CN118187917A - Combined tunnel lining structure and construction method - Google Patents
Combined tunnel lining structure and construction method Download PDFInfo
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- CN118187917A CN118187917A CN202410385959.5A CN202410385959A CN118187917A CN 118187917 A CN118187917 A CN 118187917A CN 202410385959 A CN202410385959 A CN 202410385959A CN 118187917 A CN118187917 A CN 118187917A
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- E21D11/00—Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
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Abstract
Description
技术领域Technical Field
本发明涉及隧道施工技术领域,具体的,涉及一种组合式隧道衬砌结构及施工方法。The present invention relates to the technical field of tunnel construction, and in particular to a combined tunnel lining structure and a construction method.
背景技术Background technique
在敞开式TBM施工过程中,经常会遇到软弱围岩的塌方以及面对硬岩的岩爆工况,目前常规的施工应对方法是使用钢拱架(加密)+钢筋排的支护措施。但对于作业人员来讲,这仍然存在掌子面部分裸露的问题,同时,对于加强支护结构的强度也有一定的设计空间。为了让敞开式TBM具有更好的适应性、进一步确保施工安全、尽可能减少软弱围岩的塌方以及面对硬岩的岩爆导致的TBM停机,故衍生出了组合式隧道衬砌结构的设计及使用思路。During the construction of open TBM, collapse of weak surrounding rock and rock burst of hard rock are often encountered. The current conventional construction response method is to use steel arch frame (density) + steel bar support measures. However, for the operators, this still has the problem of partially exposed face. At the same time, there is a certain design space for strengthening the strength of the support structure. In order to make the open TBM more adaptable, further ensure construction safety, and minimize the collapse of weak surrounding rock and TBM shutdown caused by rock burst of hard rock, the design and use ideas of combined tunnel lining structure have been derived.
传统的敞开式TBM隧道,在采用钢管片支护时,该种类型的钢管片通常由(6~8块)管片拼接成环状,纵向采用错缝拼装,外观主要为四边形的矩形结构。而敞开式TBM的管片安装方式是纵向插入的,在拼装最后一块管片时,很容易会因为钢构件的局部变形导致空间不足而不能实现管片的拼装。并且,传统的四边形管片每环需要完成所有管片的拼装才能进行下一个TBM的掘进工序,拼装较为复杂,工作量较大,容易增加整体工期。In traditional open TBM tunnels, when steel pipe segments are used for support, this type of steel pipe segment is usually composed of (6 to 8) segments spliced into a ring shape, with staggered assembly in the longitudinal direction, and the appearance is mainly a quadrilateral rectangular structure. The installation method of the open TBM segment is longitudinal insertion. When assembling the last segment, it is easy to fail to assemble the segment due to insufficient space caused by local deformation of the steel structure. In addition, the traditional quadrilateral segment needs to complete the assembly of all the segments in each ring before the next TBM excavation process can be carried out. The assembly is relatively complicated, the workload is large, and it is easy to increase the overall construction period.
发明内容Summary of the invention
本发明的目的在于提供一种组合式隧道衬砌结构及施工方法,其在施工时能够快捷地形成环状的支护结构,并且拼装的工作量大大减小,有利于缩短工序时间达到整体工期控制的目的。The object of the present invention is to provide a combined tunnel lining structure and construction method, which can quickly form an annular support structure during construction, and the workload of assembly is greatly reduced, which is conducive to shortening the process time and achieving the purpose of overall construction period control.
为了实现上述目的,第一方面,本发明提供一种组合式隧道衬砌结构,包括底块、两个侧下块、两个侧上块和顶块共六个弧形的块体,所述底块设在隧道的底部,两个所述侧下块分设在所述底块的两端,所述顶块设在隧道的顶部,两个所述侧上块分设在所述顶块的两端,六个所述块体顺次拼接在一起构成环状的衬砌结构;其中各个所述块体沿环向的两端均形成有第一拼接面和第二拼接面,所述第一拼接面和第二拼接面间的夹角为60°-150°,在所述第一拼接面和第二拼接面处形成有螺栓孔,任一所述第一拼接面与环向相邻的所述第二拼接面抵接在一起,抵接在一起的第一拼接面与第二拼接面上的所述螺栓孔相对。In order to achieve the above-mentioned purpose, in a first aspect, the present invention provides a combined tunnel lining structure, comprising a bottom block, two side lower blocks, two side upper blocks and a top block, a total of six arc-shaped blocks, the bottom block is arranged at the bottom of the tunnel, the two side lower blocks are arranged at the two ends of the bottom block, the top block is arranged at the top of the tunnel, and the two side upper blocks are arranged at the two ends of the top block, and the six blocks are sequentially spliced together to form an annular lining structure; wherein each of the blocks is provided with a first splicing surface and a second splicing surface at both ends along the annular direction, the angle between the first splicing surface and the second splicing surface is 60°-150°, and bolt holes are formed at the first splicing surface and the second splicing surface, and any first splicing surface is abutted against the second splicing surface adjacent to the annular direction, and the abutted first splicing surfaces are opposite to the bolt holes on the second splicing surfaces.
优选地,所述底块的前后端形成有形状相同的凸起部和/或凹陷部。Preferably, the front and rear ends of the bottom block are formed with raised portions and/or recessed portions of the same shape.
优选地,所述底块包括钢板拼接而成的壳体及填充在其内的混凝土;所述底块的上端预留有与拼装机相匹配的吊装孔。Preferably, the bottom block comprises a shell formed by splicing steel plates and concrete filled therein; a hoisting hole matching the assembling machine is reserved at the upper end of the bottom block.
优选地,所述侧下块包括骨架结构和设在外弧面的钢筋网;所述骨架结构包括沿环向设置的工字钢和沿块体外周及沿隧道纵向设置的槽钢。Preferably, the side lower block comprises a skeleton structure and a steel mesh arranged on the outer arc surface; the skeleton structure comprises I-beams arranged along the circumferential direction and channel steels arranged along the outer periphery of the block and along the longitudinal direction of the tunnel.
优选地,所述侧上块包括骨架结构和设在外弧面的钢板、钢筋网,所述钢板位于所述钢筋网的上方;所述骨架结构包括沿环向设置的工字钢和沿块体外周及沿隧道纵向设置的槽钢。Preferably, the upper side block includes a skeleton structure and a steel plate and a steel mesh arranged on the outer arc surface, and the steel plate is located above the steel mesh; the skeleton structure includes I-beams arranged along the circumference and channel steels arranged along the outer periphery of the block and along the longitudinal direction of the tunnel.
优选地,所述顶块包括骨架结构和设在外弧面的钢板;所述骨架结构包括沿环向设置的工字钢和沿块体外周及沿隧道纵向设置的槽钢。Preferably, the top block comprises a skeleton structure and a steel plate arranged on the outer arc surface; the skeleton structure comprises I-beams arranged along the circumferential direction and channel steels arranged along the outer periphery of the block and along the longitudinal direction of the tunnel.
优选地,还包括:仰拱块,底面为与所述底块相同的弧面,顶面为平面。Preferably, it further comprises: an inverted arch block, the bottom surface of which is a curved surface identical to that of the bottom block, and the top surface of which is a flat surface.
为了实现上述目的,第二方面,本发明提供一种组合式隧道衬砌结构的施工方法,用于在隧道中施工如上所述的组合式隧道衬砌结构,包括如下步骤:In order to achieve the above object, in a second aspect, the present invention provides a construction method of a combined tunnel lining structure, which is used to construct the combined tunnel lining structure as described above in a tunnel, comprising the following steps:
步骤S1、在隧道底部的预设位置固定安装底块,所述底块的尾端与在先施工的支护结构固定在一起;Step S1, fixing and installing a bottom block at a preset position at the bottom of the tunnel, wherein the tail end of the bottom block is fixed to a previously constructed supporting structure;
步骤S2、在底块的沿环向的两端安装侧下块,其中,侧下块的第一拼接面与底块的第二拼接面螺栓连接在一起,或者,侧下块的第二拼接面与底块的第一拼接面螺栓连接在一起;Step S2, installing side lower blocks at both ends of the bottom block along the annular direction, wherein the first splicing surface of the side lower block is bolted together with the second splicing surface of the bottom block, or the second splicing surface of the side lower block is bolted together with the first splicing surface of the bottom block;
步骤S3、在两个侧下块的上端安装侧上块,其中,侧上块的第二拼接面与侧下块的第一拼接面螺栓连接在一起,或者,侧上块的第一拼接面与侧下块的第二拼接面螺栓连接在一起;Step S3, installing the side upper block on the upper ends of the two side lower blocks, wherein the second splicing surface of the side upper block is bolted together with the first splicing surface of the side lower block, or the first splicing surface of the side upper block is bolted together with the second splicing surface of the side lower block;
步骤S4、在隧道的顶部安装顶块,其中,顶块的第一拼接面与侧上块的第二拼接面螺栓连接在一起,或者,顶块的第二拼接面与侧上块的第一拼接面螺栓连接在一起,至此施工完成单环衬砌结构。Step S4, installing a top block on the top of the tunnel, wherein the first joint surface of the top block is bolted to the second joint surface of the side upper block, or the second joint surface of the top block is bolted to the first joint surface of the side upper block, thereby completing the construction of a single-ring lining structure.
优选地,还包括:Preferably, it also includes:
步骤S5、下一掘进过程中,随着TBM的向前掘进,首先会出现3个所述块体的安装位置,然后在该位置拼装相应的所述块体,以达成组合式隧道衬砌结构的纵向延伸目的;Step S5: in the next excavation process, as the TBM excavates forward, three installation positions of the blocks will appear first, and then the corresponding blocks will be assembled at the positions to achieve the purpose of longitudinal extension of the combined tunnel lining structure;
步骤S6、随着TBM持续掘进,循环步骤S5直至完成组合式隧道衬砌结构的施工。Step S6: As the TBM continues to advance, step S5 is repeated until the construction of the combined tunnel lining structure is completed.
优选地,在各个所述块体沿隧道纵向的两端设置有螺栓孔,所述施工方法还包括:将沿隧道纵向相邻的两个块体螺栓连接在一起。Preferably, bolt holes are provided at both ends of each block along the longitudinal direction of the tunnel, and the construction method further comprises: bolting two adjacent blocks along the longitudinal direction of the tunnel together.
根据上面的描述和实践可知,本发明所述的组合式隧道衬砌结构中,每个块体均呈六边形,其在拼装成环时采用了错缝拼装,单个环体中最后一个块体的安装空间呈向一端敞口的外八字形状,即使该环中的块体出现一定的变形,也能够方便地将最后一个块体插入,形成环状结构,可以避免常规四边形钢管片局部变形导致无法安装的情况。另外,该组合式隧道衬砌结构在向前持续施工时,单次的拼装块数为三块,易于拼装便于施工,且在拼装时定位容易、且定位较为准确,纵向螺栓和环向螺栓比较容易安装,拼装施工应力小,纵向压密较好。According to the above description and practice, in the combined tunnel lining structure described in the present invention, each block is hexagonal, and staggered assembly is adopted when assembling into a ring. The installation space of the last block in a single ring is in an outward eight-shaped shape open to one end. Even if the blocks in the ring are deformed to a certain extent, the last block can be easily inserted to form a ring structure, which can avoid the situation where the conventional quadrilateral steel pipe segment cannot be installed due to local deformation. In addition, when the combined tunnel lining structure continues to be constructed forward, the number of single assembly blocks is three, which is easy to assemble and convenient for construction. It is easy to position and relatively accurate during assembly. The longitudinal bolts and annular bolts are relatively easy to install. The assembly construction stress is small and the longitudinal compaction is good.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的一个实施例涉及的组合式隧道衬砌结构的立体结构示意图。FIG. 1 is a schematic diagram of the three-dimensional structure of a combined tunnel lining structure according to an embodiment of the present invention.
图2为本发明的一个实施例涉及的多个组合式隧道衬砌结构组装在一起后的立体结构示意图。FIG. 2 is a schematic diagram of a three-dimensional structure of a plurality of combined tunnel lining structures assembled together according to an embodiment of the present invention.
图3为本发明的一个实施例涉及的组合式隧道衬砌结构中底块的立体结构示意图。FIG3 is a schematic diagram of the three-dimensional structure of a bottom block in a combined tunnel lining structure according to an embodiment of the present invention.
图4为本发明的一个实施例涉及的组合式隧道衬砌结构中侧下块的立体结构示意图。FIG. 4 is a schematic diagram of the three-dimensional structure of a side lower block in a combined tunnel lining structure according to an embodiment of the present invention.
图5为本发明的一个实施例涉及的组合式隧道衬砌结构中侧上块的立体结构示意图。FIG. 5 is a schematic diagram of the three-dimensional structure of the upper side block in the combined tunnel lining structure according to an embodiment of the present invention.
图6为本发明的一个实施例涉及的组合式隧道衬砌结构中顶块的立体结构示意图。FIG. 6 is a schematic diagram of the three-dimensional structure of a top block in a combined tunnel lining structure according to an embodiment of the present invention.
图7为本发明的一个实施例涉及的组合式隧道衬砌结构中顶块的俯视图。FIG. 7 is a top view of a top block in a combined tunnel lining structure according to an embodiment of the present invention.
图8为本发明的一个实施例涉及的组合式隧道衬砌结构的施工方法的流程图。FIG8 is a flow chart of a construction method of a combined tunnel lining structure according to an embodiment of the present invention.
图中的附图标记为:The reference numerals in the figure are:
11、底块 12、侧下块 13、侧上块11. Bottom block 12. Lower side block 13. Upper side block
14、顶块 15、仰拱块 21、第一拼接面14. Top block 15. Invert block 21. First joint surface
22、第二拼接面 31、凸起部 32、凹陷部22. Second joint surface 31. Raised portion 32. Concave portion
41、壳体 42、混凝土 51、工字钢41. Shell 42. Concrete 51. I-beam
52、槽钢 53、钢筋网 54、钢板52. Channel steel 53. Steel mesh 54. Steel plate
具体实施方式Detailed ways
现在将参考附图更全面地描述示例性实施方式。然而,示例性实施方式能够以多种形式实施,且不应被理解为限于在此阐述的范例;相反,提供这些实施方式使得本公开将更加全面和完整,并将示例性实施方式的构思全面地传达给本领域的技术人员。所描述的特征、结构或特性可以以任何合适的方式结合在一个或更多实施方式中。The exemplary embodiments will now be described more fully with reference to the accompanying drawings. However, the exemplary embodiments can be implemented in many forms and should not be construed as limited to the examples set forth herein; rather, these embodiments are provided so that the disclosure will be more comprehensive and complete and fully convey the concepts of the exemplary embodiments to those skilled in the art. The described features, structures, or characteristics may be combined in any suitable manner in one or more embodiments.
此外,附图仅为本公开的示意性图解,并非一定是按比例绘制。图中相同的附图标记表示相同或类似的部分,因而将省略对它们的重复描述。需要说明的是,本公开中,用语“包括”、“配置有”、“设置于”用以表示开放式的包括在内的意思,并且是指除了列出的要素/组成部分/等之外还可存在另外的要素/组成部分/等;用语“第一”、“第二”等仅作为标记使用,不是对其对象数量或次序的限制;术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In addition, the accompanying drawings are only schematic illustrations of the present disclosure and are not necessarily drawn to scale. The same reference numerals in the figures represent the same or similar parts, and thus their repeated descriptions will be omitted. It should be noted that in the present disclosure, the terms "including", "configured with", and "set in" are used to express the meaning of open-ended inclusion, and mean that in addition to the listed elements/components/etc., there may be other elements/components/etc.; the terms "first", "second", etc. are only used as marks, and are not restrictions on the number or order of their objects; the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。Unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
在该实施例中公开了一种组合式隧道衬砌结构,其在隧道内拼接安装时可以兼顾传统管片通缝拼接和错缝拼接的优点,同时一定程度上避开二者的缺点。请结合附图1-图7,该实施例中的组合式隧道衬砌结构主要包括位于隧道底部的底块11、位于隧道下部两侧的两个侧下块12、位于隧道上方两侧的两个侧上块13和位于隧道顶部的顶块14,共六个块体。该六个块体顺次拼接在一起构成环状的衬砌结构,其中,两个侧下块12分别设在底块11的两端,两个侧上块13分别设在顶块14的两端。In this embodiment, a combined tunnel lining structure is disclosed, which can take into account the advantages of traditional segment through-seam splicing and staggered splicing when splicing and installing in the tunnel, while avoiding the disadvantages of both to a certain extent. Please refer to Figures 1 to 7. The combined tunnel lining structure in this embodiment mainly includes a bottom block 11 located at the bottom of the tunnel, two side lower blocks 12 located on both sides of the lower part of the tunnel, two side upper blocks 13 located on both sides of the upper part of the tunnel, and a top block 14 located at the top of the tunnel, a total of six blocks. The six blocks are spliced together in sequence to form an annular lining structure, wherein the two side lower blocks 12 are respectively arranged at the two ends of the bottom block 11, and the two side upper blocks 13 are respectively arranged at the two ends of the top block 14.
在该六个块体中,每个块体沿环向的两端均设有第一拼接面21和第二拼接面22,每个块体上相邻的第一拼接面21和第二拼接面22间的夹角为60°-150°。在每个块体的具有第一拼接面21和第二拼接面22的位置处形成有螺栓孔,用于将环向相邻的两个块体螺栓连接在一起。此外,每个块体沿纵向的两端,即沿隧道纵向,也设置有螺栓孔,沿纵向相邻的两个块体可以通过螺栓连接在一起。需要说明的是,相邻的块体通过螺栓连接在一起为现有技术,螺栓孔的具体设置形状等在此不再赘述。In the six blocks, each block is provided with a first splicing surface 21 and a second splicing surface 22 at both ends along the circumferential direction, and the angle between adjacent first splicing surfaces 21 and second splicing surfaces 22 on each block is 60°-150°. Bolt holes are formed at the positions of the first splicing surfaces 21 and the second splicing surfaces 22 of each block, which are used to bolt two circumferentially adjacent blocks together. In addition, bolt holes are also provided at both ends of each block along the longitudinal direction, that is, along the longitudinal direction of the tunnel, and two adjacent blocks along the longitudinal direction can be bolted together. It should be noted that it is a prior art to connect adjacent blocks together by bolts, and the specific setting shape of the bolt holes will not be repeated here.
该六个块体中,任意一个第一拼接面21与环向相邻的第二拼接面22抵接在一起,并且抵接在一起的第一拼接面21与第二拼接面22的长度相同。换言之,六个块体沿环向并未完全处于同一环线上,而是进行了一定的错位设置。结合图2,以其中一个底块11右端的拼接面为例,其中第一拼接面21抵接在了右侧两个侧下块12中,更靠近左侧的侧下块12的第二拼接面22上;第二拼接面22抵接在了右侧两个侧下块12中,更靠近右侧的侧下块12的第一拼接面21上。Among the six blocks, any first splicing surface 21 abuts against the second splicing surface 22 adjacent to the circumferential direction, and the lengths of the abutting first splicing surface 21 and the second splicing surface 22 are the same. In other words, the six blocks are not completely on the same loop along the circumferential direction, but are staggered to a certain extent. In conjunction with Figure 2, taking the splicing surface at the right end of one of the bottom blocks 11 as an example, the first splicing surface 21 abuts against the second splicing surface 22 of the side lower block 12 on the left side, of the two side lower blocks 12 on the right side; the second splicing surface 22 abuts against the first splicing surface 21 of the side lower block 12 on the right side, of the two side lower blocks 12 on the right side, of the side lower block 12 on the right side.
也即,在实际应用中,一个底块11的一端会与相邻的两个侧下块12连接在一起,整个底块11共计与相邻的四个侧下块12连接在一起。对于其它侧下块12、侧上块13和顶块14而言,任意一个未处于纵向两端的块体,都会与四个相邻的块体连接在一起。最终达到如图2所示的拼装效果,其中的沿纵向的安装缝呈连续弯折状的结构,与传统的通缝拼接和错缝拼接形成的安装缝均不同,此处的纵向即隧道的长度方向。That is, in actual application, one end of a bottom block 11 will be connected to two adjacent side lower blocks 12, and the entire bottom block 11 will be connected to four adjacent side lower blocks 12. For other side lower blocks 12, side upper blocks 13 and top blocks 14, any block that is not at both ends in the longitudinal direction will be connected to four adjacent blocks. Finally, the assembly effect as shown in Figure 2 is achieved, in which the installation seam along the longitudinal direction is a continuous bending structure, which is different from the installation seam formed by traditional through-seam splicing and staggered seam splicing. The longitudinal direction here is the length direction of the tunnel.
另外,图2中还示出了位于底块11上方的仰拱块15,该仰拱块15可以采用预制的方式,直接安装在该组合式隧道衬砌结构的底部,完成仰拱块的安装工序。具体的,仰拱块15的底面为与底块11相同的弧面,顶面为平面。仰拱块15两端预留后期二衬的植筋预留孔,方便后做二衬的施工。仰拱块15两端外侧合适位置预留接驳器,使仰拱块与后期隧道的二衬组成一个整体。In addition, Fig. 2 also shows an inverted arch block 15 located above the bottom block 11. The inverted arch block 15 can be prefabricated and directly installed at the bottom of the combined tunnel lining structure to complete the installation process of the inverted arch block. Specifically, the bottom surface of the inverted arch block 15 is a curved surface identical to the bottom block 11, and the top surface is a plane. The two ends of the inverted arch block 15 are reserved with holes for planting reinforcement for the later secondary lining, which is convenient for the construction of the secondary lining. Connectors are reserved at appropriate positions on the outer sides of the two ends of the inverted arch block 15 so that the inverted arch block and the secondary lining of the later tunnel form an integral body.
采用上述形式的块体及连续弯折的安装缝,在拼装时仅起始位置第一个底块11的定位相对复杂,剩余块体在拼装时定位容易,且定位较为准确,纵向螺栓和环向螺栓比较容易安装,拼装施工应力小,纵向压密较好。最终多个衬砌结构拼接在一起能够在隧道内形成整体性较好且环面平整稳固的支护结构。With the above-mentioned blocks and the continuously bent installation seams, only the positioning of the first bottom block 11 at the starting position is relatively complicated during assembly, while the positioning of the remaining blocks is easy and accurate during assembly, the longitudinal bolts and the annular bolts are easy to install, the assembly construction stress is small, and the longitudinal compaction is good. Finally, multiple lining structures are spliced together to form a support structure with good integrity and a flat and stable annular surface in the tunnel.
在该实施例中,底块11的前后端形成有形状相同的凸起部31和/或凹陷部32,该前后端是相对于隧道的掘进方向而言的,因此前后相邻的两个底块11能快速地对齐连接在一起,提高拼装速度。如图3所示,底块11的前端设置了一个凹陷部32,后端设置了一个凸起部31,该凸起部31和凹陷部32的形状相同。在第一个底块11定位完成后,后续底块11的凸起部31便可插入其前端的凹陷部32中,可以快速地实现后续底块11的定位,进而与之相邻的侧下块12便可快速定位至两个底块11的侧端之间,可以进一步提高该组合式隧道衬砌结构的拼装效率。在其它实施例,底块11的前端也可设在多个凹陷部32和/或凸起部31,同时在后端设置与之对应的凸起部31和/或凹陷部32,能够实现相邻两个底块11快速且紧密的连接。In this embodiment, the front and rear ends of the bottom block 11 are formed with protrusions 31 and/or recesses 32 of the same shape, which are relative to the tunneling direction, so that the two adjacent bottom blocks 11 can be quickly aligned and connected together, thereby improving the assembly speed. As shown in FIG3 , a recess 32 is provided at the front end of the bottom block 11, and a protrusion 31 is provided at the rear end, and the shapes of the protrusion 31 and the recess 32 are the same. After the first bottom block 11 is positioned, the protrusion 31 of the subsequent bottom block 11 can be inserted into the recess 32 at its front end, so that the positioning of the subsequent bottom block 11 can be quickly achieved, and then the adjacent side lower block 12 can be quickly positioned between the side ends of the two bottom blocks 11, which can further improve the assembly efficiency of the combined tunnel lining structure. In other embodiments, the front end of the bottom block 11 can also be provided with a plurality of recesses 32 and/or protrusions 31, and the corresponding protrusions 31 and/or recesses 32 are provided at the rear end, so that the two adjacent bottom blocks 11 can be quickly and tightly connected.
进一步地,在该实施例中,底块11包括钢板拼接而成的壳体41及填充在其内的混凝土42。该壳体41的上端为开口状,以向内部填充混凝土42。该种结构形式的底块11,在隧道内安装之前即具有一定的强度,不会在运输安装时出现显著变形,可为相邻的块体提供较为稳固的支撑,确保拼接作业能够顺利完成。Furthermore, in this embodiment, the bottom block 11 includes a shell 41 formed by splicing steel plates and concrete 42 filled therein. The upper end of the shell 41 is open to fill the interior with concrete 42. The bottom block 11 of this structural form has a certain strength before installation in the tunnel, will not be significantly deformed during transportation and installation, and can provide relatively stable support for adjacent blocks, ensuring that the splicing operation can be completed smoothly.
在底块11的上端预留有与拼装机相匹配的吊装孔,因此该底块11能够适用TBM设备进行安装,可进一步提高拼装效率。在底块11的侧面设有与相邻块体拼接用的螺栓孔,各个块体通过螺栓连接,既可以提高安装速度,也便于后期进行维护。在其它实施例中,各个块体间的连接并不局限于螺栓连接,其它现有的连接方式,诸如卡接、焊接等,只要能够实现形成稳固的环状结构,均可应用在各个块体间的连接上。A hoisting hole matching the assembling machine is reserved at the upper end of the bottom block 11, so the bottom block 11 can be installed with TBM equipment, which can further improve the assembly efficiency. Bolt holes for splicing with adjacent blocks are provided on the side of the bottom block 11. Each block is connected by bolts, which can not only increase the installation speed, but also facilitate later maintenance. In other embodiments, the connection between each block is not limited to bolt connection. Other existing connection methods, such as clamping, welding, etc., can be applied to the connection between each block as long as a stable ring structure can be formed.
在该实施例中,侧下块12包括骨架结构和设在外弧面的钢筋网53,骨架结构能够为该衬砌结构提供主要的支撑作用,钢筋网53能够提高其自身与后续混凝土的结合力。另外,相比于预制的混凝土块作为单个管片,该种形式的侧下块12既具有一定的强度,同时也因重量较轻便于运输安装。具体地说,该骨架结构中包括沿环向设置的工字钢51和沿块体外周及沿隧道纵向设置的槽钢52。其中,工字钢51作为主要的支撑结构,槽钢52起到加劲肋的作用,该种结构形式的侧下块12,也可应用于TBM的辅推系统上,为液压杆提供沿隧道纵向的支撑。In this embodiment, the side lower block 12 includes a skeleton structure and a steel mesh 53 arranged on the outer arc surface. The skeleton structure can provide the main support for the lining structure, and the steel mesh 53 can improve its own bonding with the subsequent concrete. In addition, compared with the prefabricated concrete block as a single pipe segment, this type of side lower block 12 has a certain strength and is also easy to transport and install due to its light weight. Specifically, the skeleton structure includes an I-beam 51 arranged along the circumference of the block and a channel steel 52 arranged along the outer periphery of the block and along the longitudinal direction of the tunnel. Among them, the I-beam 51 serves as the main supporting structure, and the channel steel 52 serves as a stiffening rib. The side lower block 12 of this structural form can also be applied to the auxiliary thrust system of the TBM to provide support for the hydraulic rod along the longitudinal direction of the tunnel.
类似地,在该实施例中,侧上块13包括骨架结构和设在外弧面的钢板54、钢筋网53,且其上的钢板54位于钢筋网53的上方。顶块14包括骨架结构和设在外弧面的钢板54。该两种块体上的骨架结构同样包括沿环向设置的工字钢51和沿块体外周及沿隧道纵向设置的槽钢52,并能实现上述效果。Similarly, in this embodiment, the upper side block 13 includes a skeleton structure and a steel plate 54 and a steel mesh 53 arranged on the outer arc surface, and the steel plate 54 thereon is located above the steel mesh 53. The top block 14 includes a skeleton structure and a steel plate 54 arranged on the outer arc surface. The skeleton structures on the two blocks also include an I-beam 51 arranged along the circumference and a channel steel 52 arranged along the outer periphery of the block and along the longitudinal direction of the tunnel, and can achieve the above-mentioned effects.
在顶块14的外周及侧上块13外周的上部设置钢板54而非设置钢筋网53,一方面,能够防止隧道内出现落石等现象,另一方面,该种衬砌结构在隧道内形成的支护结构,其上方部分后续无需喷混,仅需要在有钢筋网53的区域进行喷混即可,能够精简施工程序,提高施工效率。此外,也可避免出现顶部喷混时混凝土不牢固而掉落的问题。The steel plate 54 is provided on the outer periphery of the top block 14 and the upper part of the outer periphery of the side upper block 13 instead of the steel mesh 53. On the one hand, it can prevent the phenomenon of rockfall in the tunnel. On the other hand, the upper part of the support structure formed by this lining structure in the tunnel does not need to be sprayed and mixed later, and only the area with the steel mesh 53 needs to be sprayed and mixed, which can simplify the construction procedures and improve the construction efficiency. In addition, it can also avoid the problem of concrete falling due to instability during top spraying.
下面以一个具体的实施例,来对本公开的组合式隧道衬砌结构进一步说明。在该实施例中,底块11的壳体41由厚度12mm钢板焊接而成,其外径为4.4m,内径为4.0m,焊接好的钢壳体41内部采用C30素混凝土填充,中间部位需结合拼装机结构形式预留吊装孔,两侧需预留和侧下块12的螺栓孔。The combined tunnel lining structure disclosed in the present invention is further described below with a specific embodiment. In this embodiment, the shell 41 of the bottom block 11 is welded from a 12 mm thick steel plate, with an outer diameter of 4.4 m and an inner diameter of 4.0 m. The welded steel shell 41 is filled with C30 plain concrete, and a hoisting hole is reserved in the middle part in combination with the structure of the assembly machine, and bolt holes for the side lower block 12 are reserved on both sides.
两个侧下块12一端与底块11螺栓连接,另一端与侧上块13螺栓连接。侧下块12的骨架结构中主支撑采用I14工字钢、加紧肋采用[14槽钢弯制焊接而成,在其骨架结构的外弧面采用φ10@100*100钢筋网焊接牢固。2个侧上块13下端与侧下块12螺栓连接,侧上块13上端与顶块14螺栓连接。侧上块13的骨架结构中主支撑采用I14工字钢、加紧肋采用[14槽钢弯制焊接而成。在其骨架结构外弧面下1/2区域采用φ10@100*100钢筋网焊接牢固,在骨架外弧面上1/2区域采用厚度10mm钢板焊接牢固。顶块14两侧分别与侧上块13之间采用螺栓连接。顶块14的骨架结构中主支撑采用I14工字钢、加紧肋采用[14槽钢弯制焊接而成。在其骨架结构外弧面整个区域采用厚度10mm钢板焊接牢固。One end of the two side lower blocks 12 is bolted to the bottom block 11, and the other end is bolted to the side upper block 13. In the skeleton structure of the side lower block 12, the main support is made of I14 I-steel, and the reinforcing rib is made of [14 channel steel bent and welded. The outer arc surface of its skeleton structure is welded with φ10@100*100 steel mesh. The lower ends of the two side upper blocks 13 are bolted to the side lower block 12, and the upper end of the side upper block 13 is bolted to the top block 14. In the skeleton structure of the side upper block 13, the main support is made of I14 I-steel, and the reinforcing rib is made of [14 channel steel bent and welded. The lower 1/2 area of the outer arc surface of its skeleton structure is welded with φ10@100*100 steel mesh, and the upper 1/2 area of the outer arc surface of the skeleton is welded with a 10mm thick steel plate. The top block 14 is bolted to the side upper block 13 on both sides. The main support of the skeleton structure of the top block 14 is made of I14 I-beam, and the reinforcing rib is made of [14 channel steel bent and welded. The entire area of the outer arc surface of the skeleton structure is welded firmly with a 10mm thick steel plate.
该实施例中,除底块11外,其它块体整体呈六边形结构,其前后端的两个侧边平行,且沿环向的长度相同。沿环向的两端为长度相同的第一拼接面21和第二拼接面22,二者间的夹角为120°,能够形成上述连续弯折的安装缝。底块11在此基础上,还在前后两端分别设置了凹陷部32和凸起部31,便于相邻的两个底块11连接在一起。In this embodiment, except for the bottom block 11, the other blocks are in a hexagonal structure as a whole, and the two sides of the front and rear ends are parallel and have the same length along the circumferential direction. The two ends along the circumferential direction are the first splicing surface 21 and the second splicing surface 22 of the same length, and the angle between the two is 120°, which can form the above-mentioned continuous bending installation seam. On this basis, the bottom block 11 is also provided with a recessed portion 32 and a raised portion 31 at the front and rear ends, respectively, to facilitate the connection of two adjacent bottom blocks 11 together.
需要说明的是,在该实施例中,给出了各个块体或采用钢板54、混凝土42结合的结构,或采用钢骨架、钢筋网53、后期混凝土结合的结构,或采用钢骨架、钢板54结合的结构,以在不同位置实现不同的特定效果。在其它实施例中,各个块体也可采用预制混凝土构件,只要满足上述第一拼接面21和第二拼接面22的结构设置,即可实现连续弯折的施工缝,并达到相应技术效果。It should be noted that, in this embodiment, each block is provided with a structure that is a combination of a steel plate 54 and concrete 42, or a structure that is a combination of a steel skeleton, a steel mesh 53, and later concrete, or a structure that is a combination of a steel skeleton and a steel plate 54, so as to achieve different specific effects at different locations. In other embodiments, each block may also be a prefabricated concrete component, as long as the structural setting of the first splicing surface 21 and the second splicing surface 22 is met, a continuously bent construction joint can be achieved, and the corresponding technical effect can be achieved.
以上给出了单环形式的组合式隧道衬砌结构,在又一个实施例中,也可将多个上述单环形式的组合式隧道衬砌结构沿纵向拼接在一起,能够形成较大长度的组合式隧道衬砌结构,便可作为隧道中临时或永久的支护结构。A single-ring combined tunnel lining structure is given above. In another embodiment, a plurality of the above-mentioned single-ring combined tunnel lining structures can be spliced together longitudinally to form a combined tunnel lining structure of a larger length, which can be used as a temporary or permanent supporting structure in the tunnel.
在该实施例中,还公开了一种组合式隧道衬砌结构的施工方法,用于在隧道中施工上述的组合式隧道衬砌结构,具体包括如下步骤:In this embodiment, a construction method of a combined tunnel lining structure is also disclosed, which is used to construct the above-mentioned combined tunnel lining structure in a tunnel, and specifically includes the following steps:
步骤S1、在隧道底部的预设位置固定安装底块11,具体的,底块11的尾端与在先施工的支护结构固定在一起。例如在先支护结构为浇筑的钢筋混凝土,底块11在完成定位后,与在先支护结构中的钢筋焊接在一起。Step S1, a bottom block 11 is fixedly installed at a preset position at the bottom of the tunnel. Specifically, the tail end of the bottom block 11 is fixed to a previously constructed support structure. For example, the previous support structure is poured reinforced concrete, and after the bottom block 11 is positioned, it is welded to the steel bars in the previous support structure.
步骤S2、在底块11的沿环向的两端安装侧下块12,其中,侧下块12的第一拼接面21与底块11的第二拼接面22螺栓连接在一起,或者,侧下块12的第二拼接面22与底块11的第一拼接面21螺栓连接在一起。该两种安装方式下,侧下块12分别处于底块11的后半部分和前半部分,具体可依据实际需求进行安装。Step S2, installing the side lower blocks 12 at both ends of the bottom block 11 along the circumferential direction, wherein the first splicing surface 21 of the side lower block 12 is bolted together with the second splicing surface 22 of the bottom block 11, or the second splicing surface 22 of the side lower block 12 is bolted together with the first splicing surface 21 of the bottom block 11. In these two installation methods, the side lower blocks 12 are respectively located in the rear half and the front half of the bottom block 11, and can be installed according to actual needs.
步骤S3、在两个侧下块12的上端安装侧上块13,其中,侧上块13的第二拼接面22与侧下块12的第一拼接面21螺栓连接在一起,或者,侧上块13的第一拼接面21与侧下块12的第二拼接面22螺栓连接在一起。该两种安装方式下,侧上块13分别处于侧下块12的前半部分和后半部分,具体可依据实际需求进行安装。最佳的选择是侧上块13与底块11处于同一环线上,即侧下块12同时处于底块11和侧上块13的前半部分或后半部分,该种情形下,便于施工安装该环衬砌结构。Step S3, installing the upper side block 13 at the upper ends of the two lower side blocks 12, wherein the second splicing surface 22 of the upper side block 13 is bolted together with the first splicing surface 21 of the lower side block 12, or the first splicing surface 21 of the upper side block 13 is bolted together with the second splicing surface 22 of the lower side block 12. Under these two installation methods, the upper side block 13 is respectively located in the front half and the rear half of the lower side block 12, and can be installed specifically according to actual needs. The best option is that the upper side block 13 and the bottom block 11 are on the same loop line, that is, the lower side block 12 is simultaneously located in the front half or the rear half of the bottom block 11 and the upper side block 13. In this case, it is convenient to construct and install the ring lining structure.
步骤S4、在隧道的顶部安装顶块14,其中,顶块14的第一拼接面21与侧上块13的第二拼接面22螺栓连接在一起,或者,顶块14的第二拼接面22与侧上块13的第一拼接面21螺栓连接在一起,至此施工完成单环衬砌结构。该两种安装方式下,顶块14分别处于侧上块13的后半部分和前半部分。最佳的选择是使顶块14与侧下块12处于同一环线上,即侧上块13同时处于顶块14和侧下块12的前半部分或后半部分,该种情形下,便于施工安装该环衬砌结构。Step S4, installing the top block 14 at the top of the tunnel, wherein the first joint surface 21 of the top block 14 is bolted to the second joint surface 22 of the side upper block 13, or the second joint surface 22 of the top block 14 is bolted to the first joint surface 21 of the side upper block 13, and the single ring lining structure is completed. Under these two installation methods, the top block 14 is respectively located in the rear half and the front half of the side upper block 13. The best option is to make the top block 14 and the side lower block 12 on the same loop line, that is, the side upper block 13 is simultaneously located in the front half or the rear half of the top block 14 and the side lower block 12, in which case, it is convenient to construct and install the ring lining structure.
以上给出了单环衬砌结构的施工方法,通常隧道中会施工一定长度的衬砌结构,因此该组合式隧道衬砌结构的施工方法还包括步骤S5和步骤S6。The construction method of a single-ring lining structure is given above. Usually, a lining structure of a certain length is constructed in a tunnel. Therefore, the construction method of the combined tunnel lining structure also includes step S5 and step S6.
步骤S5、下一掘进过程中,随着TBM的向前掘进,例如掘进0.9m后,首先会出现3个所述块体的安装位置(即单环衬砌结构中,沿纵向向后凹陷的部分),然后在该位置拼装相应的所述块体,以达成组合式隧道衬砌结构的纵向延伸目的。Step S5, in the next excavation process, as the TBM advances forward, for example, after excavating 0.9m, the installation positions of the three blocks will first appear (i.e., the parts of the single-ring lining structure that are recessed backward along the longitudinal direction), and then the corresponding blocks will be assembled at this position to achieve the purpose of longitudinal extension of the combined tunnel lining structure.
步骤S6、随着TBM持续掘进,循环步骤S5直至完成组合式隧道衬砌结构的施工。例如在敞开式隧道掘进过程中,针对地质环境较差的区段(例如较软容易坍塌的基岩,或者较硬容易岩爆的基岩),施工上述衬砌结构,当隧道向前掘进至地质环境良好后,便可停止施工该衬砌机构。另外,在各个块体沿隧道纵向的两端设置有螺栓孔,在施工过程中,沿纵向持续推进时,还将沿隧道纵向相邻的两个块体螺栓连接在一起。Step S6: As the TBM continues to advance, the step S5 is repeated until the construction of the combined tunnel lining structure is completed. For example, in the process of excavating an open tunnel, the above-mentioned lining structure is constructed for sections with poor geological environment (such as soft bedrock that is easy to collapse, or hard bedrock that is easy to rock burst). When the tunnel is excavated forward to a good geological environment, the construction of the lining mechanism can be stopped. In addition, bolt holes are set at both ends of each block along the longitudinal direction of the tunnel. During the construction process, when the tunnel is continuously advanced in the longitudinal direction, two adjacent blocks along the longitudinal direction of the tunnel are also bolted together.
此外,在步骤S6中,施工完成预设环数的衬砌结构后,再在衬砌结构中设有钢筋网53的部分进行喷混作业。其中预设环数需要根据实际施工场景和施工设备来确定,其一需要有足够的待喷混的区域进行喷混作业,若待喷混的区域较小,喷混作业容易影响相邻区域的其它作业程序;其二需要待喷混设备随挖掘的进程移动至该待喷混的区域内。例如在采用TBM设备进行隧道挖掘时,喷混设备处于相对靠后的位置,因此只能随着隧道持续掘进,喷混设备到达衬砌结构时,才可进行喷混作业。In addition, in step S6, after the lining structure with a preset number of rings is constructed, the spraying operation is performed on the part of the lining structure where the steel mesh 53 is provided. The preset number of rings needs to be determined according to the actual construction scene and construction equipment. First, there needs to be enough area to be sprayed for spraying. If the area to be sprayed is small, the spraying will easily affect other operation procedures in the adjacent area. Second, the equipment to be sprayed needs to be moved to the area to be sprayed as the excavation progresses. For example, when TBM equipment is used for tunnel excavation, the spraying equipment is in a relatively backward position. Therefore, the spraying can only be performed when the spraying equipment reaches the lining structure as the tunnel continues to be excavated.
另外,需要说明的是,仰拱块15的安装处于单环衬砌结构成环之后,具体时间可以根据实际需求来进行,既可以在喷混作业前进行,也可在喷混作业后进行,满足施工作业的需求即可。In addition, it should be noted that the installation of the invert block 15 is after the single-ring lining structure is formed into a ring. The specific time can be carried out according to actual needs. It can be carried out before the spraying and mixing operation or after the spraying and mixing operation to meet the needs of the construction operation.
该组合式隧道衬砌结构采用错缝拼装,每个块体大致呈六边形形式,其在拼装成环时,最后一个块体的安装空间呈向一端敞口的外八字形状,即使该环中的块体出现一定的变形,也能够方便地将最后一个块体插入,形成环状结构。反观常规的四边形钢管片,若出现局部变形,则最后一个块体较难插入安装空间内。因此,该组合式隧道衬砌结构可以避免常规四边形钢管片局部变形导致无法安装的情况。该组合式隧道衬砌结构单次的拼装块数为三块,易于拼装便于施工,其在拼装时定位容易,且定位较为准确,纵向螺栓和环向螺栓比较容易安装,拼装施工应力小,纵向压密较好。同时,本申请中的底块由钢板和混凝土构成,其抗压强度较高,可局部为TBM提供推进反力满足掘进要求。The combined tunnel lining structure adopts staggered assembly, and each block is roughly in the form of a hexagon. When it is assembled into a ring, the installation space of the last block is in an outward eight-shaped shape that is open to one end. Even if the blocks in the ring are deformed to a certain extent, the last block can be easily inserted to form a ring structure. In contrast, if the conventional quadrilateral steel pipe segment is locally deformed, it is difficult for the last block to be inserted into the installation space. Therefore, the combined tunnel lining structure can avoid the situation where the conventional quadrilateral steel pipe segment cannot be installed due to local deformation. The combined tunnel lining structure has three blocks for assembly at a time, which is easy to assemble and convenient for construction. It is easy to position during assembly, and the positioning is relatively accurate. The longitudinal bolts and annular bolts are relatively easy to install, the assembly construction stress is small, and the longitudinal compaction is better. At the same time, the bottom block in the present application is composed of steel plate and concrete, which has a high compressive strength and can provide local propulsion reaction force for the TBM to meet the excavation requirements.
此外,该组合式隧道衬砌结构及其施工方法,尤其适用于敞开式TBM的隧道掘进过程,针对其掘进过程中遇到不良地质区段的情形。例如遇到较软容易坍塌的基岩,或者较硬容易岩爆的基岩,可以在该区段施工上述组合式隧道衬砌结构,以替代钢筋混凝土支护结构,能够在该区段快速地形成支护,避免出现坍塌和岩爆的情况。并且,该组合式隧道衬砌结构本身沿纵向具有较高的抗压强度,能够为TBM设备的辅推系统提供掘进的支撑点。在隧道掘进过程中,主推进系统中的撑靴不用紧抵在该衬砌结构的内壁上,而是仅依靠辅推系统中的油缸紧抵在该衬砌结构的前端面,即可实现向前掘进。在保证正常掘进的同时,不会破坏该组合式隧道衬砌结构的主体。In addition, the combined tunnel lining structure and its construction method are particularly suitable for the tunnel excavation process of an open TBM, for situations where poor geological sections are encountered during the excavation process. For example, when encountering soft bedrock that is prone to collapse, or hard bedrock that is prone to rock bursts, the above-mentioned combined tunnel lining structure can be constructed in this section to replace the reinforced concrete support structure, and support can be quickly formed in this section to avoid collapse and rock bursts. Moreover, the combined tunnel lining structure itself has a high compressive strength in the longitudinal direction, and can provide a support point for the auxiliary propulsion system of the TBM equipment for excavation. During the tunnel excavation process, the support shoe in the main propulsion system does not need to be tightly pressed against the inner wall of the lining structure, but only relies on the oil cylinder in the auxiliary propulsion system to be tightly pressed against the front end face of the lining structure to achieve forward excavation. While ensuring normal excavation, the main body of the combined tunnel lining structure will not be damaged.
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其它的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内,不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be considered exemplary and non-restrictive in all respects, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the present invention, and any reference numerals in the claims should not be considered as limiting the claims to which they relate.
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