CN118048748A - A steam setting device for knitting fabric processing - Google Patents
A steam setting device for knitting fabric processing Download PDFInfo
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- CN118048748A CN118048748A CN202311370230.2A CN202311370230A CN118048748A CN 118048748 A CN118048748 A CN 118048748A CN 202311370230 A CN202311370230 A CN 202311370230A CN 118048748 A CN118048748 A CN 118048748A
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- cambered surface
- diversion
- support mounting
- mounting plate
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- 239000004744 fabric Substances 0.000 title claims abstract description 46
- 238000012545 processing Methods 0.000 title claims abstract description 22
- 238000009940 knitting Methods 0.000 title description 6
- 239000000463 material Substances 0.000 claims abstract description 53
- 230000007246 mechanism Effects 0.000 claims abstract description 39
- 238000010438 heat treatment Methods 0.000 claims abstract description 33
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 27
- 238000007493 shaping process Methods 0.000 claims abstract description 17
- 230000000737 periodic effect Effects 0.000 claims abstract description 15
- 238000005273 aeration Methods 0.000 claims abstract description 4
- 238000011084 recovery Methods 0.000 claims abstract description 4
- 230000000149 penetrating effect Effects 0.000 claims abstract 2
- 238000009434 installation Methods 0.000 claims description 22
- 238000004513 sizing Methods 0.000 claims description 10
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims 3
- 235000017491 Bambusa tulda Nutrition 0.000 claims 3
- 241001330002 Bambuseae Species 0.000 claims 3
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims 3
- 239000011425 bamboo Substances 0.000 claims 3
- 238000005086 pumping Methods 0.000 claims 1
- 230000005540 biological transmission Effects 0.000 description 8
- 238000006073 displacement reaction Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000037303 wrinkles Effects 0.000 description 3
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 2
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 238000003809 water extraction Methods 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H20/00—Advancing webs
- B65H20/02—Advancing webs by friction roller
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/26—Registering, tensioning, smoothing or guiding webs longitudinally by transverse stationary or adjustable bars or rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/11—Dimensional aspect of article or web
- B65H2701/113—Size
- B65H2701/1133—Size of webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/17—Nature of material
- B65H2701/174—Textile; fibres
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及面料加工技术领域，更具体地说，它涉及一种针纺面料加工蒸汽定型装置。The invention relates to the technical field of fabric processing, and more specifically, to a steam shaping device for knitting fabric processing.
背景技术Background technique
针纺面料在生产时首先要络筒，然后在整经，之后在浆纱，最后进行织布和整理，由于面料加工时会缩水，故在加工过程中需要对面料进行定型，保证面料的品质。When producing knitted fabrics, they must first be wound, then warped, then sizing, and finally woven and finished. Since the fabric will shrink during processing, the fabric needs to be shaped during the processing to ensure the quality of the fabric.
目前，市场上用于针纺面料加工蒸汽定型的设备，没有考虑到针织面料材质的特性，在定型导料过程中易产生褶皱，影响定型的质量，且开放式导流冷却定型易造成针织面料失温迅速、定型柔韧性不佳的问题，普遍节能效果差。At present, the equipment used for steam setting of knitted fabrics on the market does not take into account the characteristics of knitted fabric materials. Wrinkles are easily generated during the setting and guiding process, which affects the quality of the setting. In addition, open-flow cooling setting can easily cause the knitted fabric to lose temperature quickly and have poor setting flexibility, and the energy-saving effect is generally poor.
发明内容Summary of the invention
针对现有技术存在的不足，本发明的目的在于提供一种针纺面料加工蒸汽定型装置。In view of the deficiencies in the prior art, the present invention aims to provide a steam setting device for knitted fabric processing.
为实现上述目的，本发明提供了如下技术方案：To achieve the above object, the present invention provides the following technical solutions:
一种针纺面料加工蒸汽定型装置，包括支撑安装板，支撑安装板正对设置有弧面安装罩，支撑安装板的一端配合弧面安装罩设置有进料安装筒，支撑安装板的另一端配合弧面安装罩设置有导料安装筒，还包括：差速导料加热模块，包括差速导料机构和均匀加热机构；所述差速导料机构设置在弧面安装罩内，包括弧面安装罩内设置的弧面安装筒，弧面安装筒与支撑安装板之间连接设置有若干电控升降柱，差速导料机构用于针纺面料的差速导料；所述均匀加热机构设置在支撑安装板内，包括支撑安装板内设置的水箱，均匀加热机构用于对针纺面料进行蒸汽加热；周期导流定型换热机构，包括贯穿水箱的换热管，用于周期导流和热量曝气回收。A steam shaping device for processing knitted fabrics, comprising a support mounting plate, an camber mounting cover arranged opposite to the support mounting plate, a feed mounting cylinder arranged at one end of the support mounting plate in cooperation with the camber mounting cover, a material guide mounting cylinder arranged at the other end of the support mounting plate in cooperation with the camber mounting cover, and also comprising: a differential material guiding and heating module, comprising a differential material guiding mechanism and a uniform heating mechanism; the differential material guiding mechanism is arranged in the camber mounting cover, comprising an camber mounting cylinder arranged in the camber mounting cover, a plurality of electrically controlled lifting columns are connected between the camber mounting cylinder and the support mounting plate, the differential material guiding mechanism is used for differential material guiding of knitted fabrics; the uniform heating mechanism is arranged in the support mounting plate, comprising a water tank arranged in the support mounting plate, and the uniform heating mechanism is used for steam heating of knitted fabrics; a periodic diversion and shaping heat exchange mechanism, comprising a heat exchange tube running through the water tank, for periodic diversion and heat aeration recovery.
优选地，所述差速导料机构还包括弧面安装筒外侧等角度设置的若干调节伸缩柱，调节伸缩柱的外端均设置有变位安装架，变位安装架上均通过转轴设置有导料滚筒，所述导料滚筒的半径顺时针方向依次增大。Preferably, the differential material guide mechanism also includes a plurality of adjustable telescopic columns arranged at equal angles outside the arc surface mounting cylinder, the outer ends of the adjustable telescopic columns are provided with displacement mounting frames, and the displacement mounting frames are provided with material guide rollers through rotating shafts, and the radius of the material guide rollers increases sequentially in the clockwise direction.
优选地，所述变位安装架一端的转轴上设置有传动带轮，支撑安装板上设置有若干弹簧柱，弹簧柱的外端均设置有活动安装架，活动安装架上均通过转轴设置有驱动带轮，驱动带轮与传动带轮之间包络设置有传动皮带。Preferably, a transmission pulley is arranged on the rotating shaft at one end of the displacement mounting frame, a plurality of spring columns are arranged on the supporting mounting plate, movable mounting frames are arranged at the outer ends of the spring columns, a driving pulley is arranged on the movable mounting frame through the rotating shaft, and a transmission belt is arranged between the driving pulley and the transmission pulley.
优选地，所述进料安装筒和导料安装筒的内端均通过复位转轴设置有摆动安装架，摆动安装架的外端均设置有驱动滚筒。Preferably, the inner ends of the feed mounting cylinder and the material guide mounting cylinder are both provided with swing mounting frames via a reset shaft, and the outer ends of the swing mounting frames are both provided with driving rollers.
优选地，所述均匀加热机构还包括支撑安装板内设置的蒸汽发生腔，蒸汽发生腔的一侧设置有蒸汽发生器，蒸汽发生器设置有伸入水箱的抽水管，蒸汽发生腔的另一侧设置有气泵，气泵与弧面安装筒之间连通设置有伸缩导流管，弧面安装筒的弧面筒壁上均匀设置有若干加热导流孔。Preferably, the uniform heating mechanism also includes a steam generating chamber arranged in the supporting mounting plate, a steam generator is arranged on one side of the steam generating chamber, the steam generator is provided with a water suction pipe extending into the water tank, an air pump is arranged on the other side of the steam generating chamber, a telescopic guide pipe is arranged between the air pump and the arc surface mounting cylinder, and a plurality of heating guide holes are evenly arranged on the arc surface cylinder wall of the arc surface mounting cylinder.
优选地，所述周期导流热换机构还包括导料安装筒筒壁内设置的抽风导流腔，抽风导流腔正对导料安装筒内壁的一侧设置有安装网板，安装网板正对的导料安装筒筒壁上设置有若干转动安装槽，转动安装槽内通过转轴设置有被动滚筒，被动滚筒上阵列设置有若干错位导流孔，错位导流孔均贯穿被动滚筒，所述被动滚筒正对的安装网板上均对称设置有电控伸缩柱，电控伸缩柱的外端均通过转轴设置有支撑滚筒。Preferably, the periodic flow guide heat exchange mechanism also includes an exhaust guide cavity arranged in the wall of the material guide mounting cylinder, a mounting mesh plate is arranged on the side of the exhaust guide cavity facing the inner wall of the material guide mounting cylinder, a plurality of rotating mounting grooves are arranged on the wall of the material guide mounting cylinder facing the mounting mesh plate, a passive roller is arranged in the rotating mounting groove through a rotating shaft, a plurality of staggered guide holes are arranged in an array on the passive roller, and the staggered guide holes all penetrate the passive roller, and electrically controlled telescopic columns are symmetrically arranged on the mounting mesh plate facing the passive roller, and supporting rollers are arranged at the outer ends of the electrically controlled telescopic columns through rotating shafts.
优选地，所述换热管的一端与抽风导流腔通过导管连通，换热管的另一端通过导管伸出支撑安装板，导管的外端设置有抽风泵，所述水箱的一侧设置有伸出支撑安装板的进水管。Preferably, one end of the heat exchange tube is connected to the exhaust guide cavity through a conduit, and the other end of the heat exchange tube extends out of the support mounting plate through the conduit. An exhaust pump is provided at the outer end of the conduit, and a water inlet pipe extending out of the support mounting plate is provided on one side of the water tank.
与现有技术相比，本发明具备以下有益效果：Compared with the prior art, the present invention has the following beneficial effects:
1、导料期间进行蒸汽加热，并配合差速实现面料的多级拉伸，避免了由于受热易形变造成的导料褶皱，有利于提升后续的定型质量；1. Steam heating is performed during the material guiding process, and the multi-level stretching of the fabric is achieved in combination with the differential speed, which avoids the material guiding wrinkles caused by deformation due to heat, and is conducive to improving the subsequent shaping quality;
2、在周期导流定型换热机构的作用下，实现周期导流，并将热空气进行热换再利用，避免了开放式导流造成针织面料失温迅速、定型柔韧性不佳的问题，利于后续的导料和加工，使得装置能够连续进行蒸汽定型作业，且质量好，节能环保。2. Under the action of the periodic diversion shaping heat exchange mechanism, periodic diversion is realized, and the hot air is reused for heat exchange, avoiding the problem of rapid temperature loss and poor shaping flexibility of knitted fabrics caused by open diversion, which is beneficial to subsequent material guidance and processing, so that the device can continuously perform steam shaping operations with good quality, energy saving and environmental protection.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为一种针纺面料加工蒸汽定型装置的结构示意图；FIG1 is a schematic structural diagram of a steam setting device for knitting fabric processing;
图2为图1中a处的放大示意图；FIG2 is an enlarged schematic diagram of point a in FIG1 ;
图3为本发明中弹簧柱的立体示意图；FIG3 is a perspective schematic diagram of a spring column in the present invention;
图4为本发明中被动滚筒的立体剖视图。FIG. 4 is a three-dimensional cross-sectional view of the passive roller in the present invention.
1-支撑安装板、2-伸缩导流管、3-抽水管、4-蒸汽发生器、5-蒸汽发生腔、6-伸缩导流管、7-弹簧柱、8-活动安装架、9-驱动带轮、10-导料安装筒、11-调节伸缩柱、12-变位安装架、13-导料滚筒、14-传动带轮、15-弧面安装筒、16-加热导流孔、17-传动皮带、18-电控升降柱、19-弧面安装罩、20-进料安装筒、21-复位转轴、22-摆动安装架、23-驱动滚筒、24-进水管、25-抽风泵、26-换热管、27-水箱、28-错位导流孔、29-被动滚筒、30-转动安装槽、31-电控伸缩柱、32-安装网板、33-抽风导流腔、34-支撑滚筒。1-support mounting plate, 2-telescopic guide pipe, 3-water extraction pipe, 4-steam generator, 5-steam generating chamber, 6-telescopic guide pipe, 7-spring column, 8-movable mounting frame, 9-driving pulley, 10-material guide mounting cylinder, 11-adjusting telescopic column, 12-displacement mounting frame, 13-material guide roller, 14-driving pulley, 15-cambered mounting cylinder, 16-heating guide hole, 17-driving belt, 18-electrically controlled lifting column, 19-cambered mounting cover, 20-feeding mounting cylinder, 21-reset shaft, 22-swing mounting frame, 23-driving roller, 24-water inlet pipe, 25-exhaust pump, 26-heat exchange tube, 27-water tank, 28-displacement guide hole, 29-passive roller, 30-rotating mounting groove, 31-electrically controlled telescopic column, 32-mounting mesh plate, 33-exhaust guide chamber, 34-support roller.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明作进一步详细的说明。本发明的实施例是为了示例和描述起见而给出的，而并不是无遗漏的或者将本发明限于所公开的形式。很多修改和变化对于本领域的普通技术人员而言是显而易见的。选择和描述实施例是为了更好说明本发明的原理和实际应用，并且使本领域的普通技术人员能够理解本发明从而设计适于特定用途的带有各种修改的各种实施例。The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
实施例1Example 1
请参阅图1和图2，本发明实施例中，一种针纺面料加工蒸汽定型装置，包括支撑安装板1，支撑安装板1正对设置有弧面安装罩19，支撑安装板1的一端配合弧面安装罩19设置有进料安装筒20，支撑安装板1的另一端配合弧面安装罩19设置有导料安装筒10，还包括：差速导料加热模块，包括差速导料机构和均匀加热机构；所述差速导料机构设置在弧面安装罩19内，包括弧面安装罩19内设置的弧面安装筒15，弧面安装筒15与支撑安装板1之间连接设置有若干电控升降柱18，差速导料机构用于针纺面料的差速导料；所述均匀加热机构设置在支撑安装板1内，包括支撑安装板1内设置的水箱27，均匀加热机构用于对针纺面料进行蒸汽加热；周期导流定型换热机构，包括贯穿水箱27的换热管26，用于周期导流和热量曝气回收，所述进料安装筒20和导料安装筒10的内端均通过复位转轴21设置有摆动安装架22，摆动安装架22的外端均设置有驱动滚筒23。Please refer to Figures 1 and 2. In the embodiment of the present invention, a steam setting device for knitting fabric processing includes a support mounting plate 1, a curved surface mounting cover 19 is arranged opposite to the support mounting plate 1, one end of the support mounting plate 1 is matched with the curved surface mounting cover 19 to be provided with a feed mounting cylinder 20, and the other end of the support mounting plate 1 is matched with the curved surface mounting cover 19 to be provided with a material guide mounting cylinder 10, and also includes: a differential material guide heating module, including a differential material guide mechanism and a uniform heating mechanism; the differential material guide mechanism is arranged in the curved surface mounting cover 19, including a curved surface mounting cylinder 15 arranged in the curved surface mounting cover 19, and the curved surface mounting cylinder 15 is connected to the curved surface mounting cover 19. A number of electrically controlled lifting columns 18 are connected between the support mounting plates 1, and a differential material guiding mechanism is used for differential material guiding of knitting fabrics; the uniform heating mechanism is arranged in the support mounting plate 1, including a water tank 27 arranged in the support mounting plate 1, and the uniform heating mechanism is used for steam heating of knitting fabrics; a periodic diversion and shaping heat exchange mechanism includes a heat exchange tube 26 passing through the water tank 27, which is used for periodic diversion and heat aeration recovery, and the inner ends of the feed mounting cylinder 20 and the material guiding mounting cylinder 10 are both provided with a swing mounting frame 22 through a reset shaft 21, and the outer ends of the swing mounting frame 22 are both provided with a driving roller 23.
针织面料通过进料安装筒20进入弧面安装罩19，在两侧的复位转轴21和摆动安装架22作用下，使得针织面料始终贴合驱动滚筒23进行导料，顺利通过差速导料加热模块，期间进行蒸汽加热，并配合差速实现面料的多级拉伸，避免由于受热易形变造成的导料褶皱，不利于后续的定型质量，随后在周期导流定型换热机构的作用下，实现周期导流，并将热空气进行热换再利用，避免开放式导流造成针织面料失温迅速，定型柔韧性不佳，不利于后续的导料和加工。The knitted fabric enters the arc surface mounting cover 19 through the feed mounting cylinder 20. Under the action of the reset shaft 21 and the swing mounting frame 22 on both sides, the knitted fabric is always in contact with the driving roller 23 for material guiding, and smoothly passes through the differential material guiding heating module. During the process, steam heating is performed, and multi-stage stretching of the fabric is achieved in conjunction with the differential speed to avoid material guiding wrinkles caused by easy deformation due to heat, which is not conducive to the subsequent shaping quality. Subsequently, under the action of the periodic diversion shaping heat exchange mechanism, periodic diversion is achieved, and the hot air is reused for heat exchange to avoid open diversion causing rapid temperature loss of the knitted fabric and poor shaping flexibility, which is not conducive to subsequent material guiding and processing.
实施例2Example 2
请参阅图1和图3，本发明实施例中，所述差速导料机构还包括弧面安装筒15外侧等角度设置的若干调节伸缩柱11，调节伸缩柱11的外端均设置有变位安装架12，变位安装架12上均通过转轴设置有导料滚筒13，所述导料滚筒13的半径顺时针方向依次增大，所述变位安装架12一端的转轴上设置有传动带轮14，支撑安装板1上设置有若干弹簧柱7，弹簧柱7的外端均设置有活动安装架8，活动安装架8上均通过转轴设置有驱动带轮9，驱动带轮9与传动带轮14之间包络设置有传动皮带17。Please refer to Figures 1 and 3. In the embodiment of the present invention, the differential material guide mechanism also includes a plurality of adjustable telescopic columns 11 arranged at equal angles on the outer side of the arc surface mounting cylinder 15, and the outer ends of the adjustable telescopic columns 11 are provided with displacement mounting frames 12, and the displacement mounting frames 12 are provided with material guide rollers 13 through rotating shafts. The radius of the material guide rollers 13 increases sequentially in a clockwise direction, and a transmission pulley 14 is provided on the rotating shaft at one end of the displacement mounting frame 12. A plurality of spring columns 7 are provided on the support mounting plate 1, and movable mounting frames 8 are provided on the outer ends of the spring columns 7. The movable mounting frames 8 are provided with drive pulleys 9 through rotating shafts, and a transmission belt 17 is provided between the drive pulley 9 and the transmission pulley 14.
驱动带轮9和传动带轮14在传动皮带17的传动下，实现导料滚轮的同速旋转，优于导料滚筒13的半径顺时针方向依次增大，与针织面料的接触处的切向速度依次增大，形成差速导料，此时两两之间的针织面料有拉伸作用，提前进行定型拉伸作业，再配合电控升降柱18，改变纺织面料与弧面安装罩19的间距，保证调节伸缩柱11的安全调节，改变针织面料的加热时长。The driving pulley 9 and the transmission pulley 14 are driven by the transmission belt 17 to realize the same speed rotation of the material guide roller. The radius of the material guide roller 13 increases in the clockwise direction, and the tangential speed of the contact point with the knitted fabric increases in turn, forming a differential material guide. At this time, the knitted fabrics between the two are stretched, and the shaping and stretching operation is carried out in advance. Then, the electric-controlled lifting column 18 is used to change the distance between the textile fabric and the arc-mounting cover 19, to ensure the safe adjustment of the telescopic column 11 and change the heating time of the knitted fabric.
实施例3Example 3
请参阅图1，本发明实施例中，所述均匀加热机构还包括支撑安装板1内设置的蒸汽发生腔5，蒸汽发生腔5的一侧设置有蒸汽发生器4，蒸汽发生器4设置有伸入水箱27的抽水管3，蒸汽发生腔5的另一侧设置有气泵2，气泵2与弧面安装筒15之间连通设置有伸缩导流管6，弧面安装筒15的弧面筒壁上均匀设置有若干加热导流孔16。Please refer to Figure 1. In the embodiment of the present invention, the uniform heating mechanism also includes a steam generating chamber 5 arranged in the supporting mounting plate 1, a steam generator 4 is arranged on one side of the steam generating chamber 5, the steam generator 4 is provided with a water suction pipe 3 extending into the water tank 27, and an air pump 2 is arranged on the other side of the steam generating chamber 5. A telescopic guide pipe 6 is arranged between the air pump 2 and the arc surface mounting tube 15, and a plurality of heating guide holes 16 are evenly arranged on the arc surface cylinder wall of the arc surface mounting tube 15.
蒸汽发生器4通过抽水管3将水箱27内的水导入，并转化为高温蒸汽导入蒸汽发生腔5，随着气泵2将蒸汽通过伸缩导流管6导入弧面安装罩19，再通过加热导流孔16均匀导出，完成对于针织面料的加热作业。The steam generator 4 introduces water from the water tank 27 through the water pump 3, and converts it into high-temperature steam and introduces it into the steam generating chamber 5. The air pump 2 introduces the steam into the arc-surface mounting cover 19 through the telescopic guide tube 6, and then evenly guides it out through the heating guide hole 16, completing the heating operation of the knitted fabric.
实施例4Example 4
请参阅图1、图2和图4，本发明实施例中，所述周期导流热换机构还包括导料安装筒10筒壁内设置的抽风导流腔33，抽风导流腔33正对导料安装筒10内壁的一侧设置有安装网板32，安装网板32正对的导料安装筒10筒壁上设置有若干转动安装槽30，转动安装槽30内通过转轴设置有被动滚筒29，被动滚筒29上阵列设置有若干错位导流孔28，错位导流孔28均贯穿被动滚筒29，所述被动滚筒29正对的安装网板32上均对称设置有电控伸缩柱31，电控伸缩柱31的外端均通过转轴设置有支撑滚筒34，所述换热管26的一端与抽风导流腔33通过导管连通，换热管26的另一端通过导管伸出支撑安装板1，导管的外端设置有抽风泵25，所述水箱27的一侧设置有伸出支撑安装板1的进水管24。Please refer to Figures 1, 2 and 4. In the embodiment of the present invention, the periodic flow guide heat exchange mechanism also includes an exhaust guide cavity 33 arranged in the wall of the material guide installation cylinder 10, and the exhaust guide cavity 33 is provided with a mounting mesh plate 32 on the side of the inner wall of the material guide installation cylinder 10. A plurality of rotating mounting grooves 30 are provided on the wall of the material guide installation cylinder 10 opposite to the mounting mesh plate 32. A passive roller 29 is arranged in the rotating mounting groove 30 through a rotating shaft. A plurality of staggered flow guide holes 28 are arranged in an array on the passive roller 29. The staggered flow guide holes 28 all penetrate the passive roller 29. Electric-controlled telescopic columns 31 are symmetrically arranged on the mounting mesh plate 32 opposite to the passive roller 29. Support rollers 34 are arranged on the outer ends of the electric-controlled telescopic columns 31 through the rotating shaft. One end of the heat exchange tube 26 is connected to the exhaust guide cavity 33 through a conduit, and the other end of the heat exchange tube 26 extends out of the support installation plate 1 through the conduit. An exhaust pump 25 is provided on the outer end of the conduit. A water inlet pipe 24 extending out of the support installation plate 1 is provided on one side of the water tank 27.
电控伸缩柱31使得支撑滚筒34配合被动滚筒29进行导料，此时被动滚筒29随着针织面料的导料而转动，错位导流孔28周期性连通导料安装筒10内外，配合抽风泵25的抽风，导料安装筒10内的压强减小，一部分外部的冷空气导入，并穿过针织面料实现冷却定型，冷空气受热后和部分弧面安装罩19内的底层热空气被吸入抽风导流腔33，并通过换热管26换热导出，使得水箱27内的水具有一定的基础温度，节约能源，提升蒸汽产生速度。The electrically controlled telescopic column 31 enables the supporting roller 34 to cooperate with the passive roller 29 to guide the material. At this time, the passive roller 29 rotates along with the guiding of the knitted fabric. The offset guide holes 28 periodically connect the inside and outside of the material guiding installation cylinder 10. With the exhaust of the exhaust pump 25, the pressure in the material guiding installation cylinder 10 is reduced, and a part of the external cold air is introduced and passes through the knitted fabric to achieve cooling and shaping. After the cold air is heated, it and the bottom hot air in part of the arc surface installation cover 19 are sucked into the exhaust guide cavity 33, and are discharged through the heat exchange tube 26 for heat exchange, so that the water in the water tank 27 has a certain basic temperature, saving energy and increasing the steam generation rate.
显然，所描述的实施例仅仅是本发明的一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域及相关领域的普通技术人员在没有作出创造性劳动的前提下所获得的所有其他实施例，都应属于本发明保护的范围。本发明中未具体描述和解释说明的结构、装置以及操作方法，如无特别说明和限定，均按照本领域的常规手段进行实施。Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention are implemented according to the conventional means in the field unless otherwise specified and limited.
Claims (10)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311370230.2A CN118048748A (en) | 2023-10-20 | 2023-10-20 | A steam setting device for knitting fabric processing |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202311370230.2A CN118048748A (en) | 2023-10-20 | 2023-10-20 | A steam setting device for knitting fabric processing |
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| CN118048748A true CN118048748A (en) | 2024-05-17 |
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| CN202311370230.2A Withdrawn CN118048748A (en) | 2023-10-20 | 2023-10-20 | A steam setting device for knitting fabric processing |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120986796A (en) * | 2025-10-21 | 2025-11-21 | 泰州市茂泰卫生用品有限公司 | A device for binding and wrapping paper-insulated cotton rolls and its usage method |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120986796A (en) * | 2025-10-21 | 2025-11-21 | 泰州市茂泰卫生用品有限公司 | A device for binding and wrapping paper-insulated cotton rolls and its usage method |
| CN120986796B (en) * | 2025-10-21 | 2025-12-23 | 泰州市茂泰卫生用品有限公司 | Binding winding film equipment for paper-sandwiched cotton roll felt and use method thereof |
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