CN118180312B - Forging equipment and forging method for copper piece - Google Patents
Forging equipment and forging method for copper piece Download PDFInfo
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- CN118180312B CN118180312B CN202410619855.6A CN202410619855A CN118180312B CN 118180312 B CN118180312 B CN 118180312B CN 202410619855 A CN202410619855 A CN 202410619855A CN 118180312 B CN118180312 B CN 118180312B
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- 238000005242 forging Methods 0.000 title claims abstract description 71
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 24
- 238000000034 method Methods 0.000 title claims abstract description 19
- 229910052802 copper Inorganic materials 0.000 title claims description 19
- 239000010949 copper Substances 0.000 title claims description 19
- 238000007599 discharging Methods 0.000 claims abstract description 16
- 230000017525 heat dissipation Effects 0.000 claims description 7
- 238000010586 diagram Methods 0.000 description 11
- 238000005266 casting Methods 0.000 description 4
- WPPDFTBPZNZZRP-UHFFFAOYSA-N aluminum copper Chemical compound [Al].[Cu] WPPDFTBPZNZZRP-UHFFFAOYSA-N 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 230000033001 locomotion Effects 0.000 description 3
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 150000001879 copper Chemical class 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J9/00—Forging presses
- B21J9/02—Special design or construction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J13/00—Details of machines for forging, pressing, or hammering
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J13/00—Details of machines for forging, pressing, or hammering
- B21J13/02—Dies or mountings therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J13/00—Details of machines for forging, pressing, or hammering
- B21J13/08—Accessories for handling work or tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J13/00—Details of machines for forging, pressing, or hammering
- B21J13/08—Accessories for handling work or tools
- B21J13/14—Ejecting devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forging (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及锻造技术领域,具体而言,涉及一种铜件的锻造设备及其锻造方法。The invention relates to the technical field of forging, and in particular to a forging device and a forging method for a copper piece.
背景技术Background Art
在铜件的锻造加工中,需要使用到锻造模具进行高精度的锻造处理,以得到高质量的铜铸件。In the forging process of copper parts, forging dies are required to perform high-precision forging processing to obtain high-quality copper castings.
经检索,如申请号为CN201820628250.3,公开了一种铝铜铸件高精密锻造模具,包括锻造上模,所述锻造上模的下表面螺栓固定有上压台,所述上压台的内表壁顶端螺栓固定有气缸,且气缸的下方连接有传压板,所述传压板的下表面两侧对称焊接有压刀,所述下压台的上表面中心处设置有接触板,且接触板的底部等距设置有压缩弹簧和与之配套使用的承压板,所述下压台的上表面且位于接触板的两侧对称开设有刀槽,所述下压台的上表面两侧边缘处对称设置有上位辊轴,且上位辊轴的表面等距套接有软胶环。上述实用新型中,软胶环的结构能够降低上位辊轴对铝铜铸件原料造成的挤压磨损现象,从而避免铝铜铸件原料发生不必要的损坏现象,极大的的提高了锻造模具的使用安全性。After searching, the application number is CN201820628250.3, which discloses a high-precision forging die for aluminum-copper castings, including a forging upper die, the lower surface of the forging upper die is bolted with an upper press table, the top of the inner surface wall of the upper press table is bolted with a cylinder, and a pressure transmission plate is connected to the bottom of the cylinder, and the lower surface of the pressure transmission plate is symmetrically welded with press knives on both sides, a contact plate is arranged at the center of the upper surface of the lower press table, and the bottom of the contact plate is equidistantly provided with compression springs and pressure-bearing plates used in conjunction therewith, the upper surface of the lower press table and the two sides of the contact plate are symmetrically provided with knife grooves, the upper surface of the lower press table is symmetrically provided with upper rollers at the edges of both sides of the upper surface of the lower press table, and the surface of the upper rollers is equidistantly sleeved with soft rubber rings. In the above utility model, the structure of the soft rubber ring can reduce the extrusion and wear phenomenon caused by the upper roller to the raw material of aluminum-copper castings, thereby avoiding unnecessary damage to the raw material of aluminum-copper castings, and greatly improving the safety of the forging die.
但是,在铜件的锻造锻压后,铜件会因冲击力以及高温时的可塑性,自身部分会卡在模具的凹槽内,因此需要人工进行挑料,此流程缺少防护结构,存在安全隐患。However, after forging the copper parts, due to the impact force and plasticity at high temperature, parts of the copper parts will get stuck in the grooves of the mold, so manual picking is required. This process lacks a protective structure and poses a safety hazard.
发明内容Summary of the invention
针对现有的不足,本发明提供了一种铜件的锻造设备及其锻造方法。In view of the existing deficiencies, the present invention provides a copper forging device and a copper forging method.
为实现上述目的,本发明采取的技术方案为:To achieve the above object, the technical solution adopted by the present invention is:
一种铜件的锻造设备,包括压机,所述压机的伸缩杆底端固定连接有上模具,所述压机的加工平面表面固定连接有底座,所述底座的顶部固定连接有下模具,所述压机位于加工平面下方的机体开设有腔室,所述压机的加工平面且位于下模具的前侧开设有与腔室相连通的下料孔,所述底座上滑动连接有第一信号杆和第二信号杆,所述第二信号杆的顶端高于第一信号杆,所述下模具上设置有将锻造件从下模具表面挑起的出料机构,所述下模具上还设置有将加工件固定的卡紧机构,所述卡紧机构包括滑动设置于下模具表面的卡圈,所述压机的前端设置有挡板机构,所述挡板机构用于将挑起的锻造件引导掉入至腔室内,当所述上模具向下锻压接触下模具时,所述上模具率先接触至第二信号杆,所述第二信号杆发出信号传达至卡紧机构上,所述卡紧机构驱使卡圈水平移动隐密,随后所述上模具与下模具对接锻压,将加工件转变为锻造件,此时所述第一信号杆发出信号对所述出料机构发出指令,将锻造件挑起,再由所述挡板机构收集。A forging device for copper parts, comprising a press, wherein the bottom end of the telescopic rod of the press is fixedly connected to an upper die, the processing plane surface of the press is fixedly connected to a base, the top of the base is fixedly connected to a lower die, a body of the press located below the processing plane is provided with a chamber, the processing plane of the press and the front side of the lower die is provided with a discharge hole connected to the chamber, a first signal rod and a second signal rod are slidably connected to the base, the top of the second signal rod is higher than the first signal rod, the lower die is provided with a discharge mechanism for lifting the forged part from the surface of the lower die, and the lower die is also provided with a The clamping mechanism includes a clamping ring slidably arranged on the surface of the lower die, and a baffle mechanism is arranged at the front end of the press, and the baffle mechanism is used to guide the lifted forging piece to fall into the chamber. When the upper die is forged downward to contact the lower die, the upper die first contacts the second signal rod, and the second signal rod sends a signal to the clamping mechanism. The clamping mechanism drives the clamping ring to move horizontally secretly, and then the upper die and the lower die are docked and forged to transform the processed piece into a forged piece. At this time, the first signal rod sends a signal to the discharge mechanism to issue an instruction to lift the forged piece, which is then collected by the baffle mechanism.
作为优选,所述卡紧机构还包括有齿形皮带和若干个第二电机,所述底座和下模具一体化设置且内部中空,所述下模具上表面开设有一条缝,所述齿形皮带安置在缝隙上,且所述齿形皮带的光滑面与下模具表面所平齐,所述齿形皮带的齿牙面啮合连接有若干个齿杆,每个所述齿杆的一端转动连接于下模具的内壁上,若干个所述第二电机的输出轴固定连接于其中若干个齿杆的另一端上,每个所述第二电机固定连接在底座的内壁上。Preferably, the clamping mechanism also includes a toothed belt and several second motors. The base and the lower mold are integrated and hollow inside. A slit is opened on the upper surface of the lower mold. The toothed belt is placed on the slit, and the smooth surface of the toothed belt is flush with the surface of the lower mold. The tooth surface of the toothed belt is meshed with several gear rods, one end of each gear rod is rotatably connected to the inner wall of the lower mold, and the output shafts of several second motors are fixedly connected to the other ends of several of the gear rods, and each of the second motors is fixedly connected to the inner wall of the base.
作为优选,所述齿形皮带的光滑面固定连接有连接块,所述连接块的顶部固定连接有卡圈,所述齿形皮带位于下模具和底座的交界处为斜面,当所述上模具和下模具对接时,所述连接块位于齿形皮带的斜面上。Preferably, the smooth surface of the toothed belt is fixedly connected with a connecting block, the top of the connecting block is fixedly connected with a clamping ring, the toothed belt is located at an inclined surface at the junction of the lower mold and the base, and when the upper mold and the lower mold are docked, the connecting block is located on the inclined surface of the toothed belt.
作为优选,所述出料机构包括出料杆和气缸,所述下模具的表面开设有收纳槽,所述收纳槽内设置有出料杆,所述下模具的侧壁固定连接有支杆,所述支杆底部一体化设置有翘杆,所述支杆上开设有活动槽,所述出料杆的底部一端以及气缸的活塞杆端部均固定连接有第二转接架,两个所述第二转接架之间转动连接有连接杆,所述气缸固定连接在底座的内壁上。Preferably, the discharging mechanism includes a discharging rod and a cylinder, a receiving groove is provided on the surface of the lower mold, a discharging rod is arranged in the receiving groove, a support rod is fixedly connected to the side wall of the lower mold, a tilting rod is integrated at the bottom of the support rod, a movable groove is provided on the support rod, one end of the bottom of the discharging rod and the end of the piston rod of the cylinder are fixedly connected to a second adapter frame, a connecting rod is rotatably connected between the two second adapter frames, and the cylinder is fixedly connected to the inner wall of the base.
作为优选,所述出料杆的上表面与下模具和支杆的上表面所平齐,所述出料杆的下表面与翘杆抵接,所述连接杆滑动贯穿于底座的外壁上。Preferably, the upper surface of the discharging rod is flush with the upper surfaces of the lower mold and the supporting rod, the lower surface of the discharging rod is in contact with the tilting rod, and the connecting rod slides through the outer wall of the base.
作为优选,所述挡板机构包括挡板和第一转接架,所述第一转接架固定连接在压机的外壁上,所述挡板的底端固定连接有转杆,所述转杆转动连接于第一转接架上。Preferably, the baffle mechanism comprises a baffle and a first adapter frame, the first adapter frame is fixedly connected to the outer wall of the press, the bottom end of the baffle is fixedly connected to a rotating rod, and the rotating rod is rotatably connected to the first adapter frame.
作为优选,所述压机上开设有安装槽,所述安装槽内固定连接有第一电机,所述第一电机的输出轴固定连接有第一齿轮,所述转杆的端部固定连接有第二齿轮,所述第一齿轮和第二齿轮啮合连接。Preferably, the press is provided with an installation groove, in which a first motor is fixedly connected, an output shaft of the first motor is fixedly connected to a first gear, an end of the rotating rod is fixedly connected to a second gear, and the first gear and the second gear are meshingly connected.
作为优选,所述腔室的侧壁开设有若干个散热孔,所述腔室的前端可拆卸设置有活动门。Preferably, a plurality of heat dissipation holes are provided on the side wall of the chamber, and a movable door is detachably provided at the front end of the chamber.
作为优选,所述第一信号杆的底端设置有信号触点,所述底座的内壁固定连接有信号接收器,所述信号触点和信号接收器相互配合,所述第二信号杆与底座的交接处设置有第一感应器,所述下模具与底座的前侧固定连接有斜板,所述压机的底部安置有踏板,所述踏板上设置有第二感应器。Preferably, a signal contact is provided at the bottom end of the first signal rod, a signal receiver is fixedly connected to the inner wall of the base, the signal contact and the signal receiver cooperate with each other, a first sensor is provided at the junction of the second signal rod and the base, an inclined plate is fixedly connected to the front side of the lower mold and the base, a pedal is placed at the bottom of the press, and a second sensor is provided on the pedal.
一种铜件的锻造设备的锻造方法,包括以下操作步骤:A forging method of a copper forging device comprises the following steps:
S1,将加工件放置在下模具上,并通过卡圈将其固定;S1, placing the workpiece on the lower mold and fixing it by a clamping ring;
S2,启动压机,将上模具向下锻压,在按压第二信号杆时,第二感应器对第二电机发出指令,带动齿形皮带转动,使卡圈脱离加工件移动至斜面上;S2, start the press, forge the upper die downward, and when the second signal rod is pressed, the second sensor sends a command to the second motor, driving the toothed belt to rotate, so that the clamping ring is separated from the workpiece and moves to the inclined surface;
S3,上模具和下模具对接锻压,将加工件制得成锻造件,同时第一信号杆下压,信号触点与信号接收器对接,此时踩踏踏板启动第二感应器,第二感应器对第一电机发出指令,带动挡板向上转动;S3, the upper die and the lower die are butted and forged to make the workpiece into a forged piece, and at the same time, the first signal rod is pressed down, and the signal contact is butted with the signal receiver. At this time, the pedal is stepped on to start the second sensor, and the second sensor sends a command to the first motor to drive the baffle to rotate upward;
S4,在踩踏踏板后,上模具脱离下模具,在移动至指定高度后,对气缸发出指令,使出料杆沿着翘杆为支点向上提起,将锻造件挑飞与挡板碰撞,再掉落至腔室内;S4, after stepping on the pedal, the upper die is separated from the lower die, and after moving to the specified height, a command is issued to the cylinder to lift the discharge rod upward along the tilting rod as a fulcrum, so that the forged part is picked up and collides with the baffle, and then falls into the chamber;
S5,松开踏板,挡板、翘杆和卡圈恢复至原位完成对加工件的锻造。S5, release the pedal, and the baffle, the tilting rod and the clamping ring return to their original positions to complete the forging of the workpiece.
与现有技术相比,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
在上模具移动至指定高度后,信号接收器对气缸发出指令,使出料杆沿着翘杆为支点向上提起,将锻造件垂直的挑飞与挡板碰撞,再掉落至腔室内,松开踏板,挡板、翘杆和卡圈恢复至原位完成对加工件的锻造,使设备可将卡在下模具凹陷处的锻造件进行自动出料并掉落至腔室内进行统一收集,无需施工人员进行手动挑料,隔绝了锻造流程中存在的安全隐患,并且减小了人力的投入,提高了生产利润。After the upper die moves to the specified height, the signal receiver sends a command to the cylinder, causing the discharge rod to be lifted upward along the tilting rod as a fulcrum, and the forging piece is vertically lifted up to collide with the baffle, and then falls into the chamber. The pedal is released, and the baffle, tilting rod and clamping ring return to their original positions to complete the forging of the workpiece. The equipment can automatically discharge the forging piece stuck in the depression of the lower die and drop it into the chamber for unified collection. There is no need for construction workers to manually pick up the material, which isolates the safety hazards in the forging process, reduces manpower input, and increases production profits.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明一种铜件的锻造设备及其锻造方法的整体结构示意图;FIG1 is a schematic diagram of the overall structure of a copper forging device and a forging method thereof according to the present invention;
图2为本发明一种铜件的锻造设备及其锻造方法的散热孔的结构示意图;FIG2 is a schematic structural diagram of a heat dissipation hole of a copper forging device and a forging method thereof according to the present invention;
图3为本发明一种铜件的锻造设备及其锻造方法的挡板水平设置的结构示意图;FIG3 is a schematic structural diagram of a copper forging device and a forging method thereof in which a baffle is horizontally arranged according to the present invention;
图4为本发明图3中A处放大的结构示意图;FIG4 is an enlarged schematic structural diagram of point A in FIG3 of the present invention;
图5为本发明一种铜件的锻造设备及其锻造方法的卡紧机构的结构示意图;FIG5 is a schematic structural diagram of a clamping mechanism of a copper forging device and a forging method thereof according to the present invention;
图6为本发明一种铜件的锻造设备及其锻造方法的信号触点和信号接收器的结构示意图;FIG6 is a schematic structural diagram of a signal contact and a signal receiver of a copper forging device and a forging method thereof according to the present invention;
图7为图6中B处放大的结构示意图;FIG7 is a schematic diagram of the structure enlarged at B in FIG6;
图8为本发明一种铜件的锻造设备及其锻造方法的挡板垂直立起的结构示意图;FIG8 is a schematic structural diagram of a baffle vertically erected in a copper forging device and a forging method thereof according to the present invention;
图9为图8中C处放大的结构示意图;FIG9 is an enlarged schematic diagram of the structure at C in FIG8;
图10为本发明一种铜件的锻造设备及其锻造方法的腔室的结构示意图;FIG10 is a schematic structural diagram of a chamber of a copper forging device and a forging method thereof according to the present invention;
图11为本发明图10中D处放大的结构示意图。FIG. 11 is a schematic diagram of the structure enlarged at D in FIG. 10 of the present invention.
图中:1、压机;2、上模具;3、底座;4、下模具;5、挡板机构;501、挡板;502、下料孔;503、腔室;504、第一电机;505、第一齿轮;506、第二齿轮;507、转杆;508、第一转接架;6、踏板;7、出料机构;701、出料杆;702、气缸;703、支杆;704、翘杆;705、活动槽;706、第二转接架;707、连接杆;8、卡紧机构;801、齿形皮带;802、连接块;803、卡圈;804、齿杆;805、第二电机;9、活动门;10、散热孔;12、斜板;13、第一信号杆;14、第二信号杆;15、信号触点;16、信号接收器。In the figure: 1. press machine; 2. upper mold; 3. base; 4. lower mold; 5. baffle mechanism; 501. baffle; 502. discharge hole; 503. chamber; 504. first motor; 505. first gear; 506. second gear; 507. rotating rod; 508. first adapter frame; 6. pedal; 7. discharge mechanism; 701. discharge rod; 702. cylinder; 703. support rod; 704. tilting rod; 705. movable groove; 706. second adapter frame; 707. connecting rod; 8. clamping mechanism; 801. toothed belt; 802. connecting block; 803. clamping ring; 804. gear rod; 805. second motor; 9. movable door; 10. heat dissipation hole; 12. inclined plate; 13. first signal rod; 14. second signal rod; 15. signal contact; 16. signal receiver.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例,对本发明实施例中的技术方案进行清楚、完整描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
实施例:如图1至图11所示,一种铜件的锻造设备,包括压机1,压机1的伸缩杆底端固定连接有上模具2,压机1的加工平面表面固定连接有底座3,底座3的顶部固定连接有下模具4,压机1位于加工平面下方的机体开设有腔室503,压机1的加工平面且位于下模具4的前侧开设有与腔室503相连通的下料孔502,底座3上滑动连接有第一信号杆13和第二信号杆14,第二信号杆14的顶端高于第一信号杆13,下模具4上设置有将锻造件从下模具4表面挑起的出料机构7,下模具4上还设置有将加工件固定的卡紧机构8,卡紧机构8包括滑动设置于下模具4表面的卡圈803,压机1的前端设置有挡板机构5,挡板机构5用于将挑起的锻造件引导掉入至腔室503内,当上模具2向下锻压接触下模具4时,上模具2率先接触至第二信号杆14,第二信号杆14发出信号传达至卡紧机构8上,卡紧机构8驱使卡圈803水平移动隐密,随后上模具2与下模具4对接锻压,将加工件转变为锻造件,此时第一信号杆13发出信号对出料机构7发出指令,将锻造件挑起,再由挡板机构5收集,将加工件放置在下模具4上,并通过卡圈803将其固定,此时挡板501为图3所示成水平状连接在压机1上,挡板501的高度具备限位的作用,以保持操作人员与机器的安全距离,具备警示的作用,启动压机1,将上模具2向下锻压,在按压第二信号杆14时,第二信号杆14移动时,使卡圈803脱离加工件移动至斜面上,此时卡圈803的水平高度要低于下模具4的水平高度,避免锻压时对其造成损坏,上模具2和下模具4对接锻压,将加工件制得成锻造件,此时踩踏踏板6启动第二感应器,带动挡板501向上转动进行安全防护,在上模具2移动至指定高度后,信号接收器16对气缸702发出指令,使出料杆701沿着翘杆704为支点向上提起,将锻造件垂直的挑飞与挡板501碰撞,再掉落至腔室503内。Embodiment: As shown in Figures 1 to 11, a copper forging device includes a press 1, the bottom end of the telescopic rod of the press 1 is fixedly connected to an upper mold 2, the processing plane surface of the press 1 is fixedly connected to a base 3, the top of the base 3 is fixedly connected to a lower mold 4, the body of the press 1 located below the processing plane is provided with a chamber 503, the processing plane of the press 1 and the front side of the lower mold 4 is provided with a feed hole 502 connected to the chamber 503, the base 3 is slidably connected to a first signal rod 13 and a second signal rod 14, the top of the second signal rod 14 is higher than the first signal rod 13, and the lower mold 4 is provided with a discharge mechanism 7 for picking up the forged piece from the surface of the lower die 4, and the lower die 4 is also provided with a clamping mechanism 8 for fixing the workpiece, the clamping mechanism 8 includes a clamping ring 803 slidably arranged on the surface of the lower die 4, and a baffle mechanism 5 is provided at the front end of the press 1, and the baffle mechanism 5 is used to guide the picked up forged piece to fall into the chamber 503. When the upper die 2 is forged downward to contact the lower die 4, the upper die 2 first contacts the second signal rod 14, and the second signal rod 14 sends a signal to the clamping mechanism 8, and the clamping mechanism 8 drives the clamping ring 803 to move horizontally, and then the upper die 2 The workpiece is forged by docking with the lower die 4, and the workpiece is transformed into a forged piece. At this time, the first signal rod 13 sends a signal to issue an instruction to the discharge mechanism 7 to pick up the forged piece, and then the baffle mechanism 5 collects it, and the workpiece is placed on the lower die 4 and fixed by the clamping ring 803. At this time, the baffle 501 is horizontally connected to the press 1 as shown in Figure 3. The height of the baffle 501 has a limit function to maintain a safe distance between the operator and the machine, and has a warning function. The press 1 is started, and the upper die 2 is forged downward. When the second signal rod 14 is pressed, the second signal rod 14 moves, so that the clamping ring The ring 803 is separated from the workpiece and moves to the inclined plane. At this time, the horizontal height of the clamping ring 803 should be lower than the horizontal height of the lower mold 4 to avoid damage to it during forging. The upper mold 2 and the lower mold 4 are docked and forged to make the workpiece into a forged part. At this time, stepping on the pedal 6 starts the second sensor, driving the baffle 501 to rotate upward for safety protection. After the upper mold 2 moves to the specified height, the signal receiver 16 sends a command to the cylinder 702, so that the discharge rod 701 is lifted upward along the tilting rod 704 as a fulcrum, and the forged part is vertically picked up and collides with the baffle 501, and then falls into the chamber 503.
在本实施例中,为了将加工件可以对准模具,提高锻造件的质量,卡紧机构8还包括有齿形皮带801和若干个第二电机805,底座3和下模具4一体化设置且内部中空,下模具4上表面开设有一条缝,齿形皮带801安置在缝隙上,且齿形皮带801的光滑面与下模具4表面所平齐,齿形皮带801的齿牙面啮合连接有若干个齿杆804,每个齿杆804的一端转动连接于下模具4的内壁上,若干个第二电机805的输出轴固定连接于其中若干个齿杆804的另一端上,每个第二电机805固定连接在底座3的内壁上,齿形皮带801的光滑面固定连接有连接块802,连接块802的顶部固定连接有卡圈803,齿形皮带801位于下模具4和底座3的交界处为斜面,当上模具2和下模具4对接时,连接块802位于齿形皮带801的斜面上,第二电机805控制齿杆804旋转,在旋转时,与齿形皮带801的内壁齿牙所配合,带动其运作,进而控制卡圈803移动,进行卡紧或者隐藏,由图4所示,锻造件的形状为圆柱形,通过卡圈803将锻造件卡紧在下模具4的表面上,避免锻造件出现滚落的状况,具有限位的作用,在下模具4和上模具2即将对接时,向后平移运作后,进行锻压,形成贴合模腔形状的加工件,卡圈803设置于锻造件置于模腔上最为合适的位置,节省了人工摆放对准的时间。In this embodiment, in order to align the workpiece with the mold and improve the quality of the forged piece, the clamping mechanism 8 also includes a toothed belt 801 and a plurality of second motors 805. The base 3 and the lower mold 4 are integrated and hollow inside. A slit is opened on the upper surface of the lower mold 4, and the toothed belt 801 is placed on the slit. The smooth surface of the toothed belt 801 is flush with the surface of the lower mold 4. The toothed surface of the toothed belt 801 is meshedly connected with a plurality of toothed rods 804. One end of each toothed rod 804 is rotatably connected to the inner wall of the lower mold 4. The output shafts of the plurality of second motors 805 are fixedly connected to the other ends of a plurality of toothed rods 804. Each second motor 805 is fixedly connected to the inner wall of the base 3. The smooth surface of the toothed belt 801 is fixedly connected to a connecting block 802. The top of the connecting block 802 is fixedly connected to The clamping ring 803 and the toothed belt 801 are located at the intersection of the lower mold 4 and the base 3 and are inclined. When the upper mold 2 and the lower mold 4 are docked, the connecting block 802 is located on the inclined surface of the toothed belt 801. The second motor 805 controls the rotation of the gear rod 804. When rotating, it cooperates with the inner wall teeth of the toothed belt 801 to drive its operation, thereby controlling the movement of the clamping ring 803 to clamp or hide it. As shown in Figure 4, the shape of the forged part is cylindrical. The clamping ring 803 clamps the forged part on the surface of the lower mold 4 to prevent the forged part from rolling down. It has a limiting function. When the lower mold 4 and the upper mold 2 are about to dock, they are translated backward and forged to form a processed part that fits the shape of the mold cavity. The clamping ring 803 is set at the most suitable position for the forged part to be placed on the mold cavity, saving the time for manual placement and alignment.
在本实施例中,为了可以垂直的挑飞锻造件,使其碰撞在挡板501上实现收集的功能,出料机构7包括出料杆701和气缸702,下模具4的表面开设有收纳槽,收纳槽内设置有出料杆701,出料杆701的杆身的侧壁一体化设置有若干个凸杆,且凸杆的端部延伸至下模具4开设的缝内,下模具4的侧壁固定连接有支杆703,支杆703底部一体化设置有翘杆704,支杆703上开设有活动槽705,出料杆701的底部一端以及气缸702的活塞杆端部均固定连接有第二转接架706,两个第二转接架706之间转动连接有连接杆707,气缸702固定连接在底座3的内壁上,出料杆701的上表面与下模具4和支杆703的上表面所平齐,出料杆701的下表面与翘杆704抵接,连接杆707滑动贯穿于底座3的外壁上,气缸702发出指令,使出料杆701沿着翘杆704为支点向上提起,将锻造件垂直的挑飞与挡板501碰撞,翘杆704的位置设置,确保每次出料杆701其中一端在受到向下拉动的力时,出料杆701都会将翘杆704作为支撑点,进行相同的运动轨迹,确保锻造件的运动轨迹保持在一个范围内,确保了设备的安全性。In this embodiment, in order to be able to vertically pick up the forged parts and make them collide with the baffle 501 to achieve the collection function, the discharging mechanism 7 includes a discharging rod 701 and a cylinder 702. A storage groove is provided on the surface of the lower mold 4, and a discharging rod 701 is arranged in the storage groove. The side wall of the rod body of the discharging rod 701 is integrated with a plurality of protruding rods, and the ends of the protruding rods extend into the slits provided in the lower mold 4. A support rod 703 is fixedly connected to the side wall of the lower mold 4, and a tilting rod 704 is integrated at the bottom of the support rod 703. A movable groove 705 is provided on the support rod 703. The bottom end of the discharging rod 701 and the end of the piston rod of the cylinder 702 are fixedly connected to a second adapter frame 706, and the two second adapter frames 706 are rotatably connected. There is a connecting rod 707, and the cylinder 702 is fixedly connected to the inner wall of the base 3. The upper surface of the discharge rod 701 is flush with the upper surface of the lower mold 4 and the support rod 703. The lower surface of the discharge rod 701 is in contact with the tilting rod 704. The connecting rod 707 slides through the outer wall of the base 3. The cylinder 702 issues a command to lift the discharge rod 701 upward along the tilting rod 704 as a fulcrum, and the forging is vertically lifted and collides with the baffle 501. The position setting of the tilting rod 704 ensures that every time one end of the discharge rod 701 is subjected to a downward pulling force, the discharge rod 701 will use the tilting rod 704 as a support point and follow the same motion trajectory, ensuring that the motion trajectory of the forging is kept within a range, thereby ensuring the safety of the equipment.
在本实施例中,为了收集锻造件,挡板机构5包括挡板501和第一转接架508,第一转接架508固定连接在压机1的外壁上,挡板501的底端固定连接有转杆507,转杆507转动连接于第一转接架508上,压机1上开设有安装槽,安装槽内固定连接有第一电机504,第一电机504的输出轴固定连接有第一齿轮505,转杆507的端部固定连接有第二齿轮506,第一齿轮505和第二齿轮506啮合连接,锻造件垂直的挑飞与挡板501碰撞,再掉落至腔室503内,通过第一电机504的输出轴旋转方向,控制挡板501的旋转方向,现有技术设置会将模腔可向一侧转动设置,在锻压后通过倾斜模腔将锻压后的加工件倾倒,但高温的锻造件具有可塑性会卡入在模腔上,因此若不借助外力不易于下料,通过使出料杆701沿着翘杆704为支点向上提起,出料杆701的侧壁延伸有若干个凸杆,加大与锻造件的接触面积,并使锻造件的受力点靠近其中心部分便于挑飞锻造件,将锻造件垂直的挑飞与挡板501碰撞,再掉落至腔室503内,解决了背景技术中所提到的技术问题。In this embodiment, in order to collect the forged pieces, the baffle mechanism 5 includes a baffle 501 and a first adapter frame 508, the first adapter frame 508 is fixedly connected to the outer wall of the press 1, the bottom end of the baffle 501 is fixedly connected to a rotating rod 507, the rotating rod 507 is rotatably connected to the first adapter frame 508, the press 1 is provided with a mounting groove, the mounting groove is fixedly connected to a first motor 504, the output shaft of the first motor 504 is fixedly connected to a first gear 505, the end of the rotating rod 507 is fixedly connected to a second gear 506, the first gear 505 and the second gear 506 are meshed and connected, the forged piece is vertically picked up and collides with the baffle 501, and then falls into the chamber 503, and is passed through the first motor The output shaft rotation direction of the machine 504 controls the rotation direction of the baffle 501. The prior art setting allows the die cavity to be rotated to one side. After forging, the forged workpiece can be dumped by tilting the die cavity. However, the high-temperature forgings are plastic and will be stuck in the die cavity. Therefore, it is not easy to unload without the help of external force. The discharge rod 701 is lifted upward along the tilting rod 704 as a fulcrum. Several convex rods extend from the side wall of the discharge rod 701 to increase the contact area with the forgings, and make the force point of the forgings close to its center to facilitate the forgings to be picked up. The forgings are vertically picked up and collided with the baffle 501, and then dropped into the chamber 503, thereby solving the technical problems mentioned in the background technology.
在本实施例中,腔室503的侧壁开设有若干个散热孔10,腔室503的前端可拆卸设置有活动门9,设置的散热孔10用于日常散热,便于锻造件的降温,可拆卸设置的活动门9则是防止锻造件掉落,进一步提高了设备的安全性。In this embodiment, a plurality of heat dissipation holes 10 are provided on the side wall of the chamber 503, and a movable door 9 is detachably provided at the front end of the chamber 503. The heat dissipation holes 10 are used for daily heat dissipation to facilitate cooling of the forgings, and the detachable movable door 9 prevents the forgings from falling, thereby further improving the safety of the equipment.
在本实施例中,第一信号杆13的底端设置有信号触点15,底座3的内壁固定连接有信号接收器16,信号触点15和信号接收器16相互配合,第二信号杆14与底座3的交接处设置有第一感应器,下模具4与底座3的前侧固定连接有斜板12,压机1的底部安置有踏板6,踏板6上设置有第二感应器,第一信号杆13在信号触点15和信号接收器16向接触时发出指令,第二信号杆14在滑动时通过第一感应器发出指令,踏板6则在施工人员踩踏时,通过第二感应器发出指令。In this embodiment, a signal contact 15 is provided at the bottom end of the first signal rod 13, a signal receiver 16 is fixedly connected to the inner wall of the base 3, the signal contact 15 and the signal receiver 16 cooperate with each other, a first sensor is provided at the junction of the second signal rod 14 and the base 3, an inclined plate 12 is fixedly connected to the front side of the lower mold 4 and the base 3, a pedal 6 is arranged at the bottom of the press 1, and a second sensor is provided on the pedal 6, the first signal rod 13 sends a command when the signal contact 15 and the signal receiver 16 are in contact, the second signal rod 14 sends a command through the first sensor when sliding, and the pedal 6 sends a command through the second sensor when the construction workers step on it.
一种铜件的锻造设备的锻造方法,包括以下操作步骤:A forging method of a copper forging device comprises the following steps:
S1,将加工件放置在下模具4上,并通过卡圈803将其固定;S1, placing the workpiece on the lower mold 4 and fixing it by the clamping ring 803;
S2,启动压机1,将上模具2向下锻压,在按压第二信号杆14时,第二感应器对第二电机805发出指令,带动齿形皮带801转动,使卡圈803脱离加工件移动至斜面上;S2, start the press 1, forge the upper die 2 downward, and when the second signal rod 14 is pressed, the second sensor sends a command to the second motor 805, driving the toothed belt 801 to rotate, so that the clamping ring 803 is separated from the workpiece and moves to the inclined surface;
S3,上模具2和下模具4对接锻压,将加工件制得成锻造件,同时第一信号杆13下压,信号触点15与信号接收器16对接,此时踩踏踏板6启动第二感应器,第二感应器对第一电机504发出指令,带动挡板501向上转动;S3, the upper die 2 and the lower die 4 are butted and forged to make the workpiece into a forged piece, and at the same time, the first signal rod 13 is pressed down, and the signal contact 15 is butted with the signal receiver 16. At this time, the pedal 6 is stepped on to start the second sensor, and the second sensor sends a command to the first motor 504 to drive the baffle 501 to rotate upward;
S4,在踩踏踏板6后,上模具2脱离下模具4,在移动至指定高度后,对气缸702发出指令,使出料杆701沿着翘杆704为支点向上提起,将锻造件挑飞与挡板501碰撞,再掉落至腔室503内;S4, after stepping on the pedal 6, the upper die 2 is separated from the lower die 4, and after moving to the specified height, a command is issued to the cylinder 702, so that the discharge rod 701 is lifted upward along the tilting rod 704 as a fulcrum, the forged piece is picked up and collides with the baffle 501, and then falls into the chamber 503;
S5,松开踏板6,挡板501、翘杆704和卡圈803恢复至原位完成对加工件的锻造。S5, release the pedal 6, and the baffle 501, the tilting rod 704 and the clamping ring 803 return to their original positions to complete the forging of the workpiece.
该一种铜件的锻造设备及其锻造方法的工作原理:将加工件放置在下模具4上,并通过卡圈803将其固定,此时挡板501为图3所示成水平状连接在压机1上,挡板501的高度具备限位的作用,以保持操作人员与机器的安全距离,具备警示的作用,启动压机1,将上模具2向下锻压,在按压第二信号杆14时,第二信号杆14移动时,第二感应器对第二电机805发出指令,带动齿形皮带801转动,使卡圈803脱离加工件移动至斜面上,此时卡圈803的水平高度要低于下模具4的水平高度,避免锻压时对其造成损坏,上模具2和下模具4对接锻压,将加工件制得成锻造件,在上模具2进一步向下移动时,同时第一信号杆13下压,在模具合闭时,信号触点15与信号接收器16对接,发出指令让上模具2匀速的脱离下模具4,并且在一定时间后对第一电机504发出指令,此时踩踏踏板6启动第二感应器,带动挡板501向上转动进行安全防护,在上模具2移动至指定高度后,信号接收器16对气缸702发出指令,使出料杆701沿着翘杆704为支点向上提起,出料杆701的侧壁延伸有若干个凸杆,加大与锻造件的接触面积,并使锻造件的受力点靠近其中心部分便于挑飞锻造件,将锻造件垂直的挑飞与挡板501碰撞,再掉落至腔室503内,松开踏板6,挡板501、翘杆704和卡圈803恢复至原位完成对加工件的锻造,使设备可将卡在下模具4凹陷处的锻造件进行自动出料并掉落至腔室503内进行统一收集,无需施工人员进行手动挑料,隔绝了锻造流程中存在的安全隐患,并且减小了人力的投入,提高了生产利润。The working principle of the forging equipment and forging method of the copper parts is as follows: the workpiece is placed on the lower die 4 and fixed by the clamping ring 803. At this time, the baffle 501 is horizontally connected to the press 1 as shown in Figure 3. The height of the baffle 501 has a limiting function to maintain a safe distance between the operator and the machine and has a warning function. The press 1 is started, and the upper die 2 is forged downward. When the second signal rod 14 is pressed and the second signal rod 14 moves, the second sensor sends a command to the second motor 805 to drive the toothed belt 801 to rotate, so that the clamping ring 803 is separated from the workpiece and moves to the inclined surface. At this time, the horizontal height of the clamping ring 803 is lower than the horizontal height of the lower die 4 to avoid damage to it during forging. The upper die 2 and the lower die 4 are docked and forged to make the workpiece into a forged part. When the upper die 2 moves further downward, the first signal rod 13 is pressed downward at the same time. When the die is closed, the signal contact 15 docks with the signal receiver 16 to send a command to let the upper die 2 disengage at a uniform speed. The upper die 2 moves away from the lower die 4, and after a certain period of time, a command is issued to the first motor 504. At this time, the pedal 6 is stepped on to start the second sensor, driving the baffle 501 to rotate upward for safety protection. After the upper die 2 moves to the specified height, the signal receiver 16 issues a command to the cylinder 702, so that the discharge rod 701 is lifted upward along the tilting rod 704 as a fulcrum. The side wall of the discharge rod 701 is extended with a plurality of convex rods to increase the contact area with the forging and make the force point of the forging close to its center for easy The forged piece is picked up and flew vertically to collide with the baffle 501, and then falls into the chamber 503. The pedal 6 is released, and the baffle 501, the lifting rod 704 and the clamping ring 803 are restored to their original positions to complete the forging of the workpiece. The equipment can automatically discharge the forged piece stuck in the depression of the lower mold 4 and drop it into the chamber 503 for unified collection. There is no need for construction workers to manually pick up the material, which isolates the safety hazards in the forging process, reduces the manpower input, and improves production profits.
显然,本发明的上述实施例仅仅是为清楚地说明本发明所做的举例,而并非对本发明实施方式的限定,对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其他不同形式的变化或变动,这里无法对所有的实施方式予以穷举,凡是属于本发明的技术方案所引申出的显而易见的变化或变动仍处于本发明的保护范围之列。Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not limitations on the implementation modes of the present invention. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made on the basis of the above description. It is impossible to list all the implementation modes here. All obvious changes or modifications derived from the technical solution of the present invention are still within the protection scope of the present invention.
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| CN114367621A (en) * | 2022-01-10 | 2022-04-19 | 青岛锚链股份有限公司 | Full-automatic crosspiece forging machine and method |
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