CN118081981A - Gypsum dosing unit of ceramic manufacture - Google Patents

Abstract

The invention relates to the technical field of ceramic production, in particular to a gypsum batching device for ceramic production, which comprises a batching tank, a motor I and a stirring rod, wherein the motor I is fixedly connected to the top of the batching tank, the stirring rod is arranged in the batching tank, the top of the stirring rod penetrates through the top of the inner wall of the batching tank and is connected with the bottom output end of the motor I, a batching assembly is arranged on the outer wall of the batching tank, and a filtering assembly is arranged in the batching tank. This gypsum dosing unit of ceramic manufacture, through setting up frame and proportioning bins, the inside top installation weight sensor of frame detects the weight of proportioning bins inside raw and other materials that can be fine, guarantees the accuracy of batching, simultaneously through the outer wall installation frame at proportioning bins, the frame can play the spacing effect of support to proportioning bins, guarantees proportioning bins's stability, simultaneously because the inner wall of frame and proportioning bins's outer wall sliding connection, consequently operating personnel can carry out dismouting processing to proportioning bins through gliding mode.

Description

A gypsum batching device for ceramic production

Technical Field

The invention relates to the technical field of ceramic production, in particular to a gypsum batching device for ceramic production.

Background technique

A large number of plaster models are required in the production process of ceramic products. Different ceramic products and different production processes have different requirements for the quality, production ratio, and production process of plaster models. The traditional method of plaster mixing is manual mixing. Operators manually weigh different plasters, water, and other auxiliary materials and mix them according to the required proportions.

Chinese patent announcement No. CN109395637A discloses a gypsum batching device for ceramic production. By setting a weighing sensor, the raw materials accumulated inside the auxiliary material pipe can be weighed, which can intuitively reflect the weight of each auxiliary material. There is no need for manual weighing, saving time and labor. At the same time, the presence of the solenoid valve can ensure that after sufficient raw materials flow into the interior of the tank body, the connecting pipe can be sealed to avoid excess raw materials from entering the interior of the tank body during subsequent processing, thereby causing errors in the batching of gypsum.

However, there is no screening structure inside the auxiliary material tank in the above application. Therefore, when a large amount of raw materials are poured into the inner wall of the auxiliary material tank, the raw materials will accumulate inside the auxiliary material tank and cannot enter the interior of the tank through the connecting pipe, thereby affecting the processing and mixing of the raw materials. Therefore, there are certain limitations.

Summary of the invention

The object of the present invention is to provide a gypsum batching device for ceramic production to solve the problems raised in the above background technology.

To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a gypsum batching device for ceramic production, comprising a batching tank, a motor and a stirring rod, wherein the motor is fixedly connected to the top of the batching tank, the stirring rod is installed inside the batching tank, the top of the stirring rod passes through the top of the inner wall of the batching tank and is connected to the bottom output end of the motor. After the motor is started, the stirring rod can be driven to rotate, the outer wall of the batching tank is installed with a batching component, and the interior of the batching tank is installed with a filtering component.

The batching component consists of a weighing unit and a screening unit. The weighing unit is located on the outer wall of the batching tank, and the screening unit is located inside the weighing unit. The filtering component consists of a screening unit and a limiting unit. The screening unit is located at the inner bottom of the batching tank, and the limiting unit is located on the front of the batching tank.

Preferably, the weighing unit includes a fixed rod, a frame, a batching bin and a weight sensor, wherein the fixed rod is fixedly connected to the outer wall of the batching tank, the frame is installed on the outside of the batching tank, the batching bin is installed on the inside of the frame, and the weight sensor is installed on the inner top of the frame.

Preferably, one end of the fixing rod away from the batching tank is fixedly connected to the outer wall of the frame, the fixing rod can support the frame, the outer wall of the batching bin is slidably connected to the inner wall of the frame, the batching bin can be moved by sliding, so that the batching bin is stuck into the interior of the frame, which is convenient for the installation of the batching bin, and a hollow plate is fixedly connected to the interior of the batching bin, the bottom of the batching bin abuts against the top of the weight sensor, and the weight sensor can monitor the weight of the batching bin.

Preferably, the screening unit includes a top plate, a feed pipe, a tray, a cover, a rotating part, a bent pipe and an extension pipe, the top plate is fixedly connected to the top of the ingredient bin, the feed pipe is fixedly connected to the top of the top plate, the tray is fixedly connected to the top of the feed pipe, the cover is installed on the top of the tray, the rotating part is installed inside the ingredient bin, the bent pipe is fixedly connected to the bottom of the frame, and the extension pipe is fixedly connected to the bottom of the ingredient bin.

Preferably, the top of the top plate is fixedly connected with motor 2, and the tray is communicated with the feeding pipe, so that the raw materials can be poured on the top of the tray, so that the raw materials enter the interior of the batching bin through the tray and the feeding pipe, and the tray is snap-fitted with the sealing cover, and the tray can be protected by using the sealing cover to prevent dust from accumulating on the surface of the tray, and the top of the rotating member passes through the bottom of the top plate and is connected to the bottom output end of motor 2. After motor 2 is started, the rotating member can be driven to rotate through the output end, and the bottom end of the rotating member abuts against the top of the hollow plate. When the rotating member rotates, the raw materials can be screened through the hollow plate, and the end of the bent pipe away from the frame is fixedly connected to the batching tank and is communicated with the batching tank, the bottom end of the extension pipe passes through the top of the frame and extends to the interior of the bent pipe, the outer wall of the extension pipe is slidably connected to the inner wall of the bent pipe, and the batching bin can be moved by sliding so that the extension pipe is stuck in the interior of the bent pipe, which can ensure the sealing effect of the extension pipe and the bent pipe when the raw materials are transported.

Preferably, the screening unit includes a screening net, a guide plate, a bent rod and a handle, the screening net is installed inside the batching tank, the guide plate is fixedly connected to the inner wall of the batching tank, the bent rod is fixedly connected to the inner wall of the batching tank, and the handle is installed on the front of the batching tank.

Preferably, the outer wall of the screening net is slidably connected to the inner wall of the batching tank, and the screening net can be moved by sliding. The top of the screening net is slidably connected to the bottom of the guide plate. The presence of the guide plate can guide the raw materials to accumulate on the top of the screening net to avoid the accumulation of raw materials. The top of the bent rod is slidably connected to the bottom of the screening net. The presence of the bent rod can support the screening net. The handle is clamped to the batching tank, and the handle can be clamped inside the batching tank. The outer wall of the handle is fixedly connected to the outer wall of the screening net, and the handle can be moved to drive the screening net to move.

Preferably, the limiting unit comprises a rotating plate and a movable part, wherein the rotating plate is mounted on the front side of the batching tank, and the movable part is mounted on the front side of the batching tank.

Preferably, the back side of the rotating plate abuts against the front side of the handle, and the rotating plate can abut against the handle. During the operation of the device, the existence of the rotating plate can ensure the stability of the screening net. The back side of the movable part is fixedly connected to the front side of the batching tank, and the movable part is rotatably connected to the rotating plate. The rotating plate can be rotated on the front side of the batching tank by the movable part, thereby adjusting the angle of the rotating plate.

Compared with the prior art, the present invention has the following beneficial effects:

1. The gypsum batching device for ceramic production, by setting a frame and a batching bin, a weight sensor is installed on the top of the frame, which can well detect the weight of the raw materials inside the batching bin to ensure the accuracy of the batching, and at the same time, by installing the frame on the outer wall of the batching bin, the frame can support and limit the batching bin to ensure the stability of the batching bin, and at the same time, since the inner wall of the frame is slidably connected to the outer wall of the batching bin, the operator can disassemble and assemble the batching bin by sliding; since a fixing rod is installed on the outer wall of the frame, and one end of the fixing rod is fixedly connected to the outer wall of the batching tank, the batching tank can support the frame through the fixing rod, and the existence of the fixing rod ensures the stability of the frame.

2. The gypsum batching device for ceramic production is provided with a feed pipe and a tray. The operator can pour the raw materials on the top of the tray. The raw materials will then enter the interior of the batching bin through the feed pipe. After starting the second motor and the rotating part, the raw materials can be rotated and screened on the top of the hollow plate to avoid the accumulation of raw materials in the batching bin. By installing a cover on the top of the tray, the tray can be sealed to avoid dust falling on the top of the tray. At the same time, by providing a bent pipe and an extension pipe, the bottom end of the extension pipe extends to the inside of the bent pipe, thereby ensuring the sealing effect of the pipeline connection during the raw material transportation process.

3. The gypsum batching device for ceramic production is provided with a screening net and a guide plate. When the raw materials enter the interior of the batching tank through the curved pipe, they will fall on the top of the screening net. The motor 2 is started, and the motor 2 drives the rotating part to rotate, so as to mix and stir the raw materials accumulated on the top of the screening net. At the same time, the raw materials in the mixing and stirring process will fall through the screening net. After secondary screening, the agglomeration phenomenon inside the raw materials can be further avoided, thereby ensuring the uniform mixing and stirring of the raw materials. At the same time, the existence of the guide plate can ensure that there will be no accumulation area in the process of raw material discharge, so that the raw materials are moved to the top of the screening net and mixed and stirred under the action of the rotating part.

4. The gypsum batching device for ceramic production is provided with a rotating plate and a movable part. Since the movable part is rotatably connected to the rotating plate, the rotating plate can rotate on the outer wall of the movable part. Since the back of the rotating plate abuts against the front of the handle, the rotating plate can limit the handle to ensure the stability of the screening net. When it is necessary to move the handle to take out the screening net, the rotating plate is separated from the front of the handle through the movable rotating plate. At this time, the operator can move the handle to drive the screening net, thereby disassembling and assembling the screening net.

BRIEF DESCRIPTION OF THE DRAWINGS

In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

FIG1 is a perspective schematic diagram of the overall structure of the present invention;

FIG2 is a front view schematic diagram of the internal structure of the batching assembly of the present invention;

FIG3 is a schematic diagram of a partial separation of the internal structure of the batching component of the present invention;

FIG4 is a front view of the internal structure of the batching tank of the present invention;

FIG5 is a partial side view of the filter assembly structure of the present invention;

FIG. 6 is an enlarged schematic diagram of the structure at point A in FIG. 5 .

In the figure: 1. batching tank; 2. motor 1; 3. stirring rod; 4. batching assembly; 401. fixed rod; 402. frame; 403. batching bin; 404. weight sensor; 405. top plate; 406. feed pipe; 407. tray; 408. cover; 409. rotating part; 410. bent pipe; 411. extension pipe; 5. filter assembly; 501. screening net; 502. guide plate; 503. bent rod; 504. handle; 505. rotating plate; 506. movable part.

Detailed ways

As shown in Figures 1-6, the present invention provides a technical solution: a gypsum batching device for ceramic production, comprising a batching tank 1, a motor 2 and a stirring rod 3, wherein the motor 2 is fixedly connected to the top of the batching tank 1, and the stirring rod 3 is installed inside the batching tank 1, and the top of the stirring rod 3 passes through the top of the inner wall of the batching tank 1 and is connected to the bottom output end of the motor 2. After the motor 2 is started, the stirring rod 3 can be driven to rotate, and a batching component 4 is installed on the outer wall of the batching tank 1. The batching component 4 consists of a weighing unit and a screening unit. The weighing unit is located on the outer wall of the batching tank 1, and the screening unit is located inside the weighing unit. A filtering component 5 is installed inside the batching tank 1, and the filtering component 5 consists of a screening unit and a limiting unit. The screening unit is located at the inner bottom of the batching tank 1, and the limiting unit is located at the front of the batching tank 1.

The weighing unit includes a fixed rod 401, a frame 402, a batching bin 403 and a weight sensor 404. The fixed rod 401 is fixedly connected to the outer wall of the batching tank 1, and the frame 402 is installed on the outside of the batching tank 1. The end of the fixed rod 401 away from the batching tank 1 is fixedly connected to the outer wall of the frame 402, and the fixed rod 401 can support the frame 402. The batching bin 403 is installed inside the frame 402, and the outer wall of the batching bin 403 is slidably connected to the inner wall of the frame 402. The batching bin 403 can be moved by sliding so that the batching bin 403 is stuck into the inside of the frame 402, which is convenient for the installation of the batching bin 403. The inside of the batching bin 403 is fixedly connected with a hollow plate, and the weight sensor 404 is installed on the inner top of the frame 402. The bottom of the batching bin 403 abuts against the top of the weight sensor 404, and the weight sensor 404 can monitor the weight of the batching bin 403.

By setting the frame 402 and the batching bin 403, a weight sensor 404 is installed on the top of the frame 402, so that the weight of the raw materials inside the batching bin 403 can be well detected to ensure the accuracy of the batching. At the same time, by installing the frame 402 on the outer wall of the batching bin 403, the frame 402 can support and limit the batching bin 403 to ensure the stability of the batching bin 403. At the same time, since the inner wall of the frame 402 is slidably connected to the outer wall of the batching bin 403, the operator can disassemble and assemble the batching bin 403 by sliding. Since the outer wall of the frame 402 is installed with the fixing rod 401, and one end of the fixing rod 401 is fixedly connected to the outer wall of the batching tank 1, the batching tank 1 can support the frame 402 through the fixing rod 401, and the existence of the fixing rod 401 ensures the stability of the frame 402.

The screening unit includes a top plate 405, a feed pipe 406, a tray 407, a cover 408, a rotating member 409, a bent pipe 410 and an extension pipe 411. The top plate 405 is fixedly connected to the top of the batching bin 403. The top of the top plate 405 is fixedly connected to a motor 2. The feed pipe 406 is fixedly connected to the top of the top plate 405. The tray 407 is fixedly connected to the top of the feed pipe 406. The tray 407 is communicated with the feed pipe 406. The raw materials can be poured on the top of the tray 407 so that the raw materials can enter the batching bin 403 through the tray 407 and the feed pipe 406. The cover 408 is installed on the top of the tray 407. The tray 407 is snap-fitted with the cover 408. The cover 408 can be used to protect the tray 407 to prevent dust from accumulating on the surface of the tray 407. The rotating member 409 is installed inside the batching bin 403. The top of the rotating member 409 passes through The bottom of the top plate 405 is connected to the bottom output end of the motor 2. After the motor 2 is started, the output end can drive the rotating member 409 to rotate, and the bottom end of the rotating member 409 abuts against the top of the hollow plate. When the rotating member 409 rotates, the raw materials can be screened through the hollow plate. The elbow 410 is fixedly connected to the bottom of the frame 402. The end of the elbow 410 away from the frame 402 is fixedly connected to the batching tank 1 and communicates with the batching tank 1. The extension pipe 411 is fixedly connected to the bottom of the batching bin 403. The bottom end of the extension pipe 411 passes through the top of the frame 402 and extends to the inside of the elbow 410. The outer wall of the extension pipe 411 is slidably connected to the inner wall of the elbow 410. The batching bin 403 can be moved by sliding, so that the extension pipe 411 is stuck in the inside of the elbow 410, which can ensure the sealing effect of the extension pipe 411 and the elbow 410 when the raw materials are transported.

By providing the feed pipe 406 and the tray 407, the operator can pour the raw materials on the top of the tray 407, and the raw materials will then enter the interior of the batching bin 403 through the feed pipe 406. After starting the motor 2 and the rotating member 409, the raw materials can be rotated and screened on the top of the hollow plate to prevent the raw materials from accumulating inside the batching bin 403. By installing the cover 408 on the top of the tray 407, the tray 407 can be sealed to prevent dust from falling on the top of the tray 407. At the same time, by providing the elbow 410 and the extension pipe 411, the bottom end of the extension pipe 411 extends to the interior of the elbow 410, so that the sealing effect of the pipeline connection can be guaranteed during the raw material transportation process.

The screening unit includes a screening net 501, a guide plate 502, a bent rod 503 and a handle 504. The screening net 501 is installed inside the batching tank 1. The outer wall of the screening net 501 is slidably connected to the inner wall of the batching tank 1, and the screening net 501 can be moved by sliding. The guide plate 502 is fixedly connected to the inner wall of the batching tank 1, and the top of the screening net 501 is slidably connected to the bottom of the guide plate 502. The existence of the guide plate 502 can guide the raw materials to accumulate on the top of the screening net 501 to avoid the accumulation of raw materials. It appears that the bent rod 503 is fixedly connected to the inner wall of the batching tank 1, and the top of the bent rod 503 is slidably connected to the bottom of the screening net 501. The existence of the bent rod 503 can support the screening net 501. The handle 504 is installed on the front side of the batching tank 1, and the handle 504 is clamped with the batching tank 1, and the handle 504 can be clamped inside the batching tank 1. The outer wall of the handle 504 is fixedly connected to the outer wall of the screening net 501, and the handle 504 can be moved to drive the screening net 501 to move.

By setting the screening net 501 and the guide plate 502, when the raw materials enter the interior of the batching tank 1 through the curved pipe 410, they will fall on the top of the screening net 501, and the motor 2 will be started, and the motor 2 will drive the rotating part 409 to rotate, so as to mix and stir the raw materials accumulated on the top of the screening net 501. At the same time, the raw materials in the mixing and stirring process will fall through the screening net 501. After secondary screening, the agglomeration phenomenon inside the raw materials can be further avoided, thereby ensuring the uniform mixing and stirring of the raw materials. At the same time, the existence of the guide plate 502 can ensure that there will be no accumulation area of the raw materials during the feeding process, so that the raw materials move to the top of the screening net 501 and are mixed and stirred under the action of the rotating part 409.

The limiting unit includes a rotating plate 505 and a movable part 506. The rotating plate 505 is installed on the front of the batching tank 1. The back of the rotating plate 505 abuts against the front of the handle 504. The rotating plate 505 can abut against the handle 504. During the operation of the device, the existence of the rotating plate 505 can ensure the stability of the screening net 501. The movable part 506 is installed on the front of the batching tank 1. The back of the movable part 506 is fixedly connected to the front of the batching tank 1. The movable part 506 is rotatably connected to the rotating plate 505. The rotating plate 505 can be rotated on the front of the batching tank 1 by the movable part 506, so as to adjust the angle of the rotating plate 505.

By setting the rotating plate 505 and the movable part 506, since the movable part 506 is rotatably connected to the rotating plate 505, the rotating plate 505 can rotate on the outer wall of the movable part 506, and since the back side of the rotating plate 505 abuts against the front side of the handle 504, the rotating plate 505 can limit the handle 504 to ensure the stability of the screening net 501. When it is necessary to move the handle 504 to take out the screening net 501, the rotating plate 505 is separated from the front side of the handle 504 through the movable rotating plate 505. At this time, the operator can move the handle 504 to make the handle 504 drive the screening net 501 to be disassembled and assembled.

When in use, the raw materials are poured into the tray 407, and the raw materials enter the batching bin 403 through the tray 407 and the feed pipe 406. When the weight sensor 404 detects that the weight of the batching bin 403 rises to a certain height, the motor 2 is started, and the motor 2 drives the rotating member 409 to rotate, so that the raw materials enter the inside of the curved pipe 410 through the hollow plate, and enter the inside of the batching tank 1 through the curved pipe 410. The motor 1 2 is started, and the motor 1 2 drives the stirring rod 3 to rotate. Since the bottom of the stirring rod 3 abuts against the top of the screening net 501, when the stirring rod 3 rotates, the various raw materials accumulated on the top of the screening net 501 will be mixed, and after mixing, they will fall to the bottom of the inside of the batching tank 1 through the screening net 501. After the screening net 501 has been used for a period of time, the rotating plate 505 can be swung to separate the rotating plate 505 from the handle 504, and then the screen net 501 can be taken out from the inside of the batching tank 1 by pulling the handle 504, and it can be cleaned.

Claims (9)

1. The utility model provides a gypsum dosing unit of ceramic manufacture, includes batching jar (1), motor one (2) and puddler (3), motor one (2) fixed connection is in the top of batching jar (1), puddler (3) are installed in the inside of batching jar (1), the inner wall top of batching jar (1) is run through at the top of puddler (3) to be connected with the bottom output of motor one (2), its characterized in that: the outer wall of the batching tank (1) is provided with a batching assembly (4), and the inside of the batching tank (1) is provided with a filtering assembly (5);

The batching subassembly (4) comprises weighing unit and screening unit, and the weighing unit is located the outer wall of batching jar (1), screening unit is located the inside of weighing unit, filtering component (5) comprises screening unit and spacing unit, and the screening unit is located the inside bottom of batching jar (1), spacing unit is located the front of batching jar (1).

2. A gypsum batching device for ceramic production according to claim 1, wherein: the weighing unit comprises a fixing rod (401), a frame (402), a proportioning bin (403) and a weight sensor (404), wherein the fixing rod (401) is fixedly connected to the outer wall of the proportioning tank (1), the frame (402) is installed outside the proportioning tank (1), the proportioning bin (403) is installed inside the frame (402), and the weight sensor (404) is installed at the top of the frame (402).

3. A gypsum batching apparatus for ceramic production according to claim 2, characterized in that: one end of the fixed rod (401) away from the proportioning tank (1) is fixedly connected with the outer wall of the frame (402), the outer wall of the proportioning bin (403) is slidably connected with the inner wall of the frame (402), a hollowed-out plate is fixedly connected inside the proportioning bin (403), and the bottom of the proportioning bin (403) is abutted to the top of the weight sensor (404).

4. A gypsum batching device for ceramic production according to claim 1, wherein: the screening unit comprises a top plate (405), a feeding pipe (406), a tray (407), a sealing cover (408), a rotating piece (409), an elbow pipe (410) and an extension pipe (411), wherein the top plate (405) is fixedly connected to the top of a proportioning bin (403), the feeding pipe (406) is fixedly connected to the top of the top plate (405), the tray (407) is fixedly connected to the top end of the feeding pipe (406), the sealing cover (408) is arranged on the top of the tray (407), the rotating piece (409) is arranged in the proportioning bin (403), the elbow pipe (410) is fixedly connected to the bottom of the frame (402), and the extension pipe (411) is fixedly connected to the bottom of the proportioning bin (403).

5. The gypsum batching device for ceramic production according to claim 4, wherein: the top fixedly connected with motor two of roof (405), tray (407) and pan feeding pipe (406) intercommunication, tray (407) and closing cap (408) joint, the bottom of roof (405) is run through at the top of rotating member (409) to be connected with the bottom output of motor two, the bottom and the top butt of fretwork board of rotating member (409), the one end and batching jar (1) fixed connection of frame (402) are kept away from to return bend (410) to with batching jar (1) intercommunication, the top of frame (402) is run through to the bottom of extension pipe (411) to extend to the inside of return bend (410), the outer wall of extension pipe (411) and the inner wall sliding connection of return bend (410).

6. A gypsum batching device for ceramic production according to claim 1, wherein: the screening unit comprises a screening net (501), a guide plate (502), a bent rod (503) and a handle (504), wherein the screening net (501) is installed inside the batching tank (1), the guide plate (502) is fixedly connected to the inner wall of the batching tank (1), the bent rod (503) is fixedly connected to the inner wall of the batching tank (1), and the handle (504) is installed on the front surface of the batching tank (1).

7. The gypsum batching device for ceramic production according to claim 6, wherein: the outer wall of screening net (501) and the inner wall sliding connection of batching jar (1), the top of screening net (501) and the bottom sliding connection of guide plate (502), the top of curved lever (503) and the bottom sliding connection of screening net (501), handle (504) and batching jar (1) joint, the outer wall of handle (504) and the outer wall fixed connection of screening net (501).

8. A gypsum batching device for ceramic production according to claim 1, wherein: the limiting unit comprises a rotating plate (505) and a movable piece (506), wherein the rotating plate (505) is arranged on the front surface of the batching tank (1), and the movable piece (506) is arranged on the front surface of the batching tank (1).

9. The gypsum batching device for ceramic production according to claim 8, wherein: the back of the rotating plate (505) is abutted with the front of the handle (504), the back of the movable piece (506) is fixedly connected with the front of the batching tank (1), and the movable piece (506) is rotationally connected with the rotating plate (505).