CN118051069B - Automatic control method and system for coating thickness - Google Patents
Automatic control method and system for coating thickness Download PDFInfo
- Publication number
- CN118051069B CN118051069B CN202410371674.6A CN202410371674A CN118051069B CN 118051069 B CN118051069 B CN 118051069B CN 202410371674 A CN202410371674 A CN 202410371674A CN 118051069 B CN118051069 B CN 118051069B
- Authority
- CN
- China
- Prior art keywords
- production
- alarm
- coating thickness
- production device
- task
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000011248 coating agent Substances 0.000 title claims abstract description 88
- 238000000576 coating method Methods 0.000 title claims abstract description 88
- 238000000034 method Methods 0.000 title claims abstract description 17
- 238000004519 manufacturing process Methods 0.000 claims abstract description 322
- 238000012937 correction Methods 0.000 claims abstract description 41
- 238000012545 processing Methods 0.000 claims abstract description 11
- 238000001514 detection method Methods 0.000 claims description 18
- 238000012795 verification Methods 0.000 claims description 12
- 238000004891 communication Methods 0.000 claims description 9
- 238000011958 production data acquisition Methods 0.000 claims description 9
- 238000005507 spraying Methods 0.000 claims description 6
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Landscapes
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
Abstract
The invention relates to the field of data processing, and discloses a method and a system for automatically controlling the thickness of a coating, wherein the method comprises the following steps: the production device management module establishes a production device operation container according to the parameters of each production device; the task manager acquires a production task, generates a production management container pool corresponding to the production task, and connects a production device operation container corresponding to a production device included in the production task to the production management container pool corresponding to the production task; the production device performs production according to the production task information in the connected production device operation container; and the cloud data server obtains a correction strategy according to the received coating thickness production data of the production device, and the local production correction module corrects the production equipment according to the received correction strategy. The invention can realize the improvement of the uniformity and the stability of the thickness of the coating.
Description
Technical Field
The invention relates to the field of data processing, in particular to a method and a system for automatically controlling the thickness of a coating.
Background
With the development of industrial technology, coating technology is widely used in many fields, such as corrosion protection, insulation, decoration, etc. Precise control of the coating thickness is critical to ensure product quality and performance. However, in the actual production process, the coating thickness tends to be uneven due to various factors, resulting in a decrease in product quality. Especially when facing different areas of the same product and needing to process the thickness of the coating, the monitoring and adjustment of the thickness data of the coating are particularly important.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides an automatic control method for the thickness of a coating, which comprises the following steps:
Step one, a production device management module establishes a production device operation container according to parameters of each production device;
Step two, a task manager acquires a production task, generates a production management container pool corresponding to the production task, and connects a production device operation container corresponding to a production device included in the production task to the production management container pool corresponding to the production task;
Step three, the production task information is sent to a production management container pool corresponding to the production task, the production management container pool corresponding to the production task is connected with a corresponding production device according to a connected production device operation container, the production device performs production according to the production task information in the connected production device operation container, a production data acquisition device acquires coating thickness data of each production device respectively and sends the coating thickness data to a local production detection module, the local production detection module performs production early warning according to the coating thickness data of each production device, if shutdown early warning exists, shutdown early warning information is sent to the local production correction module, step four is entered, and the coating thickness production data of the corresponding production device is sent to a cloud data server to enter step five; if the second type of early warning exists, coating thickness production data of the production device corresponding to the second type of early warning is sent to a cloud data server, and step five is entered;
Step four, the local production correction module acquires corresponding production device information according to the received shutdown early warning information, sends the corresponding production device information and the shutdown information to an alarm device, and enters step six
Step five, the cloud data server obtains a correction strategy according to the received coating thickness production data of the production device, sends the correction strategy to a local production correction module, and enters step seven;
Step six, the alarm device sends out alarm information, acquires alarm effective verification information, judges whether the alarm is effective according to the alarm effective verification information, if so, enters step seven, otherwise, stops the corresponding production device after a set threshold time;
And step seven, the local production correction module corrects the production equipment according to the received correction strategy, and the automatic control of the coating thickness is completed after the correction is completed.
Further, the production device management module establishes a production device operation container according to parameters of each production device, and the production device operation container comprises: the parameters of the production device comprise the number of the production device and the spraying type; and obtaining a production device operation container according to the production device number and the spraying type, wherein the production device operation container is used for controlling the corresponding production device to operate and collecting coating thickness production data.
Further, the task manager obtains the production task, generates a production management container pool corresponding to the production task, and connects a production device operation container corresponding to a production device included in the production task to the production management container pool corresponding to the production task, including:
The production tasks comprise coating thickness data, required production device types and required production device numbers; according to the type and the number of the required production devices, the corresponding production device operation containers are connected to the production management container pools of the corresponding production tasks, and according to the coating thickness data, the cloud data server calls the corresponding production control data and sends the corresponding production control data to the production management container pools of the corresponding production tasks.
Further, the local production detection module performs production early warning according to the coating thickness data of each production device, and includes:
The local production detection module compares the coating thickness data of the products produced by each production device with the coating thickness data in the production task, and if the coating thickness data of the products produced by the production devices is larger than the coating thickness data range in the production task, the machine halt early warning is performed; and if the coating thickness data of the product produced by the production device is smaller than the coating thickness data range in the production task, the two types of early warning are adopted.
Further, the cloud data server obtains a correction policy according to the received coating thickness production data of the production device, including: and the cloud data server obtains faults of the corresponding production devices according to the coating thickness production data, and invokes corresponding correction strategies in a fault strategy library according to the faults.
Further, the alarm device sends out alarm information and acquires effective verification information of the alarm, judges whether the alarm is effective according to the effective verification information of the alarm, and comprises:
the alarm module in the alarm device sends alarm information to the first alarm feedback device and the production device feedback device, if the production device feedback device receives the production device stop information, or the first alarm feedback device receives the feedback information and the production device feedback device receives the production device stop information, the alarm is effective, and if the alarm is not effective, the alarm is invalid.
The automatic control system for the coating thickness comprises a cloud data server, a local production detection module, a production data acquisition device, a production device management module, a data processing module, a communication device, an alarm device, a local production correction module and a task manager;
The local production detection module, the production data acquisition device, the production device management module, the communication device, the alarm device and the local production correction module are respectively connected with the data processing module; the cloud data server and the task manager are respectively connected with the communication device.
Preferably, the alarm device comprises an alarm module, a first alarm feedback device and a production device feedback device;
The alarm module, the first alarm feedback device and the production device feedback device are respectively connected with the data processing module.
The beneficial effects of the invention are as follows: the technical scheme provided by the invention can improve the uniformity and stability of the thickness of the coating and expand the application range of the scheme.
Drawings
FIG. 1 is a schematic flow chart of a method for automatically controlling the thickness of a coating;
fig. 2 is a schematic diagram of an automatic coating thickness control system.
Detailed Description
The technical solution of the present invention will be described in further detail with reference to the accompanying drawings, but the scope of the present invention is not limited to the following description.
For the purpose of making the technical solution and advantages of the present invention more apparent, the present invention will be further described in detail with reference to the accompanying drawings and examples. It should be understood that the particular embodiments described herein are illustrative only and are not intended to limit the invention, i.e., the embodiments described are merely some, but not all, of the embodiments of the invention. The components of the embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the invention, as presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be made by a person skilled in the art without making any inventive effort, are intended to be within the scope of the present invention. It is noted that relational terms such as "first" and "second", and the like, are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions.
Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article or apparatus that comprises the element.
The features and capabilities of the present invention are described in further detail below in connection with the examples.
As shown in fig. 1, a method for automatically controlling the thickness of a coating layer comprises the following steps:
Step one, a production device management module establishes a production device operation container according to parameters of each production device;
Step two, a task manager acquires a production task, generates a production management container pool corresponding to the production task, and connects a production device operation container corresponding to a production device included in the production task to the production management container pool corresponding to the production task;
Step three, the production task information is sent to a production management container pool corresponding to the production task, the production management container pool corresponding to the production task is connected with a corresponding production device according to a connected production device operation container, the production device performs production according to the production task information in the connected production device operation container, a production data acquisition device acquires coating thickness data of each production device respectively and sends the coating thickness data to a local production detection module, the local production detection module performs production early warning according to the coating thickness data of each production device, if shutdown early warning exists, shutdown early warning information is sent to the local production correction module, step four is entered, and the coating thickness production data of the corresponding production device is sent to a cloud data server to enter step five; if the second type of early warning exists, coating thickness production data of the production device corresponding to the second type of early warning is sent to a cloud data server, and step five is entered;
Step four, the local production correction module acquires corresponding production device information according to the received shutdown early warning information, sends the corresponding production device information and the shutdown information to an alarm device, and enters step six
Step five, the cloud data server obtains a correction strategy according to the received coating thickness production data of the production device, sends the correction strategy to a local production correction module, and enters step seven;
Step six, the alarm device sends out alarm information, acquires alarm effective verification information, judges whether the alarm is effective according to the alarm effective verification information, if so, enters step seven, otherwise, stops the corresponding production device after a set threshold time;
And step seven, the local production correction module corrects the production equipment according to the received correction strategy, and the automatic control of the coating thickness is completed after the correction is completed.
The production device management module establishes a production device operation container according to parameters of each production device, and comprises the following steps: the parameters of the production device comprise the number of the production device and the spraying type; and obtaining a production device operation container according to the production device number and the spraying type, wherein the production device operation container is used for controlling the corresponding production device to operate and collecting coating thickness production data.
The task manager obtains the production task, generates a production management container pool corresponding to the production task, connects a production device operation container corresponding to a production device included in the production task to the production management container pool corresponding to the production task, and comprises the following steps:
The production tasks comprise coating thickness data, required production device types and required production device numbers; according to the type and the number of the required production devices, the corresponding production device operation containers are connected to the production management container pools of the corresponding production tasks, and according to the coating thickness data, the cloud data server calls the corresponding production control data and sends the corresponding production control data to the production management container pools of the corresponding production tasks.
The local production detection module carries out production early warning according to the coating thickness data of each production device, and comprises the following components:
The local production detection module compares the coating thickness data of the products produced by each production device with the coating thickness data in the production task, and if the coating thickness data of the products produced by the production devices is larger than the coating thickness data range in the production task, the machine halt early warning is performed; and if the coating thickness data of the product produced by the production device is smaller than the coating thickness data range in the production task, the two types of early warning are adopted.
The cloud data server obtains a correction strategy according to the received coating thickness production data of the production device, and the correction strategy comprises the following steps: and the cloud data server obtains faults of the corresponding production devices according to the coating thickness production data, and invokes corresponding correction strategies in a fault strategy library according to the faults.
Specifically, if the thickness of the coating is smaller than the data range of the thickness of the coating in the production task, increasing the amount of the coating sprayed by the production device in unit time so that the thickness of the coating is within the data range of the thickness of the coating in the production task;
If the coating thickness is smaller than the coating thickness data range in the production task, the amount of the coating sprayed by the production device in unit time is reduced so that the coating thickness is within the coating thickness data range in the production task.
The alarm device sends out alarm information to obtain the effective verification information of warning, judge whether the warning is effective according to the effective verification information of warning, include:
the alarm module in the alarm device sends alarm information to the first alarm feedback device and the production device feedback device, if the production device feedback device receives the production device stop information, or the first alarm feedback device receives the feedback information and the production device feedback device receives the production device stop information, the alarm is effective, and if the alarm is not effective, the alarm is invalid.
As shown in fig. 2, the automatic control system for coating thickness applies the automatic control method for coating thickness, which comprises a cloud data server, a local production detection module, a production data acquisition device, a production device management module, a data processing module, a communication device, an alarm device, a local production correction module and a task manager;
The local production detection module, the production data acquisition device, the production device management module, the communication device, the alarm device and the local production correction module are respectively connected with the data processing module; the cloud data server and the task manager are respectively connected with the communication device.
The alarm device comprises an alarm module, a first alarm feedback device and a production device feedback device;
The alarm module, the first alarm feedback device and the production device feedback device are respectively connected with the data processing module.
The first alarm feedback device is arranged at the manager and receives feedback key information; the production device feedback device is arranged at the output of the production device and used for collecting the shutdown information of the production device.
The foregoing is merely a preferred embodiment of the invention, and it is to be understood that the invention is not limited to the form disclosed herein but is not to be construed as excluding other embodiments, but is capable of numerous other combinations, modifications and environments and is capable of modifications within the scope of the inventive concept, either as taught or as a matter of routine skill or knowledge in the relevant art. And that modifications and variations which do not depart from the spirit and scope of the invention are intended to be within the scope of the appended claims.
Claims (3)
1. An automatic control method for coating thickness is characterized by comprising the following steps:
Step one, a production device management module establishes a production device operation container according to parameters of each production device;
Step two, a task manager acquires a production task, generates a production management container pool corresponding to the production task, and connects a production device operation container corresponding to a production device included in the production task to the production management container pool corresponding to the production task;
Step three, the production task information is sent to a production management container pool corresponding to the production task, the production management container pool corresponding to the production task is connected with a corresponding production device according to a connected production device operation container, the production device performs production according to the production task information in the connected production device operation container, a production data acquisition device acquires coating thickness data of each production device respectively and sends the coating thickness data to a local production detection module, the local production detection module performs production early warning according to the coating thickness data of each production device, if shutdown early warning exists, shutdown early warning information is sent to the local production correction module, step four is entered, and the coating thickness production data of the corresponding production device is sent to a cloud data server to enter step five; if the second type of early warning exists, coating thickness production data of the production device corresponding to the second type of early warning is sent to a cloud data server, and step five is entered;
step four, the local production correction module acquires corresponding production device information according to the received shutdown early warning information, and sends the corresponding production device information and the shutdown information to an alarm device to enter step six;
Step five, the cloud data server obtains a correction strategy according to the received coating thickness production data of the production device, sends the correction strategy to a local production correction module, and enters step seven;
Step six, the alarm device sends out alarm information, acquires alarm effective verification information, judges whether the alarm is effective according to the alarm effective verification information, if so, enters step seven, otherwise, stops the corresponding production device after a set threshold time;
Step seven, the local production correction module corrects the production equipment according to the received correction strategy, and the automatic control of the coating thickness is completed after the correction is completed;
The production device management module establishes a production device operation container according to parameters of each production device, and comprises the following steps: the parameters of the production device comprise the number of the production device and the spraying type; obtaining a production device operation container according to the production device number and the spraying type, wherein the production device operation container is used for controlling the corresponding production device to operate and collecting coating thickness production data;
The task manager obtains the production task, generates a production management container pool corresponding to the production task, connects a production device operation container corresponding to a production device included in the production task to the production management container pool corresponding to the production task, and comprises the following steps:
The production tasks comprise coating thickness data, required production device types and required production device numbers; according to the type and the number of the required production devices, connecting the corresponding production device operation containers to production management container pools of corresponding production tasks, calling corresponding production control data according to the coating thickness data by the cloud data server, and sending the corresponding production control data to the production management container pools of the corresponding production tasks;
the local production detection module carries out production early warning according to the coating thickness data of each production device, and comprises the following components:
The local production detection module compares the coating thickness data of the products produced by each production device with the coating thickness data in the production task, and if the coating thickness data of the products produced by the production devices is larger than the coating thickness data range in the production task, the machine halt early warning is performed; if the coating thickness data of the product produced by the production device is smaller than the coating thickness data range in the production task, the two types of early warning are adopted;
The cloud data server obtains a correction strategy according to the received coating thickness production data of the production device, and the correction strategy comprises the following steps: the cloud data server obtains faults of corresponding production devices according to the coating thickness production data, and invokes corresponding correction strategies in a fault strategy library according to the faults;
The alarm device send alarm information to obtain effective verification information of warning, judge whether the warning is effective according to the effective verification information of warning, include:
the alarm module in the alarm device sends alarm information to the first alarm feedback device and the production device feedback device, if the production device feedback device receives the production device stop information, or the first alarm feedback device receives the feedback information and the production device feedback device receives the production device stop information, the alarm is effective, and if the alarm is not effective, the alarm is invalid.
2. The automatic control system for the coating thickness is characterized by comprising a cloud data server, a local production detection module, a production data acquisition device, a production device management module, a data processing module, a communication device, an alarm device, a local production correction module and a task manager, wherein the cloud data server is used for acquiring the production data;
The local production detection module, the production data acquisition device, the production device management module, the communication device, the alarm device and the local production correction module are respectively connected with the data processing module; the cloud data server and the task manager are respectively connected with the communication device.
3. The automatic coating thickness control system according to claim 2, wherein the alarm device comprises an alarm module, a first alarm feedback device and a production device feedback device;
The alarm module, the first alarm feedback device and the production device feedback device are respectively connected with the data processing module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410371674.6A CN118051069B (en) | 2024-03-29 | 2024-03-29 | Automatic control method and system for coating thickness |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410371674.6A CN118051069B (en) | 2024-03-29 | 2024-03-29 | Automatic control method and system for coating thickness |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN118051069A CN118051069A (en) | 2024-05-17 |
| CN118051069B true CN118051069B (en) | 2024-07-16 |
Family
ID=91053781
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202410371674.6A Active CN118051069B (en) | 2024-03-29 | 2024-03-29 | Automatic control method and system for coating thickness |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN118051069B (en) |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2008212921A (en) * | 2007-02-08 | 2008-09-18 | Toray Ind Inc | Coating method, plasma display member manufacturing method and coating machine |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB9219450D0 (en) * | 1992-09-15 | 1992-10-28 | Glaverbel | Thin film thickness monitoring and control |
| US9921206B2 (en) * | 2015-04-24 | 2018-03-20 | Ppg Industries Ohio, Inc. | Integrated and intelligent paint management |
| CN108355861A (en) * | 2018-05-21 | 2018-08-03 | 广州泽亨实业有限公司 | A kind of powder thickness detection spray painting control method and device based on heat wave |
| WO2023230281A1 (en) * | 2022-05-25 | 2023-11-30 | FOREMAN TECHNOLOGIES INC., dba PAINTJET | System for detecting thickness of a coating autonomously applied to a structure |
| JP2024000461A (en) * | 2022-06-20 | 2024-01-05 | 株式会社日立製作所 | Coating work management device, coating work management method and program |
-
2024
- 2024-03-29 CN CN202410371674.6A patent/CN118051069B/en active Active
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2008212921A (en) * | 2007-02-08 | 2008-09-18 | Toray Ind Inc | Coating method, plasma display member manufacturing method and coating machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN118051069A (en) | 2024-05-17 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110794800B (en) | Intelligent factory information management monitoring system | |
| TWI249760B (en) | Remote maintenance system | |
| CN105807742A (en) | Production equipment monitoring method and system | |
| CN115808911B (en) | Industrial Internet of things regulation and control method and system for defective products generated in production line | |
| CN106130786A (en) | The detection method of a kind of network failure and device | |
| CN102195813A (en) | Method and device for intelligently creating operation and maintenance worksheet | |
| CN115034929B (en) | Production line electric quantity management method and system based on industrial Internet of things | |
| CN110365534B (en) | Automatic chopping and recovery method for intelligent substation communication system | |
| CN110968061A (en) | Equipment fault early warning method and device, storage medium and computer equipment | |
| CN113205237A (en) | Glass production information processing method and device, electronic equipment and storage medium thereof | |
| CN104065526A (en) | Server fault alarming method and device thereof | |
| CN111983979A (en) | Intelligent factory management system and method | |
| CN101771563A (en) | Method for monitoring network service program | |
| CN112711493A (en) | Scenario root cause analysis application | |
| CN118051069B (en) | Automatic control method and system for coating thickness | |
| CN104219087A (en) | Fault location method | |
| CN111143162A (en) | Method for detecting whether application system based on multilayer architecture normally operates | |
| CN105025179A (en) | Method and system for monitoring service agents of call center | |
| CN116955232A (en) | Hardware identification method and device based on control system | |
| CN114726709A (en) | Intelligent operation and maintenance monitoring method, device and equipment for power distribution network and storage medium | |
| CN108737164A (en) | A kind of telecommunication network Real-time Alarm filter method and device | |
| CN109150666B (en) | Method for preventing website downtime | |
| CN114500316A (en) | Method and system for inspecting equipment of Internet of things | |
| CN116800584A (en) | Internet of things alarm realization method based on dynamic editable rule engine | |
| CN117590794B (en) | Communication equipment comprehensive control system and method |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |