CN118221269B - Sewage treatment self-circulation anaerobic digestion reactor - Google Patents
Sewage treatment self-circulation anaerobic digestion reactor Download PDFInfo
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- CN118221269B CN118221269B CN202410534806.2A CN202410534806A CN118221269B CN 118221269 B CN118221269 B CN 118221269B CN 202410534806 A CN202410534806 A CN 202410534806A CN 118221269 B CN118221269 B CN 118221269B
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- 230000029087 digestion Effects 0.000 title claims abstract description 107
- 239000010865 sewage Substances 0.000 title claims abstract description 46
- 238000003756 stirring Methods 0.000 claims abstract description 313
- 239000000654 additive Substances 0.000 claims abstract description 75
- 238000002347 injection Methods 0.000 claims abstract description 68
- 239000007924 injection Substances 0.000 claims abstract description 68
- 238000006243 chemical reaction Methods 0.000 claims abstract description 35
- 230000007246 mechanism Effects 0.000 claims description 45
- 238000005192 partition Methods 0.000 claims description 29
- 238000001125 extrusion Methods 0.000 claims description 26
- 230000000694 effects Effects 0.000 claims description 13
- 238000001139 pH measurement Methods 0.000 claims description 7
- 238000005507 spraying Methods 0.000 claims description 4
- 230000036632 reaction speed Effects 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 238000004891 communication Methods 0.000 claims 1
- 230000000996 additive effect Effects 0.000 abstract description 20
- 238000009792 diffusion process Methods 0.000 abstract description 12
- 230000002708 enhancing effect Effects 0.000 abstract description 8
- 239000007789 gas Substances 0.000 description 17
- 230000009471 action Effects 0.000 description 14
- 238000000034 method Methods 0.000 description 13
- 230000008569 process Effects 0.000 description 11
- 239000010802 sludge Substances 0.000 description 11
- 239000000126 substance Substances 0.000 description 7
- 230000032258 transport Effects 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 5
- 241001148471 unidentified anaerobic bacterium Species 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 230000001965 increasing effect Effects 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 238000006073 displacement reaction Methods 0.000 description 3
- 235000015097 nutrients Nutrition 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 239000002918 waste heat Substances 0.000 description 3
- 108090000790 Enzymes Proteins 0.000 description 2
- 102000004190 Enzymes Human genes 0.000 description 2
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 2
- 238000006065 biodegradation reaction Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 230000000813 microbial effect Effects 0.000 description 2
- 244000005700 microbiome Species 0.000 description 2
- 239000005416 organic matter Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000001960 triggered effect Effects 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 206010044565 Tremor Diseases 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000001580 bacterial effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- GPRLSGONYQIRFK-UHFFFAOYSA-N hydron Chemical compound [H+] GPRLSGONYQIRFK-UHFFFAOYSA-N 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F3/00—Biological treatment of water, waste water, or sewage
- C02F3/28—Anaerobic digestion processes
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- Biodiversity & Conservation Biology (AREA)
- Hydrology & Water Resources (AREA)
- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Water Supply & Treatment (AREA)
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Treatment Of Sludge (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及污水处理相关技术领域,特别涉及一种污水处理自循环式厌氧消化反应器。The present invention relates to the technical field related to sewage treatment, and in particular to a sewage treatment self-circulating anaerobic digestion reactor.
背景技术Background Art
厌氧消化指有机质在无氧条件下,由兼性菌和厌氧细菌将可生物降解的有机物分解为CH4、CO2、H2O和H2S的消化技术,整个厌氧消化过程需要精确控制温度、pH值、营养物比例等环境因素,以优化微生物活性,提高CH4产量和整体处理效率。生成的CH4可以用来燃烧或发电,以实现资源和能源的回收。Anaerobic digestion refers to the digestion technology of organic matter under anaerobic conditions, where facultative bacteria and anaerobic bacteria decompose biodegradable organic matter into CH4, CO2, H2O and H2S. The entire anaerobic digestion process requires precise control of environmental factors such as temperature, pH value, and nutrient ratio to optimize microbial activity, increase CH4 production and overall treatment efficiency. The generated CH4 can be used for combustion or power generation to achieve resource and energy recovery.
在现有的厌氧消化过程中,如公告号为CN219689490U的中国专利,其公开了高效率的污水处理用厌氧塔,包括厌氧塔主体,所述厌氧塔主体的内部竖向设置有回流管,所述回流管的底端贯穿厌氧塔主体的侧壁固定连接有进水管,所述厌氧塔主体顶部的一侧贯穿设置有出水管,所述厌氧塔主体内部的顶端设置为第一厌氧区,所述厌氧塔主体内部的中心处设置为第二厌氧区,所述第一厌氧区和第二厌氧区的底端设置有沉淀区。In the existing anaerobic digestion process, such as the Chinese patent with the announcement number CN219689490U, it discloses a high-efficiency anaerobic tower for sewage treatment, including an anaerobic tower body, a return pipe is vertically arranged inside the anaerobic tower body, the bottom end of the return pipe passes through the side wall of the anaerobic tower body and is fixedly connected with an inlet pipe, a water outlet pipe is passed through one side of the top of the anaerobic tower body, the top of the anaerobic tower body is set as a first anaerobic zone, the center of the anaerobic tower body is set as a second anaerobic zone, and the bottom ends of the first anaerobic zone and the second anaerobic zone are set with sedimentation zones.
上述现有技术中,主要通过大量的循环水和进水充分混合,使原水中的有害物质得到充分稀释,但是,上述现有技术并未考虑到影响消化反应的因素有很多,例如温度、PH、菌群的数量及活性等,在污水进行消化反应的初始阶段,其内部含有的厌氧菌数量可能较少,活性不足,需要等待一段时间才能进行符合标准的消化反应,产出甲烷,为了快速建立微生物群落,缩短启动时间,通常需要添加生物添加剂来加速这一过程中,但是,由于污水量较大,生物添加剂并不能快速地均匀散布在污水中,同样的,添加化学添加剂调整PH值时也会存在这一问题。In the above-mentioned prior art, harmful substances in the raw water are fully diluted mainly by fully mixing a large amount of circulating water and incoming water. However, the above-mentioned prior art does not take into account that there are many factors that affect the digestion reaction, such as temperature, pH, the number and activity of bacterial flora, etc. In the initial stage of sewage digestion reaction, the number of anaerobic bacteria contained therein may be small and the activity is insufficient. It takes a while to carry out a digestion reaction that meets the standards and produce methane. In order to quickly establish a microbial community and shorten the startup time, it is usually necessary to add biological additives to accelerate this process. However, due to the large amount of sewage, the biological additives cannot be quickly and evenly distributed in the sewage. Similarly, this problem also exists when adding chemical additives to adjust the pH value.
基于此,上述现有技术还有改进的空间。Based on this, there is still room for improvement in the above-mentioned prior art.
发明内容Summary of the invention
为了使添加剂更加快速、均匀地在污水中扩散开来,保持厌氧消化反应稳定、高效地进行,本申请提供一种污水处理自循环式厌氧消化反应器。In order to make the additives diffuse more quickly and evenly in the sewage and keep the anaerobic digestion reaction stable and efficient, the present application provides a sewage treatment self-circulating anaerobic digestion reactor.
本申请提供的一种污水处理自循环式厌氧消化反应器采用如下的技术方案:The present application provides a sewage treatment self-circulating anaerobic digestion reactor adopts the following technical solution:
一种污水处理自循环式厌氧消化反应器,包括底座、一级消化炉、二级消化炉、投放模块、搅拌电机、搅拌轴、搅拌模块、连接卡板、增强模块、集气模块、PH感应模块,底座的上端从右往左依次设置有一级消化炉、二级消化炉,投放模块均匀设置在一级消化炉的外壁上,投放模块通过多次、多点喷射方式向一级消化炉中投放添加剂以提升反应速度以及维持反应环境稳定,搅拌电机安装在底座中,搅拌电机的输出端上连接有搅拌轴,搅拌轴转动设置在一级消化炉的内部,搅拌模块从上往下依次设置在搅拌轴上,相邻的搅拌模块之间通过连接卡板进行配合,具备变形功能的搅拌模块在工作中存在一节能工位、一强效工位,增强模块设置在搅拌模块上,增强模块增强搅拌模块的搅拌效果使搅拌更均匀,集气模块的下端分别与一级消化炉、二级消化炉的顶端连接,集气模块收集反应过程中产生的气体,PH感应模块设置在搅拌轴的中部,PH感应模块对一级消化炉内部的酸碱值进行监测。A sewage treatment self-circulating anaerobic digestion reactor comprises a base, a primary digestion furnace, a secondary digestion furnace, a delivery module, a stirring motor, a stirring shaft, a stirring module, a connecting card plate, an enhancement module, a gas collecting module and a pH sensing module. The upper end of the base is provided with a primary digestion furnace and a secondary digestion furnace from right to left in sequence. The delivery module is evenly arranged on the outer wall of the primary digestion furnace. The delivery module delivers additives to the primary digestion furnace by multiple and multi-point spraying to increase the reaction speed and maintain a stable reaction environment. The stirring motor is installed in the base. The output end of the stirring motor is connected to the stirring shaft. The stirring shaft rotates The stirring module is dynamically arranged inside the primary digester, and the stirring modules are arranged on the stirring shaft from top to bottom in sequence. The adjacent stirring modules are matched by connecting card plates. The stirring module with deformation function has an energy-saving station and a strong station during work. The enhancement module is arranged on the stirring module. The enhancement module enhances the stirring effect of the stirring module to make the stirring more uniform. The lower ends of the gas collecting module are respectively connected to the top of the primary digester and the secondary digester. The gas collecting module collects the gas generated during the reaction. The PH sensing module is arranged in the middle of the stirring shaft. The PH sensing module monitors the pH value inside the primary digester.
优选的,所述底座包括底座外壳、进料单元、转移单元、出料单元,底座外壳的内部从右往左依次安装有进料单元、转移单元、出料单元,进料单元与一级消化炉的底部之间连通,污水从进料单元进入一级消化炉中,转移单元将一级消化炉、二级消化炉之间进行连通,转移单元将一级消化炉中经过反应的污泥抽吸至二级消化炉中利用余热继续反应,出料单元与二级消化炉的底部之间进行连通,二级消化炉中的污泥反应结束后经过出料单元转移至指定区域。Preferably, the base includes a base shell, a feed unit, a transfer unit, and a discharge unit. The feed unit, the transfer unit, and the discharge unit are installed in sequence from right to left inside the base shell. The feed unit is connected to the bottom of the primary digester, and the sewage enters the primary digester from the feed unit. The transfer unit connects the primary digester and the secondary digester. The transfer unit sucks the reacted sludge in the primary digester into the secondary digester to continue the reaction using waste heat. The discharge unit is connected to the bottom of the secondary digester, and after the reaction of the sludge in the secondary digester is completed, it is transferred to the designated area through the discharge unit.
优选的,所述投放模块包括连接块、储存单元、分隔板、进料槽、注射舱、滑动柱、推动板、投放电推件、喷射机构,连接块安装在一级消化炉的侧壁上,连接块的内部开设有连通槽与一级消化炉的内部之间相连通,储存单元安装在底座外壳的前端右侧,储存单元的内部存储有添加剂,包括化学添加剂以及生物添加剂,化学添加剂用于调节消化反应中的酸碱平衡,生物添加剂中包含特定类型的厌氧菌或促进微生物生长的酶和其他营养物质,生物添加剂被用来增强厌氧消化过程中的生物降解效率,如消化池启动阶段、消化效率下降或希望提高产气量时,便可通过投放生物添加剂来实现上述目的,储存单元通过输送管与连通槽之间连通,分隔板左右滑动设置在连通槽的中部,分隔板将连通槽划分为上方的进料槽、下方的注射舱,初始状态下进料槽、注射舱之间连通,当进行投放时,分隔板将进料槽、注射舱之间分隔开来,从而仅将注射舱内部的添加剂投放到一级消化炉中,实现了添加剂的定量投放,滑动柱左右滑动设置在分隔板的内部,滑动柱与分隔板之间连接有弹簧一,弹簧一起到支撑及复位作用,滑动柱远离分隔板的一端安装在推动板上,推动板安装在投放电推件的输出端上,投放电推件通过电机座安装在底座外壳上,喷射机构设置在注射舱中。Preferably, the delivery module includes a connecting block, a storage unit, a partition plate, a feed trough, an injection cabin, a sliding column, a push plate, a delivery electric pusher, and an injection mechanism. The connecting block is installed on the side wall of the primary digester. A connecting groove is provided inside the connecting block and is connected to the interior of the primary digester. The storage unit is installed on the right side of the front end of the base shell. Additives are stored in the storage unit, including chemical additives and biological additives. The chemical additives are used to adjust the acid-base balance in the digestion reaction. The biological additives contain specific types of anaerobic bacteria or enzymes and other nutrients that promote the growth of microorganisms. The biological additives are used to enhance the biodegradation efficiency in the anaerobic digestion process. For example, during the start-up phase of the digester, when the digestion efficiency decreases, or when it is desired to increase the gas production, the biological additives can be delivered. To achieve the above purpose, the storage unit is connected with the connecting groove through a conveying pipe, and a partition plate is set in the middle of the connecting groove for sliding left and right. The partition plate divides the connecting groove into an upper feeding groove and a lower injection cabin. In the initial state, the feeding groove and the injection cabin are connected. When the material is put into the feed tank, the partition plate separates the feeding tank and the injection cabin, so that only the additives inside the injection cabin are put into the primary digester, thereby realizing the quantitative delivery of the additives. The sliding column is set inside the partition plate for sliding left and right, and a spring is connected between the sliding column and the partition plate. The spring acts as a support and reset. The end of the sliding column away from the partition plate is installed on the pushing plate, and the pushing plate is installed on the output end of the delivery electric pusher. The delivery electric pusher is installed on the base shell through the motor seat, and the injection mechanism is arranged in the injection cabin.
优选的,所述喷射机构包括增压板、气压平衡室、连通管、L型推杆、推进块、卡块、解锁槽、分层板、堵头一、堵头二,增压板左右滑动设置在注射舱中,连接块的内部开设有与注射舱连通的气压平衡室,气压平衡室位于增压板的外侧,气压平衡室通过连通管与一级消化炉内部相连通,连通管的内部设置有现有技术的过滤结构,从而防止固体杂质进入气压平衡室中,增压板与气压平衡室之间连接有弹簧二,弹簧二起到复位作用,L型推杆左右滑动设置在气压平衡室的内部,L型推杆与气压平衡室之间连接有弹性密封件,L型推杆的下端与增压板之间连接,推进块安装在推动板的下端,推进块与L型推杆之间的位置相对应,卡块上下滑动设置在注射舱中,卡块与注射舱之间连接有弹簧三,弹簧三始终对卡块保持向上推动的趋势,增压板的上端开设有与卡块的下端位置对应的卡接槽,初始状态的卡块插入在卡接槽中从而将增压板的位置锁定,分隔板的下端开设有与卡块的上端位置对应的解锁槽,初始状态的解锁槽与卡块之间处于错位状态,当解锁槽移动至卡块正上方时,在弹簧三的作用下,卡块向上移动插入解锁槽中,从而使增压板的位置解锁,并且解锁槽为梯形,在分隔板复位时,卡块与解锁槽的斜边之间挤压,从而不会阻碍分隔板复位,同时也使得卡块被挤压复位,分层板安装在注射舱的内端,分层板将注射舱的内端分隔为两下两条注射通道,上方的注射通道中左右滑动设置有堵头一,堵头一与上方的注射通道之间连接有弹簧四,弹簧四起到复位作用,堵头一的内部开设有T型的贯通槽,添加剂从堵头一内部喷出时,T型的贯通槽使得添加剂在一级消化炉内部呈上下方向喷射的形态喷出,从而加速添加剂在上下方向上的扩散,下方的注射通道中左右滑动设置有堵头二,堵头二通过连接杆与增压板之间连接。Preferably, the injection mechanism includes a boost plate, an air pressure balance chamber, a connecting pipe, an L-shaped push rod, a propulsion block, a card block, an unlocking groove, a layered plate, a plug 1, and a plug 2. The boost plate is slidably arranged in the injection cabin, and an air pressure balance chamber connected to the injection cabin is provided inside the connecting block. The air pressure balance chamber is located outside the boost plate, and the air pressure balance chamber is connected to the inside of the primary digestion furnace through a connecting pipe. The inside of the connecting pipe is provided with a filtering structure of the prior art to prevent solid impurities from entering the air pressure balance chamber. A spring 2 is connected between the boost plate and the air pressure balance chamber. , spring two plays a reset role, the L-shaped push rod is set inside the air pressure balance chamber for sliding left and right, an elastic seal is connected between the L-shaped push rod and the air pressure balance chamber, the lower end of the L-shaped push rod is connected to the boost plate, the push block is installed at the lower end of the push plate, the position between the push block and the L-shaped push rod corresponds, the card block is set in the injection cabin for sliding up and down, a spring three is connected between the card block and the injection cabin, the spring three always keeps the card block pushing upward, the upper end of the boost plate is provided with a card slot corresponding to the lower end position of the card block, and the card block in the initial state is inserted into the card The lower end of the partition plate is provided with an unlocking groove corresponding to the upper end position of the card block. In the initial state, the unlocking groove and the card block are in a misaligned state. When the unlocking groove moves to the top of the card block, under the action of spring three, the card block moves upward and is inserted into the unlocking groove, thereby unlocking the position of the pressurized plate. The unlocking groove is trapezoidal. When the partition plate is reset, the card block is squeezed between the oblique sides of the unlocking groove, thereby not hindering the partition plate from being reset, and at the same time, the card block is squeezed and reset. The layered plate is installed at the inner end of the injection cabin, and the layered plate will The inner end of the injection cabin is divided into two injection channels at the bottom. A plug 1 is slidably arranged in the upper injection channel. A spring 4 is connected between the plug 1 and the upper injection channel. The spring 4 plays a resetting role. A T-shaped through groove is provided inside the plug 1. When the additive is sprayed out from the inside of the plug 1, the T-shaped through groove makes the additive spray out in the form of an up-and-down jet inside the first-stage digester, thereby accelerating the diffusion of the additive in the up-and-down directions. A plug 2 is slidably arranged in the lower injection channel. The plug 2 is connected to the booster plate through a connecting rod.
优选的,所述搅拌模块包括搅拌框架、扩展机构一、锁定机构,搅拌框架由搅拌件一、搅拌件二、搅拌件三、搅拌件四、搅拌件五组成,初始状态的搅拌框架处于收缩状态(节能工位)对污水进行低速、匀速搅动,当投放添加剂时,搅拌框架扩大展开(强效工位)对污水进行高速(高速为相较于低速搅动得出的结论,其仅是相对于低速搅动提高了一定速度而已)、匀速搅动,搅拌件一固定安装在搅拌轴的外周,搅拌件二左右滑动设置在搅拌件一上,搅拌件二的上端上下滑动设置有搅拌件三,搅拌件二的下端上下滑动设置有搅拌件四,搅拌件四与搅拌件五之间为滑动配合,搅拌件五上下滑动设置在搅拌轴的外周,扩展机构一将搅拌件二、搅拌件四进行联动配合,扩展机构二将搅拌件二、搅拌件三进行联动配合,扩展机构二与扩展机构一的结构相同,锁定机构将搅拌件一、搅拌件二之间的位置进行锁定。Preferably, the stirring module comprises a stirring frame, an expansion mechanism 1, and a locking mechanism. The stirring frame consists of a stirring member 1, a stirring member 2, a stirring member 3, a stirring member 4, and a stirring member 5. The stirring frame in an initial state is in a retracted state (energy-saving station) to stir the sewage at a low speed and a uniform speed. When the additive is added, the stirring frame expands and unfolds (powerful station) to stir the sewage at a high speed (high speed is a conclusion drawn compared to low-speed stirring, which only increases a certain speed relative to low-speed stirring) and a uniform speed. The stirring member 1 is fixedly mounted on the periphery of the stirring shaft, the stirring member 2 is slidably arranged on the stirring member 1, the upper end of the stirring member 2 is slidably arranged with the stirring member 3, the lower end of the stirring member 2 is slidably arranged with the stirring member 4, the stirring member 4 and the stirring member 5 are slidably matched, the stirring member 5 is slidably arranged on the periphery of the stirring shaft, the expansion mechanism 1 links the stirring member 2 and the stirring member 4, the expansion mechanism 2 links the stirring member 2 and the stirring member 3, the expansion mechanism 2 has the same structure as the expansion mechanism 1, and the locking mechanism locks the position between the stirring member 1 and the stirring member 2.
优选的,所述扩展机构一包括螺纹柱、转动齿轮、驱动齿条板,螺纹柱转动设置在搅拌件四上,搅拌件二上开设有与螺纹柱螺纹配合的螺纹槽,转动齿轮套设安装在螺纹柱的底部外周,搅拌件五上安装有与转动齿轮啮合的驱动齿条板,当搅拌件二沿径向向外侧移动时,转动齿轮与驱动齿条板之间发生相对位移,转动齿轮转动,螺纹柱跟随转动齿轮转动,从而使得搅拌件四下降,搅拌件五跟随搅拌件四下降,同样的,在扩展机构二的作用下,搅拌件三向上滑动,从而使得整体搅拌框架呈现外扩展开的状态,展开后的搅拌框架与污水间的接触面积增大,从而增强了搅拌效果。Preferably, the expansion mechanism 1 includes a threaded column, a rotating gear, and a driving rack plate. The threaded column is rotatably arranged on the stirring member 4, and the stirring member 2 is provided with a threaded groove that cooperates with the threaded column thread. The rotating gear sleeve is installed on the bottom outer periphery of the threaded column, and the stirring member 5 is installed with a driving rack plate that meshes with the rotating gear. When the stirring member 2 moves radially outward, a relative displacement occurs between the rotating gear and the driving rack plate, the rotating gear rotates, and the threaded column follows the rotating gear to rotate, thereby causing the stirring member 4 to descend, and the stirring member 5 follows the stirring member 4 to descend. Similarly, under the action of the expansion mechanism 2, the stirring member 3 slides upward, thereby causing the overall stirring frame to be in an outwardly expanded state, and the contact area between the expanded stirring frame and the sewage is increased, thereby enhancing the stirring effect.
优选的,所述锁定机构包括锁定板、锁定槽、锁定块、锁定销、滑动楔一、容纳槽、滑动楔二、滑动楔三、解锁组件,锁定板安装在驱动齿条板的外端,锁定板的下端开设有锁定槽,锁定槽中上下滑动设置有锁定块,锁定块与锁定槽之间连接有弹簧五,弹簧五起到复位作用,锁定销上下滑动设置在搅拌件二中,锁定销与搅拌件二之间连接有弹簧六,弹簧六始终对锁定销保持向下推动的趋势,锁定销与锁定槽之间的位置对应,初始状态的锁定销插入到锁定槽中从而将驱动齿条板与搅拌件二之间的位置进行锁定(此时搅拌框架无法扩大展开),滑动楔一左右滑动设置在搅拌件二中,滑动楔一上开设有与锁定销位置对应的容纳槽,滑动楔二上下滑动设置在搅拌件二中,滑动楔二与滑动楔一之间为挤压配合,滑动楔三左右滑动设置在搅拌件二中,滑动楔三与滑动楔二之间为挤压配合,解锁组件设置在一级消化炉的内壁上,初始状态的容纳槽与锁定销之间的位置错位,当解锁组件触发滑动楔一发生位移使得容纳槽与锁定销之间的位置对应时,在弹簧六的作用下,锁定销向下移动插入到容纳槽中并从锁定槽中脱离,驱动齿条板与搅拌件二之间的位置解锁(此时搅拌框架可扩大展开),同时,移动的滑动楔一通过滑动楔二将滑动楔三向外挤出,当搅拌框架扩大展开至最大后,滑动楔三与一级消化炉的内壁接触并被挤压复位,在滑动楔二的作用下,滑动楔一被挤压复位,锁定销被挤压向上移动复位,由于此时搅拌框架处于最大扩展状态,向上移动的锁定销并不与驱动齿条板之间接触,当之后搅拌框架进行收缩时,驱动齿条板与锁定销之间逐渐靠近,锁定销与锁定块之间接触并挤压,锁定块被挤压向上移动,从而使得锁定销顺利跨过锁定块进入锁定槽中,从而将驱动齿条板与搅拌件二之间的位置重新锁定。Preferably, the locking mechanism comprises a locking plate, a locking groove, a locking block, a locking pin, a sliding wedge 1, a receiving groove, a sliding wedge 2, a sliding wedge 3, and an unlocking component, the locking plate is mounted on the outer end of the driving rack plate, the locking plate has a locking groove at the lower end, a locking block is provided in the locking groove for sliding up and down, a spring 5 is connected between the locking block and the locking groove, the spring 5 plays a resetting role, the locking pin is arranged in the stirring member 2 for sliding up and down, a spring 6 is connected between the locking pin and the stirring member 2, the spring 6 always keeps the locking pin in a downward trend of pushing the locking pin, the position between the locking pin and the locking groove corresponds to the position between the locking pin and the locking groove in the initial state is inserted into the locking groove, thereby locking the position between the driving rack plate and the stirring member 2 (at this time the stirring frame cannot be expanded and unfolded), the sliding wedge 1 is arranged in the stirring member 2 for sliding left and right sliding movement, the sliding wedge 1 is provided with a receiving groove corresponding to the position of the locking pin, the sliding wedge 2 is arranged in the stirring member 2 for sliding up and down sliding movement, the sliding wedge 2 and the sliding wedge 1 are extruded fit, the sliding wedge 3 is arranged in the stirring member 2 for sliding left and right sliding movement, the sliding wedge 3 and the sliding wedge 2 are extruded fit, and the unlocking component is arranged in a first When the unlocking assembly triggers the sliding wedge 1 to move so that the position between the accommodating groove and the locking pin corresponds, under the action of spring 6, the locking pin moves downward, is inserted into the accommodating groove and disengages from the locking groove, and the position between the driving rack plate and the stirring member 2 is unlocked (the stirring frame can be expanded and unfolded at this time). At the same time, the moving sliding wedge 1 squeezes the sliding wedge 3 outward through the sliding wedge 2. When the stirring frame is expanded and unfolded to the maximum, the sliding wedge 3 contacts the inner wall of the primary digester and is squeezed and reset. Under the action of the sliding wedge 2, the sliding wedge 1 is squeezed and reset, and the locking pin is squeezed and moved upward and reset. Since the stirring frame is in the maximum expansion state at this time, the locking pin moving upward does not contact the driving rack plate. When the stirring frame contracts later, the driving rack plate and the locking pin gradually approach each other, the locking pin contacts and squeezes the locking block, and the locking block is squeezed and moved upward, so that the locking pin smoothly crosses the locking block and enters the locking groove, thereby re-locking the position between the driving rack plate and the stirring member 2.
优选的,所述解锁组件包括解锁板、锥齿轮一、锥齿轮二、转动杆、挤压块、弹性杆、挤压层,解锁板通过销轴转动设置在连接块位于一级消化炉内部的侧壁上,初始状态的解锁板与连接块的侧壁之间平行贴合,此时,解锁板将注射通道封闭,当解锁板转动九十度后,解锁板将锁定机构解锁,之后,解锁板再次转动九十度与连接块的侧壁之间平行贴合,从而对解锁后展开的搅拌框架做避让,解锁板的顶端中部开设有避让槽,避让槽中安装有锥齿轮一,锥齿轮二安装在转动杆的端部,锥齿轮二与锥齿轮一之间啮合,转动杆转动设置在连接块上,转动杆与连接块之间连接有弹簧七,弹簧七为扭矩弹簧,弹簧七起到复位作用,转动杆的外周交错布置有两处挤压块,挤压块在转动杆的周向相差九十度布置,挤压层依次与挤压块发生挤压,从而使转动杆转动一百八十度,在锥齿轮一、锥齿轮二的啮合作用下,解锁板转动一百八十度(分两次转动,单次转动九十度),由于转动杆为转动设置在连接块中,此种设计相较于滑动连接保证了密封性,弹性杆左右滑动设置在连接块的内部,弹性杆为弹性可伸缩结构,弹性杆与连接块之间连接有弹簧八,弹簧八起到复位作用,弹性杆的一端与滑动柱之间位置对应,弹性杆的另一端开设有盲孔槽,盲孔槽的内部安装有挤压层,挤压层与挤压块之间为挤压配合。Preferably, the unlocking assembly includes an unlocking plate, bevel gear one, bevel gear two, a rotating rod, an extrusion block, an elastic rod, and an extrusion layer. The unlocking plate is rotatably arranged on the side wall of the connecting block located inside the primary digester through a pin shaft. The unlocking plate in an initial state is parallel to the side wall of the connecting block. At this time, the unlocking plate closes the injection channel. When the unlocking plate is rotated ninety degrees, the unlocking plate unlocks the locking mechanism. Thereafter, the unlocking plate is rotated ninety degrees again and is parallel to the side wall of the connecting block, thereby avoiding the stirring frame unfolded after unlocking. An avoidance groove is provided in the middle of the top end of the unlocking plate, and bevel gear one is installed in the avoidance groove. Bevel gear two is installed at the end of the rotating rod, and bevel gear two is meshed with bevel gear one. The rotating rod is rotatably arranged on the connecting block. A spring seven is connected between the rotating rod and the connecting block, and spring seven is a torque spring. , spring seven plays a reset role, two extrusion blocks are arranged alternately on the outer circumference of the rotating rod, and the extrusion blocks are arranged 90 degrees apart in the circumferential direction of the rotating rod. The extrusion layers are squeezed with the extrusion blocks in turn, so that the rotating rod is rotated 180 degrees. Under the meshing action of bevel gear one and bevel gear two, the unlocking plate is rotated 180 degrees (rotated twice, a single rotation of 90 degrees). Since the rotating rod is rotatably arranged in the connecting block, this design ensures the sealing performance compared to the sliding connection. The elastic rod is slidably arranged inside the connecting block. The elastic rod is an elastic and retractable structure. A spring eight is connected between the elastic rod and the connecting block. The spring eight plays a reset role. One end of the elastic rod corresponds to the position between the sliding column, and the other end of the elastic rod is provided with a blind hole groove. The interior of the blind hole groove is provided with an extrusion layer, and the extrusion layer and the extrusion block are extrusion-fitted.
优选的,所述增强模块包括推动单元、螺旋杆、凸轮件、振动板、波浪板、触发开关、触发压件,推动单元安装在搅拌轴上,推动单元的输出端上安装有辅助件,辅助件上通过电动转盘转动设置有螺旋杆,螺旋杆的另一端转动设置在搅拌件二上,螺旋杆为弹性可伸缩结构,螺旋杆外侧的螺旋幅度大于内侧的螺旋幅度,当螺旋杆转动时,螺旋杆外侧的大螺旋将处于一级消化炉外周的添加剂快速向内部进行搅拌输送,输送一定距离后,螺旋杆外侧的大螺旋变为小螺旋,此时螺旋杆仍将添加剂向内部进行搅拌输送,但更加少量均匀,从而避免添加剂过多向中部堆积的情况发生,凸轮件安装在螺旋杆远离搅拌轴的一端,振动板上下滑动设置在搅拌件二中,振动板与搅拌件二之间连接有弹簧九,弹簧九起到支撑及复位作用,振动板与凸轮件的位置相对应,振动板的下端两侧安装有波浪板,凸轮件转动时不断击打振动板使其发生振动,波浪板跟随振动板进行上下振动,从而加速添加剂在上下方向上的扩散,触发开关安装在一级消化炉的侧壁上,触发开关与推动单元之间为电连接,推动板的中部安装有与触发开关位置对应的触发压件。Preferably, the enhancement module includes a pushing unit, a screw rod, a cam member, a vibration plate, a wave plate, a trigger switch, and a trigger pressure member. The pushing unit is installed on the stirring shaft, and an auxiliary member is installed on the output end of the pushing unit. A screw rod is arranged on the auxiliary member through the rotation of an electric turntable, and the other end of the screw rod is rotatably arranged on the stirring member 2. The screw rod is an elastic and retractable structure, and the spiral amplitude of the outer side of the screw rod is greater than the spiral amplitude of the inner side. When the screw rod rotates, the large spiral on the outer side of the screw rod will quickly stir and transport the additives on the outer periphery of the primary digester to the inside. After transporting a certain distance, the large spiral on the outer side of the screw rod becomes a small spiral. At this time, the screw rod still stirs and transports the additives to the inside, but more Add a small amount evenly to avoid excessive accumulation of additives in the middle. The cam part is installed at the end of the spiral rod away from the stirring shaft. The vibration plate is slid up and down in the stirring member 2. A spring 9 is connected between the vibration plate and the stirring member 2. The spring 9 plays a supporting and resetting role. The position of the vibration plate corresponds to that of the cam part. Wave plates are installed on both sides of the lower end of the vibration plate. When the cam part rotates, it continuously hits the vibration plate to make it vibrate. The wave plate vibrates up and down following the vibration plate, thereby accelerating the diffusion of the additives in the up and down directions. The trigger switch is installed on the side wall of the first-level digestion furnace. The trigger switch is electrically connected to the push unit. A trigger pressure piece corresponding to the position of the trigger switch is installed in the middle of the push plate.
优选的,所述连接卡板将相邻的搅拌模块中的搅拌件三、搅拌件四进行连接,连接卡板安装在位于上方的搅拌件四的底部,连接卡板的位置与搅拌件三相对应,当搅拌框架进行扩大展开时,相邻的两搅拌框架之间,位于下方的搅拌件三插入到连接卡板组成的卡槽中,从而使相邻的两搅拌框架之间卡接起来,增强结构的稳定性。Preferably, the connecting card connects the stirring member three and the stirring member four in the adjacent stirring modules. The connecting card is installed at the bottom of the stirring member four located above. The position of the connecting card corresponds to the stirring member three. When the stirring frame is expanded and unfolded, the stirring member three located below is inserted into the card slot formed by the connecting card between the two adjacent stirring frames, so that the two adjacent stirring frames are clamped together to enhance the stability of the structure.
综上所述,本申请的有益技术效果如下:In summary, the beneficial technical effects of this application are as follows:
本发明所述的一种污水处理自循环式厌氧消化反应器,通过在多个位置进行多方向喷射的方式向反应炉中投放添加剂,并设置有功率可切换的搅拌模块,与投放模块之间进行联动,在投放添加剂时自动切换为大功率的强效模式,增强对污水的搅拌效率,并利用多方向的搅动、振动等方式加速添加剂在污水中的扩散,使添加剂均匀扩散至污水中以促进消化反应的完成。The self-circulating anaerobic digestion reactor for sewage treatment described in the present invention adds additives into the reactor by multi-directional spraying at multiple positions, and is provided with a power-switchable stirring module, which is linked with the delivery module, and automatically switches to a high-power strong mode when adding additives, thereby enhancing the stirring efficiency of sewage, and utilizing multi-directional stirring, vibration and other methods to accelerate the diffusion of additives in sewage, so that the additives are evenly diffused in the sewage to promote the completion of the digestion reaction.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明的整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the present invention;
图2是本发明的整体结构剖视图;Fig. 2 is a cross-sectional view of the overall structure of the present invention;
图3是本发明搅拌轴、搅拌模块、增强模块之间的结构示意图;3 is a schematic diagram of the structure of the stirring shaft, stirring module and enhancement module of the present invention;
图4是本发明图3的A处局部放大图;FIG4 is a partial enlarged view of point A in FIG3 of the present invention;
图5是本发明图3的B处局部放大图;FIG5 is a partial enlarged view of point B of FIG3 of the present invention;
图6是本发明投放模块的结构示意图;FIG6 is a schematic diagram of the structure of the delivery module of the present invention;
图7是本发明图6的C处局部放大图;FIG7 is a partial enlarged view of point C of FIG6 of the present invention;
图8是本发明锥齿轮二、转动杆、挤压块、弹性杆、挤压层之间的结构示意图。FIG8 is a schematic diagram of the structure of the bevel gear 2, the rotating rod, the extrusion block, the elastic rod, and the extrusion layer of the present invention.
附图标记说明:1、底座;2、一级消化炉;3、二级消化炉;4、投放模块;5、搅拌电机;6、搅拌轴;7、搅拌模块;8、连接卡板;9、增强模块;10、集气模块;11、PH感应模块;12、底座外壳;13、进料单元;14、转移单元;15、出料单元;41、连接块;42、储存单元;421、输送管;43、分隔板;411、进料槽;412、注射舱;44、滑动柱;45、推动板;46、投放电推件;47、喷射机构;471、增压板;413、气压平衡室;414、连通管;472、L型推杆;473、推进块;474、卡块;475、解锁槽;476、分层板;477、堵头一;478、堵头二;71、搅拌件一;72、搅拌件二;73、搅拌件三;74、搅拌件四;75、搅拌件五;76、扩展机构一;77、锁定机构;761、螺纹柱;762、转动齿轮;763、驱动齿条板;771、锁定板;772、锁定槽;773、锁定块;774、锁定销;775、滑动楔一;776、容纳槽;777、滑动楔二;778、滑动楔三;779、解锁组件;780、解锁板;781、锥齿轮一;782、锥齿轮二;783、转动杆;784、挤压块;785、弹性杆;786、挤压层;91、推动单元;92、螺旋杆;93、凸轮件;94、振动板;95、波浪板;96、触发开关;97、触发压件。Description of the accompanying drawings: 1. base; 2. primary digestion furnace; 3. secondary digestion furnace; 4. delivery module; 5. stirring motor; 6. stirring shaft; 7. stirring module; 8. connecting card plate; 9. enhancement module; 10. gas collection module; 11. PH sensing module; 12. base shell; 13. feeding unit; 14. transfer unit; 15. discharging unit; 41. connecting block; 42. storage unit; 421. conveying pipe; 43. partition plate; 411. feeding trough; 412. injection cabin; 44. sliding column; 45. pushing plate; 46. delivery electric pusher; 47. injection mechanism; 471. booster plate; 413. air pressure balance chamber; 414. connecting pipe; 472. L-shaped push rod; 473. push block; 474. card block; 475. unlocking groove; 476. layering plate; 477. plug one; 478. Plug 2; 71, stirring member 1; 72, stirring member 2; 73, stirring member 3; 74, stirring member 4; 75, stirring member 5; 76, expansion mechanism 1; 77, locking mechanism; 761, threaded column; 762, rotating gear; 763, driving rack plate; 771, locking plate; 772, locking groove; 773, locking block; 774, locking pin; 775, sliding wedge 1; 776, accommodating groove; 777, sliding wedge 2; 778, sliding wedge 3; 779, unlocking assembly; 780, unlocking plate; 781, bevel gear 1; 782, bevel gear 2; 783, rotating rod; 784, extrusion block; 785, elastic rod; 786, extrusion layer; 91, pushing unit; 92, spiral rod; 93, cam member; 94, vibration plate; 95, wave plate; 96, trigger switch; 97, trigger pressure member.
具体实施方式DETAILED DESCRIPTION
以下结合附图1-图8对本申请作进一步详细说明。The present application is further described in detail below in conjunction with Figures 1 to 8.
本申请实施例公开一种污水处理自循环式厌氧消化反应器,通过多次、多点喷射的方式向反应炉中投放添加剂,并利用多方向的搅动、振动等方式加速添加剂在污水中的扩散,使添加剂均匀扩散至污水中以促进消化反应的完成。The embodiment of the present application discloses a self-circulating anaerobic digestion reactor for sewage treatment, which adds additives into the reactor by multiple and multi-point injections, and accelerates the diffusion of the additives in the sewage by means of multi-directional stirring and vibration, so that the additives are evenly diffused in the sewage to promote the completion of the digestion reaction.
参照图1、图2所示,一种污水处理自循环式厌氧消化反应器,包括底座1、一级消化炉2、二级消化炉3、投放模块4、搅拌电机5、搅拌轴6、搅拌模块7、连接卡板8、增强模块9、集气模块10、PH感应模块11,底座1的上端从右往左依次设置有一级消化炉2、二级消化炉3,投放模块4均匀设置在一级消化炉2的外壁上,投放模块4通过多次、多点喷射方式向一级消化炉2中投放添加剂以提升反应速度以及维持反应环境稳定,搅拌电机5安装在底座1中,搅拌电机5的输出端上连接有搅拌轴6,搅拌轴6转动设置在一级消化炉2的内部,搅拌模块7从上往下依次设置在搅拌轴6上,相邻的搅拌模块7之间通过连接卡板8进行配合,具备变形功能的搅拌模块7在工作中存在一节能工位、一强效工位,增强模块9设置在搅拌模块7上,增强模块9增强搅拌模块7的搅拌效果使搅拌更均匀,集气模块10的下端分别与一级消化炉2、二级消化炉3的顶端连接,集气模块10收集反应过程中产生的气体,PH感应模块11设置在搅拌轴6的中部,PH感应模块11对一级消化炉2内部的酸碱值进行监测。Referring to Figures 1 and 2, a sewage treatment self-circulating anaerobic digestion reactor includes a base 1, a primary digestion furnace 2, a secondary digestion furnace 3, a delivery module 4, a stirring motor 5, a stirring shaft 6, a stirring module 7, a connecting card plate 8, an enhancement module 9, a gas collection module 10, and a pH sensing module 11. The upper end of the base 1 is provided with a primary digestion furnace 2 and a secondary digestion furnace 3 from right to left, the delivery module 4 is evenly arranged on the outer wall of the primary digestion furnace 2, the delivery module 4 delivers additives to the primary digestion furnace 2 by multiple and multi-point spraying to increase the reaction speed and maintain a stable reaction environment, the stirring motor 5 is installed in the base 1, and the output end of the stirring motor 5 is connected to the stirring shaft 6 The stirring shaft 6 is rotatably arranged inside the primary digestion furnace 2. The stirring modules 7 are arranged on the stirring shaft 6 in sequence from top to bottom. The adjacent stirring modules 7 are matched by connecting card plates 8. The stirring module 7 with deformation function has an energy-saving position and a strong position during work. The enhancement module 9 is arranged on the stirring module 7. The enhancement module 9 enhances the stirring effect of the stirring module 7 to make the stirring more uniform. The lower ends of the gas collecting module 10 are respectively connected to the top of the primary digestion furnace 2 and the secondary digestion furnace 3. The gas collecting module 10 collects the gas generated during the reaction. The PH sensing module 11 is arranged in the middle of the stirring shaft 6. The PH sensing module 11 monitors the pH value inside the primary digestion furnace 2.
在实际进行污水处理的过程中,待处理的污水从底座1进入一级消化炉2中,搅拌电机5通过搅拌轴6带动搅拌模块7转动,从而对污水进行搅拌,为了快速提升厌氧消化的反应速率至指定值,通过投放模块4向一级消化炉2中投入添加剂,工作中的投放模块4触发增强模块9,增强模块9通过多方位搅动、振动的方式加速添加剂的扩散,同时,增强模块9触发搅拌模块7进行扩大展开,展开后的搅拌模块7通过连接卡板8卡接在一起,搅拌模块7与污水之间的接触面积增大,从而使搅拌模块7的搅拌效果增强,同时展开后的搅拌模块7对一级消化炉2的内壁进行刮擦,防止污泥沾附,将添加剂搅拌均匀后,各模块复位,搅拌电机5通过搅拌轴6带动搅拌模块7进行低速、匀速搅拌,消化反应稳定进行,指定时间后,一级消化炉2内部的污泥被转移至二级消化炉3进行二级消化反应,集气模块10对消化反应产生的气体进行收集,PH感应模块11始终对一级消化炉2内部的PH值进行监测,本申请通过在多个位置进行多方向的添加剂注射,并利用多方向的搅拌方式,以及利用振动加速扩散的方式,使得添加剂能够快速均匀地在污水中扩散,保证了消化反应快速、稳定的进行。In the actual process of sewage treatment, the sewage to be treated enters the primary digestion furnace 2 from the base 1, and the stirring motor 5 drives the stirring module 7 to rotate through the stirring shaft 6, so as to stir the sewage. In order to quickly increase the reaction rate of anaerobic digestion to the specified value, additives are added to the primary digestion furnace 2 through the delivery module 4. The delivery module 4 in operation triggers the enhancement module 9, and the enhancement module 9 accelerates the diffusion of the additives by multi-directional stirring and vibration. At the same time, the enhancement module 9 triggers the stirring module 7 to expand and unfold. The expanded stirring module 7 is connected together by the connecting card plate 8. The contact area between the stirring module 7 and the sewage is increased, thereby enhancing the stirring effect of the stirring module 7. At the same time, the expanded stirring module 7 is connected to one The inner wall of the primary digester 2 is scraped to prevent sludge from adhering. After the additive is evenly stirred, each module is reset. The stirring motor 5 drives the stirring module 7 to stir at a low speed and uniform speed through the stirring shaft 6. The digestion reaction proceeds stably. After a specified time, the sludge inside the primary digester 2 is transferred to the secondary digester 3 for secondary digestion reaction. The gas collection module 10 collects the gas generated by the digestion reaction, and the pH sensing module 11 always monitors the pH value inside the primary digester 2. The present application performs multi-directional additive injection at multiple positions, uses multi-directional stirring methods, and uses vibration to accelerate diffusion, so that the additive can be quickly and evenly diffused in the sewage, thereby ensuring a rapid and stable digestion reaction.
参照图2所示,所述底座1包括底座外壳12、进料单元13、转移单元14、出料单元15,底座外壳12的内部从右往左依次安装有进料单元13、转移单元14、出料单元15,进料单元13与一级消化炉2的底部之间连通,污水从进料单元13进入一级消化炉2中,转移单元14将一级消化炉2、二级消化炉3之间进行连通,转移单元14将一级消化炉2中经过反应的污泥抽吸至二级消化炉3中利用余热继续反应,出料单元15与二级消化炉3的底部之间进行连通,二级消化炉3中的污泥反应结束后经过出料单元15转移至指定区域。As shown in Figure 2, the base 1 includes a base shell 12, a feed unit 13, a transfer unit 14, and a discharge unit 15. The feed unit 13, the transfer unit 14, and the discharge unit 15 are installed in the base shell 12 from right to left. The feed unit 13 is connected to the bottom of the primary digester 2, and the sewage enters the primary digester 2 from the feed unit 13. The transfer unit 14 connects the primary digester 2 and the secondary digester 3. The transfer unit 14 sucks the reacted sludge in the primary digester 2 into the secondary digester 3 to continue the reaction using the waste heat. The discharge unit 15 is connected to the bottom of the secondary digester 3, and the sludge in the secondary digester 3 is transferred to the designated area through the discharge unit 15 after the reaction is completed.
在工作时,待处理的污水从进料单元13进入一级消化炉2中,在一级消化炉2经过7-12 d旺盛的消化反应后,转移单元14将一级消化炉2中的污泥抽吸至二级消化炉3中利用余热继续反应,二级消化炉3中的污泥反应结束后经过出料单元15转移至指定区域,PH感应模块11(其包含现有技术PH传感器,PH传感器用来检测被测物中氢离子浓度并转换成相应的可用输出信号)监测污水的PH值,当PH值存在异常时,提醒人员向一级消化炉2中投放化学添加剂以调节PH值至适宜状态。During operation, the sewage to be treated enters the primary digestion furnace 2 from the feeding unit 13. After 7-12 days of vigorous digestion reaction in the primary digestion furnace 2, the transfer unit 14 sucks the sludge in the primary digestion furnace 2 into the secondary digestion furnace 3 to continue the reaction using the waste heat. After the sludge reaction in the secondary digestion furnace 3 is completed, it is transferred to the designated area through the discharging unit 15. The pH sensing module 11 (which includes a pH sensor in the prior art, and the pH sensor is used to detect the hydrogen ion concentration in the object to be measured and convert it into a corresponding usable output signal) monitors the pH value of the sewage. When the pH value is abnormal, the personnel are reminded to add chemical additives to the primary digestion furnace 2 to adjust the pH value to an appropriate state.
参照图6所示,在消化反应的过程中,通常需要投放添加剂以调节PH值或提高产气率,为了更加均匀地进行投放,本申请设置有投放模块4,所述投放模块4包括连接块41、储存单元42、分隔板43、进料槽411、注射舱412、滑动柱44、推动板45、投放电推件46、喷射机构47,连接块41安装在一级消化炉2的侧壁上,连接块41的内部开设有连通槽与一级消化炉2的内部之间相连通,储存单元42安装在底座外壳12的前端右侧,储存单元42的内部存储有添加剂,包括化学添加剂以及生物添加剂,化学添加剂用于调节消化反应中的酸碱平衡,生物添加剂中包含特定类型的厌氧菌或促进微生物生长的酶和其他营养物质,生物添加剂被用来增强厌氧消化过程中的生物降解效率,如消化池启动阶段、消化效率下降或希望提高产气量时,便可通过投放生物添加剂来实现上述目的,储存单元42通过输送管421与连通槽之间连通,分隔板43左右滑动设置在连通槽的中部,分隔板43将连通槽划分为上方的进料槽411、下方的注射舱412,初始状态下进料槽411、注射舱412之间连通,当进行投放时,分隔板43将进料槽411、注射舱412之间分隔开来,从而仅将注射舱412内部的添加剂投放到一级消化炉2中,实现了添加剂的定量投放,滑动柱44左右滑动设置在分隔板43的内部,滑动柱44与分隔板43之间连接有弹簧一,弹簧一起到支撑及复位作用,滑动柱44远离分隔板43的一端安装在推动板45上,推动板45安装在投放电推件46的输出端上,投放电推件46通过电机座安装在底座外壳12上,喷射机构47设置在注射舱412中。As shown in Figure 6, during the digestion reaction, additives are usually required to be added to adjust the pH value or increase the gas production rate. In order to perform the addition more evenly, the present application is provided with a delivery module 4, which includes a connecting block 41, a storage unit 42, a partition plate 43, a feed trough 411, an injection cabin 412, a sliding column 44, a push plate 45, a delivery electric pusher 46, and an injection mechanism 47. The connecting block 41 is installed on the side wall of the primary digestion furnace 2. A connecting groove is provided inside the connecting block 41 to communicate with the interior of the primary digestion furnace 2. The storage unit 42 is installed on the front right side of the base shell 12. Additives are stored in the storage unit 42, including chemical additives and biological additives. Chemical additives are used to adjust the acid-base balance in the digestion reaction. Biological additives contain specific types of anaerobic bacteria or enzymes and other nutrients that promote the growth of microorganisms. Biological additives are used to enhance the biodegradation efficiency during anaerobic digestion, such as in the start-up stage of the digester, when the digestion efficiency decreases or when it is desired to increase When the gas production is high, the above purpose can be achieved by adding biological additives. The storage unit 42 is connected to the connecting groove through the conveying pipe 421. The partition plate 43 is slidable left and right in the middle of the connecting groove. The partition plate 43 divides the connecting groove into an upper feed groove 411 and a lower injection cabin 412. In the initial state, the feed groove 411 and the injection cabin 412 are connected. When adding, the partition plate 43 separates the feed groove 411 and the injection cabin 412, so that only the additives inside the injection cabin 412 are added to the primary digestion furnace 2, thereby realizing the quantitative addition of additives. The sliding column 44 is slidable left and right inside the partition plate 43. A spring is connected between the sliding column 44 and the partition plate 43. The spring acts as a support and reset. The end of the sliding column 44 away from the partition plate 43 is installed on the push plate 45, and the push plate 45 is installed on the output end of the delivery electric pusher 46. The delivery electric pusher 46 is installed on the base shell 12 through the motor seat, and the injection mechanism 47 is arranged in the injection cabin 412.
参照图6所示,所述喷射机构47包括增压板471、气压平衡室413、连通管414、L型推杆472、推进块473、卡块474、解锁槽475、分层板476、堵头一477、堵头二478,增压板471左右滑动设置在注射舱412中,连接块41的内部开设有与注射舱412连通的气压平衡室413,气压平衡室413位于增压板471的外侧,气压平衡室413通过连通管414与一级消化炉2内部相连通,连通管414的内部设置有现有技术的过滤结构,从而防止固体杂质进入气压平衡室413中,增压板471与气压平衡室413之间连接有弹簧二,弹簧二起到复位作用,L型推杆472左右滑动设置在气压平衡室413的内部,L型推杆472与气压平衡室413之间连接有弹性密封件,L型推杆472的下端与增压板471之间连接,推进块473安装在推动板45的下端,推进块473与L型推杆472之间的位置相对应,卡块474上下滑动设置在注射舱412中,卡块474与注射舱412之间连接有弹簧三,弹簧三始终对卡块474保持向上推动的趋势,增压板471的上端开设有与卡块474的下端位置对应的卡接槽,初始状态的卡块474插入在卡接槽中从而将增压板471的位置锁定,分隔板43的下端开设有与卡块474的上端位置对应的解锁槽475,初始状态的解锁槽475与卡块474之间处于错位状态,当解锁槽475移动至卡块474正上方时,在弹簧三的作用下,卡块474向上移动插入解锁槽475中,从而使增压板471的位置解锁,并且解锁槽475为梯形,在分隔板43复位时,卡块474与解锁槽475的斜边之间挤压,从而不会阻碍分隔板43复位,同时也使得卡块474被挤压复位,分层板476安装在注射舱412的内端,分层板476将注射舱412的内端分隔为两下两条注射通道,上方的注射通道中左右滑动设置有堵头一477,堵头一477与上方的注射通道之间连接有弹簧四,弹簧四起到复位作用,堵头一477的内部开设有T型的贯通槽,添加剂从堵头一477内部喷出时,T型的贯通槽使得添加剂在一级消化炉2内部呈上下方向喷射的形态喷出,从而加速添加剂在上下方向上的扩散,下方的注射通道中左右滑动设置有堵头二478,堵头二478通过连接杆与增压板471之间连接。6, the injection mechanism 47 includes a boost plate 471, an air pressure balance chamber 413, a connecting pipe 414, an L-shaped push rod 472, a propulsion block 473, a block 474, an unlocking groove 475, a layered plate 476, a plug 1 477, and a plug 2 478. The boost plate 471 is slidably arranged in the injection cabin 412, and an air pressure balance chamber 413 connected to the injection cabin 412 is provided inside the connecting block 41. The air pressure balance chamber 413 is located on the outside of the boost plate 471. The air pressure balance chamber 413 is connected to the inside of the primary digestion furnace 2 through the connecting pipe 414. The inside of the connecting pipe 414 is provided with a filtering structure of the prior art, so as to prevent solid impurities from entering the air pressure balance chamber 413. A spring 2 is connected between the pressure plate 471 and the air pressure balance chamber 413, and the spring 2 plays a reset role. An L-shaped push rod 472 is slidably arranged inside the air pressure balance chamber 413, and an elastic seal is connected between the L-shaped push rod 472 and the air pressure balance chamber 413. The lower end of the L-shaped push rod 472 is connected to the booster plate 471, and the push block 473 is installed at the lower end of the push plate 45. The position between the push block 473 and the L-shaped push rod 472 corresponds to that between the push block 473 and the L-shaped push rod 472. The card block 474 is slidably arranged in the injection cabin 412 up and down, and a spring 3 is connected between the card block 474 and the injection cabin 412. The spring 3 always keeps the card block 474 pushing upward. The upper end of the booster plate 471 is provided with a position corresponding to the lower end of the card block 474. The corresponding card slot is set, and the card block 474 in the initial state is inserted into the card slot to lock the position of the supercharging plate 471. The lower end of the partition plate 43 is provided with an unlocking slot 475 corresponding to the upper end position of the card block 474. The unlocking slot 475 and the card block 474 in the initial state are in a misaligned state. When the unlocking slot 475 moves to just above the card block 474, under the action of spring three, the card block 474 moves upward and is inserted into the unlocking slot 475, thereby unlocking the position of the supercharging plate 471, and the unlocking slot 475 is trapezoidal. When the partition plate 43 is reset, the card block 474 is squeezed between the hypotenuse of the unlocking slot 475, so as not to hinder the partition plate 43 from being reset, and at the same time, the card block 474 is squeezed and reset A layered plate 476 is installed at the inner end of the injection cabin 412. The layered plate 476 divides the inner end of the injection cabin 412 into two lower injection channels. A plug 477 is provided in the upper injection channel for sliding left and right. A spring 4 is connected between the plug 477 and the upper injection channel. The spring 4 plays a resetting role. A T-shaped through groove is provided inside the plug 477. When the additive is sprayed out from the inside of the plug 477, the T-shaped through groove makes the additive spray out in the form of an up-and-down spray inside the first-stage digestion furnace 2, thereby accelerating the diffusion of the additive in the up-and-down direction. A plug 2 478 is provided in the lower injection channel for sliding left and right. The plug 2 478 is connected to the booster plate 471 through a connecting rod.
在实际进行喷射投料的过程中,投放电推件46推动推动板45进行移动,分隔板43被推动至将进料槽411、注射舱412之间分隔开来,此时,解锁槽475移动至卡块474正上方时,在弹簧三的作用下,卡块474向上移动插入解锁槽475中,从而使增压板471的位置解锁,同时,推进块473与L型推杆472之间接触但未发生挤压,之后,投放电推件46继续推动推动板45,滑动柱44与分隔板43之间发生相对滑动,滑动柱44触发解锁组件779,同时,推进块473推动L型推杆472进行移动,增压板471被推动,注射舱412内部压力增大,堵头一477在压力下被推出上方的注射通道,堵头一477内部T型的贯通槽暴露在一级消化炉2的内部,注射舱412内部的添加剂在压力下沿T型的贯通槽中在一级消化炉2的内部进行上下方向的喷出,使得添加剂尽可能在上下方向进行扩散,之后,堵头二478被推出下方的注射通道,注射舱412内部剩余的添加剂从下方的注射通道进入一级消化炉2中,同时,增强模块9被触发,搅拌模块7展开变形,使得添加剂从一级消化炉2的外周均匀向内部扩散。In the actual process of injection feeding, the electric pusher 46 pushes the push plate 45 to move, and the partition plate 43 is pushed to separate the feed slot 411 and the injection cabin 412. At this time, when the unlocking slot 475 moves to just above the card block 474, under the action of spring three, the card block 474 moves upward and is inserted into the unlocking slot 475, thereby unlocking the position of the booster plate 471. At the same time, the push block 473 is in contact with the L-shaped push rod 472 but no squeezing occurs. Afterwards, the electric pusher 46 continues to push the push plate 45, and the sliding column 44 and the partition plate 43 slide relative to each other. The sliding column 44 triggers the unlocking component 779. At the same time, the push block 473 pushes the L-shaped push rod 472 to move. The booster plate 471 is pushed, the internal pressure of the injection cabin 412 increases, and the plug 477 is pushed out of the upper injection channel under pressure, and the T-shaped through groove inside the plug 477 is exposed to the inside of the first-stage digester 2. The additives inside the injection cabin 412 are sprayed out in the up and down directions inside the first-stage digester 2 along the T-shaped through groove under pressure, so that the additives can be diffused in the up and down directions as much as possible. Afterwards, the plug 478 is pushed out of the injection channel below, and the remaining additives inside the injection cabin 412 enter the first-stage digester 2 from the injection channel below. At the same time, the enhancement module 9 is triggered, and the stirring module 7 is expanded and deformed, so that the additives can diffuse evenly from the outer periphery of the first-stage digester 2 to the inside.
参照图3、图4所示,在消化反应的过程中,搅拌可提升其反应效率,为此,本申请设置有搅拌模块7,所述搅拌模块7包括搅拌框架、扩展机构一76、锁定机构77,搅拌框架由搅拌件一71、搅拌件二72、搅拌件三73、搅拌件四74、搅拌件五75组成,初始状态的搅拌框架处于收缩状态(节能工位)对污水进行低速、匀速搅动,当投放添加剂时,搅拌框架扩大展开(强效工位)对污水进行高速(高速为相较于低速搅动得出的结论,其仅是相对于低速搅动提高了一定速度而已)、匀速搅动,搅拌件一71固定安装在搅拌轴6的外周,搅拌件二72左右滑动设置在搅拌件一71上,搅拌件二72的上端上下滑动设置有搅拌件三73,搅拌件二72的下端上下滑动设置有搅拌件四74,搅拌件四74与搅拌件五75之间为滑动配合,搅拌件五75上下滑动设置在搅拌轴6的外周,扩展机构一76将搅拌件二72、搅拌件四74进行联动配合,扩展机构二将搅拌件二72、搅拌件三73进行联动配合,扩展机构二与扩展机构一76的结构相同,锁定机构77将搅拌件一71、搅拌件二72之间的位置进行锁定。3 and 4, during the digestion reaction, stirring can improve the reaction efficiency. For this purpose, the present application is provided with a stirring module 7, which includes a stirring frame, an expansion mechanism 1 76, and a locking mechanism 77. The stirring frame is composed of a stirring member 1 71, a stirring member 2 72, a stirring member 3 73, a stirring member 4 74, and a stirring member 5 75. The stirring frame in the initial state is in a contracted state (energy-saving station) to stir the sewage at a low speed and uniform speed. When the additive is added, the stirring frame expands and expands (enhanced station) to stir the sewage at a high speed (high speed is the conclusion drawn compared to low-speed stirring, which only increases a certain speed relative to low-speed stirring) and uniform speed. The stirring member 1 71 is fixedly mounted on the periphery of the stirring shaft 6, stirring member 2 72 is slidably arranged on stirring member 1 71 left and right, stirring member 3 73 is slidably arranged on the upper end of stirring member 2 72 up and down, stirring member 4 74 is slidably arranged on the lower end of stirring member 2 72 up and down, stirring member 4 74 is slidably matched with stirring member 5 75, stirring member 5 75 is slidably arranged on the periphery of the stirring shaft 6 up and down, extension mechanism 1 76 links stirring member 2 72 and stirring member 4 74, extension mechanism 2 links stirring member 2 72 and stirring member 3 73, extension mechanism 2 has the same structure as extension mechanism 1 76, locking mechanism 77 locks the position between stirring member 1 71 and stirring member 2 72.
在实际进行搅拌的过程中,搅拌电机5带动搅拌轴6转动,搅拌框架跟随搅拌轴6转动,从而对污水进行搅拌,此时搅拌模块7处于节能工位,一级消化炉2内部的PH值等环境因素处于正常状态,厌氧菌的数量也处于适当值,反应稳定进行。During the actual stirring process, the stirring motor 5 drives the stirring shaft 6 to rotate, and the stirring frame rotates with the stirring shaft 6, thereby stirring the sewage. At this time, the stirring module 7 is in the energy-saving position, the pH value and other environmental factors inside the primary digestion furnace 2 are in a normal state, the number of anaerobic bacteria is also at an appropriate value, and the reaction proceeds stably.
参照图5所示,当添加添加剂时,为了增强搅拌效果使添加剂尽快扩散,本申请设置有扩展机构一76,所述扩展机构一76包括螺纹柱761、转动齿轮762、驱动齿条板763,螺纹柱761转动设置在搅拌件四74上,搅拌件二72上开设有与螺纹柱761螺纹配合的螺纹槽,转动齿轮762套设安装在螺纹柱761的底部外周,搅拌件五75上安装有与转动齿轮762啮合的驱动齿条板763,当搅拌件二72沿径向向外侧移动时,转动齿轮762与驱动齿条板763之间发生相对位移,转动齿轮762转动,螺纹柱761跟随转动齿轮762转动,从而使得搅拌件四74下降,搅拌件五75跟随搅拌件四74下降,同样的,在扩展机构二的作用下,搅拌件三73向上滑动,从而使得整体搅拌框架呈现外扩展开的状态,展开后的搅拌框架与污水间的接触面积增大,从而增强了搅拌效果。5, when adding additives, in order to enhance the stirring effect and make the additives diffuse as quickly as possible, the present application is provided with an expansion mechanism 76, the expansion mechanism 76 includes a threaded column 761, a rotating gear 762, and a driving rack plate 763. The threaded column 761 is rotatably arranged on the stirring member 4 74, the stirring member 2 72 is provided with a threaded groove that is threadably matched with the threaded column 761, the rotating gear 762 is sleeved and installed on the bottom periphery of the threaded column 761, and the stirring member 5 75 is provided with a driving rack plate 763 that is meshed with the rotating gear 762. 3. When the stirring member 2 72 moves radially outward, a relative displacement occurs between the rotating gear 762 and the driving rack plate 763, the rotating gear 762 rotates, and the threaded column 761 rotates following the rotating gear 762, so that the stirring member 4 74 descends, and the stirring member 5 75 follows the stirring member 4 74 to descend. Similarly, under the action of the expansion mechanism 2, the stirring member 3 73 slides upward, so that the entire stirring frame is in an outwardly expanded state, and the contact area between the expanded stirring frame and the sewage is increased, thereby enhancing the stirring effect.
参照图2所示,所述连接卡板8将相邻的搅拌模块7中的搅拌件三73、搅拌件四74进行连接,连接卡板8安装在位于上方的搅拌件四74的底部,连接卡板8的位置与搅拌件三73相对应,当搅拌框架进行扩大展开时,相邻的两搅拌框架之间,位于下方的搅拌件三73插入到连接卡板8组成的卡槽中,从而使相邻的两搅拌框架之间卡接起来,增强结构的稳定性。As shown in Figure 2, the connecting card plate 8 connects the stirring member three 73 and the stirring member four 74 in the adjacent stirring module 7. The connecting card plate 8 is installed at the bottom of the stirring member four 74 located above. The position of the connecting card plate 8 corresponds to the stirring member three 73. When the stirring frame is expanded and unfolded, the stirring member three 73 located below is inserted into the card slot formed by the connecting card plate 8 between the two adjacent stirring frames, so that the two adjacent stirring frames are clamped together to enhance the stability of the structure.
在实际进行扩展的过程中,搅拌件二72在增强模块9的推动下向一级消化炉2的外周方向移动,转动齿轮762与驱动齿条板763之间发生相对位移,转动齿轮762转动,螺纹柱761跟随转动齿轮762转动,从而使得搅拌件四74下降,搅拌件五75跟随搅拌件四74下降,同样的,在扩展机构二的作用下,搅拌件三73向上滑动,从而使得整体搅拌框架呈现外扩展开的状态,并且,当搅拌框架进行扩大展开时,相邻的两搅拌框架之间,位于下方的搅拌件三73插入到连接卡板8组成的卡槽中,从而使相邻的两搅拌框架之间卡接起来,增强了结构的稳定性,扩展后的搅拌框架与污水之间的接触面积增大,增强了搅拌效果。During the actual expansion process, the stirring member 2 72 moves toward the outer peripheral direction of the primary digester 2 under the push of the enhancement module 9, and a relative displacement occurs between the rotating gear 762 and the driving rack plate 763. The rotating gear 762 rotates, and the threaded column 761 follows the rotating gear 762 to rotate, thereby causing the stirring member 4 74 to descend, and the stirring member 5 75 follows the stirring member 4 74 to descend. Similarly, under the action of the expansion mechanism 2, the stirring member 3 73 slides upward, thereby causing the entire stirring frame to be in an outwardly expanded state, and when the stirring frame is expanded and unfolded, the stirring member 3 73 located below between the two adjacent stirring frames is inserted into the card slot formed by the connecting card plate 8, thereby connecting the two adjacent stirring frames, thereby enhancing the stability of the structure, increasing the contact area between the expanded stirring frame and the sewage, and enhancing the stirring effect.
参照图4所示,为了对搅拌框架的收缩状态进行锁定,本申请设置有锁定机构77,所述锁定机构77包括锁定板771、锁定槽772、锁定块773、锁定销774、滑动楔一775、容纳槽776、滑动楔二777、滑动楔三778、解锁组件779,锁定板771安装在驱动齿条板763的外端,锁定板771的下端开设有锁定槽772,锁定槽772中上下滑动设置有锁定块773,锁定块773与锁定槽772之间连接有弹簧五,弹簧五起到复位作用,锁定销774上下滑动设置在搅拌件二72中,锁定销774与搅拌件二72之间连接有弹簧六,弹簧六始终对锁定销774保持向下推动的趋势,锁定销774与锁定槽772之间的位置对应,初始状态的锁定销774插入到锁定槽772中从而将驱动齿条板763与搅拌件二72之间的位置进行锁定(此时搅拌框架无法扩大展开),滑动楔一775左右滑动设置在搅拌件二72中,滑动楔一775上开设有与锁定销774位置对应的容纳槽776,滑动楔二777上下滑动设置在搅拌件二72中,滑动楔二777与滑动楔一775之间为挤压配合,滑动楔三778左右滑动设置在搅拌件二72中,滑动楔三778与滑动楔二777之间为挤压配合,解锁组件779设置在一级消化炉2的内壁上,初始状态的容纳槽776与锁定销774之间的位置错位,当解锁组件779触发滑动楔一775发生位移使得容纳槽776与锁定销774之间的位置对应时,在弹簧六的作用下,锁定销774向下移动插入到容纳槽776中并从锁定槽772中脱离,驱动齿条板763与搅拌件二72之间的位置解锁(此时搅拌框架可扩大展开),同时,移动的滑动楔一775通过滑动楔二777将滑动楔三778向外挤出,当搅拌框架扩大展开至最大后,滑动楔三778与一级消化炉2的内壁接触并被挤压复位,在滑动楔二777的作用下,滑动楔一775被挤压复位,锁定销774被挤压向上移动复位,由于此时搅拌框架处于最大扩展状态,向上移动的锁定销774并不与驱动齿条板763之间接触,当之后搅拌框架进行收缩时,驱动齿条板763与锁定销774之间逐渐靠近,锁定销774与锁定块773之间接触并挤压,锁定块773被挤压向上移动,从而使得锁定销774顺利跨过锁定块773进入锁定槽772中,从而将驱动齿条板763与搅拌件二72之间的位置重新锁定。4 , in order to lock the retracted state of the stirring frame, the present application is provided with a locking mechanism 77, which includes a locking plate 771, a locking groove 772, a locking block 773, a locking pin 774, a sliding wedge 1 775, a receiving groove 776, a sliding wedge 2 777, a sliding wedge 3 778, and an unlocking assembly 779. The locking plate 771 is mounted on the outer end of the driving rack plate 763, and a locking groove 772 is provided at the lower end of the locking plate 771. A locking block 773 is provided in the locking groove 772 for sliding up and down movement. A spring 5 is connected between the locking block 773 and the locking groove 772, and the spring 5 plays a resetting role. The locking pin 774 is provided in the stirring member 2 72 for sliding up and down movement. The locking pin 774 is connected to the stirring member 2 A spring 6 is connected between 72, and the spring 6 always keeps the locking pin 774 pushing downward. The position between the locking pin 774 and the locking groove 772 corresponds. The locking pin 774 in the initial state is inserted into the locking groove 772 to lock the position between the driving rack plate 763 and the stirring member 2 72 (at this time, the stirring frame cannot be expanded). The sliding wedge 1 775 is slidably arranged in the stirring member 2 72, and the sliding wedge 1 775 is provided with a receiving groove 776 corresponding to the position of the locking pin 774. The sliding wedge 2 777 is slidably arranged in the stirring member 2 72 up and down. The sliding wedge 2 777 and the sliding wedge 1 775 are extruded and matched. The sliding wedge 3 778 is slidably arranged in the stirring member 2 72. When the locking pin 774 is in the unlocked position, the sliding wedge 775 is in the unlocked position, and the locking pin 774 is in the unlocked position, so that the locking pin 774 is locked. The movable wedge three 778 contacts the inner wall of the first-stage digestion furnace 2 and is squeezed and reset. Under the action of the sliding wedge two 777, the sliding wedge one 775 is squeezed and reset, and the locking pin 774 is squeezed and moved upward to reset. Since the stirring frame is in the maximum expansion state at this time, the upward moving locking pin 774 does not contact the driving rack plate 763. When the stirring frame contracts later, the driving rack plate 763 and the locking pin 774 gradually approach each other, and the locking pin 774 contacts and squeezes the locking block 773. The locking block 773 is squeezed and moved upward, so that the locking pin 774 smoothly crosses the locking block 773 and enters the locking groove 772, thereby re-locking the position between the driving rack plate 763 and the stirring member two 72.
在实际对搅拌框架的收缩状态进行锁定的过程中,当解锁组件779触发滑动楔一775发生位移使得容纳槽776与锁定销774之间的位置对应时,在弹簧六的作用下,锁定销774向下移动插入到容纳槽776中并从锁定槽772中脱离,驱动齿条板763与搅拌件二72之间的位置解锁(此时搅拌框架可扩大展开),同时,移动的滑动楔一775通过滑动楔二777将滑动楔三778向外挤出,当搅拌框架扩大展开至最大后,滑动楔三778与一级消化炉2的内壁接触并被挤压复位,在滑动楔二777的作用下,滑动楔一775被挤压复位,锁定销774被挤压向上移动复位,由于此时搅拌框架处于最大扩展状态,向上移动的锁定销774并不与驱动齿条板763之间接触,当之后搅拌框架进行收缩时,驱动齿条板763与锁定销774之间逐渐靠近,锁定销774与锁定块773之间接触并挤压,锁定块773被挤压向上移动,从而使得锁定销774顺利跨过锁定块773进入锁定槽772中,从而将驱动齿条板763与搅拌件二72之间的位置重新锁定。In the process of actually locking the contracted state of the stirring frame, when the unlocking component 779 triggers the sliding wedge 1 775 to move so that the position between the receiving groove 776 and the locking pin 774 corresponds, under the action of spring 6, the locking pin 774 moves downward and is inserted into the receiving groove 776 and disengages from the locking groove 772, driving the position between the rack plate 763 and the stirring member 2 72 to unlock (the stirring frame can be expanded and unfolded at this time). At the same time, the moving sliding wedge 1 775 squeezes the sliding wedge 3 778 outward through the sliding wedge 2 777. When the stirring frame is expanded and unfolded to the maximum, the sliding wedge 3 778 contacts and is squeezed against the inner wall of the first-stage digestion furnace 2. Reset. Under the action of sliding wedge 2 777, sliding wedge 1 775 is squeezed and reset, and locking pin 774 is squeezed and moved upward to reset. Since the stirring frame is in the maximum expansion state at this time, the upward moving locking pin 774 does not contact the driving rack plate 763. When the stirring frame contracts later, the driving rack plate 763 and the locking pin 774 gradually approach each other, and the locking pin 774 contacts and squeezes the locking block 773. The locking block 773 is squeezed and moved upward, so that the locking pin 774 smoothly crosses the locking block 773 and enters the locking groove 772, thereby re-locking the position between the driving rack plate 763 and the stirring member 2 72.
参照图7、图8所示,本申请设置有解锁组件779对锁定机构77进行解锁,所述解锁组件779包括解锁板780、锥齿轮一781、锥齿轮二782、转动杆783、挤压块784、弹性杆785、挤压层786,解锁板780通过销轴转动设置在连接块41位于一级消化炉2内部的侧壁上,初始状态的解锁板780与连接块41的侧壁之间平行贴合,此时,解锁板780将注射通道封闭,当解锁板780转动九十度后,解锁板780将锁定机构77解锁,之后,解锁板780再次转动九十度与连接块41的侧壁之间平行贴合,从而对解锁后展开的搅拌框架做避让,解锁板780的顶端中部开设有避让槽,避让槽中安装有锥齿轮一781,锥齿轮二782安装在转动杆783的端部,锥齿轮二782与锥齿轮一781之间啮合,转动杆783转动设置在连接块41上,转动杆783与连接块41之间连接有弹簧七,弹簧七为扭矩弹簧,弹簧七起到复位作用,转动杆783的外周交错布置有两处挤压块784,挤压块784在转动杆783的周向相差九十度布置,挤压层786依次与挤压块784发生挤压,从而使转动杆783转动一百八十度,在锥齿轮一781、锥齿轮二782的啮合作用下,解锁板780转动一百八十度(分两次转动,单次转动九十度),由于转动杆783为转动设置在连接块41中,此种设计相较于滑动连接保证了密封性,弹性杆785左右滑动设置在连接块41的内部,弹性杆785为弹性可伸缩结构,弹性杆785与连接块41之间连接有弹簧八,弹簧八起到复位作用,弹性杆785的一端与滑动柱44之间位置对应,弹性杆785的另一端开设有盲孔槽,盲孔槽的内部安装有挤压层786,挤压层786与挤压块784之间为挤压配合。7 and 8, the present application is provided with an unlocking assembly 779 to unlock the locking mechanism 77, and the unlocking assembly 779 includes an unlocking plate 780, a bevel gear 1 781, a bevel gear 2 782, a rotating rod 783, an extrusion block 784, an elastic rod 785, and an extrusion layer 786. The unlocking plate 780 is rotatably arranged on the side wall of the connecting block 41 located inside the primary digestion furnace 2 through a pin shaft. In the initial state, the unlocking plate 780 is parallel to the side wall of the connecting block 41. At this time, the unlocking plate 780 closes the injection channel. When the unlocking plate 780 is rotated 90 degrees, the unlocking plate 780 unlocks the locking mechanism 77, and then the unlocking plate 780 is rotated 90 degrees again to fit parallel to the side wall of the connecting block 41, so as to avoid the stirring frame unfolded after unlocking. An avoidance groove is provided in the middle of the top of the unlocking plate 780, and a bevel gear 1 781 is installed in the avoidance groove. The bevel gear 2 782 is installed at the end of the rotating rod 783, and the bevel gear 2 782 is meshed with the bevel gear 1 781. The rotating rod 783 is rotatably set on the connecting block 41, and the rotating rod 783 A spring 7 is connected to the connecting block 41. The spring 7 is a torque spring. The spring 7 plays a reset role. Two extrusion blocks 784 are arranged alternately on the outer circumference of the rotating rod 783. The extrusion blocks 784 are arranged 90 degrees apart in the circumferential direction of the rotating rod 783. The extrusion layers 786 are sequentially extruded with the extrusion blocks 784, so that the rotating rod 783 rotates 180 degrees. Under the meshing action of the bevel gear 1 781 and the bevel gear 2 782, the unlocking plate 780 rotates 180 degrees (in two rotations, a single rotation of 90 degrees). 83 is rotatably arranged in the connecting block 41. Compared with the sliding connection, this design ensures the sealing. The elastic rod 785 is slidably arranged inside the connecting block 41. The elastic rod 785 is an elastic and retractable structure. A spring eight is connected between the elastic rod 785 and the connecting block 41. The spring eight plays a reset role. One end of the elastic rod 785 corresponds to the position between the sliding column 44. The other end of the elastic rod 785 is provided with a blind hole groove. The interior of the blind hole groove is installed with an extrusion layer 786. The extrusion layer 786 and the extrusion block 784 are extrusion-fitted.
在实际进行解锁时,滑动柱44推动弹性杆785进行移动,挤压层786与第一处挤压块784发生挤压,转动杆783转动九十度,在锥齿轮一781、锥齿轮二782的啮合作用下,解锁板780转动九十度,此时,一方面,解锁板780不再对注射通道封闭,添加剂可顺利注射进入一级消化炉2中,另一方面,解锁板780与滑动楔一775之间发生挤压使得锁定机构77解锁,之后,挤压层786与第二处挤压块784发生挤压,转动杆783再次转动九十度,从而使得解锁板780再次转动九十度,此时解锁板780与连接块41的侧壁之间处于平行贴合状态,锁定机构77解锁后,搅拌框架扩大展开,展开的搅拌框架与解锁板780之间接触时发生碰撞(此时解锁板780相对于连接块41的侧壁凸出较少,碰撞相对稳定,减少损坏风险),由于螺旋杆92为弹性可伸缩结构,搅拌框架发生小幅度收缩震颤,有助于添加剂的扩散。When unlocking is actually performed, the sliding column 44 pushes the elastic rod 785 to move, the squeezing layer 786 is squeezed with the first squeezing block 784, the rotating rod 783 is rotated 90 degrees, and the unlocking plate 780 is rotated 90 degrees under the meshing action of the bevel gear 1 781 and the bevel gear 2 782. At this time, on the one hand, the unlocking plate 780 no longer closes the injection channel, and the additive can be smoothly injected into the primary digestion furnace 2. On the other hand, the unlocking plate 780 and the sliding wedge 1 775 are squeezed to unlock the locking mechanism 77. After that, the squeezing layer 786 and the second squeezing block 784 are squeezed. 84 is squeezed, and the rotating rod 783 rotates ninety degrees again, so that the unlocking plate 780 rotates ninety degrees again. At this time, the unlocking plate 780 and the side wall of the connecting block 41 are in a parallel fit state. After the locking mechanism 77 is unlocked, the stirring frame expands and unfolds, and the unfolded stirring frame collides with the unlocking plate 780 when in contact (at this time, the unlocking plate 780 protrudes less relative to the side wall of the connecting block 41, and the collision is relatively stable, reducing the risk of damage). Since the spiral rod 92 is an elastic and retractable structure, the stirring frame shrinks and trembles slightly, which is conducive to the diffusion of the additive.
参照图3所示,所述增强模块9包括推动单元91、螺旋杆92、凸轮件93、振动板94、波浪板95,推动单元91安装在搅拌轴6上,推动单元91的输出端上安装有辅助件,辅助件上通过电动转盘转动设置有螺旋杆92,螺旋杆92的另一端转动设置在搅拌件二72上,螺旋杆92为弹性可伸缩结构,螺旋杆92外侧的螺旋幅度大于内侧的螺旋幅度,当螺旋杆92转动时,螺旋杆92外侧的大螺旋将处于一级消化炉2外周的添加剂快速向内部进行搅拌输送,输送一定距离后,螺旋杆92外侧的大螺旋变为小螺旋,此时螺旋杆92仍将添加剂向内部进行搅拌输送,但更加少量均匀,从而避免添加剂过多向中部堆积的情况发生,凸轮件93安装在螺旋杆92远离搅拌轴6的一端,振动板94上下滑动设置在搅拌件二72中,振动板94与搅拌件二72之间连接有弹簧九,弹簧九起到支撑及复位作用,振动板94与凸轮件93的位置相对应,振动板94的下端两侧安装有波浪板95,凸轮件93转动时不断击打振动板94使其发生振动,波浪板95跟随振动板94进行上下振动,从而加速添加剂在上下方向上的扩散,触发开关96安装在一级消化炉2的侧壁上,触发开关96与推动单元91之间为电连接,推动板45的中部安装有与触发开关96位置对应的触发压件97。As shown in Figure 3, the enhancement module 9 includes a pushing unit 91, a screw rod 92, a cam member 93, a vibration plate 94, and a wave plate 95. The pushing unit 91 is installed on the stirring shaft 6. An auxiliary member is installed on the output end of the pushing unit 91. The auxiliary member is provided with a screw rod 92 which is rotatably arranged by an electric turntable. The other end of the screw rod 92 is rotatably arranged on the stirring member 72. The screw rod 92 is an elastic and retractable structure. The spiral amplitude on the outer side of the screw rod 92 is greater than the spiral amplitude on the inner side. When the screw rod 92 rotates, the large spiral on the outer side of the screw rod 92 quickly stirs and transports the additives on the outer periphery of the primary digester 2 to the inside. After transporting a certain distance, the large spiral on the outer side of the screw rod 92 becomes a small spiral. At this time, the screw rod 92 still stirs and transports the additives to the inside, but in a smaller amount and more evenly. In order to avoid the situation where too much additive accumulates in the middle, the cam member 93 is installed at the end of the spiral rod 92 away from the stirring shaft 6, and the vibration plate 94 is set in the stirring member 72 for sliding up and down. A spring nine is connected between the vibration plate 94 and the stirring member 72, and the spring nine plays a supporting and resetting role. The position of the vibration plate 94 corresponds to that of the cam member 93. Wave plates 95 are installed on both sides of the lower end of the vibration plate 94. When the cam member 93 rotates, it continuously hits the vibration plate 94 to vibrate, and the wave plate 95 vibrates up and down with the vibration plate 94, thereby accelerating the diffusion of the additive in the up and down directions. The trigger switch 96 is installed on the side wall of the first-level digestion furnace 2, and the trigger switch 96 is electrically connected to the pushing unit 91. A trigger pressure member 97 corresponding to the position of the trigger switch 96 is installed in the middle of the pushing plate 45.
在实际增强搅拌效果的过程中,推动板45推动触发压件97挤压触发开关96使得推动单元91被触发,推动单元91推动螺旋杆92向外侧移动,从而推动搅拌件二72向外侧移动,搅拌框架扩大展开,同时,电动转盘带动螺旋杆92转动,螺旋杆92外侧的大螺旋将处于一级消化炉2外周的添加剂快速向内部进行搅拌输送,输送一定距离后,螺旋杆92外侧的大螺旋变为小螺旋,此时螺旋杆92仍将添加剂向内部进行搅拌输送,但更加少量均匀,从而避免添加剂过多向中部堆积的情况发生,同时,凸轮件93跟随螺旋杆92转动,凸轮件93转动时不断击打振动板94使其发生振动,波浪板95跟随振动板94进行上下振动,从而加速添加剂在上下方向上的扩散。In the process of actually enhancing the stirring effect, the pushing plate 45 pushes the trigger pressure piece 97 to squeeze the trigger switch 96 so that the pushing unit 91 is triggered, and the pushing unit 91 pushes the screw rod 92 to move outward, thereby pushing the stirring piece 2 72 to move outward, and the stirring frame expands and unfolds. At the same time, the electric turntable drives the screw rod 92 to rotate, and the large spiral on the outside of the screw rod 92 quickly stirs and transports the additives on the periphery of the primary digestion furnace 2 to the inside. After transporting a certain distance, the large spiral on the outside of the screw rod 92 becomes a small spiral. At this time, the screw rod 92 still stirs and transports the additives to the inside, but in a smaller and more uniform amount, thereby avoiding the situation where the additives accumulate too much in the middle. At the same time, the cam piece 93 rotates with the screw rod 92. When the cam piece 93 rotates, it continuously hits the vibration plate 94 to make it vibrate, and the wave plate 95 vibrates up and down with the vibration plate 94, thereby accelerating the diffusion of the additives in the up and down directions.
本实施例的实施原理为:The implementation principle of this embodiment is:
步骤一:污水排入一级消化炉2中,处于节能工位的搅拌模块7对污水进行搅拌;Step 1: The sewage is discharged into the primary digestion furnace 2, and the stirring module 7 in the energy-saving position stirs the sewage;
步骤二:当需要添加添加剂对PH值或产气值进行调节时,通过投放模块4向一级消化炉2中多位置、多方向地投入添加剂;Step 2: When it is necessary to add additives to adjust the pH value or gas production value, the additives are added to the primary digestion furnace 2 at multiple positions and directions through the delivery module 4;
步骤三:投放模块4触发增强模块9,增强模块9通过多方位搅动、振动的方式加速添加剂的扩散,同时,增强模块9触发搅拌模块7进行扩大展开,展开后的搅拌模块7的搅拌效果增强,同时展开后的搅拌模块7对一级消化炉2的内壁进行刮擦,防止污泥沾附;Step 3: The delivery module 4 triggers the enhancement module 9, which accelerates the diffusion of the additive by stirring and vibrating in all directions. At the same time, the enhancement module 9 triggers the stirring module 7 to expand and expand. The stirring effect of the expanded stirring module 7 is enhanced. At the same time, the expanded stirring module 7 scrapes the inner wall of the primary digestion furnace 2 to prevent sludge from adhering.
步骤四:添加剂搅拌均匀后,各模块复位;Step 4: After the additives are evenly stirred, each module is reset;
步骤五:指定时间后,一级消化炉2内部的污泥被转移至二级消化炉3进行二级消化反应;Step 5: After a specified time, the sludge inside the primary digestion furnace 2 is transferred to the secondary digestion furnace 3 for secondary digestion reaction;
步骤六:反应完毕后,二级消化炉3内部的污泥排出;Step 6: After the reaction is completed, the sludge inside the secondary digestion furnace 3 is discharged;
步骤七:整个过程中,集气模块10始终对消化反应产生的气体进行收集,PH感应模块11始终对一级消化炉2内部的PH值进行监测。Step 7: During the whole process, the gas collection module 10 always collects the gas generated by the digestion reaction, and the pH sensing module 11 always monitors the pH value inside the primary digestion furnace 2.
以上只通过说明的方式描述了本发明的某些示范性实施例,毋庸置疑,对于本领域的普通技术人员,在不偏离本发明的精神和范围的情况下,可以用各种不同的方式对所描述的实施例进行修正。因此,上述附图和描述在本质上是说明性的,不应理解为对本发明权利要求保护范围的限制。The above description is only by way of illustration of certain exemplary embodiments of the present invention. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
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