CN118143628A - Hydraulic cylinder processing tool - Google Patents
Hydraulic cylinder processing tool Download PDFInfo
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- CN118143628A CN118143628A CN202410278495.8A CN202410278495A CN118143628A CN 118143628 A CN118143628 A CN 118143628A CN 202410278495 A CN202410278495 A CN 202410278495A CN 118143628 A CN118143628 A CN 118143628A
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- 239000003921 oil Substances 0.000 claims description 16
- 239000010720 hydraulic oil Substances 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 8
- 238000003754 machining Methods 0.000 claims 10
- 244000309464 bull Species 0.000 claims 4
- 238000010586 diagram Methods 0.000 description 6
- 238000002347 injection Methods 0.000 description 4
- 239000007924 injection Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 1
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/006—Holding or positioning the article in front of the applying tool
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Jigs For Machine Tools (AREA)
Abstract
本发明涉及液压油缸加工技术领域，具体公开了一种液压油缸加工工装，包括机架以及设置在机架顶部的输送机构，所述输送机构包括滑动设置在机架顶部的安装块以及驱动安装块移动的电机，所述输送机构用于将活动杆输送至加工位置；夹持机构，所述夹持机构包括固定安装在安装块底部的第一电动推杆以及夹持头；固定机构，所述固定架构包括滑动设置在机架底部的第二电动推杆以及固定安装在电动推杆伸出端的支撑座，所述支撑座滑动设置在机架的底部，本发明中设置的夹持机构能够对活动杆进行稳固夹持且能够配合输送机构更便捷地将活动杆输送至加工位置，并且减少了传统的活动杆和液压缸筒安装时对准操作所需要的时间，提升了装置的工作效率。
The present invention relates to the technical field of hydraulic cylinder processing, and specifically discloses a hydraulic cylinder processing tool, including a frame and a conveying mechanism arranged on the top of the frame, the conveying mechanism including a mounting block slidably arranged on the top of the frame and a motor driving the mounting block to move, the conveying mechanism is used to convey a movable rod to a processing position; a clamping mechanism, the clamping mechanism including a first electric push rod fixedly mounted on the bottom of the mounting block and a clamping head; a fixing mechanism, the fixing structure including a second electric push rod slidably arranged on the bottom of the frame and a supporting seat fixedly mounted on the protruding end of the electric push rod, the supporting seat being slidably arranged on the bottom of the frame, the clamping mechanism arranged in the present invention can firmly clamp the movable rod and can cooperate with the conveying mechanism to more conveniently convey the movable rod to the processing position, and reduces the time required for the alignment operation when the traditional movable rod and the hydraulic cylinder barrel are installed, thereby improving the working efficiency of the device.
Description
技术领域Technical Field
本发明属于液压油缸加工技术领域，具体涉及一种液压油缸加工工装。The invention belongs to the technical field of hydraulic cylinder processing, and in particular relates to a hydraulic cylinder processing tool.
背景技术Background technique
液压油缸作为一种重要的液压元件，其核心功能是将液压系统中的液压能转换为机械能，从而实现直线往复运动。在各种机械设备和工业设备中，液压油缸扮演着关键角色，如挖掘机、吊车、轧机等，它的工作原理基于液体的不可压缩性，当液压油在油缸内受到压力作用时，压力会均匀地传递到活塞上，使活塞产生直线运动，液压油缸主要包括液压缸筒和活动杆也就是活塞杆这两个部件组成，在进行组装加工时需要将活动杆插入液压缸筒，再进行密封或注油等操作。As an important hydraulic component, the core function of the hydraulic cylinder is to convert the hydraulic energy in the hydraulic system into mechanical energy, thereby achieving linear reciprocating motion. Hydraulic cylinders play a key role in various mechanical equipment and industrial equipment, such as excavators, cranes, rolling mills, etc. Its working principle is based on the incompressibility of liquids. When the hydraulic oil is under pressure in the cylinder, the pressure will be evenly transmitted to the piston, causing the piston to produce linear motion. The hydraulic cylinder mainly consists of two parts: the hydraulic cylinder barrel and the movable rod, which is the piston rod. During assembly and processing, the movable rod needs to be inserted into the hydraulic cylinder barrel, and then sealed or oiled.
现有的液压油缸加工工装在进行加工时，往往由人工操作将液压油缸的待组装部件移动至加工位置处，再由人工操作将液压油缸的活动杆和液压缸筒对齐，以上操作不仅使得工人的劳动强度过大，还使得液压油缸的加工效率十分低下。鉴于此，提出一种液压油缸加工工装。When processing the existing hydraulic cylinder processing tool, the components to be assembled of the hydraulic cylinder are often moved to the processing position by manual operation, and then the movable rod of the hydraulic cylinder and the hydraulic cylinder barrel are aligned by manual operation. The above operations not only make the labor intensity of the workers too high, but also make the processing efficiency of the hydraulic cylinder very low. In view of this, a hydraulic cylinder processing tool is proposed.
发明内容Summary of the invention
本发明的目的在于提供一种液压油缸加工工装，以解决现有技术中液压油缸组装时不便于对准和待安装组件移动不便的问题。The purpose of the present invention is to provide a hydraulic cylinder processing tool to solve the problems in the prior art that the hydraulic cylinder is inconvenient to align during assembly and the components to be installed are inconvenient to move.
为实现上述目的，本发明提供如下技术方案：To achieve the above object, the present invention provides the following technical solutions:
一种液压油缸加工工装，包括：机架以及设置在机架顶部的输送机构，所述输送机构包括滑动设置在机架顶部的安装块以及驱动安装块移动的电机，所述输送机构用于将活动杆输送至加工位置；夹持机构，所述夹持机构包括固定安装在安装块底部的第一电动推杆以及用于夹持活动杆的夹持头，所述夹持机构用于夹持活动杆；固定机构，所述固定架构包括滑动设置在机架底部的第二电动推杆以及固定安装在电动推杆伸出端的支撑座，所述支撑座滑动设置在机架的底部，所述支撑座用于支撑液压缸筒以安装活动杆。A hydraulic cylinder processing tool comprises: a frame and a conveying mechanism arranged on the top of the frame, the conveying mechanism comprises a mounting block slidably arranged on the top of the frame and a motor driving the mounting block to move, the conveying mechanism is used to convey a movable rod to a processing position; a clamping mechanism, the clamping mechanism comprises a first electric push rod fixedly mounted on the bottom of the mounting block and a clamping head for clamping the movable rod, the clamping mechanism is used to clamp the movable rod; a fixing mechanism, the fixing structure comprises a second electric push rod slidably mounted on the bottom of the frame and a support seat fixedly mounted on the protruding end of the electric push rod, the support seat is slidably mounted on the bottom of the frame, and the support seat is used to support the hydraulic cylinder barrel to install the movable rod.
优选的，所述活动杆的顶部固定安装有活塞，所述活动杆上滑动设置有螺纹头，所述液压缸筒的内壁面上相对应地开设有用于与螺纹头螺纹连接的螺纹槽。Preferably, a piston is fixedly mounted on the top of the movable rod, a threaded head is slidably provided on the movable rod, and a threaded groove for threaded connection with the threaded head is correspondingly provided on the inner wall surface of the hydraulic cylinder.
优选的，所述所述输送架构还包括转动安装在安装块顶部的螺套以及与螺套螺纹连接的螺杆，所述螺杆靠近固定机构的一端转动安装在机架上，所述螺杆的另一端设置有电机，所述电机固定安装在机架内，且所述电机的输出端与螺杆固定连接，所述电机用于启动时带动螺杆转动，以使得螺套带动安装块滑动。Preferably, the conveying structure also includes a screw sleeve rotatably installed on the top of the mounting block and a screw threadedly connected to the screw sleeve, one end of the screw close to the fixing mechanism is rotatably installed on the frame, and the other end of the screw is provided with a motor, the motor is fixedly installed in the frame, and the output end of the motor is fixedly connected to the screw, and the motor is used to drive the screw to rotate when starting, so that the screw sleeve drives the mounting block to slide.
优选的，所述安装块呈T字型设置，所述机架的顶部相对应地开设有用于安装块滑动的第一滑槽。Preferably, the mounting block is arranged in a T-shape, and a first sliding groove for sliding the mounting block is correspondingly provided on the top of the frame.
优选的，所述安装块的底部铰接有两个第一转杆，所述两个第一转杆呈对称设置，所述第一转杆的一端与安装块铰接，所述第一转杆的另一端均铰接有第二转杆，所述第二转杆的一端与第一转杆铰接，所述第二转杆的另一端与夹持头固定连接，所述第一电动推杆的伸出端固定安装有连接块，所述连接块上固定安装有固定块，所述第二转杆与所述夹持头固定连接处与所述固定块铰接，所述第一电动推杆用于伸出时使两个夹持头相互靠近以对活动杆进行夹持。Preferably, two first rotating rods are hinged on the bottom of the mounting block, and the two first rotating rods are symmetrically arranged, one end of the first rotating rod is hinged to the mounting block, and the other end of the first rotating rod is hinged to the second rotating rod, one end of the second rotating rod is hinged to the first rotating rod, and the other end of the second rotating rod is fixedly connected to the clamping head, the extended end of the first electric push rod is fixedly installed with a connecting block, and a fixing block is fixedly installed on the connecting block, the fixed connection between the second rotating rod and the clamping head is hinged to the fixing block, and the first electric push rod is used to make the two clamping heads approach each other when extended to clamp the movable rod.
优选的，所述机架的底部开设有用于支撑座滑动的第二滑槽。Preferably, a second sliding groove for the support seat to slide is provided at the bottom of the frame.
优选的，所述支撑座的顶部形状与液压缸筒的形状相适配。Preferably, the top shape of the support seat is compatible with the shape of the hydraulic cylinder barrel.
优选的，所述机架上固定安装有用于插入液压缸筒一端开孔处的限位杆，所述限位杆用于配合支撑座对液压缸筒进行夹持以进行加工。Preferably, a limiting rod for inserting into an opening at one end of the hydraulic cylinder is fixedly mounted on the frame, and the limiting rod is used to cooperate with the support seat to clamp the hydraulic cylinder for processing.
优选的，所述液压缸筒上开设有用于注入液压油的注油孔，所述机架的顶部设置有用于向注油孔内注入液压油的注油枪。Preferably, an oil filling hole for injecting hydraulic oil is provided on the hydraulic cylinder barrel, and an oil filling gun for injecting hydraulic oil into the oil filling hole is provided on the top of the frame.
优选的，所述支撑座和所述夹持头处于同一水平高度。Preferably, the support seat and the clamping head are at the same horizontal height.
与现有技术相比，本发明的有益效果是：Compared with the prior art, the present invention has the following beneficial effects:
1、本发明中设置的夹持机构能够对活动杆进行稳固夹持且能够配合输送机构更便捷地将活动杆输送至加工位置，并且减少了传统的活动杆和液压缸筒安装时对准操作所需要的时间，提升了装置的工作效率。1. The clamping mechanism provided in the present invention can firmly clamp the movable rod and can cooperate with the conveying mechanism to more conveniently convey the movable rod to the processing position, and reduces the time required for the alignment operation when installing the traditional movable rod and the hydraulic cylinder, thereby improving the working efficiency of the device.
2、本发明能够同时在该加工工装处进行组装和注油等操作，避免了传统的液压油缸加工过程中液压油缸相关组件需要往复搬运的问题，减少了时间成本和人工成本的投入。2. The present invention can simultaneously perform operations such as assembly and oiling at the processing tooling, thereby avoiding the problem of reciprocating transportation of hydraulic cylinder related components during the traditional hydraulic cylinder processing process, and reducing the investment in time cost and labor cost.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的立体结构示意图；FIG1 is a schematic diagram of a three-dimensional structure of the present invention;
图2为本发明的另一角度的立体结构示意图；FIG2 is a schematic diagram of a three-dimensional structure of the present invention from another angle;
图3为本发明的输送机构的连接关系示意图；FIG3 is a schematic diagram of the connection relationship of the conveying mechanism of the present invention;
图4为本发明的图3中A处的放大图；FIG4 is an enlarged view of point A in FIG3 of the present invention;
图5为本发明的夹持机构的剖视示意图；FIG5 is a schematic cross-sectional view of the clamping mechanism of the present invention;
图6为本发明的机架的剖视示意图；FIG6 is a schematic cross-sectional view of a frame of the present invention;
图7为本发明的加工时活动杆插入液压缸筒时的状态图；FIG7 is a state diagram of the movable rod when inserted into the hydraulic cylinder during processing of the present invention;
图8为本发明的图7中B处的放大图；FIG8 is an enlarged view of point B in FIG7 of the present invention;
图9为本发明的活动杆与液压缸筒组装完成后进行注油操作时的状态图；FIG9 is a state diagram of the movable rod and the hydraulic cylinder barrel of the present invention when the oil injection operation is performed after the assembly is completed;
图10为本发明的活动杆和液氧缸筒的示意图。FIG. 10 is a schematic diagram of the movable rod and the liquid oxygen cylinder of the present invention.
图中：1、机架，11、活动杆，111、活塞，112、螺纹头，12、液压缸筒，121、螺纹槽，122、注油孔，13、注油枪；In the figure: 1, frame, 11, movable rod, 111, piston, 112, threaded head, 12, hydraulic cylinder, 121, threaded groove, 122, oil filling hole, 13, oil filling gun;
2、输送机构，21、安装块，22、螺套，23、螺杆，24、电机，25、第一滑槽；2. conveying mechanism, 21. mounting block, 22. screw sleeve, 23. screw rod, 24. motor, 25. first slide slot;
3、夹持机构，31、第一电动推杆，32、第一转杆，33、第二转杆，331、夹持头，34、固定块，35、连接块；3. Clamping mechanism, 31. First electric push rod, 32. First rotating rod, 33. Second rotating rod, 331. Clamping head, 34. Fixed block, 35. Connecting block;
4、固定机构，41、第二电动推杆，42、支撑座，43、限位杆，44、第二滑槽。4. Fixing mechanism, 41. Second electric push rod, 42. Support seat, 43. Limit rod, 44. Second slide slot.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
参照图1-图10所示，一种液压油缸加工工装，包括机架1以及设置在机架1顶部的输送机构2，输送机构2包括滑动设置在机架1顶部的安装块21以及驱动安装块21移动的电机24，其中，安装块21呈T字型设置，机架1的顶部相对应地开设有用于安装块21滑动的第一滑槽25，输送机构2用于将活动杆11输送至加工位置；夹持机构3，夹持机构3包括固定安装在安装块21底部的第一电动推杆31以及用于夹持活动杆11的夹持头331，夹持机构3用于夹持活动杆11；固定机构4，固定架构包括滑动设置在机架1底部的第二电动推杆41以及固定安装在电动推杆伸出端的支撑座42，支撑座42滑动设置在机架1的底部，支撑座42用于支撑液压缸筒12以安装活动杆11。Referring to Figures 1 to 10, a hydraulic cylinder processing tooling includes a frame 1 and a conveying mechanism 2 arranged on the top of the frame 1, the conveying mechanism 2 includes a mounting block 21 slidably arranged on the top of the frame 1 and a motor 24 for driving the mounting block 21 to move, wherein the mounting block 21 is arranged in a T-shape, and a first slide groove 25 for sliding the mounting block 21 is correspondingly opened on the top of the frame 1, and the conveying mechanism 2 is used to transport the movable rod 11 to the processing position; a clamping mechanism 3, the clamping mechanism 3 includes a first electric push rod 31 fixedly installed at the bottom of the mounting block 21 and a clamping head 331 for clamping the movable rod 11, and the clamping mechanism 3 is used to clamp the movable rod 11; a fixing mechanism 4, the fixing structure includes a second electric push rod 41 slidably arranged at the bottom of the frame 1 and a support seat 42 fixedly installed at the protruding end of the electric push rod, the support seat 42 is slidably arranged at the bottom of the frame 1, and the support seat 42 is used to support the hydraulic cylinder barrel 12 to install the movable rod 11.
夹持头331用于夹持的一面应当加装橡胶垫片等防护装置，防止夹持时对工件表面造成损坏。The clamping side of the clamping head 331 should be equipped with protective devices such as rubber gaskets to prevent damage to the workpiece surface during clamping.
具体地，活动杆11的顶部固定安装有活塞111，活动杆11上滑动设置有螺纹头112，液压缸筒12的内壁面上相对应地开设有用于与螺纹头112螺纹连接的螺纹槽121。也就是说，在安装时，先将活塞111插入液压缸筒12中，随后再将螺纹头112与螺纹槽121螺紧即可。Specifically, a piston 111 is fixedly mounted on the top of the movable rod 11, a thread head 112 is slidably provided on the movable rod 11, and a thread groove 121 for threaded connection with the thread head 112 is correspondingly provided on the inner wall surface of the hydraulic cylinder 12. That is, during installation, the piston 111 is first inserted into the hydraulic cylinder 12, and then the thread head 112 and the thread groove 121 are screwed together.
进一步而言，输送架构还包括转动安装在安装块21顶部的螺套22以及与螺套22螺纹连接的螺杆23，螺杆23靠近固定机构4的一端转动安装在机架1上，螺杆23的另一端设置有电机24，电机24固定安装在机架1内，且电机24的输出端与螺杆23固定连接，电机24用于启动时带动螺杆23转动，以使得螺套22带动安装块21滑动。Furthermore, the conveying structure also includes a screw sleeve 22 rotatably installed on the top of the mounting block 21 and a screw 23 threadedly connected to the screw sleeve 22. One end of the screw 23 close to the fixing mechanism 4 is rotatably installed on the frame 1. The other end of the screw 23 is provided with a motor 24. The motor 24 is fixedly installed in the frame 1, and the output end of the motor 24 is fixedly connected to the screw 23. The motor 24 is used to drive the screw 23 to rotate when starting, so that the screw sleeve 22 drives the mounting block 21 to slide.
另外，如图5所示，安装块21的底部铰接有两个第一转杆32，两个第一转杆32呈对称设置，第一转杆32的一端与安装块21铰接，第一转杆32的另一端均铰接有第二转杆33，第二转杆33的一端与第一转杆32铰接，第二转杆33的另一端与夹持头331固定连接，第一电动推杆31的伸出端固定安装有连接块35，连接块35上固定安装有固定块34，第二转杆33与夹持头331固定连接处与固定块34铰接，第一电动推杆31用于伸出时使两个夹持头331相互靠近以对活动杆11进行夹持。In addition, as shown in Figure 5, two first rotating rods 32 are hinged at the bottom of the mounting block 21, and the two first rotating rods 32 are symmetrically arranged. One end of the first rotating rod 32 is hinged to the mounting block 21, and the other end of the first rotating rod 32 is hinged to the second rotating rod 33, one end of the second rotating rod 33 is hinged to the first rotating rod 32, and the other end of the second rotating rod 33 is fixedly connected to the clamping head 331. The protruding end of the first electric push rod 31 is fixedly installed with a connecting block 35, and a fixing block 34 is fixedly installed on the connecting block 35. The fixed connection between the second rotating rod 33 and the clamping head 331 is hinged to the fixing block 34, and the first electric push rod 31 is used to make the two clamping heads 331 approach each other when extended to clamp the movable rod 11.
在本实施例中，第一转杆32、第二转杆33、夹持头331和固定块34在连接块35的两端镜像设置，也就是说，设置有两对夹持头331，这样设置使得夹持机构3对活动杆11的夹持效果更好。In this embodiment, the first rotating rod 32, the second rotating rod 33, the clamping head 331 and the fixing block 34 are mirror-arranged at both ends of the connecting block 35, that is, two pairs of clamping heads 331 are provided. This arrangement enables the clamping mechanism 3 to have a better clamping effect on the movable rod 11.
此外，支撑座42的顶部形状与液压缸筒12的形状相适配，其底部呈倒T字型设置，如图6所示，机架1的底部开设有用于支撑座42滑动的第二滑槽44，机架1上固定安装有用于插入液压缸筒12一端开孔处的限位杆43，限位杆43用于配合支撑座42对液压缸筒12进行夹持以进行加工。In addition, the top shape of the support seat 42 is adapted to the shape of the hydraulic cylinder 12, and its bottom is arranged in an inverted T shape. As shown in FIG6 , a second slide groove 44 for sliding the support seat 42 is provided at the bottom of the frame 1, and a limiting rod 43 for inserting into the opening at one end of the hydraulic cylinder 12 is fixedly installed on the frame 1. The limiting rod 43 is used to cooperate with the support seat 42 to clamp the hydraulic cylinder 12 for processing.
在进一步的实施例中，液压缸筒12上开设有用于注入液压油的注油孔122，机架1的顶部设置有用于向注油孔122内注入液压油的注油枪13，也就是说，在将活动杆11和液压缸筒12组装完成后，可以直接在该工装处，完成注油操作，减少了搬运所需的人力成本和时间成本。In a further embodiment, an oil filling hole 122 for injecting hydraulic oil is provided on the hydraulic cylinder 12, and an oil filling gun 13 for injecting hydraulic oil into the oil filling hole 122 is provided on the top of the frame 1. That is to say, after the movable rod 11 and the hydraulic cylinder 12 are assembled, the oil filling operation can be completed directly at the tooling, reducing the labor cost and time cost required for transportation.
需要说明的是，第一滑槽25和第二滑槽44除了为安装块21或支撑座42的滑动提供轨道，同时还用于对安装块21或支撑座42的限位，防止其在滑动的过程中发生偏移。It should be noted that the first slide groove 25 and the second slide groove 44 not only provide tracks for the sliding of the mounting block 21 or the support seat 42, but are also used to limit the mounting block 21 or the support seat 42 to prevent them from shifting during the sliding process.
需要注意的是，支撑座42和夹持头331应当处于同一水平高度，确保支撑座42放置液压缸筒12和夹持头331夹持活动杆11后，活动杆11的轴心能够与液压缸筒12的轴心重合，避免出现安装时多孔不准的问题。It should be noted that the support seat 42 and the clamping head 331 should be at the same horizontal height to ensure that after the support seat 42 places the hydraulic cylinder 12 and the clamping head 331 clamps the movable rod 11, the axis of the movable rod 11 can coincide with the axis of the hydraulic cylinder 12 to avoid the problem of inaccurate holes during installation.
工作原理：在进行加工时先将液压缸筒12封闭的一端的开孔处与机架1的套入机架1的限位杆43处，随后抬起液压缸筒12的封闭端使第二电动推杆41收缩，直至支撑座42到达液压缸筒12的下方时将液压缸筒12放下，此时液压缸筒12在支撑座42和限位杆43的作用下被限位，随后将活动杆11放置于夹持头331之间，打开第一电动推杆31，使第一电动推杆31的伸缩端伸出，此时第一转杆32远离安装块21的一端相互靠近，使第二转杆33靠近安装块21的一端相互靠近，使得夹持头331相互靠近，完成对活动杆11的夹持，随后启动电机24，使其带动螺杆23转动，由于螺套22和安装块21的顶部转动连接，且安装块21在第一滑槽25内被限位，因此螺套22将边转动边带动安装块21移动，使活塞111逐步进入液压缸筒12的腔体内，随后将螺纹头112与螺纹槽121螺紧即可。当安装完成后，可以直接将注油枪13拉下朝注油孔122中注入液压油以完成注油操作。Working principle: When processing, first align the opening of the closed end of the hydraulic cylinder 12 with the limit rod 43 of the frame 1, then lift the closed end of the hydraulic cylinder 12 to retract the second electric push rod 41, and then put the hydraulic cylinder 12 down when the support seat 42 reaches the bottom of the hydraulic cylinder 12. At this time, the hydraulic cylinder 12 is limited by the support seat 42 and the limit rod 43, and then place the movable rod 11 between the clamping heads 331, open the first electric push rod 31, and extend the telescopic end of the first electric push rod 31. At this time, the first rotating rod 3 2, the ends away from the mounting block 21 are brought close to each other, so that the ends of the second rotating rod 33 close to the mounting block 21 are brought close to each other, so that the clamping heads 331 are brought close to each other, and the movable rod 11 is clamped. Then the motor 24 is started to drive the screw rod 23 to rotate. Since the screw sleeve 22 and the top of the mounting block 21 are rotatably connected, and the mounting block 21 is limited in the first slide groove 25, the screw sleeve 22 will rotate and drive the mounting block 21 to move, so that the piston 111 gradually enters the cavity of the hydraulic cylinder 12, and then the thread head 112 and the thread groove 121 are screwed tightly. When the installation is completed, the oil injection gun 13 can be directly pulled down to inject hydraulic oil into the oil injection hole 122 to complete the oil injection operation.
需要是说明的是，在具体设置时，可以在安装块21处设置电动推杆的长度可调节的装置，使得该装置能够适应更多尺寸的液压油缸的活动杆11和液压缸筒12的组装，满足更多的生产加工需求。It should be noted that, in the specific setting, a device with adjustable length of the electric push rod can be provided at the mounting block 21, so that the device can adapt to the assembly of the movable rod 11 and the hydraulic cylinder barrel 12 of hydraulic cylinders of more sizes and meet more production and processing requirements.
尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
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| CN120080140A (en) * | 2025-05-06 | 2025-06-03 | 厦门市源源兴实业有限公司 | Automatic assembly device for insulating pull rod |
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