CN118122502A - A starch separating centrifuge for potato class powder processing - Google Patents
A starch separating centrifuge for potato class powder processing Download PDFInfo
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- 229920002472 Starch Polymers 0.000 title claims abstract description 45
- 239000008107 starch Substances 0.000 title claims abstract description 45
- 235000019698 starch Nutrition 0.000 title claims abstract description 45
- 244000061456 Solanum tuberosum Species 0.000 title claims abstract description 17
- 235000002595 Solanum tuberosum Nutrition 0.000 title claims abstract description 17
- 238000009700 powder processing Methods 0.000 title claims abstract description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 39
- 239000007788 liquid Substances 0.000 claims abstract description 35
- 238000005406 washing Methods 0.000 claims abstract description 13
- 239000007787 solid Substances 0.000 claims abstract description 11
- 238000003825 pressing Methods 0.000 claims description 51
- 238000002347 injection Methods 0.000 claims description 20
- 239000007924 injection Substances 0.000 claims description 20
- 230000006835 compression Effects 0.000 claims description 8
- 238000007906 compression Methods 0.000 claims description 8
- 230000008878 coupling Effects 0.000 claims 7
- 238000010168 coupling process Methods 0.000 claims 7
- 238000005859 coupling reaction Methods 0.000 claims 7
- 230000003044 adaptive effect Effects 0.000 claims 1
- 238000005452 bending Methods 0.000 claims 1
- 230000005540 biological transmission Effects 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 13
- 238000011010 flushing procedure Methods 0.000 abstract description 5
- 239000002699 waste material Substances 0.000 abstract description 3
- 244000017020 Ipomoea batatas Species 0.000 description 37
- 235000002678 Ipomoea batatas Nutrition 0.000 description 37
- 238000010586 diagram Methods 0.000 description 14
- 241000196324 Embryophyta Species 0.000 description 10
- 238000000227 grinding Methods 0.000 description 7
- 229920001592 potato starch Polymers 0.000 description 4
- 238000000926 separation method Methods 0.000 description 3
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 2
- 239000008103 glucose Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- 238000002791 soaking Methods 0.000 description 2
- OWEGMIWEEQEYGQ-UHFFFAOYSA-N 100676-05-9 Natural products OC1C(O)C(O)C(CO)OC1OCC1C(O)C(O)C(O)C(OC2C(OC(O)C(O)C2O)CO)O1 OWEGMIWEEQEYGQ-UHFFFAOYSA-N 0.000 description 1
- 229920001353 Dextrin Polymers 0.000 description 1
- 239000004375 Dextrin Substances 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- GUBGYTABKSRVRQ-PICCSMPSSA-N Maltose Natural products O[C@@H]1[C@@H](O)[C@H](O)[C@@H](CO)O[C@@H]1O[C@@H]1[C@@H](CO)OC(O)[C@H](O)[C@H]1O GUBGYTABKSRVRQ-PICCSMPSSA-N 0.000 description 1
- 244000046146 Pueraria lobata Species 0.000 description 1
- 235000010575 Pueraria lobata Nutrition 0.000 description 1
- 240000008042 Zea mays Species 0.000 description 1
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 1
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- WQZGKKKJIJFFOK-VFUOTHLCSA-N beta-D-glucose Chemical compound OC[C@H]1O[C@@H](O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-VFUOTHLCSA-N 0.000 description 1
- GUBGYTABKSRVRQ-QUYVBRFLSA-N beta-maltose Chemical compound OC[C@H]1O[C@H](O[C@H]2[C@H](O)[C@@H](O)[C@H](O)O[C@@H]2CO)[C@H](O)[C@@H](O)[C@@H]1O GUBGYTABKSRVRQ-QUYVBRFLSA-N 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000005119 centrifugation Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 235000005822 corn Nutrition 0.000 description 1
- 235000019425 dextrin Nutrition 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 230000009191 jumping Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
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- 239000002245 particle Substances 0.000 description 1
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- 238000010298 pulverizing process Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08B—POLYSACCHARIDES; DERIVATIVES THEREOF
- C08B30/00—Preparation of starch, degraded or non-chemically modified starch, amylose, or amylopectin
- C08B30/02—Preparatory treatment, e.g. crushing of raw materials or steeping process
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04B—CENTRIFUGES
- B04B11/00—Feeding, charging, or discharging bowls
- B04B11/04—Periodical feeding or discharging; Control arrangements therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04B—CENTRIFUGES
- B04B11/00—Feeding, charging, or discharging bowls
- B04B11/06—Arrangement of distributors or collectors in centrifuges
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04B—CENTRIFUGES
- B04B15/00—Other accessories for centrifuges
- B04B15/06—Other accessories for centrifuges for cleaning bowls, filters, sieves, inserts, or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04B—CENTRIFUGES
- B04B15/00—Other accessories for centrifuges
- B04B15/12—Other accessories for centrifuges for drying or washing the separated solid particles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04B—CENTRIFUGES
- B04B5/00—Other centrifuges
- B04B5/10—Centrifuges combined with other apparatus, e.g. electrostatic separators; Sets or systems of several centrifuges
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04B—CENTRIFUGES
- B04B5/00—Other centrifuges
- B04B5/10—Centrifuges combined with other apparatus, e.g. electrostatic separators; Sets or systems of several centrifuges
- B04B2005/105—Centrifuges combined with other apparatus, e.g. electrostatic separators; Sets or systems of several centrifuges being a grinding mill
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W90/00—Enabling technologies or technologies with a potential or indirect contribution to greenhouse gas [GHG] emissions mitigation
- Y02W90/10—Bio-packaging, e.g. packing containers made from renewable resources or bio-plastics
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- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Biochemistry (AREA)
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- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
本发明涉及淀粉预处理加工技术领域,尤其涉及一种用于薯类粉加工的淀粉分离机,本发明提供一种能够回收薯类残渣内淀粉的用于薯类粉加工的淀粉分离机,包括有固定架、粉碎机、支撑架、驱动电机、固液离心机、皮带轮组等;固定架上安装粉碎机,粉碎机侧壁固接支撑架,支撑架上安装驱动电机,驱动电机的输出轴穿入粉碎机内部与粉碎辊连接,粉碎机下方的出料口与固液离心机的进料口连接。本发明所设的洗涤组件在接收来自固液离心机排出的固体残渣后,通过向收集筒内注水进行冲刷,使得残留在残渣中的淀粉能够在水流冲刷的过程中沿着连接管从排液框排出收集,以此使得残渣中残留的淀粉能够进行二次处理回收,避免了浪费。
The present invention relates to the technical field of starch pretreatment processing, and in particular to a starch separator for potato powder processing. The present invention provides a starch separator for potato powder processing that can recover starch in potato residues, including a fixed frame, a crusher, a support frame, a drive motor, a solid-liquid centrifuge, a pulley set, etc. The crusher is installed on the fixed frame, the crusher side wall is fixedly connected to the support frame, the drive motor is installed on the support frame, the output shaft of the drive motor penetrates into the crusher and is connected to the crushing roller, and the discharge port below the crusher is connected to the feed port of the solid-liquid centrifuge. After receiving the solid residue discharged from the solid-liquid centrifuge, the washing component provided by the present invention flushes it by injecting water into the collecting cylinder, so that the starch remaining in the residue can be discharged and collected from the drainage frame along the connecting pipe during the water flow flushing process, so that the starch remaining in the residue can be recycled for secondary treatment, thereby avoiding waste.
Description
技术领域Technical Field
本发明涉及淀粉预处理加工技术领域,尤其涉及一种用于薯类粉加工的淀粉分离机。The invention relates to the technical field of starch pretreatment processing, in particular to a starch separator used for potato flour processing.
背景技术Background technique
淀粉可以看作是葡萄糖的高聚体。淀粉除食用外,工业上用于制糊精、麦芽糖、葡萄糖、酒精等,也用于调制印花浆、纺织品的上浆、纸张的上胶、药物片剂的压制等。可由玉米、甘薯、野生橡子和葛根等含淀粉的物质中提取而得,薯类(例如番薯)作为淀粉含量较高的一类农作物,常作为生产淀粉的原料。Starch can be regarded as a polymer of glucose. In addition to being edible, starch is also used in industry to make dextrin, maltose, glucose, alcohol, etc. It is also used to prepare printing paste, sizing of textiles, gluing of paper, pressing of pharmaceutical tablets, etc. It can be extracted from starch-containing substances such as corn, sweet potato, wild acorn and kudzu root. Tubers (such as sweet potatoes) are a type of crop with a high starch content and are often used as raw materials for starch production.
对于番薯淀粉的生产过程,首先需要将清洗干净的番薯投入粉碎机内进行粉碎,而在粉碎的过程中需要加水进行混合,接着将番薯与水的混合物送入固液分离机对混合物进行固液分离,在此过程中将含有淀粉颗粒的混合水和番薯残渣进行分离,但现有的淀粉分离机中,对于番薯的粉碎、分离集于一体,粉碎后直接分离排出的残渣中,依旧含有大量的淀粉混杂在残渣中,排出的残渣直接丢弃容易造成大量淀粉浪费,淀粉的提取率并不高。For the production process of sweet potato starch, firstly, the cleaned sweet potatoes need to be put into a grinder for grinding, and water needs to be added for mixing during the grinding process, and then the mixture of sweet potatoes and water is sent to a solid-liquid separator for solid-liquid separation of the mixture. In this process, the mixed water containing starch particles and the sweet potato residue are separated. However, in the existing starch separator, the grinding and separation of sweet potatoes are integrated into one. The residue directly separated and discharged after the grinding still contains a large amount of starch mixed in the residue. Directly discarding the discharged residue is likely to cause a large amount of starch waste, and the starch extraction rate is not high.
发明内容Summary of the invention
为了克服现有的淀粉分离机排出的残渣中依旧含有大量淀粉未得到有效收集的缺点,本发明提供一种能够回收薯类残渣内淀粉的用于薯类粉加工的淀粉分离机。In order to overcome the disadvantage that the residue discharged from the existing starch separator still contains a large amount of starch which is not effectively collected, the present invention provides a starch separator for potato flour processing which can recover starch in potato residue.
技术方案如下:一种用于薯类粉加工的淀粉分离机,包括有固定架、粉碎机、支撑架、驱动电机、固液离心机、皮带轮组、排液框、第一注水管和洗涤组件,固定架上安装粉碎机,粉碎机侧壁固接支撑架,支撑架上安装驱动电机,驱动电机的输出轴穿入粉碎机内部与粉碎辊连接,粉碎机下方的出料口与固液离心机的进料口连接,固液离心机与驱动电机之间通过皮带轮组进行传动,固液离心机的液排出口处固接排液框,粉碎机上接通第一注水管,第一注水管的出水管口朝向粉碎辊,固液离心机的固体排出口处设置洗涤组件。The technical scheme is as follows: A starch separator for potato flour processing, comprising a fixed frame, a crusher, a support frame, a driving motor, a solid-liquid centrifuge, a pulley group, a drainage frame, a first water injection pipe and a washing component. The crusher is installed on the fixed frame, the support frame is fixedly connected to the side wall of the crusher, the driving motor is installed on the support frame, the output shaft of the driving motor penetrates into the crusher and is connected to the crushing roller, the discharge port below the crusher is connected to the feed port of the solid-liquid centrifuge, the solid-liquid centrifuge and the driving motor are transmitted through the pulley group, the drainage frame is fixedly connected to the liquid discharge port of the solid-liquid centrifuge, the crusher is connected to the first water injection pipe, the water outlet of the first water injection pipe faces the crushing roller, and a washing component is arranged at the solid discharge port of the solid-liquid centrifuge.
进一步的是,洗涤组件包括有收集筒、连接管、顶盖、第二注水管、第一连接板、底板、滤网和限位卡件,固液离心机的固体排出口处固接收集筒,收集筒与排液框之间通过连接管接通,收集筒顶部设置顶盖,顶盖上接通第二注水管,收集筒下部固接第一连接板,第一连接板上铰接底板,底板与收集筒底部尺寸契合,用于封闭收集筒底部,收集筒上通向排液框的连接管上设有滤网,收集筒下部设置调整底板开合的限位卡件。Furthermore, the washing component includes a collecting cylinder, a connecting pipe, a top cover, a second water injection pipe, a first connecting plate, a bottom plate, a filter and a limit clamp. The solid discharge port of the solid-liquid centrifuge is fixed with a collecting cylinder, the collecting cylinder and the discharge frame are connected by a connecting pipe, a top cover is arranged on the top of the collecting cylinder, the second water injection pipe is connected to the top cover, the lower part of the collecting cylinder is fixedly connected to the first connecting plate, the bottom plate is hinged on the first connecting plate, the bottom plate matches the size of the bottom of the collecting cylinder, and is used to close the bottom of the collecting cylinder, a filter is provided on the connecting pipe on the collecting cylinder leading to the discharge frame, and a limit clamp for adjusting the opening and closing of the bottom plate is provided at the lower part of the collecting cylinder.
进一步的是,限位卡件包括有固定块、L型卡块和压缩弹簧,收集筒下部固接固定块,固定块上滑动连接L型卡块,L型卡块与固定块之间共同固接压缩弹簧,L型卡块与底板配合接触,接触的端面呈倾斜面。Furthermore, the limiting clamp includes a fixed block, an L-shaped clamp and a compression spring. The lower part of the collecting tube is fixedly connected to the fixed block, and the L-shaped clamp is slidably connected to the fixed block. The compression spring is commonly fixed between the L-shaped clamp and the fixed block. The L-shaped clamp is in contact with the bottom plate, and the contact end face is an inclined surface.
进一步的是,还包括有第一下压组件,收集筒上设置下压组件;第一下压组件包括有电动推杆、第二连接板、下压杆和下压网架,收集筒外侧壁上安装电动推杆,电动推杆的活动杆上固接第二连接板,第二连接板上固接下压杆,下压杆滑动穿过顶盖,穿入收集筒内部的下压杆上固接与收集筒内径适配的下压网架。Furthermore, it also includes a first pressing component, which is arranged on the collecting tube; the first pressing component includes an electric push rod, a second connecting plate, a pressing rod and a pressing grid, the electric push rod is installed on the outer wall of the collecting tube, the second connecting plate is fixedly connected to the movable rod of the electric push rod, the second connecting plate is fixedly connected to the pressing rod, the pressing rod slides through the top cover, and the pressing rod that penetrates into the collecting tube is fixedly connected to the pressing grid that matches the inner diameter of the collecting tube.
进一步的是,还包括有解锁组件,下压杆上设置解锁组件;解锁组件包括有第一固定板、第一连接杆、三角板、曲形拨动杆、固定套环、定位柱、缺口环和涡卷弹簧,下压杆顶部固接第一固定板,第一固定板底部固接第一连接杆,第一连接杆下部固接三角板,固定块上固接固定套环,固定套环上固接定位柱,固定套环上转动连接缺口环,缺口环上开有缺口,定位柱处于该缺口内,固定套环上转动连接曲形拨动杆,且曲形拨动杆穿过缺口环与之固接,曲形拨动杆与固定套环之间共同固接涡卷弹簧,三角板与曲形拨动杆配合接触。Furthermore, it also includes an unlocking component, which is arranged on the lower pressure rod; the unlocking component includes a first fixed plate, a first connecting rod, a triangular plate, a curved toggle rod, a fixed collar, a positioning column, a notch ring and a spiral spring, the top of the lower pressure rod is fixedly connected to the first fixed plate, the bottom of the first fixed plate is fixedly connected to the first connecting rod, the lower part of the first connecting rod is fixedly connected to the triangular plate, the fixed block is fixedly connected to the fixed collar, the positioning column is fixedly connected to the fixed collar, the fixed collar is rotatably connected to the notch ring, the notch ring is provided with a notch, the positioning column is located in the notch, the fixed collar is rotatably connected to the curved toggle rod, and the curved toggle rod passes through the notch ring and is fixed thereto, the spiral spring is commonly fixedly connected between the curved toggle rod and the fixed collar, and the triangular plate is in cooperative contact with the curved toggle rod.
进一步的是,还包括有闭合件,第一固定板底部设置闭合件;闭合件包括有第二连接杆和接触球体,第一固定板底部固接第二连接杆,第二连接杆底部固接接触球体,接触球体与底板配合接触。Furthermore, a closing piece is also included, and the closing piece is arranged at the bottom of the first fixed plate; the closing piece includes a second connecting rod and a contact ball, the bottom of the first fixed plate is fixedly connected to the second connecting rod, the bottom of the second connecting rod is fixedly connected to the contact ball, and the contact ball is in cooperative contact with the bottom plate.
进一步的是,还包括有第二下压组件,粉碎机上设置第二下压组件;第二下压组件包括有转盘、突出柱体、T型板、第二固定板、弯杆和压板,粉碎机的粉碎辊中轴穿出粉碎机的侧壁,且在该中轴上固接转盘,转盘偏心处固接突出柱体,粉碎机的侧壁上滑动连接弯杆,弯杆下部固接第二固定板,第二固定板上固接T型板,T型板上开有横槽,突出柱体在该横槽内滑动,弯杆弯折置于粉碎机投料口上方,在该弯折部分处固接压板。Furthermore, it also includes a second pressing assembly, which is arranged on the crusher; the second pressing assembly includes a turntable, a protruding column, a T-shaped plate, a second fixed plate, a bent rod and a pressure plate, the central axis of the crushing roller of the crusher passes through the side wall of the crusher, and the turntable is fixedly connected to the central axis, the protruding column is fixedly connected to the eccentric part of the turntable, the bent rod is slidably connected to the side wall of the crusher, the lower part of the bent rod is fixedly connected to the second fixed plate, the second fixed plate is fixedly connected to the T-shaped plate, the T-shaped plate is provided with a transverse groove, the protruding column slides in the transverse groove, the bent rod is bent and placed above the feeding port of the crusher, and the pressure plate is fixedly connected to the bent part.
进一步的是,还包括有弹性伸缩件,弯杆与压板之间增设弹性伸缩件。Furthermore, it also includes an elastic telescopic member, which is additionally provided between the bent rod and the pressing plate.
本发明的有益效果为:The beneficial effects of the present invention are:
1、本发明所设的洗涤组件在接收来自固液离心机排出的固体残渣后,通过向收集筒内注水进行冲刷,使得残留在残渣中的淀粉能够在水流冲刷的过程中沿着连接管从排液框排出收集,以此使得残渣中残留的淀粉能够进行二次处理回收,避免了浪费;1. After receiving the solid residue discharged from the solid-liquid centrifuge, the washing assembly of the present invention flushes the solid residue by injecting water into the collecting cylinder, so that the starch remaining in the residue can be discharged and collected from the drainage frame along the connecting pipe during the flushing process of the water flow, so that the starch remaining in the residue can be recycled for secondary treatment, avoiding waste;
2、本发明所设的第一下压组件可以对收集筒内的残渣进行挤压操作,将浮起的残渣挤压在一起,同时在下压的过程中还可将堵塞滤网的残渣一同刮除,保障连接管的通畅;2. The first pressing assembly of the present invention can squeeze the residue in the collecting tube, squeeze the floating residue together, and at the same time, during the pressing process, the residue blocking the filter can be scraped off together to ensure the smoothness of the connecting pipe;
3、本发明所设的解锁组件能够在第一下压组件挤压完成收集筒内的残渣后,在回位上移的过程中,自行将收集筒底部的底板打开,实现自行排料的步骤;3. The unlocking assembly provided in the present invention can automatically open the bottom plate at the bottom of the collecting barrel during the process of returning and moving upward after the first pressing assembly has squeezed out the residue in the collecting barrel, thereby realizing the step of automatic material discharge;
4、本发明所设的第二下压组件能够对投入粉碎机的薯类作物进行间歇下压的操作,避免粉碎机在粉碎的过程中出现薯类作物跳动无法被粉碎的情况。4. The second pressing component of the present invention can intermittently press down the potato crops put into the crusher, so as to avoid the situation that the potato crops jump and cannot be crushed during the crushing process of the crusher.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的立体结构示意图。FIG1 is a schematic diagram of the three-dimensional structure of the present invention.
图2为本发明的部分立体结构示意图。FIG. 2 is a partial three-dimensional structural schematic diagram of the present invention.
图3为本发明的洗涤组件立体结构示意图。FIG. 3 is a schematic diagram of the three-dimensional structure of the washing assembly of the present invention.
图4为本发明的洗涤组件的另一视角立体结构示意图。FIG. 4 is a schematic diagram of the three-dimensional structure of the washing component of the present invention from another viewing angle.
图5为本发明的连接管和滤网立体结构示意图。FIG. 5 is a schematic diagram of the three-dimensional structure of the connecting pipe and the filter screen of the present invention.
图6为本发明的限位卡件立体结构示意图。FIG. 6 is a schematic diagram of the three-dimensional structure of the position limiting clamp of the present invention.
图7为本发明的限位卡件脱离收集筒后的立体结构示意图。FIG. 7 is a schematic diagram of the three-dimensional structure of the position-limiting clamp of the present invention after it is separated from the collecting cylinder.
图8为本发明的第一下压组件立体结构示意图。FIG. 8 is a schematic diagram of the three-dimensional structure of the first pressing assembly of the present invention.
图9为本发明的第一下压组件和解锁组件立体结构示意图。FIG. 9 is a schematic diagram of the three-dimensional structure of the first pressing component and the unlocking component of the present invention.
图10为本发明的解锁组件的第一部分的立体结构示意图。FIG. 10 is a schematic diagram of the three-dimensional structure of the first part of the unlocking assembly of the present invention.
图11为本发明的解锁组件的第二部分的立体结构示意图。FIG. 11 is a schematic diagram of the three-dimensional structure of the second part of the unlocking assembly of the present invention.
图12为本发明的涡卷弹簧所处具体位置的立体结构示意图。FIG. 12 is a schematic three-dimensional structural diagram of the specific position of the spiral spring of the present invention.
图13为本发明的闭合件立体结构示意图。FIG. 13 is a schematic diagram of the three-dimensional structure of the closure member of the present invention.
图14为本发明的第二下压组件立体结构示意图。FIG. 14 is a schematic diagram of the three-dimensional structure of the second pressing assembly of the present invention.
以上附图中:1:固定架,2:粉碎机,3:支撑架,4:驱动电机,5:固液离心机,6:皮带轮组,7:排液框,8:第一注水管,91:收集筒,92:连接管,93:顶盖,931:第二注水管,94:第一连接板,95:底板,96:滤网,101:固定块,102:L型卡块,103:压缩弹簧,111:电动推杆,112:第二连接板,113:下压杆,114:下压网架,121:第一固定板,122:第一连接杆,123:三角板,124:曲形拨动杆,125:固定套环,126:定位柱,127:缺口环,128:涡卷弹簧,131:第二连接杆,132:接触球体,141:转盘,142:突出柱体,143:T型板,144:第二固定板,145:弯杆,146:弹性伸缩件,147:压板。In the above figures: 1: fixed frame, 2: crusher, 3: support frame, 4: driving motor, 5: solid-liquid centrifuge, 6: pulley group, 7: drainage frame, 8: first water injection pipe, 91: collecting cylinder, 92: connecting pipe, 93: top cover, 931: second water injection pipe, 94: first connecting plate, 95: bottom plate, 96: filter screen, 101: fixed block, 102: L-shaped block, 103: compression spring, 111: electric push rod, 112: second connecting plate, 113: lower Pressure rod, 114: downward pressure grid, 121: first fixed plate, 122: first connecting rod, 123: triangular plate, 124: curved toggle rod, 125: fixed collar, 126: positioning column, 127: notched ring, 128: scroll spring, 131: second connecting rod, 132: contact ball, 141: rotating disk, 142: protruding column, 143: T-plate, 144: second fixed plate, 145: bent rod, 146: elastic telescopic member, 147: pressure plate.
具体实施方式Detailed ways
现在将参照附图在下文中更全面地描述本发明,在附图中示出了本发明当前优选的实施方式。然而,本发明可以以许多不同的形式实施,并且不应被解释为限于本文所阐述的实施方式;而是为了透彻性和完整性而提供这些实施方式,并且这些实施方式将本发明的范围充分地传达给技术人员。The present invention will now be described more fully below with reference to the accompanying drawings, in which currently preferred embodiments of the present invention are shown. However, the present invention may be implemented in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided for thoroughness and completeness, and these embodiments fully convey the scope of the present invention to the skilled person.
实施例1:一种用于薯类粉加工的淀粉分离机,如图1和图2所示,包括有固定架1、粉碎机2、支撑架3、驱动电机4、固液离心机5、皮带轮组6、排液框7、第一注水管8和洗涤组件,固定架1上安装粉碎机2,以薯类作物番薯进行举例,粉碎前将番薯清洗干净后从粉碎机2上方投入粉碎机2后,粉碎机2将番薯打碎成渣后从底部排出,粉碎机2的左侧壁通过螺栓固定支撑架3,支撑架3上安装驱动电机4,驱动电机4的输出轴穿入粉碎机2内部与粉碎辊连接,粉碎机2利用粉碎辊将番薯粉碎,粉碎机2下方的出料口与固液离心机5的进料口相接通,粉碎机2排出的番薯碎渣会通过进料口进入固液离心机5进行离心固液分离,将植物纤维渣的固体和含有植物淀粉的水二者分离,固液离心机5与驱动电机4之间通过皮带轮组6进行传动,利用粉碎机2的驱动力可以带着固液离心机5工作,固液离心机5的液排出口处通过螺栓固定排液框7,离心甩出的植物淀粉水通过该排液框7排出,此时只需取容器收集即可,粉碎机2上接通第一注水管8,第一注水管8的出水管口朝向粉碎辊,在粉碎机2工作时,通过外接供水设备利用该第一注水管8向着破碎辊进行冲洗,在避免番薯渣堆积在粉碎辊表面的同时,也能够稀释番薯渣以此避免植物淀粉出现凝结积垢难以排出,固液离心机5的固体排出口处设置用于收集残渣并进行二次清洗的洗涤组件。Embodiment 1: A starch separator for potato powder processing, as shown in Figures 1 and 2, includes a fixed frame 1, a crusher 2, a support frame 3, a drive motor 4, a solid-liquid centrifuge 5, a pulley group 6, a drainage frame 7, a first water injection pipe 8 and a washing component. The crusher 2 is installed on the fixed frame 1. Taking the potato crop sweet potato as an example, the sweet potato is cleaned before crushing and then put into the crusher 2 from the top of the crusher 2. The crusher 2 crushes the sweet potato into slag and discharges it from the bottom. The left side wall of the crusher 2 is fixed with the support frame 3 by bolts, and the drive motor 4 is installed on the support frame 3. The output shaft of the drive motor 4 penetrates into the crusher 2 and is connected to the crushing roller. The crusher 2 crushes the sweet potato with the crushing roller, and the discharge port below the crusher 2 is connected with the feed port of the solid-liquid centrifuge 5. The sweet potato slag discharged from the crusher 2 will enter the solid-liquid centrifuge 5 through the feed port for centrifugation. Solid-liquid separation, separating the solid of plant fiber residue and the water containing plant starch. The solid-liquid centrifuge 5 and the driving motor 4 are driven by a pulley group 6. The driving force of the crusher 2 can be used to drive the solid-liquid centrifuge 5 to work. The liquid discharge outlet of the solid-liquid centrifuge 5 is fixed by bolts with a discharge frame 7. The plant starch water centrifugally thrown out is discharged through the discharge frame 7. At this time, you only need to take a container to collect it. The crusher 2 is connected to a first water injection pipe 8, and the outlet of the first water injection pipe 8 is facing the crushing roller. When the crusher 2 is working, the first water injection pipe 8 is used to flush the crushing roller through an external water supply device. While avoiding the accumulation of sweet potato residue on the surface of the crushing roller, the sweet potato residue can also be diluted to avoid the condensation and scaling of plant starch that is difficult to discharge. A washing component for collecting residues and performing secondary cleaning is set at the solid discharge outlet of the solid-liquid centrifuge 5.
如图3-图5所示,洗涤组件包括有收集筒91、连接管92、顶盖93、第二注水管931、第一连接板94、底板95、滤网96和限位卡件,固液离心机5的固体排出口处固接收集筒91,固液离心机5分离出来的番薯残渣将会通过固体排出口排入到收集筒91内,收集筒91与排液框7之间通过连接管92接通,连接管92距离收集筒91底部存在一定的距离,收集筒91顶部固接顶盖93以将收集筒91完全封闭,顶盖93上接通第二注水管931,当收集筒91内装有番薯分离出来的番薯渣后,可以通过第二注水管931向着收集筒91内注水对番薯残渣进行冲洗,随着注水对番薯清洗能够将番薯残渣中残留的植物淀粉分离出残渣,以此实现对番薯残渣进行二次处理,将残渣中的残留的植物淀粉继续分离,收集筒91下部通过螺栓固定第一连接板94,第一连接板94上铰接底板95,底板95与收集筒91底部尺寸契合,用于封闭收集筒91底部,收集筒91上通向排液框7的连接管92上设有滤网96,滤网96紧贴收集筒91侧壁,通过冲洗番薯残渣得到的植物淀粉水将会进入连接管92并从排液框7排出,而通过该过滤网96,则能够阻隔番薯残渣也通过连接管92从排液框7排出,收集筒91下部设置调整底板95开合的限位卡件,通过该限位卡件,在需要将收集筒91内的番薯残渣排出时,可以通过打开限位卡件,继而将底板95打开将收集筒91内的残渣排出。As shown in Figures 3 to 5, the washing assembly includes a collecting barrel 91, a connecting pipe 92, a top cover 93, a second water injection pipe 931, a first connecting plate 94, a bottom plate 95, a filter screen 96 and a limit clamp. The solid discharge port of the solid-liquid centrifuge 5 is fixedly connected to the collecting barrel 91, and the sweet potato residue separated by the solid-liquid centrifuge 5 will be discharged into the collecting barrel 91 through the solid discharge port. The collecting barrel 91 is connected to the discharge frame 7 through the connecting pipe 92. The connecting pipe 92 is at a certain distance from the bottom of the collecting barrel 91. The top of the collecting barrel 91 is fixedly connected to the top cover 93 to completely close the collecting barrel 91. The top cover 93 is connected to the second water injection pipe 931. When the collecting barrel 91 is filled with sweet potato residue separated from sweet potatoes, water can be injected into the collecting barrel 91 through the second water injection pipe 931 to rinse the sweet potato residue. As the water is injected to clean the sweet potatoes, the plant starch remaining in the sweet potato residue can be separated from the residue. This realizes secondary treatment of the sweet potato residue and further separates the residual plant starch in the residue. The lower part of the collecting barrel 91 is fixed with a first connecting plate 94 by bolts, and a bottom plate 95 is hinged on the first connecting plate 94. The bottom plate 95 is matched with the bottom size of the collecting barrel 91 and is used to close the bottom of the collecting barrel 91. A filter screen 96 is provided on the connecting pipe 92 leading to the drainage frame 7 on the collecting barrel 91. The filter screen 96 is close to the side wall of the collecting barrel 91. The plant starch water obtained by flushing the sweet potato residue will enter the connecting pipe 92 and be discharged from the drainage frame 7. The filter screen 96 can prevent the sweet potato residue from being discharged from the drainage frame 7 through the connecting pipe 92. A limit clamp for adjusting the opening and closing of the bottom plate 95 is provided at the lower part of the collecting barrel 91. Through the limit clamp, when the sweet potato residue in the collecting barrel 91 needs to be discharged, the limit clamp can be opened, and then the bottom plate 95 can be opened to discharge the residue in the collecting barrel 91.
如图6和图7所示,限位卡件包括有固定块101、L型卡块102和压缩弹簧103,收集筒91下部通过螺栓固接固定块101,固定块101上滑动连接L型卡块102,L型卡块102与固定块101之间共同固接压缩弹簧103,压缩弹簧103用于保持将L型卡块102卡住底板95,底板95闭合后与L型卡块102接触的端面为平面,平面相对的一面呈倾斜面,当底板95处L型卡块102下方时,持续向上按压底板95将使得底板95沿L型卡块102的斜面将L型卡块102推开,直到底板95处于L型卡块102上方继而使得L型卡块102将底板95再次卡住。As shown in Figures 6 and 7, the limit clamp includes a fixed block 101, an L-shaped clamp 102 and a compression spring 103. The lower part of the collecting tube 91 is fixedly connected to the fixed block 101 by bolts, and the L-shaped clamp 102 is slidably connected to the fixed block 101. The compression spring 103 is fixedly connected between the L-shaped clamp 102 and the fixed block 101. The compression spring 103 is used to keep the L-shaped clamp 102 clamped to the bottom plate 95. After the bottom plate 95 is closed, the end face in contact with the L-shaped clamp 102 is a plane, and the side opposite to the plane is an inclined surface. When the bottom plate 95 is below the L-shaped clamp 102, continuously pressing the bottom plate 95 upward will cause the bottom plate 95 to push the L-shaped clamp 102 away along the inclined surface of the L-shaped clamp 102 until the bottom plate 95 is above the L-shaped clamp 102, and then the L-shaped clamp 102 clamps the bottom plate 95 again.
如图8和图9所示,还包括有第一下压组件,收集筒91上设置下压组件;第一下压组件包括有电动推杆111、第二连接板112、下压杆113和下压网架114,收集筒91外侧壁上通过螺栓安装电动推杆111,电动推杆111的活动杆上通过键连接第二连接板112,第二连接板112上焊接下压杆113,下压杆113滑动穿过顶盖93,穿入收集筒91内部的下压杆113上固接与收集筒91内径适配的下压网架114,随着电动推杆111带着下压杆113上的下压网架114下压,在下移的过程中能够将处于收集筒91内的番薯残渣压实,继而将植物淀粉挤出,并在下压网架114下移的过程中还能够将堆积在滤网96上的番薯残渣刮除。As shown in Figures 8 and 9, it also includes a first pressing component, and the pressing component is arranged on the collecting cylinder 91; the first pressing component includes an electric push rod 111, a second connecting plate 112, a pressing rod 113 and a pressing grid 114. The electric push rod 111 is installed on the outer wall of the collecting cylinder 91 by bolts, and the movable rod of the electric push rod 111 is connected to the second connecting plate 112 by a key, and the pressing rod 113 is welded on the second connecting plate 112. The pressing rod 113 slides through the top cover 93 and penetrates into the collecting cylinder 91. The pressing grid 114 that is fixed to the pressing rod 113 inside the collecting cylinder 91 and is adapted to the inner diameter of the collecting cylinder 91 is fixed. As the electric push rod 111 pushes the pressing grid 114 on the pressing rod 113 downward, the sweet potato residue in the collecting cylinder 91 can be compacted during the downward movement, and then the plant starch can be squeezed out, and the sweet potato residue accumulated on the filter screen 96 can also be scraped off during the downward movement of the pressing grid 114.
如图9-图12所示,还包括有解锁组件,下压杆113上设置解锁组件;解锁组件包括有第一固定板121、第一连接杆122、三角板123、曲形拨动杆124、固定套环125、定位柱126、缺口环127和涡卷弹簧128,下压杆113顶部焊接第一固定板121,第一固定板121底部焊接第一连接杆122,第一连接杆122下部焊接三角板123,固定块101上焊接固定套环125,固定套环125上固接定位柱126,固定套环125上转动连接缺口环127,缺口环127上开有缺口,定位柱126处于该缺口内,固定套环125上转动连接曲形拨动杆124,且曲形拨动杆124穿过缺口环127与之固接,曲形拨动杆124的转动范围仅限于缺口环127的缺口范围,缺口环127的转动会受到定位柱126的限制,曲形拨动杆124与固定套环125之间共同固接涡卷弹簧128,三角板123与曲形拨动杆124配合接触,在下压杆113下移的过程中,将带着第一固定板121连同第一连杆和三角板123一起下移,在下移后三角板123触碰曲形拨动杆124后,会使得曲形拨动杆124向下偏转,直到三角板123的持续下移使得三角板123滑过曲形拨动杆124,而当下压杆113开始上移时,三角板123的斜边将和曲形拨动杆124接触,而缺口环127则受到定位柱126的阻碍无法偏转,进而会推动L型固定块101移动,随着L型固定块101的移动,将打开底板95使得收集筒91内的番薯残渣掉出。As shown in FIGS. 9 to 12 , an unlocking assembly is also included, and an unlocking assembly is arranged on the lower pressure rod 113; the unlocking assembly includes a first fixed plate 121, a first connecting rod 122, a triangular plate 123, a curved toggle rod 124, a fixed collar 125, a positioning column 126, a notched ring 127 and a volute spring 128. The first fixed plate 121 is welded on the top of the lower pressure rod 113, the first connecting rod 122 is welded on the bottom of the first fixed plate 121, the triangular plate 123 is welded on the lower part of the first connecting rod 122, a fixed collar 125 is welded on the fixed block 101, the positioning column 126 is fixedly connected to the fixed collar 125, the notched ring 127 is rotatably connected to the fixed collar 125, the notched ring 127 is provided with a notch, the positioning column 126 is located in the notch, the fixed collar 125 is rotatably connected to the curved toggle rod 124, and the curved toggle rod 124 passes through the notch ring 127 and is fixed thereto, and the rotation range of the curved toggle rod 124 is limited to the notch ring 12 7, the rotation of the notch ring 127 will be restricted by the positioning column 126, the spiral spring 128 is fixed between the curved toggle rod 124 and the fixed collar 125, the triangular plate 123 is in contact with the curved toggle rod 124, and when the lower pressure rod 113 moves downward, the first fixed plate 121, the first connecting rod and the triangular plate 123 will move downward together, and after the triangular plate 123 touches the curved toggle rod 124 after the downward movement, the curved toggle rod 124 deflects downward until the triangle plate 123 continues to move downward so that the triangle plate 123 slides over the curved toggle rod 124. When the lower pressure rod 113 starts to move upward, the hypotenuse of the triangle plate 123 will contact the curved toggle rod 124, and the notch ring 127 is hindered by the positioning column 126 and cannot deflect, thereby pushing the L-shaped fixing block 101 to move. As the L-shaped fixing block 101 moves, the bottom plate 95 will be opened to allow the sweet potato residue in the collecting tube 91 to fall out.
如图13所示,还包括有闭合件,第一固定板121底部设置闭合件;闭合件包括有第二连接杆131和接触球体132,第一固定板121底部焊接第二连接杆131,第二连接杆131底部固接接触球体132,随着解锁组件在下压杆113上移的过程中将底板95打开后,在下压杆113持续上移的过程中,接触球体132会和底板95接触,进而推动底板95向上翻转,直到底板95利用L型卡块102重新卡在收集筒91底部闭合。As shown in Figure 13, it also includes a closing piece, and the closing piece is arranged at the bottom of the first fixed plate 121; the closing piece includes a second connecting rod 131 and a contact ball 132, the second connecting rod 131 is welded to the bottom of the first fixed plate 121, and the contact ball 132 is fixedly connected to the bottom of the second connecting rod 131. As the unlocking component opens the bottom plate 95 during the upward movement of the lower pressure rod 113, the contact ball 132 will contact the bottom plate 95 during the continuous upward movement of the lower pressure rod 113, thereby pushing the bottom plate 95 to flip upward until the bottom plate 95 is re-locked at the bottom of the collecting tube 91 and closed using the L-shaped block 102.
将清洗干净的番薯投入粉碎机2内进行粉碎,粉碎过程中接通供水设置向着粉碎辊注水,粉碎后的番薯渣将进入固液离心机5,放置一容器在排液框7下方接收分离出来的植物淀粉水,而分离出的番薯残渣进入到收集筒91内,接着通过第二注水管931向收集筒91内注水冲洗浸泡,经过冲洗浸泡后的水中含有从番薯残渣中洗出的植物淀粉将通过连接管92进入到排液框7,并从排液框7排入到容器内,残渣清洗完成后,通过第一下压组件挤压将番薯残渣压实,并在下压杆113上移的过程中,将通过解锁组件将底板95打开,将压实的番薯残渣排出,至此完成对番薯残渣的二次处理过程,实现对残渣中的淀粉进行二次收集。The cleaned sweet potato is put into the grinder 2 for grinding. During the grinding process, the water supply is turned on to inject water toward the grinding roller. The crushed sweet potato residue will enter the solid-liquid centrifuge 5. A container is placed under the drainage frame 7 to receive the separated plant starch water, and the separated sweet potato residue enters the collecting cylinder 91. Then, water is injected into the collecting cylinder 91 through the second water injection pipe 931 for flushing and soaking. The water after flushing and soaking contains the plant starch washed out from the sweet potato residue and will enter the drainage frame 7 through the connecting pipe 92, and be discharged into the container from the drainage frame 7. After the residue is cleaned, the sweet potato residue is compacted by squeezing through the first pressing component, and in the process of the pressing rod 113 moving upward, the bottom plate 95 will be opened by the unlocking component to discharge the compacted sweet potato residue. At this point, the secondary treatment process of the sweet potato residue is completed, and the starch in the residue is collected secondary.
实施例2:在实施例1的基础上,如图14所示,还包括有第二下压组件,粉碎机2上设置第二下压组件;第二下压组件包括有转盘141、突出柱体142、T型板143、第二固定板144、弯杆145和压板147,粉碎机2的粉碎辊中轴穿出粉碎机2的侧壁,且在该中轴上固接转盘141,转盘141能够跟随中轴一同转动,转盘141偏心处固接突出柱体142,粉碎机2的侧壁上滑动连接弯杆145,弯杆145下部固接第二固定板144,第二固定板144上固接T型板143,T型板143上开有横槽,突出柱体142在该横槽内滑动,弯杆145弯折置于粉碎机2投料口上方,在该弯折部分处固接压板147,随着转盘141的转动,通过转盘141上的突出柱体142即可使得T型板143带着弯杆145进行往复的上下移动,而随着弯杆145的上下移动会带着压板147一同进行上下移动,进而使得压板147在下移的过程中能够不断的间歇下压投入粉碎机2中的番薯,避免一些体积较大的番薯在粉碎的过程中出现跳动无法粉碎的情况。Embodiment 2: Based on Embodiment 1, as shown in FIG14, a second pressing assembly is further included, and the second pressing assembly is arranged on the pulverizer 2; the second pressing assembly includes a rotating disk 141, a protruding column 142, a T-shaped plate 143, a second fixed plate 144, a bent rod 145 and a pressing plate 147, the central axis of the pulverizing roller of the pulverizer 2 passes through the side wall of the pulverizer 2, and the rotating disk 141 is fixedly connected to the central axis, and the rotating disk 141 can rotate with the central axis, the rotating disk 141 is fixedly connected to the protruding column 142 at the eccentric part, and the side wall of the pulverizer 2 is slidably connected to the bent rod 145, the lower part of the bent rod 145 is fixedly connected to the second fixed plate 144, and the second fixed plate 144 is fixedly connected to the T-shaped plate Plate 143, a transverse groove is formed on the T-plate 143, and the protruding column 142 slides in the transverse groove. The bent rod 145 is bent and placed above the feeding port of the crusher 2, and a pressing plate 147 is fixedly connected to the bent portion. As the turntable 141 rotates, the T-plate 143 can move up and down with the bent rod 145 through the protruding column 142 on the turntable 141, and as the bent rod 145 moves up and down, the pressing plate 147 will move up and down together, so that the pressing plate 147 can continuously and intermittently press down the sweet potatoes put into the crusher 2 during the downward movement, so as to prevent some large sweet potatoes from jumping and failing to be crushed during the crushing process.
如图14所示,还包括有弹性伸缩件146,弯杆145与压板147之间增设弹性伸缩件146,通过该弹性伸缩件146,能够使得压板147在下压番薯的过程中,能够使得压板147具有一定的弹性起伏能力,避免出现转盘141停滞的情况。As shown in Figure 14, it also includes an elastic telescopic member 146. The elastic telescopic member 146 is added between the bent rod 145 and the pressing plate 147. Through the elastic telescopic member 146, the pressing plate 147 can have a certain elastic fluctuation ability during the process of pressing the sweet potato, thereby avoiding the turntable 141 from stagnating.
上述实施例,只是本发明的较佳实施例,并非用来限制本发明实施范围,故凡以本发明权利要求所述内容所做的等效变化,均应包括在本发明权利要求范围之内。The above embodiments are only preferred embodiments of the present invention and are not intended to limit the scope of implementation of the present invention. Therefore, all equivalent changes made to the contents described in the claims of the present invention should be included in the scope of the claims of the present invention.
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