CN118123333A - Industrial robot welding workbench - Google Patents
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- CN118123333A CN118123333A CN202410368642.0A CN202410368642A CN118123333A CN 118123333 A CN118123333 A CN 118123333A CN 202410368642 A CN202410368642 A CN 202410368642A CN 118123333 A CN118123333 A CN 118123333A
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- 238000003466 welding Methods 0.000 title claims abstract description 93
- 238000001125 extrusion Methods 0.000 claims description 40
- 230000005540 biological transmission Effects 0.000 claims description 7
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- 230000000712 assembly Effects 0.000 abstract description 4
- 238000000429 assembly Methods 0.000 abstract description 4
- 238000009434 installation Methods 0.000 abstract description 4
- 230000002349 favourable effect Effects 0.000 abstract 1
- 238000005096 rolling process Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 13
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- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 210000000078 claw Anatomy 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
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Abstract
Description
技术领域Technical Field
本发明涉及机器焊接技术领域,具体涉及一种工业机器人焊接工作台。The invention relates to the technical field of machine welding, and in particular to an industrial robot welding workbench.
背景技术Background technique
焊接,也称作熔接、镕接,是一种以加热、高温或者高压的方式对金属进行结合的技术,而随着科技的进步,焊接的方式也由之前的人工焊接转变为利用工业机器人进行焊接,而在工业机器人进行焊接过程中,主要包括用于焊接的机械手和放置焊接件的工作台,而随着对于焊接质量和效率的追求,对于焊接工作台的要求也越来越高。Welding, also known as fusion or melting, is a technology that combines metals by heating, high temperature or high pressure. With the advancement of technology, the welding method has changed from manual welding to welding using industrial robots. The industrial robot welding process mainly includes a manipulator for welding and a workbench for placing welded parts. With the pursuit of welding quality and efficiency, the requirements for welding workbenches are getting higher and higher.
而现有的工业机器人焊接工作台还存在以下缺陷:However, the existing industrial robot welding workbench still has the following defects:
1、由于机器人焊接具有焊接快且能够连续高效焊接的特点,传统的焊接工作台无法做到对于焊接件的连续高效输送,且在焊接完成检测后,无法对是否合格的焊接件进行分类的输出,进而影响焊接的连续进行,降低了焊接的效率;1. As robot welding has the characteristics of fast welding and continuous and efficient welding, the traditional welding workbench cannot achieve continuous and efficient transportation of welded parts, and after the welding is completed and tested, it is impossible to classify and output qualified welded parts, which affects the continuous welding and reduces the welding efficiency;
2、在连续焊接过程中,由于焊接的机械手是统一编程,因此在输送焊接件时,需要对焊接件进行准确定位,以保证焊接的一致,而由于焊点的不同,一些焊接件在焊接的过程中还需要相对机械手进行转动,传统焊接工作台无法做到对于焊接件进行准确定位的同时,在焊接时还进行选择性的转动,实用性有待进一步提高;2. In the continuous welding process, since the welding manipulator is uniformly programmed, it is necessary to accurately position the welded parts when conveying them to ensure the consistency of welding. Due to the difference in welding points, some welded parts need to be rotated relative to the manipulator during welding. The traditional welding workbench cannot accurately position the welded parts and selectively rotate them during welding, so its practicality needs to be further improved.
3、传统焊接工作台在对焊接件进行夹持时,夹持卡爪是同步移动的,在面对长度和宽度不同的焊接件时,容易出现一端与焊接件挤压夹持,另一侧无法与焊接件接触的现象,进而降低了夹持的稳定性,同时面对圆柱形焊接件时,四个方向的点位挤压稳定性也有待提高。3. When the traditional welding workbench clamps the weldment, the clamping claws move synchronously. When facing weldments of different lengths and widths, it is easy for one end to be squeezed and clamped with the weldment, while the other side cannot contact the weldment, thereby reducing the clamping stability. At the same time, when facing cylindrical weldments, the point extrusion stability in four directions needs to be improved.
发明内容Summary of the invention
本发明的目的在于:为解决上述无法连续高效地对焊接件进行输送和输出,降低了焊接的效率,无法做到对于焊接件进行准确定位的同时,在焊接时还进行选择性的转动,以及对于焊接件的夹持不够稳定的问题,本发明提供了一种工业机器人焊接工作台。The purpose of the present invention is to solve the above-mentioned problems that the welded parts cannot be continuously and efficiently transported and outputted, the welding efficiency is reduced, the welded parts cannot be accurately positioned, selectively rotated during welding, and the clamping of the welded parts is not stable enough. The present invention provides an industrial robot welding workbench.
本发明为了实现上述目的具体采用以下技术方案:In order to achieve the above-mentioned purpose, the present invention specifically adopts the following technical solutions:
一种工业机器人焊接工作台,包括机体,所述机体的顶端固定安装有安装台,所述机体顶端的右侧固定安装有机器焊臂,所述安装台的顶端固定安装有外套板,所述外套板顶部上下之间限位转动连接有滚轴,所述安装台顶端外套板内侧限位转动连接有旋转台,所述旋转台顶部的前后两侧和左右两侧设置有放置组件,所述放置组件内放置有固定组件,所述固定组件用于携带和固定焊接件,所述安装台的中部固定安装有电机,所述电机顶端与旋转台传动连接。An industrial robot welding workbench comprises a machine body, a mounting platform is fixedly installed on the top of the machine body, a machine welding arm is fixedly installed on the right side of the top of the machine body, an outer sleeve plate is fixedly installed on the top of the mounting platform, a roller is connected to the upper and lower parts of the top of the outer sleeve plate for limited rotation, a rotating table is connected to the inner side of the outer sleeve plate at the top of the mounting platform for limited rotation, a placing component is arranged on the front and rear sides and the left and right sides of the top of the rotating table, a fixing component is placed in the placing component, and the fixing component is used for carrying and fixing the welding parts, a motor is fixedly installed on the middle part of the mounting platform, and the top of the motor is drivingly connected to the rotating table.
进一步地,所述放置组件包括放置凹槽,所述旋转台顶部的前后两侧和左右两侧开设有放置凹槽,所述旋转台内侧顶部放置凹槽处均固定连接有安装框,所述安装框的顶部固定安装有气缸一,所述气缸一的顶端固定安装有升降板,单个所述升降板的底端与两个气缸一固定安装,且单个所述安装框内有两块升降板,在安装框顶部对称分布,且所述安装框顶部开设有供升降板上下移动的凹槽,所述升降板的顶部旋转缠绕有皮带,所述皮带顶部延伸至升降板顶部端面以上,因此当升降板上移将圆柱台顶起时,皮带能够与圆柱台底端相接触,进而来带动圆柱台进行移动,所述升降板底部的中部固定安装有马达一,所述马达一与皮带传动连接,用于带动皮带进行转动,所述安装框的内侧固定安装有气缸二,所述气缸二靠近安装框一端固定安装有夹块,所述夹块延伸至安装框的内部。Furthermore, the placement component includes a placement groove, and placement grooves are provided on the front and rear sides and the left and right sides of the top of the rotating table. The placement grooves on the top of the inner side of the rotating table are fixedly connected to a mounting frame, and a cylinder 1 is fixedly installed on the top of the mounting frame, and a lifting plate is fixedly installed on the top of the cylinder 1. The bottom end of a single lifting plate is fixedly installed with two cylinders 1, and there are two lifting plates in a single mounting frame, which are symmetrically distributed on the top of the mounting frame, and a groove for the lifting plate to move up and down is provided on the top of the mounting frame. A belt is rotatably wrapped around the top of the lifting plate, and the top of the belt extends above the top end surface of the lifting plate. Therefore, when the lifting plate moves up to lift the cylindrical table, the belt can contact the bottom end of the cylindrical table, thereby driving the cylindrical table to move. A motor 1 is fixedly installed in the middle of the bottom of the lifting plate, and the motor 1 is connected to the belt transmission for driving the belt to rotate. A cylinder 2 is fixedly installed on the inner side of the mounting frame, and a clamping block is fixedly installed on the cylinder 2 near one end of the mounting frame, and the clamping block extends to the inside of the mounting frame.
进一步地,所述固定组件包括圆柱台,所述放置凹槽的顶部放置有圆柱台,所述圆柱台底端的中央固定安装有连接杆,所述连接杆的底端固定安装有齿轮一,所述圆柱台的顶端固定安装有圆柱罩,所述圆柱台顶端中央圆柱罩的内侧限位转动连接有齿盘,所述圆柱罩内齿盘的外侧限位转动连接有蜗杆,所述蜗杆与齿盘相互啮合,因此通过转动蜗杆能够带动齿盘进行稳定的转动,所述蜗杆的一端固定安装有内六角螺头,所述内六角螺头延伸至圆柱罩的外侧,便于通过内六角螺头带动蜗杆进行转动,所述齿盘的顶端固定安装有涡状螺旋齿,所述圆柱罩顶部的四周均匀设置有夹持组件,所述夹持组件用于对焊接件进行挤压固定。Furthermore, the fixing assembly includes a cylindrical table, a cylindrical table is placed on the top of the placement groove, a connecting rod is fixedly installed in the center of the bottom end of the cylindrical table, a gear 1 is fixedly installed on the bottom end of the connecting rod, and a cylindrical cover is fixedly installed on the top end of the cylindrical table, the inner side of the cylindrical cover in the center of the top end of the cylindrical table is rotationally connected with a toothed disk, and the outer side of the toothed disk in the cylindrical cover is rotationally connected with a worm, the worm and the toothed disk are meshed with each other, so that the toothed disk can be driven to rotate stably by rotating the worm, one end of the worm is fixedly installed with an inner hexagonal screw head, and the inner hexagonal screw head extends to the outside of the cylindrical cover, so that the worm can be driven to rotate by the inner hexagonal screw head, and the top of the toothed disk is fixedly installed with vortex spiral teeth, and clamping assemblies are evenly arranged around the top of the cylindrical cover, and the clamping assembly is used to extrude and fix the welded parts.
进一步地,所述旋转台顶部的前后两侧和左右两侧设置的四组放置组件,后侧所述放置组件用于通过传送带实现固定组件的放置,右侧所述放置组件靠近右侧的机器焊臂用于进行焊接,前侧所述放置组件用于通过传送带实现携带合格焊接件的固定组件的输出,左侧所述放置组件用于通过传送带实现携带不合格焊接件的固定组件的输出,所述电机带动旋转台的转动为顺时针90°的间歇转动,因此在将焊接件固定在固定组件上后,在旋转台顶部后侧稳定放置在放置组件内,然后跟随旋转台的顺时针间歇转动到达右侧进行焊接,焊接完成到达前侧进行检测,合格后从前侧输出,不合格的在转动至左侧后输出。Furthermore, four groups of placement components are arranged on the front and rear sides and the left and right sides of the top of the rotating table. The placement component on the rear side is used to place the fixed component through a conveyor belt, the placement component on the right side is close to the machine welding arm on the right side for welding, the placement component on the front side is used to output the fixed component carrying qualified welded parts through a conveyor belt, and the placement component on the left side is used to output the fixed component carrying unqualified welded parts through a conveyor belt. The motor drives the rotating table to rotate intermittently 90° clockwise. Therefore, after the welded parts are fixed on the fixed component, they are stably placed in the placement component on the rear side of the top of the rotating table, and then follow the intermittent clockwise rotation of the rotating table to the right side for welding. After welding, they arrive at the front side for inspection. If qualified, they are output from the front side, and if unqualified, they are output after rotating to the left side.
进一步地,所述外套板的左侧和前后两侧开设有缺口,所述缺口的宽度与圆柱台的直径相适配,方便固定组件从后侧输送进入,从前侧和左侧输出。Furthermore, the left side and the front and rear sides of the outer sleeve are provided with notches, the width of which matches the diameter of the cylindrical table, so as to facilitate the transportation of the fixing components from the rear side and the output from the front and left sides.
进一步地,当固定组件放置在放置组件内后,所述升降板对称分布在连接杆的两侧,且所述升降板位于圆柱台底部端面下方,使得升降板在向上移动时能够将圆柱台向上顶起。Furthermore, when the fixing assembly is placed in the placing assembly, the lifting plates are symmetrically distributed on both sides of the connecting rod, and the lifting plates are located below the bottom end surface of the cylindrical platform, so that the lifting plates can lift the cylindrical platform upward when moving upward.
进一步地,所述连接杆的中部呈四棱柱状,当固定组件放置在放置组件内时,所述连接杆的中部限位卡接在夹块的内侧,进而对固定组件进行限位,使其无法转动。Furthermore, the middle portion of the connecting rod is in the shape of a quadrangular prism. When the fixing assembly is placed in the placing assembly, the middle portion of the connecting rod is limitedly engaged with the inner side of the clamping block, thereby limiting the fixing assembly and preventing it from rotating.
进一步地,所述夹持组件包括滑块,所述圆柱罩顶部的四周限位滑动连接有滑块,所述滑块的底端固定连接有齿牙,且所述齿牙均与下方的涡状螺旋齿相互啮合,因此当齿盘带动涡状螺旋齿进行转动时,能够带动滑块同时向内收缩或向外展开,所述滑块的顶端固定安装有安装块,所述安装块的内部限位滑动连接有连接板,所述连接板靠近圆柱罩中心的一端与安装块内壁之间固定连接有弹簧,所述安装块靠近圆柱罩中心一侧的两端固定安装有限位块,所述连接板两侧与限位块之间传动连接有挤压杆,所述挤压杆的内部开设上下贯穿的线槽,所述挤压杆远离连接板的一端固定安装有挤压柱,所述挤压杆在安装块两侧对称分布,一侧与连接板的两侧相铰接,另一侧经过限位块后向靠近圆柱罩中心的一侧展开延伸,所述限位块的中部固定设置有立柱,所述立柱位于线槽的内部,因此当挤压柱受到挤压时,能够带动挤压杆进行展开偏转,并带动连接板压缩弹簧。Furthermore, the clamping assembly includes a slider, the top of the cylindrical cover is slidably connected to the slider around the limit position, the bottom end of the slider is fixedly connected to teeth, and the teeth are meshed with the vortex spiral teeth below, so when the toothed disk drives the vortex spiral teeth to rotate, it can drive the slider to shrink inward or expand outward at the same time, the top of the slider is fixedly installed with a mounting block, the internal limit position sliding connection of the mounting block is connected to a connecting plate, the end of the connecting plate close to the center of the cylindrical cover is fixedly connected to the inner wall of the mounting block with a spring, and the two ends of the mounting block close to the center of the cylindrical cover A limit block is fixedly installed, and an extrusion rod is transmission-connected between the two sides of the connecting plate and the limit block. A wire groove running through the extrusion rod is provided inside the extrusion rod, and an extrusion column is fixedly installed on one end of the extrusion rod away from the connecting plate. The extrusion rod is symmetrically distributed on both sides of the installation block, one side is hinged to the two sides of the connecting plate, and the other side extends to the side close to the center of the cylindrical cover after passing through the limit block. A column is fixedly arranged in the middle of the limit block, and the column is located inside the wire groove. Therefore, when the extrusion column is squeezed, it can drive the extrusion rod to expand and deflect, and drive the connecting plate to compress the spring.
进一步地,所述安装台顶部电机的右侧固定安装有马达二,所述马达二的顶端固定传动连接有齿轮二,所述齿轮二与位于右侧的固定组件中的齿轮一相互啮合,同时是否解除对于连接杆的限位,能够选择性地带动右侧处于焊接的固定组件进行转动。Furthermore, a motor 2 is fixedly installed on the right side of the motor on the top of the mounting table, and a gear 2 is fixedly connected to the top of the motor 2. The gear 2 is meshed with a gear 1 in the fixed component on the right side, and whether the limit on the connecting rod is released can selectively drive the fixed component on the right side that is being welded to rotate.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
1、本发明,通过旋转台上放置组件和固定组件的配合设计,以及电机带动旋转台的间歇转动,升降板升起对固定组件的选择性抬起移出,进而能够实现对于焊接件的高效输送,和对于是否合格件的分类输出,有利于机器人焊接流水线的连续高效进行,提高了焊接的效率。1. The present invention, through the coordinated design of placing components and fixing components on the rotating table, and the intermittent rotation of the rotating table driven by a motor, the lifting plate rises to selectively lift and remove the fixing components, thereby realizing efficient transportation of welded parts and classified output of qualified and unqualified parts, which is beneficial to the continuous and efficient operation of the robot welding line and improves the welding efficiency.
2、本发明,通过放置组件中夹块与圆柱台底端连接杆的相互作用,能够通过气缸二选择性地对固定组件进行限位,在限位时,配合外套板与放置凹槽对于固定组件的挤压限位,能够对放置在固定组件上的焊接件进行准确定位,进而来保证焊接的一致性,而通过解除限位,配合马达二和齿轮二带动齿轮一的转动,能够使固定组件在焊接处带动焊接件相对机器焊臂进行转动,来适用于复杂焊点的焊接件,进而提高了工作台的实用性。2. The present invention, through the interaction between the clamping block in the placement assembly and the connecting rod at the bottom end of the cylindrical table, can selectively limit the fixed assembly through cylinder 2. When limiting, the outer sleeve plate and the placement groove cooperate to squeeze and limit the fixed assembly, so that the welded parts placed on the fixed assembly can be accurately positioned, thereby ensuring the consistency of welding. By releasing the limit, cooperating with motor 2 and gear 2 to drive the rotation of gear 1, the fixed assembly can drive the welded parts to rotate relative to the machine welding arm at the welding point, which is suitable for welding parts with complex welding points, thereby improving the practicality of the workbench.
3、本发明,通过固定组件中夹持组件的设计,配合固定组件中蜗杆转动带动齿盘的稳定转动,以及齿盘顶端涡状螺旋齿与齿牙的相互啮合,能够使安装块同时向内收缩或向外展开,进而配合挤压杆和挤压柱通过连接板和限位块的传动作用,能够对焊接件的端面进行弹性挤压,因此当相对的两面完成接触后,利用弹性挤压,能够继续收缩使得另外两侧相对的端面也完成接触并挤压定位,提高了对于长度和宽度不同的焊接件的夹持稳定性,同时利用挤压杆带动挤压柱的展开,也能够更好地对圆柱形焊接件进行夹持固定。3. The present invention, through the design of the clamping assembly in the fixing assembly, cooperates with the rotation of the worm in the fixing assembly to drive the stable rotation of the toothed disc, and the mutual meshing of the vortex spiral teeth at the top of the toothed disc and the teeth, can make the mounting block shrink inward or expand outward at the same time, and then cooperate with the transmission action of the extrusion rod and the extrusion column through the connecting plate and the limit block, can elastically squeeze the end face of the weldment, so that when the two opposite sides are in contact, they can continue to shrink by elastic extrusion so that the other two opposite end faces can also be in contact and squeezed into position, thereby improving the clamping stability of weldments of different lengths and widths, and at the same time, the expansion of the extrusion column driven by the extrusion rod can also better clamp and fix the cylindrical weldment.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明立体结构示意图;Fig. 1 is a schematic diagram of the three-dimensional structure of the present invention;
图2是本发明局部立体结构示意图一;FIG2 is a schematic diagram of a partial three-dimensional structure of the present invention;
图3是本发明局部立体结构示意图二;FIG3 is a second schematic diagram of a partial three-dimensional structure of the present invention;
图4是本发明旋转台和固定组件立体结构示意图一;FIG4 is a schematic diagram of the three-dimensional structure of the rotating table and the fixed assembly of the present invention;
图5是本发明旋转台和固定组件立体结构示意图二;FIG5 is a second schematic diagram of the three-dimensional structure of the rotating table and the fixed assembly of the present invention;
图6是本发明旋转台上固定组件输送立体结构示意图;6 is a schematic diagram of a three-dimensional structure of a fixed assembly conveying on a rotating table of the present invention;
图7是本发明旋转台立体结构示意图;FIG7 is a schematic diagram of the three-dimensional structure of the rotating table of the present invention;
图8是本发明旋转台剖视立体结构示意图;FIG8 is a schematic diagram of a cross-sectional three-dimensional structure of a rotating table of the present invention;
图9是本发明旋转台局部剖视立体结构示意图;FIG9 is a schematic diagram of a partially cutaway three-dimensional structure of a rotating table according to the present invention;
图10是本发明放置组件和固定组件立体结构示意图;10 is a schematic diagram of the three-dimensional structure of the placement component and the fixing component of the present invention;
图11是本发明固定组件立体结构示意图;11 is a schematic diagram of the three-dimensional structure of the fixing assembly of the present invention;
图12是本发明固定组件剖视立体结构示意图;12 is a schematic cross-sectional perspective view of the fixing assembly of the present invention;
图13是本发明夹持组件立体结构示意图;13 is a schematic diagram of the three-dimensional structure of the clamping assembly of the present invention;
图14是本发明夹持组件剖视立体结构示意图。FIG. 14 is a schematic diagram of a cross-sectional three-dimensional structure of the clamping assembly of the present invention.
附图标记:1、机体;2、安装台;3、机器焊臂;4、外套板;5、滚轴;6、旋转台;7、放置组件;71、放置凹槽;72、安装框;73、气缸一;74、升降板;75、皮带;76、马达一;77、气缸二;78、夹块;8、固定组件;81、圆柱台;82、连接杆;83、齿轮一;84、圆柱罩;85、齿盘;86、蜗杆;87、内六角螺头;88、涡状螺旋齿;89、夹持组件;891、滑块;892、齿牙;893、安装块;894、连接板;895、弹簧;896、限位块;897、挤压杆;898、线槽;899、挤压柱;9、电机;10、马达二;11、齿轮二。1. Machine body; 2. Mounting table; 3. Machine welding arm; 4. Outer plate; 5. Roller; 6. Rotating table; 7. Placement assembly; 71. Placement groove; 72. Mounting frame; 73. Cylinder one; 74. Lifting plate; 75. Belt; 76. Motor one; 77. Cylinder two; 78. Clamping block; 8. Fixing assembly; 81. Cylindrical table; 82. Connecting rod; 83. Gear one; 84. Cylindrical cover; 85. Toothed disc; 86. Worm; 87. Hexagon socket screw head; 88. Vortex spiral tooth; 89. Clamping assembly; 891. Slider; 892. Tooth; 893. Mounting block; 894. Connecting plate; 895. Spring; 896. Limiting block; 897. Extrusion rod; 898. Wire groove; 899. Extrusion column; 9. Motor; 10. Motor two; 11. Gear two.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。To make the purpose, technical solution and advantages of the embodiments of the present invention more clear, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention.
依本发明一较佳实施例的一种工业机器人焊接工作台将在以下被详细地阐述,如图1-14所示,一种工业机器人焊接工作台,包括机体1,机体1的顶端固定安装有安装台2,机体1顶端的右侧固定安装有机器焊臂3,安装台2的顶端固定安装有外套板4,外套板4的左侧和前后两侧开设有缺口,缺口的宽度与圆柱台81的直径相适配,方便固定组件8从后侧输送进入,从前侧和左侧输出,外套板4顶部上下之间限位转动连接有滚轴5,安装台2顶端外套板4内侧限位转动连接有旋转台6,旋转台6顶部的前后两侧和左右两侧设置有放置组件7,放置组件7内放置有固定组件8,固定组件8用于携带和固定焊接件,安装台2的中部固定安装有电机9,电机9顶端与旋转台6传动连接,旋转台6顶部的前后两侧和左右两侧设置的四组放置组件7,后侧放置组件7用于通过传送带实现固定组件8的放置,右侧放置组件7靠近右侧的机器焊臂3用于进行焊接,前侧放置组件7用于通过传送带实现携带合格焊接件的固定组件8的输出,左侧放置组件7用于通过传送带实现携带不合格焊接件的固定组件8的输出,电机9带动旋转台6的转动为顺时针90°的间歇转动,因此在将焊接件固定在固定组件8上后,在旋转台6顶部后侧稳定放置在放置组件7内,然后跟随旋转台6的顺时针间歇转动到达右侧进行焊接,焊接完成到达前侧进行检测,合格后从前侧输出,不合格的在转动至左侧后输出。An industrial robot welding workbench according to a preferred embodiment of the present invention will be described in detail below. As shown in Figures 1-14, an industrial robot welding workbench includes a body 1, a mounting platform 2 is fixedly installed on the top of the body 1, a machine welding arm 3 is fixedly installed on the right side of the top of the body 1, an outer sleeve plate 4 is fixedly installed on the top of the mounting platform 2, and notches are provided on the left side and front and rear sides of the outer sleeve plate 4. The width of the notch is adapted to the diameter of the cylindrical platform 81, so that the fixing component 8 can be transported in from the rear side and output from the front and left sides. A roller 5 is connected to the upper and lower parts of the top of the outer sleeve plate 4 for limited rotation. A rotating table 6 is connected to the inner side of the outer sleeve plate 4 at the top of the mounting platform 2 for limited rotation. A placing component 7 is arranged on the front and rear sides and the left and right sides of the top of the rotating table 6. A fixing component 8 is placed in the placing component 7. The fixing component 8 is used to carry and fix the welded parts. Motor 9, the top of motor 9 is transmission connected with the rotating table 6, four groups of placement components 7 are arranged on the front and rear sides and the left and right sides of the top of the rotating table 6, the rear placement component 7 is used to place the fixed component 8 through the conveyor belt, the right placement component 7 is close to the machine welding arm 3 on the right side for welding, the front placement component 7 is used to output the fixed component 8 carrying qualified welded parts through the conveyor belt, and the left placement component 7 is used to output the fixed component 8 carrying unqualified welded parts through the conveyor belt. The motor 9 drives the rotating table 6 to rotate intermittently by 90° clockwise. Therefore, after the welded parts are fixed on the fixed component 8, they are stably placed in the placement component 7 on the rear side of the top of the rotating table 6, and then follow the clockwise intermittent rotation of the rotating table 6 to reach the right side for welding. After welding, they arrive at the front side for inspection. If qualified, they are output from the front side, and if unqualified, they are output after rotating to the left side.
放置组件7包括放置凹槽71,旋转台6顶部的前后两侧和左右两侧开设有放置凹槽71,旋转台6内侧顶部放置凹槽71处均固定连接有安装框72,安装框72的顶部固定安装有气缸一73,气缸一73的顶端固定安装有升降板74,单个升降板74的底端与两个气缸一73固定安装,且单个安装框72内有两块升降板74,在安装框72顶部对称分布,且安装框72顶部开设有供升降板74上下移动的凹槽,当固定组件8放置在放置组件7内后,升降板74对称分布在连接杆82的两侧,且升降板74位于圆柱台81底部端面下方,使得升降板74在向上移动时能够将圆柱台81向上顶起,升降板74的顶部旋转缠绕有皮带75,皮带75顶部延伸至升降板74顶部端面以上,因此当升降板74上移将圆柱台81顶起时,皮带75能够与圆柱台81底端相接触,进而来带动圆柱台81进行移动,升降板74底部的中部固定安装有马达一76,马达一76与皮带75传动连接,用于带动皮带75进行转动,安装框72的内侧固定安装有气缸二77,气缸二77靠近安装框72一端固定安装有夹块78,夹块78延伸至安装框72的内部,连接杆82的中部呈四棱柱状,当固定组件8放置在放置组件7内时,连接杆82的中部限位卡接在夹块78的内侧,进而对固定组件8进行限位,使其无法转动。The placement component 7 includes a placement groove 71. The front and rear sides and the left and right sides of the top of the rotating table 6 are provided with placement grooves 71. The top placement grooves 71 on the inner side of the rotating table 6 are fixedly connected with a mounting frame 72. A cylinder 73 is fixedly installed on the top of the mounting frame 72. A lifting plate 74 is fixedly installed on the top of the cylinder 73. The bottom end of a single lifting plate 74 is fixedly installed with two cylinders 73, and there are two lifting plates 74 in a single mounting frame 72, which are symmetrically distributed on the top of the mounting frame 72, and a groove for the lifting plates 74 to move up and down is provided on the top of the mounting frame 72. When the fixing component 8 is placed in the placement component 7, the lifting plates 74 are symmetrically distributed on both sides of the connecting rod 82, and the lifting plates 74 are located below the bottom end surface of the cylindrical table 81, so that the lifting plates 74 can lift the cylindrical table 81 upward when moving upward. The top of the lifting plate 74 is rotatably wrapped with a belt 75, and the top of the belt 75 extends above the top end surface of the lifting plate 74. Therefore, when the lifting plate 74 moves up to lift the cylindrical platform 81, the belt 75 can contact the bottom end of the cylindrical platform 81, thereby driving the cylindrical platform 81 to move. A motor 76 is fixedly installed in the middle of the bottom of the lifting plate 74, and the motor 76 is transmission-connected to the belt 75 for driving the belt 75 to rotate. A cylinder 2 is fixedly installed on the inner side of the mounting frame 72, and a clamping block 78 is fixedly installed on the inner side of the mounting frame 72 near one end of the cylinder 2 77. The clamping block 78 extends into the interior of the mounting frame 72, and the middle part of the connecting rod 82 is in the shape of a quadrangular prism. When the fixing component 8 is placed in the placing component 7, the middle part of the connecting rod 82 is limited and clamped on the inner side of the clamping block 78, thereby limiting the fixing component 8 and preventing it from rotating.
固定组件8包括圆柱台81,放置凹槽71的顶部放置有圆柱台81,圆柱台81底端的中央固定安装有连接杆82,连接杆82的底端固定安装有齿轮一83,圆柱台81的顶端固定安装有圆柱罩84,圆柱台81顶端中央圆柱罩84的内侧限位转动连接有齿盘85,圆柱罩84内齿盘85的外侧限位转动连接有蜗杆86,蜗杆86与齿盘85相互啮合,因此通过转动蜗杆86能够带动齿盘85进行稳定的转动,蜗杆86的一端固定安装有内六角螺头87,内六角螺头87延伸至圆柱罩84的外侧,便于通过内六角螺头87带动蜗杆86进行转动,齿盘85的顶端固定安装有涡状螺旋齿88,圆柱罩84顶部的四周均匀设置有夹持组件89,夹持组件89用于对焊接件进行挤压固定。The fixing assembly 8 includes a cylindrical table 81, on which the cylindrical table 81 is placed at the top of the groove 71, a connecting rod 82 is fixedly installed in the center of the bottom end of the cylindrical table 81, a gear 83 is fixedly installed at the bottom end of the connecting rod 82, a cylindrical cover 84 is fixedly installed at the top end of the cylindrical table 81, a toothed disc 85 is connected to the inner limit rotation of the cylindrical cover 84 in the center of the top end of the cylindrical table 81, a worm 86 is connected to the outer limit rotation of the toothed disc 85 in the cylindrical cover 84, and the worm 86 and the toothed disc 85 are meshed with each other, so that the toothed disc 85 can be driven to rotate stably by rotating the worm 86, one end of the worm 86 is fixedly installed with an inner hexagonal screw head 87, and the inner hexagonal screw head 87 extends to the outside of the cylindrical cover 84, so that the worm 86 can be driven to rotate by the inner hexagonal screw head 87, a vortex spiral tooth 88 is fixedly installed on the top end of the toothed disc 85, and clamping assemblies 89 are evenly arranged around the top of the cylindrical cover 84, and the clamping assemblies 89 are used to extrude and fix the welded parts.
夹持组件89包括滑块891,圆柱罩84顶部的四周限位滑动连接有滑块891,滑块891的底端固定连接有齿牙892,且齿牙892均与下方的涡状螺旋齿88相互啮合,因此当齿盘85带动涡状螺旋齿88进行转动时,能够带动滑块891同时向内收缩或向外展开,滑块891的顶端固定安装有安装块893,安装块893的内部限位滑动连接有连接板894,连接板894靠近圆柱罩84中心的一端与安装块893内壁之间固定连接有弹簧895,安装块893靠近圆柱罩84中心一侧的两端固定安装有限位块896,连接板894两侧与限位块896之间传动连接有挤压杆897,挤压杆897的内部开设上下贯穿的线槽898,挤压杆897远离连接板894的一端固定安装有挤压柱899,挤压杆897在安装块893两侧对称分布,一侧与连接板894的两侧相铰接,另一侧经过限位块896后向靠近圆柱罩84中心的一侧展开延伸,限位块896的中部固定设置有立柱,立柱位于线槽898的内部,因此当挤压柱899受到挤压时,能够带动挤压杆897进行展开偏转,并带动连接板894压缩弹簧895。The clamping assembly 89 includes a slider 891, and the slider 891 is connected to the top of the cylindrical cover 84 in a limited sliding manner. The bottom end of the slider 891 is fixedly connected to a tooth 892, and the tooth 892 is meshed with the vortex spiral teeth 88 below. Therefore, when the toothed disk 85 drives the vortex spiral teeth 88 to rotate, it can drive the slider 891 to retract inward or expand outward at the same time. The top of the slider 891 is fixedly installed with a mounting block 893, and the internal limited sliding connection of the mounting block 893 is connected to a connecting plate 894. A spring 895 is fixedly connected between the end of the connecting plate 894 close to the center of the cylindrical cover 84 and the inner wall of the mounting block 893. The mounting block 893 is fixedly installed with limited The positioning block 896, the two sides of the connecting plate 894 are connected to the limiting block 896 by a transmission connection with an extrusion rod 897, and a wire groove 898 is provided inside the extrusion rod 897 to pass through it from top to bottom. An extrusion column 899 is fixedly installed on the end of the extrusion rod 897 away from the connecting plate 894. The extrusion rod 897 is symmetrically distributed on both sides of the mounting block 893, one side is hinged to the two sides of the connecting plate 894, and the other side extends to the side close to the center of the cylindrical cover 84 after passing through the limiting block 896. A column is fixedly set in the middle of the limiting block 896, and the column is located inside the wire groove 898. Therefore, when the extrusion column 899 is squeezed, it can drive the extrusion rod 897 to expand and deflect, and drive the connecting plate 894 to compress the spring 895.
安装台2顶部电机9的右侧固定安装有马达二10,马达二10的顶端固定传动连接有齿轮二11,齿轮二11与位于右侧的固定组件8中的齿轮一83相互啮合,同时是否解除对于连接杆82的限位,能够选择性地带动右侧处于焊接的固定组件8进行转动。A motor 2 10 is fixedly installed on the right side of the motor 9 at the top of the mounting table 2, and a gear 2 11 is fixedly connected to the top of the motor 2 10. The gear 2 11 is meshed with a gear 1 83 in the fixed component 8 on the right side. At the same time, whether the limit on the connecting rod 82 is released can selectively drive the fixed component 8 on the right side that is being welded to rotate.
本发明的工作原理是:The working principle of the present invention is:
在焊接之前先通过夹持组件89在固定组件8上对焊接件进行夹持固定,将焊接件放置在圆柱罩84顶部的中央,然后通过内六角螺头87驱动蜗杆86进行转动,利用蜗杆86与齿盘85的相互啮合,来稳定地带动齿盘85进行转动,进而带动顶端固定的涡状螺旋齿88进行转动,在涡状螺旋齿88转动的过程中,利用滑块891底端齿牙892与涡状螺旋齿88的相互啮合,能够使滑块891同时向内侧进行收缩,进而带动挤压杆897和挤压柱899向内侧移动,并与焊接件的外表面接触,当挤压柱899与焊接件的外表面接触后,继续收缩时,通过挤压杆897上线槽898在限位块896中立柱外围的滑动连接,能够使挤压杆897向两侧展开,同时带动连接板894压缩弹簧895,进而对焊接件的端面进行弹性挤压,因此当相对的两面完成接触后,利用弹性挤压,能够继续收缩使得另外两侧相对的端面也完成接触并挤压定位,提高了对于长度和宽度不同的焊接件的夹持稳定性,同时利用挤压杆897带动挤压柱899的展开,也能够更好地对圆柱形焊接件进行夹持固定。Before welding, the weldment is clamped and fixed on the fixing assembly 8 by the clamping assembly 89, and the weldment is placed in the center of the top of the cylindrical cover 84. Then, the worm 86 is driven to rotate by the hexagonal screw head 87, and the worm 86 and the toothed disc 85 are meshed with each other to stably drive the toothed disc 85 to rotate, thereby driving the top fixed vortex spiral teeth 88 to rotate. During the rotation of the vortex spiral teeth 88, the bottom teeth 892 of the slider 891 are meshed with the vortex spiral teeth 88, so that the slider 891 can be simultaneously contracted inwardly, thereby driving the extrusion rod 897 and the extrusion column 899 to move inwardly and contact the outer surface of the weldment. When the extrusion column 899 contacts the outer surface of the weldment and continues to shrink, the sliding connection of the wire groove 898 on the extrusion rod 897 to the outer periphery of the column in the limit block 896 can make the extrusion rod 897 expand to both sides, and at the same time drive the connecting plate 894 to compress the spring 895, thereby elastically squeezing the end face of the weldment. Therefore, when the two opposite sides are in contact, the elastic extrusion can continue to shrink so that the other two opposite end faces can also be in contact and squeezed into position, thereby improving the clamping stability of weldments of different lengths and widths. At the same time, the expansion of the extrusion column 899 driven by the extrusion rod 897 can also better clamp and fix the cylindrical weldment.
完成焊接件与固定组件8的夹持固定后,将携带有焊接件的固定组件8从旋转台6后侧输送至后侧的放置组件7内,在放置过程中,连接杆82的中部能够伸入夹块78的内侧,进而对连接杆82进行限位,使得固定组件8无法进行转动,同时放置凹槽71对圆柱台81进行承接,完成放置后,通过电机9带动旋转台6进行间歇转动,而在转动过程中,利用外套板4上滚轴5的设计,能够更好得推动圆柱台81向中间与放置凹槽71的边缘挤压接触,进而对圆柱台81进行进一步定位,保证固定组件8移动过程中所携带焊接件位置的一致性,随着旋转台6的间歇转动,使得携带有焊接件的固定组件8移动右侧,进而利用机器焊臂3对焊接件进行焊接,焊接完成后再转动至前侧,并对焊接质量进行检测,当检测合格时,通过气缸一73的作用将升降板74向上顶起,进而将圆柱台81顶起,并通过马达一76带动皮带75的转动,将固定组件8移出至传送带上进行输送,进而来完成对于合格焊接件的移出和输送,同理,当检测不合格时,固定组件8跟随旋转台6转动至左侧后,再进行移出和输送,而在转动至后侧后,再重新将携带有焊接件的固定组件8输送至放置组件7内,进而能够实现对于焊接件的高效输送,和对于是否合格件的分类输出,有利于机器人焊接流水线的连续高效进行,提高了焊接的效率。After the welding part and the fixing component 8 are clamped and fixed, the fixing component 8 carrying the welding part is transported from the rear side of the rotating table 6 to the placement component 7 on the rear side. During the placement process, the middle part of the connecting rod 82 can extend into the inner side of the clamping block 78, thereby limiting the connecting rod 82, so that the fixing component 8 cannot rotate, and at the same time, the placement groove 71 is used to receive the cylindrical table 81. After the placement is completed, the rotating table 6 is driven by the motor 9 to rotate intermittently. During the rotation process, the design of the roller 5 on the outer sleeve plate 4 can better push the cylindrical table 81 to the middle and squeeze and contact with the edge of the placement groove 71, thereby further positioning the cylindrical table 81 to ensure the consistency of the position of the welding part carried by the fixing component 8 during the movement. As the rotating table 6 rotates intermittently, the fixing component 8 carrying the welding part moves. On the right side, the machine welding arm 3 is used to weld the welded parts. After welding is completed, it is rotated to the front side and the welding quality is tested. When the test is qualified, the lifting plate 74 is lifted upward by the action of the cylinder 73, and then the cylindrical table 81 is lifted, and the belt 75 is driven by the motor 76 to rotate, and the fixed component 8 is moved out to the conveyor belt for transportation, thereby completing the removal and transportation of qualified welded parts. Similarly, when the test is unqualified, the fixed component 8 follows the rotating table 6 to rotate to the left side, and then is moved out and transported. After rotating to the back side, the fixed component 8 carrying the welded parts is transported to the placement component 7 again, thereby realizing efficient transportation of welded parts and classified output of qualified and unqualified parts, which is conducive to the continuous and efficient operation of the robot welding line and improves the welding efficiency.
而当焊接件的焊接需要自身相对机器焊臂3进行转动时,当携带有焊接件的固定组件8转动至右侧时,通过气缸二77的作用使夹块78收缩,解除对于连接杆82的限位,然后利用右侧马达二10带动齿轮二11的转动,以及齿轮二11与齿轮一83的相互啮合,就能够使处于右侧焊接处的固定组件8进行转动,进而带动焊接件转动,有利于焊接的进行,然后再通过气缸二77的作用使夹块78重新对连接杆82进行限位,而在正常焊接时,通过夹块78对于连接杆82的限位,固定组件8无法转动,当齿轮一83转动至与齿轮二11啮合时,会带动齿轮二11和马达二10进行空转,齿轮一83自身不会发生转动。When the welding of the welded part requires itself to rotate relative to the machine welding arm 3, when the fixed assembly 8 carrying the welded part rotates to the right, the clamp block 78 is contracted by the action of the cylinder 2 77 to release the limit on the connecting rod 82, and then the right motor 2 10 is used to drive the rotation of the gear 2 11, and the mutual engagement of the gear 2 11 and the gear 1 83, so that the fixed assembly 8 at the right welding position can be rotated, thereby driving the welded part to rotate, which is beneficial to the welding, and then the clamp block 78 is used to limit the connecting rod 82 again by the action of the cylinder 2 77. During normal welding, the fixed assembly 8 cannot rotate due to the limit of the connecting rod 82 by the clamp block 78. When the gear 1 83 rotates to engage with the gear 2 11, it will drive the gear 2 11 and the motor 2 10 to idle, and the gear 1 83 itself will not rotate.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.
Claims (10)
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119566700A (en) * | 2024-12-25 | 2025-03-07 | 江苏欧英威智能装备有限公司 | Machining welding device for mechanical equipment |
| CN120619714A (en) * | 2025-08-12 | 2025-09-12 | 杭州尚研机械制造有限公司 | Multi-variety small-batch robot welding workstation |
| CN121035724A (en) * | 2025-08-27 | 2025-11-28 | 杭州华锦电子有限公司 | An automated welding production line for terminal blocks with connecting inserts. |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119566700A (en) * | 2024-12-25 | 2025-03-07 | 江苏欧英威智能装备有限公司 | Machining welding device for mechanical equipment |
| CN120619714A (en) * | 2025-08-12 | 2025-09-12 | 杭州尚研机械制造有限公司 | Multi-variety small-batch robot welding workstation |
| CN121035724A (en) * | 2025-08-27 | 2025-11-28 | 杭州华锦电子有限公司 | An automated welding production line for terminal blocks with connecting inserts. |
| CN121035724B (en) * | 2025-08-27 | 2026-04-03 | 杭州华锦电子有限公司 | An automated welding production line for terminal blocks with connecting inserts. |
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