CN118231058A - Cable stranding machine of accurate guide - Google Patents

Abstract

The present invention discloses a precisely guided cable cabling machine, which relates to the technical field of cable production. The scheme comprises a base, wherein a side plate is fixedly connected to one side of the upper surface of the base, a wire-releasing mechanism is installed through the outer surface of the side plate, a plurality of tension adjustment mechanisms are fixedly installed on the outer surface of the wire-releasing mechanism in sequence, and a cable guiding mechanism is fixedly connected to one end of the wire-releasing mechanism. The tension of a single cable can be changed by the arranged tension adjustment mechanism of the present invention. The arranged cable guiding mechanism can not only accurately guide the cable, but also reduce the wear on the cable, thereby improving the quality of the product. The arranged cable cleaning mechanism can evenly brush up the dust on the surface of the cable when the cable moves, and then extract the dust, thereby comprehensively cleaning the surface of the single cable, thereby improving the dust removal effect and improving the quality of the product.

Description

A precision-guided cable cabling machine

Technical Field

The present invention relates to the technical field of cable production, and in particular to a precisely guided cable cabling machine.

Background technique

Cable is an electric energy or signal transmission device, usually composed of several or several groups of wires. Now with the development of society and the popularization of power systems, cables can be seen almost everywhere in life. As an important machine for producing cables, the stranding machine is a mechanical device that can be widely used in various soft/hard conductor wires to twist multiple single conductors into one strand to meet the process requirements of the wire. Because the cable has undergone processes such as wire drawing, the surface of the cable is often covered with a lot of dust and particles, which affects the quality of the subsequent cable production process. Therefore, the cable needs to be cleaned during the stranding process.

After searching, the Chinese patent publication number CN215496188U discloses an automatic dust removal device for a frame-type stranding machine, which includes a dust removal device arranged on one side of the outlet end of the stranding machine. During dust removal, an external driving mechanism is used to drive the main shaft horizontally installed on the upper end of the dust removal device frame to rotate, and a dust collector mounting plate is installed laterally around the main shaft. The dust and particulate matter on the outer surface of the cable can be removed along the twisting angle of each wire core. However, the cable is a product of n+2 wires twisted together. When twisting the wires, a large amount of dust and particulate matter has been twisted into the cable. It is difficult to achieve sufficient cleaning in this method, and further improvement is needed.

Summary of the invention

In view of the deficiencies in the prior art, the present invention provides a precisely guided cable cabling machine, which solves the existing problems raised in the background technology.

To achieve the above objectives, the present invention is implemented through the following technical solutions: a precisely guided cable cabling machine, comprising a base, a side plate fixedly connected to one side of the upper surface of the base, a wire-releasing mechanism installed through the outer surface of the side plate, a plurality of tension adjustment mechanisms fixedly installed in sequence on the outer surface of the wire-releasing mechanism, a cable guide mechanism fixedly connected to one end of the wire-releasing mechanism, a cable cleaning mechanism installed inside the cable guide mechanism, a linkage mechanism installed between the outer surface of the cable cleaning mechanism and the base, a third support rod fixedly installed to one side of the upper surface of the base, a wire-drawing drum fixedly connected to the top end of the third support rod;

The wire-paying mechanism includes a rotating shaft which passes through and is rotatably connected to the outer surface of the side plate, a motor connected to the rotating shaft is fixedly mounted on one side of the outer surface of the side plate, a wire-paying drum is fixedly sleeved on the outer surface of the rotating shaft, a plurality of wire-paying racks are rotatably connected to the outer surface of the wire-paying drum in a circular array, a winding drum is rotatably connected to the inside of the wire-paying rack, and a cable is wound around the outer surface of the winding drum.

Preferably, the tension adjustment mechanism includes a plurality of electric push rods fixedly mounted in a circular array on the outer surface of the rotating shaft, the movable end of the electric push rod is provided with a mounting frame, the internal rotation of the mounting frame is connected to a first wire wheel, and the operation of the electric push rod can drive the mounting frame and the first wire wheel to move, thereby adjusting the tension of the cable.

Preferably, a tension sensor is installed between the movable end of the electric push rod and the mounting frame, the movable end of the electric push rod is fixedly connected to one end of the tension sensor, and the other end of the tension sensor is fixedly connected to the mounting frame. During operation, the current tension of each cable can be sensed by the tension sensor, thereby facilitating the control of the operation of the corresponding electric push rod.

Preferably, the cable guiding mechanism includes a first guide plate fixedly mounted on one end of a rotating shaft, a central axis is fixedly connected to a center position of one side of an outer surface of the first guide plate, a second guide plate is fixedly connected to the other end of the central axis, a plurality of wire holes are formed in a circular array on the outer surfaces of the first guide plate and the second guide plate, the first guide plate and the second guide plate can rotate simultaneously through the central axis, and the cables can be guided conveniently through the wire holes.

Preferably, the inside of the wire hole is rotatably connected with a second wire wheel, so as to facilitate accurate guidance of the cable, thereby improving the quality of the product.

Preferably, the cable cleaning mechanism includes a support plate fixedly mounted on the outer surface of the central axis, a plurality of through holes are provided in an annular array on the outer surface of the support plate, a circular tube is rotatably connected to the interior of the through holes, a cleaning brush is annularly fixedly connected to the inner wall of the circular tube, a first annular groove is provided on the outer surface of the circular tube, a plurality of suction holes connected to the first annular groove are provided on the inner wall of the circular tube, a second annular groove is provided on the outer surface of the support plate, the second annular groove is connected to the first annular groove, and the cleaning brush can brush away the dust adhering to the surface of the cable.

Preferably, the internal seal of the second annular groove is rotatably connected to an annular cover, a first support rod is fixedly connected between the outer surface of the annular cover and the base, a vacuum cleaner is fixedly installed on the upper surface of the base, and the suction end of the vacuum cleaner is fixedly connected to a suction pipe, one end of the suction pipe is fixedly passed through the annular cover and is connected to the interior of the second annular groove. When the vacuum cleaner is in operation, dust in the circular tube is sucked away through the suction pipe, the second annular groove, the first annular groove and the suction hole, thereby achieving the effect of dust removal on the cable surface.

Preferably, the linkage mechanism includes a second support rod fixedly mounted on the upper surface of the base, the top end of the second support rod is fixedly connected to an inner gear ring, and the outer surface of one end of the circular tube is fixedly sleeved with a gear meshing with the inner gear ring. When the support plate rotates, the circular tube can be driven to rotate under the action of the inner gear ring and the gear, so that the cable surface can be evenly cleaned by a cleaning brush.

The present invention provides a precisely guided cable cabling machine, which has the following beneficial effects:

1. This kind of precisely guided cable cabling machine can stretch and guide a single cable when in use through the tension adjustment mechanism, so that the current cable tension can be known through the tension sensor. When the tension is too large or too small, the electric push rod can be started to drive the first wire wheel to move, thereby changing the cable tension, which is easy to operate.

2. This precisely guided cable cabling machine can not only precisely guide the cable through the cable guiding mechanism, but also reduce the wear on the cable, thereby improving the quality of the product.

3. This kind of precisely guided cable cabling machine can evenly brush up the dust on the surface of the cable when the cable moves through the cable cleaning mechanism, and then extract the dust, so as to comprehensively clean the surface of a single cable, thereby improving the dust removal effect and improving the quality of the product.

BRIEF DESCRIPTION OF THE DRAWINGS

Fig. 1 is a schematic diagram of the overall structure of the present invention;

FIG2 is a schematic structural diagram of a wire-releasing mechanism and a tension adjustment mechanism of the present invention;

FIG3 is a schematic structural diagram of a cable guide mechanism of the present invention;

FIG4 is a schematic structural diagram of a cable cleaning mechanism of the present invention;

FIG5 is a schematic structural diagram of a support plate of the present invention;

FIG6 is a schematic diagram of the connection structure between the annular cover and the vacuum cleaner of the present invention;

FIG7 is a schematic structural diagram of a circular tube according to the present invention;

FIG. 8 is a schematic diagram of the internal structure of a circular tube according to the present invention.

In the figure, 1, base; 2, side plate; 3, pay-off mechanism; 31, rotating shaft; 32, motor; 33, pay-off reel; 34, pay-off frame; 35, take-up reel; 4, tension adjustment mechanism; 41, electric push rod; 42, tension sensor; 43, mounting frame; 44, first wire wheel; 5, cable guide mechanism; 51, first guide plate; 52, center axis; 53, second guide plate; 54, wire hole; 55, second wire wheel; 6, cable cleaning mechanism; 61, support plate; 62, through hole; 63, round tube; 64, cleaning brush; 65, first annular groove; 66, suction hole; 67, second annular groove; 68, annular cover; 69, first support rod; 610, vacuum cleaner; 611, suction pipe; 7, linkage mechanism; 71, second support rod; 72, inner gear ring; 73, gear; 8, third support rod; 9, parallel wire drum.

Detailed ways

The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

Embodiment 1:

As shown in Figures 1 to 8, a precision-guided cable cabling machine includes a base 1, a side plate 2 is fixedly connected to one side of the upper surface of the base 1, a wire-releasing mechanism 3 is installed through the outer surface of the side plate 2, a plurality of tension adjustment mechanisms 4 are fixedly installed on the outer surface of the wire-releasing mechanism 3 in sequence, one end of the wire-releasing mechanism 3 is fixedly connected to a cable guiding mechanism 5, a cable cleaning mechanism 6 is installed inside the cable guiding mechanism 5, a linkage mechanism 7 is installed between the outer surface of the cable cleaning mechanism 6 and the base 1, a third support rod 8 is fixedly installed on one side of the upper surface of the base 1, a wire winding drum 9 is fixedly connected to the top of the third support rod 8, and the wire winding drum 9 is arranged to facilitate winding of multiple cables into cables.

As shown in Figures 1 and 2, the pay-off mechanism 3 includes a rotating shaft 31 that passes through and is rotatably connected to the outer surface of the side plate 2, and a motor 32 connected to the rotating shaft 31 is fixedly installed on one side of the outer surface of the side plate 2. A pay-off drum 33 is fixedly sleeved on the outer surface of the rotating shaft 31, and a plurality of pay-off racks 34 are rotatably connected to the outer surface of the pay-off drum 33 in a circular array. A winding drum 35 is rotatably connected to the inside of the pay-off rack 34, and a cable is wound around the outer surface of the winding drum 35. The rotation of the motor 32 drives the rotating shaft 31 to rotate, thereby driving the pay-off drum 33 to rotate, and further driving the cable on the winding drum 35 to rotate.

As shown in Figures 1 and 2, the tension adjustment mechanism 4 includes a plurality of electric push rods 41 fixedly mounted in a circular array on the outer surface of the rotating shaft 31, the movable end of the electric push rod 41 is provided with a mounting frame 43, the internal rotation of the mounting frame 43 is connected to a first wire wheel 44, a tension sensor 42 is installed between the movable end of the electric push rod 41 and the mounting frame 43, the movable end of the electric push rod 41 is fixedly connected to one end of the tension sensor 42, and the other end of the tension sensor 42 is fixedly connected to the mounting frame 43. When in use, the first wire wheel 44 can stretch and guide the cable, so that the current cable tension can be known through the tension sensor 42. When the tension is too large or too small, the electric push rod 41 can be started to drive the first wire wheel 44 to move, thereby changing the cable tension, which is easy to operate.

As shown in Figures 1 and 3, the cable guiding mechanism 5 includes a first guide plate 51 fixedly mounted on one end of the rotating shaft 31, a central axis 52 is fixedly connected to the center position of one side of the outer surface of the first guide plate 51, and a second guide plate 53 is fixedly connected to the other end of the central axis 52. The outer surfaces of the first guide plate 51 and the second guide plate 53 are both provided with a plurality of wire holes 54 in a circular array, and the inside of the wire holes 54 is rotatably connected to a second wire wheel 55. The second wire wheel 55 can not only accurately guide the cable, but also reduce the wear on the cable, thereby improving the quality of the product.

As shown in Figures 1 and 3 to 8, the cable cleaning mechanism 6 includes a support plate 61 fixedly mounted on the outer surface of the central axis 52, the outer surface of the support plate 61 is provided with a plurality of through holes 62 in an annular array, a circular tube 63 is rotatably connected to the interior of the through hole 62, a cleaning brush 64 is annularly fixedly connected to the inner wall of the circular tube 63, a first annular groove 65 is provided on the outer surface of the circular tube 63, a plurality of suction holes 66 connected to the first annular groove 65 are provided on the inner wall of the circular tube 63, a second annular groove 67 is provided on the outer surface of the support plate 61, the second annular groove 67 is connected to the first annular groove 65, when the cable passes through the inside of the circular tube 63, the cleaning brush 64 will contact the surface of the cable, thereby sweeping away the dust adhering to the surface of the cable, thereby achieving a preliminary dust removal effect.

The inner seal of the second annular groove 67 is rotatably connected to an annular cover 68, and a first support rod 69 is fixedly connected between the outer surface of the annular cover 68 and the base 1, and a vacuum cleaner 610 is fixedly installed on the upper surface of the base 1, and a suction pipe 611 is fixedly connected to the suction end of the vacuum cleaner 610, and one end of the suction pipe 611 is fixedly passed through the annular cover 68 and is connected to the interior of the second annular groove 67. When the vacuum cleaner 610 is in operation, the dust in the circular tube 63 can be extracted through the suction pipe 611, the second annular groove 67, the first annular groove 65 and the suction hole 66, thereby achieving a further dust removal effect.

As shown in Figures 1 and 4, the linkage mechanism 7 includes a second support rod 71 fixedly mounted on the upper surface of the base 1, the top of the second support rod 71 is fixedly connected with an inner gear ring 72, and the outer surface of one end of the circular tube 63 is fixedly sleeved with a gear 73 meshing with the inner gear ring 72. When the first guide plate 51 rotates, it will drive the central shaft 52 and the support plate 61 to rotate, thereby driving the circular tube 63 to revolve, and the inner gear ring 72 and the gear 73 can drive the circular tube 63 to rotate, so that the cleaning brush 64 can rotate to evenly remove the dust adhering to the surface of the cable, thereby improving the dust removal effect.

Working principle: When in use, the cables on the take-up reel 35 are passed through the tension adjustment mechanism 4, the cable guide mechanism 5 and the cable cleaning mechanism 6 in turn, and then all the cables are passed through the winding drum 9 as a whole. At this time, the motor 32 is started, and the rotation of the motor 32 drives the rotating shaft 31 to rotate, thereby driving the pay-off reel 33 to rotate, and then driving the cables on the take-up reel 35 to rotate, and then the multiple cables are wound into a cable under the action of the winding drum 9.

When cabling, the first wire wheel 44 can stretch and guide the cable, so that the current cable tension can be known through the tension sensor 42. When the tension is too large or too small, the electric push rod 41 can be started to drive the first wire wheel 44 to move, so as to change the cable tension. The operation is convenient, and when the cable moves, the cleaning brush 64 inside the circular tube 63 will contact the surface of the cable, thereby sweeping away the dust adhering to the surface of the cable, thereby achieving a preliminary dust removal effect. When the vacuum cleaner 610 is in operation, the dust in the circular tube 63 can be extracted through the suction pipe 611, the second annular groove 67, the first annular groove 65 and the suction hole 66, thereby achieving a further dust removal effect. When the first guide plate 51 rotates, it will drive the central shaft 52 and the support plate 61 to rotate, thereby driving the circular tube 63 to revolve, and the circular tube 63 can be driven to rotate by the inner gear ring 72 and the gear 73, so that the cleaning brush 64 can rotate to evenly remove the dust adhering to the cable surface, thereby improving the dust removal effect.

The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the attached claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any figure mark in the claims should not be regarded as limiting the claims involved.

In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims (8)

1. A precisely guided cable cabling machine, comprising a base (1), characterized in that: a side plate (2) is fixedly connected to one side of the upper surface of the base (1), a wire-releasing mechanism (3) is installed through the outer surface of the side plate (2), a plurality of tension adjustment mechanisms (4) are fixedly installed on the outer surface of the wire-releasing mechanism (3) in sequence, one end of the wire-releasing mechanism (3) is fixedly connected to a cable guiding mechanism (5), a cable cleaning mechanism (6) is installed inside the cable guiding mechanism (5), a linkage mechanism (7) is installed between the outer surface of the cable cleaning mechanism (6) and the base (1), a third support rod (8) is fixedly installed on one side of the upper surface of the base (1), and a wire drawing drum (9) is fixedly connected to the top of the third support rod (8). 2. A precisely guided cable cabling machine according to claim 1, characterized in that: The wire-releasing mechanism (3) comprises a rotating shaft (31) which passes through and is rotatably connected to the outer surface of the side plate (2); a motor (32) connected to the rotating shaft (31) is fixedly mounted on one side of the outer surface of the side plate (2); a wire-releasing drum (33) is fixedly sleeved on the outer surface of the rotating shaft (31); a plurality of wire-releasing racks (34) are rotatably connected to the outer surface of the wire-releasing drum (33) in an annular array; a winding drum (35) is rotatably connected to the inside of the wire-releasing rack (34); and a cable is wound around the outer surface of the winding drum (35). 3. A precisely guided cable cabling machine according to claim 2, characterized in that a tension sensor (42) is installed between the movable end of the electric push rod (41) and the mounting frame (43), the movable end of the electric push rod (41) is fixedly connected to one end of the tension sensor (42), and the other end of the tension sensor (42) is fixedly connected to the mounting frame (43). 4. According to claim 1, a precision-guided cable cabling machine is characterized in that: the cable guiding mechanism (5) includes a first guide plate (51) fixedly mounted on one end of a rotating shaft (31), a center axis (52) is fixedly connected to a center position on one side of an outer surface of the first guide plate (51), and a second guide plate (53) is fixedly connected to the other end of the center axis (52), and a plurality of wire holes (54) are provided in a circular array on the outer surfaces of the first guide plate (51) and the second guide plate (53). 5. A precisely guided cable cabling machine according to claim 4, characterized in that: the tension adjustment mechanism (4) includes a plurality of electric push rods (41) fixedly mounted in a circular array on the outer surface of the rotating shaft (31), the movable end of the electric push rod (41) is provided with a mounting frame (43), the interior of the mounting frame (43) is rotatably connected to a first wire wheel (44), and the interiors of the plurality of wire holes (54) are all rotatably connected to a second wire wheel (55). 6. A precisely guided cable cabling machine according to claim 1, characterized in that: the cable cleaning mechanism (6) includes a support plate (61) fixedly mounted on the outer surface of the central axis (52), the outer surface of the support plate (61) is provided with a plurality of through holes (62) in an annular array, a circular tube (63) is rotatably connected to the inside of the through hole (62), a cleaning brush (64) is annularly fixedly connected to the inner wall of the circular tube (63), a first annular groove (65) is provided on the outer surface of the circular tube (63), a plurality of suction holes (66) connected to the first annular groove (65) are provided on the inner wall of the circular tube (63), and a second annular groove (67) is provided on the outer surface of the support plate (61), and the second annular groove (67) is connected to the first annular groove (65). 7. A precisely guided cable cabling machine according to claim 6, characterized in that: the internal sealing rotatable connection of the second annular groove (67) is provided with an annular cover (68), a first support rod (69) is fixedly connected between the outer surface of the annular cover (68) and the base (1), a vacuum cleaner (610) is fixedly installed on the upper surface of the base (1), a suction end of the vacuum cleaner (610) is fixedly connected with a suction pipe (611), one end of the suction pipe (611) is fixedly passed through the annular cover (68) and is communicated with the interior of the second annular groove (67). 8. A precisely guided cable cabling machine according to claim 7, characterized in that: the linkage mechanism (7) includes a second support rod (71) fixedly mounted on the upper surface of the base (1), the top end of the second support rod (71) is fixedly connected with an inner gear ring (72), and the outer surface of one end of the circular tube (63) is fixedly sleeved with a gear (73) meshing with the inner gear ring (72).