CN118238200A - Cutting device for PVC profile machining - Google Patents
Cutting device for PVC profile machining Download PDFInfo
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- CN118238200A CN118238200A CN202410655827.XA CN202410655827A CN118238200A CN 118238200 A CN118238200 A CN 118238200A CN 202410655827 A CN202410655827 A CN 202410655827A CN 118238200 A CN118238200 A CN 118238200A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/14—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter
- B26D1/157—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a movable axis
- B26D1/18—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a movable axis mounted on a movable carriage
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/02—Means for moving the cutting member into its operative position for cutting
- B26D5/06—Means for moving the cutting member into its operative position for cutting by electrical means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/08—Means for actuating the cutting member to effect the cut
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D7/02—Means for holding or positioning work with clamping means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Milling Processes (AREA)
Abstract
本发明公布了一种用于PVC型材加工的切割装置，属于PVC型材加工技术领域，包括底板，底板上设置有调位组件和辅助组件，调节组件包括移位滑架，移位滑架上对称的滑动安装有调位滑板，调位滑板的上端均活动设置有调位转板，通过设置调位组件，在L形支撑长板和调位转板的作用下，能实现对PVC型材的位置进行快速调节和固定，并且还能够在将PVC型材的切割位置移动到切割轮正下方，通过设置T形支撑块和T形支撑块，能够对PVC型材切割位置的两侧进行支撑和按压，从而避免PVC型材在切割过程中出现变形或切割位置偏移的情况，通过调节组件和辅助组件的相互配合，能够实现对PVC型材的快速切割，并且还能够根据需求，将PVC型材切割成指定角度的斜面。
The present invention discloses a cutting device for PVC profile processing, which belongs to the technical field of PVC profile processing and comprises a base plate, wherein a positioning assembly and an auxiliary assembly are arranged on the base plate, wherein the adjusting assembly comprises a shift slide, wherein a positioning slide plate is symmetrically and slidably mounted on the shift slide, and an adjusting rotating plate is movably arranged on the upper end of the positioning slide plate. By arranging the positioning assembly, under the action of the L-shaped supporting long plate and the positioning rotating plate, the position of the PVC profile can be quickly adjusted and fixed, and the cutting position of the PVC profile can be moved to just below the cutting wheel. By arranging a T-shaped supporting block and a T-shaped supporting block, both sides of the cutting position of the PVC profile can be supported and pressed, thereby preventing the PVC profile from being deformed or the cutting position from being offset during the cutting process. By cooperating with the adjusting assembly and the auxiliary assembly, the PVC profile can be quickly cut, and the PVC profile can be cut into an inclined plane of a specified angle according to requirements.
Description
技术领域Technical Field
本发明涉及PVC型材加工技术领域，尤其是涉及一种用于PVC型材加工的切割装置。The invention relates to the technical field of PVC profile processing, in particular to a cutting device used for PVC profile processing.
背景技术Background technique
PVC型材在加工过程中需要进行精确的切割，以满足不同尺寸和形状的需求，而传统人工切割的方式尺寸容易出现误差，因此通过自动化的切割装置能够有效的减少人工操作中可能出现的误差和偏差，提高加工精度，从而保证切割完成的PVC型材的合格率，并且通过使用切割装置能够适应大规模批量生产的要求，能够极大的提高生产能力和生产效率，现有的切割装置虽然能实现对PVC型材的切割，但无法对PVC型材切割的位置进行快速的定位调节，并且无法对PVC型材的切割位置的两侧进行支撑和固定，PVC型材容易在切割过程中出现变形等情况，故本发明提供了一种用于PVC型材加工的切割装置。PVC profiles need to be precisely cut during the processing to meet the needs of different sizes and shapes, and the traditional manual cutting method is prone to errors in size. Therefore, an automated cutting device can effectively reduce errors and deviations that may occur in manual operation, improve processing accuracy, and thus ensure the pass rate of the cut PVC profiles. In addition, by using a cutting device, it can adapt to the requirements of large-scale batch production, and can greatly improve production capacity and production efficiency. Although the existing cutting device can realize the cutting of PVC profiles, it is unable to quickly position and adjust the cutting position of the PVC profile, and is unable to support and fix both sides of the cutting position of the PVC profile. The PVC profile is prone to deformation during the cutting process. Therefore, the present invention provides a cutting device for PVC profile processing.
发明内容Summary of the invention
本发明针对现有技术上的缺陷，提供了一种用于PVC型材加工的切割装置，克服了无法对PVC型材切割的位置进行快速的定位调节，并且无法对PVC型材的切割位置的两侧进行支撑和固定，PVC型材容易在切割过程中出现变形的问题。The present invention aims at the defects in the prior art and provides a cutting device for PVC profile processing, which overcomes the problems that the cutting position of the PVC profile cannot be quickly positioned and adjusted, and the two sides of the cutting position of the PVC profile cannot be supported and fixed, and the PVC profile is easily deformed during the cutting process.
为实现上述目的，本发明提供如下技术方案：一种用于PVC型材加工的切割装置，包括底板，底板上设置有调位组件，调节组件包括移位滑架，移位滑架上对称的滑动安装有调位滑板，调位滑板的上端均活动设置有调位转板，底板上对称的滑动安装有C形滑板，C形滑板上均对称的固定设置有L形支撑长板，L形支撑长板和调位转板用于限制型材的位置，底板上还设置有辅助组件，辅助组件包括辅助滑板和按压滑架，辅助滑板的下表面转动安装有调位大齿轮，调位大齿轮的下表面轴对称的固定设置有侧支撑板，2个侧支撑板之间活动设置有切割轮，按压滑架与2个侧支撑板滑动配合，按压滑架的下端对称的固定设置有T形按压块，T形按压块用于对型材进行按压固定。To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a cutting device for PVC profile processing, comprising a base plate, a positioning assembly is arranged on the base plate, the adjustment assembly comprises a shift slide, a positioning slide plate is symmetrically and slidably installed on the shift slide, and a positioning rotating plate is movably arranged on the upper end of the positioning slide, a C-shaped slide plate is symmetrically and slidably installed on the base plate, and an L-shaped supporting long plate is symmetrically and fixedly arranged on the C-shaped slide plate, the L-shaped supporting long plate and the positioning rotating plate are used to limit the position of the profile, and an auxiliary assembly is also arranged on the base plate, the auxiliary assembly comprises an auxiliary slide plate and a pressing slide, a positioning large gear is rotatably installed on the lower surface of the auxiliary slide, a side support plate is axially and symmetrically fixedly arranged on the lower surface of the positioning large gear, a cutting wheel is movably arranged between the two side support plates, the pressing slide is slidably matched with the two side support plates, and a T-shaped pressing block is symmetrically and fixedly arranged on the lower end of the pressing slide, and the T-shaped pressing block is used to press and fix the profile.
进一步地，移位滑架滑动安装在底板上，底板上转动安装有移位丝杆，移位滑架和移位丝杆构成螺旋副，移位滑架上固定安装有双头电机，双头电机两端的输出轴上均固定安装有调位丝杆，调位丝杆和对应的调位滑板构成螺旋副，调位滑板的侧面均固定安装有旋转电缸，旋转电缸的活塞杆端和调位转板固定连接。Furthermore, a shift slide is slidably mounted on a base plate, a shift screw is rotatably mounted on the base plate, the shift slide and the shift screw constitute a spiral pair, a double-headed motor is fixedly mounted on the shift slide, an adjustment screw is fixedly mounted on the output shafts at both ends of the double-headed motor, the adjustment screw and the corresponding adjustment slide plate constitute a spiral pair, a rotating electric cylinder is fixedly mounted on the side of the adjustment slide plate, and the piston rod end of the rotating electric cylinder is fixedly connected to the adjustment rotating plate.
进一步地，底板上转动安装有双头螺纹丝杆，2个C形滑板分别与双头螺纹丝杆两端的螺纹构成螺旋副，双头螺纹丝杆的轴线与移位丝杆的轴线垂直，移位丝杆的轴线和调位丝杆的轴线平行，同一个C形滑板上的2个L形支撑长板之间存在间隙。Furthermore, a double-threaded screw is rotatably installed on the base plate, and two C-shaped slides form a spiral pair with the threads at both ends of the double-threaded screw respectively. The axis of the double-threaded screw is perpendicular to the axis of the shifting screw, and the axis of the shifting screw is parallel to the axis of the adjusting screw. There is a gap between the two L-shaped supporting long plates on the same C-shaped slide.
进一步地，底板上固定安装有支撑座板，支撑座板上转动安装有支撑大齿轮，支撑大齿轮和调位大齿轮的轴线在同一直线上，支撑大齿轮上对称的固定设置有2个T形支撑块，2个T形支撑块之间的距离和切割轮的厚度相等，2个T形按压块之间的距离和切割轮的厚度相等，T形按压块相对于底板下表面的投影和T形支撑块相对于底板下表面的投影重合。Furthermore, a support seat plate is fixedly installed on the bottom plate, and a support gear is rotatably installed on the support seat plate. The axes of the support gear and the adjustment gear are in the same straight line. Two T-shaped support blocks are symmetrically fixed on the support gear. The distance between the two T-shaped support blocks is equal to the thickness of the cutting wheel, and the distance between the two T-shaped pressing blocks is equal to the thickness of the cutting wheel. The projection of the T-shaped pressing block relative to the lower surface of the bottom plate coincides with the projection of the T-shaped support block relative to the lower surface of the bottom plate.
进一步地，辅助滑板滑动安装在支撑座板上，支撑座板上转动安装有下移丝杆，辅助滑板和下移丝杆构成螺旋副，支撑座板上转动安装有辅助齿轮，辅助齿轮和支撑大齿轮构成齿轮副，辅助滑板上转动安装有传动齿轮，传动齿轮和辅助滑板构成螺旋副，辅助齿轮上固定安装有花键长轴，花键长轴和传动齿轮构成花键滑动配合。Furthermore, the auxiliary slide is slidably mounted on the support seat plate, a downward moving screw is rotatably mounted on the support seat plate, the auxiliary slide and the downward moving screw constitute a spiral pair, an auxiliary gear is rotatably mounted on the support seat plate, the auxiliary gear and the supporting large gear constitute a gear pair, a transmission gear is rotatably mounted on the auxiliary slide, the transmission gear and the auxiliary slide constitute a spiral pair, a spline long shaft is fixedly mounted on the auxiliary gear, and the spline long shaft and the transmission gear constitute a spline sliding fit.
进一步地，辅助滑板上对称的滑动安装有辅助按压板，调位大齿轮和辅助滑板之间均设置有弹簧一，辅助按压板用于对型材辅助按压。Furthermore, an auxiliary pressing plate is symmetrically slidably installed on the auxiliary slide, and a spring 1 is arranged between the large adjustment gear and the auxiliary slide, and the auxiliary pressing plate is used for auxiliary pressing of the profile.
进一步地，L形支撑长板内侧和底板下表面平行的表面与T形支撑块的上表面在同一平面上，调位转板上表面和底板下表面之间的距离大于T形支撑块上表面和底板下表面之间的距离。Furthermore, the surface parallel to the inner side of the L-shaped supporting long board and the lower surface of the bottom plate is on the same plane as the upper surface of the T-shaped supporting block, and the distance between the upper surface of the adjusting rotating plate and the lower surface of the bottom plate is greater than the distance between the upper surface of the T-shaped supporting block and the lower surface of the bottom plate.
进一步地，按压滑架和调位大齿轮之间设置有弹簧二，同一个C形滑板上的2个L形支撑长板之间的距离大于2个T形支撑块上相距最远的2个表面之间的距离。Furthermore, a second spring is arranged between the pressing slide and the adjusting gear, and the distance between the two L-shaped supporting long plates on the same C-shaped slide is greater than the distance between the two farthest surfaces on the two T-shaped supporting blocks.
本发明与现有技术相比的有益效果是：（1）本发明通过设置调位组件，在L形支撑长板和调位转板的作用下，能实现对PVC型材的位置进行快速调节和固定，并且还能够在将PVC型材的切割位置移动到切割轮正下方。（2）本发明通过设置T形支撑块和T形支撑块，能够对PVC型材切割位置的两侧进行支撑和按压，从而避免PVC型材在切割过程中出现变形或切割位置偏移的情况。（3）本发明通过调节组件和辅助组件的相互配合，能够实现对PVC型材的快速切割，并且还能够根据需求，将PVC型材切割成指定角度的斜面。The beneficial effects of the present invention compared with the prior art are as follows: (1) The present invention can achieve rapid adjustment and fixation of the position of the PVC profile under the action of the L-shaped support long plate and the adjustment rotating plate by setting the adjustment component, and can also move the cutting position of the PVC profile to directly below the cutting wheel. (2) The present invention can support and press both sides of the cutting position of the PVC profile by setting the T-shaped support block and the T-shaped support block, thereby avoiding deformation of the PVC profile or displacement of the cutting position during the cutting process. (3) The present invention can achieve rapid cutting of the PVC profile by the mutual cooperation of the adjustment component and the auxiliary component, and can also cut the PVC profile into a slope of a specified angle according to requirements.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明整体结构示意图。FIG1 is a schematic diagram of the overall structure of the present invention.
图2为图1中A处的局部放大示意图。FIG. 2 is a partial enlarged schematic diagram of point A in FIG. 1 .
图3为本发明整体结构的正视图。FIG. 3 is a front view of the overall structure of the present invention.
图4为本发明C形滑板处的结构示意图。FIG. 4 is a schematic structural diagram of a C-shaped slide plate of the present invention.
图5为图4中B处的局部放大示意图。FIG. 5 is a partial enlarged schematic diagram of point B in FIG. 4 .
图6为本发明调位滑板处的结构示意图。FIG. 6 is a schematic structural diagram of the position adjustment slide of the present invention.
图7为图6中C处的局部放大示意图。FIG. 7 is a partial enlarged schematic diagram of point C in FIG. 6 .
图8为本发明辅助组件的结构示意图一。FIG. 8 is a first structural diagram of the auxiliary component of the present invention.
图9为本发明辅助组件的结构示意图二。FIG. 9 is a second structural schematic diagram of the auxiliary component of the present invention.
图10为本发明辅助组件的正视图。FIG. 10 is a front view of the auxiliary assembly of the present invention.
附图标记：101-底板；102-C形滑板；103-双头螺纹丝杆；104-调位电机；105-移位电机；106-移位丝杆；107-L形支撑长板；108-辅助滑板；109-支撑座板；110-移位滑架；111-双头电机；112-调位丝杆；113-调位滑板；114-调位转板；115-旋转电缸；116-调位大齿轮；117-辅助按压板；118-支撑大齿轮；119-T形支撑块；120-下移电机；121-辅助电机；122-下移丝杆；123-花键长轴；124-辅助齿轮；125-T形按压块；126-传动齿轮；127-切割轮；128-按压滑架；129-切割电机；130-弹簧一；131-弹簧二；132-侧支撑板。Figure numerals: 101-base plate; 102-C-shaped slide plate; 103-double-headed threaded screw; 104-positioning motor; 105-shifting motor; 106-shifting screw; 107-L-shaped supporting long plate; 108-auxiliary slide plate; 109-support seat plate; 110-shifting slide; 111-double-headed motor; 112-positioning screw; 113-positioning slide plate; 114-positioning rotating plate; 115-rotating electric cylinder; 116-positioning Large gear; 117- auxiliary pressing plate; 118- supporting large gear; 119- T-shaped supporting block; 120- moving down motor; 121- auxiliary motor; 122- moving down screw rod; 123- spline long shaft; 124- auxiliary gear; 125- T-shaped pressing block; 126- transmission gear; 127- cutting wheel; 128- pressing slide; 129- cutting motor; 130- spring one; 131- spring two; 132- side supporting plate.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述。The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
实施例：参考图1-图10，一种用于PVC型材加工的切割装置，包括底板101，底板101上设置有调位组件，调节组件包括移位滑架110，移位滑架110滑动安装在底板101上，底板101上转动安装有移位丝杆106，移位滑架110和移位丝杆106构成螺旋副，底板101上固定安装有移位电机105，移位电机105的输出轴和移位丝杆106固定连接，移位滑架110上对称的滑动安装有调位滑板113，移位滑架110上固定安装有双头电机111，双头电机111两端的输出轴上均固定安装有调位丝杆112，调位丝杆112和对应的调位滑板113构成螺旋副，移位丝杆106的轴线和调位丝杆112的轴线平行。Embodiment: Referring to Figures 1 to 10, a cutting device for processing PVC profiles includes a base plate 101, on which a positioning assembly is arranged, the adjustment assembly includes a shift slide 110, the shift slide 110 is slidably mounted on the base plate 101, a shift screw 106 is rotatably mounted on the base plate 101, the shift slide 110 and the shift screw 106 constitute a spiral pair, a shift motor 105 is fixedly mounted on the base plate 101, the output shaft of the shift motor 105 is fixedly connected to the shift screw 106, an adjustment slide plate 113 is symmetrically slidably mounted on the shift slide 110, a double-headed motor 111 is fixedly mounted on the shift slide 110, and positioning screws 112 are fixedly mounted on the output shafts at both ends of the double-headed motor 111, the positioning screw 112 and the corresponding positioning slide plate 113 constitute a spiral pair, and the axis of the shift screw 106 is parallel to the axis of the adjustment screw 112.
调位滑板113的上端均活动设置有调位转板114，调位滑板113的侧面均固定安装有旋转电缸115，旋转电缸115的活塞杆端和调位转板114固定连接，启动旋转电缸115，调位转板114相对于调位滑板113发生转动，底板101上对称的滑动安装有C形滑板102，底板101上转动安装有双头螺纹丝杆103，2个C形滑板102分别与双头螺纹丝杆103两端的螺纹构成螺旋副，双头螺纹丝杆103的轴线与移位丝杆106的轴线垂直，底板101上固定安装有调位电机104，调位电机104的输出轴和双头螺纹丝杆103固定连接，C形滑板102上均对称的固定设置有L形支撑长板107，L形支撑长板107和调位转板114用于限制型材的位置，同一个C形滑板102上的2个L形支撑长板107之间存在间隙，调位转板114设置在相对设置的2个L形支撑长板107之间的位置。The upper end of the adjustment slide 113 is movably provided with an adjustment rotating plate 114, and the side of the adjustment slide 113 is fixedly installed with a rotating electric cylinder 115. The piston rod end of the rotating electric cylinder 115 is fixedly connected to the adjustment rotating plate 114. When the rotating electric cylinder 115 is started, the adjustment rotating plate 114 rotates relative to the adjustment slide 113. The bottom plate 101 is symmetrically slidably installed with a C-shaped slide 102, and the bottom plate 101 is rotatably installed with a double-headed threaded screw 103. The two C-shaped slides 102 respectively form a spiral pair with the threads at both ends of the double-headed threaded screw 103, and the double-headed screw 103 is rotated. The axis of the threaded rod 103 is perpendicular to the axis of the shifting screw rod 106, and a positioning motor 104 is fixedly installed on the base plate 101. The output shaft of the positioning motor 104 is fixedly connected to the double-headed threaded screw rod 103, and L-shaped supporting long plates 107 are symmetrically fixedly arranged on the C-shaped slide plate 102. The L-shaped supporting long plates 107 and the positioning rotating plate 114 are used to limit the position of the profile. There is a gap between the two L-shaped supporting long plates 107 on the same C-shaped slide plate 102, and the positioning rotating plate 114 is arranged between the two L-shaped supporting long plates 107 arranged opposite to each other.
启动调位电机104驱动双头螺纹丝杆103转动，即使得2个C形滑板102同步发生移动，并且2个C形滑板102的移动方向相反，C形滑板102上的L形支撑长板107发生移动，即实现对2个L形支撑长板107之间的距离进行调节。Start the positioning motor 104 to drive the double-headed threaded screw 103 to rotate, so that the two C-shaped slides 102 move synchronously, and the moving directions of the two C-shaped slides 102 are opposite, and the L-shaped supporting long board 107 on the C-shaped slide 102 moves, that is, the distance between the two L-shaped supporting long boards 107 is adjusted.
底板101上还设置有辅助组件，辅助组件包括辅助滑板108和按压滑架128，底板101上固定安装有支撑座板109，辅助滑板108滑动安装在支撑座板109上，支撑座板109上转动安装有下移丝杆122，辅助滑板108和下移丝杆122构成螺旋副，支撑座板109上固定安装有下移电机120，下移电机120的输出轴和下移丝杆122固定连接，辅助滑板108的下表面转动安装有调位大齿轮116，支撑座板109上转动安装有支撑大齿轮118，支撑大齿轮118和调位大齿轮116的轴线在同一直线上，支撑座板109上转动安装有辅助齿轮124，辅助齿轮124和支撑大齿轮118构成齿轮副，辅助滑板108上转动安装有传动齿轮126，传动齿轮126和辅助滑板108构成螺旋副，辅助齿轮124上固定安装有花键长轴123，花键长轴123和传动齿轮126构成花键滑动配合，支撑座板109上固定安装有辅助电机121，辅助电机121的输出轴和辅助齿轮124固定连接。The bottom plate 101 is also provided with an auxiliary component, which includes an auxiliary slide plate 108 and a pressing slide 128. A support base plate 109 is fixedly installed on the bottom plate 101, and the auxiliary slide plate 108 is slidably installed on the support base plate 109. A downward screw rod 122 is rotatably installed on the support base plate 109. The auxiliary slide plate 108 and the downward screw rod 122 constitute a spiral pair. A downward motor 120 is fixedly installed on the support base plate 109, and the output shaft of the downward motor 120 is fixedly connected to the downward screw rod 122. A positioning gear 116 is rotatably installed on the lower surface of the auxiliary slide plate 108, and a supporting gear 116 is rotatably installed on the support base plate 109. Wheel 118, the axes of the supporting large gear 118 and the adjusting large gear 116 are in the same straight line, an auxiliary gear 124 is rotatably installed on the supporting base plate 109, the auxiliary gear 124 and the supporting large gear 118 constitute a gear pair, a transmission gear 126 is rotatably installed on the auxiliary slide 108, the transmission gear 126 and the auxiliary slide 108 constitute a spiral pair, a spline long shaft 123 is fixedly installed on the auxiliary gear 124, the spline long shaft 123 and the transmission gear 126 constitute a spline sliding fit, an auxiliary motor 121 is fixedly installed on the supporting base plate 109, and the output shaft of the auxiliary motor 121 is fixedly connected to the auxiliary gear 124.
启动下移电机120驱动下移丝杆122转动，即使得辅助滑板108在支撑座板109上上下移动，此时传动齿轮126相对于花键长轴123发生滑动，启动辅助电机121驱动辅助齿轮124转动，在花键长轴123的作用下，辅助电机121和传动齿轮126同步发生转动，在辅助电机121和传动齿轮126的作用下，调位大齿轮116和支撑大齿轮118同步发生转动。Start the downward motor 120 to drive the downward screw rod 122 to rotate, so that the auxiliary slide plate 108 moves up and down on the support seat plate 109. At this time, the transmission gear 126 slides relative to the spline long shaft 123. Start the auxiliary motor 121 to drive the auxiliary gear 124 to rotate. Under the action of the spline long shaft 123, the auxiliary motor 121 and the transmission gear 126 rotate synchronously. Under the action of the auxiliary motor 121 and the transmission gear 126, the adjustment gear 116 and the support gear 118 rotate synchronously.
调位大齿轮116的下表面轴对称的固定设置有侧支撑板132，2个侧支撑板132之间活动设置有切割轮127，切割轮127的两侧分别与2个侧支撑板132转动配合，2个侧支撑板132中的其中1个侧支撑板132的侧面固定安装有切割电机129，切割电机129的输出轴和切割轮127固定连接，按压滑架128与2个侧支撑板132滑动配合，按压滑架128的下端对称的固定设置有T形按压块125，切割轮127和按压滑架128活动连接，T形按压块125用于对型材进行按压固定。A side support plate 132 is axially fixedly provided on the lower surface of the positioning gear 116, and a cutting wheel 127 is movably provided between the two side support plates 132. The two sides of the cutting wheel 127 are respectively rotatably matched with the two side support plates 132. A cutting motor 129 is fixedly installed on the side of one of the two side support plates 132. The output shaft of the cutting motor 129 is fixedly connected to the cutting wheel 127. A pressing slide 128 is slidably matched with the two side support plates 132. A T-shaped pressing block 125 is symmetrically fixedly provided on the lower end of the pressing slide 128. The cutting wheel 127 and the pressing slide 128 are movably connected. The T-shaped pressing block 125 is used to press and fix the profile.
支撑大齿轮118上对称的固定设置有2个T形支撑块119，2个T形支撑块119之间的距离和切割轮127的厚度相等，2个T形按压块125之间的距离和切割轮127的厚度相等，T形按压块125相对于底板101下表面的投影和T形支撑块119相对于底板101下表面的投影重合，切割轮127两侧的平面与切割轮127两侧的T形按压块125上距离切割轮127最近的平面平行。Two T-shaped support blocks 119 are symmetrically fixed on the supporting large gear 118, the distance between the two T-shaped support blocks 119 is equal to the thickness of the cutting wheel 127, the distance between the two T-shaped pressing blocks 125 is equal to the thickness of the cutting wheel 127, the projection of the T-shaped pressing block 125 relative to the lower surface of the base plate 101 and the projection of the T-shaped support block 119 relative to the lower surface of the base plate 101 coincide with each other, and the planes on both sides of the cutting wheel 127 are parallel to the planes on the T-shaped pressing blocks 125 on both sides of the cutting wheel 127 that are closest to the cutting wheel 127.
辅助滑板108上对称的滑动安装有辅助按压板117，调位大齿轮116和辅助滑板108之间均设置有弹簧一130，辅助按压板117用于对型材辅助按压，L形支撑长板107内侧和底板101下表面平行的表面与T形支撑块119的上表面在同一平面上，调位转板114上表面和底板101下表面之间的距离大于T形支撑块119上表面和底板101下表面之间的距离，按压滑架128和调位大齿轮116之间设置有弹簧二131，同一个C形滑板102上的2个L形支撑长板107之间的距离大于2个T形支撑块119上相距最远的2个表面之间的距离，T形支撑块119和T形按压块125均位于同一个C形滑板102上的2个L形支撑长板107之间的位置，切割轮127下端和底板101下表面之间的距离大于T形按压块125下表面和底板101下表面之间的距离。Auxiliary pressing plates 117 are symmetrically installed on the auxiliary slide plate 108, and springs 130 are arranged between the large adjustment gear 116 and the auxiliary slide plate 108. The auxiliary pressing plates 117 are used to assist in pressing the profile. The inner side of the L-shaped support long plate 107 and the surface parallel to the lower surface of the bottom plate 101 are on the same plane as the upper surface of the T-shaped support block 119. The distance between the upper surface of the adjustment rotating plate 114 and the lower surface of the bottom plate 101 is greater than the distance between the upper surface of the T-shaped support block 119 and the lower surface of the bottom plate 101. The pressing slide 128 A spring 2 131 is arranged between the adjusting gear 116, the distance between the two L-shaped supporting long plates 107 on the same C-shaped slide 102 is greater than the distance between the two farthest surfaces on the two T-shaped supporting blocks 119, the T-shaped supporting block 119 and the T-shaped pressing block 125 are both located between the two L-shaped supporting long plates 107 on the same C-shaped slide 102, and the distance between the lower end of the cutting wheel 127 and the lower surface of the base plate 101 is greater than the distance between the lower surface of the T-shaped pressing block 125 and the lower surface of the base plate 101.
工作原理：启动双头电机111驱动2个调位丝杆112转动，使得2个调位滑板113移动到距离双头电机111最远的位置，启动2个旋转电缸115使得2个调位转板114处于竖直向上的状态，启动调位电机104驱动双头螺纹丝杆103转动，根据待切割的型材的宽度，调节2个C形滑板102之间的距离，即调节相对设置的L形支撑长板107之间的距离，使得相对设置的2个L形支撑长板107内侧中相距最近并且与底板101下表面垂直的平面之间的距离小于型材的宽度，相对设置的2个L形支撑长板107内侧中相距最远并且与底板101下表面垂直的平面之间的距离大于型材的宽度，即使得型材能够放置到L形支撑长板107内侧平面上。Working principle: Start the double-headed motor 111 to drive the two positioning screw rods 112 to rotate, so that the two positioning slides 113 move to the position farthest from the double-headed motor 111, start the two rotating electric cylinders 115 to make the two positioning turntables 114 in a vertical upward state, start the positioning motor 104 to drive the double-headed threaded screw rod 103 to rotate, and adjust the distance between the two C-shaped slides 102 according to the width of the profile to be cut, that is, adjust the distance between the relatively set L-shaped supporting long plates 107, so that the distance between the planes on the inner sides of the two relatively set L-shaped supporting long plates 107 that are closest to each other and perpendicular to the lower surface of the bottom plate 101 is smaller than the width of the profile, and the distance between the planes on the inner sides of the two relatively set L-shaped supporting long plates 107 that are farthest apart and perpendicular to the lower surface of the bottom plate 101 is greater than the width of the profile, so that the profile can be placed on the inner plane of the L-shaped supporting long plates 107.
然后将型材放置到相对设置的2个L形支撑长板107之间的位置上，此时型材的下表面和T形支撑块119的上表面接触，启动双头电机111驱动2个调位丝杆112转动，使得2个调位滑板113向相互靠近的方向移动，2个调位转板114同步发生移动，即使得2个调位转板114分别接触到型材的两端，即实现对型材的位置进行调节，然后启动移位电机105驱动移位丝杆106的转动，即使得移位滑架110相对于底板101发生滑动，调位滑板113、调位转板114同步发生滑动，在2个调位转板114的作用下，型材在L形支撑长板107上发生滑动，最终使得型材待切割的位置移动到切割轮127的正下方，然后启动双头螺纹丝杆103驱动调位电机104继续转动，使得2个C形滑板102向相互靠近的方向移动，即使得相对设置的2个L形支撑长板107向相互靠近的方向移动，在L形支撑长板107的作用下，使得型材的两侧处于固定状态，此时在L形支撑长板107和调位转板114的作用下，型材处于固定状态。Then the profile is placed between the two L-shaped supporting long plates 107 which are arranged opposite to each other. At this time, the lower surface of the profile contacts the upper surface of the T-shaped supporting block 119. The double-headed motor 111 is started to drive the two adjusting screw rods 112 to rotate, so that the two adjusting slide plates 113 move towards each other, and the two adjusting rotating plates 114 move synchronously, that is, the two adjusting rotating plates 114 contact the two ends of the profile respectively, that is, the position of the profile is adjusted. Then the shifting motor 105 is started to drive the rotation of the shifting screw rod 106, that is, the shifting slide 110 slides relative to the bottom plate 101, and the adjusting slide plate 113 and the adjusting rotating plates 114 move synchronously. The plates 114 slide synchronously, and under the action of the two positioning rotating plates 114, the profile slides on the L-shaped supporting long plate 107, and finally the position of the profile to be cut is moved to just below the cutting wheel 127, and then the double-headed threaded screw 103 is started to drive the positioning motor 104 to continue to rotate, so that the two C-shaped slides 102 move toward each other, that is, the two relatively arranged L-shaped supporting long plates 107 move toward each other, and under the action of the L-shaped supporting long plates 107, the two sides of the profile are in a fixed state. At this time, under the action of the L-shaped supporting long plates 107 and the positioning rotating plates 114, the profile is in a fixed state.
再根据型材切割位置所需切割成的角度，启动辅助电机121驱动辅助齿轮124转动，在花键长轴123的作用下，传动齿轮126同步发生转动，即调位大齿轮116和支撑大齿轮118同步发生转动，即T形支撑块119、T形按压块125、切割轮127同步发生转动，使得切割轮127转动到将型材切割成所需斜面的位置。Then, according to the angle required for cutting at the profile cutting position, the auxiliary motor 121 is started to drive the auxiliary gear 124 to rotate. Under the action of the spline shaft 123, the transmission gear 126 rotates synchronously, that is, the adjustment gear 116 and the support gear 118 rotate synchronously, that is, the T-shaped support block 119, the T-shaped pressing block 125, and the cutting wheel 127 rotate synchronously, so that the cutting wheel 127 rotates to the position where the profile is cut into the required inclined surface.
启动下移电机120驱动下移丝杆122转动，即使得辅助滑板108向下移动，辅助按压板117、T形按压块125、切割轮127均向下移动，2个辅助按压板117的下表面先接触到型材的上表面，在辅助按压板117的作用下实现对型材的辅助按压，辅助滑板108继续向下移动，弹簧一130被压缩，T形按压块125接触到型材的上表面，在T形支撑块119和T形按压块125的作用下，实现对型材切割处的两侧进行按压和支撑。Start the downward motor 120 to drive the downward screw rod 122 to rotate, so that the auxiliary slide plate 108 moves downward, the auxiliary pressing plate 117, the T-shaped pressing block 125, and the cutting wheel 127 all move downward, and the lower surfaces of the two auxiliary pressing plates 117 first contact the upper surface of the profile, and under the action of the auxiliary pressing plates 117, auxiliary pressing of the profile is achieved, and the auxiliary slide plate 108 continues to move downward, the spring 130 is compressed, and the T-shaped pressing block 125 contacts the upper surface of the profile, and under the action of the T-shaped support block 119 and the T-shaped pressing block 125, pressing and supporting are achieved on both sides of the cutting point of the profile.
然后启动切割电机129驱动切割轮127转动，辅助滑板108继续向下移动，T形按压块125无法继续向下移动，即按压滑架128无法继续向下移动，此时按压滑架128相对于侧支撑板132发生滑动，弹簧二131被压缩，切割轮127继续向下移动，切割轮127实现对T形支撑块119和T形按压块125固定下的型材进行切割，切割完成后，启动下移电机120使得辅助滑板108回到初始位置，启动双头电机111使得调位转板114松开对型材两侧固定，启动调位电机104使得L形支撑长板107松开对型材的固定，取下切割完成的型材即可。Then start the cutting motor 129 to drive the cutting wheel 127 to rotate, the auxiliary slide 108 continues to move downward, and the T-shaped pressing block 125 cannot continue to move downward, that is, the pressing slide 128 cannot continue to move downward. At this time, the pressing slide 128 slides relative to the side support plate 132, and the spring 2 131 is compressed, and the cutting wheel 127 continues to move downward. The cutting wheel 127 cuts the profile fixed by the T-shaped support block 119 and the T-shaped pressing block 125. After the cutting is completed, start the downward motor 120 to make the auxiliary slide 108 return to the initial position, start the double-head motor 111 to make the adjustment plate 114 loosen the fixation on both sides of the profile, start the adjustment motor 104 to make the L-shaped support long plate 107 loosen the fixation on the profile, and remove the cut profile.
在需要将型材的端部切割成斜面时，在调位转板114的作用下使得待切割位置移动到切割轮127的正下方，重复上述步骤即可实现切割。When the end of the profile needs to be cut into an inclined surface, the position to be cut is moved to the position directly below the cutting wheel 127 under the action of the position adjustment rotating plate 114, and the cutting can be achieved by repeating the above steps.
在对较长的型材进行切割时，启动2个旋转电缸115中的1个旋转电缸115使得调位转板114的端部向靠近底板101下表面的方向转动，即使得调位转板114处于水平状态，然后启动双头电机111使得调位转板114移动到距离双头电机111最远的位置，然后将型材从调位转板114处于水平状态的那端放置到L形支撑长板107上，并且使得型材的端部接合到处于竖直向上状态的调位转板114，然后启动双头电机111调节型材在L形支撑长板107上的位置，根据切割长度的需求，使得待切割位置移动到切割轮127的正下方，在T形支撑块119、T形按压块125、切割轮127的作用下，实现对型材的切割，切割完成后，取下切割到指定长度的型材，推动未切割型材接触到该调位转板114，重复上述步骤，即可实现对型材的分段切割，也可启动2个旋转电缸115使得2个调位转板114均处于水平状态，将型材放置到L形支撑长板107上，再进行上述步骤先将型材分割为较短的型材。When cutting a longer profile, one of the two rotary electric cylinders 115 is started to rotate the end of the adjustment rotating plate 114 toward the lower surface of the bottom plate 101, that is, the adjustment rotating plate 114 is in a horizontal state, and then the double-headed motor 111 is started to move the adjustment rotating plate 114 to the position farthest from the double-headed motor 111, and then the profile is placed on the L-shaped supporting long plate 107 from the end of the adjustment rotating plate 114 in the horizontal state, and the end of the profile is connected to the adjustment rotating plate 114 in the vertical upward state, and then the double-headed motor 111 is started to adjust the profile in the L-shaped supporting long plate The position on the plate 107 is moved to the position to be cut directly below the cutting wheel 127 according to the cutting length requirement. Under the action of the T-shaped support block 119, the T-shaped pressing block 125 and the cutting wheel 127, the profile is cut. After the cutting is completed, the profile cut to the specified length is removed, and the uncut profile is pushed to contact the adjustment plate 114. The above steps are repeated to achieve segmented cutting of the profile. The two rotating electric cylinders 115 can also be started so that the two adjustment plates 114 are in a horizontal state, and the profile is placed on the L-shaped support long plate 107, and then the above steps are performed to divide the profile into shorter profiles.
本发明不局限于上述具体实施方式，所属技术领域的技术人员从上述构思出发，不经过创造性的劳动，做出的种种变换，均落在本发明的保护范围之内。The present invention is not limited to the above-mentioned specific implementation modes. Various changes made by technicians in the relevant technical field based on the above-mentioned conception without creative work all fall within the protection scope of the present invention.
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Denomination of invention: A cutting device for PVC profile processing Granted publication date: 20240726 Pledgee: Jiangsu Xinghua Rural Commercial Bank Co.,Ltd. Xinduo Branch Pledgor: Xinghua Jiyu Plastic Industry Co.,Ltd. Registration number: Y2025980021676 |