CN118206016B - A tooling handling system for intelligent equipment assembly - Google Patents
A tooling handling system for intelligent equipment assembly Download PDFInfo
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- CN118206016B CN118206016B CN202410629293.3A CN202410629293A CN118206016B CN 118206016 B CN118206016 B CN 118206016B CN 202410629293 A CN202410629293 A CN 202410629293A CN 118206016 B CN118206016 B CN 118206016B
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- storage
- material storage
- transfer platform
- control system
- intelligent equipment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/04—Auxiliary devices for controlling movements of suspended loads, or preventing cable slack
- B66C13/08—Auxiliary devices for controlling movements of suspended loads, or preventing cable slack for depositing loads in desired attitudes or positions
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/04—Auxiliary devices for controlling movements of suspended loads, or preventing cable slack
- B66C13/06—Auxiliary devices for controlling movements of suspended loads, or preventing cable slack for minimising or preventing longitudinal or transverse swinging of loads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C15/00—Safety gear
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
本发明涉及智能装备制造技术领域，尤其涉及一种智能装备组装的工装搬运系统，包括控制系统、储料架和置物台，置物台位于生产线一侧的物料存放区域内，储料架和置物台左右相对设置，储料架和置物台之间设有前后移动的龙门架；储料架上设有多个储料格，多个储料格内均设有用于放置工装的储物板；龙门架上设有起吊机构，起吊机构下方设有转运平台和轨道梁，转运平台设置在轨道梁上，轨道梁与起吊机构连接。通过控制系统控制龙门架、轨道梁移动，找到对应的储料格，将对应工装的储物板转运至转运平台，再通过转运平台将储物板运至置物台上，用以组装设备使用；待使用完毕后，再通过转运平台反运至储料格内，减少了人工参与，提高了效率和自动化。
The present invention relates to the field of intelligent equipment manufacturing technology, and in particular to a tool handling system for assembling intelligent equipment, including a control system, a material storage rack and a storage table, the storage table is located in the material storage area on one side of the production line, the material storage rack and the storage table are arranged opposite to each other on the left and right, and a gantry that moves forward and backward is arranged between the material storage rack and the storage table; a plurality of material storage grids are arranged on the material storage rack, and a plurality of material storage grids are provided with storage boards for placing tooling; a lifting mechanism is arranged on the gantry, and a transfer platform and a track beam are arranged under the lifting mechanism, and the transfer platform is arranged on the track beam, and the track beam is connected to the lifting mechanism. The gantry and the track beam are controlled by the control system to move, the corresponding material storage grid is found, the storage board of the corresponding tooling is transferred to the transfer platform, and then the storage board is transported to the storage table through the transfer platform for use in assembling equipment; after use, it is transported back to the material storage grid through the transfer platform, which reduces manual participation and improves efficiency and automation.
Description
Technical Field
The invention relates to the technical field of intelligent equipment manufacturing, in particular to a tool conveying system for intelligent equipment assembly.
Background
The intelligent equipment is assembled and manufactured integrally on a production line, and corresponding parts are assembled to proper positions through working equipment of each machine position, so that the production and the manufacture of the whole equipment are realized. In the whole production process, an auxiliary tool is used as an intermediate piece for equipment assembly and manufacture, so that the equipment assembly and manufacture can be conveniently completed; for different equipment assembly, the used tools are different, a worker is usually required to take the tools from a container, the tools are placed in a material conveying trolley, the tools are conveyed to the vicinity of each working equipment beside a production line through the material conveying trolley, and the tools are placed in material storage areas beside each working equipment, so that the gripping of the working equipment is facilitated.
In the prior art, the materials are manually conveyed by the conveying trolley, so that the efficiency is low, and errors and accidents are easy to occur; especially, for different tools in a container, workers need to be acquainted with the heart, and the equipment to be produced is searched and fetched one by one, so that the process is complicated and the error rate is high. The invention patent of China, with the application publication number of CN107840251A, and the application of the year 2016 1 and the month 18, provides an automatic clamping and conveying device for the profile steel, which is safe to convey, and is driven by a driving motor and a driving screw, so that a movable frame moves, the profile steel is conveyed to a required conveying position, a push rod of a push cylinder descends, the push rod of the clamping cylinder retracts, the profile steel is placed on the ground, the conveying is completed, and the conveying is rapid without a professional. The invention patent of China, with the application publication number of CN111847261A and the application of 2019, 4 and 30, provides a heavy-duty intelligent carrying vehicle, when a downlink trigger contacts a workpiece to be carried, a downlink limit switch is triggered, a third servo motor is controlled to stop, and the carrying vehicle grabs the workpiece to be carried again, so that automatic carrying is realized, and the intelligent carrying vehicle is ingenious in design, simple and reliable in structure and low in cost. However, when the two modes clamp and grasp workpieces and tools with different models and different structures, manual operation is still needed. Some intelligent carrier still only can transport specific material to specific position, still needs the manual work to put, take, degree of automation is low.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provides an intelligent equipment assembling tool conveying system. According to the invention, the portal frame and the track beam are controlled to move through the control system, the corresponding storage grid is found, the storage plate of the corresponding tool is transported to the transport platform, and then the storage plate is transported to the storage platform through the transport platform for assembling equipment; after the use is finished, the material is reversely transported into the material storage lattice through the transport platform, so that the effects of reducing the manual participation and improving the efficiency and automation are achieved.
The technical scheme adopted for solving the technical problems is as follows: the utility model provides an intelligent equipment assembled frock handling system, includes control system, storage rack and puts the thing platform, put the thing platform and be located the material of production line one side and deposit the district, storage rack and put the thing platform and control the relative setting, be equipped with the portal frame that reciprocates between storage rack and the thing platform; a plurality of storage grids are arranged on the storage rack, and storage plates for placing tools are arranged in the storage grids; the lifting mechanism is arranged on the portal frame, a transfer platform and a track beam are arranged below the lifting mechanism, the transfer platform is arranged on the track beam, and the track beam is connected with the lifting mechanism.
Preferably, the plurality of storage lattices are arranged in a matrix; a first signal emitter is arranged on one side of the storage grid, and the first signal emitters are numbered one by one according to the matrix azimuth of the storage grid; a first signal receiver is correspondingly arranged on one side, close to the storage grid, of the transfer platform; the first signal transmitter and the first signal receiver are both connected with the control system.
Preferably, an induction area is arranged on the storage plate, serial number data corresponding to the storage grid is arranged in the induction area, a reading area is correspondingly arranged on the transfer platform, and the reading area is used for reading the data of the induction area; the sensing area and the reading area are both connected with a control system.
Preferably, the second signal transmitters with different numbers are arranged on the object placing table in different material storage areas, a second signal receiver is correspondingly arranged on one side, close to the object placing table, of the transfer platform, and the second signal transmitters and the second signal receiver are both connected with the control system.
Preferably, a vertical limiting groove is formed in the portal frame, and a limiting block matched with the limiting groove is arranged on the track beam.
Preferably, the two sides of the inner wall of the storage grid are provided with supporting plates for placing the storage plates.
Preferably, the system further comprises a pushing mechanism, wherein the pushing mechanism comprises an electric motor and a driving gear which are arranged at the bottom of the transferring platform, and a driven gear which is arranged below the storage plate, the electric motor is connected with the driving gear, and a rack meshed with the driven gear is arranged at the bottom side of the storage plate.
Preferably, the object placing table is provided with a first conveying roller, one side, close to the transfer platform, of the first conveying roller is provided with a first limit switch, and the first limit switch is connected with the control system.
Preferably, a second conveying roller is arranged on the transfer platform, a second limit switch is arranged on one side, close to the storage rack, of the second conveying roller, and the second limit switch is connected with the control system.
Preferably, the support plate is provided with a third limit switch at one side far away from the transfer platform, and the third limit switch is connected with the control system.
Compared with the prior art, the invention has the advantages and positive effects that:
(1) The control system controls the portal frame and the track beam to move, a corresponding storage grid is found, the storage plate of the corresponding tool is transported to the transport platform, and then the storage plate is transported to the storage platform through the transport platform for assembling equipment; after the use is finished, the material is reversely transported into the material storage lattice through the transport platform, so that the manual participation is reduced, and the efficiency and the automation are improved.
(2) The portal frame is controlled to move back and forth, the lifting mechanism is controlled to move the track beam up and down, the signal receiver and the signal transmitter are arranged to realize the positioning of the transfer platform, and the tooling is transported to a corresponding object placing table or storage grid; the method is convenient and quick, and has low error rate.
(3) The data of the induction area on the storage plate is read through the reading area on the transfer platform, the control system realizes the identification of the tool on the storage plate, and the tool is transferred from the corresponding storage grid to the corresponding storage platform or from the corresponding storage platform to the corresponding storage grid through moving the portal frame and the track beam to move to the corresponding storage grid or the storage platform, so that the transfer is accurate and efficient.
(4) The rail beam is limited to shake through the limiting groove and the limiting block, and when the lifting mechanism lifts up and falls down the rail beam, the lifting mechanism can stably stop at a certain height, and then the tool can be transported from the storage grid to the storage platform through the transport platform.
(5) The storage grid inner wall both sides are equipped with the back rest board of placing the storing board for support the frock on the storing board and it, the storing board can remove in the backup pad, and it is convenient for it is transported between storage grid and the transportation platform.
(6) And a driving gear is arranged on the transfer platform, a driven gear is arranged on the storage plate, the driving gear drives the driven gear to rotate before the transfer platform moves to the storage grid, and the storage plate moves to the transfer platform through a rack, so that the transfer of the tool is realized.
(7) The storage plate is moved in a reciprocating stage mode between the storage grid, the transfer platform and the storage table through the two limit switches and the conveying roller, so that the tool is transferred from the storage rack to the storage table, meanwhile, the maximum movement amount of the storage plate is limited through the third limit switch, the storage plate is protected from falling, and the working safety is guaranteed.
Drawings
FIG. 1 is a schematic side view of the present invention;
FIG. 2 is a schematic top view of the present invention;
FIG. 3 is an enlarged cross-sectional view taken at A in FIG. 2;
FIG. 4 is a schematic view of a transfer tool of the transfer platform at the magazine;
FIG. 5 is an enlarged view of FIG. 4 at B;
FIG. 6 is a schematic view in the direction C in FIG. 4;
FIG. 7 is a schematic view of a transfer tool of the transfer platform at the placement stage;
fig. 8 is a schematic view of a transfer frame.
Reference numerals illustrate:
1-a storage rack, 11-a storage grid, 12-a storage plate, 13-a support plate and 14-a third limit switch;
2-portal frames and 21-limit grooves;
3-object placing table, 31-first conveying roller, 32-first limit switch;
4-a hoisting mechanism;
5-a transfer platform, 51-a second conveying roller and 52-a second limit switch;
6-track beams, 61-limiting blocks;
7-pushing mechanism, 71-electric motor, 72-driving gear, 73-driven gear and 74-rack;
101-first signal transmitter, 102-first signal receiver, 103-sensing area, 104-reading area, 105-second signal transmitter, 106-second signal receiver.
Detailed Description
In order to make the technical solution of the present invention better understood by those skilled in the art, the technical solution of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments.
Examples
The invention is further described below with reference to fig. 1-8, and an intelligent equipment assembled tool carrying system, as shown in fig. 1 and 2, comprises a control system, a material storage rack 1 and a material placing table 3, wherein the material placing table 3 is positioned in a material storage area on one side of a production line, the material storage rack 1 and the material placing table 3 are oppositely arranged left and right, and a portal frame 2 which moves forwards and backwards is arranged between the material storage rack 1 and the material placing table 3; a plurality of storage grids 11 are arranged on the storage rack 1, and storage plates 12 for placing tools are arranged in the storage grids 11; the portal frame 2 is provided with a lifting mechanism 4, a transfer platform 5 and a track beam 6 are arranged below the lifting mechanism 4, the transfer platform 5 is arranged on the track beam 6, and the track beam 6 is connected with the lifting mechanism 4.
The method comprises the steps that a tool is placed in a storage grid 11 of a storage rack 1, when the tool is needed, a control system is used for controlling a portal frame 2 to move back and forth in the storage rack 1, a rail beam 6 is moved up and down through a lifting mechanism 4, a corresponding storage grid 11 is found, a storage plate 12 of the corresponding tool is transported to a transport platform 5, the transport platform 5 is transported to the other side through the rail beam 6, and the storage plate 12 is transported to a storage platform 3 through the transport platform 5 for assembly equipment to use; after the use, the material is reversely transported into the material storage lattice 11 through the transportation platform 5. The labor participation is not required to be reduced, and the efficiency and the automation are improved.
As shown in fig. 1, 2, 4 and 7, a plurality of storage compartments 11 are arranged in a matrix; a first signal emitter 101 is arranged on one side of the storage grid 11, and the first signal emitters 101 are numbered one by one according to the matrix azimuth of the storage grid 11; a first signal receiver 102 is correspondingly arranged on one side of the transfer platform 5, which is close to the storage grid 11; the first signal transmitter 101 and the first signal receiver 102 are both connected to a control system.
The control system controls the portal frame 2 to move back and forth and controls the lifting mechanism 4 to move the track beam 6 up and down, and the transfer platform 5 can be stopped at any position in front of the material storage frame 1; the control system can judge the position of the transfer platform 5 according to the signal transmitted from the first signal transmitter 101 to the first signal receiver 102, so that the transfer platform 5 is moved to the required storage grid 11, the storage plate 12 of the corresponding tool is transferred to the transfer platform 5, the process is convenient and quick, and the error rate is low.
As shown in fig. 1,2, 4 and 7, the second signal transmitters 105 with different numbers are arranged on the object placing tables 3 in different material storage areas, the second signal receiver 106 is correspondingly arranged on one side of the transfer platform 5, which is close to the object placing table 3, and the second signal transmitters 105 and the second signal receiver 106 are connected with a control system.
The transfer platform 5 is moved to the front of a material storage area needing the tooling by moving the portal frame 2 and the track beam 6; the second signal transmitter 105 corresponds to the second signal receiver 106, so that the tool on the transfer platform 5 is transported to the object placing table 3.
As shown in fig. 8, an induction area 103 is arranged on the storage plate 12, serial data corresponding to the storage grid 11 is arranged in the induction area 103, a reading area 104 is correspondingly arranged on the transfer platform 5, and the reading area 104 is used for reading the data of the induction area 103; the sensing area 103 and the reading area 104 are both connected with a control system.
The reading area 104 reads the data of the sensing area 103 on the storage plate 12 and then transmits the data to the control system, the control system judges which tool is according to the serial number data, and the transfer platform 5 is moved to the front of the object placing table 3 in the material storage area where the tool is required by moving the portal frame 2 and the track beam 6; similarly, when the tooling on the object placing table 3 is transported to the material storage rack 1, the data of the sensing area 103 on the object storage plate 12 is read through the reading area 104, and then the object storage plate 12 is placed into the corresponding material storage grid 11 through the control system.
As shown in fig. 2 and 3, the portal frame 2 is provided with a vertical limit groove 21, and the rail beam 6 is provided with a limit block 61 matched with the limit groove 21. When the lifting mechanism 4 lifts and falls down the track beam 6, the shaking of the track beam 6 is limited through the limiting groove 21 and the limiting block 61, after the lifting mechanism 4 stops, the lifting mechanism can stably stop at a certain height, and further the tool can be transported from the storage grid 11 to the storage table 3 through the transporting platform 5.
As shown in fig. 4 and 6, two sides of the inner wall of the storage compartment 11 are provided with support plates 13 for placing the storage plates 12, so as to support the storage plates 12 and the tools thereon, and the storage plates 12 can move on the support plates 13, so that the storage plates can be conveniently transported between the storage compartment 11 and the transport platform 5.
As shown in fig. 4-6, the system further comprises a pushing mechanism 7, wherein the pushing mechanism 7 comprises an electric motor 71 and a driving gear 72 which are arranged at the bottom of the transferring platform 5, and a driven gear 73 which is arranged below the storage plate 12, the electric motor 71 is connected with the driving gear 72, and a rack 74 meshed with the driven gear 73 is arranged at the bottom side of the storage plate 12.
Before the transfer platform 5 moves to the storage grid 11, the driving gear 72 is meshed with the corresponding driven gear 73, the electric motor 71 drives the driving gear 72 to rotate, and meanwhile, the driven gear 73 meshed with the driving gear 72 rotates, and the storage plate 12 is moved to the transfer platform 5 through the racks 74, so that the transfer of the tool is realized.
As shown in fig. 4 and 7, the object placing table 3 is provided with a first conveying roller 31, one side of the first conveying roller 31, which is close to the transferring platform 5, is provided with a first limit switch 32, and the first limit switch 32 is connected with the control system. The transfer platform 5 is provided with a second conveying roller 51, one side of the second conveying roller 51, which is close to the material storage rack 1, is provided with a second limit switch 52, and the second limit switch 52 is connected with the control system. The support plate 13 is provided with a third limit switch 14 at the side remote from the transfer platform 5, the third limit switch 14 being connected with the control system.
Pushing the storage plate 12 onto the transfer platform 5 from the storage grid 11 through the pushing mechanism 7, triggering the second limit switch 52, enabling the control system to obtain feedback until the storage plate 12 completely enters the transfer platform 5, resetting the second limit switch 52, enabling the control system to obtain feedback, ending the action of the pushing mechanism 7, and achieving transfer of the tool from the storage grid 11 to the transfer platform 5. Further, the second conveying roller 51 conveys the storage plate 12 from the transferring platform 5 to the storage platform 3, the control system is fed back until the storage plate 12 is completely separated from the transferring platform 5 and enters the storage platform 3, the first limit switch 32 is reset, the control system is fed back, and the second conveying roller 51 is finished.
Similarly, the first conveying roller 31 is used for conveying the storage plate 12 to the transferring platform 5, the first limit switch 32 is triggered, the control system is fed back until the storage plate 12 completely enters the transferring platform 5, the second limit switch 52 is reset, the control system is fed back, and the first conveying roller 31 is finished. Further, the second conveying roller 51 conveys the storage plate 12 from the transferring platform 5 to the supporting plate 13 in the storage grid 11, the second limit switch 52 is triggered, the control system is fed back until the storage plate 12 is completely separated from the transferring platform 5 and enters the storage grid 11, the second limit switch 52 is reset, the control system is fed back, and the second conveying roller 51 is finished. Or when the storage plate 12 contacts the third limit switch 14, the control system is fed back, and the second conveying roller 51 is also finished.
The storage plate 12 is moved back and forth between the storage grid 11, the transfer platform 5 and the storage table 3 in a stepwise manner through the two limit switches and the conveying roller, so that the tool is transferred from the storage rack 1 to the storage table 3, and meanwhile, the maximum movement amount of the storage plate 12 is limited through the third limit switch 14, the storage plate is protected from falling, and the working safety is guaranteed.
In the description of the present invention, the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "vertical", "horizontal", etc. refer to the orientation or positional relationship based on that shown in the drawings, and are merely for the purpose of describing the present invention and do not require that the present invention must be constructed or operated in a specific orientation, and thus should not be construed as limiting the present invention. "connected" and "connected" in the present invention are to be understood broadly, and may be, for example, connected or detachably connected; the connection may be direct or indirect through intermediate members, and the specific meaning of the terms may be understood in detail by those skilled in the art.
The present invention is not limited to the above-mentioned embodiments, and any equivalent embodiments which can be changed or modified by the technical content disclosed above can be applied to other fields, but any simple modification and equivalent changes to the above-mentioned embodiments according to the technical substance of the present invention are still within the protection scope of the technical solution of the present invention.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410629293.3A CN118206016B (en) | 2024-05-21 | 2024-05-21 | A tooling handling system for intelligent equipment assembly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410629293.3A CN118206016B (en) | 2024-05-21 | 2024-05-21 | A tooling handling system for intelligent equipment assembly |
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| CN118206016A CN118206016A (en) | 2024-06-18 |
| CN118206016B true CN118206016B (en) | 2024-09-20 |
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| CN202410629293.3A Active CN118206016B (en) | 2024-05-21 | 2024-05-21 | A tooling handling system for intelligent equipment assembly |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113636248A (en) * | 2021-08-04 | 2021-11-12 | 中环领先半导体材料有限公司 | Modularized semiconductor automatic stereoscopic warehouse |
| CN113753461A (en) * | 2021-08-16 | 2021-12-07 | 江苏金珹智能储存设备有限公司 | Modular automatic goods shelves are used in storage |
| CN115417048A (en) * | 2022-09-22 | 2022-12-02 | 湖北凯乐仕通达科技有限公司 | Cargo conveying system and method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP4725790B2 (en) * | 2006-02-09 | 2011-07-13 | 株式会社ダイフク | Goods transport equipment |
| JP2007022689A (en) * | 2005-07-12 | 2007-02-01 | Ishikawajima Transport Machinery Co Ltd | Automatic transfer device |
| JP5834558B2 (en) * | 2011-07-12 | 2015-12-24 | 村田機械株式会社 | Automatic warehouse, how to present portable information of automatic warehouse |
| CN107522111B (en) * | 2016-01-18 | 2019-12-20 | 南京白下高新技术产业园区投资发展有限责任公司 | Automatic clamping and carrying device for section steel |
| CN207090258U (en) * | 2017-08-02 | 2018-03-13 | 四川建筑职业技术学院 | A kind of storage arrangement that automatic identification sorting is carried out based on radio-frequency technique |
| CN110342177A (en) * | 2019-08-26 | 2019-10-18 | 天津万事达物流装备有限公司 | Interactive elevator and three-dimensional warehouse using it |
| CN117775583A (en) * | 2024-01-29 | 2024-03-29 | 佛山市南海区伟泷金属制品有限公司 | An automatic storage equipment for steel pipes |
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113636248A (en) * | 2021-08-04 | 2021-11-12 | 中环领先半导体材料有限公司 | Modularized semiconductor automatic stereoscopic warehouse |
| CN113753461A (en) * | 2021-08-16 | 2021-12-07 | 江苏金珹智能储存设备有限公司 | Modular automatic goods shelves are used in storage |
| CN115417048A (en) * | 2022-09-22 | 2022-12-02 | 湖北凯乐仕通达科技有限公司 | Cargo conveying system and method |
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Address after: 251700 No. 597, Sunwu 5th Road, Huimin Economic Development Zone, Binzhou City, Shandong Province Patentee after: Shandong bee Intelligent Manufacturing Co.,Ltd. Country or region after: China Address before: 250101 Room 202, West building, customs checkpoint office building, No. 33688, jingshidong Road, Jinan area, China (Shandong) pilot Free Trade Zone, Jinan City, Shandong Province Patentee before: Shandong bee Intelligent Manufacturing Co.,Ltd. Country or region before: China |