CN118081943B - Multi-cavity clay blank uniform-force pressing and demolding device - Google Patents
Multi-cavity clay blank uniform-force pressing and demolding device Download PDFInfo
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- CN118081943B CN118081943B CN202410474367.0A CN202410474367A CN118081943B CN 118081943 B CN118081943 B CN 118081943B CN 202410474367 A CN202410474367 A CN 202410474367A CN 118081943 B CN118081943 B CN 118081943B
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- 239000004927 clay Substances 0.000 title claims abstract description 80
- 238000003825 pressing Methods 0.000 title claims abstract description 39
- 210000001161 mammalian embryo Anatomy 0.000 claims abstract description 62
- 238000012545 processing Methods 0.000 claims abstract description 60
- 238000000926 separation method Methods 0.000 claims abstract description 41
- 230000009467 reduction Effects 0.000 claims abstract description 17
- 230000007246 mechanism Effects 0.000 claims abstract description 11
- 230000005540 biological transmission Effects 0.000 claims description 27
- 238000001125 extrusion Methods 0.000 claims description 20
- 238000003032 molecular docking Methods 0.000 claims description 10
- 229910001220 stainless steel Inorganic materials 0.000 claims description 4
- 239000010935 stainless steel Substances 0.000 claims description 4
- 238000005516 engineering process Methods 0.000 abstract description 4
- 210000002257 embryonic structure Anatomy 0.000 description 14
- 230000009471 action Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 7
- 239000002994 raw material Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 3
- 239000011449 brick Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 238000013475 authorization Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011982 device technology Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/04—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould
- B28B3/06—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould with two or more ram and mould sets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
本发明公开了一种多型腔黏土生胚匀力压制脱模装置，具体涉及黏土加工技术领域，其中，减速电机设置在加工平台下方位置，而减速电机的输出端同轴传动连接有嵌入螺杆，嵌入螺杆的外壁安装有均匀分离机构；其中，均匀分离机构包括安装在嵌入螺杆外壁的套接螺环，且套接螺环的外壁呈圆环等距分布固定连接有四个凹形支块，每个凹形支块的内壁一侧均焊接有连接轴；在连接轴的外壁套接有转动连接的铰接套杆。本发明通过启动减速电机带动嵌入螺杆旋转，四个弧形模板均匀受力与圆形黏土生胚进行分离操作，这样黏土生胚分离脱模时可实现均匀受力，避免黏土生胚损坏变形，提高黏土生胚的质量。
The present invention discloses a multi-cavity clay embryo uniform force pressing demoulding device, which specifically relates to the field of clay processing technology, wherein a reduction motor is arranged below a processing platform, and the output end of the reduction motor is coaxially connected to an embedded screw, and a uniform separation mechanism is installed on the outer wall of the embedded screw; wherein the uniform separation mechanism comprises a sleeve screw ring installed on the outer wall of the embedded screw, and the outer wall of the sleeve screw ring is in the form of a circular ring and is evenly distributed and fixedly connected with four concave support blocks, and a connecting shaft is welded on one side of the inner wall of each concave support block; a rotatably connected hinged sleeve rod is sleeved on the outer wall of the connecting shaft. The present invention starts the reduction motor to drive the embedded screw to rotate, and the four arc-shaped templates are uniformly stressed to perform separation operations with the circular clay embryo, so that uniform stress can be achieved when the clay embryo is separated and demoulded, and damage and deformation of the clay embryo can be avoided, thereby improving the quality of the clay embryo.
Description
技术领域Technical Field
本发明涉及黏土加工技术领域，更具体地说，本发明涉及一种多型腔黏土生胚匀力压制脱模装置。The invention relates to the technical field of clay processing, and more specifically to a multi-cavity clay embryo uniform force pressing and demoulding device.
背景技术Background technique
黏土生胚加工装置可以提高生产效率，黏土生胚加工装置技术能够快速地将黏土生胚压制成所需的形状，大幅缩短了生产周期，提高了生产效率，其次保证产品质量，通过精确的模具设计和控制，黏土生胚加工装置可以确保黏土生胚的尺寸、形状和表面质量达到预定的标准，提高了产品的整体质量。The clay green embryo processing device can improve production efficiency. The clay green embryo processing device technology can quickly press the clay green embryo into the required shape, greatly shortening the production cycle and improving production efficiency. Secondly, it ensures product quality. Through precise mold design and control, the clay green embryo processing device can ensure that the size, shape and surface quality of the clay green embryo meet the predetermined standards, thereby improving the overall quality of the product.
在现有已经公开的技术中，中国专利授权公告号为CN215749883U的专利公开了一种黏土大砖加工用制砖装置，该装置主要利用中上模和下模可以根据实际需要更换不同的模具，满足制砖的多样化，装置中入料料仓壳体内壁上设有料仓喷头，料仓喷头通过喷洒水，可以达到清洗入料料仓壳体，有效的节省原料资源，提高原料资源的利用率。但是该装置还存在如下缺陷：Among the existing disclosed technologies, the Chinese patent authorization announcement number CN215749883U discloses a brick-making device for large clay bricks. The device mainly uses an upper mold and a lower mold to replace different molds according to actual needs to meet the diversification of brick making. A silo nozzle is provided on the inner wall of the feed silo shell in the device. The silo nozzle can clean the feed silo shell by spraying water, effectively saving raw material resources and improving the utilization rate of raw material resources. However, the device still has the following defects:
加工装置在对黏土生胚进行加工时，需要用到六边形模具和圆形模具以及矩形模具来实现不同形状的黏土生胚加工，但是在加工过程中压模会导致黏土生胚紧密贴合在模具内壁，由于各个模具拐角点位不同因此所产生的横向挤压贴合力不同，在黏土生胚竖向脱模时会造成边缘挤压形变，难以对六边形模具和圆形模具以及矩形模具实现均匀分离脱模，影响不同形状的黏土生胚加工效果，导致加工质量较差，为此需要一种多型腔黏土生胚匀力压制脱模装置。When the processing device processes the clay embryo, hexagonal molds, circular molds and rectangular molds are needed to realize the processing of clay embryos of different shapes. However, during the processing, the compression mold will cause the clay embryo to fit tightly to the inner wall of the mold. Due to the different corner points of each mold, the lateral extrusion and fitting forces generated are different. When the clay embryo is demolded vertically, it will cause edge extrusion deformation, and it is difficult to achieve uniform separation and demolding of the hexagonal mold, circular mold and rectangular mold, which affects the processing effect of clay embryos of different shapes and results in poor processing quality. Therefore, a multi-cavity clay embryo uniform force pressing and demolding device is needed.
发明内容Summary of the invention
为了克服现有技术的上述缺陷，本发明提供一种多型腔黏土生胚匀力压制脱模装置。In order to overcome the above-mentioned defects of the prior art, the present invention provides a multi-cavity clay embryo uniform force pressing and demoulding device.
一种多型腔黏土生胚匀力压制脱模装置，包括加工平台以及减速电机，所述减速电机设置在加工平台下方位置，所述减速电机的输出端同轴传动连接有嵌入螺杆，所述嵌入螺杆的外壁安装有均匀分离机构；所述均匀分离机构包括安装在嵌入螺杆外壁的套接螺环，且所述套接螺环的外壁呈圆环等距分布固定连接有四个凹形支块，每个所述凹形支块的内壁一侧均焊接有连接轴；在所述连接轴的外壁套接有转动连接的铰接套杆，所述铰接套杆的顶端贯穿设有转动连接的联动轴，在所述联动轴的一端部焊接有套接滑块，所述套接滑块的顶端设有与加工平台顶端水平滑动连接的弧形模板；所述套接螺环的外壁且位于两个凹形支块之间安装有联动分离组件；多个所述弧形模板所围成的空隙中安装有偏转分离组件，所述嵌入螺杆与套接螺环之间通过螺纹传动连接，且所述弧形模板与套接滑块之间焊接。A multi-cavity clay embryo uniform force pressing demoulding device comprises a processing platform and a reduction motor, wherein the reduction motor is arranged at a position below the processing platform, the output end of the reduction motor is coaxially connected with an embedded screw, and the outer wall of the embedded screw is installed with a uniform separation mechanism; the uniform separation mechanism comprises a sleeve screw ring installed on the outer wall of the embedded screw, and the outer wall of the sleeve screw ring is equidistantly distributed in a circular ring and fixedly connected with four concave support blocks, and one side of the inner wall of each concave support block is welded with a connecting shaft; a hinge sleeve rod rotatably connected is sleeved on the outer wall of the connecting shaft, a linkage shaft rotatably connected is penetrated through the top of the hinge sleeve rod, a sleeve slider is welded on one end of the linkage shaft, and an arc template horizontally slidably connected to the top of the processing platform is provided at the top of the sleeve slider; a linkage separation component is installed on the outer wall of the sleeve screw ring and located between two concave support blocks; a deflection separation component is installed in the gap surrounded by a plurality of the arc templates, the embedded screw and the sleeve screw ring are connected by threaded transmission, and the arc template and the sleeve slider are welded.
优选地，所述套接滑块的一侧贯穿有水平滑动连接的导向滑杆，所述导向滑杆与加工平台之间焊接，所述加工平台的上方安装有套接板，且所述套接板与加工平台之间焊接，所述套接板的中部固定连接有电缸；所述电缸的输出端贯穿套接板并固定连接有联动压板，所述联动压板的底端从右到左依次固定连接有六边形压板、矩形压板以及圆形压板，所述联动压板的顶端且位于电缸两侧均焊接有滑动杆，两个所述滑动杆均与套接板之间滑动连接，所述加工平台的两侧底端均固定连接有支撑座，在其中一个所述支撑座上固定安装有控制器。Preferably, a guide slide bar with a horizontal sliding connection passes through one side of the socket slider, the guide slide bar is welded to the processing platform, a socket plate is installed above the processing platform, and the socket plate is welded to the processing platform, and the middle of the socket plate is fixedly connected to an electric cylinder; the output end of the electric cylinder passes through the socket plate and is fixedly connected to a linkage pressure plate, and the bottom end of the linkage pressure plate is fixedly connected to a hexagonal pressure plate, a rectangular pressure plate and a circular pressure plate from right to left in sequence, and sliding rods are welded to the top of the linkage pressure plate and on both sides of the electric cylinder, and the two sliding rods are slidably connected to the socket plate, and the bottom ends of both sides of the processing platform are fixedly connected to support seats, and a controller is fixedly installed on one of the support seats.
依据上述技术方案在使用时，减速电机带动嵌入螺杆在轴承环内部稳定旋转，嵌入螺杆携带套接螺环在螺纹的作用下实现上移，凹形支块带动连接轴使铰接套杆上移，而铰接套杆的顶端部位带动联动轴水平滑动，联动轴携带套接滑块沿着导向滑杆的外壁导向滑动，四个弧形模板均匀受力与圆形黏土生胚进行分离操作。When in use according to the above technical solution, the reduction motor drives the embedded screw to rotate stably inside the bearing ring, and the embedded screw carries the sleeve screw ring to move upward under the action of the thread, and the concave support block drives the connecting shaft to move the articulated sleeve rod upward, and the top part of the articulated sleeve rod drives the linkage shaft to slide horizontally, and the linkage shaft carries the sleeve slider to slide along the outer wall of the guide slide rod, and the four arc-shaped templates are evenly stressed to perform separation operations with the circular clay embryo.
优选地，所述联动分离组件包括固定安装在套接螺环外壁且位于两个凹形支块之间的联动支架；所述联动支架一侧从左到右依次安装有联动槽环和凹槽环板；其中所述联动槽环内壁滑动连接有导向柱，在所述联动槽环的外壁呈圆环等距嵌入有四个连接支轴，每个所述连接支轴的外壁均转动安装有套接杆，所述套接杆顶端位置处转动安装有铰接凹块，在所述铰接凹块的一侧且靠近其顶端位置焊接有挤压模板，所述挤压模板和铰接凹块均与加工平台之间水平滑动连接；所述嵌入螺杆上设置有转动连接的轴承环，所述轴承环的一侧固定连接有支撑架，所述减速电机和加工平台均与支撑架之间固定连接；所述凹槽环板的内壁滑动连接有导向支柱，所述凹槽环板外壁呈圆环等距嵌入有六个支撑杆，每个所述支撑杆的外壁均转动连接有活动套杆，在所述活动套杆的顶端位置贯穿有转动连接的对接支轴，且所述对接支轴的一端部设有滑动套块，所述滑动套块的一侧固定连接有定位模板，所述导向支柱和导向柱均与支撑架之间固定连接，且所述导向支柱和导向柱均由不锈钢材质制成，所述联动槽环和凹槽环板均与联动支架之间焊接，且所述联动槽环的上表面与凹槽环板上表面处于同一水平面位置。Preferably, the linkage separation component includes a linkage bracket fixedly mounted on the outer wall of the sleeve screw ring and located between two concave support blocks; a linkage groove ring and a groove ring plate are sequentially mounted on one side of the linkage bracket from left to right; a guide column is slidably connected to the inner wall of the linkage groove ring, and four connecting support shafts are equidistantly embedded in the outer wall of the linkage groove ring in the form of a circular ring, and a sleeve rod is rotatably mounted on the outer wall of each connecting support shaft, and a hinged recessed block is rotatably mounted at the top end of the sleeve rod, an extrusion template is welded on one side of the hinged recessed block and close to its top end, and the extrusion template and the hinged recessed block are both horizontally slidably connected to the processing platform; a rotatably connected bearing ring is provided on the embedded screw, and a support frame is fixedly connected to one side of the bearing ring , the reduction motor and the processing platform are fixedly connected to the support frame; the inner wall of the groove ring plate is slidably connected with a guide pillar, and the outer wall of the groove ring plate is equidistantly embedded with six support rods in a circular ring shape, and the outer wall of each support rod is rotatably connected with a movable sleeve rod, and a rotatably connected docking support shaft passes through the top position of the movable sleeve rod, and a sliding sleeve block is provided at one end of the docking support shaft, and a positioning template is fixedly connected to one side of the sliding sleeve block, the guide pillar and the guide pillar are fixedly connected to the support frame, and the guide pillar and the guide pillar are made of stainless steel, the linkage groove ring and the groove ring plate are welded to the linkage bracket, and the upper surface of the linkage groove ring and the upper surface of the groove ring plate are in the same horizontal plane position.
依据上述技术方案在使用时，套接螺环能够同时携带联动支架上移，联动槽环沿着导向柱的外壁导向上滑，同时支撑架对导向柱提供稳定支撑力，连接支轴带动套接杆使铰接凹块在加工平台内部水平滑动，四个挤压模板均匀受力与矩形黏土生胚进行分离，支撑架能够对导向支柱提供稳定支撑作用，凹槽环板携带六个支撑杆同步上移，对接支轴带动滑动套块在加工平台内部滑动，六个定位模板能够朝着不同方向均匀与六边形黏土生胚进行分离。When in use according to the above technical solution, the sleeve screw ring can simultaneously carry the linkage bracket upward, and the linkage groove ring slides upward along the outer wall of the guide column. At the same time, the support frame provides stable support force for the guide column, and the connecting support shaft drives the sleeve rod to make the hinged concave block slide horizontally inside the processing platform. The four extrusion templates are evenly stressed and separated from the rectangular clay embryo. The support frame can provide stable support for the guide pillar, and the groove ring plate carries six support rods to move upward synchronously. The docking support shaft drives the sliding sleeve block to slide inside the processing platform, and the six positioning templates can be evenly separated from the hexagonal clay embryo in different directions.
优选地，所述偏转分离组件包括圆形托盘、矩形托盘和六边形托盘，Preferably, the deflection and separation assembly comprises a circular tray, a rectangular tray and a hexagonal tray.
其中圆形托盘设置在多个弧形模板所围成的空隙中；The circular tray is arranged in a gap surrounded by a plurality of arc-shaped templates;
其中矩形托盘设置在多个矩形压板所围成的空隙中；The rectangular tray is arranged in a gap surrounded by a plurality of rectangular pressing plates;
其中六边形托盘设置在多个六边形压板所围成的空隙中；The hexagonal tray is arranged in a gap surrounded by a plurality of hexagonal pressing plates;
所述圆形托盘的底端固定连接有连接转轴，在所述连接转轴上固定连接有联动齿环；所述矩形托盘的底端焊接有从动轴，所述从动轴上固定连接有从动齿环；所述六边形托盘的下方由外到内依次设有旋转齿环和旋转轴，所述六边形托盘和旋转齿环均与旋转轴之间固定连接；所述连接转轴和从动轴以及旋转轴均与加工平台内壁之间转动连接，所述联动齿环的一侧啮合传动连接有联动齿条；所述联动齿条的一侧焊接有连接套板，在所述连接套板的内部贯穿有螺纹连接的传动螺杆，所述连接套板的外壁水平滑动连接有导向矩形框，在所述导向矩形框的一侧固定安装有用于驱动传动螺杆旋转的驱动电机，所述从动齿环和旋转齿环均与联动齿条之间啮合传动连接，所述传动螺杆的外壁与导向矩形框内部之间转动连接。The bottom end of the circular tray is fixedly connected with a connecting rotating shaft, and a linkage gear ring is fixedly connected to the connecting rotating shaft; a driven shaft is welded on the bottom end of the rectangular tray, and the driven shaft is fixedly connected to the driven gear ring; a rotating gear ring and a rotating shaft are provided in sequence at the bottom of the hexagonal tray from the outside to the inside, and the hexagonal tray and the rotating gear ring are fixedly connected to the rotating shaft; the connecting rotating shaft, the driven shaft and the rotating shaft are all rotatably connected to the inner wall of the processing platform, and one side of the linkage gear ring is meshingly connected with a linkage rack; a connecting sleeve is welded on one side of the linkage rack, and a threaded transmission screw passes through the interior of the connecting sleeve, and the outer wall of the connecting sleeve is horizontally slidably connected with a guide rectangular frame, and a driving motor for driving the transmission screw to rotate is fixedly installed on one side of the guide rectangular frame, and the driven gear ring and the rotating gear ring are both meshingly connected with the linkage rack, and the outer wall of the transmission screw is rotatably connected to the inside of the guide rectangular frame.
依据上述技术方案在使用时，控制器启动驱动电机带动传动螺杆正向旋转，传动螺杆带动连接套板在螺纹的作用下沿着导向矩形框内部导向左移，联动齿条能够同时带动联动齿环和从动齿环以及旋转齿环进行顺时针旋转，圆形托盘正向旋转，矩形托盘正向旋转，六边形托盘正向旋转，驱动电机带动传动螺杆反转，传动螺杆带动连接套板在螺纹的作用下向右移动，联动齿条能够带动联动齿环和从动齿环以及旋转齿环进行逆时针旋转，联动齿环携带连接转轴使圆形托盘反转，旋转轴能够带动六边形托盘反转，圆形托盘和矩形托盘以及六边形托盘能够往复实现同步偏转，矩形黏土生胚底端与矩形托盘顶端偏转分离，六边形黏土生胚底端与六边形托盘底端偏转分离。When in use according to the above technical scheme, the controller starts the driving motor to drive the transmission screw to rotate forward, and the transmission screw drives the connecting sleeve to move left along the guide inside the guide rectangular frame under the action of the thread, and the linkage rack can simultaneously drive the linkage gear ring, the driven gear ring and the rotating gear ring to rotate clockwise, the circular pallet rotates forward, the rectangular pallet rotates forward, and the hexagonal pallet rotates forward. The driving motor drives the transmission screw to reverse, and the transmission screw drives the connecting sleeve to move right under the action of the thread, and the linkage rack can drive the linkage gear ring, the driven gear ring and the rotating gear ring to rotate counterclockwise, and the linkage gear ring carries the connecting shaft to reverse the circular pallet, and the rotating shaft can drive the hexagonal pallet to reverse, and the circular pallet, the rectangular pallet and the hexagonal pallet can reciprocate to achieve synchronous deflection, the bottom end of the rectangular clay embryo is deflected and separated from the top end of the rectangular pallet, and the bottom end of the hexagonal clay embryo is deflected and separated from the bottom end of the hexagonal pallet.
本发明的技术效果和优点：Technical effects and advantages of the present invention:
本发明利用均匀分离机构启动减速电机带动嵌入螺杆旋转，嵌入螺杆携带套接螺环在螺纹的作用下实现上移，铰接套杆的顶端部位带动联动轴水平滑动，联动轴携带套接滑块沿着导向滑杆的外壁导向滑动，四个弧形模板均匀受力与圆形黏土生胚进行分离操作，可以对圆形模具实现分布均匀受力分离，这样黏土生胚分离脱模实现均匀受力，避免黏土生胚损坏变形，提高黏土生胚的质量；The present invention uses a uniform separation mechanism to start a reduction motor to drive the embedded screw to rotate, and the embedded screw carries the sleeve screw ring to move upward under the action of the thread, and the top end of the hinged sleeve rod drives the linkage shaft to slide horizontally, and the linkage shaft carries the sleeve slider to slide along the outer wall of the guide slide rod. The four arc-shaped templates are uniformly stressed to separate the circular clay embryo, and the circular mold can be separated by uniform force distribution. In this way, the separation and demoulding of the clay embryo can achieve uniform force, avoid damage and deformation of the clay embryo, and improve the quality of the clay embryo.
本发明采用联动分离组件使套接螺环能够同时携带联动支架上移，联动支架带动联动槽环和凹槽环板同步上移，铰接凹块带动挤压模板移动，四个挤压模板均匀受力与矩形黏土生胚进行分离，滑动套块带动定位模板沿着加工平台顶端进行滑动，六个定位模板能够朝着不同方向均匀与六边形黏土生胚进行分离，可以同时对六边形模具和矩形模具实现均匀分离脱模，受力点分散更加均匀，各种形状的黏土生胚均匀受力分离，避免造成黏土生胚加工损坏；The present invention adopts a linkage separation component to enable the sleeve screw ring to carry the linkage bracket upward at the same time, the linkage bracket drives the linkage groove ring and the groove ring plate to move upward synchronously, the hinged concave block drives the extrusion template to move, the four extrusion templates are evenly stressed to separate from the rectangular clay embryo, the sliding sleeve block drives the positioning template to slide along the top of the processing platform, the six positioning templates can be evenly separated from the hexagonal clay embryo in different directions, and the hexagonal mold and the rectangular mold can be evenly separated and demoulded at the same time, the force points are more evenly dispersed, and the clay embryos of various shapes are evenly stressed and separated, so as to avoid damage to the clay embryo during processing;
本发明利用偏转分离组件启动驱动电机带动传动螺杆正向旋转，联动齿条能够同时带动联动齿环和从动齿环以及旋转齿环进行顺时针旋转，圆形托盘正向旋转，矩形托盘正向旋转，六边形托盘正向旋转，启动驱动电机带动传动螺杆反转，联动齿条能够带动联动齿环和从动齿环以及旋转齿环进行逆时针旋转，圆形托盘和矩形托盘以及六边形托盘能够往复实现同步偏转，圆形黏土生胚和矩形黏土生胚以及六边形黏土生胚底部能够同步实现偏转分离，三种形状的黏土生胚底部成型后可以实现均匀受力，完成分离脱模，避免人员拉动三种形状的黏土生胚分离脱模造成损坏；The present invention uses a deflection separation component to start a driving motor to drive the transmission screw to rotate forward, and the linkage rack can simultaneously drive the linkage gear ring, the driven gear ring and the rotating gear ring to rotate clockwise, the circular tray rotates forward, the rectangular tray rotates forward, and the hexagonal tray rotates forward. The driving motor is started to drive the transmission screw to reverse, and the linkage rack can drive the linkage gear ring, the driven gear ring and the rotating gear ring to rotate counterclockwise. The circular tray, the rectangular tray and the hexagonal tray can reciprocate to achieve synchronous deflection, and the bottoms of the circular clay embryos, the rectangular clay embryos and the hexagonal clay embryos can synchronously achieve deflection separation. After the bottoms of the three shapes of clay embryos are formed, uniform force can be achieved, and separation and demoulding are completed, thereby avoiding damage caused by personnel pulling the three shapes of clay embryos for separation and demoulding;
采用上述多个作用的相互影响，首先四个弧形模板均匀受力与圆形黏土生胚进行分离操作，再使六个定位模板能够朝着不同方向均匀与六边形黏土生胚进行分离，同时对六边形模具和矩形模具实现均匀分离脱模，最后三种形状的黏土生胚底部通过往复偏转力实现脱模分离，综上可以对六边形模具和圆形模具以及矩形模具实现外部均匀分离脱模，还可以实现底部均匀受力脱模分离，无需竖向挤压脱模分离，避免不同形状的黏土生胚形变损坏，大幅度提高不同形状的黏土生胚加工质量。By utilizing the mutual influence of the above-mentioned multiple effects, first, the four arc-shaped templates are evenly stressed to be separated from the circular clay embryo, and then the six positioning templates can be evenly separated from the hexagonal clay embryo in different directions. At the same time, the hexagonal mold and the rectangular mold are evenly separated and demolded. Finally, the bottoms of the three shapes of clay embryos are demolded and separated by reciprocating deflection force. In summary, the hexagonal mold, the circular mold and the rectangular mold can be evenly separated and demolded from the outside, and the bottom can be evenly stressed and demolded without vertical extrusion demolding, thereby avoiding deformation and damage of clay embryos of different shapes, and greatly improving the processing quality of clay embryos of different shapes.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的一种多型腔黏土生胚匀力压制脱模装置主视结构示意图。FIG1 is a schematic diagram of the front view of a multi-cavity clay embryo uniform force pressing and demoulding device of the present invention.
图2为本发明的一种多型腔黏土生胚匀力压制脱模装置仰视结构示意图。FIG. 2 is a bottom view of the structure of a multi-cavity clay embryo uniform force pressing and demoulding device according to the present invention.
图3为本发明的凹形支块与套接螺环连接处竖截面局部结构示意图。FIG3 is a schematic diagram of the local structure of the vertical section of the connection between the concave support block and the sleeve screw ring of the present invention.
图4为本发明的套接板截断局部结构示意图。FIG. 4 is a schematic diagram of a partial structure of a sleeve plate according to the present invention.
图5为本发明的联动槽环与导向柱连接处竖截面局部结构示意图。FIG. 5 is a schematic diagram of a partial vertical cross-section of the connection between the linkage groove ring and the guide column of the present invention.
图6为本发明的凹槽环板与导向支柱连接处竖截面局部结构示意图。FIG6 is a schematic diagram of the local structure of the vertical section of the connection between the groove ring plate and the guide pillar of the present invention.
图7为本发明的偏转分离组件俯视结构示意图。FIG. 7 is a schematic diagram of the top view of the deflection separation assembly of the present invention.
图8为本发明的偏转分离组件仰视结构示意图。FIG. 8 is a bottom view of the structure of the deflection separation assembly of the present invention.
图9为本发明的连接套板与传动螺杆连接处局部结构示意图。FIG. 9 is a schematic diagram of the local structure of the connection between the connecting sleeve plate and the transmission screw of the present invention.
附图标记为：1、加工平台；2、减速电机；3、嵌入螺杆；4、套接螺环；5、凹形支块；6、连接轴；7、铰接套杆；8、联动轴；9、套接滑块；10、弧形模板；11、导向滑杆；12、套接板；13、电缸；14、联动压板；15、六边形压板；16、矩形压板；17、圆形压板；18、滑动杆；19、支撑座；20、控制器；21、轴承环；22、支撑架；23、联动支架；24、联动槽环；25、导向柱；26、连接支轴；27、套接杆；28、铰接凹块；29、挤压模板；30、凹槽环板；31、导向支柱；32、支撑杆；33、活动套杆；34、对接支轴；35、滑动套块；36、定位模板；37、圆形托盘；38、矩形托盘；39、六边形托盘；40、连接转轴；41、联动齿环；42、从动轴；43、从动齿环；44、旋转轴；45、旋转齿环；46、联动齿条；47、连接套板；48、传动螺杆；49、导向矩形框；50、驱动电机。The accompanying drawings are marked as follows: 1, processing platform; 2, reduction motor; 3, embedded screw; 4, sleeve screw ring; 5, concave support block; 6, connecting shaft; 7, hinged sleeve rod; 8, linkage shaft; 9, sleeve slider; 10, arc template; 11, guide slide rod; 12, sleeve plate; 13, electric cylinder; 14, linkage pressure plate; 15, hexagonal pressure plate; 16, rectangular pressure plate; 17, circular pressure plate; 18, sliding rod; 19, support seat; 20, controller; 21, bearing ring; 22, support frame; 23, linkage bracket; 24, linkage groove ring; 25, guide column; 26, connection Support shaft; 27, sleeve rod; 28, hinged concave block; 29, extrusion template; 30, groove ring plate; 31, guide pillar; 32, support rod; 33, movable sleeve rod; 34, docking support shaft; 35, sliding sleeve block; 36, positioning template; 37, round tray; 38, rectangular tray; 39, hexagonal tray; 40, connecting shaft; 41, linkage gear ring; 42, driven shaft; 43, driven gear ring; 44, rotating shaft; 45, rotating gear ring; 46, linkage rack; 47, connecting sleeve plate; 48, transmission screw; 49, guide rectangular frame; 50, driving motor.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
如附图1-9所示的一种多型腔黏土生胚匀力压制脱模装置，该黏土生胚加工装置上设置有均匀分离机构、联动分离组件、偏转分离组件，各个机构和组件的设置可以对六边形模具和圆形模具以及矩形模具实现外部均匀分离脱模，还可以实现底部均匀受力脱模分离，无需竖向挤压脱模分离，避免不同形状的黏土生胚形变损坏，大幅度提高不同形状的黏土生胚加工质量，各机构和组件的具体结构设置如下：As shown in Figures 1-9, a multi-cavity clay embryo uniform force pressing demoulding device is provided on the clay embryo processing device, and a uniform separation mechanism, a linkage separation component, and a deflection separation component are arranged. The arrangement of each mechanism and component can realize the external uniform separation and demoulding of the hexagonal mold, the circular mold, and the rectangular mold, and can also realize the bottom uniform force demoulding separation, without the need for vertical extrusion demoulding separation, avoiding deformation and damage of clay embryos of different shapes, and greatly improving the processing quality of clay embryos of different shapes. The specific structural arrangement of each mechanism and component is as follows:
在本实施例中，如附图1-3所示，均匀分离机构包括安装在嵌入螺杆3外壁的套接螺环4，且套接螺环4的外壁呈圆环等距分布固定连接有四个凹形支块5，每个凹形支块5的内壁一侧均焊接有连接轴6；在连接轴6的外壁套接有转动连接的铰接套杆7，铰接套杆7的顶端贯穿设有转动连接的联动轴8，在联动轴8的一端部焊接有套接滑块9，套接滑块9的顶端设有与加工平台1顶端水平滑动连接的弧形模板10；套接螺环4的外壁且位于两个凹形支块5之间安装有联动分离组件；多个弧形模板10所围成的空隙中安装有偏转分离组件。In this embodiment, as shown in Figures 1-3, the uniform separation mechanism includes a sleeve screw ring 4 installed on the outer wall of the embedded screw 3, and the outer wall of the sleeve screw ring 4 is equidistantly distributed in a circular ring and fixedly connected with four concave support blocks 5, and a connecting shaft 6 is welded on one side of the inner wall of each concave support block 5; a hinged sleeve rod 7 with a rotatable connection is sleeved on the outer wall of the connecting shaft 6, and a rotatably connected linkage shaft 8 is penetrated through the top of the hinged sleeve rod 7, and a sleeve slider 9 is welded at one end of the linkage shaft 8, and an arc template 10 horizontally slidably connected to the top of the processing platform 1 is provided on the top of the sleeve slider 9; a linkage separation component is installed on the outer wall of the sleeve screw ring 4 and located between the two concave support blocks 5; a deflection separation component is installed in the gap surrounded by multiple arc templates 10.
在本实施例中，如附图1-4所示，套接滑块9的一侧贯穿有水平滑动连接的导向滑杆11，导向滑杆11与加工平台1之间焊接。加工平台1的上方安装有套接板12，且套接板12与加工平台1之间焊接，套接板12的中部固定连接有电缸13；电缸13的输出端贯穿套接板12并固定连接有联动压板14，联动压板14的底端从右到左依次固定连接有六边形压板15、矩形压板16以及圆形压板17，联动压板14的顶端且位于电缸13两侧均焊接有滑动杆18，两个滑动杆18均与套接板12之间滑动连接，以便于启动电缸13带动联动压板14下移，联动压板14带动两个滑动杆18沿着套接板12内部导向下滑，同时联动压板14携带圆形压板17向下挤压在四个弧形模板10空隙中，而矩形压板16挤压在四个挤压模板29围成的空隙中，并且六边形压板15向下挤压在六个定位模板36围成的空隙中，能够实现不同形状的黏土生胚成型；In this embodiment, as shown in Figures 1-4, a horizontally sliding guide rod 11 is passed through one side of the sleeve slide 9, and the guide rod 11 is welded to the processing platform 1. A sleeve plate 12 is installed above the processing platform 1, and the sleeve plate 12 is welded to the processing platform 1. The middle of the sleeve plate 12 is fixedly connected to an electric cylinder 13; the output end of the electric cylinder 13 passes through the sleeve plate 12 and is fixedly connected to a linkage pressure plate 14, and the bottom end of the linkage pressure plate 14 is fixedly connected to a hexagonal pressure plate 15, a rectangular pressure plate 16 and a circular pressure plate 17 from right to left in sequence. The top of the linkage pressure plate 14 and the two sides of the electric cylinder 13 are welded with sliding rods 18, and the two sliding rods 18 are connected to the sleeve. The plates 12 are slidably connected to each other, so that the starting electric cylinder 13 drives the linkage pressing plate 14 to move downward, and the linkage pressing plate 14 drives the two sliding rods 18 to slide down along the inner guide of the sleeve plate 12. At the same time, the linkage pressing plate 14 carries the circular pressing plate 17 to be pressed downward in the gaps of the four arc-shaped templates 10, and the rectangular pressing plate 16 is pressed in the gaps surrounded by the four extrusion templates 29, and the hexagonal pressing plate 15 is pressed downward in the gaps surrounded by the six positioning templates 36, so that different shapes of clay embryos can be formed;
加工平台1的两侧底端均固定连接有支撑座19，在其中一个支撑座19上固定安装有控制器20，以便于两个支撑座19对加工平台1底端提供竖向支撑力，并且控制器20启动电缸13带动联动压板14下移，能够稳定对加工平台1提供竖向支撑力，增加加工平台1的稳定性。The bottom ends of both sides of the processing platform 1 are fixedly connected to support seats 19, and a controller 20 is fixedly installed on one of the support seats 19, so that the two support seats 19 can provide vertical supporting force to the bottom end of the processing platform 1, and the controller 20 starts the electric cylinder 13 to drive the linkage pressure plate 14 to move downward, which can provide stable vertical supporting force to the processing platform 1 and increase the stability of the processing platform 1.
在本实施例中，如附图2-6所示，联动分离组件包括固定安装在套接螺环4外壁且位于两个凹形支块5之间的联动支架23；联动支架23一侧从左到右依次安装有联动槽环24和凹槽环板30；其中联动槽环24内壁滑动连接有导向柱25，在联动槽环24的外壁呈圆环等距嵌入有四个连接支轴26，每个连接支轴26的外壁均转动安装有套接杆27，套接杆27顶端位置处转动安装有铰接凹块28，在铰接凹块28的一侧且靠近其顶端位置焊接有挤压模板29，挤压模板29和铰接凹块28均与加工平台1之间水平滑动连接；嵌入螺杆3上设置有转动连接的轴承环21，轴承环21的一侧固定连接有支撑架22，减速电机2和加工平台1均与支撑架22之间固定连接；凹槽环板30的内壁滑动连接有导向支柱31，凹槽环板30外壁呈圆环等距嵌入有六个支撑杆32；In this embodiment, as shown in Figures 2-6, the linkage separation assembly includes a linkage bracket 23 fixedly mounted on the outer wall of the sleeve screw ring 4 and located between the two concave support blocks 5; a linkage groove ring 24 and a groove ring plate 30 are installed on one side of the linkage bracket 23 from left to right in sequence; wherein the inner wall of the linkage groove ring 24 is slidably connected to a guide column 25, and four connecting support shafts 26 are equidistantly embedded in the outer wall of the linkage groove ring 24 in the form of a circular ring, and the outer wall of each connecting support shaft 26 is rotatably mounted with a sleeve rod 27, and a sleeve rod 27 is rotatably mounted at the top position of the sleeve rod 27. The hinged concave block 28 has an extrusion template 29 welded on one side of the hinged concave block 28 and near its top. The extrusion template 29 and the hinged concave block 28 are both horizontally slidably connected to the processing platform 1. The embedded screw 3 is provided with a rotatably connected bearing ring 21, one side of the bearing ring 21 is fixedly connected to a support frame 22, and the reduction motor 2 and the processing platform 1 are both fixedly connected to the support frame 22. The inner wall of the groove ring plate 30 is slidably connected to a guide pillar 31, and the outer wall of the groove ring plate 30 is equidistantly embedded with six support rods 32 in the form of a circular ring;
每个支撑杆32的外壁均转动连接有活动套杆33，在活动套杆33的顶端位置贯穿有转动连接的对接支轴34，且对接支轴34的一端部设有滑动套块35，滑动套块35的一侧固定连接有定位模板36；滑动套块35和定位模板36均与加工平台1之间滑动连接，导向支柱31和导向柱25均与支撑架22之间固定连接，且导向支柱31和导向柱25均由不锈钢材质制成，联动槽环24和凹槽环板30均与联动支架23之间焊接，且联动槽环24的上表面与凹槽环板30上表面处于同一水平面位置。The outer wall of each support rod 32 is rotatably connected with a movable sleeve rod 33, and a rotatably connected docking support shaft 34 is passed through the top position of the movable sleeve rod 33, and a sliding sleeve block 35 is provided at one end of the docking support shaft 34, and a positioning template 36 is fixedly connected to one side of the sliding sleeve block 35; the sliding sleeve block 35 and the positioning template 36 are both slidably connected to the processing platform 1, the guide pillar 31 and the guide pillar 25 are both fixedly connected to the support frame 22, and the guide pillar 31 and the guide pillar 25 are both made of stainless steel, the linkage groove ring 24 and the groove ring plate 30 are welded to the linkage bracket 23, and the upper surface of the linkage groove ring 24 and the upper surface of the groove ring plate 30 are in the same horizontal plane.
在本实施例中，如附图3-9所示，偏转分离组件包括圆形托盘37、矩形托盘38和六边形托盘39，其中圆形托盘37设置在多个弧形模板10所围成的空隙中；In this embodiment, as shown in FIGS. 3-9 , the deflection separation assembly includes a circular tray 37 , a rectangular tray 38 , and a hexagonal tray 39 , wherein the circular tray 37 is disposed in a gap surrounded by a plurality of arc-shaped templates 10 ;
其中矩形托盘38设置在多个矩形压板16所围成的空隙中；The rectangular tray 38 is disposed in the gap surrounded by the plurality of rectangular pressing plates 16;
其中六边形托盘39设置在多个六边形压板15所围成的空隙中；The hexagonal tray 39 is disposed in the gap surrounded by a plurality of hexagonal pressing plates 15;
圆形托盘37的底端固定连接有连接转轴40，在连接转轴40上固定连接有联动齿环41；矩形托盘38的底端焊接有从动轴42，从动轴42上固定连接有从动齿环43；六边形托盘39的下方由外到内依次设有旋转齿环45和旋转轴44，六边形托盘39和旋转齿环45均与旋转轴44之间固定连接；连接转轴40和从动轴42以及旋转轴44均与加工平台1内壁之间转动连接，联动齿环41的一侧啮合传动连接有联动齿条46；The bottom end of the circular tray 37 is fixedly connected with a connecting shaft 40, and a linkage gear ring 41 is fixedly connected to the connecting shaft 40; a driven shaft 42 is welded to the bottom end of the rectangular tray 38, and a driven gear ring 43 is fixedly connected to the driven shaft 42; a rotating gear ring 45 and a rotating shaft 44 are arranged in sequence from the outside to the inside below the hexagonal tray 39, and the hexagonal tray 39 and the rotating gear ring 45 are fixedly connected to the rotating shaft 44; the connecting shaft 40, the driven shaft 42 and the rotating shaft 44 are all rotatably connected to the inner wall of the processing platform 1, and a linkage rack 46 is meshed and transmission-connected on one side of the linkage gear ring 41;
联动齿条46的一侧焊接有连接套板47，在连接套板47的内部贯穿有螺纹连接的传动螺杆48，连接套板47的外壁水平滑动连接有导向矩形框49，在导向矩形框49的一侧固定安装有用于驱动传动螺杆48旋转的驱动电机50，从动齿环43和旋转齿环45均与联动齿条46之间啮合传动连接，传动螺杆48的外壁与导向矩形框49内部之间转动连接；A connecting sleeve 47 is welded to one side of the linkage rack 46, a threaded transmission screw 48 is passed through the interior of the connecting sleeve 47, a guide rectangular frame 49 is horizontally slidably connected to the outer wall of the connecting sleeve 47, a driving motor 50 for driving the transmission screw 48 to rotate is fixedly installed on one side of the guide rectangular frame 49, the driven gear ring 43 and the rotating gear ring 45 are meshed and transmission-connected with the linkage rack 46, and the outer wall of the transmission screw 48 is rotationally connected to the interior of the guide rectangular frame 49;
矩形托盘38的底端焊接有从动轴42，从动轴42的外壁且靠近其底端位置固定连接有从动齿环43，六边形托盘39的下方由外到内依次设有旋转齿环45和旋转轴44，六边形托盘39和旋转齿环45均与旋转轴44之间固定连接，连接转轴40和从动轴42以及旋转轴44均与加工平台1内壁之间转动连接，联动齿环41的一侧啮合传动连接有联动齿条46；联动齿条46的一侧焊接有连接套板47，在连接套板47的内壁且靠近其底端位置贯穿有螺纹连接的传动螺杆48，连接套板47的外壁水平滑动连接有导向矩形框49，在导向矩形框49的一侧固定安装有用于驱动传动螺杆48旋转的驱动电机50，从动齿环43和旋转齿环45均与联动齿条46之间啮合传动连接，传动螺杆48的外壁与导向矩形框49内部之间转动连接。A driven shaft 42 is welded to the bottom end of the rectangular tray 38, and a driven gear ring 43 is fixedly connected to the outer wall of the driven shaft 42 near its bottom end. A rotating gear ring 45 and a rotating shaft 44 are arranged in sequence from the outside to the inside below the hexagonal tray 39. The hexagonal tray 39 and the rotating gear ring 45 are fixedly connected to the rotating shaft 44. The connecting shaft 40, the driven shaft 42 and the rotating shaft 44 are all rotatably connected to the inner wall of the processing platform 1. A linkage rack 46 is meshed and transmission-connected on one side of the linkage gear ring 41; A connecting sleeve 47 is welded to one side of the rack 46, and a threaded transmission screw 48 penetrates the inner wall of the connecting sleeve 47 near its bottom end. The outer wall of the connecting sleeve 47 is horizontally slidably connected to a guide rectangular frame 49, and a drive motor 50 for driving the transmission screw 48 to rotate is fixedly installed on one side of the guide rectangular frame 49. The driven gear ring 43 and the rotating gear ring 45 are both meshed and transmission-connected with the linkage rack 46, and the outer wall of the transmission screw 48 is rotationally connected to the inside of the guide rectangular frame 49.
本发明黏土生胚加工装置的使用方法如下：The method of using the clay green embryo processing device of the present invention is as follows:
步骤一、黏土生胚加工时，操作人员将黏土生胚原料放置在四个弧形模板10空隙中，再将另一部分黏土生胚原料放置在四个挤压模板29围成的空隙中，最后将剩余部分大的黏土生胚原料放置在六个定位模板36围成的空隙中，通过两个支撑座19对加工平台1底端提供竖向支撑力，并且控制器20启动电缸13带动联动压板14下移，联动压板14带动两个滑动杆18沿着套接板12内部导向下滑，同时联动压板14携带圆形压板17向下挤压在四个弧形模板10空隙中，而矩形压板16挤压在四个挤压模板29围成的空隙中，并且六边形压板15向下挤压在六个定位模板36围成的空隙中，即可完成黏土生胚原料加工为矩形、六边形、圆形形状，挤压成型后电缸13带动联动压板14使矩形压板16和六边形压板15以及圆形压板17同步上移；Step 1: During the processing of the clay embryo, the operator places the clay embryo raw material in the gaps of the four arc-shaped templates 10, and then places another part of the clay embryo raw material in the gaps surrounded by the four extrusion templates 29, and finally places the remaining large part of the clay embryo raw material in the gaps surrounded by the six positioning templates 36. The two support seats 19 provide vertical support force to the bottom end of the processing platform 1, and the controller 20 starts the electric cylinder 13 to drive the linkage pressing plate 14 to move downward, and the linkage pressing plate 14 drives the two sliding rods 18 along the sleeve The internal guide of the connecting plate 12 slides down, and at the same time, the linkage pressing plate 14 carries the circular pressing plate 17 and squeezes downward in the gaps of the four arc-shaped templates 10, and the rectangular pressing plate 16 is squeezed in the gap surrounded by the four extrusion templates 29, and the hexagonal pressing plate 15 is squeezed downward in the gap surrounded by the six positioning templates 36, so that the clay embryo raw material can be processed into rectangular, hexagonal and circular shapes. After extrusion molding, the electric cylinder 13 drives the linkage pressing plate 14 to make the rectangular pressing plate 16, the hexagonal pressing plate 15 and the circular pressing plate 17 move upward synchronously;
步骤二、均匀分离时，通过控制器20启动减速电机2带动嵌入螺杆3在轴承环21内部稳定旋转，而支撑架22能够对轴承环21提供稳定支撑力，以及支撑架22对减速电机2提供稳定支撑，嵌入螺杆3携带套接螺环4在螺纹的作用下实现上移，套接螺环4带动四个凹形支块5同步上移，凹形支块5带动连接轴6使铰接套杆7上移，而铰接套杆7的顶端部位带动联动轴8水平滑动，联动轴8携带套接滑块9沿着导向滑杆11的外壁导向滑动，并且套接滑块9带动弧形模板10滑动，四个弧形模板10能够朝着不同方向均匀受力实现分离，四个弧形模板10均匀受力与圆形黏土生胚进行分离操作；Step 2: During uniform separation, the controller 20 is used to start the reduction motor 2 to drive the embedded screw 3 to rotate stably inside the bearing ring 21, and the support frame 22 can provide stable support force for the bearing ring 21, and the support frame 22 provides stable support for the reduction motor 2. The embedded screw 3 carries the sleeve screw ring 4 to move upward under the action of the thread, and the sleeve screw ring 4 drives the four concave support blocks 5 to move upward synchronously, and the concave support block 5 drives the connecting shaft 6 to move the articulated sleeve rod 7 upward, and the top part of the articulated sleeve rod 7 drives the linkage shaft 8 to slide horizontally, and the linkage shaft 8 carries the sleeve slider 9 to slide along the outer wall of the guide slide rod 11, and the sleeve slider 9 drives the arc template 10 to slide, and the four arc templates 10 can be evenly stressed in different directions to achieve separation, and the four arc templates 10 are evenly stressed to perform separation operation with the circular clay embryo;
步骤三、联动分离时，当套接螺环4在上移过程中，套接螺环4能够同时携带联动支架23上移，联动支架23带动联动槽环24和凹槽环板30同步上移，联动槽环24沿着导向柱25的外壁导向上滑，同时支撑架22对导向柱25提供稳定支撑力，联动槽环24带动四个连接支轴26同步上移，连接支轴26带动套接杆27使铰接凹块28在加工平台1内部水平滑动，铰接凹块28带动挤压模板29移动，四个挤压模板29均匀受力与矩形黏土生胚进行分离，同时凹槽环板30能够沿着导向支柱31外壁导向上滑，而支撑架22能够对导向支柱31提供稳定支撑作用，凹槽环板30携带六个支撑杆32同步上移，支撑杆32带动活动套杆33使对接支轴34水平滑动，同时对接支轴34带动滑动套块35在加工平台1内部滑动，滑动套块35带动定位模板36沿着加工平台1顶端进行滑动，六个定位模板36能够朝着不同方向均匀与六边形黏土生胚进行分离；Step 3, during linkage separation, when the sleeve screw ring 4 is in the process of moving up, the sleeve screw ring 4 can simultaneously carry the linkage bracket 23 to move up, the linkage bracket 23 drives the linkage groove ring 24 and the groove ring plate 30 to move up synchronously, the linkage groove ring 24 slides up along the outer wall guide of the guide column 25, and at the same time the support frame 22 provides a stable supporting force for the guide column 25, the linkage groove ring 24 drives the four connecting shafts 26 to move up synchronously, the connecting shaft 26 drives the sleeve rod 27 to make the hinged concave block 28 slide horizontally inside the processing platform 1, the hinged concave block 28 drives the extrusion template 29 to move, and the four extrusion templates 29 are evenly supported. The groove ring plate 30 can slide upward along the outer wall of the guide pillar 31, and the support frame 22 can provide stable support for the guide pillar 31. The groove ring plate 30 carries six support rods 32 and moves upward synchronously. The support rods 32 drive the movable sleeve rods 33 to make the docking support shaft 34 slide horizontally. At the same time, the docking support shaft 34 drives the sliding sleeve block 35 to slide inside the processing platform 1. The sliding sleeve block 35 drives the positioning template 36 to slide along the top of the processing platform 1. The six positioning templates 36 can be evenly separated from the hexagonal clay green embryo in different directions.
步骤四、联动偏转分离时，控制器20启动驱动电机50带动传动螺杆48正向旋转，传动螺杆48在导向矩形框49内部进行旋转，传动螺杆48带动连接套板47在螺纹的作用下沿着导向矩形框49内部导向左移，连接套板47携带联动齿条46向左移动，而联动齿条46能够同时带动联动齿环41和从动齿环43以及旋转齿环45进行顺时针旋转，联动齿环41携带连接转轴40使圆形托盘37正向旋转，从动齿环43携带从动轴42使矩形托盘38正向旋转，旋转齿环45携带旋转轴44使六边形托盘39正向旋转；Step 4: When the linkage deflection is separated, the controller 20 starts the driving motor 50 to drive the transmission screw 48 to rotate forward, and the transmission screw 48 rotates inside the guide rectangular frame 49. The transmission screw 48 drives the connecting sleeve 47 to move left along the guide inside the guide rectangular frame 49 under the action of the thread, and the connecting sleeve 47 carries the linkage rack 46 to move left, and the linkage rack 46 can simultaneously drive the linkage gear ring 41 and the driven gear ring 43 and the rotating gear ring 45 to rotate clockwise, the linkage gear ring 41 carries the connecting shaft 40 to make the circular tray 37 rotate forward, the driven gear ring 43 carries the driven shaft 42 to make the rectangular tray 38 rotate forward, and the rotating gear ring 45 carries the rotating shaft 44 to make the hexagonal tray 39 rotate forward;
然后通过控制器20启动驱动电机50带动传动螺杆48反转，传动螺杆48带动连接套板47在螺纹的作用下向右移动，连接套板47携带联动齿条46右移，而联动齿条46能够带动联动齿环41和从动齿环43以及旋转齿环45进行逆时针旋转，联动齿环41携带连接转轴40使圆形托盘37反转，并且从动轴42使矩形托盘38反转，而旋转轴44能够带动六边形托盘39反转，圆形托盘37和矩形托盘38以及六边形托盘39能够往复实现同步偏转，这样圆形黏土生胚底端与圆形托盘37顶端偏转分离，而矩形黏土生胚底端与矩形托盘38顶端偏转分离，六边形黏土生胚底端与六边形托盘39底端偏转分离，圆形黏土生胚和矩形黏土生胚以及六边形黏土生胚底部能够同步实现分离，取出圆形黏土生胚和矩形黏土生胚以及六边形黏土生胚边缘形状不易变形，质量大幅度提高。Then, the controller 20 starts the driving motor 50 to drive the transmission screw 48 to reverse, and the transmission screw 48 drives the connecting sleeve 47 to move rightward under the action of the thread, and the connecting sleeve 47 carries the linkage rack 46 to move rightward, and the linkage rack 46 can drive the linkage gear ring 41, the driven gear ring 43 and the rotating gear ring 45 to rotate counterclockwise, and the linkage gear ring 41 carries the connecting shaft 40 to reverse the circular tray 37, and the driven shaft 42 reverses the rectangular tray 38, and the rotating shaft 44 can drive the hexagonal tray 39 to reverse, and the circular tray 37 is reversed. The plate 37, the rectangular tray 38 and the hexagonal tray 39 can reciprocate to achieve synchronous deflection, so that the bottom end of the round clay embryo is deflected and separated from the top end of the round tray 37, the bottom end of the rectangular clay embryo is deflected and separated from the top end of the rectangular tray 38, and the bottom end of the hexagonal clay embryo is deflected and separated from the bottom end of the hexagonal tray 39. The bottoms of the round clay embryo, the rectangular clay embryo and the hexagonal clay embryo can be separated synchronously, and the edge shapes of the round clay embryo, the rectangular clay embryo and the hexagonal clay embryo are not easily deformed when they are taken out, and the quality is greatly improved.
此外，各个模具中操作人员可以放置温湿度传感器，通过温湿度传感器将黏土生胚的成型温湿度进行传感，传感后由控制器20显示屏进行显示，知晓此时的黏土生胚成型温湿度数据，该技术为补充技术属于现有技术，因此不做过多叙述。In addition, the operator can place a temperature and humidity sensor in each mold, and sense the molding temperature and humidity of the clay embryo through the temperature and humidity sensor. After sensing, the controller 20 display screen displays the temperature and humidity data of the clay embryo molding at this time. This technology is a supplementary technology and belongs to the prior art, so it will not be described in detail.
说明书中未作详细描述的内容均属于本领域技术人员公知的现有技术，且各电器的型号参数不作具体限定，使用常规设备即可，本技术方案中，未提及到的电器控制元件由于属于现有技术，因而图中未进行示出，在此也不再进行叙述。The contents not described in detail in the specification belong to the prior art known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited, and conventional equipment can be used. In this technical solution, the electrical control components not mentioned are not shown in the figure because they belong to the prior art and will not be described here.
以上仅为本发明的优选实施例而已，并不用于限制本发明，凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
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| JPH0698613B2 (en) * | 1991-12-18 | 1994-12-07 | 株式会社タイガーマシン製作所 | Concrete block molding machine |
| US20010052654A1 (en) * | 1999-12-13 | 2001-12-20 | Saddler Samuel L. | Concrete product molding machines and methods of making and operating the machines |
| KR20160113923A (en) * | 2015-03-23 | 2016-10-04 | (주) 건우콘크리트 | Block-making machine |
| DE102019135427A1 (en) * | 2019-12-20 | 2021-06-24 | Kobra Formen Gmbh | Device for the production of concrete blocks |
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| CN218195851U (en) * | 2022-07-25 | 2023-01-03 | 新汶矿业集团(伊犁)泰山阳光新型建材有限公司 | Ceramic tile forming device |
| CN116408870A (en) * | 2023-03-09 | 2023-07-11 | 湖州锦程岗石制品有限公司 | Archaize stone profiling device |
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| CN112171879A (en) * | 2020-09-30 | 2021-01-05 | 常州众能建筑工程安装有限公司 | Hollow brick inner hole tamping part and hollow brick forming device |
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