CN118144236A - Cracking extruder beneficial to prolonging residence time of high molecular polymer - Google Patents
Cracking extruder beneficial to prolonging residence time of high molecular polymer Download PDFInfo
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- CN118144236A CN118144236A CN202410422856.1A CN202410422856A CN118144236A CN 118144236 A CN118144236 A CN 118144236A CN 202410422856 A CN202410422856 A CN 202410422856A CN 118144236 A CN118144236 A CN 118144236A
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- 229920000642 polymer Polymers 0.000 title claims abstract description 59
- 238000005336 cracking Methods 0.000 title claims abstract description 31
- 230000009286 beneficial effect Effects 0.000 title claims abstract description 21
- 239000002994 raw material Substances 0.000 claims abstract description 37
- 238000010438 heat treatment Methods 0.000 claims abstract description 16
- 238000003756 stirring Methods 0.000 claims abstract description 13
- 238000001125 extrusion Methods 0.000 claims abstract description 10
- 239000000463 material Substances 0.000 claims description 23
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 230000000694 effects Effects 0.000 abstract description 2
- 238000003860 storage Methods 0.000 description 22
- 238000000197 pyrolysis Methods 0.000 description 7
- 230000032258 transport Effects 0.000 description 7
- 238000004140 cleaning Methods 0.000 description 5
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 229920002521 macromolecule Polymers 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/285—Feeding the extrusion material to the extruder
- B29C48/287—Raw material pre-treatment while feeding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/78—Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling
- B29C48/793—Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling upstream of the plasticising zone, e.g. heating in the hopper
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及裂解挤出机领域,尤其是涉及一种有利于延长高分子聚合物停留时间的裂解挤出机。The invention relates to the field of cracking extruders, in particular to a cracking extruder which is beneficial to prolonging the residence time of high molecular polymers.
背景技术Background technique
高分子聚合物是由重复单体分子通过共价键连接形成的大分子化合物。它们通常具有高分子量和长链结构,具有良好的机械性能、耐磨性和耐化学腐蚀性。热塑性高分子聚合物在加热到一定温度后能够软化变形,然后通过裂解挤出机将其挤出成特定形状。Polymers are macromolecular compounds formed by repeating monomer molecules connected by covalent bonds. They usually have high molecular weight and long chain structure, and have good mechanical properties, wear resistance and chemical corrosion resistance. Thermoplastic polymers can soften and deform after being heated to a certain temperature, and then be extruded into a specific shape through a cracking extruder.
传统的裂解挤出机在处理高分子聚合物时,常面临停留时间不足的问题,导致裂解反应不完全,影响产品质量和生产效率。为解决停留时间问题,现有技术通常采取增加裂解挤出机长度、减小螺杆转速等措施。然而,这些方法往往会导致设备成本增加和占地空间长的问题,因此,仍有改进空间。Traditional pyrolysis extruders often face the problem of insufficient residence time when processing high molecular polymers, resulting in incomplete pyrolysis reactions, affecting product quality and production efficiency. To solve the residence time problem, the prior art usually adopts measures such as increasing the length of the pyrolysis extruder and reducing the screw speed. However, these methods often lead to increased equipment costs and longer floor space, so there is still room for improvement.
发明内容Summary of the invention
为了降低制作高分子聚合物裂解挤出机的成本,本申请提供一种有利于延长高分子聚合物停留时间的裂解挤出机。In order to reduce the cost of manufacturing a high molecular polymer cracking extruder, the present application provides a cracking extruder that is beneficial for prolonging the residence time of the high molecular polymer.
本申请提供的一种有利于延长高分子聚合物停留时间的裂解挤出机采用如下的技术方案:The present application provides a pyrolysis extruder that is beneficial to prolonging the residence time of high molecular polymers and adopts the following technical solution:
一种有利于延长高分子聚合物停留时间的裂解挤出机,包括设置于承载面的机壳和加热电阻,所述加热电阻设置于所述机壳上,且所述加热电阻用于向所述机壳提供热量,所述机壳设置有进料斗、主转轴、副转轴和挤出端口,所述进料斗用于向所述机壳内添加原料;所述主转轴设置有主螺旋桨,所述副转轴设置有所述副螺旋桨,所述主转轴和所述副转轴均设置于所述机壳内并用于搅拌原料,且所述主转轴和所述副转轴输送原料的方向相反;A cracking extruder that is beneficial for prolonging the residence time of a high molecular polymer, comprising a casing and a heating resistor arranged on a bearing surface, wherein the heating resistor is arranged on the casing and is used to provide heat to the casing, the casing is provided with a feed hopper, a main rotating shaft, a secondary rotating shaft and an extrusion port, the feed hopper is used to add raw materials into the casing; the main rotating shaft is provided with a main propeller, the secondary rotating shaft is provided with the secondary propeller, the main rotating shaft and the secondary rotating shaft are both arranged in the casing and are used to stir the raw materials, and the main rotating shaft and the secondary rotating shaft convey the raw materials in opposite directions;
所述机壳还设置有主驱动件和副驱动件,所述主驱动件驱动所述主转轴转动,所述副驱动件驱动所述副转轴转动,所述机壳内搅拌完成的高分子聚合物从所述挤出端口挤出。The housing is also provided with a main driving member and a secondary driving member. The main driving member drives the main rotating shaft to rotate, and the secondary driving member drives the secondary rotating shaft to rotate. The high molecular polymer stirred in the housing is extruded from the extrusion port.
通过采用上述技术方案,利用主转轴和副转轴反向输送原料并搅拌,使得机壳内的原料分成两段走向,有利于减少机壳的整体长度,从而降低制作高分子聚合物裂解挤出机的成本。同时,通过减少机壳的整体长度,使得高分子聚合物裂解挤出机的占地面积减小,从而合理排布生产线。同时,通过减少机壳的整体长度,有利于减少加热电阻的覆盖面积,从而进一步降低制作高分子聚合物裂解挤出机的成本。By adopting the above technical solution, the main shaft and the auxiliary shaft are used to reversely convey the raw materials and stir them, so that the raw materials in the casing are divided into two sections, which is conducive to reducing the overall length of the casing, thereby reducing the cost of manufacturing the polymer cracking extruder. At the same time, by reducing the overall length of the casing, the floor space of the polymer cracking extruder is reduced, so that the production line is reasonably arranged. At the same time, by reducing the overall length of the casing, it is conducive to reducing the coverage area of the heating resistor, thereby further reducing the cost of manufacturing the polymer cracking extruder.
优选的,所述主转轴的端部设置有收纳槽,所述副转轴位于所述收纳槽内,且所述主转轴和所述副转轴的轴线重合;所述主转轴还设置有若干通料孔,所述机壳内的原料通过所述通料孔进入所述收纳槽。Preferably, a receiving groove is provided at the end of the main rotating shaft, the secondary rotating shaft is located in the receiving groove, and the axes of the main rotating shaft and the secondary rotating shaft coincide with each other; the main rotating shaft is also provided with a plurality of material passing holes, and the raw materials in the casing enter the receiving groove through the material passing holes.
通过采用上述技术方案,在主转轴上开设收纳槽,并将副转轴设置于收纳槽内,使得主转轴和副转轴分层搅拌原料,避免主转轴和副转轴处于同一空间内工作,导致机壳内原料走向不确定的情况。同时,大幅度减少机壳的整体长度,进一步降低制作高分子聚合物裂解挤出机的成本。By adopting the above technical solution, a storage groove is opened on the main shaft, and the auxiliary shaft is set in the storage groove, so that the main shaft and the auxiliary shaft can stir the raw materials in layers, avoiding the situation where the main shaft and the auxiliary shaft work in the same space, resulting in an uncertain direction of the raw materials in the casing. At the same time, the overall length of the casing is greatly reduced, further reducing the cost of manufacturing the polymer cracking extruder.
优选的,所述副转轴位于所述收纳槽的端部转动设置于所述收纳槽底壁上。Preferably, the secondary rotating shaft is located at the end of the receiving groove and is rotatably arranged on the bottom wall of the receiving groove.
通过采用上述技术方案,将副转轴位于收纳槽内的端部转动设置于收纳槽底边上,使得副转轴的稳定性提高,避免副转轴悬空设置,导致副螺旋桨刮伤收纳槽侧壁的情况,从而减少裂解挤出机的磨损速度。By adopting the above technical solution, the end of the secondary shaft located in the receiving groove is rotated and set on the bottom edge of the receiving groove, so that the stability of the secondary shaft is improved, and the secondary shaft is prevented from being suspended in the air, which causes the secondary propeller to scratch the side wall of the receiving groove, thereby reducing the wear rate of the cracking extruder.
优选的,所述主转轴和所述主螺旋桨用于将从所述进料斗送入机壳内的原料搅拌并向所述通料孔输送,所述副转轴和所述主转轴的转向相反,且所述副螺旋桨和所述主螺旋桨的螺向相反。Preferably, the main rotating shaft and the main propeller are used to stir the raw materials fed from the feed hopper into the casing and transport them to the material passage hole, the secondary rotating shaft and the main rotating shaft have opposite directions, and the secondary propeller and the main propeller have opposite spiral directions.
通过采用上述技术方案,利用主转轴和主螺旋桨将原料输送至通料孔,再通过主转轴和副转轴和主转轴的转向相反,且副螺旋桨和主螺旋桨的螺向相反,避免主螺旋桨和副螺旋桨的螺向相同,收纳槽内的原料难以输送出收纳槽的情况,有利于减少高分子聚合物裂解挤出机的电耗。By adopting the above technical scheme, the main shaft and the main propeller are used to transport the raw materials to the material passing hole, and then the main shaft and the auxiliary shaft have opposite directions to the main shaft, and the auxiliary propeller has opposite spiral directions to the main propeller, so as to avoid the situation where the main propeller and the auxiliary propeller have the same spiral direction and the raw materials in the storage tank are difficult to transport out of the storage tank, which is beneficial to reducing the power consumption of the high molecular polymer cracking extruder.
优选的,所述挤出端口为收纳槽的槽口,所述主转轴设置有所述收纳槽槽口的端部位于所述机壳外,所述主转轴设置有所述收纳槽槽口的端部设置有若干套杆,若干所述套杆套设有挡板,所述挡板套设于所述副转轴上,所述套杆设置有弹性件,所述弹性件用于驱动所述挡板封闭所述收纳槽的槽口;所述机壳还设置有收集结构,所述收集结构用于收集从所述收纳槽的槽口挤出的高分子聚合物。Preferably, the extrusion port is a notch of a receiving groove, the end of the main shaft provided with the notch of the receiving groove is located outside the casing, the end of the main shaft provided with the notch of the receiving groove is provided with a plurality of sleeve rods, the plurality of sleeve rods are sleeved with baffles, the baffles are sleeved on the secondary shaft, the sleeve rods are provided with elastic parts, the elastic parts are used to drive the baffles to close the notch of the receiving groove; the casing is also provided with a collecting structure, the collecting structure is used to collect the high molecular polymer extruded from the notch of the receiving groove.
通过采用上述技术方案,利用挡板和弹性件控制收纳槽内高分子聚合物挤出收纳槽所需的作用力,从而控制高分子聚合物排出收纳槽的密实度,结构简单。同时,通过收集装置收集从收纳槽槽口挤出的高分子聚合物,避免从收纳槽槽口挤出的高分子聚合物在主转轴和副转轴的带动下飞溅,减少材料浪费和保护环境。By adopting the above technical solution, the baffle and the elastic member are used to control the force required for the polymer in the storage tank to be squeezed out of the storage tank, thereby controlling the density of the polymer discharged from the storage tank, and the structure is simple. At the same time, the polymer squeezed out from the slot of the storage tank is collected by the collecting device, so that the polymer squeezed out from the slot of the storage tank is prevented from splashing under the drive of the main rotating shaft and the auxiliary rotating shaft, thereby reducing material waste and protecting the environment.
优选的,所述套杆设置有螺纹,所述套杆螺纹设置有调节螺母,所述弹性件为套设于所述套杆上的弹簧,所述弹簧位于所述调节螺母和所述挡板之间。Preferably, the sleeve rod is provided with a thread, the sleeve rod thread is provided with an adjusting nut, the elastic member is a spring sleeved on the sleeve rod, and the spring is located between the adjusting nut and the baffle.
通过采用上述技术方案,通过调节调节螺母与套杆的相对位置,即可调节弹簧压缩的程度,操作简单,且结构简单。同时,通过拆下调节螺母,即可将挡板调节至与主转轴分离,便于清洗收纳槽,以及将收纳槽内的原料排净。By adopting the above technical solution, the degree of spring compression can be adjusted by adjusting the relative position of the adjusting nut and the sleeve rod, which is simple to operate and has a simple structure. At the same time, by removing the adjusting nut, the baffle can be adjusted to be separated from the main shaft, which is convenient for cleaning the storage tank and draining the raw materials in the storage tank.
优选的,承载面还设置有收集支架,所述收集装置设置于所述收集支架上的收集套筒,所述收集套筒的两端分别套设于所述主转轴和所述副转轴上,且所述收集套筒的两端分别于所述主转轴和所述副转轴转动设置;所述收集套筒还设置有排放管,所述排放管用于排出所述收集套筒内的高分子聚合物。Preferably, the bearing surface is also provided with a collecting bracket, and the collecting device is arranged on a collecting sleeve on the collecting bracket, and the two ends of the collecting sleeve are respectively sleeved on the main rotating shaft and the secondary rotating shaft, and the two ends of the collecting sleeve are respectively rotatably arranged on the main rotating shaft and the secondary rotating shaft; the collecting sleeve is also provided with a discharge pipe, and the discharge pipe is used to discharge the high molecular polymer in the collecting sleeve.
通过采用上述技术方案,将收集装置设置为收集套筒,并将收集套筒固定于承载面上,避免收集装置随主转轴和副转轴的转动而移动,提高收集装置的稳定性。且通过收集套筒收集从收纳槽槽口挤出的高分子聚合物后再经过排放管排出,使得高分子聚合物从裂解挤出机排出后,流动稳定。By adopting the above technical solution, the collecting device is set as a collecting sleeve, and the collecting sleeve is fixed on the bearing surface, so as to prevent the collecting device from moving with the rotation of the main rotating shaft and the auxiliary rotating shaft, thereby improving the stability of the collecting device. The high molecular polymer extruded from the notch of the receiving groove is collected by the collecting sleeve and then discharged through the discharge pipe, so that the high molecular polymer flows stably after being discharged from the cracking extruder.
优选的,所述收集套筒包括沿所述收集套筒径向分割的主半筒和副半筒,所述收集套筒还设置有拼接件,所述拼接件用于将所述主半筒和所述副半筒拼接并固定成所述收集套筒。Preferably, the collecting sleeve comprises a main half-sleeve and a secondary half-sleeve divided along the radial direction of the collecting sleeve, and the collecting sleeve is further provided with a splicing piece, and the splicing piece is used to splice and fix the main half-sleeve and the secondary half-sleeve into the collecting sleeve.
通过采用上述技术方案,通过设置收集套筒由主半筒和副半筒构成,使得收集套筒可拆卸,便于清洗收集套筒,同时便于调节弹簧的松紧度。By adopting the above technical solution, the collecting sleeve is composed of a main half-sleeve and a secondary half-sleeve, so that the collecting sleeve is detachable, which is convenient for cleaning the collecting sleeve and adjusting the tightness of the spring.
综上所述,本申请包括以下至少一种有益技术效果:In summary, the present application includes at least one of the following beneficial technical effects:
1.通过设置主转轴和副转轴,利用主转轴和副转轴反向输送原料并搅拌,使得机壳内的原料分成两段走向,有利于减少机壳的整体长度,从而降低制作高分子聚合物裂解挤出机的成本;同时,使得高分子聚合物裂解挤出机的占地面积减小,从而合理排布生产线;同时,有利于减少加热电阻的覆盖面积,从而进一步降低制作高分子聚合物裂解挤出机的成本;1. By setting a main rotating shaft and a secondary rotating shaft, the main rotating shaft and the secondary rotating shaft are used to convey the raw materials in reverse and stir them, so that the raw materials in the casing are divided into two sections, which is beneficial to reducing the overall length of the casing, thereby reducing the cost of manufacturing the polymer pyrolysis extruder; at the same time, the floor space of the polymer pyrolysis extruder is reduced, so as to reasonably arrange the production line; at the same time, it is beneficial to reduce the coverage area of the heating resistor, thereby further reducing the cost of manufacturing the polymer pyrolysis extruder;
2.通过设置收纳槽、主转轴和副转轴的轴线重合,使得主转轴和副转轴分层搅拌原料,避免主转轴和副转轴处于同一空间内工作,导致机壳内原料走向不确定的情况。同时,大幅度减少机壳的整体长度,进一步降低制作高分子聚合物裂解挤出机的成本。2. By arranging the receiving groove, the main shaft and the auxiliary shaft to coincide with each other, the main shaft and the auxiliary shaft can stir the raw materials in layers, avoiding the situation where the main shaft and the auxiliary shaft work in the same space, resulting in the uncertain direction of the raw materials in the casing. At the same time, the overall length of the casing is greatly reduced, further reducing the cost of manufacturing the polymer cracking extruder.
3.通过设置挡板、套杆和弹性件利用挡板和弹性件控制收纳槽内高分子聚合物挤出收纳槽所需的作用力,从而控制高分子聚合物排出收纳槽的密实度,结构简单。同时,通过收集装置收集从收纳槽槽口挤出的高分子聚合物,避免从收纳槽槽口挤出的高分子聚合物在主转轴和副转轴的带动下飞溅,减少材料浪费和保护环境。3. By setting a baffle, a sleeve rod and an elastic member, the baffle and the elastic member are used to control the force required for the polymer in the storage tank to extrude the storage tank, thereby controlling the density of the polymer discharged from the storage tank, and the structure is simple. At the same time, the polymer extruded from the notch of the storage tank is collected by the collecting device, so as to avoid the polymer extruded from the notch of the storage tank from splashing under the drive of the main shaft and the auxiliary shaft, thereby reducing material waste and protecting the environment.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本申请实施例有利于延长高分子聚合物停留时间的裂解挤出机的整体结构示意图。FIG1 is a schematic diagram of the overall structure of a cracking extruder that is beneficial for prolonging the residence time of a high molecular polymer according to an embodiment of the present application.
图2是本申请实施例有利于延长高分子聚合物停留时间的裂解挤出机的内部结构示意图。FIG. 2 is a schematic diagram of the internal structure of a cracking extruder according to an embodiment of the present application, which is beneficial for extending the residence time of a high molecular polymer.
图3是图2中A部的放大图。FIG. 3 is an enlarged view of portion A in FIG. 2 .
图4是图2中B部的放大图。FIG. 4 is an enlarged view of portion B in FIG. 2 .
附图标记说明:Description of reference numerals:
1、承载面;11、主承台;12、副承台;13、主电机;14、副电机;15、机壳;151、加热电阻;16、收集支架;2、主转轴;21、主螺旋桨;22、收纳槽;23、通料孔;3、副转轴;31、副螺旋桨;4、收集套筒;41、主半筒;42、副半筒;43、排放管;44、拼接板;441、拼接孔;51、套杆;52、挡板;53、调节螺母;54、弹簧。1. Bearing surface; 11. Main support platform; 12. Auxiliary support platform; 13. Main motor; 14. Auxiliary motor; 15. Casing; 151. Heating resistor; 16. Collecting bracket; 2. Main rotating shaft; 21. Main propeller; 22. Storage groove; 23. Material passing hole; 3. Auxiliary rotating shaft; 31. Auxiliary propeller; 4. Collecting sleeve; 41. Main half cylinder; 42. Auxiliary half cylinder; 43. Discharge pipe; 44. Splicing plate; 441. Splicing hole; 51. Sleeve rod; 52. Baffle; 53. Adjusting nut; 54. Spring.
具体实施方式Detailed ways
以下结合附图1-4对本申请作进一步详细说明。The present application is further described in detail below in conjunction with Figures 1-4.
本申请实施例公开一种有利于延长高分子聚合物停留时间的裂解挤出机。参照图1以及图2,有利于延长高分子聚合物停留时间的裂解挤出机包括固定于承载面1上的机壳15和固定于机壳15外壁的加热电阻151,加热电阻151覆盖于机壳15外壁上,通过加热电阻151向机壳15提供热量。机壳15设置有进料斗、加料斗、主转轴2、副转轴3和挤出端口,进料斗和加料斗均位于机壳15顶部,且进料斗和加料斗分别位于机壳15两端,进料斗用于向机壳15内添加远离,加料斗用于向机壳15内添加辅料。主转轴2和副转轴3均设置于机壳15内,且机壳15还设置有主驱动件和副驱动件。The embodiment of the present application discloses a cracking extruder that is conducive to prolonging the residence time of a polymer. Referring to Figures 1 and 2, the cracking extruder that is conducive to prolonging the residence time of a polymer includes a casing 15 fixed on a bearing surface 1 and a heating resistor 151 fixed to the outer wall of the casing 15, the heating resistor 151 covers the outer wall of the casing 15, and heat is provided to the casing 15 through the heating resistor 151. The casing 15 is provided with a feed hopper, a charging hopper, a main rotating shaft 2, a secondary rotating shaft 3 and an extrusion port, the feed hopper and the charging hopper are both located at the top of the casing 15, and the feed hopper and the charging hopper are respectively located at both ends of the casing 15, the feed hopper is used to add away into the casing 15, and the charging hopper is used to add auxiliary materials into the casing 15. The main rotating shaft 2 and the secondary rotating shaft 3 are both arranged in the casing 15, and the casing 15 is also provided with a main drive member and a secondary drive member.
参照图1以及图2,承载面1还固定有主承台11和副承台12,主承台11位于机壳15远离进料斗的一端,副承台12位于机壳15靠近进料斗的一端。本实施例中,主驱动件为主承台11上的主电机13,副驱动件为固定于副承台12上的副电机14。主转轴2一端固定于主电机13的输出轴上,使得主电机13驱动主转轴2转动;副转轴3固定于副电机14的输出轴上,使得副电机14驱动副转轴3转动。1 and 2, the bearing surface 1 is also fixed with a main support 11 and a secondary support 12. The main support 11 is located at the end of the housing 15 away from the feed hopper, and the secondary support 12 is located at the end of the housing 15 close to the feed hopper. In this embodiment, the main driving member is the main motor 13 on the main support 11, and the secondary driving member is the secondary motor 14 fixed on the secondary support 12. One end of the main rotating shaft 2 is fixed to the output shaft of the main motor 13, so that the main motor 13 drives the main rotating shaft 2 to rotate; the secondary rotating shaft 3 is fixed to the output shaft of the secondary motor 14, so that the secondary motor 14 drives the secondary rotating shaft 3 to rotate.
参照图1以及图2,主转轴2穿设于机壳15上,且主转轴2远离主电机13的一端贯穿机壳15并位于机壳15外,主转轴2与机壳15转动连接。主转轴2位于机壳15内的部分固定连接有主螺旋桨21,主电机13通过驱动主转轴2转动带动主螺旋桨21转动,并搅拌机壳15内的原料和将机壳15内的原料向靠近主电机13的一端运输。1 and 2 , the main shaft 2 is disposed on the housing 15, and one end of the main shaft 2 away from the main motor 13 passes through the housing 15 and is located outside the housing 15, and the main shaft 2 is rotatably connected to the housing 15. The portion of the main shaft 2 located inside the housing 15 is fixedly connected to a main propeller 21, and the main motor 13 drives the main shaft 2 to rotate, thereby driving the main propeller 21 to rotate, and mixing the raw materials in the housing 15 and transporting the raw materials in the housing 15 to the end close to the main motor 13.
参照图2以及图3,主转轴2远离主电机13的端部开设有收纳槽22,收纳槽22的轴线和主转轴2的轴线重合。主转轴2位于机壳15内的部分且远离进料斗的一端开设有若干通料孔23,本实施例中,通料孔23有六个,六个通料孔23沿主转轴2的周向均匀分布,且通料孔23连通收纳槽22底部和机壳15内部空间,使得机壳15内的原料通过通料孔23进入收纳槽22中。2 and 3, a receiving groove 22 is provided at the end of the main shaft 2 away from the main motor 13, and the axis of the receiving groove 22 coincides with the axis of the main shaft 2. A plurality of material holes 23 are provided at the end of the main shaft 2 located in the housing 15 and away from the feed hopper. In this embodiment, there are six material holes 23, which are evenly distributed along the circumference of the main shaft 2, and the material holes 23 connect the bottom of the receiving groove 22 and the internal space of the housing 15, so that the raw materials in the housing 15 enter the receiving groove 22 through the material holes 23.
参照图2以及图3,副转轴3位于收纳槽22内,且副转轴3远离副电机14的一端与收纳槽22的底壁转动连接,提高副转轴3的稳定性;副转轴3的轴线和主转轴2的轴线重合,副转轴3固定连接有副螺旋桨31,副电机14通过驱动转动转动带动副螺旋桨31转动,并搅拌和运输收纳槽22内的原料;且副转轴3和主转轴2的转向相反,副螺旋桨31的螺向和主螺旋桨21的螺向相反,使得副转轴3和副螺旋桨31将收纳槽22内的原料向收纳槽22槽口运输。2 and 3 , the auxiliary shaft 3 is located in the storage tank 22, and the end of the auxiliary shaft 3 away from the auxiliary motor 14 is rotatably connected to the bottom wall of the storage tank 22, thereby improving the stability of the auxiliary shaft 3; the axis of the auxiliary shaft 3 coincides with the axis of the main shaft 2, and the auxiliary shaft 3 is fixedly connected with a secondary propeller 31, and the auxiliary motor 14 drives the auxiliary propeller 31 to rotate by driving the rotation, and stirs and transports the raw materials in the storage tank 22; and the auxiliary shaft 3 and the main shaft 2 have opposite directions of rotation, and the spiral direction of the auxiliary propeller 31 is opposite to that of the main propeller 21, so that the auxiliary shaft 3 and the auxiliary propeller 31 transport the raw materials in the storage tank 22 to the slot of the storage tank 22.
参照图2-图4,挤出端口为收纳槽22的槽口,主转轴2开设有收纳槽22槽口的端部固定有若干套杆51,本实施例中,套杆51有六根,六根套杆51沿主转轴2的周向均匀分布。套杆51套设有挡板52,且挡板52套设于副转轴3上,机壳15内搅拌完成的高分子聚合物,通过副转轴3和副螺旋桨31排出收纳槽22的槽口。套杆51设置有外螺纹,且套杆51螺纹连接有调节螺母53,套杆51还设置有用于驱动挡板52封闭收纳槽22槽口的弹性件,本实施例中,弹性件为套设于套杆51上的弹簧54,弹簧54位于调节螺母53和挡板52之间,通过调节调节螺母53与套杆51之间的相对位置,从而调节弹簧54压缩状态,使得弹簧54压缩时,驱动挡板52抵接主转轴2开设有收纳槽22槽口的端部,进而封闭收纳槽22的槽口。且通过从套杆51上拆下调节螺母53,即可驱动挡板52与开设有收纳槽22槽口的端部分离,从而便于清洗收纳槽22。2 to 4 , the extrusion port is the notch of the receiving groove 22, and a plurality of sleeve rods 51 are fixed to the end of the main shaft 2 where the notch of the receiving groove 22 is opened. In this embodiment, there are six sleeve rods 51, and the six sleeve rods 51 are evenly distributed along the circumference of the main shaft 2. The sleeve rods 51 are sleeved with baffles 52, and the baffles 52 are sleeved on the auxiliary shaft 3. The high molecular polymer stirred in the housing 15 is discharged from the notch of the receiving groove 22 through the auxiliary shaft 3 and the auxiliary propeller 31. The sleeve rod 51 is provided with an external thread, and the sleeve rod 51 is threadedly connected with an adjusting nut 53. The sleeve rod 51 is also provided with an elastic member for driving the baffle 52 to close the notch of the receiving groove 22. In this embodiment, the elastic member is a spring 54 sleeved on the sleeve rod 51, and the spring 54 is located between the adjusting nut 53 and the baffle 52. By adjusting the relative position between the adjusting nut 53 and the sleeve rod 51, the compression state of the spring 54 is adjusted, so that when the spring 54 is compressed, the baffle 52 is driven to abut against the end of the main shaft 2 with the notch of the receiving groove 22, thereby closing the notch of the receiving groove 22. And by removing the adjusting nut 53 from the sleeve rod 51, the baffle 52 can be driven to separate from the end with the notch of the receiving groove 22, so as to facilitate cleaning of the receiving groove 22.
参照图2以及图4,承载面1还铰接有收集支架16,机壳15还设置有用于收集从收纳槽22的槽口挤出的高分子聚合物的收集装置,本实施例中,收集装置包括铰接与收集支架16上的收集套筒4,收集套筒4的两端分别套设于主转轴2和副转轴3上,使得收集套筒4的两端分别于主转轴2和副转轴3转动设置。排放管43包括沿收集套筒4径向分割的主半筒41和副半筒42,使得排放管43可拆卸安装于主转轴2和副转轴3上。2 and 4, the bearing surface 1 is further hinged with a collecting bracket 16, and the housing 15 is further provided with a collecting device for collecting high molecular polymers extruded from the notch of the receiving groove 22. In this embodiment, the collecting device includes a collecting sleeve 4 hinged with the collecting bracket 16, and the two ends of the collecting sleeve 4 are respectively sleeved on the main rotating shaft 2 and the secondary rotating shaft 3, so that the two ends of the collecting sleeve 4 are respectively rotatably arranged on the main rotating shaft 2 and the secondary rotating shaft 3. The discharge pipe 43 includes a main half-cylinder 41 and a secondary half-cylinder 42 divided along the radial direction of the collecting sleeve 4, so that the discharge pipe 43 can be detachably installed on the main rotating shaft 2 and the secondary rotating shaft 3.
参照图2以及图4,收集套筒4还设置有用于将主半筒41和副半筒42拼接并固定成收集套筒4的拼接件,本实施例中,拼接件为固定于主半筒41和副半筒42沿弧度方向的两端的拼接板44,拼接板44开设有供螺栓插入的拼接孔441,且主半筒41和副半筒42均铰接于收集支架16上,使得收集套筒4便于拆装于主转轴2和副转轴3上,提高拆装收集套筒4的效率。当主半筒41和副半筒42拼接时,固定于主半筒41上的拼接孔441和固定于副半筒42上的拼接孔441分别正对,固定于主半筒41上的拼接板44和固定于副半筒42上的拼接板44通过螺栓和螺母固定。2 and 4, the collecting sleeve 4 is also provided with a splicing piece for splicing and fixing the main half-cylinder 41 and the auxiliary half-cylinder 42 into the collecting sleeve 4. In this embodiment, the splicing piece is a splicing plate 44 fixed to both ends of the main half-cylinder 41 and the auxiliary half-cylinder 42 in the arc direction. The splicing plate 44 is provided with a splicing hole 441 for inserting a bolt, and the main half-cylinder 41 and the auxiliary half-cylinder 42 are both hinged on the collecting bracket 16, so that the collecting sleeve 4 is easy to be disassembled and assembled on the main rotating shaft 2 and the auxiliary rotating shaft 3, thereby improving the efficiency of disassembling and assembling the collecting sleeve 4. When the main half-cylinder 41 and the auxiliary half-cylinder 42 are spliced, the splicing hole 441 fixed on the main half-cylinder 41 and the splicing hole 441 fixed on the auxiliary half-cylinder 42 are respectively opposite, and the splicing plate 44 fixed on the main half-cylinder 41 and the splicing plate 44 fixed on the auxiliary half-cylinder 42 are fixed by bolts and nuts.
参照图2以及图4,副半筒42还连通有排放管43,排放管43用于将收集套筒4内的高分子聚合物排出。2 and 4 , the secondary half-tube 42 is also connected to a discharge pipe 43 , and the discharge pipe 43 is used to discharge the high molecular polymer in the collection sleeve 4 .
本申请实施例一种有利于延长高分子聚合物停留时间的裂解挤出机的实施原理为:当需要利用裂解挤出机处理高分子聚合物时,先启动主电机13、副电机14和加热电阻151,加热电阻151向机壳15提供热量,待加热电阻151加热机壳15至预计温度时,通过进料斗向机壳15添加原料,主电机13通过驱动主转轴2转动,带动主螺旋桨21转动并搅拌机壳15内的原料,同时。主螺旋桨21将从进料斗投入机壳15内的原料向通料孔23运输,经过主螺旋桨21搅拌的原料流向通料孔23,通过加料斗向机壳15内添加辅料,主螺旋桨21搅拌辅料和原料。The implementation principle of the cracking extruder that is beneficial to prolonging the residence time of the polymer in the embodiment of the present application is as follows: when the cracking extruder is needed to process the polymer, the main motor 13, the auxiliary motor 14 and the heating resistor 151 are started first, and the heating resistor 151 provides heat to the housing 15. When the heating resistor 151 heats the housing 15 to the expected temperature, raw materials are added to the housing 15 through the feed hopper, and the main motor 13 drives the main shaft 2 to rotate, driving the main propeller 21 to rotate and stir the raw materials in the housing 15. At the same time, the main propeller 21 transports the raw materials put into the housing 15 from the feed hopper to the material hole 23, and the raw materials stirred by the main propeller 21 flow to the material hole 23, and the auxiliary materials are added to the housing 15 through the hopper, and the main propeller 21 stirs the auxiliary materials and the raw materials.
机壳15内的原料和辅料经过主螺旋桨21搅拌后,通过通料孔23流入收纳槽22中,副电机14通过驱动副转轴3转动,带动副螺旋桨31搅拌收纳槽22内的原料和辅料并形成高分子聚合物,并将收纳槽22内的原料和辅料向收纳槽22的槽口运输。收纳槽22内的高分子聚合物在副螺旋桨31的运输下,挤压挡板52并驱动挡板52克服弹簧54的弹力,使得挡板52与主转轴2开设有收纳槽22槽口的端部分离,收纳槽22内的高分子聚合物从收纳槽22槽口流出并流入收集套筒4中,收集套筒4避免从收纳槽22槽口流出的高分子聚合物在主转轴2和副转轴3的驱动下飞溅,收集套筒4内的高分子聚合物通过排放管43排出收集套筒4。After being stirred by the main propeller 21, the raw materials and auxiliary materials in the housing 15 flow into the receiving tank 22 through the material passage hole 23. The auxiliary motor 14 drives the auxiliary shaft 3 to rotate, driving the auxiliary propeller 31 to stir the raw materials and auxiliary materials in the receiving tank 22 and form high molecular polymers, and transport the raw materials and auxiliary materials in the receiving tank 22 to the slot of the receiving tank 22. Under the transportation of the auxiliary propeller 31, the high molecular polymer in the receiving tank 22 presses the baffle 52 and drives the baffle 52 to overcome the elastic force of the spring 54, so that the baffle 52 is separated from the end of the main shaft 2 where the slot of the receiving tank 22 is opened, and the high molecular polymer in the receiving tank 22 flows out from the slot of the receiving tank 22 and flows into the collecting sleeve 4. The collecting sleeve 4 prevents the high molecular polymer flowing out from the slot of the receiving tank 22 from splashing under the drive of the main shaft 2 and the auxiliary shaft 3. The high molecular polymer in the collecting sleeve 4 is discharged from the collecting sleeve 4 through the discharge pipe 43.
当需要清洗收集套筒4时,拆下拼接板44上的螺栓和螺母,即可将收集套筒4拆卸,便于清洗收集套筒4。当需要调节收纳槽22内的高分子聚合物挤出所需的作用力时,通过调节调节螺母53与套杆51的相对位置,从而调节弹簧54的压缩程度即可。当需要清洗收纳槽22时,先拆下收集套筒4,再拆下调节螺母53,即可调节挡板52与主转轴2分离,便于清洗收纳槽22。When the collecting sleeve 4 needs to be cleaned, the bolts and nuts on the splicing plate 44 can be removed to disassemble the collecting sleeve 4, which is convenient for cleaning the collecting sleeve 4. When the force required for the high molecular polymer in the receiving tank 22 to be extruded needs to be adjusted, the relative position of the adjusting nut 53 and the sleeve rod 51 can be adjusted to adjust the compression degree of the spring 54. When the receiving tank 22 needs to be cleaned, the collecting sleeve 4 is first removed, and then the adjusting nut 53 is removed, so that the baffle 52 can be separated from the main shaft 2, which is convenient for cleaning the receiving tank 22.
以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
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