CN118218900B - Petroleum pipeline connecting flange plate processing equipment and processing technology thereof - Google Patents

Petroleum pipeline connecting flange plate processing equipment and processing technology thereof Download PDF

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Publication number
CN118218900B
CN118218900B CN202410517184.2A CN202410517184A CN118218900B CN 118218900 B CN118218900 B CN 118218900B CN 202410517184 A CN202410517184 A CN 202410517184A CN 118218900 B CN118218900 B CN 118218900B
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China
Prior art keywords
processed
rod
support
petroleum pipe
motor
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CN202410517184.2A
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Chinese (zh)
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CN118218900A (en
Inventor
黄智�
陆磊
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Shanxi Hengguan Heavy Industry Group Co ltd
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Individual
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
    • B23K37/053—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work aligning cylindrical work; Clamping devices therefor
    • B23K37/0533—External pipe alignment clamps
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/02—Carriages for supporting the welding or cutting element
    • B23K37/0252—Steering means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
    • B23K37/053—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work aligning cylindrical work; Clamping devices therefor
    • B23K37/0538—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work aligning cylindrical work; Clamping devices therefor for rotating tubes, e.g. rollers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/08—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for flash removal
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Grinding Of Cylindrical And Plane Surfaces (AREA)

Abstract

The invention relates to the technical field of flange processing, and discloses petroleum pipeline connecting flange processing equipment and a processing technology thereof, wherein the petroleum pipeline connecting flange processing equipment comprises a first base, a second base, a petroleum pipe to be processed and a flange to be processed, wherein the second base and the first base are respectively provided with a positioning assembly and a first adjusting assembly, and a supporting driving assembly and a second adjusting assembly; according to the invention, the positioning assembly is arranged, the first electric push rod pushes the push disc and pushes the third sliding sleeve, the supporting spring is used for pushing the second sliding sleeve, the second sliding sleeve pushes the second connecting rod, so that the second connecting rod is matched with the first connecting rod, the pipe support supports the inner wall of the petroleum pipe to be processed, the third sliding sleeve continues to push the elastic connecting rod and is matched with the third connecting rod, the disc support supports the flange plate to be processed, the second connecting rod drives the third connecting rod to move forwards, the disc support is driven to move forwards, the flange plate to be processed is attached to the petroleum pipe to be processed while the flange plate to be processed is aligned with the petroleum pipe to be processed, and the positioning accuracy is improved.

Description

Petroleum pipeline connecting flange plate processing equipment and processing technology thereof
Technical Field
The invention relates to the technical field of flange processing, in particular to petroleum pipeline connecting flange processing equipment and processing technology thereof.
Background
At present, oil transportation mainly depends on pipeline transportation, and because oil transportation distance is long and a tortuous path is required to be passed, a plurality of sections of pipelines need to be connected. The current common pipeline connection mode is to manually weld the flange plate on the pipeline mouth and then connect two sections of pipelines by using bolts to connect the flange plate. In the process of welding the pipeline and the flange plate, weld flash can be generated, so that the joint of the pipeline and the flange plate needs to be polished, the joint is smooth, gaps can not be generated during overlaying welding, and welding is firmer. By the aid of the method, firmness and tightness of pipeline connection can be guaranteed, and accordingly safety and high efficiency of petroleum transportation are guaranteed. At present, the following problems exist when welding a flange plate and a petroleum pipeline:
Before the welding of the flange plate and the pipeline, the flange plate and the pipeline are required to be aligned, and the interface is ensured to be flush so as to be convenient for welding. However, at present, manual work is often adopted for the flange plate, and the flange plate and the pipeline cannot be completely attached or offset due to lower precision of the manual work. This results in misalignment of the flange with the pipe orifice after manual welding, thereby creating a gap at the joint. These gaps are corroded or worn by petroleum in long-term use, eventually resulting in petroleum leakage, severely affecting the service life, and thus improvements are needed.
Disclosure of Invention
The invention aims to provide a processing device and a processing technology for a petroleum pipeline connecting flange plate, which are used for solving the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions:
Petroleum pipeline connecting flange processing equipment and processing technology thereof comprise a first base, a second base, a petroleum pipe to be processed and a flange to be processed, wherein the top of the second base and the top of the first base are provided with:
The positioning assembly is arranged at the top of the second base, supports the inner wall of the petroleum pipe to be processed by the pipe support and supports the inner circle of the flange plate to be processed by the disk support, and enables the circle centers of the petroleum pipe to be processed on the same radial line, so that the flange plate to be processed and one end of the petroleum pipe to be processed are accurately positioned, and welding is convenient;
the first adjusting component is arranged at the top of the second base, and drives the first fixing frame to move back and forth through the first screw rod, and drives the positioning component to move up and down through the rotation of the second screw rod, so that the front and back positions and the up and down positions of the positioning component can be adjusted, and the positioning component can accurately support the petroleum pipe to be processed and the flange plate to be processed;
The support driving assembly is arranged on two sides of the top of the first base, supports and fixes the petroleum pipe to be processed by the aid of the first support wheel, the second support wheel and the third support wheel by means of the arrangement of the first support wheel, the second support wheel and the third support wheel, and meanwhile, the petroleum pipe to be processed can be driven to slowly rotate by means of rotation of the first support wheel, so that the petroleum pipe to be processed and the flange plate to be processed are welded in a rotating mode;
The second adjusting component is arranged at the top of the first base, the second adjusting component is connected with the sliding block in a sliding manner through the third screw rod, the fourth screw rod and the sliding seat, the sliding seat is rotated through the third screw rod and the fourth screw rod and moves back and forth respectively, the sliding block is enabled to move left and right on the inner side of the sliding seat, the distance between the two sides of the supporting driving component and the distance between the front supporting driving component and the rear supporting driving component are adjusted, and accordingly the supporting driving component is convenient to support and fix petroleum pipes to be processed with different thicknesses and different lengths.
Optionally, the locating component includes the fixed block, fixed block one side fixed mounting has first bracing piece, first bracing piece one end movable mounting has first sliding sleeve, first bracing piece other end outer wall movable mounting has second sliding sleeve and third sliding sleeve, fixedly connected with supporting spring between second sliding sleeve and the third sliding sleeve, first sliding sleeve outer wall rotates and is connected with first connecting rod, second sliding sleeve outer wall rotates and is connected with the second connecting rod, second connecting rod middle part rotates and is connected with the third connecting rod, third sliding sleeve outer wall rotates and is connected with the elastic connection rod, first bracing piece one end outer wall cover is equipped with the pushing disc, fixed mounting has first electric putter between fixed block and the pushing disc, first bracing piece one end fixed mounting has industrial camera.
Optionally, one end of the first connecting rod and one end of the second connecting rod are rotatably connected to the inner side of the pipe support, one end of the third connecting rod and one end of the elastic connecting rod are rotatably connected to the inner side of the disc support, and one side of the pushing disc is propped against one end of the third sliding sleeve.
Optionally, the first adjusting part includes first slide bar, first motor and second motor, first slide bar fixed mounting is inboard at the second base, first motor fixed mounting is in second base one end, second motor fixed mounting is at first mount top.
Optionally, first screw rod rotates to be connected at second base middle part, first screw rod pivot one end and first motor output shaft one end phase-match, first mount bottom sliding connection is at first slide bar outer wall, just first mount bottom adopts screw thread engagement with first screw rod, the second screw rod rotates to be connected at first mount middle part, second screw rod pivot one end and second motor output shaft one end phase-match, the second screw rod adopts screw thread engagement with the fixed block.
Optionally, the support drive assembly includes second mount and third motor, the second mount rotates and is connected with the support frame, the inboard movable mounting of second mount has the second electric putter, the inboard fixedly connected with second bracing piece in support frame bottom, second electric putter one end rotates to be connected inboard at the second mount, second electric putter output rotates to be connected at second bracing piece outer wall, third motor fixed mounting is in second mount one side, first supporting wheel and second supporting wheel rotate to be connected inboard at the second mount, first supporting wheel rotates axle one end and third motor output shaft one end phase-match, the third supporting wheel rotates to be connected at the support frame top.
Optionally, the second adjusting part includes second slide bar, fourth motor, first roller, slider, second roller, gear box, first gear, dead lever cover, second gear, transfer line and fifth motor, second slide bar fixed mounting is inboard at first base, fourth motor and fifth motor fixed mounting are in first base one end, first roller rotates to be connected in the slide bottom, slider sliding connection is inboard at the slide, just slider fixed mounting is in second mount bottom, the second roller rotates to be connected in the slider bottom, gear box fixed mounting is in slide one end, first gear is located the gear box inboard, just first gear fixed mounting is in fourth screw one end, the dead lever cover rotates to be connected at the gear box middle part, second gear fixed mounting is at the dead lever cover outer wall, the transfer line rotates to be connected in first base one side, slide sliding connection is in second outer wall, the slide that is located first base middle part meshes with the third screw, third motor output shaft one end matches with fourth screw one end.
Optionally, the first roller supports and establishes at second base top, the second roller supports and establishes in the inboard bottom of slide, transfer line one end matches with fifth motor output shaft one end, first gear meshes with the second gear.
Optionally, the first industrial manipulator and the second industrial manipulator are respectively fixedly installed on two sides of one end of the second base, a welding gun head is fixedly installed at the output end of the first industrial manipulator, an electric grinding wheel is fixedly installed at the output end of the second industrial manipulator, an industrial electric box is fixedly installed at the top of one side of the second base, and the industrial electric box is respectively electrically connected with the first industrial manipulator and the second industrial manipulator through electric wires.
The processing technology of the petroleum pipeline connecting flange plate processing equipment specifically comprises the following steps:
According to the size of a petroleum pipe to be processed, a fourth screw rod and a transmission rod are respectively driven by a fourth motor and a fifth motor, the fourth screw rod is rotated to be meshed with a sliding seat positioned in the middle of a first base, so that the sliding seat positioned in the middle of the first base moves forwards and backwards, meanwhile, the transmission rod rotates to drive a fixed rod sleeve in a gear box to rotate, and then the fixed rod sleeve drives a second gear to rotate and is meshed with the first gear, so that a third screw rod is driven to rotate to drive a sliding block to move, and the front and back positions of a supporting driving assembly positioned above the sliding block and the distance between the supporting driving assembly are adjusted;
Secondly, placing the petroleum pipe to be processed on a first supporting wheel and a second supporting wheel, supporting the petroleum pipe to be processed, and pushing one end of a supporting frame by utilizing a second electric push rod, so that a third supporting wheel clamps the upper half part of the petroleum pipe to be processed, and fixing the petroleum pipe to be processed;
Step three, recognizing the petroleum pipe to be processed through an industrial camera, processing the petroleum pipe by a computer, and controlling a second motor to drive a second screw rod to rotate to drive a fixed block to move up and down so that a positioning assembly is aligned with the middle part of the petroleum pipe to be processed:
The method comprises the steps of firstly, setting a first screw rod on one end of a petroleum pipe to be processed, driving a first fixing frame to move by a first motor, enabling a positioning assembly to move towards the petroleum pipe to be processed and the flange to be processed, sleeving a disc support on the flange to be processed when the pipe support moves to the inner side of the petroleum pipe to be processed, pushing a disc through a first electric push rod, pushing a third sliding sleeve by the disc push, simultaneously pushing a second sliding sleeve under the action of a supporting spring, pushing a second connecting rod by the second sliding sleeve, enabling the second connecting rod to be matched with the first connecting rod, supporting the inner wall of the petroleum pipe to be processed by the pipe support, enabling the third sliding sleeve to be continuously pushed forwards under the action of the supporting spring, enabling an elastic connecting rod to be matched with the third connecting rod to enable the disc to support the flange to be processed, enabling the second connecting rod to be driven to move forwards by the second connecting rod when the first connecting rod and the second connecting rod move, enabling the disc support to move forwards, and enabling the flange to be processed to be aligned with the petroleum pipe to be processed, and enabling the petroleum pipe to be tightly attached to be processed;
And fifthly, after the flange to be processed and the petroleum pipe to be processed are paired, driving the first supporting wheel to rotate through the third motor, driving the petroleum pipe to be processed and the flange to be processed to rotate simultaneously, welding the petroleum pipe to be processed and the flange to be processed by utilizing a welding gun head arranged on the first industrial manipulator, polishing the welding position of the petroleum pipe to be processed and the flange to be processed by utilizing an electric polishing wheel at the output end of the second industrial manipulator, and repeating the steps to finish welding.
The invention has at least the following beneficial effects:
(1) According to the technical scheme, the positioning assembly is arranged, specifically, the pushing disc is pushed through the first electric push rod, then the third sliding sleeve is pushed through the pushing disc, at the moment, the second sliding sleeve is simultaneously pushed under the action of the supporting spring, then the second sliding sleeve pushes the second connecting rod, so that the second connecting rod is matched with the first connecting rod, the pipe supports the inner wall of the petroleum pipe to be processed, the third sliding sleeve is continuously pushed forwards under the action of the supporting spring, the elastic connecting rod is matched with the third connecting rod, so that the disc supports the flange to be processed, and when the first connecting rod and the second connecting rod move, the second connecting rod drives the third connecting rod to move forwards, so that the disc is driven to move forwards, and the flange to be processed is aligned with the petroleum pipe to be processed, and the flange to be processed is tightly attached to the petroleum pipe to be processed, so that the positioning accuracy is improved;
(2) According to the technical scheme, the first adjusting component is arranged, specifically, the petroleum pipe to be processed is identified through the industrial camera, the petroleum pipe is processed through the computer, then the second motor is controlled to drive the second screw rod to rotate, the fixing block is driven to move up and down, the positioning component is aligned with the middle part of the petroleum pipe to be processed, the auxiliary group positioning component is accurately installed, and the use is convenient;
(3) According to the scheme, the support driving assembly is arranged, specifically, the first support wheel and the second support wheel are utilized to support the petroleum pipe to be processed, then the second electric push rod is utilized to push one end of the support frame, so that the third support wheel clamps the upper half part of the petroleum pipe to be processed, the petroleum pipe to be processed is fixed, the third motor drives the first support wheel to rotate, then the petroleum pipe to be processed and the flange plate to be processed are driven to rotate simultaneously, rotation welding can be carried out, the use is convenient, and the welding efficiency is improved;
(4) According to the scheme, the second adjusting assembly is arranged, specifically, the fourth screw rod and the transmission rod are respectively driven by the fourth motor and the fifth motor, the fourth screw rod is rotated to be meshed with the sliding seat positioned in the middle of the first base, so that the sliding seat positioned in the middle of the first base moves forwards and backwards, meanwhile, the transmission rod rotates to drive the fixed rod sleeve in the gear box to rotate, then the fixed rod sleeve drives the second gear to rotate and is meshed with the first gear, so that the third screw rod is driven to rotate, the sliding block is driven to move, the front and back positions of the supporting driving assembly above the sliding block and the distance between the supporting driving assembly are adjusted, and petroleum pipes to be processed with different sizes are conveniently fixed;
(5) According to the technical scheme, the first industrial manipulator and the second industrial manipulator are arranged, the welding gun head and the electric grinding wheel are respectively arranged on the first industrial manipulator and the second industrial manipulator, and specifically, the welding gun head arranged on the first industrial manipulator is used for welding the petroleum pipe to be processed and the flange plate to be processed, and meanwhile, the electric grinding wheel at the output end of the second industrial manipulator is used for grinding the welding part of the petroleum pipe to be processed and the flange plate to be processed, so that the processing efficiency and the processing quality are greatly improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed for the description of the embodiments will be briefly described below, it will be apparent that the drawings in the following description are only some embodiments of the present invention, and other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is an assembly view of the present invention;
FIG. 3 is an overall assembly view of the positioning assembly and the first adjustment assembly of the present invention;
FIG. 4 is a schematic view of a partial connection of a positioning assembly according to the present invention;
FIG. 5 is a schematic view of a support driving assembly according to the present invention;
FIG. 6 is an exploded view of a partial construction of the support drive assembly and the second adjustment assembly of the present invention;
FIG. 7 is an overall assembly view of the support drive assembly and the second adjustment assembly of the present invention;
FIG. 8 is a schematic view of the bottom structure of a second adjustment assembly according to the present invention;
Fig. 9 is an enlarged view of a portion of fig. 7 a in accordance with the present invention.
In the drawings, the list of components represented by the various numbers is as follows:
1. A first base; 2, a second base; 301, a first slide bar; 302, first screw rod, 303, first motor, 304, first fixing frame, 305, second screw rod, 306, second motor, 307, fixed block, 308, first supporting rod, 309, first sliding sleeve, 310, second sliding sleeve, 312, third sliding sleeve, 313, supporting spring, 314, first connecting rod, 315, second connecting rod, 316, pipe support, 317, third connecting rod, 318, elastic connecting rod, 319, disc support, 320, push disc, 321, first electric push rod, 322, industrial camera, 401, second fixing frame, 402, first supporting wheel, 403, second supporting wheel, 404, supporting frame, 405, third supporting wheel, 406, second electric push rod, 407, second supporting rod, 408, third motor, 501, second sliding rod, 502, third screw rod, 503, fourth motor, 504, sliding seat, 505, first roller, 506, sliding block, 507, second roller, 508, fourth screw rod, 509, gear box, 510, first gear, 511, fixed rod sleeve, 512, second gear, 513, transmission rod, 514, fifth electric drive rod, 602, fifth electric drive wheel, 603, first electric drive wheel, 601, second drive wheel, mechanical hand, and tool, 8, mechanical hand, tool, and grinding wheel.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1 to 9, the invention provides a processing device for a petroleum pipeline connecting flange and a processing technology thereof, comprising a first base 1, a second base 2, a petroleum pipe 8 to be processed and a flange 9 to be processed, wherein the top parts of the second base 2 and the first base 1 comprise:
The positioning assembly is arranged at the top of the second base 2, and the positioning assembly supports the inner wall of the petroleum pipe 8 to be processed by the pipe support 316 and the disk support 319, and simultaneously supports the inner circle of the flange 9 to be processed by the disk support 319, so that the center of the circle of the petroleum pipe 8 to be processed on the same radial line of the flange 9 to be processed, and one ends of the flange 9 to be processed and the petroleum pipe 8 to be processed are accurately positioned, thereby facilitating welding;
In some embodiments, referring to fig. 2 and 3, the positioning assembly includes a fixed block 307, a first supporting rod 308 is fixedly installed on one side of the fixed block 307, a first sliding sleeve 309 is movably installed at one end of the first supporting rod 308, a second sliding sleeve 310 and a third sliding sleeve 312 are movably installed on the other end of the first supporting rod 308, a supporting spring 313 is fixedly connected between the second sliding sleeve 310 and the third sliding sleeve 312, a first connecting rod 314 is rotatably connected to the outer wall of the first sliding sleeve 309, a second connecting rod 315 is rotatably connected to the outer wall of the second sliding sleeve 310, a third connecting rod 317 is rotatably connected to the middle of the second connecting rod 315, an elastic connecting rod 318 is rotatably connected to the outer wall of the third sliding sleeve 312, a pushing disc 320 is sleeved on one end of the first supporting rod 308, a first electric pushing rod 321 is fixedly installed between the fixed block 307 and the pushing disc 320, an industrial camera 322 is fixedly installed at one end of the first supporting rod 308, one ends of the first connecting rod 314 and the second connecting rod 315 are rotatably connected to the inner side of the pipe support 316, one ends of the third connecting rod 317 and one ends of the elastic connecting rod 318 are rotatably connected to the inner side of the disc support 319, and one side of the pushing disc 320 is abutted to one end of the third sliding sleeve 312.
It should be noted that, by setting the disc support 319 and the tube support 316, the disc support 319 can support the inner side of the flange 9 to be processed, and the tube support 316 is set to support the inner wall of the petroleum pipe 8 to be processed, wherein as shown in fig. 3 and 4, the surface of the tube support 316 is a non-smooth arc surface so as to support the inner wall of the petroleum pipe 8 to be processed, when the tube support 316 moves to the inner side of the petroleum pipe 8 to be processed, the disc support 319 can be sleeved on the flange 9 to be processed, at this time, the push disc 320 is pushed by the first electric push rod 321, then the push disc 320 can push the third slide sleeve 312, at this time, under the action of the support spring 313, the second slide sleeve 310 can push the second slide sleeve 315, so that the second slide sleeve 315 is matched with the first slide rod 314, the inner wall of the petroleum pipe 8 to be processed is supported by the tube support 316, and under the action of the support spring 313, the third slide sleeve 312 can continue to push forward, so that the disc 319 supports the flange 9 to be processed by the third slide sleeve 317, and when the first slide rod 314 moves forward, the second slide sleeve 315 is matched with the third slide rod 317, and the flange 9 to be processed, and the second slide sleeve 315 is pushed forward by the second slide rod 315, so that the second slide rod 315 is pushed forward with the flange 9 to be processed.
The first adjusting component is arranged at the top of the second base 2, the first adjusting component drives the first fixing frame 304 to move back and forth through the first screw rod 302, the second screw rod 305 and the first fixing frame 304, and the positioning component is driven to move up and down through the rotation of the second screw rod 305, so that the front and back positions and the up and down positions of the positioning component can be adjusted, and the positioning component can accurately support the petroleum pipe 8 to be processed and the flange 9 to be processed;
In some embodiments, referring to fig. 3 and 4, the first adjusting component includes a first slide rod 301, a first motor 303 and a second motor 306, the first slide rod 301 is fixedly installed inside the second base 2, the first motor 303 is fixedly installed at one end of the second base 2, the second motor 306 is fixedly installed at the top of the first fixing frame 304, the first screw 302 is rotatably connected to the middle part of the second base 2, one end of a rotating shaft of the first screw 302 is matched with one end of an output shaft of the first motor 303, the bottom of the first fixing frame 304 is slidably connected to the outer wall of the first slide rod 301, the bottom of the first fixing frame 304 is in threaded engagement with the first screw 302, the second screw 305 is rotatably connected to the middle part of the first fixing frame 304, one end of a rotating shaft of the second screw 305 is matched with one end of an output shaft of the second motor 306, and the second screw 305 is in threaded engagement with the fixing block 307.
It should be noted that, through setting up first adjusting part, can adjust the position of locating part to make its pipeline center that aims at processing petroleum pipe 8, so that treat processing petroleum pipe 8 and fix, through first motor 303, drive first screw 302 and rotate, thereby drive first mount 304 and remove, make locating part to treating the position of processing petroleum pipe 8 and treating processing ring flange 9 and remove, with locating part and treating processing petroleum pipe 8 fit.
The support driving components are arranged on two sides of the top of the first base 1, and support driving components support and fix the petroleum pipe 8 to be processed by the aid of the first support wheels 402, the second support wheels 403 and the third support wheels 405 through the arrangement of the first support wheels 402, the second support wheels 403 and the third support wheels 405, and meanwhile, the petroleum pipe 8 to be processed can be driven to slowly rotate through rotation of the first support wheels 402 so as to carry out rotary welding on the petroleum pipe 8 to be processed and the flange 9 to be processed;
In some embodiments, referring to fig. 5 and 6, the support driving assembly includes a second fixing frame 401 and a third motor 408, the second fixing frame 401 is rotatably connected with a support frame 404, a second electric push rod 406 is movably mounted on the inner side of the second fixing frame 401, a second support rod 407 is fixedly connected on the inner side of the bottom of the support frame 404, one end of the second electric push rod 406 is rotatably connected on the inner side of the second fixing frame 401, an output end of the second electric push rod 406 is rotatably connected on the outer wall of the second support rod 407, the third motor 408 is fixedly mounted on one side of the second fixing frame 401, a first support wheel 402 and a second support wheel 403 are rotatably connected on the inner side of the second fixing frame 401, one end of a rotating shaft of the first support wheel 402 is matched with one end of an output shaft of the third motor 408, and the third support wheel 405 is rotatably connected on the top of the support frame 404.
It should be noted that, the second fixing frame 401 and the supporting frame 404 are provided, and the first supporting wheel 402, the second supporting wheel 403 and the third supporting wheel 405 are installed on the second fixing frame 401 and the supporting frame 404, the first supporting wheel 402 can be driven to rotate by using the third motor 408, the petroleum pipe 8 to be processed is placed on the first supporting wheel 402 and the second supporting wheel 403 when the method is implemented on the basis, the petroleum pipe 8 to be processed is supported, meanwhile, one end of the supporting frame 404 is pushed by the second electric push rod 406, the third supporting wheel 405 clamps the upper half part of the petroleum pipe 8 to be processed, the petroleum pipe 8 to be processed is fixed, the first supporting wheel 402 is driven to rotate by the third motor 408, and then the petroleum pipe 8 to be processed and the flange 9 to be processed are driven to rotate simultaneously.
The second adjusting part is arranged at the top of the first base 1, the second adjusting part is provided with a third screw 502, a fourth screw 508 and a sliding seat 504, the inner side of the sliding seat 504 is slidably connected with a sliding block 506, the sliding seat 504 moves back and forth respectively through the rotation of the third screw 502 and the fourth screw 508, and the sliding block 506 moves left and right on the inner side of the sliding seat 504, so that the distance between two sides of the supporting driving part and the distance between the front supporting driving part and the rear supporting driving part are adjusted, and the supporting driving part is convenient to support and fix petroleum pipes 8 to be processed with different thicknesses and different lengths.
In some embodiments, referring to fig. 7, 8 and 9, the second adjusting component comprises a second slide 501, a fourth motor 503, a first roller 505, a slide 506, a second roller 507, a gear box 509, a first gear 510, a fixed rod sleeve 511, a second gear 512, a transmission rod 513 and a fifth motor 514, the second slide 501 is fixedly installed inside the first base 1, the fourth motor 503 and the fifth motor 514 are fixedly installed at one end of the first base 1, the first roller 505 is rotatably connected at the bottom of the slide 504, the slide 506 is slidably connected inside the slide 504, the slide 506 is fixedly installed at the bottom of the second fixing frame 401, the second roller 507 is rotatably connected at the bottom of the slide 506, the gear box 509 is fixedly installed at one end of the slide 504, the first gear 510 is located inside the gear box 509, the first gear 510 is fixedly installed at one end of the fourth screw 508, the fixed rod sleeve 511 is rotatably connected at the middle of the gear box 509, the second gear 512 is fixedly installed on the outer wall of the fixed rod sleeve 511, the transmission rod 513 is rotatably connected at one side of the first base 1, the slide 504 is slidably connected at the outer wall of the second slide 504, the middle of the first base 1, the first motor 504 is rotatably connected with the third motor 504 is rotatably at the outer wall of the first base 502, the first end of the first base 502 is engaged with the first output shaft 502 and the first output shaft is engaged with the first roller 502 at the first end of the first roller 502, the first output shaft is rotatably engaged with the first roller 502 and the second roller 502 is rotatably engaged with the first roller 502 at the first end of the first roller 502.
It should be noted that, through setting up the second adjusting part, can adjust the position that supports drive assembly, in order to conveniently fix and drive rotation to the petroleum pipe 8 of equidimension waiting to be processed, through fourth motor 503 and fifth motor 514 drive fourth screw rod 508 and transfer line 513 respectively, fourth screw rod 508 rotates and is located the slide 504 at first base 1 middle part and meshes, make the slide 504 at first base 1 middle part reciprocate, simultaneously transfer line 513 rotates the fixed rod cover 511 rotation that drives inside gear box 509, then fixed rod cover 511 drives the second gear 512 rotation, and with first gear 510 meshing, thereby drive the rotation of third screw rod 502, drive slider 506 and remove, thereby adjust the distance that is located the support drive assembly's of slider 506 top front and back position and support drive assembly centre, thereby can fix and drive the size of the petroleum pipe 8 of equidimension waiting to be processed.
Further, referring to fig. 1 again, a first industrial manipulator 601 and a second industrial manipulator 603 are fixedly installed on two sides of one end of a second base 2 in fig. 2, a welding gun head 602 is fixedly installed at the output end of the first industrial manipulator 601, an electric grinding wheel 604 is fixedly installed at the output end of the second industrial manipulator 603, an industrial electric box 7 is fixedly installed at the top of one side of the second base 2, and the industrial electric box 7 is electrically connected with the first industrial manipulator 601 and the second industrial manipulator 603 through wires.
It should be noted that, by setting the first industrial manipulator 601 and the second industrial manipulator 603, and installing the welding gun head 602 and the electric polishing wheel 604 on the first industrial manipulator 601 and the second industrial manipulator 603 respectively, the welding gun head 602 set on the first industrial manipulator 601 is used for welding the petroleum pipe 8 to be processed and the flange 9 to be processed, and the electric polishing wheel 604 at the output end of the second industrial manipulator 603 is used for polishing the welding part of the petroleum pipe 8 to be processed and the flange 9 to be processed, so as to improve the processing efficiency.
The working flow and principle of the invention are as follows: according to the size of the petroleum pipe 8 to be processed, the fourth screw 508 and the transmission rod 513 are driven by the fourth motor 503 and the fifth motor 514 respectively, the fourth screw 508 rotates to be meshed with the sliding seat 504 positioned in the middle of the first base 1, so that the sliding seat 504 positioned in the middle of the first base 1 moves forwards and backwards, the transmission rod 513 rotates to drive the fixed rod sleeve 511 in the gear box 509 to rotate, then the fixed rod sleeve 511 drives the second gear 512 to rotate and meshed with the first gear 510, so as to drive the third screw 502 to rotate and drive the sliding block 506 to move, thereby adjusting the front and rear positions of the supporting driving assembly above the sliding block 506 and the distance between the supporting driving assembly, then the petroleum pipe 8 to be processed is placed on the first supporting wheel 402 and the second supporting wheel 403, the petroleum pipe 8 to be processed is supported, one end of the supporting frame 404 is pushed by the second electric push rod 406, the third supporting wheel 405 clamps the upper half part of the petroleum pipe 8 to be processed, the petroleum pipe 8 to be processed is fixed, then the petroleum pipe 8 to be processed is identified through the industrial camera 322, the petroleum pipe 8 to be processed is processed through a computer, then the second motor 306 is controlled to drive the second screw 305 to rotate, the fixing block 307 is driven to move up and down, the positioning component is aligned with the middle part of the petroleum pipe 8 to be processed, then the flange 9 to be processed is placed at one end of the petroleum pipe 8 to be processed, at the moment, the first motor 303 drives the first screw 302 to rotate, thereby driving the first fixing frame 304 to move, the positioning component moves towards the positions of the petroleum pipe 8 to be processed and the flange 9 to be processed, when the pipe support 316 moves to the inner side of the petroleum pipe 8 to be processed, the disk support 319 is sleeved on the flange 9 to be processed, at the moment, the push disk 320 is pushed by the first electric push rod 321, then, the pushing disc 320 pushes the third sliding sleeve 312, at this time, the second sliding sleeve 310 is pushed simultaneously under the action of the supporting spring 313, then the second sliding sleeve 310 pushes the second connecting rod 315, so that the second connecting rod 315 is matched with the first connecting rod 314, the pipe support 316 supports the inner wall of the petroleum pipe 8 to be processed, and under the action of the supporting spring 313, the third sliding sleeve 312 is pushed forward continuously, so that the elastic connecting rod 318 is matched with the third connecting rod 317 to support the flange 9 to be processed, and when the first connecting rod 314 and the second connecting rod 315 move, the second connecting rod 315 drives the third connecting rod 317 to move forward, so as to drive the flange 319 to move forward, so that the flange 9 to be processed is tightly attached to the petroleum pipe 8 to be processed, after the flange 9 to be processed and the petroleum pipe 8 to be processed are aligned, the first supporting wheel 402 is driven to rotate by the third motor 408, then the petroleum pipe 8 to be processed and the flange 9 to be processed are simultaneously rotated, and then the welding gun 602 is driven by the first industrial manipulator 601 to carry out welding of the petroleum pipe 9 to be processed and the second petroleum pipe to be processed, and the welding gun 602 is welded by the industrial manipulator to finish welding of the flange 9 to be processed.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (3)

1. Petroleum pipeline connecting flange processing equipment, characterized by, including first base (1), second base (2), wait to process petroleum pipe (8) and wait to process ring flange (9), second base (2) with first base (1) top is including:
The positioning assembly is arranged at the top of the second base (2), and the positioning assembly supports the inner wall of the petroleum pipe (8) to be processed by the pipe support (316) and supports the inner circle of the flange (9) to be processed by the disk support (319) through arranging the pipe support (316) and the disk support (319), so that the center of the petroleum pipe (8) to be processed on the same radial line at the center of the flange (9) to be processed, and one ends of the flange (9) to be processed and the petroleum pipe (8) to be processed are accurately positioned, so that welding is convenient;
The first adjusting component is arranged at the top of the second base (2), the first adjusting component drives the first fixing frame (304) to move back and forth through the first screw (302), the second screw (305) and the first fixing frame (304), and the positioning component is driven to move up and down through the rotation of the second screw (305), so that the front and back positions and the up and down positions of the positioning component can be adjusted, and the positioning component can accurately support the petroleum pipe (8) to be processed and the flange plate (9) to be processed;
the support driving assembly is arranged on two sides of the top of the first base (1), and the support driving assembly supports and fixes the petroleum pipe (8) to be processed by using the first support wheel (402), the second support wheel (403) and the third support wheel (405) by arranging the first support wheel (402), the second support wheel (403) and the third support wheel (405), and simultaneously can drive the petroleum pipe (8) to be processed to slowly rotate by rotating the first support wheel (402) so as to rotationally weld the petroleum pipe (8) to be processed and the flange plate (9) to be processed;
The second adjusting assembly is arranged at the top of the first base (1), the second adjusting assembly is provided with a third screw (502), a fourth screw (508) and a sliding seat (504), the inner side of the sliding seat (504) is connected with a sliding block (506) in a sliding manner, the sliding seat (504) is driven to move back and forth respectively through the rotation of the third screw (502) and the fourth screw (508), the sliding block (506) is driven to move left and right on the inner side of the sliding seat (504), and accordingly the distance between two sides of the supporting driving assembly and the distance between the front supporting driving assembly and the rear supporting driving assembly are adjusted, and accordingly the supporting driving assembly is convenient to support and fix petroleum pipes (8) to be processed with different thicknesses and different lengths;
The positioning assembly comprises a fixed block (307), a first supporting rod (308) is fixedly arranged on one side of the fixed block (307), a first sliding sleeve (309) is movably arranged at one end of the first supporting rod (308), a second sliding sleeve (310) and a third sliding sleeve (312) are movably arranged on the outer wall of the other end of the first supporting rod (308), a supporting spring (313) is fixedly connected between the second sliding sleeve (310) and the third sliding sleeve (312), a first connecting rod (314) is rotatably connected to the outer wall of the first sliding sleeve (309), a second connecting rod (315) is rotatably connected to the outer wall of the second sliding sleeve (310), a third connecting rod (317) is rotatably connected to the middle of the second connecting rod (315), an elastic connecting rod (318) is rotatably connected to the outer wall of one end of the third sliding sleeve, a pushing disc (320) is sleeved on the outer wall of one end of the first supporting rod (308), a first electric pushing rod (321) is fixedly arranged between the fixed block (307) and the pushing disc (320), and one end of the first supporting rod (308) is fixedly provided with an industrial camera (322);
one end of the first connecting rod (314) and one end of the second connecting rod (315) are rotatably connected to the inner side of the pipe support (316), one end of the third connecting rod (317) and one end of the elastic connecting rod (318) are rotatably connected to the inner side of the disc support (319), and one side of the pushing disc (320) is propped against one end of the third sliding sleeve (312);
The first adjusting component comprises a first sliding rod (301), a first motor (303) and a second motor (306), wherein the first sliding rod (301) is fixedly arranged on the inner side of the second base (2), the first motor (303) is fixedly arranged at one end of the second base (2), and the second motor (306) is fixedly arranged at the top of the first fixing frame (304);
The first screw (302) is rotationally connected to the middle of the second base (2), one end of a rotating shaft of the first screw (302) is matched with one end of an output shaft of the first motor (303), the bottom of the first fixing frame (304) is slidingly connected to the outer wall of the first sliding rod (301), the bottom of the first fixing frame (304) is in threaded engagement with the first screw (302), the second screw (305) is rotationally connected to the middle of the first fixing frame (304), one end of the rotating shaft of the second screw (305) is matched with one end of the output shaft of the second motor (306), and the second screw (305) is in threaded engagement with the fixing block (307).
The support driving assembly comprises a second fixing frame (401) and a third motor (408), the second fixing frame (401) is rotationally connected with a support frame (404), a second electric push rod (406) is movably mounted on the inner side of the second fixing frame (401), a second support rod (407) is fixedly connected to the inner side of the bottom of the support frame (404), one end of the second electric push rod (406) is rotationally connected to the inner side of the second fixing frame (401), the output end of the second electric push rod (406) is rotationally connected to the outer wall of the second support rod (407), the third motor (408) is fixedly mounted on one side of the second fixing frame (401), the first support wheel (402) and the second support wheel (403) are rotationally connected to the inner side of the second fixing frame (401), one end of a rotating shaft of the first support wheel (402) is matched with one end of an output shaft of the third motor (408), and the third support wheel (405) is rotationally connected to the top of the support frame (404).
The second adjusting component comprises a second sliding rod (501), a fourth motor (503), a first roller (505), a sliding block (506), a second roller (507), a gear box (509), a first gear (510), a fixed rod sleeve (511), a second gear (512), a transmission rod (513) and a fifth motor (514), wherein the second sliding rod (501) is fixedly arranged on the inner side of the first base (1), the fourth motor (503) and the fifth motor (514) are fixedly arranged on one end of the first base (1), the first roller (505) is rotationally connected on the bottom of the sliding seat (504), the sliding block (506) is slidingly connected on the inner side of the sliding seat (504), the sliding block (506) is fixedly arranged on the bottom of the second fixed frame (401), the second roller (507) is rotationally connected on the bottom of the sliding block (506), the gear box (509) is fixedly arranged on one end of the sliding seat (504), the first gear (510) is positioned on the inner side of the gear box (509), the first gear (510) is fixedly arranged on one end of the fourth motor (503), the first gear (508) is fixedly arranged on one end of the gear box (511), the second gear (511) is rotationally connected on one side of the transmission rod (511) and is fixedly arranged on the outer wall (512), the sliding seat (504) is connected to the outer wall of the second sliding rod (501) in a sliding way, the sliding seat (504) positioned in the middle of the first base (1) is meshed with the third screw rod (502), and one end of the third screw rod (502) is matched with one end of an output shaft of the fourth motor (503);
The first roller (505) is propped against the top of the second base (2), the second roller (507) is propped against the bottom of the inner side of the sliding seat (504), one end of the transmission rod (513) is matched with one end of the output shaft of the fifth motor (514), and the first gear (510) is meshed with the second gear (512).
2. The petroleum pipeline connecting flange processing equipment according to claim 1, wherein a first industrial manipulator (601) and a second industrial manipulator (603) are respectively and fixedly installed on two sides of one end of the second base (2), a welding gun head (602) is fixedly installed at the output end of the first industrial manipulator (601), an electric grinding wheel (604) is fixedly installed at the output end of the second industrial manipulator (603), an industrial electric box (7) is fixedly installed at the top of one side of the second base (2), and the industrial electric box (7) is respectively and electrically connected with the first industrial manipulator (601) and the second industrial manipulator (603) through electric wires.
3. The processing technology of the petroleum pipeline connecting flange processing equipment according to claim 2, is characterized by comprising the following steps:
Firstly, according to the size of a petroleum pipe (8) to be processed, a fourth motor (503) and a fifth motor (514) are used for respectively driving a fourth screw rod (508) and a transmission rod (513), the fourth screw rod (508) is rotationally meshed with a sliding seat (504) positioned in the middle of a first base (1), so that the sliding seat (504) positioned in the middle of the first base (1) is moved forwards and backwards, meanwhile, the transmission rod (513) is rotated to drive a fixed rod sleeve (511) in a gear box (509) to rotate, and then the fixed rod sleeve (511) is used for driving a second gear (512) to rotate and meshed with a first gear (510), so that a third screw rod (502) is driven to rotate and a sliding block (506) is driven to move, and the front and rear positions of a supporting driving assembly above the sliding block (506) and the distance between the supporting driving assemblies are adjusted;
secondly, placing the petroleum pipe (8) to be processed on a first supporting wheel (402) and a second supporting wheel (403), supporting the petroleum pipe (8) to be processed, and pushing one end of a supporting frame (404) by utilizing a second electric push rod (406) so that a third supporting wheel (405) clamps the upper half part of the petroleum pipe (8) to be processed, and fixing the petroleum pipe (8) to be processed;
step three, recognizing the petroleum pipe (8) to be processed through an industrial camera (322), processing the petroleum pipe by a computer, and controlling a second motor (306) to drive a second screw (305) to rotate, and driving a fixed block (307) to move up and down, so that a positioning assembly is aligned with the middle part of the petroleum pipe (8) to be processed:
step four, placing the flange plate (9) to be processed at one end of the petroleum pipe (8) to be processed, at the moment, driving the first screw rod (302) to rotate through the first motor (303), driving the first fixing frame (304) to move, enabling the positioning component to move towards the petroleum pipe (8) to be processed and the flange plate (9) to be processed, when the pipe support (316) moves to the inner side of the petroleum pipe (8) to be processed, the plate support (319) is sleeved on the flange plate (9) to be processed, at the moment, pushing the pushing plate (320) through the first electric push rod (321), then pushing the third sliding sleeve (312), at the moment, pushing the second sliding sleeve (310) under the action of the supporting spring (313), then pushing the second connecting rod (315) through the second sliding sleeve (310), enabling the second connecting rod (315) to be matched with the first connecting rod (314), supporting the inner wall of the petroleum pipe support (316) to be processed, under the action of the supporting spring (313), enabling the third sliding sleeve (312) to be pushed forwards, enabling the elastic supporting rod (318) to be pushed forwards, and enabling the third connecting rod (317) to be matched with the second connecting rod (315) to move forwards, and enabling the third connecting rod (315) to be driven to move forwards under the action of the supporting spring (317), thereby driving the disc support (319) to move forwards, and enabling the flange (9) to be processed to be tightly attached to the petroleum pipe (8) to be processed while aligning the flange (9) to be processed with the petroleum pipe (8) to be processed;
And fifthly, driving the first supporting wheel (402) to rotate through the third motor (408) after the flange (9) to be processed and the petroleum pipe (8) to be processed are opposite, driving the petroleum pipe (8) to be processed and the flange (9) to be processed to rotate simultaneously, welding the petroleum pipe (8) to be processed and the flange (9) to be processed by using the welding gun head (602) arranged on the first industrial manipulator (601), and polishing the welding part of the petroleum pipe (8) to be processed and the flange (9) to be processed by using the electric polishing wheel (604) at the output end of the second industrial manipulator (603), so that the welding is completed.
CN202410517184.2A 2024-04-28 2024-04-28 Petroleum pipeline connecting flange plate processing equipment and processing technology thereof Active CN118218900B (en)

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CN119683224B (en) * 2025-02-26 2025-06-27 泰州市巨久不锈钢有限公司 A transport device for stainless steel flange production
CN120480520B (en) * 2025-07-15 2026-07-17 扬州航空谷产业发展有限公司 Urban afforestation rail welding frock
CN120941197B (en) * 2025-10-16 2025-12-12 南通伟和罗茨风机有限公司 Industrial axial flow fan casing laser welding aftertreatment processing grinding machine

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