CN118145417A - A polyester yarn doubling and spooling device - Google Patents

A polyester yarn doubling and spooling device Download PDF

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Publication number
CN118145417A
CN118145417A CN202410585507.1A CN202410585507A CN118145417A CN 118145417 A CN118145417 A CN 118145417A CN 202410585507 A CN202410585507 A CN 202410585507A CN 118145417 A CN118145417 A CN 118145417A
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Prior art keywords
ring
yarn
shaft
assembly
component
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CN202410585507.1A
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CN118145417B (en
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高巍伦
马璐璐
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Nantong Zhuozhuang Textile Co ltd
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Nantong Runyou Special Chemical Fiber Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H57/00Guides for filamentary materials; Supports therefor
    • B65H57/14Pulleys, rollers, or rotary bars
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H51/00Forwarding filamentary material
    • B65H51/015Gathering a plurality of forwarding filamentary materials into a bundle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/02Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/40Arrangements for rotating packages
    • B65H54/46Package drive drums
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/70Other constructional features of yarn-winding machines
    • B65H54/72Framework; Casings; Coverings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H57/00Guides for filamentary materials; Supports therefor
    • B65H57/06Annular guiding surfaces; Eyes, e.g. pigtails
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H59/00Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
    • B65H59/10Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by devices acting on running material and not associated with supply or take-up devices
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/66Disintegrating fibre-containing textile articles to obtain fibres for re-use

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Spinning Or Twisting Of Yarns (AREA)
  • Threshing Machine Elements (AREA)

Abstract

本发明公开了一种涤纶纱线并丝打轴装置,属于纱线并丝打轴技术领域,包括底座、纱筒装配组件、纱线引导组件以及收卷组件,纱筒装配组件和纱线引导组件并排固定在底座上,在纱筒装配组件和纱线引导组件之间的底座上设置有纱线转动组件和纱线拉紧组件,纱线拉紧组件和收卷组件之间的底座上设置有打轴组件,打轴组件通过传动组件、纱筒装配组件、纱线转动组件和收卷组件连接。本发明通过将纱筒装配组件、纱线转动组件、纱线拉紧组件、纱线引导组件、打轴组件和收卷组件由左向右排列,并利用传动组件将纱筒装配组件、纱线引导组件、打轴组件和收卷组件连接起来,共用一个动力,实现并丝打轴的目的,能够有效的节约能耗。

The invention discloses a polyester yarn doubling and shafting device, which belongs to the technical field of yarn doubling and shafting, and comprises a base, a yarn tube assembly component, a yarn guide component and a winding component, wherein the yarn tube assembly component and the yarn guide component are fixed side by side on the base, a yarn rotating component and a yarn tensioning component are arranged on the base between the yarn tube assembly component and the yarn guide component, a shafting component is arranged on the base between the yarn tensioning component and the winding component, and the shafting component is connected through a transmission component, a yarn tube assembly component, a yarn rotating component, and a winding component. The invention arranges the yarn tube assembly component, the yarn rotating component, the yarn tensioning component, the yarn guide component, the shafting component and the winding component from left to right, and uses the transmission component to connect the yarn tube assembly component, the yarn guide component, the shafting component and the winding component, and shares a power, so as to achieve the purpose of doubling and shafting, and can effectively save energy consumption.

Description

一种涤纶纱线并丝打轴装置A polyester yarn doubling and spooling device

技术领域Technical Field

本发明涉及纱线并丝打轴技术领域,特别涉及一种涤纶纱线并丝打轴装置。The invention relates to the technical field of yarn doubling and spooling, in particular to a polyester yarn doubling and spooling device.

背景技术Background technique

CN116692584A公开了一种涤纶纱线并丝打轴装置,涉及纺织加工领域。该涤纶纱线并丝打轴装置,包括支撑底板,所述支撑底板的上侧壁且靠近后侧固定连接有支撑后板,所述支撑后板的前侧壁固定连接有滑动架,所述支撑后板的前侧壁内部且位于滑动架的右侧转动连接有传动辊,所述传动辊的外侧壁滑动连接有收线辊,所述支撑底板的上侧壁且位于滑动架的左侧固定连接有配合板,所述支撑底板的上侧壁且位于配合板的左侧固定连接有拧线架,所述拧线架的内部设置有内槽,所述内槽的内部设置有并线环。CN116692584A discloses a polyester yarn doubling and spooling device, which relates to the field of textile processing. The polyester yarn doubling and spooling device comprises a supporting base plate, the upper side wall of the supporting base plate is fixedly connected to a supporting back plate near the rear side, the front side wall of the supporting back plate is fixedly connected to a sliding frame, the front side wall of the supporting back plate is rotatably connected to a transmission roller inside and located on the right side of the sliding frame, the outer side wall of the transmission roller is slidably connected to a take-up roller, the upper side wall of the supporting base plate is fixedly connected to a matching plate located on the left side of the sliding frame, the upper side wall of the supporting base plate is fixedly connected to a wire twisting frame located on the left side of the matching plate, the wire twisting frame is provided with an inner groove inside, and a doubling ring is provided inside the inner groove.

存在以下缺陷:There are the following defects:

上述实现并丝、打轴以及收卷功能的分别需要不同的动力驱动,则导致在设备使用的过程中,需要多个电机,导致设备的动力消耗过多,生产成本有所提高,同时每个电机负责一个功能,而并丝打轴是需要多个设备配合使用的,每个独立的电机都需要工作,无法做到节约能源的目的。The above-mentioned functions of wire drawing, shaft winding and winding require different power drives respectively, which means that during the use of the equipment, multiple motors are needed, resulting in excessive power consumption of the equipment and increased production costs. At the same time, each motor is responsible for one function, and wire drawing and shaft winding require the cooperation of multiple devices. Each independent motor needs to work, and the purpose of saving energy cannot be achieved.

发明内容Summary of the invention

本发明的目的在于提供一种涤纶纱线并丝打轴装置,利用传动组件将纱筒装配组件、纱线引导组件、打轴组件和收卷组件连接起来,共用一个动力,实现并丝打轴的目的,能够有效的节约能耗,降低生产成本,以解决上述背景技术中提出的问题。The object of the present invention is to provide a polyester yarn doubling and shafting device, which utilizes a transmission component to connect a yarn tube assembly component, a yarn guiding component, a shafting component and a winding component, share a power, and achieve the purpose of doubling and shafting, which can effectively save energy consumption and reduce production costs, so as to solve the problems raised in the above-mentioned background technology.

为实现上述目的,本发明提供如下技术方案:一种涤纶纱线并丝打轴装置,包括底座、纱筒装配组件、纱线引导组件以及收卷组件,纱筒装配组件和纱线引导组件并排固定在底座上,在纱筒装配组件和纱线引导组件之间的底座上设置有纱线转动组件和纱线拉紧组件,纱线拉紧组件和收卷组件之间的底座上设置有打轴组件,打轴组件通过传动组件、纱筒装配组件、纱线转动组件和收卷组件连接。To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a polyester yarn winding and beating device, comprising a base, a yarn bobbin assembly component, a yarn guiding component and a winding component, the yarn bobbin assembly component and the yarn guiding component are fixed side by side on the base, a yarn rotating component and a yarn tensioning component are arranged on the base between the yarn bobbin assembly component and the yarn guiding component, a beating component is arranged on the base between the yarn tensioning component and the winding component, and the beating component is connected through a transmission component, a yarn bobbin assembly component, a yarn rotating component and a winding component.

优选的,所述纱筒装配组件包括前装配架、装配环、前齿圈、筒杆和封板,前装配架的顶端设置有卡环,其中,卡环的内壁上分布有滚轮,卡环的一侧边沿与前挡环焊接,卡环的另一侧边沿通过螺栓与后挡环固定;Preferably, the bobbin assembly assembly comprises a front assembly frame, an assembly ring, a front gear ring, a bobbin rod and a sealing plate, a clamping ring is arranged at the top of the front assembly frame, wherein rollers are distributed on the inner wall of the clamping ring, one side edge of the clamping ring is welded to the front baffle ring, and the other side edge of the clamping ring is fixed to the rear baffle ring by bolts;

所述装配环至于前挡环和后挡环之间的卡环中,装配环外圈的一半位置套有前齿圈,另一半位置为光滑面且与若干滚轮接触,筒杆等间距的分布在装配环上,封板通过螺纹套在筒杆上。The assembly ring is placed in the clamping ring between the front baffle ring and the rear baffle ring. Half of the outer ring of the assembly ring is covered with a front gear ring, and the other half is a smooth surface and contacts with several rollers. The tube rods are distributed on the assembly ring at equal intervals, and the sealing plate is covered on the tube rod by threads.

优选的,所述纱线引导组件包括侧板、引导轴和引导轮,侧板焊接在底座上,引导轴设置若干并固定在侧板的一侧面上,引导轮内的轴承被引导轴穿过。Preferably, the yarn guiding assembly comprises a side plate, a guiding shaft and a guiding wheel, the side plate is welded to the base, a plurality of guiding shafts are provided and fixed on one side surface of the side plate, and the bearing in the guiding wheel is passed through by the guiding shaft.

优选的,所述纱线转动组件包括后装配架、外转动环、后齿圈、内撑杆、主线环和内转动环,后装配架的顶端与外转动环固定,外转动环的内圈通过轴承与内转动环连接,内转动环的外周面与后齿圈固定,并在后齿圈内侧位置的内转动环上开设有与筒杆位置对齐的纱线孔;Preferably, the yarn rotating assembly comprises a rear assembly frame, an outer rotating ring, a rear gear ring, an inner support rod, a main line ring and an inner rotating ring, the top end of the rear assembly frame is fixed to the outer rotating ring, the inner ring of the outer rotating ring is connected to the inner rotating ring through a bearing, the outer circumference of the inner rotating ring is fixed to the rear gear ring, and a yarn hole aligned with the barrel position is opened on the inner rotating ring at the inner side of the rear gear ring;

所述内撑杆固定在内转动环上,且沿内径方向设置与主线环固定。The inner support rod is fixed on the inner rotating ring and is arranged and fixed with the main line ring along the inner diameter direction.

优选的,所述纱线拉紧组件包括顶端开口的拉紧盒、盖板、横板、前轮组、后轮组、驱动气缸、支撑座和穿线环,拉紧盒的底面通过支撑座固定在底座上,拉紧盒的侧面通过铰链与拉紧盒沿长度方向的边沿连接,驱动气缸设置在拉紧盒中,驱动气缸的伸缩杆与横板连接;Preferably, the yarn tensioning assembly comprises a tensioning box with an opening at the top, a cover plate, a horizontal plate, a front wheel group, a rear wheel group, a driving cylinder, a support seat and a threading ring, the bottom surface of the tensioning box is fixed to the base through the support seat, the side surface of the tensioning box is connected to the edge of the tensioning box along the length direction through a hinge, the driving cylinder is arranged in the tensioning box, and the telescopic rod of the driving cylinder is connected to the horizontal plate;

所述前轮组和后轮组各为两个,并且前轮组和后轮组各有一个位于横板上,剩余两个位于拉紧盒内;There are two front wheel assemblies and two rear wheel assemblies, and one front wheel assemblies and one rear wheel assemblies are located on the transverse plate, and the remaining two are located in the tension box;

所述穿线环嵌入拉紧盒对称侧面通孔中。The threading ring is embedded in the through holes on the symmetrical sides of the tensioning box.

优选的,所述收卷组件包括收卷架、收卷轴、收卷挡板、锁定环和锁定套,收卷架的底部固定在底座上,收卷架的顶部轴承被收卷轴贯穿,收卷轴的一端外壁上设置有外螺纹,收卷轴的另一端固定有收卷挡板;Preferably, the winding assembly comprises a winding frame, a winding shaft, a winding baffle, a locking ring and a locking sleeve, the bottom of the winding frame is fixed on the base, the top bearing of the winding frame is penetrated by the winding shaft, an external thread is arranged on the outer wall of one end of the winding shaft, and the winding baffle is fixed to the other end of the winding shaft;

所述锁定环和锁定套同心固定,且锁定环和锁定套的通孔中设有内螺纹,锁定环和锁定套通过螺纹与收卷轴锁定。The locking ring and the locking sleeve are fixed concentrically, and internal threads are arranged in the through holes of the locking ring and the locking sleeve. The locking ring and the locking sleeve are locked with the winding shaft through the threads.

优选的,所述打轴组件包括打轴台、打轴前轮、打轴后轮和打轴架,打轴台固定在底座上,其中,打轴台上开设有横向的滑动槽,导向杆至于滑动槽中,打轴架底部至于滑动槽中并被导向杆贯穿,打轴架的两端分别与打轴前轮和打轴后轮连接。Preferably, the axle beating assembly includes a axle beating platform, an axle beating front wheel, an axle beating rear wheel and an axle beating frame, wherein the axle beating platform is fixed on a base, wherein a transverse sliding groove is opened on the axle beating platform, a guide rod is disposed in the sliding groove, a bottom of the axle beating frame is disposed in the sliding groove and penetrated by the guide rod, and two ends of the axle beating frame are respectively connected to the axle beating front wheel and the axle beating rear wheel.

优选的,所述引导轮、打轴台和打轴前轮上均设置有内凹的线槽,用于供单股或多股纱线嵌入。Preferably, the guide wheel, the beating platform and the beating front wheel are all provided with concave wire grooves for embedding single or multiple yarns.

优选的,所述传动组件包括传动盒、传动轴、传动齿轮、传动涡轮、伺服电机和动力轴,底座沿长度方向的设有凹槽,传动盒嵌入凹槽中并横跨前装配架、后装配架、拉紧盒、打轴台以及收卷架,并且传动盒的顶部设置开口若干;Preferably, the transmission assembly includes a transmission box, a transmission shaft, a transmission gear, a transmission turbine, a servo motor and a power shaft, the base is provided with a groove along the length direction, the transmission box is embedded in the groove and spans the front assembly frame, the rear assembly frame, the tensioning box, the shaft beating table and the winding frame, and a plurality of openings are provided on the top of the transmission box;

所述传动轴为光滑部以及蜗杆部连接构成,其中,蜗杆部的两端分别与光滑部同心焊接;The transmission shaft is composed of a smooth portion and a worm portion, wherein two ends of the worm portion are respectively welded concentrically with the smooth portion;

所述伺服电机设置在传动盒内,伺服电机的轴通过联轴器与传动轴一端的光滑部连接,传动轴的另一端的光滑部插入传动盒的轴承中;The servo motor is arranged in the transmission box, the shaft of the servo motor is connected to the smooth part at one end of the transmission shaft through a coupling, and the smooth part at the other end of the transmission shaft is inserted into the bearing of the transmission box;

所述传动齿轮有两个并固定在传动轴上,两个传动齿轮分别通过开口与前齿圈和后齿圈啮合;There are two transmission gears fixed on the transmission shaft, and the two transmission gears are respectively meshed with the front gear ring and the rear gear ring through the opening;

所述传动涡轮与传动轴的蜗杆部啮合,传动涡轮通过摆动部件与收卷架连接;The transmission turbine is meshed with the worm part of the transmission shaft, and the transmission turbine is connected to the winding frame through a swinging member;

所述动力轴一端通过锥齿轮与传动轴啮合,动力轴的另一端通过杆与收卷架的变速箱输入轴连接,变速箱的减速轴与收卷轴连接。One end of the power shaft is meshed with the transmission shaft through a bevel gear, and the other end of the power shaft is connected to the gearbox input shaft of the winding frame through a rod, and the reduction shaft of the gearbox is connected to the winding shaft.

优选的,所述摆动部件包括旋转主轴、旋转杆、摆动外筒、内杆、连板以及摆动台,旋转主轴的一端与传动涡轮固定,旋转主轴的另一端穿过连板以及开口延伸至打轴台的底部,打轴台的底部中空并与滑动槽连通,而连板固定在打轴台上,摆动台与连板活动连接,连板上设置有供摆动外筒插入的凹槽;Preferably, the swing component includes a rotating main shaft, a rotating rod, a swing outer cylinder, an inner rod, a connecting plate and a swing table, one end of the rotating main shaft is fixed to the transmission turbine, the other end of the rotating main shaft passes through the connecting plate and the opening and extends to the bottom of the shaft beating table, the bottom of the shaft beating table is hollow and connected to the sliding groove, the connecting plate is fixed on the shaft beating table, the swing table is movably connected to the connecting plate, and a groove for inserting the swing outer cylinder is provided on the connecting plate;

所述旋转杆与旋转主轴的一端固定,旋转杆的另一端与摆动外筒一端活动连接,摆动外筒另一端穿过摆动台的凹槽与内杆的一端嵌套,内杆另一端与打轴架的底部活动连接。The rotating rod is fixed to one end of the rotating main shaft, and the other end of the rotating rod is movably connected to one end of the swinging outer cylinder. The other end of the swinging outer cylinder passes through the groove of the swinging platform and is nested with one end of the inner rod, and the other end of the inner rod is movably connected to the bottom of the shaft beating frame.

与现有技术相比,本发明的有益效果是:本发明通过将纱筒装配组件、纱线转动组件、纱线拉紧组件、纱线引导组件、打轴组件和收卷组件由左向右排列,并利用传动组件将纱筒装配组件、纱线引导组件、打轴组件和收卷组件连接起来,共用一个动力,既可以实现多个设备的动力传动也能够实现并丝打轴的目的,能够有效的节约能耗,降低生产成本。Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention arranges the yarn bobbin assembly component, the yarn rotating component, the yarn tensioning component, the yarn guiding component, the shaft beating component and the winding component from left to right, and uses a transmission component to connect the yarn bobbin assembly component, the yarn guiding component, the shaft beating component and the winding component to share one power, which can not only realize the power transmission of multiple devices but also achieve the purpose of yarn paralleling and shaft beating, which can effectively save energy consumption and reduce production costs.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明的整体俯视轴测图;FIG1 is an overall top view axonometric view of the present invention;

图2为本发明的整体仰视轴测图;FIG2 is an overall bottom-up axonometric view of the present invention;

图3为本发明的纱筒装配组件和纱线转动组件与传动齿轮连接轴测图;FIG3 is an isometric view of the connection between the bobbin assembly assembly and the yarn rotating assembly and the transmission gear of the present invention;

图4为本发明的纱筒装配组件分解图;FIG4 is an exploded view of the bobbin assembly of the present invention;

图5为本发明的纱线转动组件分解图;Fig. 5 is an exploded view of the yarn rotating assembly of the present invention;

图6为本发明的纱线拉紧组件俯视图;FIG6 is a top view of a yarn tensioning assembly of the present invention;

图7为本发明的纱线拉紧组件侧视图;FIG7 is a side view of a yarn tensioning assembly of the present invention;

图8为本发明的打轴组件往复状态一的俯视图;FIG8 is a top view of the axle assembly of the present invention in reciprocating state 1;

图9为本发明的打轴组件往复状态一的仰视图;FIG9 is a bottom view of the axle assembly of the present invention in reciprocating state 1;

图10为本发明的打轴组件往复状态二的俯视图;FIG10 is a top view of the second reciprocating state of the shaft driving assembly of the present invention;

图11为本发明的打轴组件往复状态二的仰视图;FIG11 is a bottom view of the second reciprocating state of the shaft driving assembly of the present invention;

图12为本发明的局部剖视图。FIG. 12 is a partial cross-sectional view of the present invention.

图中:1、底座;2、纱筒装配组件;21、前装配架;211、卡环;22、装配环;23、前齿圈;24、筒杆;25、封板;3、纱线引导组件;31、侧板;32、引导轴;33、引导轮;4、纱线转动组件;41、后装配架;42、外转动环;43、后齿圈;44、内撑杆;45、主线环;46、内转动环;5、纱线拉紧组件;51、拉紧盒;52、盖板;53、横板;54、前轮组;55、后轮组;56、驱动气缸;57、支撑座;58、穿线环;6、收卷组件;61、收卷架;62、收卷轴;63、收卷挡板;64、锁定环;65、锁定套;7、打轴组件;71、打轴台;72、打轴前轮;73、打轴后轮;74、打轴架;8、传动组件;81、传动盒;82、传动轴;83、传动齿轮;84、传动涡轮;85、伺服电机;86、动力轴;9、摆动部件;91、旋转主轴;92、旋转杆;93、摆动外筒;94、内杆;95、连板;96、摆动台。In the figure: 1, base; 2, bobbin assembly assembly; 21, front assembly frame; 211, snap ring; 22, assembly ring; 23, front gear ring; 24, bobbin rod; 25, sealing plate; 3, yarn guide assembly; 31, side plate; 32, guide shaft; 33, guide wheel; 4, yarn rotating assembly; 41, rear assembly frame; 42, outer rotating ring; 43, rear gear ring; 44, inner support rod; 45, main line ring; 46, inner rotating ring; 5, yarn tensioning assembly; 51, tensioning box; 52, cover plate; 53, cross plate; 54, front wheel group; 55, rear wheel group; 56, driving cylinder; 57 , support seat; 58, threading ring; 6, winding assembly; 61, winding frame; 62, winding shaft; 63, winding baffle; 64, locking ring; 65, locking sleeve; 7, shaft beating assembly; 71, shaft beating table; 72, shaft beating front wheel; 73, shaft beating rear wheel; 74, shaft beating frame; 8, transmission assembly; 81, transmission box; 82, transmission shaft; 83, transmission gear; 84, transmission turbine; 85, servo motor; 86, power shaft; 9, swing component; 91, rotating main shaft; 92, rotating rod; 93, swing outer cylinder; 94, inner rod; 95, connecting plate; 96, swing table.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

请参阅图1,一种涤纶纱线并丝打轴装置,包括底座1、纱筒装配组件2、纱线引导组件3以及收卷组件6,纱筒装配组件2和纱线引导组件3并排固定在底座1上,在纱筒装配组件2和纱线引导组件3之间的底座1上设置有纱线转动组件4和纱线拉紧组件5,纱线拉紧组件5和收卷组件6之间的底座1上设置有打轴组件7,打轴组件7通过传动组件8、纱筒装配组件2、纱线转动组件4和收卷组件6连接。Please refer to Figure 1, a polyester yarn doubling and beating device includes a base 1, a yarn bobbin assembly component 2, a yarn guiding component 3 and a winding component 6. The yarn bobbin assembly component 2 and the yarn guiding component 3 are fixed side by side on the base 1, and a yarn rotating component 4 and a yarn tensioning component 5 are arranged on the base 1 between the yarn bobbin assembly component 2 and the yarn guiding component 3. A beating component 7 is arranged on the base 1 between the yarn tensioning component 5 and the winding component 6, and the beating component 7 is connected through a transmission component 8, the yarn bobbin assembly component 2, the yarn rotating component 4 and the winding component 6.

具体的,本装置通过将纱筒装配组件2、纱线转动组件4、纱线拉紧组件5、纱线引导组件3、打轴组件7和收卷组件6从图1上所示,由左向右排列,并利用传动组件8将纱筒装配组件2、纱线引导组件3、打轴组件7和收卷组件6连接起来,共用一个动力,实现并丝打轴的目的,能够有效的节约能耗。Specifically, the device arranges the yarn bobbin assembly component 2, the yarn rotating component 4, the yarn tensioning component 5, the yarn guiding component 3, the shaft beating component 7 and the winding component 6 from left to right as shown in Figure 1, and uses the transmission component 8 to connect the yarn bobbin assembly component 2, the yarn guiding component 3, the shaft beating component 7 and the winding component 6 to share one power to achieve the purpose of yarn doubling and shaft beating, which can effectively save energy consumption.

纱筒装配组件2包括前装配架21、装配环22、前齿圈23、筒杆24和封板25,前装配架21的顶端设置有卡环211,其中,卡环211的内壁上分布有滚轮,卡环211的一侧边沿与前挡环焊接,卡环211的另一侧边沿通过螺栓与后挡环固定;The bobbin assembly assembly 2 comprises a front assembly frame 21, an assembly ring 22, a front gear ring 23, a bobbin rod 24 and a sealing plate 25. A clamping ring 211 is arranged at the top of the front assembly frame 21, wherein rollers are distributed on the inner wall of the clamping ring 211, one side edge of the clamping ring 211 is welded to the front baffle ring, and the other side edge of the clamping ring 211 is fixed to the rear baffle ring by bolts;

装配环22至于前挡环和后挡环之间的卡环211中,装配环22外圈的一半位置套有前齿圈23,另一半位置为光滑面且与若干滚轮接触,筒杆24等间距的分布在装配环22上,封板25通过螺纹套在筒杆24上,筒杆24上装配的纱筒缠绕副纱线。The assembly ring 22 is placed in the retaining ring 211 between the front baffle ring and the rear baffle ring. Half of the outer ring of the assembly ring 22 is covered with a front gear ring 23, and the other half is a smooth surface and contacts with a number of rollers. The bobbin 24 is evenly spaced on the assembly ring 22, and the sealing plate 25 is threadedly mounted on the bobbin 24. The secondary yarn is wound on the bobbin assembled on the bobbin 24.

具体的,纱筒装配组件2通过将后挡环安装和拆卸的方式对装配环22进行装配,方法如下,将后挡环拆卸后,装配环22至于卡环211中,并且装配环22的外周面与滚轮接触,然后在将后挡环装上,通过滚轮减少摩擦力,用于实现装配环22和前齿圈23同步旋转,并在旋转的过程中让筒杆24做圆形轨迹运动,封板25与筒杆24之间可拆卸的方式用将纱筒套在筒杆24上,方便装配。Specifically, the yarn bobbin assembly component 2 assembles the assembly ring 22 by installing and disassembling the rear baffle ring. The method is as follows: after the rear baffle ring is disassembled, the assembly ring 22 is placed in the retaining ring 211, and the outer peripheral surface of the assembly ring 22 is in contact with the roller. Then the rear baffle ring is installed, and the friction is reduced by the roller to achieve synchronous rotation of the assembly ring 22 and the front gear ring 23, and to allow the bobbin rod 24 to move in a circular trajectory during the rotation. The sealing plate 25 and the bobbin rod 24 are detachable in order to allow the yarn bobbin to be put on the bobbin rod 24 for easy assembly.

纱线引导组件3包括侧板31、引导轴32和引导轮33,侧板31焊接在底座1上,引导轴32设置若干并固定在侧板31的一侧面上,引导轮33内的轴承被引导轴32穿过。The yarn guiding assembly 3 includes a side plate 31 , a guiding shaft 32 and a guiding wheel 33 . The side plate 31 is welded to the base 1 . A plurality of guiding shafts 32 are provided and fixed on one side surface of the side plate 31 . The bearing in the guiding wheel 33 is passed through by the guiding shaft 32 .

具体的,设置的引导轮33上、下位置交错,同时引导轮33可以绕引导轴32旋转,用于引导纱线的走向。Specifically, the guide wheels 33 are arranged at staggered upper and lower positions, and the guide wheels 33 can rotate around the guide shaft 32 to guide the direction of the yarn.

纱线转动组件4包括后装配架41、外转动环42、后齿圈43、内撑杆44、主线环45和内转动环46,后装配架41的顶端与外转动环42固定,外转动环42的内圈通过轴承与内转动环46连接,内转动环46的外周面与后齿圈43固定,并在后齿圈43内侧位置的内转动环46上开设有与筒杆24位置对齐的纱线孔;内撑杆44固定在内转动环46上,且沿内径方向设置与主线环45固定。The yarn rotating assembly 4 includes a rear assembly frame 41, an outer rotating ring 42, a rear gear ring 43, an inner support rod 44, a main line ring 45 and an inner rotating ring 46. The top end of the rear assembly frame 41 is fixed to the outer rotating ring 42, the inner ring of the outer rotating ring 42 is connected to the inner rotating ring 46 through a bearing, the outer circumferential surface of the inner rotating ring 46 is fixed to the rear gear ring 43, and a yarn hole aligned with the position of the barrel rod 24 is opened on the inner rotating ring 46 at the inner side of the rear gear ring 43; the inner support rod 44 is fixed on the inner rotating ring 46, and is fixed to the main line ring 45 along the inner diameter direction.

具体的,外转动环42的外径与装配环22外径相同,内转动环46利用轴承可以绕外转动环42旋转,并且由于内撑杆44固定在内转动环46上,则主线环45和内转动环46同角度旋转,并且设置的主线环45用于主纱线穿过,而主纱线还穿过装配环22与底座1上的纱筒连接。Specifically, the outer diameter of the outer rotating ring 42 is the same as the outer diameter of the assembly ring 22, and the inner rotating ring 46 can rotate around the outer rotating ring 42 using a bearing. Since the inner support rod 44 is fixed on the inner rotating ring 46, the main line ring 45 and the inner rotating ring 46 rotate at the same angle, and the main line ring 45 is provided for the main yarn to pass through, and the main yarn also passes through the assembly ring 22 and is connected to the yarn tube on the base 1.

通过主纱线不旋转,而装配环22上的纱筒旋转的方式,将装配环22上的副纱线绕主纱线缠绕,从而达到多股并丝的目的。By keeping the main yarn from rotating but rotating the yarn tube on the mounting ring 22 , the secondary yarn on the mounting ring 22 is wound around the main yarn, thereby achieving the purpose of multiple strands of yarn.

纱线拉紧组件5包括顶端开口的拉紧盒51、盖板52、横板53、前轮组54、后轮组55、驱动气缸56、支撑座57和穿线环58,拉紧盒51的底面通过支撑座57固定在底座1上,拉紧盒51的侧面通过铰链与拉紧盒51沿长度方向的边沿连接,驱动气缸56设置在拉紧盒51中,驱动气缸56的伸缩杆与横板53连接;前轮组54和后轮组55各为两个,并且前轮组54和后轮组55各有一个位于横板53上,剩余两个位于拉紧盒51内;穿线环58嵌入拉紧盒51对称的侧面通孔中。The yarn tensioning assembly 5 includes a tensioning box 51 with an opening at the top, a cover plate 52, a cross plate 53, a front wheel group 54, a rear wheel group 55, a driving cylinder 56, a support seat 57 and a threading ring 58. The bottom surface of the tensioning box 51 is fixed to the base 1 through the support seat 57, and the side of the tensioning box 51 is connected to the edge of the tensioning box 51 along the length direction through a hinge. The driving cylinder 56 is arranged in the tensioning box 51, and the telescopic rod of the driving cylinder 56 is connected to the cross plate 53; there are two front wheel groups 54 and two rear wheel groups 55, and one of the front wheel groups 54 and the rear wheel group 55 is located on the cross plate 53, and the remaining two are located in the tensioning box 51; the threading ring 58 is embedded in the symmetrical side through holes of the tensioning box 51.

具体的,穿线环58设置有两个,分别位于拉紧盒51左、右两侧面上,拉紧盒51通过侧面打开的方式,用于在设备启动时的穿线操作,并在穿线时,主纱线和副纱线都穿过左侧的穿线环58,通过启动驱动气缸56控制横板53上升,将前轮组54和后轮组55的上、下位置轮分开,主纱线和副纱线都嵌入前轮组54和后轮组55的线槽中,然后将在主纱线和副纱线穿过右侧的穿线环58并依次穿过引导轮33的线槽。Specifically, two threading rings 58 are provided, which are respectively located on the left and right sides of the tensioning box 51. The tensioning box 51 is opened from the side and is used for threading operation when the equipment is started. When threading, the main yarn and the auxiliary yarn both pass through the threading ring 58 on the left. By starting the driving cylinder 56 to control the rise of the cross plate 53, the upper and lower position wheels of the front wheel group 54 and the rear wheel group 55 are separated, and the main yarn and the auxiliary yarn are embedded in the wire grooves of the front wheel group 54 and the rear wheel group 55. Then, the main yarn and the auxiliary yarn are passed through the threading ring 58 on the right and pass through the wire grooves of the guide wheel 33 in sequence.

收卷组件6包括收卷架61、收卷轴62、收卷挡板63、锁定环64和锁定套65,收卷架61的底部固定在底座1上,收卷架61的顶部轴承被收卷轴62贯穿,收卷轴62的一端外壁上设置有外螺纹,收卷轴62的另一端固定有收卷挡板63;The winding assembly 6 includes a winding frame 61, a winding shaft 62, a winding baffle 63, a locking ring 64 and a locking sleeve 65. The bottom of the winding frame 61 is fixed on the base 1, and the top bearing of the winding frame 61 is penetrated by the winding shaft 62. An external thread is arranged on the outer wall of one end of the winding shaft 62, and the winding baffle 63 is fixed to the other end of the winding shaft 62.

锁定环64和锁定套65同心固定,且锁定环64和锁定套65的通孔中设有内螺纹,锁定环64和锁定套65通过螺纹与收卷轴62锁定。The locking ring 64 and the locking sleeve 65 are fixed concentrically, and internal threads are provided in the through holes of the locking ring 64 and the locking sleeve 65 . The locking ring 64 and the locking sleeve 65 are locked with the winding shaft 62 through the threads.

具体的,锁定环64和锁定套65通过旋转实现装配,将锁定环64和锁定套65取下后,将收卷的纱筒套在收卷轴62上,然后再将锁定环64和锁定套65与收卷轴62装配,通过锁定环64侧面对收卷轴62的挤压力,目的在于让收卷轴62和收卷的纱筒同步旋转。Specifically, the locking ring 64 and the locking sleeve 65 are assembled by rotation. After the locking ring 64 and the locking sleeve 65 are removed, the wound yarn tube is put on the winding shaft 62, and then the locking ring 64 and the locking sleeve 65 are assembled with the winding shaft 62. The purpose is to make the winding shaft 62 and the wound yarn tube rotate synchronously through the squeezing force of the side of the locking ring 64 on the winding shaft 62.

打轴组件7包括打轴台71、打轴前轮72、打轴后轮73和打轴架74,打轴台71固定在底座1上,其中,打轴台71上开设有横向的滑动槽,导向杆至于滑动槽中,打轴架74底部至于滑动槽中并被导向杆贯穿,打轴架74的两端分别与打轴前轮72和打轴后轮73连接。The axle beating assembly 7 includes an axle beating platform 71, an axle beating front wheel 72, an axle beating rear wheel 73 and an axle beating frame 74. The axle beating platform 71 is fixed on the base 1, wherein a transverse sliding groove is opened on the axle beating platform 71, a guide rod is placed in the sliding groove, the bottom of the axle beating frame 74 is placed in the sliding groove and is penetrated by the guide rod, and the two ends of the axle beating frame 74 are respectively connected to the axle beating front wheel 72 and the axle beating rear wheel 73.

引导轮33、打轴台71、打轴前轮72和打轴后轮73上均设置有内凹的线槽,用于供单股或多股纱线嵌入。The guide wheel 33, the beating platform 71, the beating front wheel 72 and the beating rear wheel 73 are all provided with concave wire grooves for inserting single or multiple yarns.

具体的,打轴架74的侧面与滑动槽接触,打轴架74被导向杆限制,只能沿着导向杆滑动,打轴前轮72和打轴后轮73与打轴架74同步旋转,其中,打轴前轮72和打轴后轮73的上、下高度可调,打轴前轮72和打轴后轮73的设置用于调整纱线的松紧度。Specifically, the side of the beating frame 74 is in contact with the sliding groove, and the beating frame 74 is restricted by the guide rod and can only slide along the guide rod. The beating front wheel 72 and the beating rear wheel 73 rotate synchronously with the beating frame 74, wherein the upper and lower heights of the beating front wheel 72 and the beating rear wheel 73 are adjustable, and the setting of the beating front wheel 72 and the beating rear wheel 73 is used to adjust the tightness of the yarn.

传动组件8包括传动盒81、传动轴82、传动齿轮83、传动涡轮84、伺服电机85和动力轴86,底座1沿长度方向的设有凹槽,传动盒81嵌入凹槽中并横跨前装配架21、后装配架41、拉紧盒51、打轴台71以及收卷架61,并且传动盒81的顶部设置开口若干;The transmission assembly 8 includes a transmission box 81, a transmission shaft 82, a transmission gear 83, a transmission turbine 84, a servo motor 85 and a power shaft 86. The base 1 is provided with a groove along the length direction. The transmission box 81 is embedded in the groove and spans the front assembly frame 21, the rear assembly frame 41, the tensioning box 51, the shaft beating platform 71 and the winding frame 61, and a plurality of openings are provided on the top of the transmission box 81.

传动轴82为光滑部以及蜗杆部连接构成,其中,蜗杆部的两端分别与光滑部同心焊接;The transmission shaft 82 is composed of a smooth portion and a worm portion, wherein both ends of the worm portion are concentrically welded to the smooth portion;

伺服电机85设置在传动盒81内,伺服电机85的轴通过联轴器与传动轴82一端的光滑部连接,传动轴82的另一端的光滑部插入传动盒81的轴承中;The servo motor 85 is disposed in the transmission box 81, and the shaft of the servo motor 85 is connected to the smooth portion of one end of the transmission shaft 82 through a coupling, and the smooth portion of the other end of the transmission shaft 82 is inserted into the bearing of the transmission box 81;

传动齿轮83有两个并固定在传动轴82上,两个传动齿轮83分别通过开口与前齿圈23和后齿圈43啮合;There are two transmission gears 83 fixed on the transmission shaft 82, and the two transmission gears 83 are respectively meshed with the front gear ring 23 and the rear gear ring 43 through the opening;

传动涡轮84与传动轴82的蜗杆部啮合,传动涡轮84通过摆动部件9与收卷架61连接;The transmission worm gear 84 meshes with the worm portion of the transmission shaft 82, and the transmission worm gear 84 is connected to the winding frame 61 through the swing member 9;

动力轴86一端通过锥齿轮与传动轴82啮合,动力轴86的另一端通过杆与收卷架61的变速箱输入轴连接,变速箱的减速轴与收卷轴62连接。One end of the power shaft 86 is meshed with the transmission shaft 82 through a bevel gear, and the other end of the power shaft 86 is connected to the gearbox input shaft of the winding frame 61 through a rod, and the reduction shaft of the gearbox is connected to the winding shaft 62.

具体的,伺服电机85在接受到控制指令时,用于驱动传动轴82旋转,同时两个传动齿轮83同步驱动前齿圈23和后齿圈43旋转,而实现装配环22和内转动环46同角度旋转,则筒杆24上的副纱线能够穿过纱线孔在旋转过程中不会出现缠绕的问题。Specifically, when the servo motor 85 receives a control instruction, it is used to drive the transmission shaft 82 to rotate, and at the same time, the two transmission gears 83 synchronously drive the front ring gear 23 and the rear ring gear 43 to rotate, so that the assembly ring 22 and the inner rotating ring 46 rotate at the same angle, so that the secondary yarn on the barrel rod 24 can pass through the yarn hole without any entanglement during rotation.

同时还将动力传输至传动涡轮84和动力轴86上,分别用于驱动摆动部件9以及动力轴86旋转,从而控制打轴架74水平摆动以及收卷轴62旋转的目的,设置的变速箱用于降低收卷轴62的旋转速度,避免收卷速度过快,导致并丝的效果较差,同时也减少了纱线的拉力,避免出现断裂的问题。At the same time, power is also transmitted to the transmission turbine 84 and the power shaft 86, which are respectively used to drive the swing component 9 and the power shaft 86 to rotate, so as to control the horizontal swing of the shaft frame 74 and the rotation of the winding shaft 62. The gearbox is provided to reduce the rotation speed of the winding shaft 62 to avoid excessive winding speed, resulting in poor winding effect, and also reduces the tension of the yarn to avoid breakage problems.

摆动部件9包括旋转主轴91、旋转杆92、摆动外筒93、内杆94、连板95以及摆动台96,旋转主轴91的一端与传动涡轮84固定,旋转主轴91的另一端穿过连板95以及开口延伸至打轴台71的底部,打轴台71的底部中空并与滑动槽连通,而连板95固定在打轴台71上,摆动台96与连板95活动连接,连板95上设置有供摆动外筒93插入的凹槽;The swing component 9 includes a rotating main shaft 91, a rotating rod 92, a swing outer cylinder 93, an inner rod 94, a connecting plate 95 and a swing table 96. One end of the rotating main shaft 91 is fixed to the transmission turbine 84, and the other end of the rotating main shaft 91 passes through the connecting plate 95 and the opening to extend to the bottom of the shaft-beating table 71. The bottom of the shaft-beating table 71 is hollow and communicated with the sliding groove, and the connecting plate 95 is fixed on the shaft-beating table 71. The swing table 96 is movably connected to the connecting plate 95. The connecting plate 95 is provided with a groove for the swing outer cylinder 93 to be inserted.

旋转杆92与旋转主轴91的一端固定,旋转杆92的另一端与摆动外筒93一端活动连接,摆动外筒93另一端穿过摆动台96的凹槽与内杆94的一端嵌套,内杆94另一端与打轴架74的底部活动连接。The rotating rod 92 is fixed to one end of the rotating main shaft 91, and the other end of the rotating rod 92 is movably connected to one end of the swinging outer cylinder 93. The other end of the swinging outer cylinder 93 passes through the groove of the swinging table 96 and is nested with one end of the inner rod 94. The other end of the inner rod 94 is movably connected to the bottom of the axle beating frame 74.

具体的,旋转主轴91和传动涡轮84同步旋转,旋转主轴91在旋转的过程带动旋转杆92同步旋转,在旋转杆92的做绕圆旋转的过程中会带动摆动外筒93不断地沿着摆动台96方向移动同时也实现水平摆动,而在摆动的过程中,摆动台96也会随着摆动,由于内杆94一端时套在打轴架74上,则内杆94也会在摆动外筒93摆动的过程中,不断伸缩摆动,并带动打轴架74横向水平往复移动,从而实现打轴的目的。Specifically, the rotating main shaft 91 and the transmission turbine 84 rotate synchronously, and the rotating main shaft 91 drives the rotating rod 92 to rotate synchronously during the rotation process. During the circular rotation of the rotating rod 92, the swinging outer cylinder 93 is driven to continuously move along the direction of the swinging table 96 and also realize horizontal swing. During the swinging process, the swinging table 96 will also swing along. Since one end of the inner rod 94 is mounted on the axle beating frame 74, the inner rod 94 will also continuously extend and retract and swing during the swinging of the swinging outer cylinder 93, and drive the axle beating frame 74 to move back and forth horizontally, thereby achieving the purpose of axle beating.

工作原理:分为准备工作以及设备运转两个过程;Working principle: It is divided into two processes: preparation and equipment operation;

准备工作为以下步骤,将封板25从筒杆24上取下,副纱线的纱筒套在筒杆24上,再将封板25与筒杆24连接,每个副纱线对应穿过纱线孔,然后将主纱线穿过装配环22和主线环45与多个副纱线捻成一股,穿过左侧的穿线环58,然后横板53上升控制前轮组54、后轮组55上、下分开,一股纱线嵌入线槽中,前轮组54、后轮组55在上、下连接,再穿过右侧的穿线环58,一股纱线依次经过引导轮33、打轴前轮72、打轴后轮73的线槽并在收卷轴62上的收卷纱筒上缠绕几圈,则准备工作完成。The preparation work is as follows: the closing plate 25 is removed from the barrel rod 24, the yarn barrel of the secondary yarn is put on the barrel rod 24, and then the closing plate 25 is connected to the barrel rod 24, each secondary yarn passes through the yarn hole accordingly, and then the main yarn passes through the assembly ring 22 and the main line ring 45 and is twisted into a strand with multiple secondary yarns, and passes through the threading ring 58 on the left, and then the cross plate 53 rises to control the front wheel group 54 and the rear wheel group 55 to separate up and down, and a strand of yarn is embedded in the wire groove, the front wheel group 54 and the rear wheel group 55 are connected up and down, and then pass through the threading ring 58 on the right, and a strand of yarn passes through the wire grooves of the guide wheel 33, the shaft front wheel 72, and the shaft rear wheel 73 in turn and is wound around the winding yarn barrel on the winding shaft 62 for several turns, and the preparation work is completed.

设备运转为以下步骤,启动伺服电机85则驱动传动轴82旋转,分别控制装配环22和内转动环46同角度旋转,收卷纱筒旋转慢慢将多股纱线缠绕在收卷纱筒上,随着拉动多股纱线,多股副纱线绕主纱线缠绕在一起,实现并丝的目的,慢慢经过前轮组54、后轮组55后,会被拉紧,然后配合打轴架74横向水平往复移动,慢慢将多股并丝的纱线卷绕在收卷纱筒上,完成操作。The equipment operates in the following steps: starting the servo motor 85 drives the transmission shaft 82 to rotate, and controls the assembly ring 22 and the inner rotating ring 46 to rotate at the same angle respectively. The winding drum rotates and slowly winds multiple strands of yarn on the winding drum. As the multiple strands of yarn are pulled, the multiple strands of auxiliary yarn are wound together around the main yarn to achieve the purpose of winding. After slowly passing through the front wheel group 54 and the rear wheel group 55, it will be tightened, and then cooperate with the shaft frame 74 to move back and forth horizontally, and slowly wind the multiple strands of yarn on the winding drum to complete the operation.

以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明披露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims (9)

1. The utility model provides a dacron yarn doubling beat axle device, a serial communication port, including base (1), yarn section of thick bamboo assembly subassembly (2), yarn guide subassembly (3) and rolling subassembly (6), yarn section of thick bamboo assembly subassembly (2) and yarn guide subassembly (3) are fixed on base (1) side by side, be provided with yarn rotation subassembly (4) and yarn tensioning subassembly (5) on base (1) between yarn section of thick bamboo assembly subassembly (2) and yarn guide subassembly (3), be provided with on base (1) between yarn tensioning subassembly (5) and rolling subassembly (6) beat axle subassembly (7), beat axle subassembly (7) and pass through drive assembly (8), yarn section of thick bamboo assembly subassembly (2), yarn rotation subassembly (4) and rolling subassembly (6) are connected;
The yarn tensioning assembly (5) comprises a tensioning box (51) with an opening at the top end, a cover plate (52), a transverse plate (53), a front wheel set (54), a rear wheel set (55), a driving cylinder (56), a supporting seat (57) and a threading ring (58), wherein the bottom surface of the tensioning box (51) is fixed on the base (1) through the supporting seat (57), the side surface of the tensioning box (51) is connected with the edge of the tensioning box (51) along the length direction through a hinge, the driving cylinder (56) is arranged in the tensioning box (51), and a telescopic rod of the driving cylinder (56) is connected with the transverse plate (53);
two front wheel sets (54) and two rear wheel sets (55) are respectively arranged, one front wheel set (54) and one rear wheel set (55) are respectively positioned on the transverse plate (53), and the remaining two front wheel sets and the remaining two rear wheel sets are positioned in the tensioning box (51);
the wire loops (58) are inserted into symmetrical lateral through holes of the tensioning box (51).
2. The polyester yarn doubling and beating device according to claim 1, wherein the yarn barrel assembly component (2) comprises a front assembly frame (21), an assembly ring (22), a front gear ring (23), a barrel rod (24) and a sealing plate (25), a clamping ring (211) is arranged at the top end of the front assembly frame (21), rollers are distributed on the inner wall of the clamping ring (211), one side edge of the clamping ring (211) is welded with a front baffle ring, and the other side edge of the clamping ring (211) is fixed with a rear baffle ring through bolts;
In the snap ring (211) between the front baffle ring and the rear baffle ring, a front gear ring (23) is sleeved at one half of the outer ring of the assembly ring (22), the other half of the outer ring is a smooth surface and is in contact with a plurality of rollers, barrel rods (24) are distributed on the assembly ring (22) at equal intervals, and sealing plates (25) are sleeved on the barrel rods (24) through threads.
3. A dacron yarn doubling and journaling device as claimed in claim 2, wherein the yarn guiding assembly (3) comprises a side plate (31), a guiding shaft (32) and a guiding wheel (33), the side plate (31) is welded on the base (1), the guiding shaft (32) is arranged in a plurality and fixed on one side of the side plate (31), and the bearing in the guiding wheel (33) is penetrated by the guiding shaft (32).
4. A polyester yarn doubling and beating device as claimed in claim 3, characterized in that the yarn rotating assembly (4) comprises a rear assembly frame (41), an outer rotating ring (42), a rear gear ring (43), an inner supporting rod (44), a main line ring (45) and an inner rotating ring (46), the top end of the rear assembly frame (41) is fixed with the outer rotating ring (42), the inner ring of the outer rotating ring (42) is connected with the inner rotating ring (46) through a bearing, the outer peripheral surface of the inner rotating ring (46) is fixed with the rear gear ring (43), and yarn holes aligned with the positions of the barrel rods (24) are formed on the inner rotating ring (46) at the inner side of the rear gear ring (43);
The inner stay bar (44) is fixed on the inner rotating ring (46), and is fixed with the main wire ring (45) along the inner diameter direction.
5. The polyester yarn doubling and threshing device according to claim 4, wherein the winding assembly (6) comprises a winding frame (61), a winding shaft (62), a winding baffle (63), a locking ring (64) and a locking sleeve (65), the bottom of the winding frame (61) is fixed on the base (1), a top bearing of the winding frame (61) is penetrated by the winding shaft (62), an external thread is arranged on the outer wall of one end of the winding shaft (62), and the winding baffle (63) is fixed at the other end of the winding shaft (62);
The locking ring (64) and the locking sleeve (65) are concentrically fixed, internal threads are arranged in through holes of the locking ring (64) and the locking sleeve (65), and the locking ring (64) and the locking sleeve (65) are locked with the winding shaft (62) through the threads.
6. The polyester yarn doubling and threshing device according to claim 5, wherein the threshing assembly (7) comprises a threshing table (71), a threshing front wheel (72), a threshing rear wheel (73) and a threshing frame (74), the threshing table (71) is fixed on the base (1), a transverse sliding groove is formed in the threshing table (71), a guide rod is arranged in the sliding groove, the bottom of the threshing frame (74) is arranged in the sliding groove and is penetrated by the guide rod, and two ends of the threshing frame (74) are respectively connected with the threshing front wheel (72) and the threshing rear wheel (73).
7. A polyester yarn doubling and threshing device as claimed in claim 6, wherein the guiding wheel (33), the threshing table (71), the threshing rear wheel (73) and the threshing front wheel (72) are all provided with concave wire grooves for embedding single or multi-strand yarns.
8. A polyester yarn doubling and threshing device as claimed in claim 7, wherein the transmission assembly (8) comprises a transmission box (81), a transmission shaft (82), a transmission gear (83), a transmission turbine (84), a servo motor (85) and a power shaft (86), the base (1) is provided with a groove along the length direction, the transmission box (81) is embedded in the groove and spans the front assembly frame (21), the rear assembly frame (41), the tensioning box (51), the threshing table (71) and the winding frame (61), and the top of the transmission box (81) is provided with a plurality of openings;
The transmission shaft (82) is formed by connecting a smooth part and a worm part, wherein two ends of the worm part are respectively and concentrically welded with the smooth part;
the servo motor (85) is arranged in the transmission box (81), a shaft of the servo motor (85) is connected with a smooth part at one end of the transmission shaft (82) through a coupler, and the smooth part at the other end of the transmission shaft (82) is inserted into a bearing of the transmission box (81);
The two transmission gears (83) are fixed on the transmission shaft (82), and the two transmission gears (83) are respectively meshed with the front gear ring (23) and the rear gear ring (43) through openings;
the transmission turbine (84) is meshed with the worm part of the transmission shaft (82), and the transmission turbine (84) is connected with the winding frame (61) through the swinging part (9);
one end of the power shaft (86) is meshed with the transmission shaft (82) through a bevel gear, the other end of the power shaft (86) is connected with a gearbox input shaft of the winding frame (61) through a rod, and a speed reducing shaft of the gearbox is connected with the winding shaft (62).
9. The polyester yarn doubling and threshing device as claimed in claim 8, wherein the swinging component (9) comprises a rotating main shaft (91), a rotating rod (92), a swinging outer cylinder (93), an inner rod (94), a connecting plate (95) and a swinging table (96), one end of the rotating main shaft (91) is fixed with the transmission turbine (84), the other end of the rotating main shaft (91) passes through the connecting plate (95) and the opening to extend to the bottom of the threshing table (71), the bottom of the threshing table (71) is hollow and communicated with the sliding groove, the connecting plate (95) is fixed on the threshing table (71), the swinging table (96) is movably connected with the connecting plate (95), and a groove for inserting the swinging outer cylinder (93) is formed in the connecting plate (95);
The rotary rod (92) is fixed with one end of the rotary main shaft (91), the other end of the rotary rod (92) is movably connected with one end of the swinging outer cylinder (93), the other end of the swinging outer cylinder (93) penetrates through a groove of the swinging table (96) to be nested with one end of the inner rod (94), and the other end of the inner rod (94) is movably connected with the bottom of the shaft beating frame (74).
CN202410585507.1A 2024-05-13 2024-05-13 Polyester yarn doubling and spooling device Active CN118145417B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4035439A1 (en) * 1990-11-08 1992-05-14 Schubert & Salzer Maschinen Automatic sliver supply
CN203977002U (en) * 2014-08-13 2014-12-03 浙江省诸暨市良龙袜业有限公司 Yarn twisting machine
CN108584532A (en) * 2018-06-01 2018-09-28 嘉兴市华益股份有限公司 A kind of yarn transmission draw-off mechanism
CN116265632A (en) * 2021-12-18 2023-06-20 安徽尼斯纺织科技有限公司 Manufacturing method and device of vinylon harness cord
CN116692584A (en) * 2023-07-14 2023-09-05 福建省长乐市泰源纺织实业有限公司 Polyester yarn doubling and shaft beating device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4035439A1 (en) * 1990-11-08 1992-05-14 Schubert & Salzer Maschinen Automatic sliver supply
CN203977002U (en) * 2014-08-13 2014-12-03 浙江省诸暨市良龙袜业有限公司 Yarn twisting machine
CN108584532A (en) * 2018-06-01 2018-09-28 嘉兴市华益股份有限公司 A kind of yarn transmission draw-off mechanism
CN116265632A (en) * 2021-12-18 2023-06-20 安徽尼斯纺织科技有限公司 Manufacturing method and device of vinylon harness cord
CN116692584A (en) * 2023-07-14 2023-09-05 福建省长乐市泰源纺织实业有限公司 Polyester yarn doubling and shaft beating device

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