Disclosure of Invention
In order to overcome the defect that when the cutter is washed by alcohol, a large amount of scraps and dirt are splashed, and the scraps and dirt are easy to adhere to the inner wall of the end cover and are unfavorable for cleaning the next cutter, the invention provides a cleaning device for processing a protective diamond coated cutter.
The technical proposal is as follows: a cleaning device for processing a protective diamond coating cutter comprises a bottom frame; the cleaning device also comprises a conveying pipe, a cleaning bucket, a partition plate, a first electric push rod, a push ring, a second electric push rod, a fixed plate, a first motor, a rotating rod, a connecting cylinder, a protective bucket, a sleeve, a spray washing assembly and a brush assembly; the underframe is fixedly connected with a cleaning bucket; the cleaning bucket is connected with four clapboards in a sliding way; all the partition boards divide the cleaning bucket into four areas, namely a soaking area, a hairbrush cleaning area, a high-pressure flushing area and a drying area; a drying device is arranged in the drying area; the underframe is fixedly connected with a first electric push rod; the telescopic end of the first electric push rod is fixedly connected with a push ring, and the push ring is fixedly connected with the partition plate; the underframe is fixedly connected with a plurality of second electric push rods; the telescopic ends of all the second electric push rods are fixedly connected with a fixed plate; the fixed plate is fixedly connected with a first motor; the output shaft of the first motor is fixedly connected with a rotating rod; the rotating rod is fixedly connected with a connecting cylinder; the connecting cylinder is fixedly connected with a protection bucket, and the protection bucket is contacted with the cleaning bucket; the protective hopper is fixedly connected with a conveying pipe which is communicated with the soaking area; the rotating rod is fixedly connected with a plurality of sleeves, and the sleeves correspond to the four areas of the cleaning bucket; the high-pressure flushing area is connected with a spray washing assembly; the brush cleaning area is connected with a brush assembly.
Optionally, the brush assembly comprises a third electric push rod, a connecting block, a connecting rod and bristles; the cleaning bucket is fixedly connected with a third electric push rod; the telescopic end of the third electric push rod is movably connected with a connecting block, and the connecting block is rotationally connected with the cleaning bucket; the connecting block is connected with a connecting rod; the connecting rod is fixedly connected with a plurality of brush hairs.
Optionally, the spray washing assembly comprises a spray head, a discharge pipe, a DD motor and a spray pipe; a spray head is fixedly connected in the high-pressure flushing area; a discharge pipe is fixedly connected in the high-pressure flushing area; the cleaning bucket is fixedly connected with a DD motor, and the output end of the DD motor is fixedly connected with the spray head; the spray nozzle is communicated with a spray pipe.
Optionally, the nozzle is provided in a curved configuration.
Optionally, the device also comprises a second motor, a rope and a spring rod; the connecting block is fixedly connected with a second motor; the output shaft of the second motor is wound with a rope which is fixedly connected with the connecting rod; the connecting rod is connected with the connecting block in a sliding way.
Optionally, the connecting rod is hollow; the connecting rods are respectively provided with a plurality of round holes.
Optionally, the device also comprises a fourth electric push rod, a rotating block and a deflector rod; the outer side of the soaking area is fixedly connected with a fourth electric push rod; the telescopic end of the fourth electric push rod is movably connected with a rotating block, and the rotating block is rotationally connected with the cleaning bucket; the rotating block is fixedly connected with a plurality of deflector rods.
Optionally, an ultrasonic generator is arranged in the deflector rod.
Alternatively, the bristles and the circular holes are staggered.
Optionally, a rotating system is also included; the rotating system comprises a third motor, a fluted disc and a gear; the connecting cylinder is fixedly connected with a third motor; the output shaft of the third motor is fixedly connected with a fluted disc; the sleeve is fixedly connected with a gear which is meshed with the fluted disc; the sleeve is rotationally connected with the rotating rod.
The beneficial effects of the invention are as follows: according to the invention, the external pump is controlled to start, the organic solvent is conveyed to the spray pipe through the spray pipe, the spray pipe sprays the organic solvent into the cutter body in the high-pressure flushing area, so that the cutter body is flushed at high pressure, and because the spray pipe is spherically arranged, when the protective bucket rotates ninety degrees each time to reach the high-pressure flushing area, the organic solvent sprayed by the spray pipe diverges to the periphery, so that the inner lower side of the protective bucket is flushed, dirt remained on the inner lower side of the protective bucket is flushed, and the pollution of the dirt to the next cutter body is avoided.
According to the invention, the first electric push rod and the push ring are controlled to drive the partition board to move downwards until the upper side of the partition board is flush with the inner lower side of the cleaning bucket, the partition board and the cleaning bucket generate relative motion, so that the cleaning bucket scrapes dirt on the partition board, after the partition board descends, organic solvent in the soaking area can flow to each area of the cleaning bucket, so that each area of the cleaning bucket is soaked and cleaned, and the pollution of dirt attached to the inner side wall of the cleaning bucket to the next cutter body is avoided.
According to the invention, the third motor is controlled to start, the fluted disc is driven to rotate by the output shaft of the third motor, and the fluted disc drives the gear, the sleeve and the cutter body to rotate, so that the cutter body rotates during cleaning and drying, and the cleaning and drying efficiency is improved.
Drawings
FIG. 1 is a schematic diagram of a cleaning apparatus for machining a protective diamond coated cutting tool according to the present invention;
FIG. 2 is a schematic diagram of a combined partial structure of a chassis, a cleaning bucket, a partition, a rotating rod, a connecting cylinder and a protective bucket disclosed by the cleaning device for processing the protective diamond coating cutter;
FIG. 3 is a schematic view of the combined partial structure of a cleaning bucket, a rotating rod, a connecting cylinder, a protective bucket, a sleeve and a rotating system disclosed by the cleaning device for processing the protective diamond coated cutting tool;
FIG. 4 is a schematic view of a combined partial structure of a cleaning bucket, a partition, a fourth electric push rod, a rotating block and a deflector rod disclosed by the cleaning device for processing the protective diamond coating cutter;
FIG. 5 is a schematic view of a combined partial structure of a cleaning bucket, a third electric push rod, a connecting block and a connecting rod disclosed by the cleaning device for processing the protective diamond coating cutter;
fig. 6 is a schematic diagram of a combined partial structure of a third electric push rod, a connecting block, a connecting rod, bristles, a second motor, a rope and a spring rod, which are disclosed by the cleaning device for processing the protective diamond coating cutter.
The reference symbols in the drawings: the cleaning tool comprises a 1-underframe, a 2-tool body, a 3-conveying pipe, a 101-cleaning bucket, a 102-partition board, a 103-first electric push rod, a 104-push ring, a 105-second electric push rod, a 106-fixed plate, a 107-first motor, a 108-rotating rod, a 109-connecting cylinder, a 1010-protection bucket, a 1011-sleeve, a 1012-nozzle, a 1013-discharge pipe, a 1014-third electric push rod, a 1015-connecting block, a 1016-connecting rod, a 1017-brush, a 1018-second motor, a 1019-rope, a 1020-spring rod, a 1021-fourth electric push rod, a 1022-rotating block, a 1023-deflector rod, a 1024-DD motor, a 1025-spray pipe, a 201-third motor, a 202-fluted disc, a 203-gear, a 101 a-soaking area, a 101 b-brush cleaning area, a 101 c-high-pressure flushing area, a 101 d-drying area and a 1016-round hole.
Detailed Description
The following description is of the preferred embodiments of the invention, and is not intended to limit the scope of the invention.
Example 1
A cleaning device for processing a protective diamond coating cutter, as shown in figures 1-6, comprises a chassis 1;
The cleaning device also comprises a conveying pipe 3, a cleaning bucket 101, a partition plate 102, a first electric push rod 103, a push ring 104, a second electric push rod 105, a fixed plate 106, a first motor 107, a rotating rod 108, a connecting cylinder 109, a protective bucket 1010, a sleeve 1011, a spray washing component and a brush component; the underframe 1 is fixedly connected with a cleaning bucket 101; the cleaning bucket 101 is connected with four clapboards 102 in a sliding way; all the partition plates 102 divide the cleaning bucket 101 into four areas, namely a soaking area 101a, a hairbrush cleaning area 101b, a high-pressure flushing area 101c and a drying area 101 d; a drying device is arranged in the drying area 101 d; the chassis 1 is connected with a first electric push rod 103 through bolts; a push ring 104 is fixedly connected to the telescopic end of the first electric push rod 103, and the push ring 104 is fixedly connected with the partition plate 102; the underframe 1 is connected with two second electric push rods 105 through bolts; the telescopic ends of all the second electric push rods 105 are fixedly connected with a fixed plate 106; the fixed plate 106 is connected with a first motor 107 through bolts; the output shaft of the first motor 107 is fixedly connected with a rotating rod 108; the rotating rod 108 is fixedly connected with a connecting cylinder 109; the connecting cylinder 109 is fixedly connected with a protective bucket 1010, and the protective bucket 1010 is contacted with the cleaning bucket 101; the protective hopper 1010 is fixedly connected with a conveying pipe 3, and the conveying pipe 3 is communicated with the soaking area 101 a; the rotating rod 108 is fixedly connected with a plurality of sleeves 1011, and the sleeves 1011 correspond to four areas of the cleaning bucket 101; a spray washing component is connected in the high-pressure flushing area 101 c; a brush assembly is connected in the brush cleaning zone 101 b.
The brush assembly comprises a third electric push rod 1014, a connecting block 1015, a connecting rod 1016 and bristles 1017; a third electric push rod 1014 is connected with the cleaning bucket 101 through a bolt; the telescopic end of the third electric push rod 1014 is hinged with a connecting block 1015, and the connecting block 1015 is rotationally connected with the cleaning bucket 101; connecting block 1015 is connected to connecting rod 1016; the connecting rod 1016 has a plurality of bristles 1017 fixedly secured thereto.
The spray assembly includes a spray head 1012, a drain 1013, a DD motor 1024 and a spray tube 1025; a nozzle 1012 is fixedly connected in the high-pressure flushing area 101 c; a discharge pipe 1013 is fixedly connected in the high-pressure flushing area 101 c; the cleaning bucket 101 is connected with a DD motor 1024 by bolts, and the output end of the DD motor 1024 is fixedly connected with a spray head 1012; spray head 1012 is in communication with spray tube 1025.
The spray tube 1025 is arranged in a curved manner.
Also included are a second motor 1018, a rope 1019, and a spring rod 1020; the connecting block 1015 is bolted to a second motor 1018; the output shaft of the second motor 1018 is wound with a rope 1019, and the rope 1019 is fixedly connected with the connecting rod 1016; the connecting rod 1016 is slidably coupled to the connecting block 1015.
The connecting rod 1016 is hollow; the connecting rods 1016 are each provided with a plurality of circular holes 1016a.
The device also comprises a fourth electric push rod 1021, a rotating block 1022 and a deflector rod 1023; the outer side of the soaking area 101a is connected with a fourth electric push rod 1021 through bolts; a rotating block 1022 is hinged to the telescopic end of the fourth electric push rod 1021, and the rotating block 1022 is rotationally connected with the cleaning bucket 101; the rotary block 1022 is fixedly connected with a plurality of shift levers 1023.
An ultrasonic generator is arranged in the deflector rod 1023.
The bristles 1017 and the circular holes 1016a are staggered.
When the oil stain remover is used, an external pump is firstly communicated to the spray head 1012 and the conveying pipe 3, the external pump is communicated to the connecting rod 1016, then the second electric push rod 105 is controlled to enable the fixing plate 106 to drive the first motor 107, the rotary rod 108 and parts connected with the rotary rod to move upwards, the connecting cylinder 109 drives the sleeve 1011 and the protective bucket 1010 to move upwards, the protective bucket 1010 and the cleaning bucket 101 are separated, then the cutter body 2 to be cleaned is manually inserted into the sleeve 1011 positioned in the soaking area 101a to be fixed, then the second electric push rod 105 is controlled to enable the fixing plate 106 to drive the first motor 107, the rotary rod 108 and the parts connected with the rotary rod to move downwards, the connecting cylinder 109 drives the cutter body 2, the sleeve 1011 and the protective bucket 1010 to move downwards until the cutter body 2 is positioned in the soaking area 101a, the protective bucket 1010 is contacted with the cleaning bucket 101, then the external pump is controlled to be started, the conveying pipe 3 is used for conveying an organic solvent to the soaking area 101a, the organic solvent liquid level is equal to three quarters of the height of the cleaning bucket 101, so that the organic solvent carries out soaking treatment on the cutter body 2, and oil stain on the cutter body 2 is dissolved out.
During soaking, the fourth electric push rod 1021 is controlled to enable the rotating block 1022 to drive the deflector rod 1023 to vertically and reciprocally rotate, so that the deflector rod 1023 reciprocally dials the organic solvent in the soaking area 101a, the contact efficiency of the organic solvent on the cutter body 2 is improved, and the leaching effect is improved.
After the soaking is finished, the second electric push rod 105 is controlled to enable the fixing plate 106 to drive the first motor 107, the rotating rod 108 and parts connected with the rotating rod to move upwards, the connecting cylinder 109 drives the cutter body 2, the sleeve 1011 and the protection bucket 1010 to move upwards, the protection bucket 1010 and the cleaning bucket 101 are separated, then the first motor 107 is controlled to start, the rotating rod 108, the connecting cylinder 109, the protection bucket 1010, the sleeve 1011 and the cutter body 2 are enabled to rotate ninety degrees clockwise from top to bottom through the output shaft of the first motor 107 until the cutter body 2 is located above the brush cleaning area 101b, then the second electric push rod 105 is controlled to enable the fixing plate 106 to drive the first motor 107, the rotating rod 108 and parts connected with the rotating rod 108 to move downwards, the connecting cylinder 109 drives the cutter body 2, the sleeve 1011 and the protection bucket 1010 to move downwards until the cutter body 2 passes through the two connecting rods and then is located in the brush cleaning area 101b, the protection bucket 1010 and the cleaning bucket 101 is controlled to start, and then the external pump is controlled to start, and organic solvent is sprayed into the cutter body 2 of the brush cleaning area 101b through the conveying pipe 3.
Meanwhile, the third electric push rod 1014 is controlled to enable the connecting rod 1016 and the bristles 1017 to rotate up and down, so that the bristles 1017 brush the cutter body 2, dirt of the cutter body 2 is brushed away, during brushing, the external liquid pump is controlled to start, cleaning liquid is conveyed into the connecting rod 1016, the cleaning liquid is sprayed out of the round holes 1016a onto the cutter body 2, the bristles 1017 and the round holes 1016a are distributed in a staggered mode, the cleaning liquid sprayed out of the round holes 1016a can flush dirt remained on the bristles 1017 clean, the next use is facilitated, the upper side of the cutter body 2 is usually worn less and sharper, the lower side of the cutter body 2 is worn more, therefore, the second motor 1018 is controlled to start, when the lower side of the cutter body 2 contacts the bristles 1017, the rope 1019 is wound up through the output shaft of the second motor 1018, the rope 1019 pulls the two connecting rods towards the center to be close to each other, the spring rod 1020 is compressed, accordingly, the cleaning efficiency is improved, when the lower side of the cutter body 2 contacts the bristles 1017, the lower side of the cutter body is contacted with the lower side of the output shaft 1020, the cutter body is prevented from being damaged by the two sides of the second motor 1017, and the cutter body is prevented from being damaged by the lower side of the cutter body 1016, and the lower side of the cutter body is contacted with the cutter body by the lower spring force of the second motor 1019.
After brush cleaning is completed, control second electric putter 105 makes fixed plate 106 drive first motor 107 and bull stick 108 and the part that connects it move up, connecting cylinder 109 drives cutter body 2, sleeve 1011 and protection fill 1010 upwards move, make protection fill 1010 and cleaning fill 101 separation, then, control first motor 107 starts, make bull stick 108 through the output shaft of first motor 107, connecting cylinder 109, protection fill 1010, sleeve 1011, cutter body 2 from top to bottom rotate ninety degrees until cutter body 2 is located high pressure flush zone 101c, then, control second electric putter 105 makes fixed plate 106 drive first motor 107 and bull stick 108 and the part that connects it move down, connecting cylinder 109 drives cutter body 2, sleeve 1011 and protection fill 1010 downwards until cutter body 2 is located high pressure flush zone 101c, protection fill 1010 and cleaning fill 101 contact, then, control external pump machine starts, carry organic solvent to spray nozzle 1025 through shower nozzle 1012, spray nozzle 1025 to high pressure zone 101 c's cutter body 2 solvent, thereby, when to rotate the high pressure side of spray nozzle 1025, thereby prevent the sewage from dispersing in the side of spray nozzle 1025, thereby prevent the dirt from rotating around the high-pressure side of the cutter body 1010, thereby prevent the dirt from dispersing in the side of spray nozzle 1025 from moving down when the high-pressure side of the cutter body 1025 is rotated by the high pressure spray nozzle 1025, thereby the dirt collecting in the high-pressure cleaner 1025 is set up around the high-speed when the cutter body 1010.
After the high-pressure cleaning is finished, the second electric push rod 105 is controlled to enable the fixing plate 106 to drive the first motor 107 and the rotating rod 108 and parts connected with the same to move upwards, the connecting cylinder 109 drives the cutter body 2, the sleeve 1011 and the protective bucket 1010 to move upwards, the protective bucket 1010 and the cleaning bucket 101 are separated, then the first motor 107 is controlled to start, the rotating rod 108, the connecting cylinder 109, the protective bucket 1010, the sleeve 1011 and the cutter body 2 are rotated ninety degrees clockwise from top to bottom through the output shaft of the first motor 107 until the cutter body 2 is located above the drying area 101d, the drying device is controlled to dry the cutter body 2, the cutter body 2 is dried in the drying area 101d, after the cutter body 2 is dried, the second electric push rod 105 is controlled to enable the fixing plate 106 to drive the first motor 107 and the rotating rod 108 and the parts connected with the rotating rod 1010 to move upwards, the connecting cylinder 109 drives the cutter body 2, the sleeve 1011 and the protective bucket 1010 to move upwards, the protective bucket 1010 and the cleaning bucket 101 are separated, the cutter body 2 is manually taken away from the sleeve 1011, and the cleaning drying process is finished.
After the cleaning and drying are finished, the first electric push rod 103 and the push ring 104 are controlled to drive the partition plate 102 to move downwards until the upper side of the partition plate 102 is flush with the inner lower side of the cleaning bucket 101, the partition plate 102 and the cleaning bucket 101 move relatively, the cleaning bucket 101 scrapes dirt on the partition plate 102, after the partition plate 102 descends, the organic solvent in the soaking area 101a can flow to each area of the cleaning bucket 101, so that each area of the cleaning bucket 101 is soaked and cleaned, the soaked and cleaned organic solvent finally flows away from the discharge pipe 1013, and the pollution of dirt attached to the inner side wall of the cleaning bucket 101 to the next cutter body 2 is avoided.
Example 2
On the basis of the embodiment 1, as shown in fig. 3, a rotating system is further included; the rotating system comprises a third motor 201, a fluted disc 202 and a gear 203; the connecting cylinder 109 is connected with a third motor 201 through bolts; the output shaft of the third motor 201 is fixedly connected with a fluted disc 202; the sleeve 1011 is fixedly connected with a gear 203, and the gear 203 is meshed with the fluted disc 202; sleeve 1011 is rotatably connected to rotary rod 108.
When the cutter body 2 is cleaned and dried in the cleaning bucket 101, the third motor 201 is controlled to be started, the fluted disc 202 is driven to rotate by the output shaft of the third motor 201, and the fluted disc 202 drives the gear 203, the sleeve 1011 and the cutter body 2 to rotate, so that the cutter body 2 rotates during cleaning and drying, and cleaning and drying efficiency is improved.
After the first cutter body 2 is soaked and moved upwards, the connecting cylinder 109 is controlled to rotate ninety degrees, so that after the first cutter body 2 is positioned above the brush cleaning area 101b, the second cutter body 2 is inserted into the sleeve 1011 positioned above the soaking area 101a at the moment, and thus the first cutter body 2 moves downwards to enter the brush cleaning area 101b, and the second cutter body 2 moves downwards to enter the soaking area 101a for soaking;
After the first cutter body 2 is brushed, the connecting cylinder 109 is controlled to move upwards and then continuously rotate ninety degrees again, so that the first cutter body 2 is positioned above the high-pressure flushing area 101c, at the moment, the second cutter body 2 is positioned above the brush cleaning area 101b, and then the third cutter body 2 is inserted into the sleeve 1011 above the soaking area 101a, so that after the first cutter body 2 moves downwards into the high-pressure flushing area 101c, the third cutter body 2 moves downwards into the soaking area 101a for soaking;
after the high-pressure flushing of the first cutter body 2 is finished, the connecting cylinder 109 is controlled to move upwards and then continuously rotate ninety degrees, so that the first cutter body 2 is positioned above the drying area 101d, the fourth cutter body 2 is inserted into the sleeve 1011 above the soaking area 101a, so that after the first cutter body 2 moves downwards into the drying area 101d, the fourth cutter body 2 moves downwards into the soaking area 101a for soaking, after the high-pressure flushing of the first cutter body 2 is finished, the connecting cylinder 109 is controlled to move upwards and then continuously rotate ninety degrees, at the moment, the first cutter body 2 is finished to be cleaned and is positioned above the soaking area 101a, the cleaned cutter body 2 is removed and then is assembled with a new cutter body 2, and thus, the circulation is formed, and the cleaning efficiency is improved.
The foregoing description is only illustrative of the present invention and is not intended to limit the scope of the invention, and all equivalent structures or equivalent processes or direct or indirect application in other related arts are included in the scope of the present invention.