CN118122656A - Product quality inspection device - Google Patents
Product quality inspection device Download PDFInfo
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- CN118122656A CN118122656A CN202410556176.9A CN202410556176A CN118122656A CN 118122656 A CN118122656 A CN 118122656A CN 202410556176 A CN202410556176 A CN 202410556176A CN 118122656 A CN118122656 A CN 118122656A
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- mounting
- plate
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- detection
- conveying belt
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- 238000007689 inspection Methods 0.000 title claims abstract description 31
- 238000001514 detection method Methods 0.000 claims abstract description 81
- 230000007246 mechanism Effects 0.000 claims abstract description 57
- 238000009434 installation Methods 0.000 claims abstract description 20
- 238000002372 labelling Methods 0.000 claims description 25
- 238000004140 cleaning Methods 0.000 claims description 20
- 238000006073 displacement reaction Methods 0.000 claims description 20
- 238000003825 pressing Methods 0.000 claims description 11
- 210000000056 organ Anatomy 0.000 claims description 4
- 238000012216 screening Methods 0.000 description 11
- 230000002950 deficient Effects 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000000926 separation method Methods 0.000 description 4
- 239000002699 waste material Substances 0.000 description 3
- 239000004566 building material Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 210000001503 joint Anatomy 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000001737 promoting effect Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Control Of Conveyors (AREA)
Abstract
The invention belongs to the technical field of product quality inspection, in particular to a product quality inspection device, which comprises an installation table, wherein a first conveying belt, a second conveying belt and a third conveying belt are arranged at the top of the installation table, and a leveling detection mechanism is arranged at the top of the installation table and positioned on the upper side of the first conveying belt; this device drives panel through the cooperation of conveying mechanism with first conveyer belt, second conveyer belt and removes, can detect the roughness of panel through leveling detection mechanism, detect the intensity of panel through intensity detection mechanism, paste the label through pasting the mark device to unqualified panel, detect whether there is the label on panel surface through detecting the electric eye, when the panel that has the label is found, screen off unqualified panel through grabbing device, this device degree of automation is high, the degree of accuracy is high, can effectively reduce manual operation, and then improve work efficiency.
Description
Technical Field
The invention belongs to the technical field of constructional engineering equipment, and particularly relates to a product quality inspection device.
Background
The board is a flat rectangular building material board which is usually made into standard size, is used as a member of a wall, a ceiling or a floor, and also refers to a metal board which is formed by forging, rolling or casting, and is divided into a thin board, a middle board, a thick board, a special thick board and a flat rectangular building material board which is usually made into standard size.
The prior art plate pit flatness measurement needs to place the plate on a plane and then measure the plane on the surface of the plate, the depth gauge is adopted to measure the plate, the depth gauge is high in accuracy, but limited in detection range, and is only suitable for the condition that pits are deformed, and the positions where workers are deformed are needed to be detected and recorded by naked eyes respectively, then the use is more troublesome, labor expenditure of the workers is higher, the prior art plate defective screening device can only meet the requirement of clamping and fixing of a single size after one-time size adjustment, and the clamping and fixing size needs to be frequently adjusted when facing plates with different sizes and thicknesses, so that the strength detection work efficiency is greatly reduced.
For this purpose, a product quality inspection device is designed to solve the above-mentioned problems.
Disclosure of Invention
To solve the problems set forth in the background art. The invention provides a product quality inspection device, which drives a plate to move through the cooperation of a conveying mechanism, a first conveying belt and a second conveying belt, can detect the flatness of the plate through a flatness detection mechanism, can detect the strength of the plate through a strength detection mechanism, can label unqualified plates through a labeling device, can detect whether labels exist on the surfaces of the plates through detection electric eyes, and can remove unqualified plates through a grabbing device when the labeled plates are found, so that the screening treatment of the unqualified plates is completed.
In order to achieve the above purpose, the present invention provides the following technical solutions: the product quality inspection device comprises an installation table, wherein a first conveying belt, a second conveying belt and a third conveying belt are arranged at the top of the installation table, and a leveling detection mechanism is arranged at the top of the installation table and positioned on the upper side of the first conveying belt;
The leveling detection mechanism comprises a first installation frame, an installation block, an electric adjustment cylinder, an installation plate, a movable rod, a baffle plate, a detection spring and a pressing wheel, wherein the first installation frame is fixedly installed at the top of the installation table, the two installation blocks are fixedly installed at the inner top of the first installation frame, the electric adjustment cylinder is fixedly connected with the bottom of the installation block, two ends of the top of the installation plate are fixedly connected with the two electric adjustment cylinders, a plurality of the movable rod is movably arranged in the installation plate, a plurality of through grooves are formed in the installation plate, the baffle plate is arranged in the through grooves, the detection spring is located between the baffle plate and the through grooves, the pressing wheel is rotationally connected to the bottom of the movable rod, opposite electric eyes are installed on the side surfaces of the movable rod, detection grooves are formed in the movable rod, the opposite electric eyes are symmetrically arranged, and the opposite electric eyes and the detection grooves are located on the same horizontal line.
As a product quality inspection device, preferably, conveying mechanisms are symmetrically arranged at the top of the mounting table and positioned at two sides of the first conveying belt, each conveying mechanism comprises a conveying fixing frame, an adjusting cylinder, an adjusting frame, an adjusting spring, an adjusting rod, a fixing block, a baffle plate and a movable plate, the conveying fixing frame is fixedly arranged at the top of the mounting table, the adjusting cylinders are fixedly arranged at one side of the conveying fixing frame, the adjusting frames are fixedly connected with the adjusting cylinders, the two adjusting rods are movably connected with two ends of the adjusting frames through the adjusting springs, the fixing blocks are fixedly arranged at the top of the adjusting rods, the baffle plate is fixedly arranged at one side of the fixing block, gears are respectively arranged at the tops of the conveying fixing frame, the adjusting frames and the adjusting rods, a chain is arranged on each gear, a plurality of clamping blocks are uniformly arranged on each chain, one side of each adjusting frame is provided with the movable plate, and each movable plate is in sliding connection with the conveying fixing frame.
As a product quality inspection device, preferably, a strength detection mechanism is arranged at the top of the mounting table and positioned between the first conveying belt and the second conveying belt, the strength detection mechanism comprises a second mounting frame, a hydraulic cylinder, a pressing block, a detection table, a mounting fixing frame, a linear displacement sensor and a detection plate, the second mounting frame is fixedly arranged at the top of the mounting table, the hydraulic cylinder is fixedly arranged at the inner side top of the second mounting frame, the pressing block is fixedly connected with the output end of the hydraulic cylinder, the detection table is fixedly arranged at the top of the mounting table, a mounting groove is formed in the detection table, the mounting fixing frame is fixedly arranged at the inner side bottom of the mounting groove, the linear displacement sensor is fixedly arranged at the inner side bottom of the mounting fixing frame, the detection plate is fixedly connected with the output end of the linear displacement sensor, and a reset spring is arranged on the side surface of the output end of the linear displacement sensor and positioned between the mounting fixing frame and the detection plate.
In one preferred embodiment of the product quality inspection device, the pressing block is located right above the inspection plate, and the inspection table and the top of the inspection plate are flush with the upper surface of the first conveyor belt.
As a product quality inspection device, preferably, a marking assembly is arranged at the top of the mounting table and positioned on the upper side of the second conveying belt, the marking assembly comprises a third mounting frame and a labeling device, the third mounting frame is fixedly arranged at the top of the mounting table, the labeling device is fixedly arranged at the top of the inner side of the third mounting frame, and the labeling device is positioned right above the second conveying belt.
The invention provides a product quality inspection device, which is preferable, the top of a mounting table is provided with a grabbing device which is positioned on the upper side of a second conveying belt, the grabbing device comprises a fourth mounting frame, a motor mounting plate, a first motor, a first screw rod, a first moving plate, a second motor, a second screw rod, a second moving plate, a lifting electric cylinder, a clamping plate and a sliding shaft, the fourth mounting frame is fixedly arranged on the top of the mounting table, the motor mounting plate is fixedly arranged on one side of the fourth mounting frame, the first motor is fixedly arranged on one side of the motor mounting plate, the first screw rod is fixedly connected with the output end of the first motor, the first moving plate is in threaded connection with the side surface of the first screw rod, the second screw rod is fixedly connected with the output end of the second motor, the second moving plate is in threaded connection with the side surface of the second screw rod, the four lifting electric cylinders are fixedly arranged on the bottoms of the first moving plate and the second moving plate, the clamping plate is fixedly connected with the output end of the lifting electric cylinder, the sliding shaft is fixedly arranged on one side of the first conveying belt, and the sliding shaft is fixedly arranged on one side of the first conveying belt.
In one preferred embodiment of the product quality inspection device of the present invention, a detection electric eye is mounted on the top of the inner side of the fourth mounting frame, and the detection electric eye can identify the label attached by the labeling device.
As a product quality inspection device, a PLC controller is preferably arranged on one side of the mounting table, and the first conveying belt, the second conveying belt, the third conveying belt, the electric adjusting cylinder, the opposite-irradiation eyes, the adjusting cylinder, the hydraulic cylinder, the linear displacement sensor, the labeling device, the first motor, the second motor, the electric lifting cylinder and the detection electric eyes are electrically connected with the PLC controller.
As a product quality inspection device, preferably, the top of the fourth mounting frame is provided with an alarm lamp and a buzzer, and the alarm lamp, the buzzer and the detection electric eye are electrically connected.
In the product quality inspection device, preferably, a cleaning assembly is arranged at the top of the mounting table and positioned at one side of the first conveying belt, the cleaning assembly comprises a vertical plate and a cleaning roller, the cleaning roller is in contact with the first conveying belt, the vertical plate is fixedly connected with the mounting table, and the vertical plate is rotatably connected with the cleaning roller.
Compared with the prior art, the invention has the beneficial effects that:
The utility model provides a conveyer mechanism drives panel through the cooperation of conveyer mechanism and first conveyer belt, second conveyer belt and removes, can detect the roughness of panel through leveling detection mechanism, detect the intensity of panel through intensity detection mechanism, paste the label through labeling device to unqualified panel, detect whether there is the label on panel surface through detecting the electric eye, when the panel that has the label is got rid of unqualified panel through grabbing device, accomplish the defective product screening of panel and handle, this device degree of automation is high, the degree of accuracy is high, can effectively reduce manual operation, and then improve work efficiency.
Through being provided with leveling detection mechanism, can detect the roughness of panel, adjust according to the thickness of panel through adjusting electronic jar, make pinch roller and the laminating mutually of upper surface of panel, when panel unevenness, the movable rod that is in panel protruding position can rise upwards, leads to a plurality of movable rods can not be in same horizon, makes the butt joint of signal can not be accomplished through the detection groove to the correlation electric eye of installing at both ends movable rod side surface to judge whether the panel is qualified.
Through being provided with conveying mechanism, be convenient for drive panel and remove, also be convenient for carry out width adjustment according to the panel of equidimension, make clamp block laminate with the side surface of panel all the time, spacing to panel, guarantee that panel can not warp at the in-process of carrying, put panel between clamp block, according to the size of panel, control the alignment jig through the adjustment cylinder, make alignment jig drive gear and chain remove, make clamp block laminate with the side surface of panel, the both ends swing joint of alignment jig has the adjustment pole, when the position of alignment jig changes, the adjustment pole can make the chain remain throughout tensioning through adjusting the spring, make clamp block clamp effect to panel better, compared with prior art, can be according to the quick adjustment conveying mechanism's of panel size width, do not need artifical frequent adjustment, and then work efficiency has been improved.
Through being provided with intensity detection mechanism, be convenient for detect the intensity of panel, prevent that the phenomenon of fracture deformation from appearing in the in-process of using of panel, carry the detection bench to the panel through clamping block, detect the inside pick-up plate of bench and laminate mutually with the bottom of panel, drive the briquetting through the pneumatic cylinder and applys certain pressure to the panel, through setting up the linear displacement sensor in the pick-up plate bottom, can detect whether the panel produces deformation under certain pressure, thereby detect whether the intensity of panel is qualified, carry the second conveyer belt through clamping block to the panel after detecting, carry out subsequent screening and handle, this mechanism simple structure, detection range is wide, it is more accurate to detect the numerical value.
Through setting up grabbing device, can get rid of unqualified panel, accomplish the defective products screening of panel and handle, drive the second through the second lead screw and remove the board, clamp the panel through the clamping plate of first movable plate and second movable plate bottom, lift the panel through promoting electronic jar, drive first movable plate through first lead screw and remove the panel on the third conveyer belt, accomplish the screening to the defective products, this mechanism degree of automation is high, reduction in production cost, improve production efficiency, reduce the cost of labor, reduce the panel and remove the wearing and tearing of in-process to the second conveyer belt, facilitate promotion use.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic view of a partial structure of the present invention;
FIG. 3 is a partial structural perspective view of the present invention;
FIG. 4 is a schematic view of a conveying mechanism according to the present invention;
FIG. 5 is a schematic view of a flatness detecting mechanism according to the present invention;
FIG. 6 is a schematic view of a part of the flatness detecting mechanism of the present invention;
FIG. 7 is a schematic diagram of a strength detecting mechanism according to the present invention;
Fig. 8 is a schematic structural view of a gripping device according to the present invention.
In the figure:
1. A mounting table; 11. a first conveyor belt; 12. a second conveyor belt; 13. a third conveyor belt;
2. a conveying mechanism; 21. conveying a fixing frame; 22. adjusting a cylinder; 23. an adjusting frame; 24. a gear; 25. a chain; 26. a clamping block; 27. an adjusting spring; 28. an adjusting lever; 29. a fixed block; 210. a baffle; 211. a movable plate;
3. A leveling detection mechanism; 31. a first mounting frame; 32. a mounting block; 33. adjusting an electric cylinder; 34. a mounting plate; 35. a movable rod; 36. a through groove; 37. a baffle; 38. detecting a spring; 39. a pinch roller; 310. a detection groove; 311. a correlation electric eye;
4. An intensity detection mechanism; 41. a second mounting frame; 42. a hydraulic cylinder; 43. briquetting; 44. a detection table; 45. a mounting groove; 46. installing a fixing frame; 47. a linear displacement sensor; 48. a return spring; 49. a detection plate;
5. a marking assembly; 51. a third mounting frame; 52. a labeling device;
6. A gripping device; 61. a fourth mounting bracket; 62. a motor mounting plate; 63. a first motor; 64. a first screw rod; 65. a first moving plate; 66. a second motor; 67. a second screw rod; 68. a second moving plate; 69. lifting the electric cylinder; 610. a clamping plate; 611. a sliding shaft;
7. Detecting an electric eye; 71. a PLC controller; 72. and a cleaning assembly.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Examples
As shown in fig. 1-8:
The utility model provides a product quality inspection device, includes mount table 1, and the top of mount table 1 is provided with first conveyer belt 11, second conveyer belt 12 and third conveyer belt 13, and the top of mount table 1 just is located the upside of first conveyer belt 11 and is provided with leveling detection mechanism 3.
In this embodiment: through being provided with first conveyer belt 11 and second conveyer belt 12, with the cooperation of conveying mechanism 2 be convenient for drive panel and remove, can detect the roughness of panel through leveling detection mechanism 3, through being provided with third conveyer belt 13, can carry unqualified panel to waste material treatment department.
As shown in fig. 1-8:
Based on the existing product quality inspection device, the device drives the plates to move through the cooperation of the conveying mechanism 2, the first conveying belt 11 and the second conveying belt 12, the flatness of the plates can be detected through the flatness detection mechanism 3, the strength of the plates is detected through the strength detection mechanism 4, unqualified plates are labeled through the labeling device 52, whether the labels exist on the surfaces of the plates or not is detected through the detection electric eye 7, when the labeled plates are found, the unqualified plates are removed through the grabbing device 6, and the defective products of the plates are screened.
As shown in fig. 1, 2, 3, 5 and 6;
In combination with the above, the leveling detection mechanism 3 includes the first mounting bracket 31, the mounting block 32, the adjustment electric cylinder 33, the mounting plate 34, the movable rod 35, the separation blade 37, detect the spring 38 and pinch roller 39, first mounting bracket 31 fixed mounting is at the top of mount table 1, two mounting blocks 32 fixed mounting are at the inboard top of first mounting bracket 31, the bottom fixed connection of adjustment electric cylinder 33 and mounting block 32, the top both ends and the two adjustment electric cylinder 33 fixed connection of mounting plate 34, a plurality of movable rod 35 activity sets up in the inside of mounting plate 34, the inside of mounting plate 34 is provided with a plurality of logical groove 36, the middle part of movable rod 35 is provided with the separation blade 37, the separation blade 37 is located the inside of logical groove 36, detect the spring 38 and be located between separation blade 37 and the logical groove 36, pinch roller 39 rotation connection is in the bottom of movable rod 35, the side surface mounting of both ends movable rod 35 has the correlation electric eye 311, the inside of mid portion movable rod 35 is provided with detect groove 310, the symmetry sets up the correlation electric eye 311 and detect groove 310 and lie in same horizontal line.
In this embodiment: through being provided with leveling detection mechanism 3, can detect the roughness of panel, carry out the altitude mixture control through adjusting electronic jar 33 according to the thickness of panel, make pinch roller 39 laminate with the upper surface of panel mutually, when the surface of panel is uneven, the movable rod 35 that is in panel protruding position can rise upwards, can lead to a plurality of movable rods 35 can not be in same horizontal line, make the butt joint of signal can not be accomplished through detecting slot 310 to the correlation electric eye 311 of installing at both ends movable rod 35 side surface, thereby can judge whether the roughness of panel is qualified, through being provided with detection spring 38, can make pinch roller 39 laminate with the upper surface of panel mutually all the time, also be convenient for detect the back to last panel, make movable rod 35 reset, be convenient for detect again next panel.
As shown in fig. 1, 2, 3 and 4;
In combination with the above, the conveying mechanism 2 is symmetrically arranged at the top of the mounting table 1 and on two sides of the first conveying belt 11, the conveying mechanism 2 comprises a conveying fixing frame 21, an adjusting cylinder 22, an adjusting frame 23, an adjusting spring 27, an adjusting rod 28, a fixing block 29, a baffle 210 and a movable plate 211, the conveying fixing frame 21 is fixedly arranged at the top of the mounting table 1, the adjusting cylinder 22 is fixedly arranged at one side of the conveying fixing frame 21, the adjusting frame 23 is fixedly connected with the adjusting cylinder 22, the two adjusting rods 28 are movably connected with two ends of the adjusting frame 23 through the adjusting spring 27, the fixing block 29 is fixedly arranged at the top of the adjusting rod 28, the baffle 210 is fixedly arranged at one side of the fixing block 29, gears 24 are respectively arranged at the tops of the conveying fixing frame 21, the adjusting frame 23 and the adjusting rod 28, a chain 25 is arranged on the gear 24, a plurality of clamping blocks 26 are uniformly arranged on the chain 25, the movable plate 211 is arranged at one side of the adjusting frame 23, and the movable plate 211 is slidably connected with the conveying fixing frame 21.
In this embodiment: through being provided with conveying mechanism 2, be convenient for drive panel and remove, also be convenient for carry out width adjustment according to not unidimensional panel, make clamping block 26 laminate with the side surface of panel all the time, spacing to panel, guarantee that panel can not warp at the in-process of carrying, put panel between clamping block 26 of both sides, according to the size of panel, control adjusting rack 23 through adjusting cylinder 22, make adjusting rack 23 drive gear 24 and chain 25 remove, make clamping block 26 laminate with the side surface of panel, adjusting rack 23's both ends swing joint has adjusting lever 28, when adjusting rack 23's position changes, adjusting lever 28 can make chain 25 remain tensioning throughout through adjusting spring 27, make clamping block 26 better to the clamping effect of panel, compared with prior art, can be according to the quick width of adjusting conveying mechanism 2 of panel's size, not need artifical frequent adjustment, and then work efficiency has been improved.
It should be noted that: the baffles 210 on two sides of the first conveying belt 11 are in an opening shape, so that the inclined plates placed on the first conveying belt 11 can be corrected, the plates horizontally enter the clamping blocks 26 to be clamped, errors in the clamping process are reduced, the plates and the clamping blocks 26 are located on the same plane, the plates and the clamping blocks can move along with the adjusting frame 23, frequent adjustment of the baffles 210 is not needed, manual operation is reduced, and adjustment efficiency is improved.
As shown in fig. 1, 2, 3 and 7;
In combination with the above, the top of the mounting table 1 and the strength detecting mechanism 4 is provided between the first conveyor belt 11 and the second conveyor belt 12, the strength detecting mechanism 4 includes the second mounting bracket 41, the hydraulic cylinder 42, the pressing block 43, the detecting table 44, the mounting bracket 46, the linear displacement sensor 47 and the detecting plate 49, the second mounting bracket 41 is fixedly mounted at the top of the mounting table 1, the hydraulic cylinder 42 is fixedly mounted at the inner top of the second mounting bracket 41, the pressing block 43 is fixedly connected with the output end of the hydraulic cylinder 42, the detecting table 44 is fixedly mounted at the top of the mounting table 1, the mounting groove 45 is provided in the inside of the detecting table 44, the mounting bracket 46 is fixedly mounted at the inner bottom of the mounting groove 45, the linear displacement sensor 47 is fixedly mounted at the inner bottom of the mounting bracket 46, the detecting plate 49 is fixedly connected with the output end of the linear displacement sensor 47, the side surface of the output end of the linear displacement sensor 47 is provided with the return spring 48, the return spring 48 is located between the mounting bracket 46 and the plate 49, and the pressing block 43 is located right above the detecting plate 49.
In this embodiment: through being provided with intensity detection mechanism 4, be convenient for detect the intensity of panel, prevent that the phenomenon of fracture deformation from appearing in the in-process of panel in use, carry the detection bench 44 through clamping block 26 to panel, detect the inside pick-up plate 49 of bench 44 and laminate mutually with the bottom of panel, drive briquetting 43 through pneumatic cylinder 42 and apply certain pressure to panel, through setting up the linear displacement sensor 47 in the pick-up plate 49 bottom, can detect whether panel produces deformation under certain pressure, thereby detect whether the intensity of panel is qualified, carry the panel on the second conveyer belt 12 through clamping block 26 after the detection finishes, carry out subsequent screening and handle, this mechanism simple structure, detection range is wide, the detection numerical value is more accurate.
It should be noted that: the tops of the detection table 44 and the detection plate 49 are flush with the upper surface of the first conveyor belt 11, so that the plate material is more stable when conveyed from the first conveyor belt 11 to the detection table 44, and no collision phenomenon occurs.
As shown in fig. 1, 2 and 3;
in combination with the above, the marking assembly 5 is provided on the top of the mounting table 1 and on the upper side of the second conveyor belt 12, the marking assembly 5 includes the third mounting frame 51 and the labeling device 52, the third mounting frame 51 is fixedly mounted on the top of the mounting table 1, the labeling device 52 is fixedly mounted on the inner top of the third mounting frame 51, and the labeling device 52 is located right above the second conveyor belt 12.
In this embodiment: through being provided with third mounting bracket 51, be convenient for install labeling device 52, through pair of electric eyes 311 and linear displacement sensor 47, can send labeling device 52 to the position of unqualified product through PLC controller 71, then labeling device 52 is labeled for unqualified product, be convenient for grabbing device 6 screens off unqualified product, even grabbing device 6 appears leaking the condition of sieve, because the labeling has on the unqualified panel, also can be relaxed judge unqualified panel in subsequent course of working, thereby great reduction unqualified panel inflow market's possibility has improved the detection success rate of product.
As shown in fig. 1, 2, 3 and 8;
In combination with the above, the gripping device 6 is disposed on the top of the mounting table 1 and on the upper side of the second conveyor belt 12, and the gripping device 6 includes a fourth mounting frame 61, a motor mounting plate 62, a first motor 63, a first screw rod 64, a first moving plate 65, a second motor 66, a second screw rod 67, a second moving plate 68, a lifting electric cylinder 69, a clamping plate 610 and a sliding shaft 611, the fourth mounting frame 61 is fixedly mounted on the top of the mounting table 1, the motor mounting plate 62 is fixedly mounted on one side of the fourth mounting frame 61, the first motor 63 is fixedly mounted on one side of the motor mounting plate 62, the first screw rod 64 is fixedly connected with the output end of the first motor 63, the first moving plate 65 is in threaded connection with the side surface of the first screw rod 64, the second motor 66 is fixedly mounted on one side of the first moving plate 65, the second screw rod 67 is fixedly connected with the output end of the second motor 66, the second moving plate 68 is in threaded connection with the side surface of the second screw rod 67, the four lifting electric cylinders 69 are fixedly mounted on the bottom of the first moving plate 65 and the second moving plate 68, the clamping plate 610 is fixedly connected with the output end of the lifting electric cylinder 69, the sliding shaft 611 is fixedly mounted on one side of the sliding plate 13.
In this embodiment: through setting up grabbing device 6, can get rid of unqualified panel, accomplish the defective products screening treatment to panel, drive the second through the second lead screw 67 and remove the board 68, clamp through the clamping plate 610 of first movable plate 65 and second movable plate 68 bottom to panel, rise panel through promoting electronic jar 69, drive first movable plate 65 through first lead screw 64 and remove, remove the panel to third conveyer belt 13 on, carry the waste material department of handling to unqualified panel through third conveyer belt 13, accomplish the screening to the defective products, this device degree of automation is high, improve production efficiency, reduce the cost of labor, reduce panel wearing and tearing to second conveyer belt 12 at the in-process of screening, and convenient to popularize and use.
It should be noted that: the detection electric eye 7 is installed at the top of the inner side of the fourth mounting frame 61, and the detection electric eye 7 can identify the label stuck by the labeling device 52, so that the grabbing device 6 can be controlled to screen off unqualified plates.
As shown in fig. 1-8;
In combination with the above, the PLC controller 71 is mounted on one side of the mounting table 1, and the first conveyor belt 11, the second conveyor belt 12, the third conveyor belt 13, the adjustment electric cylinder 33, the opposite-direction electric eye 311, the adjustment air cylinder 22, the hydraulic cylinder 42, the linear displacement sensor 47, the labeling device 52, the first motor 63, the second motor 66, the lifting electric cylinder 69, and the detection electric eye 7 are electrically connected to the PLC controller 71.
In this embodiment: when the conveying mechanism 2 needs to be adjusted, the PLC 71 controls the first conveying belt 11, the second conveying belt 12 and the third conveying belt 13 to rotate, the PLC 71 controls the adjusting cylinder 22 to adjust the position of the adjusting frame 23, the PLC 71 controls the adjusting electric cylinder 33 to adjust the height of the pinch roller 39, the PLC 71 records the position of the unqualified plate through the radio eyes 311 and the linear displacement sensor 47, the labeling device 52 is controlled to label the unqualified plate, the label attached by the labeling device 52 can be identified through the detection electric eyes 7, the first motor 63, the second motor 66 and the lifting electric cylinder 69 are controlled to operate, the unqualified plate is screened out, and the unqualified plate is conveyed to a waste treatment place through the third conveying belt 13.
As shown in fig. 1;
In combination with the above, the top of the fourth mounting frame 61 is provided with an alarm lamp and a buzzer, which are electrically connected with the detection electric eye 7.
In this embodiment: through being provided with alarm lamp and bee calling organ at the top of fourth mounting bracket 61, when detecting electric eye 7 and detecting an unqualified panel, the alarm lamp can flash once, reminds operating personnel, and when detecting electric eye 7 continuously detects unqualified panel, bee calling organ can sound, reminds operating personnel, and operating personnel can observe the device, sees whether detect electric eye 7 and appear the problem, prevents the condition of erroneous judgement.
As shown in fig. 1;
in combination with the above, the cleaning assembly 72 is provided on the top of the mounting table 1 and on one side of the first conveyor belt 11, and the cleaning assembly 72 includes a vertical plate and a cleaning roller, the cleaning roller contacts with the first conveyor belt 11, the vertical plate is fixedly connected with the mounting table 1, and the vertical plate is rotatably connected with the cleaning roller.
In this embodiment: through being provided with cleaning assembly 72 at the top of mount table 1 and being located one side of first conveyer belt 11, through being provided with the riser, be convenient for install the cleaning roller, through cleaning roller and the contact on first conveyer belt 11 surface, can clean the surface of first conveyer belt 11, prevent to have the dust to pile up at the surface of first conveyer belt 11, influence the detection effect of leveling detection mechanism 3.
Working principle:
The sheet is placed on the first conveying belt 11 and conveyed, the sheet is corrected by the baffle 210 and then enters the conveying mechanism 2, the clamping block 26 is driven by the chain 25 to limit and clamp the sheet, the flatness of the sheet is detected by the flatness detecting mechanism 3, then the sheet is driven by the first conveying belt 11 and the clamping block 26 to move, when the sheet moves to the detecting table 44, the first conveying belt 11 and the chain 25 stop rotating, the strength of the sheet is detected by the strength detecting mechanism 4, then the positions of the disqualified sheet detected by the radio eye 311 and the linear displacement sensor 47 are recorded by the PLC 71, when the disqualified sheet passes through the labeling device 52, the labeling device 52 is controlled to label the disqualified sheet, the label labeled by the labeling device 52 can be identified by the detection electric eye 7, so that the grabbing device 6 is controlled to screen off the disqualified sheet, the detection and the screening of the disqualified sheet are finished, the automation degree of the device is high, the production efficiency is improved, and the labor cost is convenient to popularize and use is convenient.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (9)
1. Product quality inspection device, including mount table (1), its characterized in that: the top of the mounting table (1) is provided with a first conveying belt (11), a second conveying belt (12) and a third conveying belt (13), and a leveling detection mechanism (3) is arranged at the top of the mounting table (1) and positioned on the upper side of the first conveying belt (11);
The leveling detection mechanism (3) comprises a first mounting frame (31), mounting blocks (32), an adjusting electric cylinder (33), a mounting plate (34), a movable rod (35), a baffle plate (37), a detection spring (38) and a pressing wheel (39), wherein the first mounting frame (31) is fixedly mounted at the top of the mounting table (1), the two mounting blocks (32) are fixedly mounted at the inner top of the first mounting frame (31), the adjusting electric cylinder (33) is fixedly connected with the bottom of the mounting block (32), the two ends of the top of the mounting plate (34) are fixedly connected with the two adjusting electric cylinders (33), a plurality of movable rods (35) are movably arranged in the mounting plate (34), a plurality of through grooves (36) are formed in the mounting plate (34), the middle of the movable rod (35) is provided with the baffle plate (37), the baffle plate (37) is positioned in the through grooves (36), the detection spring (38) is positioned between the baffle plate (37) and the through grooves (36), the pressing wheel (39) is rotationally connected to the bottom of the movable rod (35), the two opposite electric holes (311) are symmetrically arranged at the two opposite surfaces of the movable rod (35), the pair of radio eyes (311) and the detection groove (310) are positioned on the same horizontal line;
The utility model provides a conveyor belt, which is characterized in that a conveying mechanism (2) is symmetrically arranged at the top of the mounting table (1) and positioned at two sides of the first conveying belt (11), the conveying mechanism (2) comprises a conveying fixing frame (21), an adjusting cylinder (22), an adjusting frame (23), an adjusting spring (27), an adjusting rod (28), a fixing block (29), a baffle plate (210) and a movable plate (211), the conveying fixing frame (21) is fixedly arranged at the top of the mounting table (1), the adjusting cylinder (22) is fixedly arranged at one side of the conveying fixing frame (21), the adjusting frame (23) is fixedly connected with the adjusting cylinder (22), two adjusting rods (28) are movably connected with two ends of the adjusting frame (23) through adjusting springs (27), the fixing block (29) is fixedly arranged at the top of the adjusting rod (28), the baffle plate (210) is fixedly arranged at one side of the fixing block (29), gears (24) are respectively arranged at the tops of the conveying fixing frame (21), the adjusting frame (23) and the adjusting rod (28), chains (25) are arranged on the gears (24), the chains (25) are uniformly arranged on one side of the adjusting block (26), the movable plate (211) is in sliding connection with the conveying fixing frame (21).
2. The product quality inspection device of claim 1, wherein: the utility model provides a test bed for detecting the position of the spring, is characterized in that the top of mount table (1) just is located and is provided with intensity detection mechanism (4) between first conveyer belt (11) and second conveyer belt (12), intensity detection mechanism (4) are including second mounting bracket (41), pneumatic cylinder (42), briquetting (43), detection platform (44), installation mount (46), linear displacement sensor (47) and pick-up plate (49), second mounting bracket (41) fixed mounting is at the top of mount table (1), pneumatic cylinder (42) fixed mounting is at the inboard top of second mounting bracket (41), the output fixed connection of briquetting (43) and pneumatic cylinder (42), detection platform (44) fixed mounting is at the top of mount table (1), the inside of detection platform (44) is provided with mounting groove (45), the inboard bottom at mounting groove (45) of installation mount (46), linear displacement sensor (47) fixed mounting is at the inboard bottom of installation mount (46), pick-up plate (49) and linear displacement sensor (47) output fixed connection of output end (48), reset spring (48) are located between the fixed mounting bracket (46).
3. The product quality inspection device of claim 2, wherein: the pressing block (43) is positioned right above the detection plate (49), and the tops of the detection table (44) and the detection plate (49) are flush with the upper surface of the first conveying belt (11).
4. The product quality inspection device of claim 1, wherein: the utility model discloses a conveyer belt, including mount table (1), mark subassembly (5) are provided with to the top of mount table (1) and be located the upside of second conveyer belt (12), mark subassembly (5) include third mounting bracket (51) and paste mark device (52), third mounting bracket (51) fixed mounting is at the top of mount table (1), paste mark device (52) fixed mounting at the inboard top of third mounting bracket (51), paste mark device (52) and be located directly over second conveyer belt (12).
5. The product quality inspection device of claim 1, wherein: the utility model discloses a lifting device, which is characterized in that a grabbing device (6) is arranged at the top of a mounting table (1) and positioned at the upper side of a second conveying belt (12), the grabbing device (6) comprises a fourth mounting frame (61), a motor mounting plate (62), a first motor (63), a first screw rod (64), a first moving plate (65), a second motor (66), a second screw rod (67), a second moving plate (68), a lifting electric cylinder (69), a clamping plate (610) and a sliding shaft (611), the fourth mounting frame (61) is fixedly arranged at the top of the mounting table (1), the motor mounting plate (62) is fixedly arranged at one side of the fourth mounting frame (61), the first motor (63) is fixedly arranged at one side of the motor mounting plate (62), the first screw rod (64) is fixedly connected with the output end of the first motor (63), the first moving plate (65) is in threaded connection with the side surface of the first screw rod (64), the second motor (66) is fixedly arranged at one side of the first moving plate (65), the second motor (67) is fixedly connected with the output end of the second screw rod (67) at the side of the second screw rod (68) which is fixedly arranged at the bottom of the second moving plate (68), the clamping plate (610) is fixedly connected with the output end of the lifting electric cylinder (69), the sliding shaft (611) is fixedly arranged on one side of the second moving plate (68), the sliding shaft (611) is in sliding connection with the first moving plate (65), and the clamping plate (610) is positioned on the upper side of the third conveying belt (13).
6. The product quality inspection device of claim 5, wherein: the detection electric eye (7) is arranged at the top of the inner side of the fourth mounting frame (61), and the detection electric eye (7) can identify the label pasted by the labeling device (52).
7. The product quality inspection device of claim 1, wherein: one side of the mounting table (1) is provided with a PLC (programmable logic controller) controller (71), and the first conveying belt (11), the second conveying belt (12), the third conveying belt (13), the electric adjustment cylinder (33), the opposite-irradiation electric eye (311), the adjustment cylinder (22), the hydraulic cylinder (42), the linear displacement sensor (47), the labeling device (52), the first motor (63), the second motor (66), the lifting electric cylinder (69) and the detection electric eye (7) are electrically connected with the PLC controller (71).
8. The product quality inspection device of claim 5, wherein: the top of fourth mounting bracket (61) is provided with alarm lamp and bee calling organ, alarm lamp, bee calling organ and detection electric eye (7) electric connection.
9. The product quality inspection device of claim 1, wherein: the cleaning device is characterized in that a cleaning assembly (72) is arranged at the top of the mounting table (1) and positioned on one side of the first conveying belt (11), the cleaning assembly (72) comprises a vertical plate and a cleaning roller, the cleaning roller is in contact with the first conveying belt (11), the vertical plate is fixedly connected with the mounting table (1), and the vertical plate is rotationally connected with the cleaning roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410556176.9A CN118122656A (en) | 2024-05-07 | 2024-05-07 | Product quality inspection device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202410556176.9A CN118122656A (en) | 2024-05-07 | 2024-05-07 | Product quality inspection device |
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| CN202410556176.9A Pending CN118122656A (en) | 2024-05-07 | 2024-05-07 | Product quality inspection device |
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| CN220448802U (en) * | 2023-08-01 | 2024-02-06 | 广西万升石业有限公司 | Artificial stone clamping and conveying device |
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| WO2017100940A1 (en) * | 2015-12-17 | 2017-06-22 | Socpra Sciences Et Genie S.E.C. | Method and apparatus for measuring rigidity distribution |
| CN112033839A (en) * | 2020-09-17 | 2020-12-04 | 东莞市达盛机电设计有限公司 | Steel plate hardness detection equipment capable of automatically feeding and discharging |
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