Disclosure of Invention
In order to make up for the deficiency of the prior art, solve the above-mentioned technical problem; the invention provides white spirit fermentation equipment and a fermentation process.
The technical scheme adopted for solving the technical problems is as follows: the white spirit fermentation equipment comprises a fermentation tank; the fermenting tank part is positioned in the soil layer, and the soil layer is established on the ground;
The inner surface of the fermentation tank is fixedly connected with baffle plates which are uniformly arranged; a bottom plate is arranged above the baffle plate and is attached to the inner surface of the fermentation tank;
the upper surface of the bottom plate is fixedly connected with two connecting rods at the two sides of the bottom plate; the tops of the adjacent two connecting rods are fixedly connected with mounting plates; the upper surfaces of the two mounting plates are fixedly connected with steel ropes;
The two sides of the fermentation tank are positioned on the soil layer and are provided with mounting frames, the tops of the mounting frames are provided with winches, and the other sides of the steel ropes fixedly connected with the mounting plates are connected with the winches;
the liquid outlet pipes which are uniformly arranged are arranged in the fermentation tank below the bottom plate, and extend to the outside through the soil layer; and a valve is arranged in each liquid outlet pipe.
Optionally, a filter layer is arranged below the bottom plate, and the filter layer is made of filter cloth;
The filter layer is in a relaxed state in an initial state;
The end face of the opposite side of the baffle is fixedly connected with a mounting block, and mounting grooves are formed in the mounting blocks; and the side of the filter layer, which is close to the mounting block, is fixedly connected with an inserting plate, and the inserting plate is inserted into the mounting groove.
Optionally, two floating blocks are arranged below the baffle plate at the bottom of the fermentation tank; the lower surface of the floating block is fixedly connected with evenly arranged pull ropes, and the other sides of the pull ropes are connected with the bottom of the fermentation tank.
Optionally, two opposite sides of the floating blocks are positioned on the inner wall of the fermentation tank and are rotationally connected with a rotating rod, and the rotating rod part extends into the liquid outlet pipe; the outer surface of the rotating rod is fixedly connected with rotating blades which are uniformly arranged, and part of the rotating blades are arranged in the liquid outlet pipe; the rotating rod is driven by a driving device, and the driving device is a motor;
The outer surface of the rotary vane is wrapped with a rubber layer.
A white spirit fermentation process is suitable for the white spirit fermentation equipment; the process comprises the following steps:
S1: firstly, putting raw materials to be fermented into a fermentation tank, and controlling the temperature of raw materials to be 18-20 ℃ (not more than 26 ℃ in summer);
s2: the raw materials added into the fermentation tank are not compacted or too loose, and the materials are generally controlled to be filled with about 630-640 kg of cool materials in each cubic meter of volume, after the materials are filled, a layer of bran is covered on the raw materials, the materials are sealed by pit mud, and a layer of bran is added;
S3: the change of the water content, acidity, alcohol content and starch residue in the raw materials is analyzed and monitored in real time, and when the temperature of the product in the fermentation tank rises to 36-37 ℃, the fermentation can be finished;
and S4, after fermentation, taking the raw materials out of the fermentation tank.
The beneficial effects of the invention are as follows:
1. According to the white spirit fermentation equipment and the fermentation process, the residual raw materials are pushed to move upwards in the process of upwards moving the bottom plate, the raw materials moving upwards along with the bottom plate can be moved out by a worker in the process of upwards moving the raw materials, and meanwhile, the raw materials adhered to the side wall of the fermentation tank can be pushed upwards in the process of upwards moving the bottom plate, so that the side wall of the fermentation tank is simply cleaned, when the bottom plate moves to be level with the top of the fermentation tank, the winch is controlled to stop working, the raw materials on the surface of the bottom plate can be moved out by the worker at the moment, the raw materials in the fermentation tank can be cleaned out without being blocked by the tank body of the fermentation tank in the process, and the raw materials in the fermentation tank can be cleaned out more easily.
2. According to the white spirit fermentation equipment and the fermentation process, the bottom plate can move in the fermentation tank by pulling of the winch, and the height from the bottom plate to the top of the fermentation tank can be adjusted in the moving process of the bottom plate, so that the capacity of the fermentation tank is adjusted, and when more or less raw materials need to be fermented, the belt plate can be controlled to move in the fermentation tank, so that the capacity of the fermentation tank is adjusted, and the amount of the raw materials needing to be fermented is further adapted.
3. According to the white spirit fermentation equipment and the fermentation process, the filter layer is arranged below the bottom plate, liquid flowing down from the gap between the bottom plate and the fermentation tank can firstly fall on the filter layer, the filter layer is made of filter cloth, the liquid flowing through the filter layer passes through the filter layer, and raw materials doped in the liquid can be filtered on the filter layer, so that the raw materials can be separated from the liquid in the process.
Detailed Description
The invention is further described in connection with the following detailed description in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the invention easy to understand.
As shown in fig. 1 to 6, the white spirit fermentation equipment and the fermentation process of the invention are as follows:
A white wine fermentation device comprises a fermentation tank 1; the fermenting tank 1 is partially positioned in the soil layer 11, and the soil layer 11 is established on the ground;
the inner surface of the fermentation tank 1 is fixedly connected with baffle plates 12 which are uniformly arranged; a bottom plate 13 is arranged above the baffle 12, and the bottom plate 13 is attached to the inner surface of the fermentation tank 1;
The upper surface of the bottom plate 13 is fixedly connected with two connecting rods 14 at the two sides of the bottom plate 13; the top parts of the two adjacent connecting rods 14 are fixedly connected with mounting plates 15; the upper surfaces of the two mounting plates 15 are fixedly connected with steel ropes 16;
the two sides of the fermentation tank 1 are positioned on the soil layer 11 and are provided with mounting frames 17, the tops of the mounting frames 17 are provided with winches 18, and the other sides of the steel ropes 16 fixedly connected with the mounting plates 15 are connected with the winches 18;
A liquid outlet pipe 19 which is uniformly arranged is arranged in the fermentation tank 1 below the bottom plate 13, and the liquid outlet pipes 19 all penetrate through the soil layer 11 to extend to the outside; a valve is arranged in each liquid outlet pipe 19;
Specifically, when the raw materials need to be fermented, the raw materials are added into the fermentation tank 1, the fermentation tank 1 is sealed for fermentation, in the fermentation process, fermentation liquor generated in the raw materials can flow into a space below the bottom plate 13 through a gap between the bottom plate 13 and the fermentation tank 1, and when a worker needs to discharge the fermentation liquor, a valve is opened at the moment, so that the fermentation liquor can be discharged;
after the fermentation of the raw materials is completed, the raw materials in the middle part in the fermentation tank 1 can be removed by a worker at the moment, then the winch 18 is controlled to work, the steel cable 16 can be wound in the process of working of the winch 18, so that the mounting plate 15 is pulled to move upwards, the bottom plate 13 is driven to move upwards by the connecting rod 14 in the process of moving upwards the mounting plate 15, the rest raw materials can be pushed to move upwards in the process of moving upwards the bottom plate 13, the raw materials which move upwards along with the bottom plate 13 can be removed by the worker in the process of moving upwards the raw materials, and meanwhile, the raw materials adhered to the side wall of the fermentation tank 1 can be pushed upwards in the process of moving upwards the bottom plate 13, so that the side wall of the fermentation tank 1 is cleaned simply, when the bottom plate 13 moves to be level with the top of the fermentation tank 1, the winch 18 is controlled to stop working at the moment, the raw materials on the surface of the bottom plate 13 can be removed by the worker, and the tank body of the fermentation tank 1 can not be blocked in the process, and the raw materials in the fermentation tank 1 can be cleaned out more easily;
However, after the fermentation vat 1 is used for a long time, if a worker needs to clean the space below the bottom plate 13, the worker controls the winch 18 to work at the moment, the bottom plate 13 can be pulled to move upwards in the working process of the winch 18, when the winch 18 pulls the bottom plate 13 to move out of the fermentation vat 1, the worker can clean the space below the bottom plate 13 at the moment, waste liquid generated during cleaning can be discharged through the liquid outlet pipe 19, and after the cleaning is completed, the worker puts the bottom plate 13 into the fermentation vat 1 to wait for the next use;
Meanwhile, as the bottom plate 13 can move in the fermentation tank 1 by pulling the winch 18, the height from the bottom plate 13 to the top of the fermentation tank 1 can be adjusted in the moving process of the bottom plate 13, so that the capacity of the fermentation tank 1 is adjusted, and when more or less raw materials need to be fermented, the band plate can be controlled to move in the fermentation tank 1, so that the capacity of the fermentation tank 1 is adjusted, and the amount of the raw materials needing to be fermented is further adapted.
The specific implementation process is that a filter layer 2 is arranged below the bottom plate 13, and the filter layer 2 is made of filter cloth;
the filter layer 2 is in a relaxed state in an initial state;
The end face of the opposite side of the baffle 12 is fixedly connected with a mounting block 21, and mounting grooves 22 are formed in the mounting block 21; the side of the filter layer 2, which is close to the mounting block 21, is fixedly connected with a plugboard 23, and the plugboards 23 are inserted into the mounting grooves 22;
specifically, as the filter layer 2 is arranged below the bottom plate 13, the liquid flowing down from the gap between the bottom plate 13 and the fermentation tank 1 can fall on the filter layer 2, as the filter layer 2 is made of filter cloth, the liquid flowing through the filter layer 2 can pass through the filter layer 2, the raw materials doped in the liquid can be filtered on the filter layer 2, in the process, the raw materials can be separated from the liquid, and meanwhile, as the filter layer 2 is in a loose state, the raw materials falling on the filter layer 2 can roll down to the middle position of the filter layer 2 to be accumulated, so that the raw materials are prevented from being tiled on the filter layer 2 and blocking the flowing of the liquid;
Meanwhile, since the insert plate 23 is fixedly connected to the filter layer 2 and the insert plate 23 is inserted into the installation groove 22, when the cleaning of the raw materials in the fermentation tank 1 is finished, a worker can select to pull the bottom plate 13 out of the fermentation tank 1, then take the insert plate 23 out of the installation groove 22, so that the filter layer 2 is taken out of the fermentation tank 1, the filter layer 2 is cleaned, then the filter layer 2 is placed into the fermentation tank 1 after the cleaning of the filter layer 2 is finished, the insert plate 23 is inserted into the installation groove 22, and then the bottom plate 13 is placed into the fermentation tank 1.
In the concrete implementation process, two floating blocks 24 are arranged at the bottom of the fermentation tank 1 below the baffle 12; the lower surface of the floating block 24 is fixedly connected with uniformly arranged pull ropes, and the other sides of the pull ropes are connected with the bottom of the fermentation tank 1;
Specifically, since the bottom plate 13 below is connected with the floating block 24 through the stay cord, when the fermentation broth below the bottom plate 13 increases gradually, the floating block 24 can rise along with the liquid level under the buoyancy of the floating block and move upwards, and the upwards moving floating block 24 can be in contact with the filter layer 2, so that the filter layer 2 can be supported.
In the specific implementation process, two opposite sides of the floating blocks 24 are positioned in the inner wall of the fermentation tank 1, and are rotatably connected with a rotating rod 25, and part of the rotating rod 25 extends into the liquid outlet pipe 19; the outer surface of the rotating rod 25 is fixedly connected with rotating blades 26 which are uniformly arranged, and part of the rotating blades 26 are arranged in the liquid outlet pipe 19; the rotating rod 25 is driven by a driving device, and the driving device is a motor;
The outer surface of the rotating blade 26 is wrapped with a rubber layer;
Specifically, as the raw materials filtered on the filter layer 2 gradually increases, the filter layer 2 can be stretched and move downwards, a worker can start a driving device, after the driving device is started, the driving device can drive the rotating rod 25 to rotate, the rotating rod 25 can drive the rotating blade 26 to rotate in the rotating process, when the filter layer 2 is in contact with the rotating blade 26, the rotating blade 26 can impact the filter layer 2, the raw materials above the filter layer 2 can be pushed to the middle position of the filter layer 2 in the process, so that the raw materials are further prevented from being tiled on the filter layer 2, the liquid is influenced to pass through the filter layer 2, meanwhile, the rotating blade 26 is partially placed in the liquid outlet pipe 19, the lumen of the liquid outlet pipe 19 can be cleaned in the rotating process of the rotating blade 26, meanwhile, the outer surface of the rotating blade 26 is wrapped with a rubber layer, and when the rotating blade 26 is in contact with the filter layer 2, the friction force can be reduced, and the service life of the filter layer 2 is prolonged.
A white spirit fermentation process is suitable for the white spirit fermentation equipment; the process comprises the following steps:
S1: firstly, putting the raw materials to be fermented into a fermentation tank 1, and controlling the temperature of the raw materials to be 18-20 ℃ (not more than 26 ℃ in summer);
S2: the raw materials added into the fermentation tank 1 are not compacted nor excessively loosened, the materials are generally mastered to be filled with about 630-640 kg of cool materials in each cubic meter of volume, after the materials are filled, a layer of bran is covered on the raw materials, the materials are sealed by pit mud, and a layer of bran is added;
S3: the change of the water content, acidity, alcohol content and starch residue in the raw materials is analyzed and monitored in real time, and when the temperature of the product in the fermentation tank 1 rises to 36-37 ℃, the fermentation can be finished;
and S4, after fermentation, taking the raw materials out of the fermentation tank 1.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.