CN118204384A - A stainless steel pipe cold drawing machine - Google Patents
A stainless steel pipe cold drawing machine Download PDFInfo
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- CN118204384A CN118204384A CN202410615975.9A CN202410615975A CN118204384A CN 118204384 A CN118204384 A CN 118204384A CN 202410615975 A CN202410615975 A CN 202410615975A CN 118204384 A CN118204384 A CN 118204384A
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Abstract
Description
技术领域Technical Field
本发明属于冷拔机技术领域,具体的说是一种不锈钢管冷拔机。The invention belongs to the technical field of cold drawing machines, in particular to a stainless steel pipe cold drawing machine.
背景技术Background technique
冷拔是材料的一种加工工艺,对于金属材料,冷拔指的是为了达到一定的形状和一定的力学性能,而在材料处于常温的条件下进行拉拔。冷拔的产品较之于热成型有尺寸精度高和表面光洁度好的优点。Cold drawing is a material processing technology. For metal materials, cold drawing refers to drawing the material at room temperature in order to achieve a certain shape and certain mechanical properties. Cold-drawn products have the advantages of high dimensional accuracy and good surface finish compared to hot-formed products.
现有技术也提出一些解决方案,如公开号为CN217798132U的一项专利申请公开了一种不锈钢管冷拔机,包括冷拔机机体,所述冷拔机机体上通过螺栓固定安装有安装座,同时安装座的内部通过机座按摩安装有驱动电机,并且安装座的表面活动安装有安装箱,安装箱的内部通过机座安装有双向电机,该不锈钢管冷拔机,上夹板、下夹板各设置为两组,此时启动双向电机的开关,双向电机的输出轴带动两组丝杆转动,使得下固定块和上固定块进行同步相向移动,使得上夹板、下夹板进行相向移动,对不锈钢管结构进行夹紧工作,可适应更多口径钢管的冷拔需求。The prior art also proposes some solutions. For example, a patent application with publication number CN217798132U discloses a stainless steel tube cold drawing machine, including a cold drawing machine body, on which a mounting seat is fixedly installed by bolts, and at the same time, a driving motor is installed inside the mounting seat through machine seat massage, and a mounting box is movably installed on the surface of the mounting seat, and a bidirectional motor is installed inside the mounting box through the machine seat. In the stainless steel tube cold drawing machine, the upper clamping plate and the lower clamping plate are each arranged in two groups. At this time, the switch of the bidirectional motor is started, and the output shaft of the bidirectional motor drives the two groups of screw rods to rotate, so that the lower fixed block and the upper fixed block move toward each other synchronously, and the upper clamping plate and the lower clamping plate move toward each other, so as to clamp the stainless steel tube structure, which can meet the cold drawing needs of more caliber steel tubes.
上述方案中通过上夹板和下夹板夹紧的待拉伸的不锈钢管,再由液压缸带动夹持组件对不锈钢管进行移动,但是液压缸的行程有限,无法对一些长度较长的不锈钢管进行冷拔。In the above scheme, the stainless steel pipe to be stretched is clamped by the upper clamp and the lower clamp, and then the hydraulic cylinder drives the clamping assembly to move the stainless steel pipe. However, the stroke of the hydraulic cylinder is limited and some stainless steel pipes with longer lengths cannot be cold drawn.
为此,本发明提供一种不锈钢管冷拔机。To this end, the present invention provides a stainless steel pipe cold drawing machine.
发明内容Summary of the invention
为了弥补现有技术的不足,解决背景技术中所提出的至少一个技术问题。In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.
本发明解决其技术问题所采用的技术方案是:本发明所述的一种不锈钢管冷拔机,包括底座;所述底座的顶面开设有安装槽;所述安装槽内安装有链条,且链条由外部发动机驱动;所述底座的顶面固连有一对支撑架;两个所述支撑架之间安装有拉拔模具;所述底座顶面于拉拔模具的一侧滑动连接有牵引车;所述牵引车与链条之间安装有连接组件;所述连接组件用于连接链条和牵引车;所述牵引车的顶面安装有夹具座;所述夹具座的顶面滑动连接有一对对称设置的夹持板,且夹持板由液压系统控制;工作时,在对长不锈钢管进行冷拔时,使用者需要将不锈钢管穿过支撑架之间的拉拔模具,随后牵引车移动至穿过拉拔模具的不锈钢管端部,然后液压系统启动,带动两个夹持板相向运动,从而将不锈钢管的端部夹住,随后外部发电机带动链条转动,然后链条通过连接组件带动牵引车向着远离拉拔模具的方向运动,并将不锈钢管拉离拉拔模具,当牵引车移动至底座的端部后,液压系统带动两个夹持板相互远离,停止对不锈钢管的夹持,然后链条再带动牵引车向着拉拔模具的方向运动,当牵引车带着夹持板重新移动至拉拔模具的端部后,液压系统控制夹持板重新夹持不锈钢管,随后链条再次通过连接组件带动牵引车远离拉拔模具,进而完成对不锈钢管剩余部位的再次拉拔,通过夹持板和牵引车对不锈钢管进行多次拉拔,来实现对不锈钢管的分段冷拔,从而实现对不同长度的不锈钢管进行冷拔,而不需要加长本发明实施例的长度,进而提高了本发明实施例的适用范围。The technical solution adopted by the present invention to solve its technical problems is: a stainless steel pipe cold drawing machine described in the present invention comprises a base; a mounting groove is provided on the top surface of the base; a chain is installed in the mounting groove, and the chain is driven by an external engine; a pair of support frames are fixedly connected to the top surface of the base; a drawing die is installed between the two support frames; a tractor is slidably connected to the top surface of the base on one side of the drawing die; a connecting assembly is installed between the tractor and the chain; the connecting assembly is used to connect the chain and the tractor; a clamp seat is installed on the top surface of the tractor; a pair of symmetrically arranged clamping plates are slidably connected to the top surface of the clamp seat, and the clamping plates are controlled by a hydraulic system; during operation, when cold drawing a long stainless steel pipe, the user needs to pass the stainless steel pipe through the drawing die between the support frames, and then the tractor moves to the end of the stainless steel pipe passing through the drawing die, and then the hydraulic system is started to drive the two clamping plates to move toward each other. , thereby clamping the end of the stainless steel pipe, and then the external generator drives the chain to rotate, and then the chain drives the tractor to move in the direction away from the drawing die through the connecting assembly, and pulls the stainless steel pipe away from the drawing die. When the tractor moves to the end of the base, the hydraulic system drives the two clamping plates away from each other and stops clamping the stainless steel pipe. Then the chain drives the tractor to move in the direction of the drawing die. When the tractor moves to the end of the drawing die with the clamping plate, the hydraulic system controls the clamping plate to clamp the stainless steel pipe again. Then the chain drives the tractor away from the drawing die again through the connecting assembly, and then completes the re-drawing of the remaining part of the stainless steel pipe. The stainless steel pipe is drawn multiple times by the clamping plate and the tractor to realize segmented cold drawing of the stainless steel pipe, thereby realizing cold drawing of stainless steel pipes of different lengths without increasing the length of the embodiment of the present invention, thereby improving the scope of application of the embodiment of the present invention.
优选的,所述底座顶面靠近牵引车的一端固连有支撑座;所述支撑座的顶面固连有电推杆;所述电推杆的顶面转动有转动辊;工作时,在不锈钢管进行拉拔前,使用者需要启动电推杆,以带动转动辊上升,之后牵引车再带动不锈钢管移动至电推杆处时,夹持板之间的不锈钢管便可以搭在转动辊的顶面,从而为不锈钢管提供支撑,进而减少不锈钢管由于其自重,而导致其自身发生弯曲的现象。Preferably, a support seat is fixedly connected to one end of the top surface of the base close to the tractor; an electric push rod is fixedly connected to the top surface of the support seat; a rotating roller is rotatably arranged on the top surface of the electric push rod; during operation, before the stainless steel pipe is pulled, the user needs to start the electric push rod to drive the rotating roller to rise, and then when the tractor drives the stainless steel pipe to move to the electric push rod, the stainless steel pipe between the clamping plates can be placed on the top surface of the rotating roller, thereby providing support for the stainless steel pipe, thereby reducing the phenomenon of the stainless steel pipe bending due to its own weight.
优选的,所述支撑座的顶面于电推杆的一侧固连有电动机;所述转动辊靠近电动机的一端固连有传动杆;所述传动杆与电动机之间设置有伸缩杆;所述伸缩杆底部与支撑座转动连接,且伸缩杆呈垂直设置;所述伸缩杆的两端与传动杆和电动机的输出轴之间均安装有一对锥齿轮连接,且传动杆端部的锥齿轮低于伸缩杆顶端的锥齿轮;工作时,当电推杆带动着转动辊移动时,转动辊端部的转动杆也会通过锥齿轮带动伸缩杆伸缩,此时电动机仍可通过锥齿轮驱动伸缩杆和转动杆转动,进而最终带动转动辊转动,而转动的转动辊,则会带动与之接触的不锈钢管向着远离拉拔模具的方向运动,从而将完成冷拔的不锈钢管移出底座顶面,以便于下个不锈钢管进行冷拔。Preferably, the top surface of the support seat is fixedly connected to an electric motor on one side of the electric push rod; the end of the rotating roller close to the motor is fixedly connected to a transmission rod; a telescopic rod is arranged between the transmission rod and the motor; the bottom of the telescopic rod is rotatably connected to the support seat, and the telescopic rod is vertically arranged; a pair of bevel gears are installed at both ends of the telescopic rod to connect with the transmission rod and the output shaft of the motor, and the bevel gear at the end of the transmission rod is lower than the bevel gear at the top of the telescopic rod; during operation, when the electric push rod drives the rotating roller to move, the rotating rod at the end of the rotating roller will also drive the telescopic rod to extend and retract through the bevel gear. At this time, the motor can still drive the telescopic rod and the rotating rod to rotate through the bevel gear, and finally drive the rotating roller to rotate, and the rotating rotating roller will drive the stainless steel pipe in contact with it to move in a direction away from the drawing die, thereby moving the cold-drawn stainless steel pipe out of the top surface of the base to facilitate the cold drawing of the next stainless steel pipe.
优选的,所述底座靠近电推杆的一端转动连接有承接架,且承接架的顶面呈倾斜设置;所述承接架的一侧固连有导向板;工作时,当转动辊将冷拔完成的不锈钢移出底座的顶面时,不锈钢管便会落在承接架的顶面,由于承接架的顶面呈倾斜设置,所以落在承接架顶面的不锈钢管,会沿着承接架的表面滑向导向板,再由导向板将不锈钢管导向一侧,以方便使用者对加工好的不锈钢管进行收集。Preferably, one end of the base close to the electric push rod is rotatably connected to a receiving frame, and the top surface of the receiving frame is inclined; a guide plate is fixedly connected to one side of the receiving frame; during operation, when the rotating roller moves the cold-drawn stainless steel out of the top surface of the base, the stainless steel tube will fall on the top surface of the receiving frame. Since the top surface of the receiving frame is inclined, the stainless steel tube falling on the top surface of the receiving frame will slide along the surface of the receiving frame toward the guide plate, and then the guide plate will guide the stainless steel tube to one side, so as to facilitate the user to collect the processed stainless steel tube.
优选的,所述底座顶面滑动连接有上料车,且上料车位于拉拔模具远离牵引车的一侧;所述上料车的顶面滑动连接有一对对称设置的上料板,且上料板由液压系统控制;所述上料车也通过连接组件与链条连接;所述连接组件包括连接块和两对挡板;成对所述挡板分别与上料车和牵引车的两端滑动连接,且挡板由伺服电控制;所述连接块与链条顶面连接;工作时,当使用者需要进行不锈钢管的上料操作时,使用者需要先将不锈钢管的一端插入两个上料板之间,随后上料板在液压系统的带动下,将不锈钢夹持住,然后牵引车和上料车上的挡板在伺服电机的带动下升起,使得连接块得以在链条驱动下,移动至上料车的底部,随后上料车靠近牵引车一端的挡板放下,此时链条便能通过连接块挤压上料车靠近牵引车一端的挡板,进而带动上料车向着拉拔模具移动,从而将不锈钢管推向拉拔模具,进而完成不锈钢管的上料操作,随后上料车处的挡板抬起,连接块移动至牵引车的底部,此时连接块便能挤压牵引车端部挡板,从而带动牵引车移动,完成对不锈钢管的冷拔操作,由此仅需一个驱动源便可完成对不锈钢管的冷拔和上料操作,从而简化驱动系统。Preferably, the top surface of the base is slidably connected to a feeding trolley, and the feeding trolley is located on the side of the drawing die away from the tractor; the top surface of the feeding trolley is slidably connected to a pair of symmetrically arranged feeding plates, and the feeding plates are controlled by a hydraulic system; the feeding trolley is also connected to the chain through a connecting assembly; the connecting assembly includes a connecting block and two pairs of baffles; the pairs of baffles are slidably connected to the two ends of the feeding trolley and the tractor respectively, and the baffles are controlled by servo electricity; the connecting block is connected to the top surface of the chain; during operation, when the user needs to perform the feeding operation of the stainless steel pipe, the user needs to first insert one end of the stainless steel pipe between the two feeding plates, and then the feeding plates are driven by the hydraulic system to clamp the stainless steel, and then the tractor and The baffle on the feeding trolley is raised by the drive of the servo motor, so that the connecting block can be moved to the bottom of the feeding trolley under the drive of the chain, and then the baffle of the feeding trolley close to the tractor is lowered. At this time, the chain can squeeze the baffle of the feeding trolley close to the tractor through the connecting block, thereby driving the feeding trolley to move toward the drawing die, thereby pushing the stainless steel pipe toward the drawing die, and completing the feeding operation of the stainless steel pipe. Then the baffle at the feeding trolley is lifted, and the connecting block moves to the bottom of the tractor. At this time, the connecting block can squeeze the baffle at the end of the tractor, thereby driving the tractor to move and completing the cold drawing operation of the stainless steel pipe. Therefore, only one driving source is required to complete the cold drawing and feeding operations of the stainless steel pipe, thereby simplifying the driving system.
优选的,成对所述夹持板和上料板相对的一侧表面均开设有凹槽;所述凹槽的槽底螺纹连接有螺纹杆;所述螺纹杆远离凹槽槽底的一端转动连接有挤压板,且挤压板由柔性材料制成;工作时,在对不同尺寸的不锈钢管进行夹持时,使用者便可转动凹槽处的螺纹杆,使螺纹杆带着挤压板移动,从而使得挤压板贴合在不锈钢管的表面,进而扩大挤压板与不锈钢管的接触面积,进而减少不锈钢板表面受到的压强,从而降低了不锈钢管发生形变的概率。Preferably, grooves are provided on the surfaces of the opposite sides of the pair of clamping plates and the loading plate; a threaded rod is threadedly connected to the bottom of the groove; an extrusion plate is rotatably connected to the end of the threaded rod away from the bottom of the groove, and the extrusion plate is made of flexible material; during operation, when clamping stainless steel pipes of different sizes, the user can rotate the threaded rod at the groove to move the threaded rod with the extrusion plate, so that the extrusion plate fits the surface of the stainless steel pipe, thereby expanding the contact area between the extrusion plate and the stainless steel pipe, thereby reducing the pressure on the surface of the stainless steel plate, thereby reducing the probability of deformation of the stainless steel pipe.
优选的,所述上料车和牵引车的靠近挡板一端的固连有一对支撑板;成对所述支撑板之间固连有限位板;工作时,当连接块推动挡板移动时,支撑板表面的限位板会抵在挡板的表面,从而为挡板提供支撑,避免连接块在推动挡板移动时,挡板发生翻转,进而导致挡板与牵引车或挡板与上料车的连接处发生损坏。Preferably, a pair of support plates are fixedly connected to one end of the loading vehicle and the tractor near the baffle; a limit plate is fixedly connected between the paired support plates; during operation, when the connecting block pushes the baffle to move, the limit plate on the surface of the support plate will abut against the surface of the baffle, thereby providing support for the baffle, preventing the baffle from flipping over when the connecting block pushes the baffle to move, thereby causing damage to the connection between the baffle and the tractor or the baffle and the loading vehicle.
优选的,所述夹具座顶面于两个夹持板之间镶嵌有电磁铁块;所述电磁铁块的顶面设置有支撑块;所述支撑块的底部安装有引导板;所述引导板由可磁化金属材料制成;工作时,当不锈钢管穿过拉拔模具后,使用者需要将夹具座顶面的支撑块放入不锈钢管内,此时支撑块便能从内部支撑不锈钢管,以避免夹持板的对不锈钢管的夹持力度过大,而导致不锈钢管发生形变,同时当牵引车移动至电推杆处后,需要从电推杆处重新移动至拉拔模具处时,夹具座顶面的电磁铁块启动,通过电磁铁块对引导板的吸引力,来带动支撑块跟随着牵引车的移动而移动,从而保证支撑块能始终处于夹持板之间,以保证夹持板不会将不锈钢管挤压变形。Preferably, an electromagnet block is embedded on the top surface of the clamp seat between the two clamping plates; a support block is arranged on the top surface of the electromagnet block; a guide plate is installed on the bottom of the support block; the guide plate is made of a magnetizable metal material; during operation, after the stainless steel pipe passes through the drawing die, the user needs to put the support block on the top surface of the clamp seat into the stainless steel pipe, at which time the support block can support the stainless steel pipe from the inside to avoid excessive clamping force of the clamping plate on the stainless steel pipe, which causes deformation of the stainless steel pipe. At the same time, after the tractor moves to the electric push rod and needs to move back from the electric push rod to the drawing die, the electromagnet block on the top surface of the clamp seat is started, and the support block is driven to move with the movement of the tractor through the attraction of the electromagnet block to the guide plate, thereby ensuring that the support block can always be between the clamping plates to ensure that the clamping plates will not squeeze and deform the stainless steel pipe.
优选的,所述支撑块的一侧开设有贯通槽;所述贯通槽的两端滑动连接有抵压板;所述抵压板之间固连有弹性带;所述支撑块的底面开设有顶出槽,且顶出槽与贯通槽连通;所述引导板与顶出槽滑动连接;所述引导板与顶出槽槽底之间固连有弹簧;工作时,当电磁铁块未启动时,顶出槽内的弹簧会将引导板拉向贯通槽的槽底,期间引导板会挤压贯通槽内的抵压板,使得抵压板被压出贯通槽,同时拉伸弹性带,并让抵压板压在不锈钢管的内壁上,以配合夹持板夹持不锈钢管,避免不锈钢管被夹持板挤压变形,而当电磁铁块启动后,电磁铁块会吸引引导板,引导板会向着远离顶出槽的槽口运动,并不再挤压抵压板,拉伸状态下的弹性带恢复,并将抵压板拉向贯通槽,使得抵压板不再挤压不锈钢管的内壁,进而使得支撑块能够在不锈钢管内部移动的更加流畅,并避免抵压板与不锈钢管之间发生摩擦,而造成抵压板磨损。Preferably, a through groove is provided on one side of the support block; pressure plates are slidably connected to both ends of the through groove; an elastic band is fixedly connected between the pressure plates; an ejection groove is provided on the bottom surface of the support block, and the ejection groove is connected to the through groove; the guide plate is slidably connected to the ejection groove; a spring is fixedly connected between the guide plate and the bottom of the ejection groove; during operation, when the electromagnet block is not started, the spring in the ejection groove will pull the guide plate to the bottom of the through groove, during which the guide plate will squeeze the pressure plate in the through groove, so that the pressure plate is pressed out of the through groove, and the elastic band is stretched at the same time, The pressure plate is pressed against the inner wall of the stainless steel tube to cooperate with the clamping plate to clamp the stainless steel tube to prevent the stainless steel tube from being squeezed and deformed by the clamping plate. When the electromagnet block is started, the electromagnet block will attract the guide plate, and the guide plate will move toward the notch away from the ejection groove and no longer squeeze the pressure plate. The elastic band in the stretched state recovers and pulls the pressure plate toward the through groove, so that the pressure plate no longer squeezes the inner wall of the stainless steel tube, thereby allowing the support block to move more smoothly inside the stainless steel tube and avoiding friction between the pressure plate and the stainless steel tube, which causes wear of the pressure plate.
优选的,所述支撑块底面于引导板的两侧均滑动连接有一对支撑柱;所述支撑柱的底面转动有滚轮;所述支撑柱之间固连有隔板;工作时,当电磁铁块启动时,引导板会被吸向电磁铁块,但会被隔板阻挡,使得引导板不会被直接挤压到不锈钢管的内壁,此时牵引车带着电磁铁块移动,引导板便会在电磁铁块的吸引下,带着支撑块、支撑柱和滚轮一同移动,此时滚轮的滚动便能减少支撑块移动时所受到的摩擦力,使得支撑块移动的更加顺畅。Preferably, the bottom surface of the support block is slidably connected to a pair of support columns on both sides of the guide plate; the bottom surface of the support column is rotatably provided with a roller; a partition is fixedly connected between the support columns; during operation, when the electromagnet block is started, the guide plate will be sucked toward the electromagnet block, but will be blocked by the partition, so that the guide plate will not be directly squeezed to the inner wall of the stainless steel pipe. At this time, the tractor moves with the electromagnet block, and the guide plate will move together with the support block, the support column and the roller under the attraction of the electromagnet block. At this time, the rolling of the roller can reduce the friction force on the support block when it moves, so that the support block moves more smoothly.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
1.本发明所述的一种不锈钢管冷拔机,通过夹持板和牵引车对不锈钢管进行多次拉拔,来实现对不锈钢管的分段冷拔,从而实现对不同长度的不锈钢管进行冷拔,而不需要加长本发明实施例的长度,进而提高了本发明实施例的适用范围。1. The stainless steel tube cold drawing machine described in the present invention realizes segmented cold drawing of the stainless steel tube by repeatedly drawing the stainless steel tube through a clamping plate and a tractor, thereby realizing cold drawing of stainless steel tubes of different lengths without increasing the length of the embodiment of the present invention, thereby improving the scope of application of the embodiment of the present invention.
2.本发明所述的一种不锈钢管冷拔机,通过转动的转动辊,带动与之接触的不锈钢管向着远离拉拔模具的方向运动,从而将完成冷拔的不锈钢管移出底座顶面,以便于下个不锈钢管进行冷拔。2. The stainless steel tube cold drawing machine described in the present invention drives the stainless steel tube in contact with the rotating roller to move in a direction away from the drawing die, thereby moving the cold-drawn stainless steel tube out of the top surface of the base to facilitate the cold drawing of the next stainless steel tube.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings.
图1是本发明的立体图;Fig. 1 is a perspective view of the present invention;
图2是本发明中转动辊的结构示意图;FIG2 is a schematic structural diagram of a rotating roller in the present invention;
图3是本发明中拉拔模具的结构示意图;FIG3 is a schematic structural diagram of a drawing die in the present invention;
图4是本发明中电磁铁块的结构示意图;FIG4 is a schematic diagram of the structure of the electromagnet block in the present invention;
图5是本发明中牵引车的结构示意图;FIG5 is a schematic structural diagram of a tractor in the present invention;
图6是本发明中支撑块的剖视图;FIG6 is a cross-sectional view of a support block in the present invention;
图中:1、底座;2、安装槽;3、链条;4、支撑架;5、拉拔模具;6、牵引车;7、夹具座;8、夹持板;9、支撑座;10、电推杆;11、转动辊;12、电动机;13、传动杆;14、伸缩杆;15、锥齿轮;16、承接架;17、导向板;18、上料车;19、上料板;20、连接块;21、挡板;22、凹槽;23、螺纹杆;24、挤压板;25、支撑板;26、限位板;27、电磁铁块;28、支撑块;29、引导板;30、贯通槽;31、抵压板;32、弹性带;33、顶出槽;34、弹簧;35、支撑柱;36、滚轮;37、隔板。In the figure: 1. base; 2. mounting groove; 3. chain; 4. support frame; 5. drawing die; 6. tractor; 7. fixture seat; 8. clamping plate; 9. support seat; 10. electric push rod; 11. rotating roller; 12. motor; 13. transmission rod; 14. telescopic rod; 15. bevel gear; 16. receiving frame; 17. guide plate; 18. feeding car; 19. feeding plate; 20. connecting block; 21. baffle plate; 22. groove; 23. threaded rod; 24. extrusion plate; 25. support plate; 26. limit plate; 27. electromagnet block; 28. support block; 29. guide plate; 30. through groove; 31. pressure plate; 32. elastic belt; 33. ejection groove; 34. spring; 35. support column; 36. roller; 37. partition.
具体实施方式Detailed ways
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本发明。In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
如图1、图3和图4所示,本发明实施例所述的一种不锈钢管冷拔机,包括底座1;所述底座1的顶面开设有安装槽2;所述安装槽2内安装有链条3,且链条3由外部发动机驱动;所述底座1的顶面固连有一对支撑架4;两个所述支撑架4之间安装有拉拔模具5;所述底座1顶面于拉拔模具5的一侧滑动连接有牵引车6;所述牵引车6与链条3之间安装有连接组件;所述连接组件用于连接链条3和牵引车6;所述牵引车6的顶面安装有夹具座7;所述夹具座7的顶面滑动连接有一对对称设置的夹持板8,且夹持板8由液压系统控制;工作时,在对长不锈钢管进行冷拔时,使用者需要将不锈钢管穿过支撑架4之间的拉拔模具5,随后牵引车6移动至穿过拉拔模具5的不锈钢管端部,然后液压系统启动,带动两个夹持板8相向运动,从而将不锈钢管的端部夹住,随后外部发电机带动链条3转动,然后链条3通过连接组件带动牵引车6向着远离拉拔模具5的方向运动,并将不锈钢管拉离拉拔模具5,当牵引车6移动至底座1的端部后,液压系统带动两个夹持板8相互远离,停止对不锈钢管的夹持,然后链条3再带动牵引车6向着拉拔模具5的方向运动,当牵引车6带着夹持板8重新移动至拉拔模具5的端部后,液压系统控制夹持板8重新夹持不锈钢管,随后链条3再次通过连接组件带动牵引车6远离拉拔模具5,进而完成对不锈钢管剩余部位的再次拉拔,通过夹持板8和牵引车6对不锈钢管进行多次拉拔,来实现对不锈钢管的分段冷拔,从而实现对不同长度的不锈钢管进行冷拔,而不需要加长本发明实施例的长度,进而提高了本发明实施例的适用范围。As shown in Figures 1, 3 and 4, a stainless steel pipe cold drawing machine according to an embodiment of the present invention comprises a base 1; a mounting groove 2 is provided on the top surface of the base 1; a chain 3 is installed in the mounting groove 2, and the chain 3 is driven by an external engine; a pair of support frames 4 are fixedly connected to the top surface of the base 1; a drawing die 5 is installed between the two support frames 4; a tractor 6 is slidably connected to the top surface of the base 1 on one side of the drawing die 5; a connecting assembly is installed between the tractor 6 and the chain 3; the connecting assembly is used to connect the chain 3 and the tractor 6; a clamp seat 7 is installed on the top surface of the tractor 6; a pair of symmetrically arranged clamping plates 8 are slidably connected to the top surface of the clamp seat 7, and the clamping plates 8 are controlled by a hydraulic system; during operation, when cold drawing a long stainless steel pipe, the user needs to pass the stainless steel pipe through the drawing die 5 between the support frames 4, and then the tractor 6 moves to the end of the stainless steel pipe passing through the drawing die 5, and then the hydraulic system is started to drive the two clamping plates 8 to move toward each other The chain 3 is driven by the external generator to rotate, and then the chain 3 drives the tractor 6 to move in the direction away from the drawing die 5 through the connecting assembly, and the stainless steel pipe is pulled away from the drawing die 5. When the tractor 6 moves to the end of the base 1, the hydraulic system drives the two clamping plates 8 to move away from each other and stops clamping the stainless steel pipe. Then the chain 3 drives the tractor 6 to move in the direction of the drawing die 5. When the tractor 6 moves to the end of the drawing die 5 with the clamping plate 8, the hydraulic system controls the clamping plate 8 to clamp the stainless steel pipe again. Then the chain 3 drives the tractor 6 away from the drawing die 5 again through the connecting assembly, and then the remaining part of the stainless steel pipe is drawn again. The stainless steel pipe is drawn multiple times by the clamping plate 8 and the tractor 6 to realize segmented cold drawing of the stainless steel pipe, thereby realizing cold drawing of stainless steel pipes of different lengths without increasing the length of the embodiment of the present invention, thereby improving the scope of application of the embodiment of the present invention.
如图1至图2所示,所述底座1顶面靠近牵引车6的一端固连有支撑座9;所述支撑座9的顶面固连有电推杆10;所述电推杆10的顶面转动有转动辊11;工作时,在不锈钢管进行拉拔前,使用者需要启动电推杆10,以带动转动辊11上升,之后牵引车6再带动不锈钢管移动至电推杆10处时,夹持板8之间的不锈钢管便可以搭在转动辊11的顶面,从而为不锈钢管提供支撑,进而减少不锈钢管由于其自重,而导致其自身发生弯曲的现象。As shown in Figures 1 and 2, a support seat 9 is fixedly connected to one end of the top surface of the base 1 close to the tractor 6; an electric push rod 10 is fixedly connected to the top surface of the support seat 9; a rotating roller 11 is rotatably arranged on the top surface of the electric push rod 10; during operation, before the stainless steel pipe is pulled, the user needs to start the electric push rod 10 to drive the rotating roller 11 to rise, and then when the tractor 6 drives the stainless steel pipe to move to the electric push rod 10, the stainless steel pipe between the clamping plates 8 can be placed on the top surface of the rotating roller 11, thereby providing support for the stainless steel pipe, thereby reducing the phenomenon of the stainless steel pipe bending due to its own weight.
如图2所示,所述支撑座9的顶面于电推杆10的一侧固连有电动机12;所述转动辊11靠近电动机12的一端固连有传动杆13;所述传动杆13与电动机12之间设置有伸缩杆14;所述伸缩杆14底部与支撑座9转动连接,且伸缩杆14呈垂直设置;所述伸缩杆14的两端与传动杆13和电动机12的输出轴之间均安装有一对锥齿轮15连接,且传动杆13端部的锥齿轮15低于伸缩杆14顶端的锥齿轮15;工作时,当电推杆10带动着转动辊11移动时,转动辊11端部的转动杆也会通过锥齿轮15带动伸缩杆14伸缩,此时电动机12仍可通过锥齿轮15驱动伸缩杆14和转动杆转动,进而最终带动转动辊11转动,而转动的转动辊11,则会带动与之接触的不锈钢管向着远离拉拔模具5的方向运动,从而将完成冷拔的不锈钢管移出底座1顶面,以便于下个不锈钢管进行冷拔。As shown in FIG2 , the top surface of the support seat 9 is fixedly connected to a motor 12 on one side of the electric push rod 10; the end of the rotating roller 11 close to the motor 12 is fixedly connected to a transmission rod 13; a telescopic rod 14 is arranged between the transmission rod 13 and the motor 12; the bottom of the telescopic rod 14 is rotatably connected to the support seat 9, and the telescopic rod 14 is arranged vertically; a pair of bevel gears 15 are installed between the two ends of the telescopic rod 14 and the output shaft of the transmission rod 13 and the motor 12, and the bevel gear 15 at the end of the transmission rod 13 is lower than the telescopic rod 14. The bevel gear 15 at the top; when working, when the electric push rod 10 drives the rotating roller 11 to move, the rotating rod at the end of the rotating roller 11 will also drive the telescopic rod 14 to extend and retract through the bevel gear 15. At this time, the motor 12 can still drive the telescopic rod 14 and the rotating rod to rotate through the bevel gear 15, and then finally drive the rotating roller 11 to rotate. The rotating rotating roller 11 will drive the stainless steel pipe in contact with it to move in the direction away from the drawing die 5, so as to move the stainless steel pipe that has completed the cold drawing out of the top surface of the base 1, so as to facilitate the cold drawing of the next stainless steel pipe.
如图1所示,所述底座1靠近电推杆10的一端转动连接有承接架16,且承接架16的顶面呈倾斜设置;所述承接架16的一侧固连有导向板17;工作时,当转动辊11将冷拔完成的不锈钢移出底座1的顶面时,不锈钢管便会落在承接架16的顶面,由于承接架16的顶面呈倾斜设置,所以落在承接架16顶面的不锈钢管,会沿着承接架16的表面滑向导向板17,再由导向板17将不锈钢管导向一侧,以方便使用者对加工好的不锈钢管进行收集。As shown in Figure 1, one end of the base 1 close to the electric push rod 10 is rotatably connected to a receiving frame 16, and the top surface of the receiving frame 16 is inclined; one side of the receiving frame 16 is fixedly connected to a guide plate 17; during operation, when the rotating roller 11 moves the cold-drawn stainless steel out of the top surface of the base 1, the stainless steel pipe will fall on the top surface of the receiving frame 16. Since the top surface of the receiving frame 16 is inclined, the stainless steel pipe falling on the top surface of the receiving frame 16 will slide along the surface of the receiving frame 16 toward the guide plate 17, and then the guide plate 17 will guide the stainless steel pipe to one side to facilitate the user to collect the processed stainless steel pipe.
如图1、图3、图4和图5所示,所述底座1顶面滑动连接有上料车18,且上料车18位于拉拔模具5远离牵引车6的一侧;所述上料车18的顶面滑动连接有一对对称设置的上料板19,且上料板19由液压系统控制;所述上料车18也通过连接组件与链条3连接;所述连接组件包括连接块20和两对挡板21;成对所述挡板21分别与上料车18和牵引车6的两端滑动连接,且挡板21由伺服电控制;所述连接块20与链条3顶面连接;工作时,当使用者需要进行不锈钢管的上料操作时,使用者需要先将不锈钢管的一端插入两个上料板19之间,随后上料板19在液压系统的带动下,将不锈钢夹持住,然后牵引车6和上料车18上的挡板21在伺服电机的带动下升起,使得连接块20得以在链条3驱动下,移动至上料车18的底部,随后上料车18靠近牵引车6一端的挡板21放下,此时链条3便能通过连接块20挤压上料车18靠近牵引车6一端的挡板21,进而带动上料车18向着拉拔模具5移动,从而将不锈钢管推向拉拔模具5,进而完成不锈钢管的上料操作,随后上料车18处的挡板21抬起,连接块20移动至牵引车6的底部,此时连接块20便能挤压牵引车6端部挡板21,从而带动牵引车6移动,完成对不锈钢管的冷拔操作,由此仅需一个驱动源便可完成对不锈钢管的冷拔和上料操作,从而简化驱动系统。As shown in Figures 1, 3, 4 and 5, a feeding trolley 18 is slidably connected to the top surface of the base 1, and the feeding trolley 18 is located on the side of the drawing die 5 away from the tractor 6; a pair of symmetrically arranged feeding plates 19 are slidably connected to the top surface of the feeding trolley 18, and the feeding plates 19 are controlled by a hydraulic system; the feeding trolley 18 is also connected to the chain 3 through a connecting assembly; the connecting assembly includes a connecting block 20 and two pairs of baffles 21; the pairs of baffles 21 are slidably connected to the two ends of the feeding trolley 18 and the tractor 6, respectively, and the baffles 21 are controlled by servo electricity; the connecting block 20 is connected to the top surface of the chain 3; during operation, when the user needs to perform the feeding operation of the stainless steel pipe, the user needs to first insert one end of the stainless steel pipe between the two feeding plates 19, and then the feeding plates 19 are driven by the hydraulic system to clamp the stainless steel, and then pull The baffles 21 on the car 6 and the feeding car 18 are raised under the drive of the servo motor, so that the connecting block 20 can be moved to the bottom of the feeding car 18 under the drive of the chain 3, and then the baffle 21 of the feeding car 18 close to the end of the tractor 6 is lowered. At this time, the chain 3 can squeeze the baffle 21 of the feeding car 18 close to the end of the tractor 6 through the connecting block 20, thereby driving the feeding car 18 to move toward the drawing die 5, thereby pushing the stainless steel pipe toward the drawing die 5, and completing the feeding operation of the stainless steel pipe. Then the baffle 21 at the feeding car 18 is lifted, and the connecting block 20 moves to the bottom of the tractor 6. At this time, the connecting block 20 can squeeze the baffle 21 at the end of the tractor 6, thereby driving the tractor 6 to move and complete the cold drawing operation of the stainless steel pipe. Therefore, only one driving source is required to complete the cold drawing and feeding operations of the stainless steel pipe, thereby simplifying the driving system.
如图3至图5所示,成对所述夹持板8和上料板19相对的一侧表面均开设有凹槽22;所述凹槽22的槽底螺纹连接有螺纹杆23;所述螺纹杆23远离凹槽22槽底的一端转动连接有挤压板24,且挤压板24由柔性材料制成;工作时,在对不同尺寸的不锈钢管进行夹持时,使用者便可转动凹槽22处的螺纹杆23,使螺纹杆23带着挤压板24移动,从而使得挤压板24贴合在不锈钢管的表面,进而扩大挤压板24与不锈钢管的接触面积,进而减少不锈钢板表面受到的压强,从而降低了不锈钢管发生形变的概率。As shown in Figures 3 to 5, the surfaces of the opposite sides of the clamping plate 8 and the loading plate 19 in a pair are both provided with grooves 22; the bottom of the groove 22 is threadedly connected with a threaded rod 23; the end of the threaded rod 23 away from the bottom of the groove 22 is rotatably connected with an extrusion plate 24, and the extrusion plate 24 is made of flexible material; during operation, when clamping stainless steel pipes of different sizes, the user can rotate the threaded rod 23 at the groove 22 to move the threaded rod 23 with the extrusion plate 24, so that the extrusion plate 24 fits the surface of the stainless steel pipe, thereby expanding the contact area between the extrusion plate 24 and the stainless steel pipe, thereby reducing the pressure on the surface of the stainless steel plate, thereby reducing the probability of deformation of the stainless steel pipe.
如图3至图5所示,所述上料车18和牵引车6的靠近挡板21一端的固连有一对支撑板25;成对所述支撑板25之间固连有限位板26;工作时,当连接块20推动挡板21移动时,支撑板25表面的限位板26会抵在挡板21的表面,从而为挡板21提供支撑,避免连接块20在推动挡板21移动时,挡板21发生翻转,进而导致挡板21与牵引车6或挡板21与上料车18的连接处发生损坏。As shown in Figures 3 to 5, a pair of support plates 25 are fixedly connected to one end of the loading cart 18 and the tractor 6 near the baffle 21; a limit plate 26 is fixedly connected between the pair of support plates 25; during operation, when the connecting block 20 pushes the baffle 21 to move, the limit plate 26 on the surface of the support plate 25 will abut against the surface of the baffle 21, thereby providing support for the baffle 21 to prevent the baffle 21 from flipping over when the connecting block 20 pushes the baffle 21 to move, thereby causing damage to the connection between the baffle 21 and the tractor 6 or the baffle 21 and the loading cart 18.
如图3至图6所示,所述夹具座7顶面于两个夹持板8之间镶嵌有电磁铁块27;所述电磁铁块27的顶面设置有支撑块28;所述支撑块28的底部安装有引导板29;所述引导板29由可磁化金属材料制成;工作时,当不锈钢管穿过拉拔模具5后,使用者需要将夹具座7顶面的支撑块28放入不锈钢管内,此时支撑块28便能从内部支撑不锈钢管,以避免夹持板8的对不锈钢管的夹持力度过大,而导致不锈钢管发生形变,同时当牵引车6移动至电推杆10处后,需要从电推杆10处重新移动至拉拔模具5处时,夹具座7顶面的电磁铁块27启动,通过电磁铁块27对引导板29的吸引力,来带动支撑块28跟随着牵引车6的移动而移动,从而保证支撑块28能始终处于夹持板8之间,以保证夹持板8不会将不锈钢管挤压变形。As shown in Figures 3 to 6, an electromagnet block 27 is embedded on the top surface of the clamp seat 7 between the two clamping plates 8; a support block 28 is provided on the top surface of the electromagnet block 27; a guide plate 29 is installed at the bottom of the support block 28; the guide plate 29 is made of a magnetizable metal material; during operation, after the stainless steel pipe passes through the drawing die 5, the user needs to put the support block 28 on the top surface of the clamp seat 7 into the stainless steel pipe, at which time the support block 28 can support the stainless steel pipe from the inside to avoid excessive clamping force of the clamping plate 8 on the stainless steel pipe, which causes the stainless steel pipe to deform. At the same time, when the tractor 6 moves to the electric push rod 10 and needs to move from the electric push rod 10 to the drawing die 5, the electromagnet block 27 on the top surface of the clamp seat 7 is started, and the attraction of the electromagnet block 27 to the guide plate 29 drives the support block 28 to move with the movement of the tractor 6, thereby ensuring that the support block 28 can always be between the clamping plates 8 to ensure that the clamping plates 8 will not squeeze and deform the stainless steel pipe.
如图6所示,所述支撑块28的一侧开设有贯通槽30;所述贯通槽30的两端滑动连接有抵压板31;所述抵压板31之间固连有弹性带32;所述支撑块28的底面开设有顶出槽33,且顶出槽33与贯通槽30连通;所述引导板29与顶出槽33滑动连接;所述引导板29与顶出槽33槽底之间固连有弹簧34;工作时,当电磁铁块27未启动时,顶出槽33内的弹簧34会将引导板29拉向贯通槽30的槽底,期间引导板29会挤压贯通槽30内的抵压板31,使得抵压板31被压出贯通槽30,同时拉伸弹性带32,并让抵压板31压在不锈钢管的内壁上,以配合夹持板8夹持不锈钢管,避免不锈钢管被夹持板8挤压变形,而当电磁铁块27启动后,电磁铁块27会吸引引导板29,引导板29会向着远离顶出槽33的槽口运动,并不再挤压抵压板31,拉伸状态下的弹性带32恢复,并将抵压板31拉向贯通槽30,使得抵压板31不再挤压不锈钢管的内壁,进而使得支撑块28能够在不锈钢管内部移动的更加流畅,并避免抵压板31与不锈钢管之间发生摩擦,而造成抵压板31磨损。As shown in FIG6 , a through groove 30 is provided on one side of the support block 28; a pressure plate 31 is slidably connected to both ends of the through groove 30; an elastic band 32 is fixedly connected between the pressure plates 31; an ejection groove 33 is provided on the bottom surface of the support block 28, and the ejection groove 33 is connected to the through groove 30; the guide plate 29 is slidably connected to the ejection groove 33; a spring 34 is fixedly connected between the guide plate 29 and the bottom of the ejection groove 33; during operation, when the electromagnet block 27 is not started, the spring 34 in the ejection groove 33 will pull the guide plate 29 to the bottom of the through groove 30, during which the guide plate 29 will squeeze the pressure plate 31 in the through groove 30, so that the pressure plate 31 is pressed out of the through groove 3 0, stretch the elastic band 32 at the same time, and let the pressure plate 31 press on the inner wall of the stainless steel tube, so as to cooperate with the clamping plate 8 to clamp the stainless steel tube to prevent the stainless steel tube from being squeezed and deformed by the clamping plate 8, and when the electromagnet block 27 is started, the electromagnet block 27 will attract the guide plate 29, and the guide plate 29 will move toward the notch away from the ejection groove 33 and no longer squeeze the pressure plate 31, and the elastic band 32 in the stretched state recovers and pulls the pressure plate 31 toward the through groove 30, so that the pressure plate 31 no longer squeezes the inner wall of the stainless steel tube, thereby enabling the support block 28 to move more smoothly inside the stainless steel tube, and avoiding friction between the pressure plate 31 and the stainless steel tube, which causes wear of the pressure plate 31.
如图5至图6所示,所述支撑块28底面于引导板29的两侧均滑动连接有一对支撑柱35;所述支撑柱35的底面转动有滚轮36;所述支撑柱35之间固连有隔板37;工作时,当电磁铁块27启动时,引导板29会被吸向电磁铁块27,但会被隔板37阻挡,使得引导板29不会被直接挤压到不锈钢管的内壁,此时牵引车6带着电磁铁块27移动,引导板29便会在电磁铁块27的吸引下,带着支撑块28、支撑柱35和滚轮36一同移动,此时滚轮36的滚动便能减少支撑块28移动时所受到的摩擦力,使得支撑块28移动的更加顺畅。As shown in Figures 5 and 6, the bottom surface of the support block 28 is slidably connected to a pair of support columns 35 on both sides of the guide plate 29; the bottom surface of the support column 35 is rotatably provided with a roller 36; a partition 37 is fixedly connected between the support columns 35; during operation, when the electromagnet block 27 is started, the guide plate 29 will be sucked toward the electromagnet block 27, but will be blocked by the partition 37, so that the guide plate 29 will not be directly squeezed to the inner wall of the stainless steel pipe. At this time, the tractor 6 moves with the electromagnet block 27, and the guide plate 29 will move together with the support block 28, the support column 35 and the roller 36 under the attraction of the electromagnet block 27. At this time, the rolling of the roller 36 can reduce the friction force on the support block 28 when it moves, so that the support block 28 moves more smoothly.
工作时,在对长不锈钢管进行冷拔时,使用者需要将不锈钢管穿过支撑架4之间的拉拔模具5,随后牵引车6移动至穿过拉拔模具5的不锈钢管端部,然后液压系统启动,带动两个夹持板8相向运动,从而将不锈钢管的端部夹住,随后外部发电机带动链条3转动,然后链条3通过连接组件带动牵引车6向着远离拉拔模具5的方向运动,并将不锈钢管拉离拉拔模具5,当牵引车6移动至底座1的端部后,液压系统带动两个夹持板8相互远离,停止对不锈钢管的夹持,然后链条3再带动牵引车6向着拉拔模具5的方向运动,当牵引车6带着夹持板8重新移动至拉拔模具5的端部后,液压系统控制夹持板8重新夹持不锈钢管,随后链条3再次通过连接组件带动牵引车6远离拉拔模具5,进而完成对不锈钢管剩余部位的再次拉拔,通过夹持板8和牵引车6对不锈钢管进行多次拉拔,来实现对不锈钢管的分段冷拔,从而实现对不同长度的不锈钢管进行冷拔,而不需要加长本发明实施例的长度,进而提高了本发明实施例的适用范围。During operation, when cold drawing a long stainless steel pipe, the user needs to pass the stainless steel pipe through the drawing die 5 between the support frames 4, and then the tractor 6 moves to the end of the stainless steel pipe passing through the drawing die 5, and then the hydraulic system is started to drive the two clamping plates 8 to move toward each other, thereby clamping the end of the stainless steel pipe, and then the external generator drives the chain 3 to rotate, and then the chain 3 drives the tractor 6 to move away from the drawing die 5 through the connecting assembly, and pulls the stainless steel pipe away from the drawing die 5. When the tractor 6 moves to the end of the base 1, the hydraulic system drives the two clamping plates 8 to move away from each other, and stops clamping the stainless steel pipe. , and then the chain 3 drives the tractor 6 to move in the direction of the drawing die 5. When the tractor 6 moves to the end of the drawing die 5 with the clamping plate 8, the hydraulic system controls the clamping plate 8 to clamp the stainless steel pipe again. Then the chain 3 drives the tractor 6 away from the drawing die 5 through the connecting assembly again, and then the remaining part of the stainless steel pipe is drawn again. The stainless steel pipe is drawn multiple times by the clamping plate 8 and the tractor 6 to realize segmented cold drawing of the stainless steel pipe, thereby realizing cold drawing of stainless steel pipes of different lengths without increasing the length of the embodiment of the present invention, thereby improving the scope of application of the embodiment of the present invention.
在不锈钢管进行拉拔前,使用者需要启动电推杆10,以带动转动辊11上升,之后牵引车6再带动不锈钢管移动至电推杆10处时,夹持板8之间的不锈钢管便可以搭在转动辊11的顶面,从而为不锈钢管提供支撑,进而减少不锈钢管由于其自重,而导致其自身发生弯曲的现象。Before pulling the stainless steel pipe, the user needs to start the electric push rod 10 to drive the rotating roller 11 to rise. Then, when the tractor 6 drives the stainless steel pipe to move to the electric push rod 10, the stainless steel pipe between the clamping plates 8 can be placed on the top surface of the rotating roller 11, thereby providing support for the stainless steel pipe, thereby reducing the bending of the stainless steel pipe due to its own weight.
当电推杆10带动着转动辊11移动时,转动辊11端部的转动杆也会通过锥齿轮15带动伸缩杆14伸缩,此时电动机12仍可通过锥齿轮15驱动伸缩杆14和转动杆转动,进而最终带动转动辊11转动,而转动的转动辊11,则会带动与之接触的不锈钢管向着远离拉拔模具5的方向运动,从而将完成冷拔的不锈钢管移出底座1顶面,以便于下个不锈钢管进行冷拔。When the electric push rod 10 drives the rotating roller 11 to move, the rotating rod at the end of the rotating roller 11 will also drive the telescopic rod 14 to extend and retract through the bevel gear 15. At this time, the motor 12 can still drive the telescopic rod 14 and the rotating rod to rotate through the bevel gear 15, and finally drive the rotating roller 11 to rotate. The rotating rotating roller 11 will drive the stainless steel pipe in contact with it to move in the direction away from the drawing die 5, so as to move the stainless steel pipe that has completed cold drawing out of the top surface of the base 1, so as to facilitate the cold drawing of the next stainless steel pipe.
当转动辊11将冷拔完成的不锈钢移出底座1的顶面时,不锈钢管便会落在承接架16的顶面,由于承接架16的顶面呈倾斜设置,所以落在承接架16顶面的不锈钢管,会沿着承接架16的表面滑向导向板17,再由导向板17将不锈钢管导向一侧,以方便使用者对加工好的不锈钢管进行收集。When the rotating roller 11 moves the cold-drawn stainless steel out of the top surface of the base 1, the stainless steel pipe will fall on the top surface of the receiving frame 16. Since the top surface of the receiving frame 16 is inclined, the stainless steel pipe falling on the top surface of the receiving frame 16 will slide along the surface of the receiving frame 16 toward the guide plate 17, and then the guide plate 17 will guide the stainless steel pipe to one side to facilitate the user to collect the processed stainless steel pipe.
当使用者需要进行不锈钢管的上料操作时,使用者需要先将不锈钢管的一端插入两个上料板19之间,随后上料板19在液压系统的带动下,将不锈钢夹持住,然后牵引车6和上料车18上的挡板21在伺服电机的带动下升起,使得连接块20得以在链条3驱动下,移动至上料车18的底部,随后上料车18靠近牵引车6一端的挡板21放下,此时链条3便能通过连接块20挤压上料车18靠近牵引车6一端的挡板21,进而带动上料车18向着拉拔模具5移动,从而将不锈钢管推向拉拔模具5,进而完成不锈钢管的上料操作,随后上料车18处的挡板21抬起,连接块20移动至牵引车6的底部,此时连接块20便能挤压牵引车6端部挡板21,从而带动牵引车6移动,完成对不锈钢管的冷拔操作,由此仅需一个驱动源便可完成对不锈钢管的冷拔和上料操作,从而简化驱动系统。When the user needs to load the stainless steel pipe, the user needs to first insert one end of the stainless steel pipe between the two loading plates 19, and then the loading plate 19 clamps the stainless steel under the drive of the hydraulic system, and then the baffles 21 on the tractor 6 and the loading trolley 18 are raised under the drive of the servo motor, so that the connecting block 20 can be driven by the chain 3 and moved to the bottom of the loading trolley 18, and then the baffle 21 of the loading trolley 18 close to the tractor 6 is lowered, and at this time the chain 3 can squeeze the loading trolley 18 through the connecting block 20. The baffle 21 near one end of the tractor 6 drives the loading trolley 18 to move toward the drawing die 5, thereby pushing the stainless steel tube toward the drawing die 5, and completing the loading operation of the stainless steel tube. Subsequently, the baffle 21 at the loading trolley 18 is lifted, and the connecting block 20 moves to the bottom of the tractor 6. At this time, the connecting block 20 can squeeze the baffle 21 at the end of the tractor 6, thereby driving the tractor 6 to move and completing the cold drawing operation of the stainless steel tube. Therefore, only one driving source is required to complete the cold drawing and loading operations of the stainless steel tube, thereby simplifying the driving system.
在对不同尺寸的不锈钢管进行夹持时,使用者便可转动凹槽22处的螺纹杆23,使螺纹杆23带着挤压板24移动,从而使得挤压板24贴合在不锈钢管的表面,进而扩大挤压板24与不锈钢管的接触面积,进而减少不锈钢板表面受到的压强,从而降低了不锈钢管发生形变的概率。When clamping stainless steel pipes of different sizes, the user can rotate the threaded rod 23 at the groove 22 to move the threaded rod 23 with the extrusion plate 24, so that the extrusion plate 24 fits the surface of the stainless steel pipe, thereby expanding the contact area between the extrusion plate 24 and the stainless steel pipe, thereby reducing the pressure on the surface of the stainless steel plate, thereby reducing the probability of deformation of the stainless steel pipe.
当连接块20推动挡板21移动时,支撑板25表面的限位板26会抵在挡板21的表面,从而为挡板21提供支撑,避免连接块20在推动挡板21移动时,挡板21发生翻转,进而导致挡板21与牵引车6或挡板21与上料车18的连接处发生损坏。When the connecting block 20 pushes the baffle 21 to move, the limit plate 26 on the surface of the support plate 25 will abut against the surface of the baffle 21, thereby providing support for the baffle 21 and preventing the baffle 21 from flipping over when the connecting block 20 pushes the baffle 21 to move, thereby causing damage to the connection between the baffle 21 and the tractor 6 or the baffle 21 and the loading vehicle 18.
当不锈钢管穿过拉拔模具5后,使用者需要将夹具座7顶面的支撑块28放入不锈钢管内,此时支撑块28便能从内部支撑不锈钢管,以避免夹持板8的对不锈钢管的夹持力度过大,而导致不锈钢管发生形变,同时当牵引车6移动至电推杆10处后,需要从电推杆10处重新移动至拉拔模具5处时,夹具座7顶面的电磁铁块27启动,通过电磁铁块27对引导板29的吸引力,来带动支撑块28跟随着牵引车6的移动而移动,从而保证支撑块28能始终处于夹持板8之间,以保证夹持板8不会将不锈钢管挤压变形。After the stainless steel pipe passes through the drawing die 5, the user needs to put the support block 28 on the top surface of the clamp seat 7 into the stainless steel pipe. At this time, the support block 28 can support the stainless steel pipe from the inside to avoid the clamping force of the clamping plate 8 on the stainless steel pipe being too large, which may cause the stainless steel pipe to deform. At the same time, after the tractor 6 moves to the electric push rod 10, it needs to move from the electric push rod 10 to the drawing die 5 again. The electromagnet block 27 on the top surface of the clamp seat 7 is started, and the support block 28 is driven to move with the movement of the tractor 6 through the attraction of the electromagnet block 27 to the guide plate 29, thereby ensuring that the support block 28 can always be between the clamping plates 8 to ensure that the clamping plates 8 will not squeeze and deform the stainless steel pipe.
当电磁铁块27未启动时,顶出槽33内的弹簧34会将引导板29拉向贯通槽30的槽底,期间引导板29会挤压贯通槽30内的抵压板31,使得抵压板31被压出贯通槽30,同时拉伸弹性带32,并让抵压板31压在不锈钢管的内壁上,以配合夹持板8夹持不锈钢管,避免不锈钢管被夹持板8挤压变形,而当电磁铁块27启动后,电磁铁块27会吸引引导板29,引导板29会向着远离顶出槽33的槽口运动,并不再挤压抵压板31,拉伸状态下的弹性带32恢复,并将抵压板31拉向贯通槽30,使得抵压板31不再挤压不锈钢管的内壁,进而使得支撑块28能够在不锈钢管内部移动的更加流畅,并避免抵压板31与不锈钢管之间发生摩擦,而造成抵压板31磨损。When the electromagnet block 27 is not started, the spring 34 in the ejection groove 33 will pull the guide plate 29 to the bottom of the through groove 30. During this period, the guide plate 29 will squeeze the pressure plate 31 in the through groove 30, so that the pressure plate 31 is pressed out of the through groove 30, and the elastic band 32 is stretched at the same time, and the pressure plate 31 is pressed on the inner wall of the stainless steel pipe to cooperate with the clamping plate 8 to clamp the stainless steel pipe to prevent the stainless steel pipe from being squeezed and deformed by the clamping plate 8. When the electromagnet block 27 is started, the electromagnet block 27 will attract the guide plate 29, and the guide plate 29 will move toward the notch away from the ejection groove 33 and no longer squeeze the pressure plate 31. The elastic band 32 in the stretched state recovers and pulls the pressure plate 31 to the through groove 30, so that the pressure plate 31 no longer squeezes the inner wall of the stainless steel pipe, thereby allowing the support block 28 to move more smoothly inside the stainless steel pipe, and avoiding friction between the pressure plate 31 and the stainless steel pipe, which causes wear of the pressure plate 31.
当电磁铁块27启动时,引导板29会被吸向电磁铁块27,但会被隔板37阻挡,使得引导板29不会被直接挤压到不锈钢管的内壁,此时牵引车6带着电磁铁块27移动,引导板29便会在电磁铁块27的吸引下,带着支撑块28、支撑柱35和滚轮36一同移动,此时滚轮36的滚动便能减少支撑块28移动时所受到的摩擦力,使得支撑块28移动的更加顺畅。When the electromagnet block 27 is started, the guide plate 29 will be sucked toward the electromagnet block 27, but will be blocked by the partition 37, so that the guide plate 29 will not be directly squeezed to the inner wall of the stainless steel tube. At this time, the tractor 6 moves with the electromagnet block 27, and the guide plate 29 will move with the support block 28, the support column 35 and the roller 36 under the attraction of the electromagnet block 27. At this time, the rolling of the roller 36 can reduce the friction force on the support block 28 when it moves, so that the support block 28 moves more smoothly.
以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present invention are shown and described above. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims (10)
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| CN118204384B (en) | 2024-09-13 |
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Denomination of invention: A stainless steel tube cold drawing machine Granted publication date: 20240913 Pledgee: Jiangsu Xinghua Rural Commercial Bank Co.,Ltd. Dainan Branch Pledgor: Jiangsu Shengxin stainless steel products Co.,Ltd. Registration number: Y2025980022666 |
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