CN118080728A - Cable bending machine - Google Patents
Cable bending machine Download PDFInfo
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- CN118080728A CN118080728A CN202410296200.XA CN202410296200A CN118080728A CN 118080728 A CN118080728 A CN 118080728A CN 202410296200 A CN202410296200 A CN 202410296200A CN 118080728 A CN118080728 A CN 118080728A
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- 238000005452 bending Methods 0.000 title claims abstract description 126
- 238000009434 installation Methods 0.000 claims description 11
- 238000003825 pressing Methods 0.000 claims description 8
- 238000005096 rolling process Methods 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 10
- 238000001125 extrusion Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
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Abstract
本发明公开了一种电缆弯曲机,包括引导座以及弯曲座,引导座以及弯曲座通过螺栓固定连接,且引导座底板设置有固定脚,引导座上设置有可调式的固定线夹结构以及弹簧夹结构,且弯曲座上固定安装有中心座,中心座中设置有安装腔,安装腔中设置有升降式的电机座,且电机座上连接有调节轴,调节轴上设置有下调节盘以及上调节盘,且下调节盘以及上调节盘上均设置有多边弯模,中心座的底部转动安装有中心轴,且中心轴上设置有转动杆,转动杆上设置有压杆,弯曲座底部设置有升降式的背板,且背板上设置有驱动角度依次增加的驱动结构;可以达到自动调节弯模的曲率以适应不同尺寸的线缆、分批次进行线缆弯曲以保证线缆弯曲质量的目的。
The invention discloses a cable bending machine, comprising a guide seat and a bending seat, the guide seat and the bending seat are fixedly connected by bolts, and a fixing foot is arranged on a bottom plate of the guide seat, an adjustable fixed wire clamp structure and a spring clamp structure are arranged on the guide seat, and a center seat is fixedly installed on the bending seat, a mounting cavity is arranged in the center seat, a lifting motor seat is arranged in the mounting cavity, and an adjusting shaft is connected to the motor seat, a lower adjusting disk and an upper adjusting disk are arranged on the adjusting shaft, and a polygonal bending mold is arranged on the lower adjusting disk and the upper adjusting disk, a center shaft is rotatably installed at the bottom of the center seat, and a rotating rod is arranged on the center shaft, a pressure rod is arranged on the rotating rod, a lifting back plate is arranged at the bottom of the bending seat, and a driving structure with a driving angle increasing sequentially is arranged on the back plate; the purpose of automatically adjusting the curvature of the bending mold to adapt to cables of different sizes and bending the cables in batches to ensure the bending quality of the cables can be achieved.
Description
技术领域Technical Field
本发明涉及电缆弯曲技术领域,具体为一种电缆弯曲机。The invention relates to the technical field of cable bending, in particular to a cable bending machine.
背景技术Background technique
人们所使用的绝大部分家电、办公用品都离不开电力的支持,这也使得人们对电力的需求量也越来越高,因此电力设施的建设十分重要。在一些电力设施内,其涉及到的连接电缆需要进行弯曲处理以方便安装与后期维修。Most of the household appliances and office supplies people use cannot do without the support of electricity, which also makes people's demand for electricity higher and higher, so the construction of power facilities is very important. In some power facilities, the connecting cables involved need to be bent to facilitate installation and later maintenance.
目前市场上有电脑控制的自动弯线机,能够进行电缆电线的多段弯折,但是其局限性在于只能进行细电缆的弯曲。而粗电缆通常只能利用半自动式进行弯曲操作,这样虽然一定程度上节省了人工的劳动强度,但是自动化程度低且并不能为企业节约人力,使用时通常需要根据电缆的尺寸以及待弯曲角度,进行不同曲率弯模的更换,进而使得线缆贴合弯模进行弯曲,使用起来较为麻烦。并且这样的半自动加工设备在进行弯曲时,通常是一次性施加恒定力进行线缆的推动弯曲的,粗线缆变形速度过快时易出现内部挤压破损的情况。Currently, there are computer-controlled automatic wire bending machines on the market that can perform multiple bends on cables and wires, but their limitation is that they can only bend thin cables. Thick cables can usually only be bent semi-automatically. Although this saves labor intensity to a certain extent, the degree of automation is low and it does not save manpower for the company. When using it, it is usually necessary to replace bending molds with different curvatures according to the size of the cable and the angle to be bent, so that the cable can be bent in accordance with the bending mold, which is more troublesome to use. In addition, when bending, such semi-automatic processing equipment usually applies a constant force at one time to push the cable to bend. When the thick cable deforms too quickly, it is prone to internal extrusion and breakage.
发明内容Summary of the invention
本发明的目的在于提供一种电缆弯曲机,以达到自动调节弯模的曲率以适应不同尺寸的线缆、分批次进行线缆弯曲以保证线缆弯曲质量的目的,以解决上述背景技术中提出的问题。The object of the present invention is to provide a cable bending machine to automatically adjust the curvature of the bending die to adapt to cables of different sizes, and to bend the cables in batches to ensure the quality of cable bending, so as to solve the problems raised in the above background technology.
为实现上述目的,本发明提供如下技术方案:一种电缆弯曲机,包括引导座以及弯曲座,所述引导座以及弯曲座通过螺栓固定连接,且引导座底板设置有固定脚,所述引导座上设置有可调式的固定线夹结构以及弹簧夹结构,且弯曲座上固定安装有中心座,所述中心座中设置有安装腔,所述安装腔中设置有升降式的电机座,且电机座上连接有调节轴,所述调节轴上设置有下调节盘以及上调节盘,且下调节盘以及上调节盘上均设置有多边弯模,且多边弯模上具有不同曲率的弧形凸起,所述中心座上针对下调节盘以及上调节盘设置有升降式的定位结构,所述中心座的底部转动安装有中心轴,且中心轴上设置有转动杆,所述转动杆上设置有压杆,且压杆滑动连接在弯曲座以及中心座之间的弧形槽中,所述弯曲座底部设置有升降式的背板,且背板上设置有驱动角度依次增加的驱动结构,通过驱动结构进行中心轴的驱动。To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a cable bending machine, comprising a guide seat and a bending seat, the guide seat and the bending seat are fixedly connected by bolts, and the guide seat bottom plate is provided with a fixed foot, the guide seat is provided with an adjustable fixed wire clamp structure and a spring clamp structure, and a center seat is fixedly installed on the bending seat, a mounting cavity is provided in the center seat, a lifting motor seat is provided in the mounting cavity, and an adjusting shaft is connected to the motor seat, a lower adjusting disk and an upper adjusting disk are provided on the adjusting shaft, and the lower adjusting disk and the upper adjusting disk are both provided with a polygonal bending mold, and the polygonal bending mold has an arc-shaped protrusion with different curvatures, and a lifting positioning structure is provided on the center seat for the lower adjusting disk and the upper adjusting disk, a central shaft is rotatably installed at the bottom of the center seat, and a rotating rod is provided on the central shaft, a pressure rod is provided on the rotating rod, and the pressure rod is slidably connected in the arc groove between the bending seat and the center seat, a lifting back plate is provided at the bottom of the bending seat, and a driving structure with a driving angle increasing successively is provided on the back plate, and the central shaft is driven by the driving structure.
优选的,固定线夹结构在引导座上设置有两对,且两对固定线夹结构分别设置在引导座靠近弯曲座的一侧以及远离弯曲座的一侧,所述固定线夹结构包括有设置在引导座上的限位座,且限位座上螺纹连接有调节螺杆,且调节螺杆的端部设置有夹紧头。Preferably, two pairs of fixed wire clamp structures are arranged on the guide seat, and the two pairs of fixed wire clamp structures are respectively arranged on the side of the guide seat close to the bending seat and the side away from the bending seat. The fixed wire clamp structure includes a limit seat arranged on the guide seat, and the limit seat is threadedly connected with an adjusting screw, and a clamping head is arranged at the end of the adjusting screw.
优选的,所述弹簧夹结构排列设置在两对固定线夹结构之间,且弹簧夹结构包括有固定安装在引导座顶面的底板,且底板上通过弹簧连接有引导管,所述引导管滑动安装在引导座上。Preferably, the spring clamp structure is arranged between two pairs of fixed wire clamp structures, and the spring clamp structure includes a base plate fixedly mounted on the top surface of the guide seat, and the base plate is connected to a guide tube via a spring, and the guide tube is slidably mounted on the guide seat.
优选的,所述弯曲座为环形结构,且中心座位于弯曲座中部的圆柱型结构,所述安装腔中设置有第一推杆,且电机座安装在第一推杆上,所述定位结构包括有设置在安装腔中的第二推杆,且第二推杆上连接有升降盘,所述升降盘上设置有三个定位杆,且下调节盘和上调节盘上同心设置有三个定位孔。Preferably, the bending seat is an annular structure, and the center seat is a cylindrical structure located in the middle of the bending seat, a first push rod is arranged in the installation cavity, and the motor seat is installed on the first push rod, the positioning structure includes a second push rod arranged in the installation cavity, and a lifting plate is connected to the second push rod, three positioning rods are arranged on the lifting plate, and three positioning holes are concentrically arranged on the lower adjustment plate and the upper adjustment plate.
优选的,所述调节轴竖直设置,且调节轴通过电机座中的电机驱动,所述下调节盘以及上调节盘由下到上安装在调节轴上,且下调节盘以及上调节盘上的多边弯模错位设置。Preferably, the adjusting shaft is vertically arranged and driven by a motor in a motor seat, the lower adjusting disk and the upper adjusting disk are installed on the adjusting shaft from bottom to top, and the polygonal bending molds on the lower adjusting disk and the upper adjusting disk are staggered.
优选的,所述中心轴通过轴承安装,且转动杆水平设置,所述压杆垂直连接在转动杆的上表面,且压杆的外壁上固定安装有限位盘,且限位盘上通过球面副安装有滚珠,且滚珠滚动连接在弯曲座以及中心座顶面。Preferably, the central axis is installed through a bearing, and the rotating rod is horizontally arranged, the pressure rod is vertically connected to the upper surface of the rotating rod, and a limit plate is fixedly installed on the outer wall of the pressure rod, and a ball is installed on the limit plate through a spherical pair, and the ball is rollingly connected to the curved seat and the top surface of the center seat.
优选的,所述弯曲座底部固定安装有导向座,且导向座上滑动安装有滑座,所述滑座通过驱动丝杆进行升降驱动,且背板固定安装在滑座上,所述导向座上设置有贯穿设置的滑槽,且滑座连接在滑槽中,所述驱动丝杆以及背板分别位于导向座的两侧。Preferably, a guide seat is fixedly installed at the bottom of the bending seat, and a slide seat is slidably installed on the guide seat, the slide seat is driven to rise and fall by a driving screw, and the back plate is fixedly installed on the slide seat, a sliding groove is provided on the guide seat, and the slide seat is connected in the sliding groove, and the driving screw and the back plate are respectively located on both sides of the guide seat.
优选的,所述背板上由上至下依次设置有第一底板、第二底板、第三底板,所述第一底板、第二底板、第三底板上分别限位滑动安装有第一齿条、第二齿条、第三齿条,且第一齿条、第二齿条、第三齿条均连接有气缸,所述中心轴上设置有齿轮。Preferably, the back plate is provided with a first bottom plate, a second bottom plate, and a third bottom plate in sequence from top to bottom, and the first bottom plate, the second bottom plate, and the third bottom plate are respectively provided with a first rack, a second rack, and a third rack for limited sliding installation, and the first rack, the second rack, and the third rack are all connected to a cylinder, and a gear is provided on the central axis.
优选的,所述第一底板、第二底板、第三底板的长度依次增加,且第一齿条、第二齿条、第三齿条的长度依次增加,所述气缸设置有三个,分别连接在第一底板、第二底板、第三底板上,所述齿轮位于第一齿条、第二齿条、第三齿条的侧面。Preferably, the lengths of the first base plate, the second base plate and the third base plate increase sequentially, and the lengths of the first rack, the second rack and the third rack increase sequentially, and three cylinders are provided, which are respectively connected to the first base plate, the second base plate and the third base plate, and the gears are located on the sides of the first rack, the second rack and the third rack.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:
1.本发明的弯曲装置由弯曲座以及引导座两部分构成,通过引导座的部分进行电缆电线的直线引导固定,引导座上进行了固定线夹结构以及弹簧夹结构的设置,其中固定线夹结构主要起到将线缆固定住,以保证线缆前端受力能够顺利弯曲,弹簧夹结构能够对固定线夹结构起到辅助的作用,方便利用固定线夹结构进行最终的固定,能够十分方便的完成线缆弯曲的准备工作。1. The bending device of the present invention consists of two parts, a bending seat and a guide seat. The guide seat is used to guide and fix the cables and wires in a straight line. A fixed wire clamp structure and a spring clamp structure are arranged on the guide seat. The fixed wire clamp structure mainly fixes the cable to ensure that the front end of the cable can be bent smoothly under force. The spring clamp structure can assist the fixed wire clamp structure, making it convenient to use the fixed wire clamp structure for final fixation, and can very conveniently complete the preparation work for cable bending.
2.本发明在弯曲座中进行电缆电线的弯曲,弯曲座中部设置有中心座,在中心座上设置有曲率可以调节的弯模结构,弯模结构由调节盘以及多边弯模构成,多边弯模上设置有与调节盘中心距离一致的不同曲率弧形凸起,通过调节盘带动多边弯模转动,可以通过不同曲率的弧形凸起对线缆进行弯曲引导,适应不同粗细的电缆电线,并且调节盘还分外下调节盘和上调节盘,能够针对不同尺寸的电缆电线进行弯曲工作,并且不需要手动进行弯模的更换,同时针对弯模结构设置有定位结构,能够对调节盘进行固定和结构增强,防止线缆压在多边弯模上时,产生的压力作用在调节轴上造成其弯曲。2. The present invention bends cables and wires in a bending seat, a center seat is provided in the middle of the bending seat, and a bending die structure with adjustable curvature is provided on the center seat, the bending die structure is composed of an adjusting disk and a polygonal bending die, and the polygonal bending die is provided with arc-shaped protrusions with different curvatures that are consistent with the center distance of the adjusting disk. The polygonal bending die is driven to rotate by the adjusting disk, and the cables can be bent and guided by the arc-shaped protrusions with different curvatures to adapt to cables and wires of different thicknesses. The adjusting disk is further divided into a lower adjusting disk and an upper adjusting disk, and can bend cables and wires of different sizes without manual replacement of the bending die. At the same time, a positioning structure is provided for the bending die structure, which can fix the adjusting disk and strengthen the structure to prevent the pressure generated when the cable is pressed on the polygonal bending die from acting on the adjusting shaft to cause it to bend.
3.本发明中电缆电线的弯曲是通过压杆施加压力来完成的,通过中心轴带动转动杆转动,使得压杆沿着弧形槽转动,可以从侧面产生压力作用在线缆上,使得线缆在多边弯模的弧形凸起引导下进行弯曲,并且本发明的压杆压弯线缆并非一次性完成,而是间歇式的分批次进行,可以将线缆依次压弯到30°、60°和90°,电缆电线有一定的时间适应弯曲角,平衡其内部的挤压力,防止线缆受损。3. The bending of cables and wires in the present invention is accomplished by applying pressure through a pressure rod, which drives the rotating rod to rotate through the central axis so that the pressure rod rotates along the arc groove, and can generate pressure from the side to act on the cable, so that the cable is bent under the guidance of the arc-shaped protrusion of the polygonal bending mold. In addition, the cable bending by the pressure rod of the present invention is not completed in one go, but is carried out intermittently in batches, and the cable can be bent to 30°, 60° and 90° in turn. The cables and wires have a certain amount of time to adapt to the bending angle, balance the extrusion force inside them, and prevent the cable from being damaged.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明整体结构的第一示意图。FIG. 1 is a first schematic diagram of the overall structure of the present invention.
图2为本发明整体结构的第二示意图。FIG. 2 is a second schematic diagram of the overall structure of the present invention.
图3为本发明引导座结构的示意图。FIG. 3 is a schematic diagram of the guide seat structure of the present invention.
图4为本发明弯曲座结构的示意图。FIG. 4 is a schematic diagram of a bending seat structure of the present invention.
图5为本发明弯曲座结构的底部示意图。FIG. 5 is a bottom schematic diagram of the curved seat structure of the present invention.
图6为本发明弯模结构的爆炸示意图。FIG. 6 is an exploded schematic diagram of the bending mold structure of the present invention.
图7为本发明推动杆结构的第一电示意图。FIG. 7 is a first electrical schematic diagram of the push rod structure of the present invention.
图8为本发明推动杆结构的第二示意图。FIG. 8 is a second schematic diagram of the push rod structure of the present invention.
图9为本发明多齿条结构的示意图。FIG. 9 is a schematic diagram of a multi-rack structure of the present invention.
图10为本发明多底板结构示意图。FIG. 10 is a schematic diagram of a multi-bottom plate structure of the present invention.
图中:引导座1、弯曲座2、固定脚3、限位座4、调节螺杆5、夹紧头6、底板7、弹簧8、引导管9、中心座10、安装腔11、第一推杆12、电机座13、调节轴14、下调节盘15、上调节盘16、多边弯模17、第二推杆18、升降盘19、定位杆20、定位孔21、中心轴22、转动杆23、压杆24、弧形槽25、限位盘26、导向座27、滑座28、驱动丝杆29、背板30、第一底板31、第二底板32、第三底板33、第一齿条34、第二齿条35、第三齿条36、气缸37、齿轮38。In the figure: guide seat 1, bending seat 2, fixed foot 3, limit seat 4, adjusting screw 5, clamping head 6, base plate 7, spring 8, guide tube 9, center seat 10, installation cavity 11, first push rod 12, motor seat 13, adjusting shaft 14, lower adjusting plate 15, upper adjusting plate 16, polygonal bending die 17, second push rod 18, lifting plate 19, positioning rod 20, positioning hole 21, center axis 22, rotating rod 23, pressure rod 24, arc groove 25, limit plate 26, guide seat 27, slide seat 28, driving screw 29, back plate 30, first base plate 31, second base plate 32, third base plate 33, first rack 34, second rack 35, third rack 36, cylinder 37, gear 38.
具体实施方式Detailed ways
下面,结合附图以及具体实施方式,对本发明做进一步描述,需要说明的是,在不相冲突的前提下,以下描述的各实施例之间或各技术特征之间可以任意组合形成新的实施例,须知,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment. It should be noted that the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
请参阅图1至图10,本发明提供一种技术方案:一种电缆弯曲机,包括引导座1以及弯曲座2,引导座1以及弯曲座2通过螺栓固定连接,且引导座1底板设置有固定脚3,引导座1上设置有可调式的固定线夹结构以及弹簧夹结构,且弯曲座2上固定安装有中心座10,中心座10中设置有安装腔11,安装腔11中设置有升降式的电机座13,且电机座13上连接有调节轴14,调节轴14上设置有下调节盘15以及上调节盘16,且下调节盘15以及上调节盘16上均设置有多边弯模17,且多边弯模17上具有不同曲率的弧形凸起,中心座10上针对下调节盘15以及上调节盘16设置有升降式的定位结构,中心座10的底部转动安装有中心轴22,且中心轴22上设置有转动杆23,转动杆23上设置有压杆24,且压杆24滑动连接在弯曲座2以及中心座10之间的弧形槽25中,弯曲座2底部设置有升降式的背板30,且背板30上设置有驱动角度依次增加的驱动结构,通过驱动结构进行中心轴22的驱动。Please refer to Figures 1 to 10. The present invention provides a technical solution: a cable bending machine, including a guide seat 1 and a bending seat 2, the guide seat 1 and the bending seat 2 are fixedly connected by bolts, and the bottom plate of the guide seat 1 is provided with a fixed foot 3, the guide seat 1 is provided with an adjustable fixed wire clamp structure and a spring clamp structure, and the bending seat 2 is fixedly installed with a center seat 10, the center seat 10 is provided with a mounting cavity 11, the mounting cavity 11 is provided with a lifting motor seat 13, and the motor seat 13 is connected with an adjusting shaft 14, the adjusting shaft 14 is provided with a lower adjusting disk 15 and an upper adjusting disk 16, and the lower adjusting disk 15 and the upper adjusting disk 16 are provided. A polygonal bending mold 17 is provided on each disk 16, and the polygonal bending mold 17 has arc-shaped protrusions with different curvatures. A lifting type positioning structure is provided on the center seat 10 for the lower adjustment disk 15 and the upper adjustment disk 16. A central axis 22 is rotatably installed at the bottom of the center seat 10, and a rotating rod 23 is provided on the central axis 22. A pressure rod 24 is provided on the rotating rod 23, and the pressure rod 24 is slidably connected in the arc groove 25 between the bending seat 2 and the center seat 10. A lifting type back plate 30 is provided at the bottom of the bending seat 2, and a driving structure with a driving angle increasing successively is provided on the back plate 30, and the central axis 22 is driven by the driving structure.
固定线夹结构在引导座1上设置有两对,且两对固定线夹结构分别设置在引导座1靠近弯曲座2的一侧以及远离弯曲座2的一侧,固定线夹结构包括有设置在引导座1上的限位座4,且限位座4上螺纹连接有调节螺杆5,且调节螺杆5的端部设置有夹紧头6。Two pairs of fixed wire clamp structures are arranged on the guide seat 1, and the two pairs of fixed wire clamp structures are respectively arranged on the side of the guide seat 1 close to the bending seat 2 and the side away from the bending seat 2. The fixed wire clamp structure includes a limit seat 4 arranged on the guide seat 1, and the limit seat 4 is threadedly connected with an adjusting screw 5, and a clamping head 6 is arranged at the end of the adjusting screw 5.
本发明的弯曲装置由弯曲座2以及引导座1两部分构成,通过引导座1的部分进行电缆电线的直线引导固定,引导座1上进行了固定线夹结构以及弹簧夹结构的设置,其中固定线夹结构主要起到将线缆固定住,以保证线缆前端受力能够顺利弯曲,固定线夹结构通过限位座4作为主体,能够通过其上调节螺杆5的转动,来调节夹紧头6的位置,利用夹紧头6从两侧产生压力将电缆电线固定住。The bending device of the present invention consists of two parts: a bending seat 2 and a guide seat 1. The guide seat 1 is used to guide and fix the cables and wires in a linear manner. A fixed wire clamp structure and a spring clamp structure are arranged on the guide seat 1. The fixed wire clamp structure mainly fixes the cables to ensure that the front end of the cables can be bent smoothly under force. The fixed wire clamp structure uses a limit seat 4 as the main body, and can adjust the position of a clamping head 6 by rotating the adjusting screw 5 thereon, and uses the clamping head 6 to generate pressure from both sides to fix the cables and wires.
弹簧夹结构排列设置在两对固定线夹结构之间,且弹簧夹结构包括有固定安装在引导座1顶面的底板7,且底板7上通过弹簧8连接有引导管9,引导管9滑动安装在引导座1上。The spring clamp structure is arranged between two pairs of fixed wire clamp structures, and the spring clamp structure includes a bottom plate 7 fixedly mounted on the top surface of the guide seat 1, and a guide tube 9 is connected to the bottom plate 7 through a spring 8, and the guide tube 9 is slidably mounted on the guide seat 1.
弹簧夹结构主要对固定线夹结构起到辅助的作用,在进行线缆的固定时,首先将线缆放置在弹簧夹结构的中间,利用弹簧8的产生的弹力,将多个引导管9夹在线缆上,起到初步固定但还可以调节的效果,方便利用固定线夹结构进行最终的固定。The spring clamp structure mainly assists the fixed wire clamp structure. When fixing the cable, first place the cable in the middle of the spring clamp structure, and use the elastic force generated by the spring 8 to clamp multiple guide tubes 9 on the cable, which has a preliminary fixing effect but can also be adjusted, making it convenient to use the fixed wire clamp structure for final fixation.
弯曲座2为环形结构,且中心座10位于弯曲座2中部的圆柱型结构,安装腔11中设置有第一推杆12,且电机座13安装在第一推杆12上,定位结构包括有设置在安装腔11中的第二推杆18,且第二推杆18上连接有升降盘19,升降盘19上设置有三个定位杆20,且下调节盘15和上调节盘16上同心设置有三个定位孔21。The bending seat 2 is a ring-shaped structure, and the center seat 10 is a cylindrical structure located in the middle of the bending seat 2. A first push rod 12 is arranged in the installation cavity 11, and the motor seat 13 is installed on the first push rod 12. The positioning structure includes a second push rod 18 arranged in the installation cavity 11, and a lifting plate 19 is connected to the second push rod 18. Three positioning rods 20 are arranged on the lifting plate 19, and three positioning holes 21 are concentrically arranged on the lower adjustment plate 15 and the upper adjustment plate 16.
电缆电线的弯曲在弯曲座2中进行,弯曲座2中部设置有中心座10,在中心座10上设置有曲率可以调节的弯模结构,并且弯模结构的作用位置始终与引导座1的中线保持在一条直线上,保证刚好与线缆的侧面接触。The bending of the cable and wires is carried out in the bending seat 2, a center seat 10 is arranged in the middle of the bending seat 2, a bending die structure with adjustable curvature is arranged on the center seat 10, and the action position of the bending die structure is always kept in a straight line with the center line of the guide seat 1 to ensure that it is just in contact with the side of the cable.
调节轴14竖直设置,且调节轴14通过电机座13中的电机驱动,下调节盘15以及上调节盘16由下到上安装在调节轴14上,且下调节盘15以及上调节盘16上的多边弯模17错位设置。The adjusting shaft 14 is vertically arranged and driven by the motor in the motor seat 13 . The lower adjusting disk 15 and the upper adjusting disk 16 are installed on the adjusting shaft 14 from bottom to top, and the polygonal bending molds 17 on the lower adjusting disk 15 and the upper adjusting disk 16 are staggered.
弯模结构由调节盘以及多边弯模17构成,多边弯模17上设置有与调节盘中心距离一致的不同曲率弧形凸起,通过调节盘带动多边弯模17转动,可以通过不同曲率的弧形凸起对线缆进行弯曲引导,适应不同粗细的电缆电线,并且调节盘还分外下调节盘15和上调节盘16,可以通过第一推杆12带动调节轴14上下移动,使用下调节盘15或者上调节盘16上的多边弯模17,因此本发明能够针对不同尺寸的电缆电线进行弯曲工作,并且不需要手动进行弯模的更换。The bending die structure is composed of an adjusting disk and a polygonal bending die 17. The polygonal bending die 17 is provided with arc-shaped protrusions with different curvatures at the same distance from the center of the adjusting disk. The polygonal bending die 17 is driven to rotate by the adjusting disk, and the cables can be bent and guided by the arc-shaped protrusions with different curvatures to adapt to cables and wires of different thicknesses. The adjusting disk is further divided into a lower adjusting disk 15 and an upper adjusting disk 16. The adjusting shaft 14 can be driven up and down by the first push rod 12, and the polygonal bending die 17 on the lower adjusting disk 15 or the upper adjusting disk 16 is used. Therefore, the present invention can perform bending work on cables and wires of different sizes, and there is no need to manually replace the bending die.
同时,针对弯模结构设置有定位结构,在需要通过调节轴14转动进行弯模结构的曲率调节时,先利用第二推杆18带动升降盘19下降,取消对下调节盘15以及上调节盘16的固定,而调节完成之后,再通过第二推杆18上推升降盘19,将定位杆20插入到定位孔21中进行两个调节盘的固定,定位杆20能够对调节盘16进行结构增强,防止线缆压在多边弯模17上时,产生的压力作用在调节轴14上造成其弯曲。At the same time, a positioning structure is provided for the bending mold structure. When the curvature of the bending mold structure needs to be adjusted by rotating the adjusting shaft 14, the second push rod 18 is first used to drive the lifting plate 19 to descend, and the fixation of the lower adjusting plate 15 and the upper adjusting plate 16 is cancelled. After the adjustment is completed, the lifting plate 19 is pushed up by the second push rod 18, and the positioning rod 20 is inserted into the positioning hole 21 to fix the two adjusting plates. The positioning rod 20 can strengthen the structure of the adjusting plate 16 to prevent the pressure generated when the cable is pressed on the multilateral bending mold 17 from acting on the adjusting shaft 14 to cause it to bend.
中心轴22通过轴承安装,且转动杆23水平设置,压杆24垂直连接在转动杆23的上表面,且压杆24的外壁上固定安装有限位盘26,且限位盘26上通过球面副安装有滚珠,且滚珠滚动连接在弯曲座2以及中心座10顶面。The central axis 22 is installed through a bearing, and the rotating rod 23 is horizontally arranged, the pressure rod 24 is vertically connected to the upper surface of the rotating rod 23, and a limit plate 26 is fixedly installed on the outer wall of the pressure rod 24, and a ball is installed on the limit plate 26 through a spherical pair, and the ball is rollingly connected to the bending seat 2 and the top surface of the central seat 10.
在完成了电缆电线的固定和弯模结构的调节之后,电缆电线的弯曲是通过压杆24施加压力来完成的,通过中心轴22带动转动杆23转动,使得压杆24沿着弧形槽25转动,可以从侧面产生压力作用在线缆上,使得线缆在多边弯模17的弧形凸起引导下进行弯曲。After the cables and wires are fixed and the bending mold structure is adjusted, the cables and wires are bent by applying pressure through the pressure rod 24. The central axis 22 drives the rotating rod 23 to rotate, so that the pressure rod 24 rotates along the arc groove 25. Pressure can be generated from the side to act on the cable, so that the cable is bent under the guidance of the arc protrusion of the polygonal bending mold 17.
弯曲座2底部固定安装有导向座27,且导向座27上滑动安装有滑座28,滑座28通过驱动丝杆29进行升降驱动,且背板30固定安装在滑座28上,导向座27上设置有贯穿设置的滑槽,且滑座28连接在滑槽中,驱动丝杆29以及背板30分别位于导向座27的两侧。A guide seat 27 is fixedly installed at the bottom of the bending seat 2, and a slide seat 28 is slidably installed on the guide seat 27. The slide seat 28 is driven up and down by a driving screw 29, and a back plate 30 is fixedly installed on the slide seat 28. A sliding groove is set through the guide seat 27, and the slide seat 28 is connected in the sliding groove. The driving screw 29 and the back plate 30 are respectively located on both sides of the guide seat 27.
本发明的压杆24压弯线缆并非一次性完成,而是间歇式的分批次进行,可以将线缆依次压弯到30°、60°和90°,电缆电线有一定的时间适应弯曲角,平衡其内部的挤压力,防止线缆受损。The cable bending by the pressure rod 24 of the present invention is not completed in one go, but is performed intermittently in batches, and the cable can be bent to 30°, 60° and 90° in sequence. The cable wire has a certain amount of time to adapt to the bending angle, balance the extrusion force inside it, and prevent the cable from being damaged.
背板30上由上至下依次设置有第一底板31、第二底板32、第三底板33,第一底板31、第二底板32、第三底板33上分别限位滑动安装有第一齿条34、第二齿条35、第三齿条36,且第一齿条34、第二齿条35、第三齿条36均连接有气缸37,中心轴22上设置有齿轮38。A first bottom plate 31, a second bottom plate 32 and a third bottom plate 33 are sequentially arranged on the back plate 30 from top to bottom, and a first rack 34, a second rack 35 and a third rack 36 are respectively installed on the first bottom plate 31, the second bottom plate 32 and the third bottom plate 33 for limited sliding. The first rack 34, the second rack 35 and the third rack 36 are all connected to a cylinder 37, and a gear 38 is arranged on the central shaft 22.
压杆24的转动通过中心轴22进行控制,而中心轴22是通过驱动角度依次增加的驱动结构进行驱动的,该驱动结构以背板30作为中心,背板30上通过第一底板31、第二底板32、第三底板33安装了长度依次增加的第一齿条34、第二齿条35、第三齿条36,可以利用第一齿条34、第二齿条35、第三齿条36依次接替式的与齿轮38啮合,带动齿轮38转动不同的角度,进而将压杆24转动到不同的位置,分为三次完成电缆电线的压弯工作。The rotation of the pressure rod 24 is controlled by the central axis 22, and the central axis 22 is driven by a driving structure with a driving angle that increases successively. The driving structure takes the back plate 30 as the center, and the first rack 34, the second rack 35, and the third rack 36 with increasing lengths are installed on the back plate 30 through the first bottom plate 31, the second bottom plate 32, and the third bottom plate 33. The first rack 34, the second rack 35, and the third rack 36 can be used to mesh with the gear 38 in sequence to drive the gear 38 to rotate different angles, thereby rotating the pressure rod 24 to different positions, and completing the cable and wire bending work in three times.
第一底板31、第二底板32、第三底板33的长度依次增加,且第一齿条34、第二齿条35、第三齿条36的长度依次增加,气缸37设置有三个,分别连接在第一底板31、第二底板32、第三底板33上,齿轮38位于第一齿条34、第二齿条35、第三齿条36的侧面。The lengths of the first base plate 31, the second base plate 32 and the third base plate 33 increase sequentially, and the lengths of the first rack 34, the second rack 35 and the third rack 36 increase sequentially. Three cylinders 37 are provided, which are respectively connected to the first base plate 31, the second base plate 32 and the third base plate 33, and the gear 38 is located on the sides of the first rack 34, the second rack 35 and the third rack 36.
第一齿条34、第二齿条35、第三齿条36依次与齿轮38的啮合通过背板30的升降移动来进行,利用驱动丝杆29带动滑座28在导向座27上上升,带动背板30上升,使得第一底板31、第二底板32、第三底板33依次的移动到与齿轮38水平的高度,完成压杆24的分批次驱动。The first rack 34, the second rack 35, and the third rack 36 are meshed with the gear 38 in sequence through the lifting and lowering movement of the back plate 30. The driving screw 29 is used to drive the slide 28 to rise on the guide seat 27, driving the back plate 30 to rise, so that the first bottom plate 31, the second bottom plate 32, and the third bottom plate 33 are moved in sequence to the height horizontal with the gear 38, completing the batch driving of the pressure rod 24.
本发明在使用时:首先,本发明的弯曲装置由弯曲座2以及引导座1两部分构成,通过引导座1的部分进行电缆电线的直线引导固定,引导座1上进行了固定线夹结构以及弹簧夹结构的设置,其中固定线夹结构主要起到将线缆固定住,以保证线缆前端受力能够顺利弯曲,固定线夹结构通过限位座4作为主体,能够通过其上调节螺杆5的转动,来调节夹紧头6的位置,利用夹紧头6从两侧产生压力将电缆电线固定住,弹簧夹结构主要对固定线夹结构起到辅助的作用,在进行线缆的固定时,首先将线缆放置在弹簧夹结构的中间,利用弹簧8的产生的弹力,将多个引导管9夹在线缆上,起到初步固定但还可以调节的效果,方便利用固定线夹结构进行最终的固定,电缆电线的弯曲在弯曲座2中进行,弯曲座2中部设置有中心座10,在中心座10上设置有曲率可以调节的弯模结构,并且弯模结构的作用位置始终与引导座1的中线保持在一条直线上,保证刚好与线缆的侧面接触,弯模结构由调节盘以及多边弯模17构成,多边弯模17上设置有与调节盘中心距离一致的不同曲率弧形凸起,通过调节盘带动多边弯模17转动,可以通过不同曲率的弧形凸起对线缆进行弯曲引导,适应不同粗细的电缆电线,并且调节盘还分外下调节盘15和上调节盘16,可以通过第一推杆12带动调节轴14上下移动,使用下调节盘15或者上调节盘16上的多边弯模17,因此本发明能够针对不同尺寸的电缆电线进行弯曲工作,并且不需要手动进行弯模的更换,同时,针对弯模结构设置有定位结构,在需要通过调节轴14转动进行弯模结构的曲率调节时,先利用第二推杆18带动升降盘19下降,取消对下调节盘15以及上调节盘16的固定,而调节完成之后,再通过第二推杆18上推升降盘19,将定位杆20插入到定位孔21中进行两个调节盘的固定,定位杆20能够对调节盘16进行结构增强,防止线缆压在多边弯模17上时,产生的压力作用在调节轴14上造成其弯曲,在完成了电缆电线的固定和弯模结构的调节之后,电缆电线的弯曲是通过压杆24施加压力来完成的,通过中心轴22带动转动杆23转动,使得压杆24沿着弧形槽25转动,可以从侧面产生压力作用在线缆上,使得线缆在多边弯模17的弧形凸起引导下进行弯曲,本发明的压杆24压弯线缆并非一次性完成,而是间歇式的分批次进行,可以将线缆依次压弯到30°、60°和90°,电缆电线有一定的时间适应弯曲角,平衡其内部的挤压力,防止线缆受损,压杆24的转动通过中心轴22进行控制,而中心轴22是通过驱动角度依次增加的驱动结构进行驱动的,该驱动结构以背板30作为中心,背板30上通过第一底板31、第二底板32、第三底板33安装了长度依次增加的第一齿条34、第二齿条35、第三齿条36,可以利用第一齿条34、第二齿条35、第三齿条36依次接替式的与齿轮38啮合,带动齿轮38转动不同的角度,进而将压杆24转动到不同的位置,分为三次完成电缆电线的压弯工作,第一齿条34、第二齿条35、第三齿条36依次与齿轮38的啮合通过背板30的升降移动来进行,利用驱动丝杆29带动滑座28在导向座27上上升,带动背板30上升,使得第一底板31、第二底板32、第三底板33依次的移动到与齿轮38水平的高度,完成压杆24的分批次驱动。When the present invention is in use: first, the bending device of the present invention is composed of a bending seat 2 and a guide seat 1. The guide seat 1 is used to linearly guide and fix the cable and wire. A fixed wire clamp structure and a spring clamp structure are arranged on the guide seat 1, wherein the fixed wire clamp structure mainly fixes the cable to ensure that the front end of the cable can be bent smoothly under force. The fixed wire clamp structure uses the limit seat 4 as the main body, and can adjust the position of the clamping head 6 by rotating the adjusting screw 5 thereon, and the clamping head 6 is used to generate pressure from both sides to fix the cable and wire. The spring clamp structure mainly plays an auxiliary role in the fixed wire clamp structure. When fixing the cable, first place the cable in the middle of the spring clamp structure, and use the elastic force generated by the spring 8 to clamp multiple guide tubes 9 on the cable, which has the effect of preliminary fixing but can also be adjusted, so as to facilitate the final fixation using the fixed wire clamp structure. The bending of the cable and wire is carried out in the bending seat 2, and a center seat 10 is arranged in the middle of the bending seat 2, and a spring clamp structure is arranged on the center seat 10. A bending die structure with adjustable curvature is provided, and the working position of the bending die structure is always kept in a straight line with the center line of the guide seat 1 to ensure that it is just in contact with the side of the cable. The bending die structure is composed of an adjusting disk and a polygonal bending die 17. The polygonal bending die 17 is provided with arc-shaped protrusions with different curvatures that are consistent with the center distance of the adjusting disk. The polygonal bending die 17 is driven to rotate by the adjusting disk, and the cable can be bent and guided by the arc-shaped protrusions with different curvatures to adapt to cables and wires of different thicknesses. The adjusting disk is further divided into a lower adjusting disk 15 and an upper adjusting disk 16. The adjusting shaft 14 can be driven up and down by the first push rod 12, and the polygonal bending die 17 on the lower adjusting disk 15 or the upper adjusting disk 16 is used. Therefore, the present invention can perform bending work on cables and wires of different sizes, and there is no need to manually replace the bending die. At the same time, a positioning structure is provided for the bending die structure. When it is necessary to adjust the curvature of the bending die structure by rotating the adjusting shaft 14, the second push rod 18 is first used to drive the lifting disk 19 to descend, and the lower adjustment disk 15 is cancelled. The adjusting disk 15 and the upper adjusting disk 16 are fixed. After the adjustment is completed, the lifting disk 19 is pushed up by the second push rod 18, and the positioning rod 20 is inserted into the positioning hole 21 to fix the two adjusting disks. The positioning rod 20 can strengthen the structure of the adjusting disk 16 to prevent the pressure generated when the cable is pressed on the polygonal bending mold 17 from acting on the adjusting shaft 14 to cause it to bend. After the fixing of the cable and the adjustment of the bending mold structure are completed, the bending of the cable and the wire is completed by applying pressure by the pressure rod 24. The central axis 22 drives the rotating rod 23 to rotate so that the pressure rod 24 rotates along the arc groove 25, which can generate pressure on the cable from the side, so that the cable is bent under the guidance of the arc-shaped protrusion of the polygonal bending mold 17. The pressure rod 24 of the present invention does not bend the cable at one time, but is intermittently performed in batches, so that the cable can be bent to 30°, 60° and 90° in turn. The cable and the wire have a certain amount of time to adapt to the bending angle, balance the extrusion force inside it, and prevent the cable from being damaged. 4 is controlled by the central axis 22, and the central axis 22 is driven by a driving structure with a driving angle that increases in sequence. The driving structure takes the back plate 30 as the center. The first rack 34, the second rack 35, and the third rack 36 with increasing lengths are installed on the back plate 30 through the first bottom plate 31, the second bottom plate 32, and the third bottom plate 33. The first rack 34, the second rack 35, and the third rack 36 can be used to mesh with the gear 38 in sequence, drive the gear 38 to rotate different angles, and then rotate the pressure rod 24 to different positions, and complete the bending of the cable and wire in three times. The first rack 34, the second rack 35, and the third rack 36 are meshed with the gear 38 in sequence through the lifting and lowering movement of the back plate 30. The driving screw 29 is used to drive the slide 28 to rise on the guide seat 27, and the back plate 30 is driven to rise, so that the first bottom plate 31, the second bottom plate 32, and the third bottom plate 33 are moved to a height horizontal to the gear 38 in sequence, and the batch driving of the pressure rod 24 is completed.
上述实施方式仅为本发明的优选实施方式,不能以此来限定本发明保护的范围,本领域的普通技术人员从上述构思出发,不经过创造性的劳动,所作出的种种变换,均落在本发明的保护范围之内。The above-mentioned embodiments are only preferred embodiments of the present invention, and cannot be used to limit the scope of protection of the present invention. Various changes made by ordinary technicians in this field based on the above-mentioned concepts without creative work all fall within the scope of protection of the present invention.
Claims (10)
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| CN118080728B (en) | 2025-02-25 |
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