CN118180747A - A square lithium battery welding equipment - Google Patents
A square lithium battery welding equipment Download PDFInfo
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- CN118180747A CN118180747A CN202410267112.7A CN202410267112A CN118180747A CN 118180747 A CN118180747 A CN 118180747A CN 202410267112 A CN202410267112 A CN 202410267112A CN 118180747 A CN118180747 A CN 118180747A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/0426—Fixtures for other work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0247—Driving means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/36—Electric or electronic devices
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
Description
技术领域Technical Field
本发明属于电池焊接设备技术领域,具体涉及一种方型锂电池焊接设备。The invention belongs to the technical field of battery welding equipment, and in particular relates to square lithium battery welding equipment.
背景技术Background technique
方形铝壳锂电池是一种先进的电池技术,由于其具有轻量化、高能量密度、长寿命等特点,在消费电子、电动汽车、储能等领域具有广泛的应用前景。目前方形铝壳锂电池越来越多的应用在汽车及储能行业,壳体一般为钢壳或者铝壳,随着市场对能量密度的追求的驱动以及生产工艺的进步,方形铝壳电池逐渐成为主流。方形铝壳电池具有结构简单,抗冲击性能好,能力密度高,单体容量大等诸多优点。目前市面上的锂电池焊接设备在对电池进行焊接、检测过程中常常会有电池输送等待期,例如,电池焊接过程中套设保护盖需要等待期;电池检测过程中需要在每个检测工位产生等待期;导致设备的运行效率较为低下,影响整个设备的生产效率。Square aluminum shell lithium battery is an advanced battery technology. Due to its characteristics of lightweight, high energy density and long life, it has broad application prospects in consumer electronics, electric vehicles, energy storage and other fields. At present, square aluminum shell lithium batteries are increasingly used in the automotive and energy storage industries. The shell is generally a steel shell or an aluminum shell. Driven by the market's pursuit of energy density and the advancement of production technology, square aluminum shell batteries have gradually become mainstream. Square aluminum shell batteries have many advantages such as simple structure, good impact resistance, high energy density, and large single cell capacity. The lithium battery welding equipment currently on the market often has a battery delivery waiting period during the welding and testing process of the battery. For example, a waiting period is required to put on the protective cover during the battery welding process; a waiting period is required at each testing station during the battery testing process; resulting in low equipment operation efficiency, affecting the production efficiency of the entire equipment.
发明内容Summary of the invention
针对以上不足,本发明所要解决的技术问题是提供一种方型锂电池焊接设备,用于提高电池焊接的生产效率。In view of the above shortcomings, the technical problem to be solved by the present invention is to provide a square lithium battery welding device for improving the production efficiency of battery welding.
为解决以上技术问题,本发明采用的技术方案是,In order to solve the above technical problems, the technical solution adopted by the present invention is:
一种方型锂电池焊接设备,包括锂电池焊接装置、检测装置、上料装置、下料装置和中转机构,上料装置与锂电池焊接装置连接,锂电池检测装置通过中转机构与检测装置连接,检测装置与下料装置连接,锂电池焊接装置包括焊接上料机构、焊接座和安装在焊接座上的焊接机构、焊接找平机构、焊接送盖机构,焊接找平机构滑动安装在焊接座上,以使焊接找平机构移动至焊接机构、焊接找平机构的下方,在焊接找平机构内设有电池放置通槽,焊接上料机构与电池放置通槽适配,以将电池由下至上输送至焊接找平机构内。A square lithium battery welding device comprises a lithium battery welding device, a detection device, a feeding device, a feeding device and a transfer mechanism. The feeding device is connected to the lithium battery welding device, the lithium battery detection device is connected to the detection device through the transfer mechanism, and the detection device is connected to the feeding device. The lithium battery welding device comprises a welding feeding mechanism, a welding seat and a welding mechanism installed on the welding seat, a welding leveling mechanism, and a welding cover feeding mechanism. The welding leveling mechanism is slidably installed on the welding seat so that the welding leveling mechanism moves to the welding mechanism and below the welding leveling mechanism. A battery placement groove is provided in the welding leveling mechanism. The welding feeding mechanism is adapted to the battery placement groove to transport the battery from bottom to top into the welding leveling mechanism.
作为本发明的一种优选方案,焊接找平机构包括顶部找平组件、找平底座和固定在找平底座上的横向找平组件、纵向固定组件,找平底座内设有电池放置通槽,顶部找平组件布设在电池放置通槽的上方,横向找平组件、纵向固定组件分别朝向电池放置通槽设置。As a preferred solution of the present invention, the welding leveling mechanism includes a top leveling component, a leveling base, and a transverse leveling component and a longitudinal fixing component fixed on the leveling base. A battery placement slot is provided in the leveling base, the top leveling component is arranged above the battery placement slot, and the transverse leveling component and the longitudinal fixing component are respectively arranged toward the battery placement slot.
作为本发明的一种优选方案,焊接送盖机构包括送盖组件、送盖机械手和两个上盖机械手,两个送盖机械手和上盖机械手分别安装在机械手横梁的两侧,送盖组件通过送盖机械手分别与两个上盖机械手连接。As a preferred solution of the present invention, the welding cover feeding mechanism includes a cover feeding assembly, a cover feeding robot and two upper cover manipulators. The two cover feeding manipulators and the upper cover manipulators are respectively installed on both sides of the manipulator beam, and the cover feeding assembly is connected to the two upper cover manipulators through the cover feeding manipulators.
作为本发明的一种优选方案,焊接上料机构包括上料滑道、上料升降组件和上料夹持手爪,上料升降组件滑动安装在上料滑道上,上料夹持手爪安装在上料升降组件上,上料夹持手爪与电池放置通槽适配,以将电池由下至上输送至焊接找平机构内。As a preferred solution of the present invention, the welding feeding mechanism includes a feeding slide, a feeding lifting assembly and a feeding clamping claw. The feeding lifting assembly is slidably installed on the feeding slide, and the feeding clamping claw is installed on the feeding lifting assembly. The feeding clamping claw is adapted to the battery placement slot to transport the battery from bottom to top into the welding leveling mechanism.
作为本发明的一种优选方案,锂电池焊接装置包括检测输送机构和与检测输送机构适配的视觉检测机构、去毛边机构、短路检测机构,去毛边机构布设在短路检测机构的前端。As a preferred solution of the present invention, the lithium battery welding device includes a detection and conveying mechanism and a visual detection mechanism, a burr removal mechanism, and a short circuit detection mechanism adapted to the detection and conveying mechanism. The burr removal mechanism is arranged at the front end of the short circuit detection mechanism.
作为本发明的一种优选方案,去毛边机构包括去毛边夹持件和布设在去毛边夹持件两侧的毛边按压组件、毛边去除组件,毛边去除组件布设在毛边按压组件的前端。As a preferred solution of the present invention, the deburring mechanism includes a deburring clamp and a burr pressing assembly and a burr removal assembly arranged on both sides of the deburring clamp, and the burr removal assembly is arranged at the front end of the burr pressing assembly.
作为本发明的一种优选方案,所述毛边去除组件包括毛刷、驱动毛刷转动的毛刷电机和去毛边气缸,毛刷电机与毛刷连接,去毛边气缸与毛刷连接,驱动毛刷移动。As a preferred solution of the present invention, the burr removal component includes a brush, a brush motor driving the brush to rotate, and a burr removal cylinder, the brush motor is connected to the brush, and the burr removal cylinder is connected to the brush to drive the brush to move.
作为本发明的一种优选方案,所述毛边按压组件包括固定块、按压滚轮,毛刷、按压滚轮分别固定在固定块上,固定块与去毛边气缸连接。As a preferred solution of the present invention, the burr pressing assembly includes a fixed block and a pressing roller, the brush and the pressing roller are respectively fixed on the fixed block, and the fixed block is connected to the deburring cylinder.
作为本发明的一种优选方案,所述短路检测机构包括短路夹持件、短路触头和短路驱动件,短路触头朝向短路夹持件设置,短路驱动件与短路触头连接,驱动短路触头升降。As a preferred solution of the present invention, the short-circuit detection mechanism includes a short-circuit clamp, a short-circuit contact and a short-circuit drive. The short-circuit contact is arranged toward the short-circuit clamp. The short-circuit drive is connected to the short-circuit contact to drive the short-circuit contact to rise and fall.
作为本发明的一种优选方案,所述视觉检测机构包括视觉夹持件、摄像头和视觉检测驱动件,摄像头安装在视觉检测驱动件上,且摄像头朝向视觉夹持件设置。As a preferred solution of the present invention, the visual inspection mechanism includes a visual clamping member, a camera and a visual inspection driving member, the camera is mounted on the visual inspection driving member, and the camera is arranged toward the visual clamping member.
本发明的有益效果是,本焊接设备内设置了焊接装置和检测装置,实现焊接、检测一体化操作,并且中间通过中转机构进行连接,自动化程度高,电池焊接、检测的效率高,提高生产效率。The beneficial effect of the present invention is that a welding device and a detection device are arranged in the welding equipment to realize integrated operation of welding and detection, and the connection is made through a transfer mechanism in the middle, so the degree of automation is high, the efficiency of battery welding and detection is high, and the production efficiency is improved.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本焊接装置的结构示意图。FIG. 1 is a schematic structural diagram of the welding device.
图2是找平机构的结构示意图。FIG. 2 is a schematic structural diagram of a leveling mechanism.
图3是顶部找平组件的结构示意图。FIG. 3 is a schematic diagram of the structure of the top leveling assembly.
图4是横向找平组件、纵向固定组件的组装图。FIG. 4 is an assembly diagram of the transverse leveling component and the longitudinal fixing component.
图5是送盖机构的结构示意图。FIG. 5 is a schematic structural diagram of the cover feeding mechanism.
图6是送盖机械手的结构示意图。FIG. 6 is a schematic diagram of the structure of the cover feeding robot.
图7是上盖机械手的结构示意图。FIG. 7 is a schematic diagram of the structure of the upper cover robot.
图8是保护盖夹持件隐去夹持导向板后的结构示意图。FIG. 8 is a schematic structural diagram of the protective cover clamping member with the clamping guide plate hidden.
图9是送盖组件的结构示意图。FIG. 9 is a schematic structural diagram of the cover delivery assembly.
图10是焊接上料机构的结构示意图。FIG. 10 is a schematic structural diagram of a welding feeding mechanism.
图11是焊接机构的结构示意图。FIG. 11 is a schematic structural diagram of a welding mechanism.
图12是焊接检测装置的结构示意图。FIG. 12 is a schematic structural diagram of a welding detection device.
图13是检测输送机构的结构示意图。FIG. 13 is a schematic diagram showing the structure of the detection and conveying mechanism.
图14是视觉检测机构的结构示意图。FIG. 14 is a schematic diagram of the structure of a visual detection mechanism.
图15是的结构示意图。FIG. 15 is a schematic diagram of the structure of FIG.
图16是A处的局部放大图。FIG. 16 is a partial enlarged view of point A. FIG.
图17是的结构示意图。FIG. 17 is a schematic diagram of the structure of FIG.
图18是B处的局部放大图。FIG. 18 is a partial enlarged view of point B. FIG.
图19是本方型锂电池焊接设备的示意图。FIG. 19 is a schematic diagram of the square lithium battery welding equipment of the present invention.
附图标记:焊接找平机构1,顶部找平组件1-1,找平底座1-2,横向找平组件1-3,纵向固定组件1-4,电池放置通槽1-5,纵向固定座1-6,纵向调节件1-7,纵向顶块1-8,横向顶块1-9,横向固定座1-10,横向调节件1-11,纵向活动板1-12,纵向找平板1-13,纵向找平气缸1-14,横向微调件1-15,调节底座1-16,调节杆1-17,调节螺母1-18,阻尼挡板1-19,阻尼器1-20,顶部找平气缸1-21,顶部找平块1-22,焊接滑轨1-23,焊接送盖机构2,送盖组件2-1,送盖机械手2-2,上盖机械手2-3,机械手横梁2-4,转移平台2-5,送盖平移组件2-6,夹持气缸2-7,保护盖夹爪2-8,夹爪板2-9,连接板2-10,连接块2-11,夹持件安装座2-12,夹持导向板2-13,夹持升降气缸2-14,夹持安装块2-15,导向柱2-16,升降限位挡板2-17,升降限位传感器2-18,升降电机2-19,升降导轨2-20,升降滑块2-21,送盖底座2-22,送盖平台2-23,保护盖放置座2-24,平移电机2-25,平移架2-26,平移块2-27,焊接座3,焊接上料机构4,上料滑道4-1,上料升降组件4-2,上料夹持手爪4-3,焊接机构5,焊接头升降组件5-1,焊接头5-2,焊接吸尘件5-3,电池6,检测输送机构7,检测升降座7-1,检测升降板7-2,检测升降丝杠组件7-3,检测夹具7-4,滑轨7-5,连接板7-6,视觉检测机构8,视觉夹持件8-1,摄像头8-2,视觉检测驱动件8-3,横向视觉驱动电机8-4,横向视觉驱动架8-5,横向视觉滑块8-6,纵向视觉驱动电机8-7,纵向视觉驱动架8-8,纵向视觉滑块8-9,去毛边机构9,去毛边夹持件9-1,毛边按压组件9-2,毛边去除组件9-3,毛刷9-4,驱动毛刷9-4转动的毛刷电机9-5,去毛边气缸9-6,固定块9-7,按压滚轮9-8,吸尘套9-9,短路检测机构10,短路夹持件10-1,短路触头10-2,短路驱动件10-3,调节板10-4,触头安装板10-5,腰型槽10-6,输送步进件11,上料装置12,下料装置13,中转机构14。Figure markings: welding leveling mechanism 1, top leveling assembly 1-1, leveling base 1-2, lateral leveling assembly 1-3, longitudinal fixing assembly 1-4, battery placement slot 1-5, longitudinal fixing seat 1-6, longitudinal adjustment member 1-7, longitudinal top block 1-8, lateral top block 1-9, lateral fixing seat 1-10, lateral adjustment member 1-11, longitudinal movable plate 1-12, longitudinal leveling plate 1-13, longitudinal leveling cylinder 1-14, lateral fine-tuning member 1-15, adjustment base 1-16, adjustment rod 1-17, adjustment nut 1-18, damping baffle 1-19, damper 1-20, top leveling cylinder 1-21, top leveling block 1-22, welding slide rail 1- 23. Welding cover feeding mechanism 2, cover feeding assembly 2-1, cover feeding manipulator 2-2, cover upper manipulator 2-3, manipulator crossbeam 2-4, transfer platform 2-5, cover feeding translation assembly 2-6, clamping cylinder 2-7, protective cover clamping claw 2-8, clamping claw plate 2-9, connecting plate 2-10, connecting block 2-11, clamping component mounting seat 2-12, clamping guide plate 2-13, clamping lifting cylinder 2-14, clamping mounting block 2-15, guide column 2-16, lifting limit baffle 2-17, lifting limit sensor 2-18, lifting motor 2-19, lifting guide rail 2-20, lifting slider 2-21, cover feeding base 2-22, cover feeding platform 2-23, protective cover placement Seat 2-24, translation motor 2-25, translation frame 2-26, translation block 2-27, welding seat 3, welding feeding mechanism 4, feeding slide 4-1, feeding lifting assembly 4-2, feeding clamping claw 4-3, welding mechanism 5, welding head lifting assembly 5-1, welding head 5-2, welding dust suction piece 5-3, battery 6, detection conveying mechanism 7, detection lifting seat 7-1, detection lifting plate 7-2, detection lifting screw assembly 7-3, detection fixture 7-4, slide rail 7-5, connecting plate 7-6, visual detection mechanism 8, visual clamping piece 8-1, camera 8-2, visual detection drive piece 8-3, lateral visual drive motor 8-4, lateral visual drive frame 8-5, lateral Vertical visual slider 8-6, longitudinal visual drive motor 8-7, longitudinal visual drive frame 8-8, longitudinal visual slider 8-9, deburring mechanism 9, deburring clamping piece 9-1, burr pressing assembly 9-2, burr removal assembly 9-3, brush 9-4, brush motor 9-5 for driving brush 9-4 to rotate, deburring cylinder 9-6, fixing block 9-7, pressing roller 9-8, dust suction sleeve 9-9, short circuit detection mechanism 10, short circuit clamping piece 10-1, short circuit contact 10-2, short circuit drive piece 10-3, adjustment plate 10-4, contact mounting plate 10-5, waist-shaped groove 10-6, conveying stepper 11, loading device 12, unloading device 13, transfer mechanism 14.
具体实施方式Detailed ways
下面结合附图对本发明进行进一步描述。The present invention will be further described below in conjunction with the accompanying drawings.
一种方型锂电池焊接设备,包括锂电池焊接装置、检测装置、上料装置12、下料装置13和中转机构14,上料装置12与锂电池焊接装置连接,通过上料装置12向锂电池焊接装置的上料夹持手爪4-3提供待焊接电池,锂电池检测装置通过中转机构14与检测装置连接,锂电池检测装置将电池焊接完成后,通过上料夹持手爪4-3将焊接完成的电池输送至中转机构14下方,中转机构14将焊接完成的电池移动至检测装置内,检测装置与下料装置13连接,通过下料装置13将检测完成的电池下料。A square lithium battery welding device comprises a lithium battery welding device, a detection device, a feeding device 12, a unloading device 13 and a transfer mechanism 14. The feeding device 12 is connected to the lithium battery welding device, and the battery to be welded is provided to the feeding clamping claw 4-3 of the lithium battery welding device through the feeding device 12. The lithium battery detection device is connected to the detection device through the transfer mechanism 14. After the lithium battery detection device completes the battery welding, the welding-completed battery is transported to the bottom of the transfer mechanism 14 through the feeding clamping claw 4-3. The transfer mechanism 14 moves the welding-completed battery into the detection device. The detection device is connected to the unloading device 13, and the unloading device 13 unloads the detected battery.
锂电池焊接装置包括焊接上料机构4、焊接座3和安装在焊接座3上的焊接机构5、焊接找平机构1、焊接送盖机构2,焊接找平机构1滑动安装在焊接座3上,以使焊接找平机构1移动至焊接机构5、焊接找平机构1的下方,在焊接找平机构1内设有电池放置通槽1-5,焊接上料机构4与电池放置通槽1-5适配,以将电池由下至上输送至焊接找平机构1内,本焊接装置可以自动完成待焊接电池上料、找平、盖设保护盖和焊接的工序,提高电池自动化焊接的焊接效率。The lithium battery welding device includes a welding feeding mechanism 4, a welding seat 3 and a welding mechanism 5 installed on the welding seat 3, a welding leveling mechanism 1, and a welding cover feeding mechanism 2. The welding leveling mechanism 1 is slidably installed on the welding seat 3 so that the welding leveling mechanism 1 moves to the bottom of the welding mechanism 5 and the welding leveling mechanism 1. Battery placement grooves 1-5 are provided in the welding leveling mechanism 1. The welding feeding mechanism 4 is adapted to the battery placement grooves 1-5 to transport the battery from bottom to top into the welding leveling mechanism 1. The welding device can automatically complete the processes of loading, leveling, covering with protective covers and welding the batteries to be welded, thereby improving the welding efficiency of automatic battery welding.
焊接找平机构1包括顶部找平组件1-1、找平底座1-2和固定在找平底座1-2上的横向找平组件1-3、纵向固定组件1-4,找平底座1-2内设有电池放置通槽1-5,方形锂电池壳体通过电池放置通槽1-5移动至本找平机构内,顶部找平组件1-1布设在电池放置通槽1-5的上方,横向找平组件1-3、纵向固定组件1-4分别朝向电池放置通槽1-5设置,通过由下至上将方形电池壳体放置在本找平机构内,从而便于通过顶部找平组件1-1、横向找平组件1-3、纵向固定组件1-4对电池壳体待焊接部位的三个方向(横向、纵向、竖向)进行找平,从而保证电池壳体焊接部位的位置精度,保证焊接成品率。The welding leveling mechanism 1 includes a top leveling component 1-1, a leveling base 1-2, and a transverse leveling component 1-3 and a longitudinal fixing component 1-4 fixed on the leveling base 1-2. A battery placement slot 1-5 is provided in the leveling base 1-2. The square lithium battery shell is moved into the leveling mechanism through the battery placement slot 1-5. The top leveling component 1-1 is arranged above the battery placement slot 1-5. The transverse leveling component 1-3 and the longitudinal fixing component 1-4 are respectively arranged toward the battery placement slot 1-5. By placing the square battery shell in the leveling mechanism from bottom to top, it is convenient to level the three directions (transverse, longitudinal, and vertical) of the battery shell to be welded through the top leveling component 1-1, the transverse leveling component 1-3, and the longitudinal fixing component 1-4, thereby ensuring the position accuracy of the battery shell welding part and ensuring the welding yield.
纵向固定组件1-4包括纵向固定座1-6和朝向纵向固定座1-6设置的纵向调节件1-7,纵向调节件1-7上安装有纵向顶块1-8,通过纵向调节件1-7驱动纵向顶块1-8朝向纵向固定座1-6移动,通过纵向顶块1-8、纵向固定座1-6对电池壳体进行夹持,实现电池壳体的纵向进行找平。The longitudinal fixing assembly 1-4 includes a longitudinal fixing seat 1-6 and a longitudinal adjustment member 1-7 arranged toward the longitudinal fixing seat 1-6. A longitudinal top block 1-8 is installed on the longitudinal adjustment member 1-7. The longitudinal top block 1-8 is driven by the longitudinal adjustment member 1-7 to move toward the longitudinal fixing seat 1-6. The battery shell is clamped by the longitudinal top block 1-8 and the longitudinal fixing seat 1-6 to achieve longitudinal leveling of the battery shell.
纵向调节件1-7包括纵向活动板1-12和安装在纵向活动板1-12上的纵向找平板1-13、纵向找平气缸1-14,纵向活动板1-12通过滑轨滑动安装在找平底座1-2上,纵向固定组件1-4在对不同大小的电池壳体进行夹持时,需要对纵向顶块1-8的夹持位置进行调节,通过调节纵向活动板1-12便于对纵向找平板1-13、纵向找平气缸1-14的横向位置进行调节,从而实现纵向顶块1-8的位置调节,保证纵向固定组件1-4的夹持稳定性,纵向顶块1-8安装在纵向找平板1-13上,纵向找平气缸1-14与纵向找平板1-13连接,纵向找平气缸1-4带动纵向找平板1-13移动,从而带动纵向顶块1-8移动。The longitudinal adjustment member 1-7 includes a longitudinal movable plate 1-12 and a longitudinal leveling plate 1-13 and a longitudinal leveling cylinder 1-14 installed on the longitudinal movable plate 1-12. The longitudinal movable plate 1-12 is slidably installed on the leveling base 1-2 through a slide rail. When the longitudinal fixed component 1-4 clamps battery shells of different sizes, it is necessary to adjust the clamping position of the longitudinal top block 1-8. By adjusting the longitudinal movable plate 1-12, it is convenient to adjust the lateral position of the longitudinal leveling plate 1-13 and the longitudinal leveling cylinder 1-14, thereby realizing the position adjustment of the longitudinal top block 1-8 and ensuring the clamping stability of the longitudinal fixed component 1-4. The longitudinal top block 1-8 is installed on the longitudinal leveling plate 1-13, and the longitudinal leveling cylinder 1-14 is connected to the longitudinal leveling plate 1-13. The longitudinal leveling cylinder 1-4 drives the longitudinal leveling plate 1-13 to move, thereby driving the longitudinal top block 1-8 to move.
为便于电池壳体由下至上移动至纵向固定组件1-4内,在纵向活动板1-12内也设有通槽,通槽与电池放置通槽1-5连通设置,从而便于将电池壳体移动到纵向顶块1-8、纵向固定座1-6之间。In order to facilitate the battery shell to move from bottom to top into the longitudinal fixing assembly 1-4, a through groove is also provided in the longitudinal movable plate 1-12, and the through groove is connected to the battery placement through groove 1-5, so as to facilitate the battery shell to be moved between the longitudinal top block 1-8 and the longitudinal fixing seat 1-6.
在找平底座1-2上安装有横向微调件1-15,横向微调件1-15抵设在纵向活动板1-12的两侧,对纵向活动板1-12的横向位置进行调节,横向微调件1-15包括调节底座1-16、安装在调节底座1-16上的调节杆1-17和安装在调节杆1-17上的调节螺母1-18,调节螺母1-18抵接在纵向活动板1-12上,调节杆1-17贯穿纵向活动板1-12设置,调节螺母1-18布设在纵向活动板1-12的两侧,通过对两个调节螺母1-18进行调节,实现纵向活动板1-12的横向位置调节。A transverse fine-tuning member 1-15 is installed on the leveling base 1-2. The transverse fine-tuning member 1-15 is abutted against both sides of the longitudinal movable plate 1-12 to adjust the transverse position of the longitudinal movable plate 1-12. The transverse fine-tuning member 1-15 includes an adjusting base 1-16, an adjusting rod 1-17 installed on the adjusting base 1-16, and an adjusting nut 1-18 installed on the adjusting rod 1-17. The adjusting nut 1-18 abuts against the longitudinal movable plate 1-12. The adjusting rod 1-17 penetrates the longitudinal movable plate 1-12. The adjusting nuts 1-18 are arranged on both sides of the longitudinal movable plate 1-12. By adjusting the two adjusting nuts 1-18, the transverse position adjustment of the longitudinal movable plate 1-12 is achieved.
纵向顶块1-8、纵向固定座1-6之间形成纵向固定间隙,电池固定在纵向固定间隙内,横向找平组件1-3与纵向固定间隙适配,即,横向找平组件1-3至少部分伸入纵向固定间隙内,从而便于对夹持在纵向顶块1-8、纵向固定座1-6之间的电池壳体进行推移、找平。A longitudinal fixed gap is formed between the longitudinal top block 1-8 and the longitudinal fixing seat 1-6, and the battery is fixed in the longitudinal fixed gap. The transverse leveling component 1-3 is adapted to the longitudinal fixed gap, that is, the transverse leveling component 1-3 at least partially extends into the longitudinal fixed gap, thereby facilitating the pushing and leveling of the battery shell clamped between the longitudinal top block 1-8 and the longitudinal fixing seat 1-6.
横向找平组件1-3还包括横向固定座1-10和横向调节件1-11,调节件朝向横向固定座1-10设置,横向顶块1-9与横向调节件1-11连接,横向调节件1-11为气缸,通过气缸将横向顶块1-9向顶块横向固定座1-10推移,从而将电池壳体抵在顶块横向固定座1-10上,通过顶块横向固定座1-10对电池壳体横向进行找平。The transverse leveling assembly 1-3 also includes a transverse fixing seat 1-10 and a transverse adjusting member 1-11. The adjusting member is arranged toward the transverse fixing seat 1-10. The transverse top block 1-9 is connected to the transverse adjusting member 1-11. The transverse adjusting member 1-11 is a cylinder. The transverse top block 1-9 is pushed toward the top block transverse fixing seat 1-10 by the cylinder, so that the battery shell is pressed against the top block transverse fixing seat 1-10, and the battery shell is leveled laterally by the top block transverse fixing seat 1-10.
横向顶块1-9呈L形,便于横向顶块1-9伸入纵向固定间隙内,从而便于在纵向固定组件1-4夹持电池壳体后,通过横向顶块1-9对电池壳体进行横向推移。The transverse top block 1-9 is L-shaped, which makes it easy for the transverse top block 1-9 to extend into the longitudinal fixing gap, thereby facilitating the transverse pushing of the battery shell through the transverse top block 1-9 after the longitudinal fixing assembly 1-4 clamps the battery shell.
顶部找平组件1-1包括顶部找平气缸1-21和与顶部找平气缸1-21连接的顶部找平块1-22,顶部找平块1-22朝向电池放置通槽1-5设置,通过顶部找平块1-22对电池壳体的顶部进行找平。The top leveling assembly 1-1 includes a top leveling cylinder 1-21 and a top leveling block 1-22 connected to the top leveling cylinder 1-21. The top leveling block 1-22 is arranged toward the battery placement slot 1-5, and the top of the battery shell is leveled by the top leveling block 1-22.
本找平机构的工作原理如下,(1)先将顶部找平块1-22移动到电池壳体待焊接的高度;(2)电池壳体由下至上放置到本找平机构内,使得电池壳体的顶部抵接在顶部找平块1-22的下端面上,实现竖向找平;(3)纵向固定组件1-4对电池壳体进行夹持,实现纵向找平;(4)横向找平组件1-3对电池壳体进行夹持,实现横向找平。The working principle of the leveling mechanism is as follows: (1) first move the top leveling block 1-22 to the height at which the battery shell is to be welded; (2) the battery shell is placed in the leveling mechanism from bottom to top, so that the top of the battery shell abuts against the lower end surface of the top leveling block 1-22 to achieve vertical leveling; (3) the longitudinal fixing component 1-4 clamps the battery shell to achieve longitudinal leveling; (4) the transverse leveling component 1-3 clamps the battery shell to achieve transverse leveling.
横向找平组件1-3、纵向固定组件1-4均适配有阻尼件,阻尼件包括阻尼挡板1-19和阻尼器1-20,阻尼器1-20与横向顶块1-9连接,阻尼挡板1-19布设在找平底座1-2上,阻尼器1-20为气弹簧,通过阻尼器1-20对纵向顶块1-8、横向顶块1-9朝向电池壳体的作用力提供一定的缓冲作用,从而防止电池壳体在整平过程中发生形变。The transverse leveling component 1-3 and the longitudinal fixing component 1-4 are both equipped with damping parts, which include a damping baffle 1-19 and a damper 1-20. The damper 1-20 is connected to the transverse top block 1-9. The damping baffle 1-19 is arranged on the leveling base 1-2. The damper 1-20 is a gas spring. The damper 1-20 provides a certain buffering effect on the force of the longitudinal top block 1-8 and the transverse top block 1-9 toward the battery shell, thereby preventing the battery shell from deforming during the leveling process.
在找平底座1-2的下端面上设有焊接滑轨1-23,以通过焊接滑轨1-23对找平底座1-2进行移动,实现将固定在本找平机构上的电池壳体移动。A welding slide rail 1-23 is provided on the lower end surface of the leveling base 1-2, so that the leveling base 1-2 can be moved through the welding slide rail 1-23 to move the battery shell fixed on the leveling mechanism.
焊接送盖机构2包括送盖组件2-1、送盖机械手2-2和两个上盖机械手2-3,两个送盖机械手2-2、上盖机械手2-3分别安装在机械手横梁2-4的两侧,减小送盖机械手2-2、上盖机械手2-3安装所需的安装空间,送盖组件2-1通过送盖机械手2-2分别与两个上盖机械手2-3连接,通过两个上盖机械手2-3分别对两个电池进行保护盖套设,当其中一个电池在进行焊接时,另一个上盖机械手2-3对另一个电池套设保护盖,从而减少电池焊接过程中等待保护盖套设的时间,提高电池焊接效率。The welding cover feeding mechanism 2 includes a cover feeding assembly 2-1, a cover feeding manipulator 2-2 and two upper cover manipulators 2-3. The two cover feeding manipulators 2-2 and the upper cover manipulators 2-3 are respectively installed on both sides of the manipulator beam 2-4, reducing the installation space required for the cover feeding manipulators 2-2 and the upper cover manipulators 2-3. The cover feeding assembly 2-1 is connected to the two upper cover manipulators 2-3 through the cover feeding manipulators 2-2, and the two batteries are respectively covered with protective covers through the two upper cover manipulators 2-3. When one of the batteries is being welded, the other upper cover manipulator 2-3 covers the other battery with a protective cover, thereby reducing the waiting time for the protective cover to be covered during the battery welding process and improving the battery welding efficiency.
送盖机构还包括两个转移平台2-5,转移平台2-5通过滑轨安装在焊接座3上,转移平台2-5与找平底座1-2连接,通过找平底座1-2带动转移平台2-5移动,使得转移平台2-5垂直机械手横梁2-4移动,两个上盖机械手2-3分别与两个转移平台2-5适配,即,转移平台2-5布设在上盖机械手2-3的下方,送盖机械手2-2将保护盖放置在转移平台2-5上,通过转移平台2-5移动将保护盖移动至上盖机械手2-3的下方,从而便于上盖机械手2-3对保护盖进行夹持。The cover feeding mechanism also includes two transfer platforms 2-5, which are installed on the welding seat 3 through slide rails. The transfer platform 2-5 is connected to the leveling base 1-2, and the transfer platform 2-5 is driven to move by the leveling base 1-2, so that the transfer platform 2-5 moves vertically along the manipulator beam 2-4. The two upper cover manipulators 2-3 are respectively adapted to the two transfer platforms 2-5, that is, the transfer platform 2-5 is arranged below the upper cover manipulator 2-3, and the cover feeding manipulator 2-2 places the protective cover on the transfer platform 2-5, and moves the protective cover to the bottom of the upper cover manipulator 2-3 through the movement of the transfer platform 2-5, so as to facilitate the upper cover manipulator 2-3 to clamp the protective cover.
机械手横梁2-4上设有送盖平移组件2-6,送盖平移组件2-6与送盖机械手2-2连接,通过送盖平移组件2-6驱动送盖机械手2-2移动,将送盖机械手2-2移动至对应的转移平台2-5上方。A cover delivery translation assembly 2-6 is provided on the manipulator cross beam 2-4, and the cover delivery translation assembly 2-6 is connected to the cover delivery manipulator 2-2. The cover delivery manipulator 2-2 is driven to move by the cover delivery translation assembly 2-6, and the cover delivery manipulator 2-2 is moved above the corresponding transfer platform 2-5.
送盖平移组件2-6包括平移电机2-25、平移架2-26和平移块2-27,平移块2-27滑动安装在平移架2-26上,平移电机2-25通过同步带与平移块2-27连接,驱动平移块2-27移动,送盖机械手2-2安装在平移块2-27上。The cover feeding translation assembly 2-6 includes a translation motor 2-25, a translation frame 2-26 and a translation block 2-27. The translation block 2-27 is slidably installed on the translation frame 2-26. The translation motor 2-25 is connected to the translation block 2-27 through a synchronous belt to drive the translation block 2-27 to move. The cover feeding robot 2-2 is installed on the translation block 2-27.
送盖机械手2-2、上盖机械手2-3均包括保护盖夹持件,保护盖夹持件用于对保护盖进行夹持。The cover feeding robot 2-2 and the cover upper robot 2-3 both include a protective cover clamping member, which is used to clamp the protective cover.
保护盖夹持件包括夹持气缸2-7和与夹持气缸2-7连接的两个保护盖夹爪2-8,两个保护盖夹爪2-8上设有相向设置的夹爪板2-9,通过夹爪板2-9对保护盖的侧壁进行夹持,防止夹爪板2-9的上端或者下端超出保护盖的上端或者下端,从而便于将保护盖盖设在电池上。The protective cover clamping member includes a clamping cylinder 2-7 and two protective cover clamping claws 2-8 connected to the clamping cylinder 2-7. The two protective cover clamping claws 2-8 are provided with clamping claw plates 2-9 arranged opposite to each other. The side walls of the protective cover are clamped by the clamping claw plates 2-9 to prevent the upper end or lower end of the clamping claw plates 2-9 from exceeding the upper end or lower end of the protective cover, thereby facilitating the protective cover to be placed on the battery.
保护盖夹爪2-8包括连接板2-10,连接板2-10通过连接块2-11与夹持气缸2-7连接,夹爪板2-9、连接块2-11布设在连接板2-10的同一侧,使得保护盖夹爪2-8呈匚形结构,便于对电池保护盖进行夹持。The protective cover clamp 2-8 includes a connecting plate 2-10, which is connected to the clamping cylinder 2-7 through a connecting block 2-11. The clamp plate 2-9 and the connecting block 2-11 are arranged on the same side of the connecting plate 2-10, so that the protective cover clamp 2-8 has a 匚-shaped structure, which is convenient for clamping the battery protective cover.
保护盖夹持件还包括夹持件安装座2-12、夹持导向板2-13、夹持升降气缸2-14和夹持安装块2-15,夹持导向板2-13通过导向柱2-16与夹持件安装座2-12连接,夹持升降气缸2-14安装在夹持导向板2-13上,夹持安装块2-15与夹持升降气缸2-14连接,夹持气缸2-7安装在夹持安装块2-15上。The protective cover clamping member also includes a clamping member mounting seat 2-12, a clamping guide plate 2-13, a clamping lifting cylinder 2-14 and a clamping mounting block 2-15. The clamping guide plate 2-13 is connected to the clamping member mounting seat 2-12 through a guide column 2-16, the clamping lifting cylinder 2-14 is installed on the clamping guide plate 2-13, the clamping mounting block 2-15 is connected to the clamping lifting cylinder 2-14, and the clamping cylinder 2-7 is installed on the clamping mounting block 2-15.
在对保护盖进行夹持时,先通过夹持升降气缸2-14将保护盖夹爪2-8向下移动,再通过夹持气缸2-7驱动保护盖夹爪2-8对保护盖进行夹持。When clamping the protective cover, the protective cover clamping claw 2-8 is first moved downward by the clamping lifting cylinder 2-14, and then the protective cover clamping claw 2-8 is driven by the clamping cylinder 2-7 to clamp the protective cover.
为保证上盖机械手2-3的位置高度位置精度,在上盖机械手2-3上安装有用于对保护盖夹持件上移进行限位的升降限位组件,升降限位组件包括升降限位挡板2-17和与升降限位挡板2-17适配的升降限位传感器2-18,防止夹持在上盖机械手2-3上的保护盖存在高度误差,从而保证保护盖可以稳定的盖设在电池顶部。In order to ensure the height position accuracy of the upper cover manipulator 2-3, a lifting limit assembly is installed on the upper cover manipulator 2-3 for limiting the upward movement of the protective cover clamping part. The lifting limit assembly includes a lifting limit baffle 2-17 and a lifting limit sensor 2-18 adapted to the lifting limit baffle 2-17 to prevent the protective cover clamped on the upper cover manipulator 2-3 from having a height error, thereby ensuring that the protective cover can be stably covered on the top of the battery.
送盖机械手2-2还包括机械手升降组件,机械手升降组件用于对保护盖夹持件进行升降,机械手升降组件包括升降电机2-19、升降导轨2-20和升降滑块2-21,保护盖夹持件通过升降滑块2-21滑动安装在升降导轨2-20上,升降电机2-19通过丝杆与升降滑块2-21连接。The cover feeding robot 2-2 also includes a robot lifting assembly, which is used to lift the protective cover clamping part. The robot lifting assembly includes a lifting motor 2-19, a lifting guide rail 2-20 and a lifting slider 2-21. The protective cover clamping part is slidably installed on the lifting guide rail 2-20 through the lifting slider 2-21, and the lifting motor 2-19 is connected to the lifting slider 2-21 through a screw rod.
送盖组件2-1还包括送盖底座2-22和滑动安装在送盖底座2-22上的送盖平台2-23,在送盖平台2-23上设有保护盖放置座2-24,通过保护盖放置座2-24对保护盖进行放置,便于送盖机械手2-2对保护盖进行抓取,送盖底座2-22通过驱动件滑轨安装在送盖底座2-22上,便于向保护盖放置座2-24内填充保护盖。The cover delivery assembly 2-1 also includes a cover delivery base 2-22 and a cover delivery platform 2-23 slidably mounted on the cover delivery base 2-22. A protective cover placement seat 2-24 is provided on the cover delivery platform 2-23. The protective cover is placed on the protective cover placement seat 2-24 to facilitate the cover delivery robot 2-2 to grab the protective cover. The cover delivery base 2-22 is installed on the cover delivery base 2-22 through a driving member slide rail to facilitate filling the protective cover into the protective cover placement seat 2-24.
焊接上料机构4包括上料滑道4-1、上料升降组件4-2和上料夹持手爪4-3,上料升降组件4-2通过滑块滑动安装在上料滑道4-1上,优选的,在上料滑道4-1上设有丝杠和电机,电机驱动丝杆转动从而带动滑块移动,从而带动上料升降组件4-2进行平移,上料夹持手爪4-3安装在上料升降组件4-2上,上料夹持手爪4-3与电池放置通槽1-5适配,以将电池由下至上输送至焊接找平机构1内。The welding feeding mechanism 4 includes a feeding slide 4-1, a feeding lifting assembly 4-2 and a feeding clamping claw 4-3. The feeding lifting assembly 4-2 is slidably installed on the feeding slide 4-1 through a slider. Preferably, a screw and a motor are provided on the feeding slide 4-1. The motor drives the screw to rotate, thereby driving the slider to move, thereby driving the feeding lifting assembly 4-2 to translate. The feeding clamping claw 4-3 is installed on the feeding lifting assembly 4-2. The feeding clamping claw 4-3 is adapted to the battery placement slot 1-5 to transport the battery from bottom to top into the welding leveling mechanism 1.
上料升降组件4-2的结构与焊接送盖机构2中的机械手升降组件结构一致,用于驱动上料夹持手爪4-3上下移动,上料夹持手爪4-3移动至电池放置通槽1-5下方时,通过上料夹持手爪4-3将电池移动至焊接找平机构1内。The structure of the loading lifting assembly 4-2 is consistent with the structure of the manipulator lifting assembly in the welding cover feeding mechanism 2, and is used to drive the loading clamping claw 4-3 to move up and down. When the loading clamping claw 4-3 moves to the bottom of the battery placement slot 1-5, the battery is moved to the welding leveling mechanism 1 through the loading clamping claw 4-3.
焊接机构5包括焊接头升降组件5-1、和安装在焊接头升降组件5-1上的焊接头5-2、焊接吸尘件5-3,焊接吸尘件5-3布设在焊接头5-1的一侧,同样的,焊接升降组件5-1的结构与焊接送盖机构2中的机械手升降组件结构一致,用于驱动焊接头5-2、焊接吸尘件5-3上下移动。The welding mechanism 5 includes a welding head lifting assembly 5-1, a welding head 5-2 installed on the welding head lifting assembly 5-1, and a welding dust suction piece 5-3. The welding dust suction piece 5-3 is arranged on one side of the welding head 5-1. Similarly, the structure of the welding lifting assembly 5-1 is consistent with the structure of the manipulator lifting assembly in the welding cover feeding mechanism 2, and is used to drive the welding head 5-2 and the welding dust suction piece 5-3 to move up and down.
检测装置,包括检测输送机构7和与检测输送机构7适配的视觉检测机构8、去毛边机构9、短路检测机构10,视觉检测机构8、去毛边机构9、短路检测机构10依次布设,以便于检测输送机构7将焊接后的电池依次移动至视觉检测机构8、去毛边机构9、短路检测机构10内,通过视觉检测机构8对焊接后的电池进行视觉检测,去毛边机构9用于去除焊接后电池表面的毛边,短路检测机构10用于对电池进行短路检测,通过在短路检测机构10前端设置去毛边机构9,防止焊接后电池表面的毛边对短路检测机构10的影响,提高本焊接检测装置的检测稳定性。The detection device includes a detection conveying mechanism 7 and a visual detection mechanism 8, a burr removal mechanism 9, and a short-circuit detection mechanism 10 adapted to the detection conveying mechanism 7. The visual detection mechanism 8, the burr removal mechanism 9, and the short-circuit detection mechanism 10 are arranged in sequence, so that the detection conveying mechanism 7 can move the welded battery to the visual detection mechanism 8, the burr removal mechanism 9, and the short-circuit detection mechanism 10 in sequence, and the welded battery is visually inspected by the visual detection mechanism 8. The burr removal mechanism 9 is used to remove the burrs on the surface of the battery after welding, and the short-circuit detection mechanism 10 is used to perform short-circuit detection on the battery. By arranging the burr removal mechanism 9 at the front end of the short-circuit detection mechanism 10, the burrs on the surface of the battery after welding are prevented from affecting the short-circuit detection mechanism 10, thereby improving the detection stability of the welding detection device.
去毛边机构9包括去毛边夹持件9-1和布设在去毛边夹持件9-1两侧的毛边按压组件9-2、毛边去除组件9-3,便于对焊接后电池的两侧进行去毛边处理,提高去毛边的效率,毛边去除组件9-3布设在毛边按压组件9-2的前端,通过毛边按压组件9-2对去除毛边的部位进行按压,从而进一步保证电池表面的平整度。The deburring mechanism 9 includes a deburring clamp 9-1 and a burr pressing component 9-2 and a burr removal component 9-3 arranged on both sides of the deburring clamp 9-1, which are convenient for deburring both sides of the battery after welding and improve the efficiency of deburring. The burr removal component 9-3 is arranged at the front end of the burr pressing component 9-2, and the burr pressing component 9-2 is used to press the part to be deburred, thereby further ensuring the flatness of the battery surface.
毛边去除组件9-3包括毛刷9-4、驱动毛刷9-4转动的毛刷电机9-5和去毛边气缸9-6,毛刷电机9-5与毛刷9-4连接,去毛边气缸9-6与毛刷9-4连接,驱动毛刷9-4移动,通过去毛边气缸9-6将毛刷9-4移动至电池表面,再通过毛刷电机9-5转动毛刷9-4,从而通过毛刷9-4去除电池表面的毛边。The burr removal component 9-3 includes a brush 9-4, a brush motor 9-5 for driving the brush 9-4 to rotate, and a deburring cylinder 9-6. The brush motor 9-5 is connected to the brush 9-4, and the deburring cylinder 9-6 is connected to the brush 9-4 to drive the brush 9-4 to move. The deburring cylinder 9-6 moves the brush 9-4 to the battery surface, and then the brush 9-4 is rotated by the brush motor 9-5, thereby removing the burrs on the battery surface by the brush 9-4.
毛边按压组件9-2与去毛边气缸9-6连接,通过去毛边气缸9-6同时带动毛边按压组件9-2、毛刷9-4移动,简化去毛边机构9的结构。The burr pressing assembly 9-2 is connected to the burr removal cylinder 9-6, and the burr pressing assembly 9-2 and the brush 9-4 are driven to move by the burr removal cylinder 9-6 at the same time, thereby simplifying the structure of the burr removal mechanism 9.
毛边按压组件9-2包括固定块9-7、按压滚轮9-8,毛刷9-4、按压滚轮9-8分别固定在固定块9-7上,固定块9-7与去毛边气缸9-6连接,进一步简化了去毛边机构9的结构,降低设备成本。The burr pressing assembly 9-2 includes a fixed block 9-7 and a pressing roller 9-8. The brush 9-4 and the pressing roller 9-8 are respectively fixed on the fixed block 9-7. The fixed block 9-7 is connected to the deburring cylinder 9-6, which further simplifies the structure of the deburring mechanism 9 and reduces the equipment cost.
为防止去除的毛边飞溅,在毛刷9-4的外侧套设有吸尘套9-9,吸尘套9-9与外部的吸尘器连接,从而将脱落的毛边进行收集。In order to prevent the removed burrs from splashing, a dust collection sleeve 9-9 is provided on the outer side of the brush 9-4, and the dust collection sleeve 9-9 is connected to an external vacuum cleaner to collect the fallen burrs.
短路检测机构10包括短路夹持件10-1、短路触头10-2和短路驱动件10-3,短路触头10-2朝向短路夹持件10-1设置,短路驱动件10-3与短路触头10-2连接,通过短路驱动件10-3带动短路触头10-2升降,实现短路触头10-2与电池的电机进行接触,从而实现短路检测。The short-circuit detection mechanism 10 includes a short-circuit clamp 10-1, a short-circuit contact 10-2 and a short-circuit drive 10-3. The short-circuit contact 10-2 is arranged toward the short-circuit clamp 10-1, and the short-circuit drive 10-3 is connected to the short-circuit contact 10-2. The short-circuit drive 10-3 drives the short-circuit contact 10-2 to rise and fall, so that the short-circuit contact 10-2 comes into contact with the motor of the battery, thereby realizing short-circuit detection.
短路触头10-2通过短路连接架与短路驱动件10-3连接,短路连接架包括调节板10-4、触头安装板10-5,调节板10-4上设有腰型槽10-6,触头安装板10-5可调式安装在腰型槽10-6内,短路触头10-2安装在触头安装板10-5上,通过腰型槽10-6的设置,便于对触头安装板10-5的安装位置进行调节,从而改变短路触头10-2之间的间距,以便于对不同型号的电池进行短路检测。The short-circuit contact 10-2 is connected to the short-circuit driving member 10-3 through a short-circuit connecting frame. The short-circuit connecting frame includes an adjusting plate 10-4 and a contact mounting plate 10-5. The adjusting plate 10-4 is provided with a waist-shaped groove 10-6. The contact mounting plate 10-5 is adjustably mounted in the waist-shaped groove 10-6. The short-circuit contact 10-2 is mounted on the contact mounting plate 10-5. Through the setting of the waist-shaped groove 10-6, it is convenient to adjust the installation position of the contact mounting plate 10-5, thereby changing the spacing between the short-circuit contacts 10-2, so as to facilitate short-circuit detection of batteries of different models.
视觉检测机构8包括视觉夹持件8-1、摄像头8-2和视觉检测驱动件8-3,摄像头8-2安装在视觉检测驱动件8-3上,且摄像头8-2朝向视觉夹持件8-1设置。The visual inspection mechanism 8 includes a visual clamping member 8-1, a camera 8-2 and a visual inspection driving member 8-3. The camera 8-2 is mounted on the visual inspection driving member 8-3, and the camera 8-2 is arranged toward the visual clamping member 8-1.
视觉检测驱动件8-3包括横向视觉驱动电机8-4、横向视觉驱动架8-5、横向视觉滑块8-6、纵向视觉驱动电机8-7、纵向视觉驱动架8-8和纵向视觉滑块8-9,横向视觉滑块8-6滑动安装在横向视觉驱动架8-5上,横向视觉驱动电机8-4通过丝杆与横向视觉滑块8-6连接,带动横向视觉滑块8-6移动,纵向视觉驱动架8-8安装在横向视觉滑块8-6上,纵向视觉滑块8-9滑动安装在纵向视觉驱动架8-8上,纵向视觉驱动电机8-7通过丝杆与纵向视觉滑块8-9连接,摄像头8-2安装在纵向视觉滑块8-9上。The visual detection drive component 8-3 includes a transverse vision drive motor 8-4, a transverse vision drive frame 8-5, a transverse vision slider 8-6, a longitudinal vision drive motor 8-7, a longitudinal vision drive frame 8-8 and a longitudinal vision slider 8-9. The transverse vision slider 8-6 is slidably installed on the transverse vision drive frame 8-5. The transverse vision drive motor 8-4 is connected to the transverse vision slider 8-6 through a screw rod to drive the transverse vision slider 8-6 to move. The longitudinal vision drive frame 8-8 is installed on the transverse vision slider 8-6. The longitudinal vision slider 8-9 is slidably installed on the longitudinal vision drive frame 8-8. The longitudinal vision drive motor 8-7 is connected to the longitudinal vision slider 8-9 through a screw rod. The camera 8-2 is installed on the longitudinal vision slider 8-9.
应当注意的是,本申请中的摄像头8-2为市面上常见的用于视觉检测的摄像头,本申请不对视觉检测的摄像头以及视觉检测的工作原理进行改进。It should be noted that the camera 8-2 in the present application is a common camera used for visual detection on the market, and the present application does not improve the camera for visual detection and the working principle of visual detection.
检测输送机构7包括检测升降座7-1、检测升降板7-2、检测升降丝杠组件7-3和检测夹具7-4,检测升降板7-2通过检测升降丝杠组件7-3可升降式安装在检测升降座7-1上,检测夹具7-4安装在检测升降板7-2上,本实施例中,升降座7-1通过滑轨7-5进行滑动安装,从而便于检测输送机构7移动至视觉检测机构8、去毛边机构9、短路检测机构10的下方。The detection and conveying mechanism 7 includes a detection lifting seat 7-1, a detection lifting plate 7-2, a detection lifting screw assembly 7-3 and a detection fixture 7-4. The detection lifting plate 7-2 can be lifted and lowered on the detection lifting seat 7-1 through the detection lifting screw assembly 7-3. The detection fixture 7-4 is installed on the detection lifting plate 7-2. In this embodiment, the lifting seat 7-1 is slidably installed through a slide rail 7-5, so as to facilitate the detection and conveying mechanism 7 to move to the bottom of the visual inspection mechanism 8, the burr removal mechanism 9 and the short-circuit detection mechanism 10.
本检测装置内设有四个检测输送机构7和输送步进件11,视觉检测机构8、去毛边机构9、短路检测机构10的下方均对应适配有一个检测输送机构7,相邻的检测输送机构7之间通过连接板7-6连接,输送步进件11与连接板7-6连接,通过输送步进件11带动连接板7-6平移从而便于带动检测输送机构7。Four detection and conveying mechanisms 7 and conveying steppers 11 are provided in the detection device. A detection and conveying mechanism 7 is correspondingly adapted under each of the visual detection mechanism 8, the burr removal mechanism 9 and the short-circuit detection mechanism 10. Adjacent detection and conveying mechanisms 7 are connected by connecting plates 7-6. The conveying steppers 11 are connected to the connecting plates 7-6. The connecting plates 7-6 are driven to translate by the conveying steppers 11, thereby facilitating driving the detection and conveying mechanisms 7.
初始状态下,末端的检测输送机构7用于接收待检测的电池,检测输送机构7工作,四个检测输送机构7分别进行收料、视觉检测、去毛边、短路检测,检测完成后,检测输送机构7对电池进行夹持、下降,然后输送步进件11工作,带动检测输送机构7整体向前移动一个工位,此时最前端的检测输送机构7位于下料的工位上,检测输送机构7工作,将电池举起,四个检测输送机构7分别进行视觉检测、去毛边、短路检测、下料,电池夹持在对应的检测或者下料工位上时,检测输送机构7下降,输送步进件11将所有检测输送机构7复位至初始状态(末端的检测输送机构7处于接收待检测电池的工位上);从而实现多个电池同时进行不同的检测,提高本装置的检测效率。In the initial state, the detection and conveying mechanism 7 at the end is used to receive the battery to be detected. The detection and conveying mechanism 7 works, and the four detection and conveying mechanisms 7 respectively perform material collection, visual inspection, burr removal, and short-circuit inspection. After the inspection is completed, the detection and conveying mechanism 7 clamps and lowers the battery, and then the conveying stepper 11 works to drive the detection and conveying mechanism 7 to move forward one station as a whole. At this time, the frontmost detection and conveying mechanism 7 is located at the unloading station, and the detection and conveying mechanism 7 works to lift the battery. The four detection and conveying mechanisms 7 respectively perform visual inspection, burr removal, short-circuit inspection, and unloading. When the battery is clamped at the corresponding detection or unloading station, the detection and conveying mechanism 7 descends, and the conveying stepper 11 resets all the detection and conveying mechanisms 7 to the initial state (the detection and conveying mechanism 7 at the end is at the station for receiving the battery to be detected); thereby realizing different inspections on multiple batteries at the same time and improving the inspection efficiency of the device.
本实施例中,输送步进件11用于对检测输送机构7进行平移,可以采用电机、丝杠滑块机构配合的结构,也可以采用电机、皮带、皮带轮配合的结构,本申请不涉及改进检测输送机构7。In this embodiment, the conveying stepper 11 is used to translate the detection conveying mechanism 7. It can adopt a structure in which a motor, a screw slider mechanism are coordinated, or a structure in which a motor, a belt, and a pulley are coordinated. This application does not involve improving the detection conveying mechanism 7.
上料装置12、下料装置13的结构相似,均包括移动机械手和传送带,其中移动机械手的结构与中转机构14的结构一致,通过移动机械手将传送带上的移动至锂电池焊接装置上,进行上料,或者将检测装置内的电池移动至传送带上,进行下料;用于中转机构14将上料夹持手爪4-3的电池移动至检测夹具7-4上。The structures of the loading device 12 and the unloading device 13 are similar, both of which include a mobile manipulator and a conveyor belt, wherein the structure of the mobile manipulator is consistent with the structure of the transfer mechanism 14, and the mobile manipulator is used to move the battery on the conveyor belt to the lithium battery welding device for loading, or to move the battery in the detection device to the conveyor belt for unloading; the transfer mechanism 14 is used to move the battery of the loading clamping claw 4-3 to the detection fixture 7-4.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现;因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention; therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.
尽管本文较多地使用了图中附图标记对应的术语,但并不排除使用其它术语的可能性;使用这些术语仅仅是为了更方便地描述和解释本发明的本质;把它们解释成任何一种附加的限制都是与本发明精神相违背的。Although this article uses more terms corresponding to the figure marks in the figures, it does not exclude the possibility of using other terms; these terms are used only to more conveniently describe and explain the essence of the present invention; interpreting them as any additional limitations is contrary to the spirit of the present invention.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN118635791A (en) * | 2024-08-12 | 2024-09-13 | 扬州万达散热器有限公司 | Automatic welding device for radiator |
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