CN118180439A - Adjustable boring mechanism for gearbox shell machining - Google Patents

Adjustable boring mechanism for gearbox shell machining Download PDF

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Publication number
CN118180439A
CN118180439A CN202410471873.4A CN202410471873A CN118180439A CN 118180439 A CN118180439 A CN 118180439A CN 202410471873 A CN202410471873 A CN 202410471873A CN 118180439 A CN118180439 A CN 118180439A
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CN
China
Prior art keywords
fixedly installed
storage box
partition plate
frame
gearbox housing
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Pending
Application number
CN202410471873.4A
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Chinese (zh)
Inventor
郑艳青
王洋飞
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Wuxi Shengding Intelligent Technology Co ltd
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Wuxi Shengding Intelligent Technology Co ltd
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Priority to CN202410471873.4A priority Critical patent/CN118180439A/en
Publication of CN118180439A publication Critical patent/CN118180439A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B41/00Boring or drilling machines or devices specially adapted for particular work; Accessories specially adapted therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B47/00Constructional features of components specially designed for boring or drilling machines; Accessories therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/08Protective coverings for parts of machine tools; Splash guards
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/10Arrangements for cooling or lubricating tools or work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/10Arrangements for cooling or lubricating tools or work
    • B23Q11/1069Filtration systems specially adapted for cutting liquids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q15/00Automatic control or regulation of feed movement, cutting velocity or position of tool or work
    • B23Q15/20Automatic control or regulation of feed movement, cutting velocity or position of tool or work before or after the tool acts upon the workpiece
    • B23Q15/22Control or regulation of position of tool or workpiece
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • B23Q3/02Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
    • B23Q3/06Work-clamping means
    • B23Q3/062Work-clamping means adapted for holding workpieces having a special form or being made from a special material

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Auxiliary Devices For Machine Tools (AREA)

Abstract

The invention provides an adjustable boring mechanism for processing a gearbox shell, which belongs to the field of gearboxes and comprises a storage box and a working platform arranged at the top of the storage box, wherein a first partition plate is fixedly connected inside the storage box, a second partition plate is fixedly arranged in the middle of the other side of the first partition plate, two storage cavities are formed among the first partition plate, the second partition plate and the storage box, and a centrifugal machine is fixedly arranged at the tops of the first partition plate and the second partition plate together. Through setting up a bin in work platform bottom, the filter element card is inside the bin, and the inside foam-rubber cushion of loading frame can carry out prefiltering to the cutting fluid of whereabouts and metal waste material that is mingled with wherein, and the filter element then can carry out the secondary filtering to the cutting fluid after using, is handled the cutting fluid by centrifuge afterwards, makes the cutting fluid can handle the cooling back cyclic utilization, and two storage chambers can replace the use simultaneously, when changing the cutting fluid, also can not influence normal processing to the gearbox casing.

Description

一种变速箱壳体加工用可调节镗孔机构An adjustable boring mechanism for gearbox housing machining

技术领域Technical Field

本发明属于变速箱领域,涉及镗孔技术,具体为一种变速箱壳体加工用可调节镗孔机构。The invention belongs to the field of gearboxes and relates to a boring technology, in particular to an adjustable boring mechanism for machining a gearbox housing.

背景技术Background technique

变速器是用来改变来自发动机的转速和转矩的机构,它能固定或分档改变输出轴和输入轴传动比,又称变速箱,变速器由变速传动机构和操纵机构组成,有些汽车还有动力输出机构,传动机构大多用普通齿轮传动,也有的用行星齿轮传动。The transmission is a mechanism used to change the speed and torque from the engine. It can fix or change the transmission ratio of the output shaft and the input shaft in stages. It is also called a gearbox. The transmission consists of a speed transmission mechanism and an operating mechanism. Some cars also have a power output mechanism. Most transmission mechanisms use ordinary gear drives, and some use planetary gear drives.

变速箱是车辆上非常重要的部件,它可以改变传动比,扩大驱动轮转矩和转速,在变速箱壳体的生产加工过程中,为扩大提高壳体上锻出、铸出或钻出孔的孔径,提高精度或减小表面粗糙度,从而减小之后在变速箱使用时与内部齿轮等之间的摩擦力,则需要使用镗孔结构对变速器壳体进行镗孔操作。The gearbox is a very important component in the vehicle. It can change the transmission ratio and increase the torque and speed of the driving wheel. During the production and processing of the gearbox housing, in order to expand the aperture of the forged, cast or drilled holes on the housing, improve the accuracy or reduce the surface roughness, thereby reducing the friction between the gearbox and the internal gears when the gearbox is used later, it is necessary to use a boring structure to bore the transmission housing.

而现有的镗孔结构在对变速箱壳体进行加工时,为避免由于镗刀与变速箱壳体接触产生高温对刀具和工件造成影响时,会使用切削液进行润滑和降温,但现有的镗孔机构在使用时不能对切削液进行处理再使用,增加变速箱壳体的加工成本,同时也不利于对混杂在切削液中的金属废料进行回收再利用。When the existing boring structure processes the gearbox housing, in order to avoid the high temperature generated by the contact between the boring cutter and the gearbox housing and the influence on the tool and the workpiece, the cutting fluid is used for lubrication and cooling. However, the existing boring mechanism cannot process the cutting fluid for reuse during use, which increases the processing cost of the gearbox housing and is not conducive to the recycling and reuse of the metal waste mixed in the cutting fluid.

因此,我们提出一种变速箱壳体加工用可调节镗孔机构,来解决上述中遇到的问题。Therefore, we propose an adjustable boring mechanism for gearbox housing machining to solve the above problems.

发明内容Summary of the invention

针对现有技术存在的不足,本发明提供一种变速箱壳体加工用可调节镗孔机构,以解决上述背景技术中提出的问题。In view of the deficiencies in the prior art, the present invention provides an adjustable boring mechanism for machining a gearbox housing to solve the problems raised in the above-mentioned background technology.

本发明的目的可以通过以下技术方案实现:包括储存箱及安装在其顶部的工作平台,所述储存箱的内部固定连接有隔板一,所述隔板一另一侧的中间固定安装有隔板二,所述隔板一、隔板二和储存箱之间形成了两个储存腔,所述隔板一和所述隔板二的顶部共同固定安装有离心机,所述离心机的一侧固定安装有吸液管,所述吸液管延伸至所述隔板一的一侧,所述离心机表面的另外两侧均固定安装有排液管,两个所述排液管的底端分别延伸至两个所述储存腔的内部,所述隔板二的底部固定安装有连接管,所述连接管的两端分别延伸至两个所述储存腔的内部,所述连接管的一端贯穿所述储存箱且延伸至所述储存箱的外部,所述工作平台顶部的两侧均安装有支撑座,两个所述支撑座内部顶端共同设置有支撑组件,所述支撑组件底部的两端均通过转轴一分别与两个所述支撑座转动连接,其中一个所述支撑座的一侧固定安装有电机一,所述支撑组件的底端固定安装有驱动器,所述驱动器的底端固定安装有安装柱,所述安装柱的底端固定连接有螺纹杆一,所述安装柱的底端设置有镗刀,所述镗刀的顶端开设有螺纹孔一,所述安装柱的表面套接有防护组件,所述储存箱的内壁固定安装有限位框,所述限位框的顶部且位于所述储存箱的内壁固定安装有第一支撑框,所述限位框的内部设置有过滤件,所述储存箱的内部设置有承载框,所述承载框的内部安装有第二支撑框;The objective of the present invention can be achieved through the following technical scheme: it comprises a storage box and a working platform installed on the top thereof, wherein a partition 1 is fixedly connected to the interior of the storage box, a partition 2 is fixedly installed in the middle of the other side of the partition 1, two storage cavities are formed between the partition 1, the partition 2 and the storage box, a centrifuge is fixedly installed on the top of the partition 1 and the partition 2, a pipette is fixedly installed on one side of the centrifuge, the pipette extends to one side of the partition 1, and drainage pipes are fixedly installed on the other two sides of the surface of the centrifuge, the bottom ends of the two drainage pipes extend to the interiors of the two storage cavities respectively, a connecting pipe is fixedly installed on the bottom of the partition 2, the two ends of the connecting pipe extend to the interiors of the two storage cavities respectively, one end of the connecting pipe passes through the storage box and extends to the outside of the storage box, and the working platform A support seat is installed on both sides of the top of the table, and a support assembly is jointly arranged at the top ends of the two support seats, and both ends of the bottom of the support assembly are rotatably connected to the two support seats through a rotating shaft, one side of one of the support seats is fixedly installed with a motor, the bottom end of the support assembly is fixedly installed with a driver, the bottom end of the driver is fixedly installed with a mounting column, the bottom end of the mounting column is fixedly connected with a threaded rod, the bottom end of the mounting column is provided with a boring tool, the top end of the boring tool is provided with a threaded hole, the surface of the mounting column is sleeved with a protective assembly, a limit frame is fixedly installed on the inner wall of the storage box, a first support frame is fixedly installed on the top of the limit frame and on the inner wall of the storage box, a filter is provided inside the limit frame, a bearing frame is provided inside the storage box, and a second support frame is installed inside the bearing frame;

所述支撑组件包括折行架,所述折行架的顶部开设有滑槽一,所述折行架的一侧转动安装有螺纹杆二,所述折行架的一端固定安装有电机二,所述螺纹杆二的表面螺纹连接有螺纹连接座,所述螺纹连接座的一端固定安装有电动伸缩杆,所述电动伸缩杆的底端通过滑槽一且延伸至所述折行架的底部,所述电动伸缩杆的底端与所述驱动器的顶端固定安装。The supporting assembly includes a folding frame, a slide groove 1 is provided on the top of the folding frame, a threaded rod 2 is rotatably installed on one side of the folding frame, a motor 2 is fixedly installed on one end of the folding frame, a threaded connection seat is threadedly connected to the surface of the threaded rod 2, an electric telescopic rod is fixedly installed on one end of the threaded connection seat, the bottom end of the electric telescopic rod passes through the slide groove 1 and extends to the bottom of the folding frame, and the bottom end of the electric telescopic rod is fixedly installed on the top of the driver.

作为优选的,所述防护组件包括压缩弹簧,所述压缩弹簧的顶端与所述驱动器的外表面固定安装,所述压缩弹簧的底端固定安装有透明防护罩,所述透明防护罩内部的一侧设置有输送管,所述输送管的顶端贯穿所述驱动器且延伸至所述驱动器的外部,所述输送管的端部固定安装有滴头,所述滴头的一侧与所述透明防护罩的内部转动连接,所述输送管的一端与所述储存箱一侧的底部固定安装。Preferably, the protective assembly includes a compression spring, the top end of the compression spring is fixedly mounted to the outer surface of the driver, a transparent protective cover is fixedly mounted to the bottom end of the compression spring, a delivery pipe is provided on one side inside the transparent protective cover, the top end of the delivery pipe passes through the driver and extends to the outside of the driver, a dripper is fixedly mounted on the end of the delivery pipe, one side of the dripper is rotatably connected to the inside of the transparent protective cover, and one end of the delivery pipe is fixedly mounted to the bottom of one side of the storage box.

作为优选的,所述折行架的一侧开设有滑槽二,所述滑槽二的内部滑动连接有限位座,所述限位座顶部的一侧与所述电动伸缩杆固定安装,所述输送管与所述限位座固定安装,所述储存箱的一侧固定安装有连通管,所述折行架左右两侧的前后两端均固定安装有防护板。Preferably, a second slide groove is provided on one side of the folding frame, and the interior of the second slide groove is slidably connected to a limiting seat, one side of the top of the limiting seat is fixedly installed with the electric telescopic rod, the conveying pipe is fixedly installed with the limiting seat, a connecting pipe is fixedly installed on one side of the storage box, and protective plates are fixedly installed on the front and rear ends of the left and right sides of the folding frame.

作为优选的,所述工作平台的顶部通过螺栓固定安装有夹持组件,所述夹持组件包括底板,所述底板底部的四周均焊接有折行固定座,所述底板的中间转动连接有连接环,所述连接环侧面的顶部固定安装有齿环,所述连接环的顶部均匀开设有螺纹孔二,所述底板底部的一侧固定安装有电机三,所述电机三输出轴的一端通过联轴器固定连接有转轴二,所述转轴二的顶端贯穿底板且延伸至所述底板的顶部,所述转轴二的顶端固定安装有齿轮,所述齿轮与所述齿环啮合。Preferably, a clamping assembly is fixedly installed on the top of the working platform by bolts, and the clamping assembly includes a base plate, and folding fixing seats are welded on all four sides of the bottom of the base plate, a connecting ring is rotatably connected in the middle of the base plate, a gear ring is fixedly installed on the top of the side of the connecting ring, and two threaded holes are evenly opened on the top of the connecting ring, and a motor three is fixedly installed on one side of the bottom of the base plate, and one end of the output shaft of the motor three is fixedly connected to a rotating shaft two through a coupling, and the top end of the rotating shaft two passes through the base plate and extends to the top of the base plate, and a gear is fixedly installed on the top of the rotating shaft two, and the gear is meshed with the gear ring.

作为优选的,所述连接环的顶部均匀设置有螺纹杆三,所述螺纹杆三的顶端固定安装有固定板,所述螺纹杆三的底端延伸至所述螺纹孔二的内部,所述固定板侧面的上下两侧均螺纹连接有螺纹杆四,所述螺纹杆四的一端转动连接有夹板。Preferably, threaded rods three are evenly arranged on the top of the connecting ring, a fixing plate is fixedly installed on the top of the threaded rods three, the bottom end of the threaded rods three extends to the inside of the threaded hole two, and threaded rods four are threadedly connected on the upper and lower sides of the side of the fixing plate, and one end of the threaded rods four is rotatably connected to a splint.

作为优选的,所述储存箱的内壁固定安装有限位框,所述限位框的顶部且位于所述储存箱的内壁固定安装有第一支撑框,所述限位框的内部设置有过滤件。Preferably, a limit frame is fixedly installed on the inner wall of the storage box, a first support frame is fixedly installed on the top of the limit frame and located on the inner wall of the storage box, and a filter is arranged inside the limit frame.

作为优选的,所述储存箱的内部且位于所述第一支撑框的顶部设置有承载框,所述承载框的内壁的一侧均匀开设有导水孔,所述承载框的内部设置有海绵垫,所述承载框的内部且位于所述海绵垫的上方固定安装有第二支撑框,所述承载框的内部且位于所述第二支撑框的顶部设置有洞洞板。Preferably, a carrying frame is provided inside the storage box and on the top of the first supporting frame, water conducting holes are evenly opened on one side of the inner wall of the carrying frame, a sponge pad is provided inside the carrying frame, a second supporting frame is fixedly installed inside the carrying frame and above the sponge pad, and a perforated board is provided inside the carrying frame and on the top of the second supporting frame.

与现有技术相比,本发明的有益效果:Compared with the prior art, the present invention has the following beneficial effects:

1、通过在工作平台底部设置一个储存箱,过滤件卡在储存箱内部,承载框内部的海绵垫可对向下滴落的切削液和其中夹杂的金属废料进行初过滤,而过滤件则可对使用后的切削液进行再次过滤,随后再由离心机对切削液进行处理,使切削液可处理冷却后循环使用,同时两个储存腔可更替使用,在对切削液进行更换时,也不会影响正常对变速箱壳体进行加工;1. A storage box is set at the bottom of the working platform, and the filter element is stuck inside the storage box. The sponge pad inside the bearing frame can filter the cutting fluid dripping downward and the metal waste mixed therein, and the filter element can filter the used cutting fluid again, and then the cutting fluid is processed by the centrifuge, so that the cutting fluid can be processed and cooled and recycled. At the same time, the two storage chambers can be used alternately. When the cutting fluid is replaced, it will not affect the normal processing of the gearbox housing;

2、通过在驱动器底部设置一个防护组件,在镗刀对变速箱壳体进行镗孔的过程中,切削下来的金属废料可受到透明防护罩的阻挡,避免金属废料直接飞溅出去,同时输送管和滴头与储存箱配合使用,可在镗刀进行镗孔的过程中,对高速转动的镗刀和变速箱壳体镗孔处进行降温,避免由于镗刀和变速箱壳体之间由于摩擦产生高温,导致镗刀或变速箱壳体发生变形,影响镗孔质量,同时也影响镗刀的使用寿命;2. By setting a protective component at the bottom of the driver, when the boring tool is boring the gearbox housing, the cut metal waste can be blocked by the transparent protective cover to prevent the metal waste from splashing out directly. At the same time, the delivery pipe and the dripper are used in conjunction with the storage box to cool the high-speed rotating boring tool and the gearbox housing boring hole during the boring process, avoiding the high temperature generated by the friction between the boring tool and the gearbox housing, causing the boring tool or the gearbox housing to deform, affecting the boring quality, and also affecting the service life of the boring tool;

3、通过在工作平台顶部安装一个夹持组件,在对变速箱壳体进行镗孔加工的过程中,可对处于中间的变速箱壳体进行稳定夹持,保证在快速转动的镗刀与变速箱壳体接触时,变速箱壳体位置稳定不发生移动,从而保证对变速箱壳体的镗孔质量;3. By installing a clamping assembly on the top of the working platform, the gearbox housing in the middle can be stably clamped during the boring process of the gearbox housing, ensuring that the gearbox housing is in a stable position and does not move when the fast-rotating boring tool contacts the gearbox housing, thereby ensuring the boring quality of the gearbox housing;

4、通过在支撑座一侧安装电机一,电机一可带动支撑组件进行转动,而支撑组件中的电动伸缩杆则可在电机二和螺纹杆二的驱动下进行移动,可进行各种调节,从而对变速箱壳体不同处进行镗孔,且在夹持组件中的电机三、齿轮和齿环之间配合,也可带动下方需要镗孔的变速箱壳体进行转动调整,可自动对变速箱壳体不同处进行镗孔处理,不需要工作人员一直调整变速箱壳体的位置,更加省力,同时加工速度也有所提高。4. By installing motor 1 on one side of the support seat, motor 1 can drive the support assembly to rotate, and the electric telescopic rod in the support assembly can be moved under the drive of motor 2 and threaded rod 2, and various adjustments can be made to bore holes in different parts of the gearbox housing. The cooperation between motor 3, gear and gear ring in the clamping assembly can also drive the gearbox housing below that needs to be bored to rotate and adjust, and the gearbox housing can be automatically bored at different parts, without the need for staff to adjust the position of the gearbox housing all the time, which is more labor-saving and the processing speed is also improved.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了便于本领域技术人员理解,下面结合附图对本发明作进一步的说明。In order to facilitate understanding by those skilled in the art, the present invention is further described below with reference to the accompanying drawings.

图1是本发明提供的变速箱壳体加工用可调节镗孔机构的一种实施例的结构示意图;FIG1 is a schematic structural diagram of an embodiment of an adjustable boring mechanism for machining a gearbox housing provided by the present invention;

图2是图1所示的支撑组件的结构示意图;FIG2 is a schematic structural diagram of the support assembly shown in FIG1 ;

图3是图2所示的防护组件的结构示意图;FIG3 is a schematic diagram of the structure of the protection assembly shown in FIG2;

图4是图1所示的夹持组件的结构示意图;FIG4 is a schematic structural diagram of the clamping assembly shown in FIG1 ;

图5是图1所示的储存箱的部分结构爆炸图;FIG5 is an exploded view of a portion of the storage box shown in FIG1 ;

图6是图5所示的工作平台的结构俯视图。FIG. 6 is a structural top view of the working platform shown in FIG. 5 .

图中:1、储存箱;2、工作平台;3、支撑座;In the figure: 1. Storage box; 2. Working platform; 3. Support base;

4、支撑组件;41、折行架;42、螺纹杆二;43、电机二;44、螺纹连接座;45、电动伸缩杆;46、滑槽一;47、滑槽二;48、限位座;49、防护板;4. Support assembly; 41. Folding frame; 42. Threaded rod 2; 43. Motor 2; 44. Threaded connection seat; 45. Electric telescopic rod; 46. Slide 1; 47. Slide 2; 48. Limit seat; 49. Protective plate;

5、转轴一;6、电机一;7、驱动器;8、安装柱;9、螺纹杆一;10、镗刀;11、螺纹孔一;5. A rotating shaft; 6. A motor; 7. A driver; 8. A mounting column; 9. A threaded rod; 10. A boring tool; 11. A threaded hole;

12、防护组件;121、压缩弹簧;122、透明防护罩;123、输送管;124、滴头;12. Protective assembly; 121. Compression spring; 122. Transparent protective cover; 123. Delivery pipe; 124. Drip head;

13、连通管;13. Connecting pipe;

14、夹持组件;141、底板;142、折行固定座;143、连接环;144、齿环;145、螺纹孔二;146、电机三;147、转轴二;148、齿轮;149、螺纹杆三;1410、固定板;1411、螺纹杆四;1412、夹板;14. Clamping assembly; 141. Bottom plate; 142. Folding fixed seat; 143. Connecting ring; 144. Gear ring; 145. Threaded hole 2; 146. Motor 3; 147. Rotating shaft 2; 148. Gear; 149. Threaded rod 3; 1410. Fixing plate; 1411. Threaded rod 4; 1412. Clamping plate;

15、限位框;16、第一支撑框;17、过滤件;18、承载框;19、导水孔;20、海绵垫;21、第二支撑框;22、洞洞板;23、隔板一;24、隔板二;25、储存腔;26、离心机;27、吸液管;28、排液管;29、连接管。15. Limiting frame; 16. First supporting frame; 17. Filter element; 18. Carrying frame; 19. Water guide hole; 20. Sponge pad; 21. Second supporting frame; 22. Perforated plate; 23. Partition one; 24. Partition two; 25. Storage chamber; 26. Centrifuge; 27. Suction tube; 28. Drain tube; 29. Connecting tube.

具体实施方式Detailed ways

下面将结合实施例对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical scheme of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

请参阅图1-图6所示,一种变速箱壳体加工用可调节镗孔机构,包括储存箱1及安装在其顶部的工作平台2,储存箱1的内部固定连接有隔板一23,隔板一23另一侧的中间固定安装有隔板二24,隔板一23、隔板二24和储存箱1之间形成了两个储存腔25,隔板一23和隔板二24的顶部共同固定安装有离心机26,离心机26的一侧固定安装有吸液管27,吸液管27延伸至隔板一23的一侧,离心机26表面的另外两侧均固定安装有排液管28,两个排液管28的底端分别延伸至两个储存腔25的内部,隔板二24的底部固定安装有连接管29,连接管29的两端分别延伸至两个储存腔25的内部,连接管29的一端贯穿储存箱1且延伸至储存箱1的外部,工作平台2顶部的两侧均安装有支撑座3,两个支撑座3内部顶端共同设置有支撑组件4,支撑组件4底部的两端均通过转轴一5分别与两个支撑座3转动连接,其中一个支撑座3的一侧固定安装有电机一6,支撑组件4的底端固定安装有驱动器7,驱动器7的底端固定安装有安装柱8,安装柱8的底端固定连接有螺纹杆一9,安装柱8的底端设置有镗刀10,镗刀10的顶端开设有螺纹孔一11,安装柱8的表面套接有防护组件12,储存箱1的内壁固定安装有限位框15,限位框15的顶部且位于储存箱1的内壁固定安装有第一支撑框16,限位框15的内部设置有过滤件17,储存箱1的内部设置有承载框18,承载框18的内部安装有第二支撑框21;Please refer to Figures 1 to 6, which show an adjustable boring mechanism for machining a gearbox housing, including a storage box 1 and a working platform 2 installed on the top thereof, wherein a partition 1 23 is fixedly connected to the interior of the storage box 1, a partition 24 is fixedly installed in the middle of the other side of the partition 1 23, two storage chambers 25 are formed between the partition 1 23, the partition 2 24 and the storage box 1, a centrifuge 26 is fixedly installed on the top of the partition 1 23 and the partition 2 24, a liquid suction pipe 27 is fixedly installed on one side of the centrifuge 26, the liquid suction pipe 27 extends to one side of the partition 1 23, and drainage pipes 28 are fixedly installed on the other two sides of the surface of the centrifuge 26, the bottom ends of the two drainage pipes 28 extend to the inside of the two storage chambers 25 respectively, a connecting pipe 29 is fixedly installed on the bottom of the partition 24, the two ends of the connecting pipe 29 extend to the inside of the two storage chambers 25 respectively, and one end of the connecting pipe 29 passes through the storage box 1 and extends to the storage box 1 Externally, support seats 3 are installed on both sides of the top of the working platform 2, and support assemblies 4 are commonly arranged at the top ends of the two support seats 3. Both ends of the bottom of the support assembly 4 are rotatably connected to the two support seats 3 through a rotating shaft 5. A motor 6 is fixedly installed on one side of one of the support seats 3, a driver 7 is fixedly installed on the bottom end of the support assembly 4, a mounting column 8 is fixedly installed on the bottom end of the driver 7, a threaded rod 9 is fixedly connected to the bottom end of the mounting column 8, a boring tool 10 is arranged at the bottom end of the mounting column 8, a threaded hole 11 is opened at the top end of the boring tool 10, a protective assembly 12 is sleeved on the surface of the mounting column 8, a limit frame 15 is fixedly installed on the inner wall of the storage box 1, a first support frame 16 is fixedly installed on the top of the limit frame 15 and located on the inner wall of the storage box 1, a filter 17 is arranged inside the limit frame 15, a bearing frame 18 is arranged inside the storage box 1, and a second support frame 21 is arranged inside the bearing frame 18;

支撑组件4包括折行架41,折行架41的顶部开设有滑槽一46,折行架41的一侧转动安装有螺纹杆二42,折行架41的一端固定安装有电机二43,螺纹杆二42的表面螺纹连接有螺纹连接座44,螺纹连接座44的一端固定安装有电动伸缩杆45,电动伸缩杆45的底端通过滑槽一46且延伸至折行架41的底部,电动伸缩杆45的底端与驱动器7的顶端固定安装。The supporting assembly 4 includes a folding frame 41, a slide groove 46 is provided on the top of the folding frame 41, a threaded rod 42 is rotatably installed on one side of the folding frame 41, a motor 43 is fixedly installed on one end of the folding frame 41, a threaded connection seat 44 is threadedly connected to the surface of the threaded rod 42, an electric telescopic rod 45 is fixedly installed on one end of the threaded connection seat 44, the bottom end of the electric telescopic rod 45 passes through the slide groove 46 and extends to the bottom of the folding frame 41, and the bottom end of the electric telescopic rod 45 is fixedly installed with the top of the driver 7.

需要说明的是,储存箱1将工作平台2支撑起一定高度,方便之后将变速箱壳体放置在其上进行镗孔,两个支撑座3分别焊接在工作平台2顶部的两侧,支撑组件4与其转动安装在一起,之后在支撑组件4向一侧旋转与工作平台2接触时,支撑组件4可与支撑座3之间保持垂直,支撑座3的一侧焊接有电机底座,电机一6通过固定螺栓与电机底座安装在一起,且支撑组件4的一侧安装有控制面板,控制面板用以控制电机一6等的启停,驱动器7可带动镗刀10进行快速转动,对变速箱壳体进行镗孔,驱动器7包括电机箱以及内部的电机,安装柱8通过联轴器与内部电机安装在一起,镗刀10依靠螺纹孔一11与安装柱8底端的螺纹杆一9之间安装在一起,当变速箱壳体上的各种孔洞大小不一时,可快速更换镗刀10,防护组件12安装在驱动器7的电机箱外部,在镗刀10在变速箱壳体处进行镗孔处理时,飞溅起来的金属废料等受到防护组件12的阻挡,可避免金属废料直接四处飞溅,折行架41的底端卡在两组支撑座3之间,依靠转轴一5进行连接,滑槽一46与电动伸缩杆45底端大小适配,电机一6和电机二43均通过电源线与外部电源连接,且两者都具有自锁功能,电机二43、螺纹杆二42和螺纹连接座44之间配合使用,可使电动伸缩杆45在滑槽一46的限制下进行移动,同时电机一6带动支撑组件4向两侧转动不同角度,镗刀10便可从不同倾斜角度、不同位置处对下方受到固定的变速箱壳体进行稳定镗孔,储存箱1的一侧位置高,切削液在落至储存箱1高处后再被过滤件17过滤,之后落至隔板一23和储存箱1的一侧,吸液管27的底端延伸至这一存储腔内,两个排液管28上安装有控制阀,并在两个储存腔25的配合下,分别将过滤、离心后的切削液排放到正在使用的储存腔25中,连接管29上安装有支管,支管上安装有控制阀,用以分别将两个储存腔25中的切削液抽送出去进行使用。It should be noted that the storage box 1 supports the working platform 2 to a certain height, so that the gearbox housing can be placed on it for boring. The two support seats 3 are respectively welded to the two sides of the top of the working platform 2, and the support assembly 4 is rotatably installed therewith. Then, when the support assembly 4 rotates to one side and contacts the working platform 2, the support assembly 4 can remain vertical with the support seat 3. A motor base is welded to one side of the support seat 3, and the motor 16 is installed with the motor base through fixing bolts, and a control panel is installed on one side of the support assembly 4, and the control panel is used to control the start and stop of the motor 16. The driver 7 can drive the boring tool 10 to rotate quickly to bore the gearbox housing. The driver 7 includes a motor box and an internal motor. The mounting column 8 is installed together with the internal motor through a coupling. The boring tool 10 is installed between a threaded hole 11 and a threaded rod 9 at the bottom of the mounting column 8. When the various holes on the gearbox housing are of different sizes, the boring tool 10 can be quickly replaced. The protective component 12 is installed outside the motor box of the driver 7. When the boring tool 10 is boring at the gearbox housing, the splashed metal waste is blocked by the protective component 12, which can avoid To avoid metal waste from splashing around, the bottom end of the folding frame 41 is stuck between the two groups of support seats 3, connected by a rotating shaft 5, a slide slot 46 is adapted to the bottom end of the electric telescopic rod 45, the motor 1 6 and the motor 2 43 are connected to the external power supply through a power cord, and both have a self-locking function, the motor 2 43, the threaded rod 2 42 and the threaded connection seat 44 are used together, the electric telescopic rod 45 can be moved under the restriction of the slide slot 46, and at the same time, the motor 1 6 drives the support assembly 4 to rotate to different angles on both sides, so that the boring tool 10 can be adjusted downward from different inclination angles and different positions. The cutting fluid is filtered by the filter element 17 after falling to the high position of the storage box 1, and then falls to the partition 23 and one side of the storage box 1. The bottom end of the suction tube 27 extends into this storage cavity. The two discharge pipes 28 are equipped with control valves, and with the cooperation of the two storage cavities 25, the filtered and centrifuged cutting fluid is discharged into the storage cavity 25 in use. A branch pipe is installed on the connecting pipe 29, and a control valve is installed on the branch pipe to pump out the cutting fluid in the two storage cavities 25 for use.

在本申请中,防护组件12包括压缩弹簧121,压缩弹簧121的顶端与驱动器7的外表面固定安装,压缩弹簧121的底端固定安装有透明防护罩122,透明防护罩122内部的一侧设置有输送管123,输送管123的顶端贯穿驱动器7且延伸至驱动器7的外部,输送管123的端部固定安装有滴头124,滴头124的一侧与透明防护罩122的内部转动连接,输送管123的一端与储存箱1一侧的底部固定安装,输送管123的另一端与连接管29的一端固定安装。In the present application, the protective component 12 includes a compression spring 121, the top of the compression spring 121 is fixedly mounted on the outer surface of the driver 7, the bottom of the compression spring 121 is fixedly mounted with a transparent protective cover 122, a delivery pipe 123 is provided on one side inside the transparent protective cover 122, the top of the delivery pipe 123 passes through the driver 7 and extends to the outside of the driver 7, a dripper 124 is fixedly mounted on the end of the delivery pipe 123, one side of the dripper 124 is rotatably connected to the inside of the transparent protective cover 122, one end of the delivery pipe 123 is fixedly mounted on the bottom of one side of the storage box 1, and the other end of the delivery pipe 123 is fixedly mounted on one end of the connecting pipe 29.

需要说明的是,压缩弹簧121的顶端与驱动器7中的电机箱外壳卡在一起,在镗刀10一端向变速箱壳体上的镗孔中延伸时,透明防护罩122端部受到变速箱壳体的阻挡,便可向一端使压缩弹簧121压缩,透明防护罩122内部开设有环形槽,输送管123一端的滴头124可控制切削液滴出的速度,滴头124一侧的卡块卡在环形槽内部,在镗刀10转动的过程中,滴头124的方向可保证稳定,输送管123的一端从驱动器7中的电机箱上穿过。It should be noted that the top end of the compression spring 121 is stuck together with the motor box housing in the driver 7. When one end of the boring tool 10 extends into the boring hole on the gearbox housing, the end of the transparent protective cover 122 is blocked by the gearbox housing, so that the compression spring 121 can be compressed toward one end. An annular groove is provided inside the transparent protective cover 122. The dripper 124 at one end of the delivery pipe 123 can control the speed at which the cutting fluid drips out. The block on one side of the dripper 124 is stuck in the annular groove. During the rotation of the boring tool 10, the direction of the dripper 124 can be guaranteed to be stable, and one end of the delivery pipe 123 passes through the motor box in the driver 7.

在本申请中,折行架41的一侧开设有滑槽二47,滑槽二47的内部滑动连接有限位座48,限位座48顶部的一侧与电动伸缩杆45固定安装,输送管123与限位座48固定安装,储存箱1的一侧固定安装有连通管13,折行架41左右两侧的前后两端均固定安装有防护板49。In the present application, a slide groove 2 47 is provided on one side of the folding frame 41, and the internal sliding connection of the slide groove 2 47 is connected to a limit seat 48, one side of the top of the limit seat 48 is fixedly installed with the electric telescopic rod 45, the conveying pipe 123 is fixedly installed with the limit seat 48, a connecting pipe 13 is fixedly installed on one side of the storage box 1, and protective plates 49 are fixedly installed at the front and rear ends on the left and right sides of the folding frame 41.

需要说明的是,限位座48在滑槽二47内部滑动,在电动伸缩杆45移动的过程中,限位座48可随着一起移动,从而带动输送管123一起进行移动,输送管123是塑料软管,在移动时可进行延伸,从而正常在镗刀10转动时进行滴水,四个连通管13安装在储存箱1上,依靠阀体进行控制,外部水管与连通管13连接在一起,可向储存箱1中补充一定量的切削液,同时依靠另外的连通管13,也可将储存腔25内部使用一段时间的切削液排放出来,避免切削液长期循环使用,导致其散发出恶臭气味,并可能腐蚀镗刀10,并向内部重新注入清水进行清洗,避免使用后的切削液残留污染新的切削液,两侧的防护板49焊接在折行架41两侧,与防护组件12配合使用,可避免镗孔时削下来的金属废丝等阻挡下来,保证站立在工作平台2两侧的工作人员的安全。It should be noted that the limit seat 48 slides inside the second slide groove 47. During the movement of the electric telescopic rod 45, the limit seat 48 can move together, thereby driving the delivery pipe 123 to move together. The delivery pipe 123 is a plastic hose that can be extended when moving, so that water can drip normally when the boring tool 10 rotates. Four connecting pipes 13 are installed on the storage box 1 and are controlled by the valve body. The external water pipe is connected to the connecting pipe 13, and a certain amount of cutting fluid can be added to the storage box 1. At the same time, relying on another connecting pipe 13, the cutting fluid used in the storage chamber 25 for a period of time can also be discharged to avoid long-term recycling of the cutting fluid, which causes it to emit a foul odor and may corrode the boring tool 10. Clean water is re-injected into the interior for cleaning to avoid the residual cutting fluid after use from contaminating the new cutting fluid. The protective plates 49 on both sides are welded on both sides of the folding frame 41 and used in conjunction with the protective component 12 to avoid blocking the metal waste wire cut off during boring holes, thereby ensuring the safety of the staff standing on both sides of the working platform 2.

在本申请中,工作平台2的顶部通过螺栓固定安装有夹持组件14,夹持组件14包括底板141,底板141底部的四周均焊接有折行固定座142,底板141的中间转动连接有连接环143,连接环143侧面的顶部固定安装有齿环144,连接环143的顶部均匀开设有螺纹孔二145,底板141底部的一侧固定安装有电机三146,电机三146输出轴的一端通过联轴器固定连接有转轴二147,转轴二147的顶端贯穿底板141且延伸至底板141的顶部,转轴二147的顶端固定安装有齿轮148,齿轮148与齿环144啮合。In the present application, a clamping assembly 14 is fixedly installed on the top of the working platform 2 by bolts, and the clamping assembly 14 includes a base plate 141, and folding fixing seats 142 are welded around the bottom of the base plate 141. A connecting ring 143 is rotatably connected in the middle of the base plate 141, and a gear ring 144 is fixedly installed on the top of the side of the connecting ring 143. Threaded holes 145 are evenly provided on the top of the connecting ring 143. A motor 3 146 is fixedly installed on one side of the bottom of the base plate 141, and one end of the output shaft of the motor 3 146 is fixedly connected to a rotating shaft 2 147 through a coupling. The top of the rotating shaft 2 147 passes through the base plate 141 and extends to the top of the base plate 141. A gear 148 is fixedly installed on the top of the rotating shaft 2 147, and the gear 148 is meshed with the gear ring 144.

在本申请中,连接环143的顶部均匀设置有螺纹杆三149,螺纹杆三149的顶端固定安装有固定板1410,螺纹杆三149的底端延伸至螺纹孔二145的内部,固定板1410侧面的上下两侧均螺纹连接有螺纹杆四1411,螺纹杆四1411的一端转动连接有夹板1412。In the present application, threaded rod three 149 is evenly arranged on the top of the connecting ring 143, a fixing plate 1410 is fixedly installed on the top of the threaded rod three 149, the bottom end of the threaded rod three 149 extends to the inside of the threaded hole two 145, and threaded rod four 1411 is threadedly connected to the upper and lower sides of the side of the fixing plate 1410, and one end of the threaded rod four 1411 is rotatably connected to a clamping plate 1412.

需要说明的是,夹持组件14上开设有多个螺纹孔,夹持组件14可依靠螺栓稳定安装在工作平台2上,后期在支撑组件4向一侧倾斜与工作平台2接触时,工作人员也可调整夹持组件14的位置,使其方向转动90°,从而配合支撑组件4对其他工件进行镗孔,四个折行固定座142均匀焊接在底板141底部的四周,每个折行固定座142上两侧方向都开设有孔洞,在夹持组件14倾斜时,便可依靠折行固定座142上另一方向上的孔洞,使用螺栓将夹持组件14再次固定在工作平台2上,底板141中间处开设有孔洞,连接环143底端延伸进底板141中间的孔洞中,电机三146安装在底板141底部,其带动齿轮148转动时,便可在齿环144啮合的情况下带动连接环143进行转动,多个螺纹孔二145均匀开设在连接环143的顶部,多组螺纹杆三149和固定板1410等可安装在不同位置处的螺纹孔二145中,从四周将中间的变速箱壳体或是其他工件稳定夹持起来,且连接环143的中间处向内倾斜,镗孔时金属废料可随水一起向中间下流,转动上下两个螺纹杆四1411,同时手动控制夹板1412的方向,便可从四周将处于中间的变速箱壳体稳定夹持在中间。It should be noted that a plurality of threaded holes are provided on the clamping assembly 14, and the clamping assembly 14 can be stably installed on the work platform 2 by means of bolts. Later, when the support assembly 4 tilts to one side and contacts the work platform 2, the staff can also adjust the position of the clamping assembly 14 to rotate its direction 90°, so as to cooperate with the support assembly 4 to bore other workpieces. Four folding fixing seats 142 are evenly welded around the bottom of the base plate 141, and holes are provided on both sides of each folding fixing seat 142. When the clamping assembly 14 is tilted, the holes in the other direction of the folding fixing seat 142 can be used to fix the clamping assembly 14 on the work platform 2 again with bolts. A hole is provided in the middle of the base plate 141, and the bottom end of the connecting ring 143 extends The motor 3 146 is installed at the bottom of the bottom plate 141, and when the motor 3 drives the gear 148 to rotate, the connecting ring 143 can be driven to rotate when the gear ring 144 is engaged. A plurality of threaded holes 145 are evenly arranged on the top of the connecting ring 143, and a plurality of sets of threaded rods 3 149 and fixing plates 1410 can be installed in the threaded holes 145 at different positions, so that the gearbox housing or other workpiece in the middle can be stably clamped from all sides, and the middle of the connecting ring 143 is tilted inward, so that metal waste can flow down to the middle with the water during boring, and the upper and lower threaded rods 4 1411 can be rotated, and the direction of the clamping plate 1412 can be manually controlled at the same time, so that the gearbox housing in the middle can be stably clamped in the middle from all sides.

在本申请中,储存箱1的内壁固定安装有限位框15,限位框15的顶部且位于储存箱1的内壁固定安装有第一支撑框16,限位框15的内部设置有过滤件17。In the present application, a limit frame 15 is fixedly installed on the inner wall of the storage box 1 , a first support frame 16 is fixedly installed on the top of the limit frame 15 and located on the inner wall of the storage box 1 , and a filter 17 is arranged inside the limit frame 15 .

需要说明的是,限位框15焊接在储存箱1内部,过滤件17卡放在限位框15内部,从上方滴落下来的切削液滴落进储存箱1内部后,在过滤件17的过滤下进入到储存箱1内另一侧,从而实现对切削液的循环使用,第一支撑框16顶端与限位框15之间焊接在一起。It should be noted that the limit frame 15 is welded to the inside of the storage box 1, and the filter 17 is stuck in the limit frame 15. After the cutting fluid dripping from the top drips into the storage box 1, it enters the other side of the storage box 1 under the filtration of the filter 17, thereby realizing the recycling of the cutting fluid. The top of the first support frame 16 and the limit frame 15 are welded together.

在本申请中,储存箱1的内部且位于第一支撑框16的顶部设置有承载框18,承载框18的内壁的一侧均匀开设有导水孔19,承载框18的内部设置有海绵垫20,承载框18的内部且位于海绵垫20的上方固定安装有第二支撑框21,承载框18的内部且位于第二支撑框21的顶部设置有洞洞板22。In the present application, a supporting frame 18 is provided inside the storage box 1 and located on the top of the first supporting frame 16, water guide holes 19 are evenly opened on one side of the inner wall of the supporting frame 18, a sponge pad 20 is provided inside the supporting frame 18, a second supporting frame 21 is fixedly installed inside the supporting frame 18 and located above the sponge pad 20, and a perforated board 22 is provided inside the supporting frame 18 and located on the top of the second supporting frame 21.

需要说明的是,承载框18与储存箱1顶部的空间大小适配,位于承载框18内部的海绵垫20可对滴落下来的切削液进行初过滤,洞洞板22可对上方的变速箱壳体进行放置,同时也不影响对废料和切削液的接收。It should be noted that the carrying frame 18 is adapted to the space size at the top of the storage box 1, the sponge pad 20 located inside the carrying frame 18 can perform preliminary filtration on the dripping cutting fluid, and the perforated plate 22 can place the gearbox housing above without affecting the reception of waste and cutting fluid.

本发明在具体进行实施时:When the present invention is specifically implemented:

本发明,使用镗孔机构对变速箱壳体进行镗孔加工时,工作人员首先将根据需要镗孔的变速箱壳体的形状选择将适量的螺纹杆三149、固定板1410等旋转安装在连接环143上合适的螺纹孔二145上,随之便可根据变速箱壳体的形状转动螺纹杆四1411,在一侧的夹板1412与变速箱壳体外部接触后,再调整其他的螺纹杆四1411的位置,同时尽可能避免夹板1412夹在变速箱壳体外部,影响之后对变速箱壳体外部镗孔的位置;In the present invention, when boring the gearbox housing using the boring mechanism, the staff will first select an appropriate amount of threaded rods 3 149, fixing plates 1410, etc. according to the shape of the gearbox housing to be bored, and rotatably install them on the appropriate threaded holes 2 145 on the connecting ring 143, and then rotate the threaded rods 4 1411 according to the shape of the gearbox housing. After the clamping plate 1412 on one side contacts the outside of the gearbox housing, adjust the positions of the other threaded rods 4 1411, and at the same time avoid the clamping plate 1412 from being clamped on the outside of the gearbox housing as much as possible to affect the position of the subsequent boring of the outside of the gearbox housing.

变速箱壳体被夹持组件14稳定夹持后,电动伸缩杆45便可向下延伸,而驱动器7则可带动镗刀10快速转动,在镗刀10下移的过程中,透明防护罩122首先与变速箱壳体接触,之后镗刀10继续向前移动,在此过程中,镗刀10与变速箱壳体处的孔洞处接触,便可将孔洞内壁切削平滑,且在镗孔的过程中,储存箱1内部的水泵也一直将内部的水通过输送管123抽送上来,并依靠滴头124滴在镗刀10的刀头处,避免镗刀10与变速箱壳体之间接触时由于摩擦发热,造成镗刀10或是变速箱壳体镗孔处变形或损坏,影响镗刀10的使用寿命,同时也可能影响变速箱壳体的加工质量,同时切削下来的金属废料飞溅进透明防护罩122内部,可避免金属废料大量飞溅出去,不方便之后对其进行收集并回收利用,同时也可能对站立在镗孔机构周围的工作人员造成伤害;After the gearbox housing is stably clamped by the clamping assembly 14, the electric telescopic rod 45 can be extended downward, and the driver 7 can drive the boring tool 10 to rotate rapidly. During the downward movement of the boring tool 10, the transparent protective cover 122 first contacts the gearbox housing, and then the boring tool 10 continues to move forward. During this process, the boring tool 10 contacts the hole in the gearbox housing, and the inner wall of the hole can be cut smoothly. In the process of boring, the water pump inside the storage box 1 also keeps pumping the water inside through the delivery pipe 123, and relies on The dripper 124 drips on the tool head of the boring tool 10 to prevent the boring tool 10 and the gearbox housing from generating heat due to friction when in contact with each other, which may cause deformation or damage to the boring tool 10 or the boring hole of the gearbox housing, thereby affecting the service life of the boring tool 10 and the processing quality of the gearbox housing. At the same time, the cut metal waste splashes into the transparent protective cover 122, which can prevent a large amount of metal waste from splashing out, making it inconvenient to collect and recycle it later, and may also cause harm to the staff standing around the boring mechanism;

对变速箱壳体一处进行镗孔结束后,电动伸缩杆45便可进行收缩,而在收缩的过程中,压缩弹簧121不受压制后回到原位置,而透明防护罩122内部的金属废料则可从中掉落出来,并落在洞洞板22上,同时切削液和一些细碎的金属废料则可通过洞洞板22和海绵垫20后回到储存箱1内部的一侧,之后在过滤件17的又一次过滤下再次通过输送管123重新滴落出来;After boring a hole in the gearbox housing, the electric telescopic rod 45 can be retracted. During the retraction process, the compression spring 121 is not compressed and returns to its original position, and the metal waste inside the transparent protective cover 122 can fall out and fall on the perforated plate 22. At the same time, the cutting fluid and some fine metal waste can pass through the perforated plate 22 and the sponge pad 20 and return to one side of the storage box 1. After that, they are filtered again by the filter element 17 and drip out again through the delivery pipe 123.

之后在对变速箱壳体侧面或是其他位置处进行镗孔时,可由电机二43控制螺纹杆二42进行转动,使电动伸缩杆45沿着螺纹杆二42向前或向后移动,同时电机三146也可启动,通过齿轮148带动齿环144、连接环143以及多个夹板1412之间的变速箱壳体进行转动,从而对变速箱壳体上其他位置处进行镗孔,同时在对变速箱壳体侧面进行镗孔时,则可由电机一6进行转动,带动整个支撑组件4向侧面转动一定角度,而电机三146则可配合带动夹持组件14中间夹持的变速箱壳体进行转动,当需要镗孔的位置转动到镗刀10对应的位置处,电动伸缩杆45便可延伸,对变速箱壳体进行镗孔;When boring holes on the side of the gearbox housing or other positions, the motor 2 43 can control the threaded rod 2 42 to rotate, so that the electric telescopic rod 45 moves forward or backward along the threaded rod 2 42. At the same time, the motor 3 146 can also be started to drive the gear ring 144, the connecting ring 143 and the gearbox housing between the multiple clamping plates 1412 to rotate through the gear 148, so as to bore holes in other positions on the gearbox housing. At the same time, when boring holes on the side of the gearbox housing, the motor 1 6 can be rotated to drive the entire support assembly 4 to rotate to a certain angle to the side, and the motor 3 146 can cooperate to drive the gearbox housing clamped in the middle of the clamping assembly 14 to rotate. When the position where the hole needs to be bored is rotated to the position corresponding to the boring tool 10, the electric telescopic rod 45 can be extended to bore the gearbox housing.

且在对变速箱壳体进行镗孔的过程中,若需要镗孔的大小尺寸发生变化时,镗孔机构暂停,工作人员便可转动调整镗刀10的倾斜角度,方便对其他尺寸的孔洞进行切削,工作人员也可将透明防护罩122向上抬升起来,然后将镗刀10一端的螺纹孔一11从螺纹杆一9中转动出来,随后再将其他尺寸的镗刀10重新安装在安装柱8底端,方便之后继续对变速箱壳体进行镗孔加工;In the process of boring the gearbox housing, if the size of the bored hole needs to be changed, the boring mechanism is paused, and the staff can rotate and adjust the inclination angle of the boring tool 10 to facilitate cutting holes of other sizes. The staff can also lift the transparent protective cover 122 upward, and then rotate the threaded hole 11 at one end of the boring tool 10 out of the threaded rod 9, and then reinstall the boring tool 10 of other sizes at the bottom of the mounting column 8, so as to facilitate the boring process of the gearbox housing.

在对一个变速箱壳体镗孔结束后,回转一两个螺纹杆四1411使夹板1412与变速箱壳体之间发生松动时,便可将这一变速箱壳体从多个夹板1412之间取出,然后工作人员可将处于变速箱壳体内部的大体积金属废料或是落在洞洞板22上的金属废料清理下来,随后再将需要镗孔的变速箱壳体重新夹持在夹持组件14中间;After boring a gearbox housing, when one or two threaded rods 1411 are rotated to loosen the clamping plate 1412 and the gearbox housing, the gearbox housing can be taken out from between the clamping plates 1412, and then the staff can clean up the large volume of metal waste inside the gearbox housing or the metal waste falling on the perforated plate 22, and then re-clamp the gearbox housing that needs to be bored in the middle of the clamping assembly 14;

在对变速箱壳体镗孔结束或是中途休息时,工作人员可将支撑组件4从工作平台2上拆卸下来,然后再将洞洞板22从承载框18上取下,随之便可将海绵垫20从中取出并在储存箱1内一侧进行清洗,将海绵垫20中过滤下来的金属废料收集起来,或是直接将海绵垫20中的金属废料抖落出来,然后重新将海绵垫20放回承载框18内部,同时工作人员可将储存箱1内部过滤下来的金属废料收集起来,并将过滤件17从限位框15内部取出进行清洁,方便之后继续进行使用;When boring the gearbox housing is finished or when taking a break, the worker can disassemble the support assembly 4 from the work platform 2, and then remove the perforated plate 22 from the bearing frame 18, and then take out the sponge pad 20 and clean it on one side of the storage box 1, collect the metal waste filtered out of the sponge pad 20, or directly shake out the metal waste in the sponge pad 20, and then put the sponge pad 20 back into the bearing frame 18, and at the same time, the worker can collect the metal waste filtered out of the storage box 1, and take out the filter 17 from the limit frame 15 for cleaning, so as to facilitate the continued use later;

在使用镗孔机构对其他工件进行处理时,工作人员可将支撑组件4拆卸下来并依靠螺栓将支撑组件4转动90°安装在工作平台2上,同时由电机一6控制支撑组件4也转动90°,使支撑组件4和夹持组件14配合对更加适合从平行于地面的方向对其他工件进行镗孔处理。When using the boring mechanism to process other workpieces, the staff can disassemble the support assembly 4 and use bolts to rotate the support assembly 4 90° to install it on the work platform 2. At the same time, the motor 6 controls the support assembly 4 to rotate 90°, so that the support assembly 4 and the clamping assembly 14 are more suitable for boring other workpieces from a direction parallel to the ground.

通过在支撑座3一侧安装电机一6,电机一6可带动支撑组件4进行转动,而支撑组件4中的电动伸缩杆45则可在电机二43和螺纹杆二42的驱动下进行移动,可进行各种调节,从而对变速箱壳体不同处进行镗孔,且在夹持组件14中的电机三146、齿轮148和齿环144之间配合,也可带动下方需要镗孔的变速箱壳体进行转动调整,可自动对变速箱壳体不同处进行镗孔处理,不需要工作人员一直调整变速箱壳体的位置,更加省力,同时加工速度也有所提高;By installing a motor 1 6 on one side of the support seat 3, the motor 1 6 can drive the support assembly 4 to rotate, and the electric telescopic rod 45 in the support assembly 4 can be moved under the drive of the motor 2 43 and the threaded rod 2 42, and various adjustments can be made to bore holes at different locations of the gearbox housing. The motor 3 146, the gear 148 and the gear ring 144 in the clamping assembly 14 can also drive the gearbox housing below that needs to be bored to rotate and adjust, and can automatically bore holes at different locations of the gearbox housing, without the need for the staff to adjust the position of the gearbox housing all the time, which is more labor-saving and the processing speed is also improved.

通过在驱动器7底部设置一个防护组件12,在镗刀10对变速箱壳体进行镗孔的过程中,切削下来的金属废料可受到透明防护罩122的阻挡,避免金属废料直接飞溅出去,同时输送管123和滴头124与储存箱1配合使用,可在镗刀10进行镗孔的过程中,对高速转动的镗刀10和变速箱壳体镗孔处进行降温,避免由于镗刀10和变速箱壳体之间由于摩擦产生高温,导致镗刀10或变速箱壳体发生变形,影响镗孔质量,同时也影响镗刀10的使用寿命;By arranging a protective component 12 at the bottom of the driver 7, when the boring tool 10 is boring the gearbox housing, the cut metal waste can be blocked by the transparent protective cover 122 to prevent the metal waste from directly splashing out. At the same time, the delivery pipe 123 and the dripper 124 are used in conjunction with the storage box 1 to cool the high-speed rotating boring tool 10 and the gearbox housing boring hole during the boring tool 10 boring process, thereby preventing the boring tool 10 or the gearbox housing from being deformed due to high temperature generated by friction between the boring tool 10 and the gearbox housing, affecting the boring quality, and also affecting the service life of the boring tool 10;

通过在工作平台2顶部安装一个夹持组件14,在对变速箱壳体进行镗孔加工的过程中,可对处于中间的变速箱壳体进行稳定夹持,保证在快速转动的镗刀10与变速箱壳体接触时,变速箱壳体位置稳定不发生移动,从而保证对变速箱壳体的镗孔质量;By installing a clamping assembly 14 on the top of the working platform 2, the gearbox housing in the middle can be stably clamped during the boring process of the gearbox housing, ensuring that the position of the gearbox housing is stable and does not move when the fast-rotating boring tool 10 contacts the gearbox housing, thereby ensuring the boring quality of the gearbox housing;

通过在工作平台2底部设置一个储存箱1,过滤件17卡在储存箱1内部,承载框18内部的海绵垫20可对向下滴落的切削液和其中夹杂的金属废料进行初过滤,而过滤件17则可对使用后的切削液进行再次过滤,随后再由离心机26对切削液进行处理,使切削液可处理冷却后循环使用,同时两个储存腔25可更替使用,在对切削液进行更换时,也不会影响正常对变速箱壳体进行加工。By setting a storage box 1 at the bottom of the working platform 2, the filter 17 is stuck inside the storage box 1, and the sponge pad 20 inside the supporting frame 18 can initially filter the cutting fluid dripping downward and the metal waste mixed therein, while the filter 17 can filter the used cutting fluid again, and then the cutting fluid is processed by the centrifuge 26, so that the cutting fluid can be processed and cooled and then recycled. At the same time, the two storage chambers 25 can be used alternately. When the cutting fluid is replaced, it will not affect the normal processing of the gearbox housing.

以上公开的本发明优选实施例只是用于帮助阐述本发明。优选实施例并没有详尽叙述所有的细节,也不限制该发明仅为的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本发明的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本发明。本发明仅受权利要求书及其全部范围和等效物的限制。The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to only specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims (5)

1.一种变速箱壳体加工用可调节镗孔机构,包括储存箱(1)及安装在其顶部的工作平台(2),所述储存箱(1)的内部固定连接有隔板一(23),所述隔板一(23)另一侧的中间固定安装有隔板二(24),所述隔板一(23)、隔板二(24)和储存箱(1)之间形成了两个储存腔(25),所述隔板一(23)和所述隔板二(24)的顶部共同固定安装有离心机(26),所述离心机(26)的一侧固定安装有吸液管(27),所述吸液管(27)延伸至所述隔板一(23)的一侧,所述离心机(26)表面的另外两侧均固定安装有排液管(28),两个所述排液管(28)的底端分别延伸至两个所述储存腔(25)的内部,所述隔板二(24)的底部固定安装有连接管(29),所述连接管(29)的两端分别延伸至两个所述储存腔(25)的内部,所述连接管(29)的一端贯穿所述储存箱(1)且延伸至所述储存箱(1)的外部,所述工作平台(2)顶部的两侧均安装有支撑座(3),两个所述支撑座(3)内部顶端共同设置有支撑组件(4),其特征在于,所述支撑组件(4)底部的两端均通过转轴一(5)分别与两个所述支撑座(3)转动连接,其中一个所述支撑座(3)的一侧固定安装有电机一(6),所述支撑组件(4)的底端固定安装有驱动器(7),所述驱动器(7)的底端固定安装有安装柱(8),所述安装柱(8)的底端固定连接有螺纹杆一(9),所述安装柱(8)的底端设置有镗刀(10),所述镗刀(10)的顶端开设有螺纹孔一(11),所述安装柱(8)的表面套接有防护组件(12),所述储存箱(1)的内壁固定安装有限位框(15),所述限位框(15)的顶部且位于所述储存箱(1)的内壁固定安装有第一支撑框(16),所述限位框(15)的内部设置有过滤件(17),所述储存箱(1)的内部设置有承载框(18),所述承载框(18)的内部安装有第二支撑框(21);1. An adjustable boring mechanism for machining a gearbox housing, comprising a storage box (1) and a working platform (2) mounted on the top thereof, wherein a partition plate 1 (23) is fixedly connected to the interior of the storage box (1), a partition plate 2 (24) is fixedly mounted in the middle of the other side of the partition plate 1 (23), two storage chambers (25) are formed between the partition plate 1 (23), the partition plate 2 (24) and the storage box (1), a centrifuge (26) is fixedly mounted on the top of the partition plate 1 (23) and the partition plate 2 (24), and a liquid suction pipe (27) is fixedly mounted on one side of the centrifuge (26) ), the liquid suction pipe (27) extends to one side of the partition plate 1 (23), the other two sides of the surface of the centrifuge (26) are fixedly installed with drainage pipes (28), the bottom ends of the two drainage pipes (28) respectively extend to the inside of the two storage chambers (25), the bottom of the partition plate 2 (24) is fixedly installed with a connecting pipe (29), the two ends of the connecting pipe (29) respectively extend to the inside of the two storage chambers (25), one end of the connecting pipe (29) passes through the storage box (1) and extends to the outside of the storage box (1), the working platform (2) A support seat (3) is installed on both sides of the top, and a support assembly (4) is commonly arranged at the top of the two support seats (3). The two ends of the bottom of the support assembly (4) are rotatably connected to the two support seats (3) through a rotating shaft (5), and a motor (6) is fixedly installed on one side of one of the support seats (3). A driver (7) is fixedly installed on the bottom end of the support assembly (4), and a mounting column (8) is fixedly installed on the bottom end of the driver (7). The bottom end of the mounting column (8) is fixedly connected to a threaded rod (9), and the mounting column (8) is fixedly connected to the bottom end of the mounting column (8). ) is provided with a boring tool (10) at the bottom end, a threaded hole (11) is provided at the top end of the boring tool (10), a protective component (12) is sleeved on the surface of the mounting column (8), a limit frame (15) is fixedly installed on the inner wall of the storage box (1), a first support frame (16) is fixedly installed on the top of the limit frame (15) and located on the inner wall of the storage box (1), a filter element (17) is provided inside the limit frame (15), a bearing frame (18) is provided inside the storage box (1), and a second support frame (21) is installed inside the bearing frame (18); 所述支撑组件(4)包括折行架(41),所述折行架(41)的顶部开设有滑槽一(46),所述折行架(41)的一侧转动安装有螺纹杆二(42),所述折行架(41)的一端固定安装有电机二(43),所述螺纹杆二(42)的表面螺纹连接有螺纹连接座(44),所述螺纹连接座(44)的一端固定安装有电动伸缩杆(45),所述电动伸缩杆(45)的底端通过滑槽一(46)且延伸至所述折行架(41)的底部,所述电动伸缩杆(45)的底端与所述驱动器(7)的顶端固定安装。The support assembly (4) comprises a folding frame (41), a slide groove (46) is provided on the top of the folding frame (41), a threaded rod (42) is rotatably installed on one side of the folding frame (41), a motor (43) is fixedly installed on one end of the folding frame (41), a threaded connection seat (44) is threadedly connected to the surface of the threaded rod (42), an electric telescopic rod (45) is fixedly installed on one end of the threaded connection seat (44), the bottom end of the electric telescopic rod (45) passes through the slide groove (46) and extends to the bottom of the folding frame (41), and the bottom end of the electric telescopic rod (45) is fixedly installed with the top end of the driver (7). 2.根据权利要求1所述的一种变速箱壳体加工用可调节镗孔机构,其特征在于,所述防护组件(12)包括压缩弹簧(121),所述压缩弹簧(121)的底端固定安装有透明防护罩(122),所述透明防护罩(122)内部的一侧设置有输送管(123),所述输送管(123)的一端固定安装有滴头(124),所述输送管(123)的另一端与所述连接管(29)的一端固定安装。2. An adjustable boring mechanism for gearbox housing processing according to claim 1, characterized in that the protective component (12) comprises a compression spring (121), a transparent protective cover (122) is fixedly installed at the bottom end of the compression spring (121), a delivery pipe (123) is provided on one side inside the transparent protective cover (122), a dripper (124) is fixedly installed at one end of the delivery pipe (123), and the other end of the delivery pipe (123) is fixedly installed with one end of the connecting pipe (29). 3.根据权利要求2所述的一种变速箱壳体加工用可调节镗孔机构,其特征在于,所述折行架(41)的一侧开设有滑槽二(47),所述滑槽二(47)的内部滑动连接有限位座(48),所述限位座(48)顶部的一侧与所述电动伸缩杆(45)固定安装,所述储存箱(1)的一侧固定安装有连通管(13),所述折行架(41)左右两侧的前后两端均固定安装有防护板(49)。3. An adjustable boring mechanism for gearbox housing processing according to claim 2, characterized in that a second slide groove (47) is opened on one side of the folding frame (41), the internal sliding connection of the second slide groove (47) is a limit seat (48), one side of the top of the limit seat (48) is fixedly installed with the electric telescopic rod (45), a connecting pipe (13) is fixedly installed on one side of the storage box (1), and protective plates (49) are fixedly installed at the front and rear ends of the left and right sides of the folding frame (41). 4.根据权利要求1所述的一种变速箱壳体加工用可调节镗孔机构,其特征在于,所述工作平台(2)的顶部安装有夹持组件(14),所述夹持组件(14)包括底板(141),所述底板(141)底部的四周均焊接有折行固定座(142),所述底板(141)的中间转动连接有连接环(143),所述连接环(143)侧面的顶部固定安装有齿环(144),所述连接环(143)的顶部均匀开设有螺纹孔二(145),所述底板(141)底部的一侧固定安装有电机三(146),所述电机三(146)输出轴的一端连接有转轴二(147),所述转轴二(147)的顶端安装有与所述齿环(144)啮合的齿轮(148)。4. An adjustable boring mechanism for gearbox housing processing according to claim 1, characterized in that a clamping assembly (14) is installed on the top of the working platform (2), and the clamping assembly (14) includes a base plate (141), and folding fixing seats (142) are welded around the bottom of the base plate (141), and a connecting ring (143) is rotatably connected in the middle of the base plate (141), and a gear ring (144) is fixedly installed on the top of the side of the connecting ring (143), and threaded holes (145) are evenly opened on the top of the connecting ring (143), and a motor (146) is fixedly installed on one side of the bottom of the base plate (141), and one end of the output shaft of the motor (146) is connected to a rotating shaft (147), and a gear (148) meshing with the gear ring (144) is installed on the top of the rotating shaft (147). 5.根据权利要求4所述的一种变速箱壳体加工用可调节镗孔机构,其特征在于,所述连接环(143)的顶部均匀设置有螺纹杆三(149),所述螺纹杆三(149)的顶端固定安装有固定板(1410),所述固定板(1410)侧面的上下两侧均螺纹连接有螺纹杆四(1411),所述螺纹杆四(1411)的一端转动连接有夹板(1412)。5. An adjustable boring mechanism for gearbox housing processing according to claim 4, characterized in that threaded rods three (149) are evenly arranged on the top of the connecting ring (143), a fixing plate (1410) is fixedly installed on the top of the threaded rods three (149), and threaded rods four (1411) are threadedly connected on both upper and lower sides of the side of the fixing plate (1410), and one end of the threaded rods four (1411) is rotatably connected to a clamping plate (1412).
CN202410471873.4A 2024-04-19 2024-04-19 Adjustable boring mechanism for gearbox shell machining Pending CN118180439A (en)

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CN119282197A (en) * 2024-10-22 2025-01-10 重庆国恩工贸有限公司 A drilling device for gearbox case processing
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Application publication date: 20240614