A quick reducing mechanism for rice processing
Technical Field
The invention relates to the technical field of rice processing, in particular to a rapid crushing device for rice processing.
Background
The rice is a finished product prepared by the working procedures of cleaning, hulling, milling, finishing finished products and the like. The rice contains about 75% of carbohydrate, 7% -8% of protein and 1.3% -1.8% of fat, and contains abundant B vitamins and the like. The carbohydrate in the rice is mainly starch, the protein is mainly glutelin, and the protein is secondly glutelin and globulin, the biological value and the composition proportion of amino acid of the protein are higher than those of cereal crops such as wheat, barley, millet, corn and the like, and the digestibility is 66.8-83.1 percent, which is also the higher one in cereal proteins, so the edible rice has higher nutritive value. However, rice proteins have low lysine and threonine content and are therefore not complete proteins, which are not as good as animal proteins in their nutritional value. But eating rice during lunch and dinner is more beneficial to people to lose weight than cooked wheaten food. In the south of China, people generally eat rice as staple food, but in the north, the rice processing process is quite different, and in order to meet market demands, the rice is often required to be processed into powder so as to be conveniently supplied to booths and markets, so that a rice processing and crushing device is required.
Through retrieval, the patent with the Chinese patent application number 201710813576.3 discloses a crushing device for rice processing, and relates to the technical field of rice processing; including the frame, be provided with the infundibulate feed inlet in the middle of the frame top is right, the inside lateral wall symmetry fixedly connected with magnet of infundibulate feed inlet, the first storehouse of smashing of frame top inner wall fixedly connected with, the inside symmetry of first smashing the storehouse is provided with crushing roller, and crushing roller is located infundibulate feed inlet under, first crushing storehouse bottom fixedly connected with drying cabinet, the inside middle of drying cabinet is provided with transparent case, transparent case inside lateral wall articulates there is the revolving plate, this patent can, smash the in-process at the rice, dry to the rice that wets, conveniently smash, not only can make the more thorough of rice crushing through multiple smashing. However, the above patents have the following disadvantages: the lack of an effective classification means, especially in the process of rice milling, some rice grains have reached the powder standard, but the presence of rice grains in the mixture cannot be distinguished and separated, which results in low production efficiency and still unsatisfactory milling effect, and for this reason, a rapid milling device for rice milling has been proposed by those skilled in the art to solve the above problems.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a rapid crushing device for rice processing, which solves the problems that the prior art lacks an effective grading means in a rice crushing device, particularly, in the rice crushing process, some rice grains reach the powder standard, but the production efficiency is low and the crushing effect is still not ideal because rice grains cannot be separated differently due to the existence of a mixture.
In order to achieve the above purpose, the invention is realized by the following technical scheme: a rapid smashing device for rice processing comprises a machine body, wherein a smashing mechanism is arranged on one side of the interior of the machine body, a grinding mechanism is arranged on the other side of the interior of the machine body, a beating mechanism is arranged at one end of the grinding mechanism, an anti-blocking mechanism is arranged on the lower side of the interior of the machine body, and a heating mechanism is arranged at the front end of the machine body;
The grinding mechanism comprises a connecting rod, one end of the connecting rod is movably connected to the inside of the machine body through a bearing, a sector gear is fixedly connected to the outside of the connecting rod, two first installation frames are fixedly connected to the inner top end of the machine body, a connecting column is slidably connected to the inner through hole of each first installation frame, a double-sided rack plate is fixedly connected to the outside of each connecting column, a first spring is sleeved on the outside of each connecting column, one end of each connecting column is fixedly connected with a baffle, a second installation frame is fixedly connected to the outside of each first installation frame, a cylindrical gear is connected to one end of each second installation frame in a rotating mode, a mounting column is fixedly connected to the outside of each cylindrical gear, a second spring is fixedly connected to the other end of each second spring, a cambered surface grinding net is installed at the bottom end of each movable column, and a grinding roller is installed on the middle side of the inside of the machine body.
Preferably, the beating mechanism comprises a connecting plate, the connecting plate is fixedly connected to one side of the inside of the machine body, a vibrating rod is installed in the connecting plate through a pin shaft, a beating ball is fixedly connected to the bottom end of the vibrating rod, a rigid traction rope is fixedly connected to the top end of the vibrating rod, the rigid traction rope is fixedly connected with one end of the connecting column, and a torsion spring is installed outside the vibrating rod.
Preferably, the crushing mechanism comprises a first motor, the rear end at the organism is installed to the first motor, the output fixedly connected with first gear of first motor, the outside meshing of first gear is connected with the second gear, the inside left side of organism rotates and is connected with first crushing roller, the inside left side of organism still rotates and is connected with the second crushing roller, the outside fixed connection of one end and first gear of first crushing roller, the outside fixed connection of one end and second gear of second crushing roller.
Preferably, the crushing mechanism is connected with the grinding mechanism through a second transmission assembly, the second transmission assembly is connected with the anti-blocking mechanism through a first transmission assembly, the second transmission assembly comprises a second synchronous wheel and a first synchronous wheel, the second synchronous wheel is fixedly connected to an output shaft of the first motor, the first synchronous wheel is fixedly connected to one end of the first motor, and a belt is sleeved between the first synchronous wheel and the second synchronous wheel.
Preferably, the anti-blocking mechanism comprises a filter screen and a connecting plate, the filter screen is arranged on the lower side of the inside of the machine body, an assembly plate is fixedly connected to one side of the bottom end of the filter screen, a sliding block is connected to the bottom end of the assembly plate in a sliding manner, the connecting plate is fixedly connected to the inside of the machine body, a movable rod is slidably connected to a middle through hole of the connecting plate, a third spring is sleeved outside the movable rod, a pressing plate is fixedly connected to the bottom end of the movable rod, a transmission shaft is movably connected to the bottom end of the inside of the machine body through a bearing, and an eccentric wheel is fixedly connected to the outside of the transmission shaft.
Preferably, one end of the third spring is fixedly connected with the outside of the connecting plate, the other end of the third spring is fixedly connected with the top end of the pressing plate, and the top end of the movable rod is movably connected with the bottom end of the sliding block.
Preferably, the first transmission assembly comprises a transmission rod, a third bevel gear and a second bevel gear, the transmission rod is arranged on the right side of the rear end of the machine body, the two ends of the transmission rod are fixedly connected with a first bevel gear, the third bevel gear is fixedly connected with one end of the transmission rod, the second bevel gear is fixedly connected with one end of the transmission shaft, one of the transmission rods is meshed with the outer side of the second bevel gear, and the other transmission rod is meshed with the outer side of the third bevel gear.
Preferably, a storage vat is fixedly connected to the left side of the top end of the machine body, a discharge hopper is arranged at the bottom end of the storage vat, and the lower surface of the discharge hopper is attached to the upper surface of the baffle.
Preferably, the outside of sector gear is connected with the outside meshing of two-sided rack board, the outside of two-sided rack board is connected with the outside meshing, the outside fixed connection of one end and baffle of first spring, the other end and the outside fixed connection of first mounting bracket of first spring, the front end one side fixedly connected with control panel of organism, the right-hand member fixedly connected with first bin outlet of organism, the bottom one side fixedly connected with second bin outlet of organism.
Preferably, the heating mechanism comprises a heating box and a blower, wherein the heating box is fixedly connected to the front end of the machine body, an electric heating wire is arranged in the heating box, a second connecting pipe is communicated with the top end of the heating box, a heating pipe is communicated with the other end of the second connecting pipe, a plurality of spray heads are arranged on the lower surface of the heating pipe, the blower is fixedly connected to the middle part of the front end of the machine body, a first connecting pipe is fixedly connected to the output end of the blower, and the other end of the first connecting pipe is communicated with the top of the heating box.
Working principle: when the device is particularly used, rice to be crushed is placed in the storage vat, the rice enters the machine body through the discharge hopper, at the moment, the first motor is started to enable the first gear to rotate and further drive the meshed second gear to rotate, so that the two second crushing rollers further rotate in opposite directions to crush the rice, the crushed rice enters the outer surface of the cambered surface grinding net along the inner wall of the machine body, in the process, the second synchronous wheel is driven to rotate along with the starting of the first motor, the belt is further enabled to rotate until the connecting rod and the sector gear rotate, when the sector gear and teeth at the top of the double-sided rack plate are meshed with each other, the double-sided rack plate is driven to move leftwards, the baffle is driven to synchronously move under the action of the connecting column, at the moment, the baffle blocks the bottom end of the discharge hopper, in the process, when the sector gear is not meshed with the double-sided rack plate, the first spring is in a stretching state, under the action of the elasticity of the first spring, the double-sided rack plate is driven to move rightwards, so that the baffle plate is driven to move synchronously, the through hole at the bottom end of the discharge hopper is opened, intermittent feeding of rice is realized, the problem that excessive rice enters the crushing device and possibly exceeds the processing capacity of equipment, equipment is blocked, damaged or even stopped is prevented, meanwhile, in the back and forth moving process of the double-sided rack plate, the meshed cylindrical gear is driven to swing positively and negatively, the mounting column and the grinding roller are driven to swing synchronously, rice on the outer surface of the cambered surface grinding net is crushed more completely, meanwhile, the rigid traction rope is driven to move in the moving process of the double-sided rack plate, and the vibrating rod is driven to swing, under the action of the torsion spring, the striking ball is enabled to constantly strike the outer surface of the cambered surface grinding net, the cambered surface grinding net is prevented from being blocked, meanwhile, rice flour enters the outer surface of the filter screen through the cambered surface grinding net and is screened, rice flour with large particles is discharged through the first discharge port through the outer surface of the filter screen, rice flour with small particles is discharged from the second discharge port through the sieve holes of the filter screen, different rice flour is screened, people are convenient to use, the connecting rod is simultaneously driven to rotate when rotating, the third bevel gear is driven to rotate, the first bevel gear is driven to rotate, the transmission rod is driven to rotate, the second bevel gear is finally driven to rotate, the transmission shaft is finally driven to rotate, therefore, the eccentric wheel rotates, and when the convex surface of the eccentric wheel contacts with the bottom end of the pressing plate, the movable rod is driven to move upwards, the sliding block is enabled to move along the sliding groove in the assembly plate, the filter screen is enabled to tilt upwards, meanwhile, when the lower surface of the pressing plate is contacted with the concave surface of the eccentric wheel, the movable rod is enabled to move downwards under the elastic force of the third spring, so that the filter screen is enabled to shake up and down repeatedly, blocking is prevented, meanwhile, external air enters the heating box through the first connecting pipe through the starting blower, after being heated by the heating wire in the heating box, the external air becomes hot air to enter the second connecting pipe and the heating pipe, finally, the internal air is ejected from the nozzle, the polished rice is dried, residual moisture in the rice is eliminated, and the quality of the processed rice is guaranteed.
The invention provides a rapid smashing device for rice processing. The beneficial effects are as follows:
1. according to the invention, the crushing mechanism, the sector gear, the double-sided rack plate, the connecting column, the first mounting frame of the cylindrical gear, the baffle and other structures are additionally arranged for mutual cooperation, so that rice particles can be finely crushed and ground to become finer particles or powder, the crushing efficiency is greatly improved, and the whole structure is reasonable in design and convenient for people to use.
2. According to the invention, intermittent feeding of rice can be realized by adding the grinding mechanism, so that the problems of equipment blockage, damage and even shutdown caused by excessive rice entering the crushing device possibly exceeding the processing capacity of the equipment are prevented.
3. According to the invention, the knocking ball can be enabled to continuously knock the outer surface of the cambered surface grinding net by additionally arranging the knocking mechanism, so that the cambered surface grinding net is prevented from being blocked, the energy consumption of the whole structure is less, the structural design is reasonable, and the use effect is strong.
4. According to the invention, different rice noodles can be screened by additionally arranging the anti-blocking mechanism, oversized or undersized particles can be removed in the screening process, and uniformity and consistency of products are ensured, so that quality and eating experience of the rice noodles are improved, meanwhile, the filter screen can be prevented from being blocked, and high-efficiency operation of the device is ensured.
5. According to the invention, the blower is started, so that external air enters the heating box through the first connecting pipe, is heated by the electric heating wire in the heating box and then is changed into hot air to enter the second connecting pipe and the heating pipe, and finally is sprayed out of the spray head to dry the ground rice, so that residual moisture in the rice is eliminated, and the quality of the processed rice is ensured.
Drawings
FIG. 1 is a front cross-sectional view of a housing of the present invention;
FIG. 2 is a perspective view of the present invention;
FIG. 3 is a schematic view of a storage bucket according to the present invention;
FIG. 4 is an enlarged view of FIG. 3 at A;
FIG. 5 is an enlarged view at B in FIG. 1;
FIG. 6 is an enlarged view at C in FIG. 1;
FIG. 7 is an enlarged view of FIG. 3 at D;
Fig. 8 is a schematic structural view of a heating tube according to the present invention.
Wherein, 1, the organism; 201. a blower; 202. a first connection pipe; 203. a heating box; 204. a second connection pipe; 205. heating pipes; 206. a spray head; 3. a control panel; 4. a storage barrel; 5. a discharge hopper; 6. a first transmission assembly; 601. a transmission rod; 602. a first bevel gear; 603. a second bevel gear; 604. a third bevel gear; 7. a second transmission assembly; 701. a first synchronizing wheel; 702. a belt; 703. a second synchronizing wheel; 801. a first motor; 802. a first gear; 803. a second gear; 804. a first pulverizing roller; 805. a second pulverizing roller; 901. a sector gear; 902. double-sided rack plate; 903. a connecting column; 904. a cylindrical gear; 905. a first mounting frame; 906. a baffle; 907. a first spring; 908. a mounting column; 909. a second spring; 910. a movable column; 911. a second mounting frame; 912. a cambered surface grinding net; 913. a grinding roller; 914. a connecting rod; 1001. a vibrating rod; 1002. a splice plate; 1003. a torsion spring; 1004. a pin shaft; 1005. a rigid traction rope; 1006. striking a ball; 11. a first discharge port; 1201. a filter screen; 1202. a transmission shaft; 1203. an eccentric wheel; 1204. pressing the plate; 1205. a third spring; 1206. a connecting plate; 1207. a movable rod; 1208. a slide block; 1209. assembling plates; 13. and a second discharge port.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Examples:
Referring to fig. 1-8, an embodiment of the present invention provides a rapid pulverizing device for rice processing, including a machine body 1, wherein a pulverizing mechanism is installed at one side of the interior of the machine body 1, a grinding mechanism is installed at the other side of the interior of the machine body 1, a beating mechanism is installed at one end of the grinding mechanism, an anti-blocking mechanism is installed at the lower side of the interior of the machine body 1, and a heating mechanism is installed at the front end of the machine body 1;
The grinding mechanism comprises an adapter rod 914, one end of the adapter rod 914 is movably connected in the machine body 1 through a bearing, the outside of the adapter rod 914 is fixedly connected with a sector gear 901, the inside top end of the machine body 1 is fixedly connected with two first mounting frames 905, a connecting column 903 is slidably connected at an inner through hole of the first mounting frames 905, the outside of the connecting column 903 is fixedly connected with a double-sided rack plate 902, a first spring 907 is sleeved outside the connecting column 903, one end of the connecting column 903 is fixedly connected with a baffle 906, the outside of one of the first mounting frames 905 is fixedly connected with a second mounting frame 911, one end of the second mounting frame 911 is rotatably connected with a cylindrical gear 904, the outside of the cylindrical gear 904 is fixedly connected with a mounting column 908, the inside of the mounting column 908 is fixedly connected with a second spring 909, the other end of the second spring 909 is fixedly connected with a movable column 910, the bottom end of the movable column 910 is provided with a cambered surface grinding net 912, and the middle side of the inside of the machine body 1 is provided with a grinding roller 913;
specifically, when the sector gear 901 is meshed with teeth on the top of the double-sided rack plate 902, the double-sided rack plate 902 is driven to move leftwards, and the baffle plate 906 is driven to move synchronously under the action of the connecting column 903, at this time, the bottom end of the discharge hopper 5 is blocked by the baffle plate 906, in this process, the first spring 907 is in a stretching state, when the sector gear 901 is not meshed with the double-sided rack plate 902, the double-sided rack plate 902 is driven to move rightwards under the action of the elastic force of the first spring 907, so that the baffle plate 906 is driven to move synchronously, the bottom end through hole of the discharge hopper 5 is opened, intermittent feeding of rice is realized, excessive rice is prevented from entering the crushing device and possibly exceeding the processing capacity of equipment, and the problems of equipment blockage, damage and even shutdown are caused.
The beating mechanism comprises a connecting plate 1002, the connecting plate 1002 is fixedly connected to one side of the inside of the machine body 1, a vibrating rod 1001 is arranged in the connecting plate 1002 through a pin shaft 1004, a beating ball 1006 is fixedly connected to the bottom end of the vibrating rod 1001, a rigid traction rope 1005 is fixedly connected to the top end of the vibrating rod 1001, the rigid traction rope 1005 is fixedly connected with one end of a connecting column 903, and a torsion spring 1003 is arranged outside the vibrating rod 1001;
Specifically, the rigid traction rope 1005 is driven to move in the moving process of the double-sided rack plate 902, the vibration rod 1001 is driven to swing, and under the action of the torsion spring 1003, the knocking ball 1006 continuously knocks the outer surface of the cambered surface grinding net 912, so that the cambered surface grinding net 912 is prevented from being blocked.
The crushing mechanism comprises a first motor 801, the first motor 801 is arranged at the rear end of the machine body 1, the output end of the first motor 801 is fixedly connected with a first gear 802, the outer side of the first gear 802 is in meshed connection with a second gear 803, the left side of the interior of the machine body 1 is rotationally connected with a first crushing roller 804, the left side of the interior of the machine body 1 is rotationally connected with a second crushing roller 805, one end of the first crushing roller 804 is fixedly connected with the outer part of the first gear 802, and one end of the second crushing roller 805 is fixedly connected with the outer part of the second gear 803;
specifically, by starting the first motor 801, the first gear 802 is rotated and further drives the second gear 803 meshed with the first gear to rotate, so that the two second crushing rollers 805 are further rotated in opposite directions to crush the rice.
The crushing mechanism is connected with the grinding mechanism through a second transmission assembly 7, the second transmission assembly 7 is connected with the anti-blocking mechanism through a first transmission assembly 6, the second transmission assembly 7 comprises a second synchronous wheel 703 and a first synchronous wheel 701, the second synchronous wheel 703 is fixedly connected to an output shaft of a first motor 801, the first synchronous wheel 701 is fixedly connected to one end of a connecting rod 914, and a belt 702 is sleeved between the first synchronous wheel 701 and the second synchronous wheel 703;
Specifically, the second synchronizing wheel 703 is driven to rotate by the first motor 801, and further the belt 702 is rotated until the engagement bar 914 and the sector gear 901 are rotated.
The anti-blocking mechanism comprises a filter screen 1201 and a connecting plate 1206, wherein the filter screen 1201 is arranged on the lower side of the inside of the machine body 1, one side of the bottom end of the filter screen 1201 is fixedly connected with an assembly plate 1209, the bottom end of the assembly plate 1209 is slidably connected with a sliding block 1208, the connecting plate 1206 is fixedly connected with the inside of the machine body 1, a movable rod 1207 is slidably connected at a middle through hole of the connecting plate 1206, a third spring 1205 is sleeved outside the movable rod 1207, the bottom end of the movable rod 1207 is fixedly connected with a pressing plate 1204, the inside bottom end of the machine body 1 is movably connected with a transmission shaft 1202 through a bearing, and an eccentric wheel 1203 is fixedly connected outside the transmission shaft 1202;
Specifically, the transmission shaft 1202 rotates, so that the eccentric wheel 1203 rotates, when the convex surface of the eccentric wheel 1203 contacts with the bottom end of the pressing plate 1204, the movable rod 1207 is driven to move upwards, the sliding block 1208 moves along the sliding groove inside the assembling plate 1209, the filter screen 1201 is lifted upwards, and meanwhile, when the lower surface of the pressing plate 1204 contacts with the concave surface of the eccentric wheel 1203, the movable rod 1207 moves downwards under the action of the elastic force of the third spring 1205, so that the filter screen 1201 repeatedly shakes up and down, and blockage is prevented.
One end of a third spring 1205 is fixedly connected with the outside of the connecting plate 1206, the other end of the third spring 1205 is fixedly connected with the top end of the pressing plate 1204, and the top end of the movable rod 1207 is movably connected with the bottom end of the sliding block 1208;
Specifically, the movable rod 1207 is moved downward by the elastic force of the third spring 1205, so that the filter screen 1201 repeatedly shakes up and down, preventing clogging.
The first transmission assembly 6 comprises a transmission rod 601, a third bevel gear 604 and a second bevel gear 603, wherein the transmission rod 601 is arranged on the right side of the rear end of the machine body 1, the two ends of the transmission rod 601 are fixedly connected with a first bevel gear 602, the third bevel gear 604 is fixedly connected with one end of a connecting rod 914, the second bevel gear 603 is fixedly connected with one end of a transmission shaft 1202, the outer side of one first bevel gear 602 is in meshed connection with the outer side of the second bevel gear 603, and the outer side of the other first bevel gear 602 is in meshed connection with the outer side of the third bevel gear 604;
Specifically, when the engagement rod 914 rotates, it drives the third bevel gear 604 to rotate, drives the first bevel gear 602 to rotate, drives the transmission rod 601 to rotate, finally drives the second bevel gear 603 to rotate, and finally drives the transmission shaft 1202 to rotate.
A storage vat 4 is fixedly connected to the left side of the top end of the machine body 1, a discharge hopper 5 is arranged at the bottom end of the storage vat 4, and the lower surface of the discharge hopper 5 is attached to the upper surface of a baffle 906;
specifically, the rice to be crushed is placed in the storage bucket 4, and the rice enters the inside of the machine body 1 through the discharge hopper 5.
The outer side of the sector gear 901 is in meshed connection with the outer side of the double-sided rack plate 902, the outer side of the double-sided rack plate 902 is in meshed connection with the outer side of the cylindrical gear 904, one end of a first spring 907 is fixedly connected with the outer side of a baffle 906, the other end of the first spring 907 is fixedly connected with the outer side of a first mounting frame 905, one side of the front end of the machine body 1 is fixedly connected with a control panel 3, the right end of the machine body 1 is fixedly connected with a first discharge opening 11, and one side of the bottom end of the machine body 1 is fixedly connected with a second discharge opening 13;
Specifically, when the sector gear 901 is meshed with teeth on the top of the double-sided rack plate 902, the double-sided rack plate 902 is driven to move leftwards, and the baffle 906 is driven to move synchronously under the action of the connecting post 903, at this time, the bottom end of the discharge hopper 5 is blocked by the baffle 906, in this process, the first spring 907 is in a stretching state, when the sector gear 901 is not meshed with the double-sided rack plate 902, under the action of the elastic force of the first spring 907, the double-sided rack plate 902 is driven to move rightwards, so that the baffle 906 is driven to move synchronously, the bottom end through hole of the discharge hopper 5 is opened, intermittent feeding of rice is realized, excessive rice is prevented from entering the crushing device and possibly exceeding the processing capacity of equipment, equipment is blocked, and the control panel 3 can control the start-stop state of a motor, which is the prior art, so that repeated description is omitted.
The heating mechanism comprises a heating box 203 and a blower 201, the heating box 203 is fixedly connected to the front end of the machine body 1, an electric heating wire is arranged in the heating box 203, the top end of the heating box 203 is communicated with a second connecting pipe 204, the other end of the second connecting pipe 204 is communicated with a heating pipe 205, a plurality of spray heads 206 are arranged on the lower surface of the heating pipe 205, the blower 201 is fixedly connected to the middle part of the front end of the machine body 1, the output end of the blower 201 is fixedly connected with a first connecting pipe 202, and the other end of the first connecting pipe 202 is communicated with the top of the heating box 203;
Specifically, by starting the blower 201, the external air enters the heating box 203 through the first connecting pipe 202, and after being heated by the heating wire inside the heating box, the external air becomes hot air to enter the second connecting pipe 204 and the heating pipe 205, and finally is sprayed out from the spray nozzle 206, so that the polished rice is dried, the residual moisture in the rice is eliminated, and the quality of the processed rice is ensured.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.