CN118081221B - A floating plate welding device with calibration function - Google Patents

A floating plate welding device with calibration function Download PDF

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Publication number
CN118081221B
CN118081221B CN202410508361.0A CN202410508361A CN118081221B CN 118081221 B CN118081221 B CN 118081221B CN 202410508361 A CN202410508361 A CN 202410508361A CN 118081221 B CN118081221 B CN 118081221B
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Prior art keywords
plate
calibration
driving
limiting
rotating
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CN118081221A (en
Inventor
朱自军
朱鹏元
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Lianyungang Yuhang Petrochemical Equipment Manufacturing Co ltd
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Lianyungang Yuhang Petrochemical Equipment Manufacturing Co ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/02—Carriages for supporting the welding or cutting element
    • B23K37/0211—Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/02—Carriages for supporting the welding or cutting element
    • B23K37/0247—Driving means
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10—Energy storage using batteries

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)

Abstract

本发明公开了一种具有校准功能的浮盘焊接装置，涉及浮盘焊接技术领域；而本发明包括移送机构，移送机构的顶端固定安装有换位机构，且换位机构的下端设有配合使用的升降机构；通过换位机构、升降机构与校准机构的配合使用，能够带动从动转板做六十度的间歇性转动，从而能够带动第一转杆做六十度的间歇性转动，进而能够带动换位转板做六十度的间歇性转动，进一步能够带动校准夹板做六十度的间歇性转动，且能够带动校准夹板进行便捷上下移动，从而能够依次带动对应主骨架微调摆动，进而能够对对应主骨架进行逐步校准，从而有效提高了浮盘蛛网式主骨架的拼接精确性，进而有效提高了后续浮盘蛛网式主骨架的焊接精确性。

The present invention discloses a floating plate welding device with a calibration function, which relates to the technical field of floating plate welding. The present invention comprises a transfer mechanism, a position change mechanism is fixedly installed on the top of the transfer mechanism, and a lifting mechanism is provided at the lower end of the position change mechanism for use in conjunction with the transfer mechanism. Through the coordinated use of the position change mechanism, the lifting mechanism and the calibration mechanism, the driven rotating plate can be driven to make an intermittent rotation of sixty degrees, thereby driving the first rotating rod to make an intermittent rotation of sixty degrees, and then driving the position change rotating plate to make an intermittent rotation of sixty degrees, further driving the calibration clamp to make an intermittent rotation of sixty degrees, and driving the calibration clamp to move up and down conveniently, thereby driving the corresponding main skeleton to fine-tune and swing in turn, and then the corresponding main skeleton can be gradually calibrated, thereby effectively improving the splicing accuracy of the floating plate spider web type main skeleton, and then effectively improving the subsequent welding accuracy of the floating plate spider web type main skeleton.

Description

Floating disc welding device with calibration function
Technical Field
The invention relates to the technical field of floating disc welding, in particular to a floating disc welding device with a calibration function.
Background
The floating disc is energy-saving and environment-friendly equipment which is covered on the liquid surface and can be lifted along with the liquid surface of the storage tank by buoyancy, and a welding device is required to be used for welding the spider-web type main framework of the floating disc when the floating disc is processed.
The existing floating disc welding device is inconvenient to move, adjust and fix, and is inconvenient to disassemble, assemble, overhaul or replace a welding machine, and in addition, the existing floating disc welding device mostly does not have a calibration function, so that the main framework cannot be calibrated, and the splicing accuracy and the welding accuracy of the floating disc spider-web type main framework are further reduced.
In view of the above problems, the inventors propose a floating disc welding device with calibration function for solving the above problems.
Disclosure of Invention
The welding device aims at solving the problems that the existing floating disc welding device is inconvenient to move, adjust and fix, disassemble, overhaul or replace a welding machine and has no calibration function, so that the splicing accuracy and the welding accuracy of the spider-web type main framework of the floating disc are reduced; the invention aims to provide a floating disc welding device with a calibration function.
In order to solve the technical problems, the invention adopts the following technical scheme: the utility model provides a floating disc welding set with calibration function, includes transfer mechanism, transfer mechanism's top fixed mounting has transposition mechanism, and transposition mechanism's lower extreme is equipped with the elevating system that the cooperation was used, and elevating system's bottom fixed mounting has the positioning mechanism that the cooperation was used, and can dismantle on the positioning mechanism and be equipped with the welding machine body that the cooperation was used, and the upper end of welding machine body is equipped with the stop gear that uses with the positioning mechanism cooperation, and elevating system's both ends all are equipped with the calibration mechanism that uses with the welding machine body cooperation.
Preferably, the transfer mechanism comprises a transfer support, the bottom end of the transfer support is fixedly provided with self-locking universal wheels distributed in an array, the inner side of the transfer support is slidably provided with a Y-shaped fixing plate, the top end of the Y-shaped fixing plate is fixedly provided with a vertical guide rod, the vertical guide rod is distributed in an array, the transfer support is penetrated and provided with sliding guide holes distributed in an array, the vertical guide rod is slidably inserted in the sliding guide holes, the bottom end of the Y-shaped fixing plate is fixedly connected with a Y-shaped rubber pad, one side, far away from the Y-shaped fixing plate, of the Y-shaped rubber pad is provided with anti-slip grooves distributed in an array, the middle of the top end of the Y-shaped fixing plate is provided with an installation counter bore, an electric telescopic rod is fixedly inserted in the middle of the inner side top end of the transfer support, the tail end of the electric telescopic rod output end is fixedly inserted in the fixing concave hole, the middle of the top end of the transfer support is fixedly provided with L-shaped supporting rods, and a cross top plate is fixedly connected between the two L-shaped supporting rods.
Preferably, the transposition mechanism comprises a driving motor and a first rotating rod, the driving motor is fixedly arranged at the top end of the cross top plate, one end of the cross top plate is penetrated and provided with symmetrically distributed fixing jacks, two fixing jacks are internally and fixedly inserted with fixing supports, the driving motor is fixedly inserted and arranged in the fixing supports, the tail end of the output end of the driving motor is fixedly sleeved with a driving rotating plate, one end of the driving rotating plate is rotatably inserted and connected with a driving push rod, the other end of the driving rotating plate is fixedly provided with an arc limiting plate matched with the driving push rod, the first rotating rod is rotatably inserted and arranged on the cross top plate, the top end of the first rotating rod is fixedly sleeved with a driven rotating plate, the driven rotating plate is provided with driving push grooves distributed in an array manner and arc limiting grooves, the driving push rods are distributed in an staggered manner, the outer wall of the arc limiting plate can be in sliding fit with the inner wall of the arc limiting grooves, the bottom end fixing sleeve of the first rotating rod is provided with a transposition rotating plate matched with the first rotating plate, the two ends of the multistage electric push rod are fixedly inserted and connected with each other, the two ends of the multistage electric push rod are fixedly arranged in the electric push rod through holes, the two ends of the multistage electric push rod are fixedly inserted and connected with each other in a calibration U-shaped rotating plate, the calibration plate is arranged at the two opposite sides of the two ends of the first rotating plate are rotatably calibrated and are rotatably sleeved with the first rotating plate, the calibration plate is fixedly arranged at the two opposite ends of the U-shaped rotating plate, and the calibration plate is rotatably sleeved with the two calibration plate is rotatably arranged at the opposite ends of the first rotating plate, and the calibration plate is rotatably rotates and is fixed with the calibration plate, and the calibration plate is fixed and has the calibration device is mounted on the calibration device is mounted with the calibration device, and the two fixed counter bores are internally and fixedly provided with reset springs which are matched for use.
Preferably, the positioning mechanism comprises an electric cylinder body, the electric cylinder body is fixedly arranged at the bottom end of the lifting transverse plate, an electric cylinder sliding block is slidably arranged on the electric cylinder body, a U-shaped clamping plate is fixedly connected to the bottom end of the electric cylinder sliding block, the upper end of the welding machine body can be slidably inserted into the U-shaped clamping plate, the limiting mechanism comprises a limiting rotating rod, the upper end of the welding machine body is provided with symmetrically arranged installation sinking grooves, the top end and the bottom end of the installation sinking grooves are respectively provided with a first rotating hole, the limiting rotating rod is rotationally inserted into adjacent first rotating holes, the upper end of the limiting rotating rod is fixedly sleeved with a limiting clamping plate, a reset torsion spring is fixedly arranged at the bottom end of the limiting clamping plate, the reset torsion spring is movably sleeved on the limiting rotating rod, the bottom end of the reset torsion spring is fixedly connected with the inner wall of the installation sinking grooves, the two ends of the U-shaped clamping plate are respectively provided with symmetrically distributed limiting clamping grooves, and the limiting clamping plates can be slidably inserted into the limiting clamping grooves.
Compared with the prior art, the invention has the beneficial effects that:
1. the welding device is convenient to move conveniently through the arrangement and use of the transfer mechanism, so that convenience is brought to the operation and use of a user, and the welding device can be stably supported, and the use stability of the welding device is further effectively improved;
2. through the cooperation of transposition mechanism, elevating system and calibration mechanism, can drive the driven rotating plate and do sixty degrees intermittent type nature rotations, thereby can drive first dwang and do sixty degrees intermittent type nature rotations, and then can drive the transposition rotating plate and do sixty degrees intermittent type nature rotations, further can drive the calibration splint and do sixty degrees intermittent type nature rotations, and can drive the calibration splint and carry out convenient reciprocates, thereby can drive corresponding main skeleton fine setting swing in proper order, and then can carry out gradual calibration to corresponding main skeleton, thereby effectively improved the concatenation accuracy of floating disc spider-web main skeleton, and then effectively improved the welding accuracy of follow-up floating disc spider-web main skeleton;
3. through stop gear's setting is used, for the welding machine body is fixed with the connection of U type cardboard and is provided convenience, and is convenient for dismantle the later stage to overhaul and change for the welding machine body are provided convenience, and then further provide convenience for user's operation use.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of the structure of the present invention.
FIG. 2 is a schematic diagram illustrating the assembly of the transfer mechanism, the welder body and the calibration mechanism according to the present invention.
Fig. 3 is an enlarged schematic view of the structure a in fig. 2 according to the present invention.
Fig. 4 is an enlarged schematic view of the structure at B in fig. 2 according to the present invention.
Fig. 5 is an enlarged schematic view of the structure at C in fig. 2 according to the present invention.
Fig. 6 is an enlarged schematic view of the structure of fig. 2D according to the present invention.
Fig. 7 is an enlarged schematic view of the structure at E in fig. 2 according to the present invention.
Fig. 8 is an enlarged schematic view of the structure of fig. 7 at F in accordance with the present invention.
In the figure: 1. a transfer mechanism; 11. a transfer support; 12. self-locking universal wheels; 13. a Y-shaped fixing plate; 14. installing a counter bore; 15. an electric telescopic rod; 16. fixing the concave holes; 17. an L-shaped supporting rod; 18. a cross top plate; 19. a vertical guide rod; 110. sliding guide holes; 111. y-shaped rubber pads; 112. an anti-slip groove; 113. a fixed jack; 2. a transposition mechanism; 21. a driving motor; 22. a first rotating lever; 23. driving the rotating plate; 24. driving the push rod; 25. an arc limiting plate; 26. a driven rotating plate; 27. driving the pushing groove; 28. an arc-shaped limit groove; 29. a transposition rotating plate; 210. a fixed bracket; 211. mounting through holes; 3. a lifting mechanism; 31. a multi-stage electric push rod; 32. lifting the transverse plate; 33. installing a perforation; 4. a positioning mechanism; 41. an electric cylinder body; 42. an electric cylinder slide block; 43. a U-shaped clamping plate; 44. a limit clamping groove; 5. a welder body; 51. installing a sinking groove; 52. a first rotating hole; 6. a limiting mechanism; 61. a limit rotating rod; 62. a limiting clamping plate; 63. a reset torsion spring; 7. a calibration mechanism; 71. calibrating the vertical rod; 72. a U-shaped mounting plate; 73. a second rotary hole; 74. a second rotating rod; 75. calibrating the rotating plate; 76. calibrating the clamping plate; 77. fixing the counter bore; 78. and a return spring.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Examples: as shown in fig. 1-8, the invention provides a floating disc welding device with a calibration function, which comprises a transfer mechanism 1, wherein a transposition mechanism 2 is fixedly arranged at the top end of the transfer mechanism 1, a lifting mechanism 3 matched with the transposition mechanism 2 is arranged at the lower end of the transposition mechanism 2, a positioning mechanism 4 matched with the lifting mechanism 3 is fixedly arranged at the bottom end of the lifting mechanism, a welding machine body 5 matched with the positioning mechanism 4 is detachably arranged on the positioning mechanism 4, the welding machine body 5 can perform angle adjustment and height adjustment, so that a floating disc spider-web type main skeleton can be welded, the floating disc welding device is in the prior art, excessive description is omitted, a limiting mechanism 6 matched with the positioning mechanism 4 is arranged at the upper end of the welding machine body 5, and a calibration mechanism 7 matched with the welding machine body 5 is arranged at both ends of the lifting mechanism 3.
The transfer mechanism 1 comprises a transfer support 11, self-locking universal wheels 12 distributed in an array are fixedly arranged at the bottom end of the transfer support 11, a Y-shaped fixing plate 13 is arranged on one side of the transfer support 11 in a sliding manner, vertical guide rods 19 are fixedly arranged at the top ends of the Y-shaped fixing plate 13 and are distributed in an array manner, sliding guide holes 110 distributed in an array manner are formed in the transfer support 11 in a penetrating manner, the vertical guide rods 19 are slidably inserted into the sliding guide holes 110, the vertical guide rods 19 are matched with the sliding guide holes 110, limiting and guiding functions are achieved for movement adjustment of the Y-shaped fixing plate 13, a Y-shaped rubber pad 111 is fixedly connected to the bottom end of the Y-shaped fixing plate 13, an anti-skidding groove 112 distributed in an array manner is formed in one side of the Y-shaped rubber pad 111, which is far away from the Y-shaped fixing plate 13, a mounting counter bore 14 is formed in the middle of the top end of the Y-shaped fixing plate 13, an electric telescopic rod 15 is fixedly inserted into the mounting counter bore 15, a fixed 16 is formed in the middle of the inner side of the transfer support 11, and a cross-shaped support rod 17 is fixedly inserted into the middle of the top end of the cross-shaped support 17L-shaped support rod, and the cross-shaped support rod 17 is fixedly connected with the top support rod 17 is fixedly arranged between the two top plates.
Through adopting above-mentioned technical scheme, during the use, promote one of them L type branch 17 wantonly to can cooperate the use of auto-lock universal wheel 12 to drive welding set and remove, stop promoting L type branch 17 when moving to suitable position with welding set, lock auto-lock universal wheel 12 with both sides in proper order afterwards, afterwards synchronous start two electric telescopic handle 15, thereby can drive and correspond Y type fixed plate 13 and move down, and then can drive and correspond Y type rubber pad 111 and move down, close two electric telescopic handle 15 when until Y type rubber pad 111 closely laminating with ground.
The transposition mechanism 2 comprises a driving motor 21 and a first rotating rod 22, wherein the driving motor 21 is fixedly arranged at the top end of a cross top plate 18, one end of the cross top plate 18 is penetrated and provided with symmetrically distributed fixing jacks 113, two fixing jacks 113 are fixedly inserted with fixing supports 210, the driving motor 21 is fixedly inserted in the fixing supports 210, the fixing jacks 113 are matched with the fixing supports 210 for use, the stable installation of the driving motor 21 is ensured, the tail end of the output end of the driving motor 21 is fixedly sleeved with a driving rotating plate 23, one end of the driving rotating plate 23 is rotatably inserted with a driving push rod 24, the other end of the driving rotating plate 23 is fixedly provided with an arc-shaped limiting plate 25 matched with the driving push rod 24 for use, the first rotating rod 22 is rotatably inserted on the cross top plate 18, the top end of the first rotating rod 22 is fixedly sleeved with a driven rotating plate 26, the driven rotating plate 26 is provided with driving pushing grooves 27 and arc-shaped limiting grooves 28 which are distributed in an array, the driving pushing grooves 27 and the arc limiting grooves 28 are distributed in an staggered manner, the driving pushing rods 24 can be movably inserted into the driving pushing grooves 27, the outer wall of the arc limiting plate 25 can be in sliding fit with the inner wall of the arc limiting grooves 28, the bottom end fixing sleeve of the first rotating rod 22 is provided with a transposition rotating plate 29 matched with the first rotating rod, the lifting mechanism 3 comprises a multi-stage electric pushing rod 31, two ends of the transposition rotating plate 29 are provided with mounting through holes 211 in a penetrating manner, the multi-stage electric pushing rod 31 is fixedly inserted into the mounting through holes 211, the mounting through holes 211 are provided with a guarantee for stable mounting of the multi-stage electric pushing rod 31, the tail ends of the output ends of the two multi-stage electric pushing rods 31 are fixedly sleeved with lifting transverse plates 32, the calibration mechanism 7 comprises calibration vertical rods 71, two ends of the lifting transverse plates 32 are provided with mounting through holes 33 in penetrating manner, and the top ends of the calibration vertical rods 71 are fixedly inserted into the mounting through holes 33, the bottom fixed mounting of calibration pole setting 71 has U type mounting panel 72, and has seted up mirror image distributed's second change hole 73 on the U type mounting panel 72, and adjacent second changes the hole 73 rotation and peg graft and have had second bull stick 74, and rotate on the bull stick 74 and cup joint the calibration and change board 75, the bottom fixedly connected with calibration splint 76 of calibration change board 75, and the fixed counter bore 77 has all been seted up to the opposite side of calibration splint 76, and two fixed counter bore 77 internal fixation have the reset spring 78 that the cooperation was used.
By adopting the technical scheme, when the welding machine is used, the driving motor 21, the multi-stage electric push rod 31 and the welding machine body 5 are started, at the moment, the driving motor 21 drives the driving rotary plate 23 to rotate, so that the driving push rod 24 and the arc-shaped limiting plate 25 can be driven to rotate, when the arc-shaped limiting plate 25 is separated from the corresponding arc-shaped limiting groove 28, the driving push rod 24 is clamped into the corresponding driving push groove 27, then the driving push rod 24 makes one reciprocating rolling along the inner wall of the corresponding driving push groove 27, when the driving push rod 24 is separated from the corresponding driving push groove 27, the arc-shaped limiting plate 25 is clamped into the next arc-shaped limiting groove 28, and then the steps are repeated, so that the driven rotary plate 26 can be driven to make sixty-degree intermittent rotation, the first rotary rod 22 can be driven to make sixty-degree intermittent rotation, and the transposition rotary plate 29 can be driven to make sixty-degree intermittent rotation, thereby being capable of driving the lifting mechanism 3, the positioning mechanism 4, the welding machine body 5 and the calibrating mechanism 7 to intermittently rotate by sixty degrees, during which, when the transposition rotating plate 29 is in a rotation idle stage, the two multi-stage electric push rods 31 push the lifting transverse plates 32 to move downwards, thereby being capable of driving the welding machine body 5 and the calibrating upright rods 71 to move downwards, further being capable of driving the U-shaped mounting plates 72 to move downwards, further being capable of driving the corresponding calibrating clamping plates 76 to move downwards, and when the opposite sides of the adjacent calibrating clamping plates 76 are attached to the outer walls of the corresponding floating plate inner side spider-web type main frameworks, the corresponding reset springs 78 are gradually rotated and stretched, thereby being capable of driving the corresponding main frameworks to finely swing, further being capable of gradually calibrating the corresponding main frameworks, and closing the multi-stage electric push rods 31 after the position calibration of the main frameworks is completed, then the horizontal position of the welding machine body 5 is adjusted through the positioning mechanism 4, the calibrated main frameworks are welded through the welding machine body 5, the welding machine body 5 and the lifting transverse plate 32 are reset after the welding is finished, at this time, the calibration clamping plates 76 are separated from the corresponding main frameworks, and the reset springs 78 drive the two calibration clamping plates 76 to reset.
The positioning mechanism 4 comprises an electric cylinder body 41, the electric cylinder body 41 is fixedly arranged at the bottom end of the lifting transverse plate 32, the electric cylinder body 41 is provided with an electric cylinder sliding block 42 in a sliding mode, the bottom end of the electric cylinder sliding block 42 is fixedly connected with a U-shaped clamping plate 43, the upper end of the welding machine body 5 can be slidably inserted into the U-shaped clamping plate 43, the limiting mechanism 6 comprises a limiting rotating rod 61, the upper end of the welding machine body 5 is provided with symmetrically-arranged mounting sinking grooves 51, the top end and the bottom end of the mounting sinking grooves 51 are respectively provided with a first rotating hole 52, the limiting rotating rod 61 is rotatably inserted into the adjacent first rotating holes 52, the arrangement of the first rotating holes 52 provides a guarantee for stable rotation of the limiting rotating rod 61, the upper end of the limiting rotating rod 61 is fixedly sleeved with a limiting clamping plate 62, the bottom end of the limiting clamping plate 62 is fixedly provided with a resetting torsional spring 63, the resetting torsional spring 63 is movably sleeved on the limiting rotating rod 61, the bottom end of the resetting torsional spring 63 is fixedly connected with the inner wall of the mounting sinking grooves 51, the two ends of the U-shaped clamping plate 43 are respectively provided with symmetrically-distributed limiting clamping grooves 44, and the limiting clamping plates 62 can be slidably inserted into the limiting clamping grooves 44.
Through adopting above-mentioned technical scheme, during the use, through the use of electric jar body 41 and electric jar slider 42 regulation U type cardboard 43 horizontal position, thereby can adjust the horizontal position of welding machine body 5 and use welding machine body 5 to weld the main skeleton after the calibration, and during the follow-up use, when needing to overhaul or change welding machine body 5, the user needs four spacing cardboard 62 rotations of synchronous promotion, thereby can make spacing cardboard 62 progressively separate with corresponding spacing draw-in groove 44, and then can twist reverse torsional spring 63 that corresponds, will separate completely with corresponding spacing draw-in groove 44 when spacing cardboard 62 rotates ninety degrees, then the user can take off welding machine body 5 and overhaul or change the operation, afterwards according to the reverse operation of above-mentioned step with welding machine body 5 reset fixed.
Working principle: when the welding device is used, one L-shaped supporting rod 17 is pushed at will, so that the welding device can be driven to move by being matched with the use of the self-locking universal wheels 12, the L-shaped supporting rod 17 is stopped to be pushed until the welding device is moved to a proper position, then the self-locking universal wheels 12 on two sides are sequentially locked, and then the two electric telescopic rods 15 are synchronously started, so that the corresponding Y-shaped fixing plate 13 can be driven to move downwards, and the corresponding Y-shaped rubber pad 111 can be driven to move downwards until the Y-shaped rubber pad 111 is tightly attached to the ground, and the two electric telescopic rods 15 are closed;
Then splicing the floating disc main framework into a cobweb structure, then starting the driving motor 21, the multi-stage electric push rod 31 and the welding machine body 5, at the moment, the driving motor 21 drives the driving rotary plate 23 to rotate so as to drive the driving push rod 24 and the arc limiting plate 25 to rotate, when the arc limiting plate 25 is separated from the corresponding arc limiting groove 28, the driving push rod 24 is clamped into the corresponding driving push groove 27, then the driving push rod 24 makes one-time reciprocating rolling along the inner wall of the corresponding driving push groove 27, when the driving push rod 24 is separated from the corresponding driving push groove 27, the arc limiting plate 25 is clamped into the next arc limiting groove 28, then the steps are repeated, thereby driving the driven rotary plate 26 to make sixty-degree intermittent rotation, driving the first rotary rod 22 to make sixty-degree intermittent rotation, further driving the transposition rotary plate 29 to make sixty-degree intermittent rotation, thereby being capable of driving the lifting mechanism 3, the positioning mechanism 4, the welding machine body 5 and the calibrating mechanism 7 to intermittently rotate by sixty degrees, during the period, when the transposition rotating plate 29 is in a rotation idle stage, the two multi-stage electric push rods 31 push the lifting transverse plates 32 to move downwards, thereby being capable of driving the welding machine body 5 and the calibrating upright rods 71 to move downwards, further being capable of driving the U-shaped mounting plates 72 to move downwards, further being capable of driving the corresponding calibrating clamping plates 76 to move downwards, and when the opposite sides of the adjacent calibrating clamping plates 76 are attached to the outer walls of the corresponding floating plate inner side web type main frameworks, gradually rotating and stretching the corresponding reset springs 78, thereby being capable of driving the corresponding main frameworks to finely swing, further being capable of gradually calibrating the corresponding main frameworks, and closing the multi-stage electric push rods 31 after the position calibration of the main frameworks is completed, then adjusting the horizontal position of the U-shaped clamping plates 43 through the use of the electric cylinder bodies 41 and the electric cylinder sliding blocks 42, so that the horizontal position of the welder body 5 can be adjusted, the welder body 5 is used for welding the calibrated main frameworks, the welder body 5 and the lifting transverse plate 32 are reset after the welding is finished, at the moment, the calibration clamping plates 76 are separated from the corresponding main frameworks, the reset springs 78 drive the two calibration clamping plates 76 to reset, and then the steps are repeated, so that the spider-web main frameworks on the inner side of the floating disc can be calibrated, reset and welded step by step;
And during the subsequent use, when the welding machine body 5 needs to be overhauled or replaced, a user needs to synchronously push the four limit clamping plates 62 to rotate, so that the limit clamping plates 62 can be gradually separated from the corresponding limit clamping grooves 44, the corresponding reset torsion springs 63 can be twisted, the limit clamping plates 62 can be completely separated from the corresponding limit clamping grooves 44 when rotating ninety degrees, then the user can take down the welding machine body 5 and overhauls or replaces the welding machine body 5, and then the welding machine body 5 is reset and fixed according to the reverse operation of the steps.
It will be apparent to those skilled in the art that various modifications and variations can be made to the present invention without departing from the spirit or scope of the invention. Thus, it is intended that the present invention also include such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.

Claims (3)

1. The utility model provides a floating disc welding set with calibration function, includes transfer mechanism (1), its characterized in that: the automatic welding machine is characterized in that a transposition mechanism (2) is fixedly arranged at the top end of the transfer mechanism (1), a lifting mechanism (3) matched with the transposition mechanism is arranged at the lower end of the transposition mechanism (2), a position adjusting mechanism (4) matched with the lifting mechanism (3) is fixedly arranged at the bottom end of the transposition mechanism, a welding machine body (5) matched with the positioning mechanism is detachably arranged on the position adjusting mechanism (4), a limiting mechanism (6) matched with the position adjusting mechanism (4) is arranged at the upper end of the welding machine body (5), and a calibration mechanism (7) matched with the welding machine body (5) is arranged at two ends of the lifting mechanism (3);
The conveying mechanism (1) comprises a conveying support (11), self-locking universal wheels (12) distributed in an array are fixedly arranged at the bottom end of the conveying support (11), a Y-shaped fixing plate (13) is slidably arranged in the inner side of the conveying support (11), a mounting counter bore (14) is formed in the middle of the top end of the Y-shaped fixing plate (13), an electric telescopic rod (15) is fixedly inserted into the mounting counter bore (14), a fixing concave hole (16) is formed in the middle of the top end of the inner side of the conveying support (11), the tail end of the output end of the electric telescopic rod (15) is fixedly inserted into the fixing concave hole (16), an L-shaped supporting rod (17) is fixedly arranged in the middle of the top end of the conveying support (11), and a cross top plate (18) is fixedly connected between the two L-shaped supporting rods (17);
the transposition mechanism (2) comprises a driving motor (21) and a first rotating rod (22), the driving motor (21) is fixedly arranged at the top end of the cross top plate (18), the tail end of the output end of the driving motor (21) is fixedly sleeved with a driving rotating plate (23), one end of the driving rotating plate (23) is rotatably inserted with a driving push rod (24), the other end of the driving rotating plate (23) is fixedly provided with an arc limiting plate (25) matched with the driving push rod (24), the first rotating rod (22) is rotatably inserted on the cross top plate (18), the top end of the first rotating rod (22) is fixedly sleeved with a driven rotating plate (26), driving push grooves (27) distributed in an array mode and arc limiting grooves (28) are formed in the driven rotating plate (26), the driving push grooves (27) are staggered with the arc limiting grooves (28), the driving push rod (24) can be movably inserted in the driving push grooves (27), the outer wall of the arc limiting plate (25) can be matched with the inner wall of the arc limiting grooves (28), and the bottom end of the first rotating rod (22) is fixedly matched with the first rotating plate (29);
One end of the cross top plate (18) is provided with symmetrically distributed fixed jacks (113) in a penetrating way, a fixed bracket (210) is fixedly inserted into the two fixed jacks (113), and the driving motor (21) is fixedly inserted into the fixed bracket (210);
the lifting mechanism (3) comprises a plurality of stages of electric push rods (31), two ends of the transposition rotating plate (29) are provided with mounting through holes (211) in a penetrating mode, the plurality of stages of electric push rods (31) are fixedly inserted into the mounting through holes (211), and the tail ends of the output ends of the two stages of electric push rods (31) are fixedly sleeved with lifting transverse plates (32);
The positioning mechanism (4) comprises an electric cylinder body (41), the electric cylinder body (41) is fixedly arranged at the bottom end of the lifting transverse plate (32), an electric cylinder sliding block (42) is arranged on the electric cylinder body (41) in a sliding mode, a U-shaped clamping plate (43) is fixedly connected to the bottom end of the electric cylinder sliding block (42), and the upper end of the welding machine body (5) can be inserted into the U-shaped clamping plate (43) in a sliding mode;
The limiting mechanism (6) comprises a limiting rotating rod (61), wherein symmetrically arranged mounting sinking grooves (51) are formed in the upper end of the welding machine body (5), first rotating holes (52) are formed in the top end and the bottom end of each mounting sinking groove (51), the limiting rotating rod (61) is rotatably inserted into the adjacent first rotating holes (52), a limiting clamping plate (62) is fixedly sleeved at the upper end of each limiting rotating rod (61), a reset torsion spring (63) is fixedly arranged at the bottom end of each limiting clamping plate (62), the reset torsion spring (63) is movably sleeved on each limiting rotating rod (61), the bottom ends of the reset torsion springs (63) are fixedly connected with the inner wall of each mounting sinking groove (51), symmetrically distributed limiting clamping grooves (44) are formed in the two ends of each U-shaped clamping plate (43), and the limiting clamping plates (62) can be slidably inserted into the corresponding limiting clamping grooves (44);
The utility model provides a calibration mechanism (7) is including calibration pole setting (71), install perforation (33) have all been run through at the both ends of lift diaphragm (32), and the top fixed cartridge of calibration pole setting (71) is established in installation perforation (33), the bottom fixed mounting of calibration pole setting (71) has U type mounting panel (72), and has seted up mirror image distributed's second change hole (73) on U type mounting panel (72), adjacent second change hole (73) internal rotation cartridge has second bull stick (74), and rotates on second bull stick (74) and cup jointed calibration swivel plate (75), the bottom fixedly connected with calibration splint (76) of calibration swivel plate (75), and fixed counter bore (77) have all been seted up to the opposite side of calibration splint (76), and fixed mounting has reset spring (78) that the cooperation was used in two fixed counter bores (77).
2. The floating disc welding device with the calibration function according to claim 1, wherein vertical guide rods (19) are fixedly arranged at the top end of the Y-shaped fixing plate (13), the vertical guide rods (19) are distributed in an array, sliding guide holes (110) distributed in an array are formed in the transfer support (11) in a penetrating mode, and the vertical guide rods (19) are inserted into the sliding guide holes (110) in a sliding mode.
3. The floating disc welding device with the calibration function according to claim 1, wherein a Y-shaped rubber pad (111) is fixedly connected to the bottom end of the Y-shaped fixing plate (13), and an array distribution anti-slip groove (112) is formed in one side, away from the Y-shaped fixing plate (13), of the Y-shaped rubber pad (111).
CN202410508361.0A 2024-04-26 2024-04-26 A floating plate welding device with calibration function Active CN118081221B (en)

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CN119927495B (en) * 2025-04-08 2025-06-20 山西瑞铭科技有限公司 A concrete pole steel bar skeleton welding forming device
CN120903312B (en) * 2025-10-13 2025-12-23 济南市美佳地毯有限公司 A carpet rolling and discharging device

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CN115781137A (en) * 2023-01-16 2023-03-14 江苏诺森特电子科技有限公司 Automatic welding mechanism and welding method thereof

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Denomination of invention: A floating disk welding device with calibration function

Granted publication date: 20240625

Pledgee: Lianyungang branch of Bank of Jiangsu Co.,Ltd.

Pledgor: Lianyungang Yuhang Petrochemical Equipment Manufacturing Co.,Ltd.

Registration number: Y2025980060779