through the stepped hole, the first bolt is threadedly connected with the sleeve of the first component, and the first wall panel and the second wall panel are tied and fixed by the tie-fastening member formed by the first component and the first bolt;
S6:填缝处理;将内隔墙上下两端与梁体以及楼板之间的缝隙用砂浆填充;在砂浆结硬后取出木楔,且填补同质砂浆。S6: Sealing treatment: fill the gaps between the upper and lower ends of the inner partition wall and the beam body and the floor slab with mortar; remove the wooden wedges after the mortar hardens and fill with homogeneous mortar.
优选的,所述对拉组件包括对拉螺栓以及两组对拉管体,所述对拉管体沿着长度方向开设有长条槽;S3的具体过程为:将其中一根对拉管体插入第一墙体顶部的一个孔洞中,将另一根对拉管体插入到对应的主墙板本体顶部的安装孔中,然后将对拉螺栓依次贯穿两根对拉管体的长条槽,然后旋拧上对拉螺母,实现主墙板本体与第一墙板之间的固定连接以及密拼。Preferably, the tensioning assembly includes tensioning bolts and two groups of tensioning tubes, and the tensioning tubes are provided with long grooves along the length direction; the specific process of S3 is: inserting one of the tensioning tubes into a hole at the top of the first wall body, inserting the other tensioning tube body into the corresponding mounting hole at the top of the main wall panel body, and then passing the tensioning bolts through the long grooves of the two tensioning tubes in turn, and then screwing on the tensioning nuts to achieve a fixed connection and close assembly between the main wall panel body and the first wall panel.
与现有技术相比,上述技术方案具有如下优点或有益效果:Compared with the prior art, the above technical solution has the following advantages or beneficial effects:
1.低能耗:本低能耗建筑墙板采用主墙板本体+走线墙板的结构形式,走线墙板由第一墙板与第二墙板组成,为组合式结构,在第一墙板与第二墙板之间的空腔中可提供较大的作业空间,满足集中布置管线的需求,其在安装过程中无粉尘、噪音、污水等情况的污染,安装速度快,建筑质量高,无需开槽埋管或者预埋管材,简化了工艺,降本增效;另外,主墙板本体中采用的轻质混凝土材料包括聚苯颗粒、改性聚苯颗粒、陶粒、珍珠岩或塑料颗粒等,并且内置有内芯材,具有良好的保温、隔热性能,可以有效地减少能源的消耗;总结来说,其具有轻质、薄、节能、环保、防火、隔音、易于安装、节省空间、经济、实用等众多优势,可以有效地提高建筑物的品质和性能。1. Low energy consumption: This low-energy building wall panel adopts the structural form of main wall panel body + wiring wall panel. The wiring wall panel is composed of a first wall panel and a second wall panel. It is a combined structure and can provide a larger working space in the cavity between the first wall panel and the second wall panel to meet the needs of centralized pipeline layout. There is no pollution such as dust, noise, sewage, etc. during the installation process. The installation speed is fast and the building quality is high. There is no need to grooving or pre-buried pipes, which simplifies the process and reduces costs and increases efficiency. In addition, the lightweight concrete materials used in the main wall panel body include polystyrene particles, modified polystyrene particles, expanded clay, perlite or plastic particles, etc., and are built-in with inner core materials. It has good thermal insulation and heat insulation properties, which can effectively reduce energy consumption. In summary, it has many advantages such as light weight, thinness, energy saving, environmental protection, fire prevention, sound insulation, easy installation, space saving, economy, and practicality, which can effectively improve the quality and performance of buildings.
2.走线墙板由于是分体式的组合结构,其在制作时,需要保证良好的轴线度,也就是说第一组件的轴线要保证与阶梯孔轴线一致,否则会出现无法旋拧连接第一螺栓的问题,导致安装困难;为此,本方案设计有定位组件,利用定位组件可以实现两大功能,其一,保证各个第一组件之间的间距位置关系与设计图纸一致,防止出现跑偏问题;其二,利用定位组件还可以保证第一组件的高程,利于控制卡盘与第一墙板之间的间距,从而为后续型材与第一组件之间良好的卡接定位提供便利条件。2. Since the wiring wall panel is a split combination structure, it is necessary to ensure good axis accuracy during its production, that is, the axis of the first component must be consistent with the axis of the stepped hole, otherwise the first bolt cannot be screwed in, resulting in installation difficulties; for this reason, the present scheme is designed with a positioning component, which can achieve two major functions. First, it ensures that the spacing and position relationship between each first component is consistent with the design drawing to prevent deviation problems; second, the positioning component can also ensure the elevation of the first component, which is conducive to controlling the spacing between the chuck and the first wall panel, thereby providing convenient conditions for good clamping and positioning between the subsequent profile and the first component.
3.走线墙板之间采用拉结固定件实现固定连接,锁紧可靠,强度高,稳定性好;拉结固定件采用第一组件和第一螺栓的分体式结构,方便工人操作,具有便于安装的优点;而且部分第一组件还可以作为搭载固定型材的载体,使型材、走线墙板、拉结固定件三者之间形成紧密连接,既可以保证走线墙板之间的内部连接稳定性,又可以保证走线墙板与主墙板本体之间的装配稳定性,效果显著。3. Tie-ties are used between the wiring wall panels to achieve fixed connection, with reliable locking, high strength and good stability. The tie-ties adopt a split structure of a first component and a first bolt, which is convenient for workers to operate and has the advantage of being easy to install. Moreover, some of the first components can also be used as carriers for carrying fixed profiles, so that a tight connection is formed between the profiles, the wiring wall panels and the tie-ties, which can not only ensure the internal connection stability between the wiring wall panels, but also ensure the assembly stability between the wiring wall panels and the main wall panel body, with significant results.
4.为了方便装配,由于采用的是先安装第一墙板,后安装第二墙板的方式,所以,第一墙板的固定显得尤为重要,为此采用了对拉组件,利用该对拉组件可以实现第一墙板与相邻的主墙板本体固定,并且还可以达到密拼效果,可有效防止后续开裂,显著提高了抗裂性能。4. In order to facilitate assembly, since the first wall panel is installed first and then the second wall panel is installed, the fixation of the first wall panel is particularly important. For this purpose, a tensioning assembly is used. The tensioning assembly can be used to fix the first wall panel to the adjacent main wall panel body, and can also achieve a close splicing effect, which can effectively prevent subsequent cracking and significantly improve the anti-cracking performance.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其它的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
图1是本发明提出的低能耗建筑墙板中主墙板本体结构立体图。FIG. 1 is a three-dimensional view of the main wall panel body structure of the low-energy consumption building wall panel proposed by the present invention.
图2是图1中主墙板本体结构主视图。FIG. 2 is a front view of the main wall panel body structure in FIG. 1 .
图3是主墙板本体的结构剖视图。FIG. 3 is a structural cross-sectional view of the main wall panel body.
图4是在俯视方向下主墙板本体与走线墙板装配连接结构示意图。FIG. 4 is a schematic diagram of the assembly connection structure of the main wall panel body and the wiring wall panel in a top view.
图5是图4中第二墙板结构主视图。FIG. 5 is a front view of the second wall panel structure in FIG. 4 .
图6是图4中拉结固定件分体结构示意图。FIG. 6 is a schematic diagram of the split structure of the tie-fastening member in FIG. 4 .
图7是图4中型材结构立体图。FIG. 7 is a three-dimensional view of the profile structure in FIG. 4 .
图8是图7中型材后视图。FIG. 8 is a rear view of the profile in FIG. 7 .
图9是走线墙板生产用的模具结构示意图。FIG. 9 is a schematic diagram of the mold structure for producing wiring wall panels.
图10是与图9中模具配合使用的定位架的结构示意图。FIG. 10 is a schematic structural diagram of a positioning frame used in conjunction with the mold in FIG. 9 .
图11是浇筑时定位架、第一组件以及第一墙板配合关系结构示意图。FIG. 11 is a schematic structural diagram of the coordination relationship among the positioning frame, the first assembly and the first wall panel during casting.
图12是浇筑时定位架构造阶梯孔时的结构示意图。FIG. 12 is a schematic diagram of the structure of the positioning frame when constructing a stepped hole during pouring.
图13是主墙板本体以及走线墙板装配后形成的内隔墙结构示意图。FIG. 13 is a schematic diagram of the inner partition wall structure formed after the main wall panel body and the wiring wall panel are assembled.
图14是图13中A区域结构放大示意图。FIG. 14 is an enlarged schematic diagram of the structure of region A in FIG. 13 .
图15是对拉管体结构立体图。FIG. 15 is a perspective view of the pulling tube structure.
附图标记说明:Description of reference numerals:
1-主墙板本体;101-凹槽;102-凸隼;103-安装孔;1-1-内芯材;1-2-钢筋网片;1-3-斜插筋;1-4-面层;1-main wall panel body; 101-groove; 102-convex falcon; 103-installation hole; 1-1-inner core material; 1-2-steel mesh; 1-3-oblique inserted reinforcement; 1-4-surface layer;
2-走线墙板;21-第一墙板;22-第二墙板;221-阶梯孔;2-wiring wall panel; 21-first wall panel; 22-second wall panel; 221-step hole;
3-拉结固定件;31-第一螺栓;32-第一组件;321-套筒;322-卡盘;323-端板;3-tie fixing member; 31-first bolt; 32-first assembly; 321-sleeve; 322-chuck; 323-end plate;
4-型材;41-第一侧板;411-L型孔槽;42-第二侧板;421-通孔;43-背板;4-profile; 41-first side plate; 411-L-shaped hole groove; 42-second side plate; 421-through hole; 43-back plate;
5-模具;51-定位柱;5-mold; 51-positioning column;
6-定位架;61-横撑;611-竖孔;62-定位孔;63-吊挂螺栓;6-positioning frame; 61-cross brace; 611-vertical hole; 62-positioning hole; 63-hanging bolt;
7-阶梯轴套;8-梁体;9-楼板;10-刚卡;11-对拉管体;111-长条槽;12-对拉螺栓;13-砂浆。7-stepped shaft sleeve; 8-beam body; 9-floor slab; 10-rigid clamp; 11-tension tube body; 111-long groove; 12-tension bolt; 13-mortar.
具体实施方式DETAILED DESCRIPTION
为使得本发明的目的、特征、优点能够更加的明显和易懂,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,下面所描述的实施例仅仅是本发明一部分实施例,而非全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。In order to make the purpose, features and advantages of the present invention more obvious and easy to understand, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the embodiments described below are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
在本发明的描述中,需要理解的是,当一个组件被认为是“连接”另一个组件,它可以是直接连接到另一个组件或者可能同时存在居中设置的组件。当一个组件被认为是“设置在”另一个组件,它可以是直接设置在另一个组件上或者可能同时存在居中设置的组件。In the description of the present invention, it is to be understood that when a component is considered to be "connected" to another component, it may be directly connected to the other component or there may be a centrally disposed component. When a component is considered to be "disposed on" another component, it may be directly disposed on the other component or there may be a centrally disposed component.
此外,术语“长”“短”“内”“外”等指示方位或位置关系为基于附图所展示的方位或者位置关系,仅是为了便于描述本发明,而不是指示或暗示所指的装置或原件必须具有此特定的方位、以特定的方位构造进行操作,以此不能理解为本发明的限制。In addition, terms such as "long", "short", "inside", and "outside" indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings and are only used to facilitate the description of the present invention. They do not indicate or imply that the device or component referred to must have this specific direction or operate with a specific direction structure, and should not be understood as a limitation of the present invention.
以下将结合附图所示的具体实施方式对本发明进行详细描述。但这些实施方式并不限制本发明,本领域的普通技术人员根据这些实施方式所做出的结构、方法、或功能上的变换均包含在本发明的保护范围内。The present invention will be described in detail below in conjunction with the specific embodiments shown in the accompanying drawings. However, these embodiments do not limit the present invention, and any structural, methodological, or functional changes made by a person skilled in the art based on these embodiments are all within the scope of protection of the present invention.
实施例一:Embodiment 1:
如图1-图15所示,本实施例提出了一种低能耗建筑墙板,包括至少一组主墙板本体1以及与该主墙板本体1适配密拼的走线墙板2,下面详细介绍这两大主要部分:As shown in FIG. 1 to FIG. 15 , this embodiment proposes a low-energy building wall panel, including at least one set of main wall panel bodies 1 and wiring wall panels 2 closely matched with the main wall panel bodies 1. The following describes these two main parts in detail:
主墙板本体1包括内芯材1-1和面层1-4,内芯材1-1采用可为岩棉板、玻璃棉板、矿棉板、聚苯乙烯泡沫板、聚胺脂发泡板等材料中的一种或多种,起到保温、隔音作用;内芯材1-1两侧设置有钢筋网片1-2,钢筋网片1-2与内芯材1-1之间通过若干斜插筋1-3固定连接;内芯材1-1以及钢筋网片1-2的四周浇筑有轻质混凝土,形成面层1-4;在本实施例中,轻质混凝土材料可以是聚苯颗粒、改性聚苯颗粒、陶粒、珍珠岩或塑料颗粒等其中的一种。The main wall panel body 1 includes an inner core material 1-1 and a surface layer 1-4. The inner core material 1-1 can be one or more of rock wool board, glass wool board, mineral wool board, polystyrene foam board, polyurethane foam board and the like, which plays a role of heat preservation and sound insulation; steel meshes 1-2 are arranged on both sides of the inner core material 1-1, and the steel meshes 1-2 are fixedly connected to the inner core material 1-1 by a plurality of oblique inserted bars 1-3; lightweight concrete is poured around the inner core material 1-1 and the steel meshes 1-2 to form a surface layer 1-4; in the present embodiment, the lightweight concrete material can be one of polystyrene particles, modified polystyrene particles, expanded clay, perlite or plastic particles.
主墙板本体1的一端设置有凹槽101,另一端设置有适配的凸隼102,在安装时,相邻的凹槽101能够与凸隼102之间适配插接;主墙板本体1的顶部设置有四组安装孔103,四组安装孔103分别位于主墙板本体1的四个边角处,安装孔103用于实现主墙板本体1与梁体8之间的定位固定或者实现主墙板本体1与走线墙板2之间的拉结固定。安装孔103的主要作用是提供固定点位,比如,在主墙板本体1安装时,需要用到钢卡10,钢卡10底部可以插设在安装孔103中,方便快速连接。One end of the main wall panel body 1 is provided with a groove 101, and the other end is provided with an adaptable cam 102. During installation, the adjacent grooves 101 can be adapted and plugged with the cams 102. The top of the main wall panel body 1 is provided with four groups of mounting holes 103, which are respectively located at the four corners of the main wall panel body 1. The mounting holes 103 are used to realize the positioning and fixation between the main wall panel body 1 and the beam body 8 or to realize the tie and fixation between the main wall panel body 1 and the wiring wall panel 2. The main function of the mounting holes 103 is to provide a fixing point. For example, when the main wall panel body 1 is installed, a steel clip 10 is required. The bottom of the steel clip 10 can be inserted into the mounting hole 103 for quick and convenient connection.
走线墙板2包括第一墙板21和第二墙板22,第一墙板21与第二墙板22之间形成有用于布置管线的空腔,第一墙板21与第二墙板22之间通过拉结固定件3锁紧固定;第一墙板21与第二墙板22的一端还连接有用于实现装配密拼的型材4,该型材4的一端向外突出,形成所述的凸隼102样式;第一墙板21与第二墙板22的顶部各开设有两组与安装孔103适配的孔洞,该孔洞的大小可以安装孔103一致。The wiring wall panel 2 includes a first wall panel 21 and a second wall panel 22. A cavity for arranging pipelines is formed between the first wall panel 21 and the second wall panel 22. The first wall panel 21 and the second wall panel 22 are locked and fixed by a tie-fastening fixture 3; one end of the first wall panel 21 and the second wall panel 22 are also connected to a profile 4 for achieving close assembly, and one end of the profile 4 protrudes outward to form the convex falcon 102 style; the top of the first wall panel 21 and the second wall panel 22 are each provided with two groups of holes adapted to the mounting hole 103, and the size of the holes can be consistent with the mounting hole 103.
在本实施例中,拉结固定件3包括第一组件32和第一螺栓31,第一组件32的一端与第一墙板21固定连接;第一组件32包括套筒321,套筒321的一端预埋在第一墙板21中,套筒321的另一端外露于第一墙板21外;套筒321具有内螺纹,该套筒321能够与第一螺栓31适配螺纹连接;第二墙板22开设有与套筒321位置对应的阶梯孔221,第一螺栓31一端穿过该阶梯孔221与套筒321相连接。In this embodiment, the tie-fastening fixture 3 includes a first component 32 and a first bolt 31, one end of the first component 32 is fixedly connected to the first wall panel 21; the first component 32 includes a sleeve 321, one end of the sleeve 321 is pre-buried in the first wall panel 21, and the other end of the sleeve 321 is exposed outside the first wall panel 21; the sleeve 321 has an internal thread, and the sleeve 321 can be threadedly connected with the first bolt 31; the second wall panel 22 is provided with a stepped hole 221 corresponding to the position of the sleeve 321, and one end of the first bolt 31 passes through the stepped hole 221 and is connected to the sleeve 321.
在本实施例中,为了保证套筒321的抗拉性,套筒321的一端固定连接有端板323,端板323内置预埋在第一墙板21中;套筒321的外壁还固定连接有卡盘322,卡盘322、端板323、套筒321三者形成“土”字型结构;其中,卡盘322设置在第一墙板21的一侧,卡盘322与第一墙板21之间形成有间距,该间距用于定位卡接所述的型材4。In this embodiment, in order to ensure the tensile resistance of the sleeve 321, one end of the sleeve 321 is fixedly connected to an end plate 323, and the end plate 323 is embedded in the first wall panel 21; the outer wall of the sleeve 321 is also fixedly connected to a chuck 322, and the chuck 322, the end plate 323, and the sleeve 321 form a "earth"-shaped structure; wherein the chuck 322 is arranged on one side of the first wall panel 21, and a distance is formed between the chuck 322 and the first wall panel 21, and the distance is used to position and clamp the profile 4.
上面提及的型材4,其具体结构形式为如下结构:The profile 4 mentioned above has the following specific structure:
型材4包括背板43,背板43的两侧分别固定连接有第一侧板41和第二侧板42,型材4截面形状呈U型;第一侧板41开设有与套筒321位置对应的L型孔槽411;第二侧板42开设有与阶梯孔221位置对应的通孔421;第一侧板41能够通过L型孔槽411与所述套筒321卡接并定位于所述间距处,在使用时,型材4的安装采用“平推+下移”的方式,具体为,将型材4平推,使套筒321沿着L型孔槽411的横向段移动,直至达到L型孔槽411的拐角处;然后向下推移型材4,使套筒321沿着L型孔槽411的竖向段相对移动,直至套筒321移动至竖向段的顶部无法再位移,此时通孔421也与阶梯孔221中心线对齐;另外,第一侧板41也被卡盘322与第一墙板21夹住,防止脱落;型材4采用此结构形式,不仅加工制作简单、安装方便,还可以实现各孔位之间的定位,保证安装精度,利于提高施工速度。The profile 4 includes a back plate 43, and the first side plate 41 and the second side plate 42 are fixedly connected on both sides of the back plate 43, and the cross-sectional shape of the profile 4 is U-shaped; the first side plate 41 is provided with an L-shaped hole groove 411 corresponding to the position of the sleeve 321; the second side plate 42 is provided with a through hole 421 corresponding to the position of the stepped hole 221; the first side plate 41 can be clamped with the sleeve 321 through the L-shaped hole groove 411 and positioned at the spacing. When in use, the installation of the profile 4 adopts the "push + move down" method, specifically, the profile 4 is pushed horizontally so that the sleeve 321 moves along the L-shaped hole groove The horizontal section of 411 moves until it reaches the corner of the L-shaped hole groove 411; then the profile 4 is pushed downward to make the sleeve 321 relatively move along the vertical section of the L-shaped hole groove 411 until the sleeve 321 moves to the top of the vertical section and can no longer move, and at this time the through hole 421 is also aligned with the center line of the stepped hole 221; in addition, the first side panel 41 is also clamped by the chuck 322 and the first wall panel 21 to prevent it from falling off; the profile 4 adopts this structural form, which is not only simple to manufacture and easy to install, but also can realize the positioning between the hole positions, ensure the installation accuracy, and help to improve the construction speed.
应用成效:Application results:
本发明具有低能耗的特点,主要体现在如下方面:The present invention has the characteristics of low energy consumption, which is mainly reflected in the following aspects:
本低能耗建筑墙板采用主墙板本体1+走线墙板2的结构形式,走线墙板2由第一墙板21与第二墙板22组成,为组合式结构,在第一墙板21与第二墙板22之间的空腔中可提供较大的作业空间,满足集中布置管线的需求,其在安装过程中无粉尘、噪音、污水等情况的污染,安装速度快,建筑质量高,无需开槽埋管或者预埋管材,简化了工艺,降本增效;另外,主墙板本体1中采用的轻质混凝土材料包括聚苯颗粒、改性聚苯颗粒、陶粒、珍珠岩或塑料颗粒等,并且内置有内芯材1-1,具有良好的保温、隔热性能,可以有效地减少能源的消耗;总结来说,其具有轻质、薄、节能、环保、防火、隔音、易于安装、节省空间、经济、实用等众多优势,可以有效地提高建筑物的品质和性能。The low-energy building wall panel adopts the structure of main wall panel body 1 + wiring wall panel 2. The wiring wall panel 2 is composed of a first wall panel 21 and a second wall panel 22. It is a combined structure. A larger working space can be provided in the cavity between the first wall panel 21 and the second wall panel 22 to meet the needs of centralized pipeline layout. There is no pollution such as dust, noise, sewage, etc. during the installation process. The installation speed is fast and the building quality is high. There is no need to grooving or pre-bury pipes, which simplifies the process and reduces costs and increases efficiency. In addition, the lightweight concrete materials used in the main wall panel body 1 include polystyrene particles, modified polystyrene particles, expanded clay, perlite or plastic particles, etc., and are built-in with an inner core material 1-1, which has good thermal insulation and heat insulation properties and can effectively reduce energy consumption. In summary, it has many advantages such as light weight, thinness, energy saving, environmental protection, fire prevention, sound insulation, easy installation, space saving, economy, and practicality, which can effectively improve the quality and performance of buildings.
走线墙板2之间采用拉结固定件3实现固定连接,锁紧可靠,强度高,稳定性好;拉结固定件3采用第一组件32和第一螺栓31的分体式结构,方便工人操作,具有便于安装的优点;而且部分第一组件32还可以作为搭载固定型材4的载体,使型材4、走线墙板2、拉结固定件3三者之间形成紧密连接,既可以保证走线墙板2之间的内部连接稳定性,又可以保证走线墙板2与主墙板本体1之间的装配稳定性,效果显著。The wiring wall panels 2 are fixedly connected by tie-ties 3, which feature reliable locking, high strength and good stability. The tie-ties 3 comprise a split structure of a first component 32 and a first bolt 31, which is convenient for workers to operate and has the advantage of being easy to install. Moreover, part of the first component 32 can also serve as a carrier for carrying fixed profiles 4, so that a tight connection is formed among the profiles 4, the wiring wall panels 2 and the tie-ties 3, which can ensure both the internal connection stability between the wiring wall panels 2 and the assembly stability between the wiring wall panels 2 and the main wall panel body 1, with significant effects.
实施例二Embodiment 2
继续参考附图1-15,本实施例还提出了一种低能耗建筑墙板的加工方法,主要是针对走线墙板2加工,其中,所述走线墙板2的加工方法,包括如下步骤:Continuing to refer to Figures 1-15, this embodiment also proposes a method for processing a low-energy building wall panel, which is mainly for processing a wiring wall panel 2, wherein the processing method of the wiring wall panel 2 includes the following steps:
第一,在模具5顶部设置四组定位柱51,模具5内具有形成第一墙板21或第二墙板22的模腔;模具5为常规结构,其整体为矩形状结构;定位柱51可以采用螺纹柱;First, four groups of positioning columns 51 are arranged on the top of the mold 5, and the mold 5 has a mold cavity for forming the first wall panel 21 or the second wall panel 22; the mold 5 is a conventional structure, and its overall structure is a rectangular structure; the positioning columns 51 can be threaded columns;
第二,制作定位组件,定位组件包括定位架6,定位架6为矩形结构,定位架6上设置有若干横撑61,横撑61上开设有与阶梯孔221对应数量的竖孔611;在使用时,利用该竖孔611间接定位阶梯孔221的孔位以及第一组件32的位置;竖孔611配合插设有吊挂螺栓63,吊挂螺栓63能够与套筒321或者阶梯轴套7螺纹连接;其中,阶梯轴套7用于构造所述阶梯孔221;定位架6开设有与定位柱51对应的定位孔62;Second, a positioning assembly is manufactured. The positioning assembly includes a positioning frame 6. The positioning frame 6 is a rectangular structure. A plurality of horizontal braces 61 are provided on the positioning frame 6. The horizontal braces 61 are provided with vertical holes 611 corresponding to the number of the stepped holes 221. When in use, the vertical holes 611 are used to indirectly locate the hole positions of the stepped holes 221 and the position of the first assembly 32. The vertical holes 611 are provided with hanging bolts 63, which can be threadedly connected with the sleeve 321 or the stepped sleeve 7. The stepped sleeve 7 is used to construct the stepped hole 221. The positioning frame 6 is provided with a positioning hole 62 corresponding to the positioning column 51.
第三,制作第一墙板21或第二墙板22;Third, manufacturing the first wall panel 21 or the second wall panel 22;
在加工第一墙板21时,将吊挂螺栓63与第一组件32的套筒321螺纹连接并拧紧套筒321,拧紧的作用有两点,其一固定;其二位置定位;此时,第一组件32与定位架6之间固定连接并且第一组件32的高度被定位,保持竖向的稳定性;将定位架6连同第一组件32放置到定位柱51上,利用定位柱51对定位架6的高度进行定位固定;向模腔内浇筑轻质混凝土至指定位置,此时,第一组件32的一端埋置该轻质混凝土中;然后,养护合适时间,将定位架6拆卸,然后脱模,得到第一墙板21;When processing the first wall panel 21, the hanging bolt 63 is threadedly connected with the sleeve 321 of the first component 32 and the sleeve 321 is tightened. The tightening has two functions: one is fixing; the other is positioning. At this time, the first component 32 is fixedly connected to the positioning frame 6 and the height of the first component 32 is positioned to maintain vertical stability. The positioning frame 6 is placed on the positioning column 51 together with the first component 32, and the height of the positioning frame 6 is positioned and fixed by the positioning column 51. Lightweight concrete is poured into the mold cavity to a specified position. At this time, one end of the first component 32 is buried in the lightweight concrete. Then, after curing for a suitable time, the positioning frame 6 is disassembled and then demoulded to obtain the first wall panel 21.
在加工第二墙板22时,将吊挂螺栓63与阶梯轴套7螺纹连接,将阶梯轴套7定位固定在合适高度;将定位架6连同阶梯轴套7放置到定位柱51上,利用定位柱51对定位架6的高度进行定位固定;向模腔内浇筑轻质混凝土至指定位置,此时,阶梯轴套7被埋置该轻质混凝土中;然后,养护合适时间,将定位架6拆卸,然后脱模,得到带有阶梯孔221的第二墙板22。When processing the second wall panel 22, the hanging bolt 63 is threadedly connected with the stepped sleeve 7 to position and fix the stepped sleeve 7 at a suitable height; the positioning frame 6 together with the stepped sleeve 7 is placed on the positioning column 51, and the height of the positioning frame 6 is positioned and fixed by the positioning column 51; lightweight concrete is poured into the mold cavity to a specified position, at which time the stepped sleeve 7 is buried in the lightweight concrete; then, after curing for a suitable time, the positioning frame 6 is disassembled and then demolded to obtain a second wall panel 22 with a stepped hole 221.
利用定位组件可以有效防止第一组件32或者阶梯轴套7在浇筑时的位置歪斜,定位不准确的问题,可以有效保证后续安装连接精度。The use of the positioning assembly can effectively prevent the first assembly 32 or the stepped shaft sleeve 7 from being skewed during casting and the problem of inaccurate positioning, and can effectively ensure the accuracy of subsequent installation and connection.
应用成效:Application results:
走线墙板2由于是分体式的组合结构,其在制作时,需要保证良好的轴线度,也就是说第一组件32的轴线要保证与阶梯孔221轴线一致,否则会出现无法旋拧连接第一螺栓31的问题,导致安装困难;为此,本方案设计有定位组件,利用定位组件可以实现两大功能,其一,保证各个第一组件32之间的间距位置关系与设计图纸一致,防止出现跑偏问题;其二,利用定位组件还可以保证第一组件32的高程,利于控制卡盘322与第一墙板21之间的间距,从而为后续型材4与第一组件32之间良好的卡接定位提供便利条件。Since the wiring wall panel 2 is a split combination structure, it is necessary to ensure good axis accuracy during its manufacture, that is, the axis of the first component 32 must be consistent with the axis of the stepped hole 221, otherwise the first bolt 31 cannot be screwed together, resulting in installation difficulties; for this reason, the present scheme is designed with a positioning component, which can achieve two major functions. First, it ensures that the spacing and position relationship between each first component 32 is consistent with the design drawing to prevent deviation problems; second, the positioning component can also ensure the elevation of the first component 32, which is conducive to controlling the spacing between the chuck 322 and the first wall panel 21, thereby providing convenient conditions for good clamping and positioning between the subsequent profile 4 and the first component 32.
实施例三:Embodiment three:
继续参考附图1-图15,本实施例还提出了一种低能耗建筑墙板的施工方法,包括的步骤如下:Continuing to refer to Figures 1 to 15, this embodiment also proposes a construction method for a low-energy building wall panel, which includes the following steps:
S1:依据施工图纸侧方安装位置线,清理基层,包括清理梁体8和楼板9;S1: Clean the base according to the side installation position line of the construction drawing, including cleaning the beam 8 and the floor slab 9;
S2:安装主墙板本体1;主墙板本体1顶部安装钢卡10;钢卡10为常规结构,其整体为L型样式,包括圆柱体以及圆柱体顶部固定连接的钢片;在使用时,圆柱体插接在安装孔103中;在主墙板本体1连接处涂抹拌合好的粘接砂浆;竖起主墙板本体1,并用木楔固定在主墙板本体1底部;待主墙板本体1位置调整到位后,用射钉将刚卡固定在梁体8底部;采用同样方式,依次顺拼其它主墙板本体1至指定位置;S2: Install the main wall panel body 1; install the steel clip 10 on the top of the main wall panel body 1; the steel clip 10 is a conventional structure, which is an L-shaped style as a whole, including a cylinder and a steel sheet fixedly connected to the top of the cylinder; when in use, the cylinder is inserted into the installation hole 103; apply the mixed adhesive mortar at the connection of the main wall panel body 1; erect the main wall panel body 1 and fix it to the bottom of the main wall panel body 1 with a wooden wedge; after the main wall panel body 1 is adjusted to the right position, fix the steel clip to the bottom of the beam body 8 with nails; in the same way, assemble other main wall panel bodies 1 to the designated position in sequence;
S2:当安装至设计的走线墙板2位置时,先将型材4安装在第一墙板21的一端,构造出凸隼102样式;将带有型材4的第一墙板21竖起,使第一墙板21的一端紧贴主墙板本体1的榫头;调整第一墙板21位置,保证平整度和垂直度;S2: When installing to the designed wiring wall panel 2 position, first install the profile 4 at one end of the first wall panel 21 to construct a convex falcon 102 style; erect the first wall panel 21 with the profile 4 so that one end of the first wall panel 21 is close to the tenon of the main wall panel body 1; adjust the position of the first wall panel 21 to ensure flatness and verticality;
S3:采用对拉组件将第一墙板21与相邻的主墙板本体1密拼并临时固定;S3: Using a tensioning assembly to closely assemble and temporarily fix the first wall panel 21 and the adjacent main wall panel body 1;
在本步骤中,对拉组件包括对拉螺栓12以及两组对拉管体11,对拉管体11沿着长度方向开设有长条槽111;S3的具体过程为:将其中一根对拉管体11插入第一墙体顶部的一个孔洞中,将另一根对拉管体11插入到对应的主墙板本体1顶部的安装孔103中,然后将对拉螺栓12依次贯穿两根对拉管体11的长条槽111,然后旋拧上对拉螺母,实现主墙板本体1与第一墙板21之间的固定连接以及密拼;In this step, the tension assembly includes tension bolts 12 and two groups of tension tubes 11, and the tension tubes 11 are provided with long grooves 111 along the length direction; the specific process of S3 is: insert one of the tension tubes 11 into a hole at the top of the first wall, insert the other tension tube 11 into the corresponding mounting hole 103 at the top of the main wall panel body 1, and then sequentially pass the tension bolts 12 through the long grooves 111 of the two tension tubes 11, and then screw on the tension nuts to achieve fixed connection and close fitting between the main wall panel body 1 and the first wall panel 21;
S4:在型材4处顺次安装主墙板本体1;待其余主墙板本体1安装完成后,在第一墙板21一侧的空腔处布置管线;S4: Install the main wall panel body 1 at the profile 4 in sequence; after the installation of the remaining main wall panel bodies 1 is completed, arrange the pipeline in the cavity on one side of the first wall panel 21;
S5:待管线布置完成后,安装第二墙板22;将第二墙板22竖起,使第二墙板22紧贴型材4以及榫头表面;调整第二墙板22位置,保证平整度和垂直度;然后将第一螺栓31穿过阶梯孔221,第一螺栓31与第一组件32的套筒321螺纹连接,依靠第一组件32和第一螺栓31形成的拉结固定件3,实现第一墙板21与第二墙板22的拉结固定;S5: After the pipeline is arranged, install the second wall panel 22; erect the second wall panel 22 so that the second wall panel 22 is close to the profile 4 and the surface of the tenon; adjust the position of the second wall panel 22 to ensure flatness and verticality; then pass the first bolt 31 through the stepped hole 221, and the first bolt 31 is threadedly connected with the sleeve 321 of the first component 32, and the first wall panel 21 and the second wall panel 22 are tied and fixed by the tie fixing member 3 formed by the first component 32 and the first bolt 31;
S6:填缝处理;将内隔墙上下两端与梁体8以及楼板9之间的缝隙用砂浆填充;在砂浆结硬后取出木楔,且填补同质砂浆。S6: caulking treatment; fill the gaps between the upper and lower ends of the inner partition wall and the beam body 8 and the floor slab 9 with mortar; remove the wooden wedges after the mortar hardens and fill with homogeneous mortar.
可以看出,在本方法中,为了方便装配,由于采用的是先安装第一墙板21,后安装第二墙板22的方式,所以,第一墙板21的固定显得尤为重要,为此采用了对拉组件,利用该对拉组件可以实现第一墙板21与相邻的主墙板本体1固定,并且还可以达到密拼效果,可有效防止后续开裂,显著提高了抗裂性能。It can be seen that in the present method, in order to facilitate assembly, since the first wall panel 21 is installed first and then the second wall panel 22 is installed, the fixation of the first wall panel 21 is particularly important. For this purpose, a tensioning assembly is used. The tensioning assembly can be used to fix the first wall panel 21 to the adjacent main wall panel body 1, and can also achieve a close splicing effect, which can effectively prevent subsequent cracking and significantly improve the anti-cracking performance.
上述虽然结合附图对发明的具体实施方式进行了描述,但并非对本发明保护范围的限制,在本发明的技术方案的基础上,本领域技术人员不需要付出创造性劳动即可做出的各种修改或变形仍在本发明的保护范围以内。Although the above describes the specific implementation mode of the invention in conjunction with the drawings, it is not intended to limit the scope of protection of the invention. Based on the technical solution of the present invention, various modifications or variations that can be made by those skilled in the art without creative work are still within the scope of protection of the present invention.
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| CN215563791U (en) * | 2021-07-19 | 2022-01-18 | 上海衡煦节能环保技术有限公司 | Assembled hollow building wall and assembled combined wall |
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| CN215563791U (en) * | 2021-07-19 | 2022-01-18 | 上海衡煦节能环保技术有限公司 | Assembled hollow building wall and assembled combined wall |
| CN114658142A (en) * | 2022-03-03 | 2022-06-24 | 中建一局集团建设发展有限公司 | Ceramsite concrete wallboard mounting structure and construction method thereof |
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