Detailed Description
The technical solutions of the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is apparent that the described embodiments are only some embodiments of the present application, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
Referring to fig. 1, the system for drying and forming the regenerated polyester fiber in the previous path disclosed in the embodiment comprises a crushing mechanism, a cleaning mechanism, a dewatering mechanism, a drying mechanism and a hot melt forming mechanism. The crushing mechanism, the cleaning mechanism, the dewatering mechanism, the drying mechanism and the hot melt forming mechanism are respectively fixed on the ground through the frame, the installation height and the installation position between the crushing mechanism, the cleaning mechanism, the dewatering mechanism, the drying mechanism and the hot melt forming mechanism are set according to actual requirements, and the embodiment is not limited herein.
Referring to fig. 2, the crushing mechanism includes a crushing tank 101, a first feed port 102, a crushing assembly, a first discharge port 103, and a feed vibration assembly.
Referring to fig. 2, the crushing box 101 is a box structure having a cavity therein, the first feed inlet 102 is provided at the top of the crushing box 101, the first feed inlet 102 is communicated with the cavity of the crushing box 101, the first discharge outlet 103 is provided at the side wall of the crushing box 101, and the first discharge outlet 103 is communicated with the cavity of the crushing box 101.
Referring to fig. 2, the feed vibratory assembly includes a feed bin 104 and a vibratory mechanism.
Referring to fig. 2, the feeding bin 104 has a cylindrical structure with two open ends, the inner diameter of the feeding bin 104 is gradually reduced along the axial direction thereof, one end of the feeding bin 104 with a smaller inner diameter is inserted into the first feed inlet 102, and the other end extends toward a direction away from the first feed inlet 102, so that the feeding bin 104 is communicated with the cavity of the crushing box 101.
Referring to fig. 2, an outer pressure ring 105 is disposed at one end of the feeding bin 104 far away from the first feeding hole 102, and the inner side wall of the outer pressure ring 105 is welded and fixed with the outer side wall of the feeding bin 104. The top fixedly connected with bearing section of thick bamboo 106 at crushing case 101, bearing section of thick bamboo 106 is both ends open-ended drum structure, and bearing section of thick bamboo 106 and first feed inlet 102 coaxial setting, the part stack shell of feeding storehouse 104 is through bearing section of thick bamboo 106, and the tip that first feed inlet 102 was kept away from to feeding storehouse 104 is higher than bearing section of thick bamboo 106 to this makes outer clamping ring 105 be located the top of bearing section of thick bamboo 106.
Referring to fig. 2, a plurality of guide posts 107 are fixedly connected to an end surface of the support cylinder 106 away from the crushing box 101, and the plurality of guide posts 107 are circumferentially distributed. The guide post 107 passes through the outer pressure ring 105, and the outer pressure ring 105 is in sliding fit with the guide post 107. The guide column 107 is sleeved with a first elastic piece 108, the first elastic piece 108 is a compression spring, the first elastic piece 108 is located between the outer pressure ring 105 and the end face of the bearing barrel 106, and the vibration mechanism is used for driving the outer pressure ring 105 to reciprocate on the guide column 107.
Referring to fig. 2 and 3, the vibration mechanism includes a second driving motor 109, a link ring 110, a fixed ring 111, a reciprocating ring 112, and a link rope 113.
Referring to fig. 2 and 3, the fixing ring 111 is sleeved outside the supporting cylinder 106, and the inner side wall of the fixing ring 111 is welded and fixed with the outer side wall of the supporting cylinder 106. The linkage ring 110 is rotatably connected to the outside of the fixed ring 111 through a bearing (not shown), and the reciprocating ring 112 is disposed outside of the supporting cylinder 106 and below the linkage ring 110, and the reciprocating ring 112 is slidably engaged with the supporting cylinder 106. Specifically, fixedly connected with gib 114 outside bearing section of thick bamboo 106, the length direction of gib 114 is parallel with the axial of bearing section of thick bamboo 106 to gib 114 is the circumference along the lateral wall of bearing section of thick bamboo 106 and is equipped with at least three, and gib 114 is located the below of link ring 110, is equipped with the guide way along its axial on the inside wall of link ring 112, and the quantity of guide way and the quantity one-to-one of gib 114, gib 114 are located the guide way, sliding fit between gib 114 and the guide way. In order to prevent the shuttle ring 112 from falling off the guide strips 114, a limiting projection 1141 is fixedly connected to the end of each guide strip 114 facing the crushing box 101, respectively.
Referring to fig. 2, a plurality of link ropes 113 are provided around the support cylinder 106, and one end of each link rope 113 is connected to the outer pressure ring 105, and the other end is connected to the reciprocating ring 112 after passing through the fixing ring 111. A lifting ring bar (not shown) is fixedly connected to the side of the reciprocating ring 112 facing the linkage ring 110, and the side of the lifting ring bar facing the linkage ring 110 is wavy. An abutting protrusion (not shown) is fixedly connected to a side of the linkage ring 110 facing the reciprocating ring 112, and the abutting protrusion abuts against the wavy surface of the lifting ring strip.
Referring to fig. 2 and 3, a bracket is fixedly connected to the top wall of the crushing box 101, a second driving motor 109 is mounted on the bracket, a driving gear 115 is connected to the output shaft of the second driving motor 109, an external tooth structure is provided on the outer side wall of the linkage ring 110, and the driving gear 115 is meshed with the external tooth structure. The second drive motor 109 drives the coupling ring 110 to rotate through the meshing relationship between the drive gear 115 and the external gear structure.
The linkage ring 110 drives the abutting protrusion to move on the lifting ring strip in the rotating process, when the lifting piece contacts with the highest point of the lifting ring strip, the reciprocating ring 112 descends to the lowest point, and in the process, the reciprocating ring 112 drives the outer pressing ring 105 to descend through the linkage rope 113, so that the first elastic piece 108 is compressed, and the feeding bin 104 descends. When the lifting member leaves the highest point of the lifting ring strip and moves towards the lowest point of the lifting ring strip, the elastic force of the first elastic member 108 is released, so that the reciprocating ring 112 is gradually lifted to the highest point, and in the process, the reciprocating ring 112 drives the outer pressure ring 105 to lift through the linkage rope 113, so that the feeding bin 104 is lifted. When the linkage ring 110 is continuously rotated by the second driving motor 109, the interference protrusions intermittently pass through the highest point and the lowest point of the lifting ring bar, so that the feeding bin 104 is intermittently lifted, thereby generating a vibration effect of the feeding bin 104.
The waste plastic bottles are put into the feeding bin 104 through the conveying belt 6, and the vibrating feeding bin 104 can enable the waste plastic bottles in the feeding bin 104 to gradually enter the crushing box 101, so that the possibility of shutdown caused by blockage of the waste plastic bottles in the feeding bin 104 is reduced, and the working smoothness of the whole system is improved.
Referring to fig. 2, the crushing assembly is provided in the crushing box 101 and between the first feed opening 102 and the first discharge opening 103, specifically, the first feed opening 102 is located above the crushing assembly and the first discharge opening 103 is located below the crushing assembly. The crushing assembly comprises crushing rollers 116, the crushing rollers 116 being rotatably connected within the crushing tank 101.
Referring to fig. 2, two crushing rollers 116 are arranged side by side, crushing teeth 1161 are respectively arranged on the surface of each crushing roller 116, and the crushing teeth 1161 on the two crushing rollers 116 are staggered, that is, one crushing tooth 1161 on one crushing roller 116 extends into a space between the two crushing teeth 1161 on the other crushing roller 116. Specifically, the structure and arrangement of the two crushing rollers 116 are consistent with those of the roller shafts of the crusher in the prior art, and will not be described herein.
Referring to fig. 2, a first driving mechanism (not shown) for driving the two crushing rollers 116 to rotate relatively is provided outside the crushing box, and the form of the first driving mechanism is not limited as long as the first driving mechanism can drive the two crushing rollers 116 to rotate relatively, for example, the first driving mechanism can be two motors, each motor corresponds to each crushing roller 116 one by one, so as to drive the two crushing rollers 116 to rotate relatively.
Referring to fig. 2, the projection of the first feed opening 102 is located between two crushing rollers 116, and the waste plastic bottles from the feed bin 104 can fall just between the two crushing rollers 116, thereby causing the relatively rotating crushing rollers 116 to crush the waste plastic bottles. Two baffle plates 118 are fixedly connected to the inner side wall of the top wall of the crushing box 101, the baffle plates 118 are in one-to-one correspondence with the crushing rollers 116, namely, one baffle plate 118 is correspondingly arranged above each crushing roller 116, the length direction of each baffle plate 118 is in the same direction as the axial direction of each crushing roller 116, and the first feed inlet 102 is positioned between the two baffle plates 118. The two stopper plates 118 can block the waste plastic bottles, and can prevent the waste plastic bottles from being ejected to other positions by the extrusion force of the two crushing rollers 116.
Referring to fig. 2, a slag blowing pipe 119 and a slag scraping bar 120 are provided in the crushing tank 101. Two slag blowing pipes 119 are arranged, the slag blowing pipes 119 are in one-to-one correspondence with the crushing rollers 116, the slag blowing pipes 119 are arranged on the side wall of the crushing box 101 in a penetrating mode, one end of each slag blowing pipe 119 is communicated with an external air source, and the other end of each slag blowing pipe 119 points to the crushing roller 116. The two slag scraping strips 120 are arranged, the slag scraping strips 120 are in one-to-one correspondence with the crushing rollers 116, the slag scraping strips 120 are arranged below the crushing rollers 116, two ends of the slag scraping strips 120 are connected to the side wall of the crushing box 101 through bolts, the slag scraping strips 120 are provided with scraping hairs 121, and the scraping hairs 121 are attached to the crushing rollers 116.
The scraping hair 121 on the scraping strip 120 can scrape the residues on the crushing roller 116, the air flow of the slag blowing pipe 119 can blow off the residues on the crushing roller 116, and the scraping hair 121 and the air flow of the slag blowing pipe 119 are matched together, so that the possibility of residual plastic fragments on the crushing roller 116 is reduced.
Referring to fig. 2, a guide plate 122, a vibration cam 123 and a third driving motor (not shown in the drawing) are disposed in the crushing box 101, the guide plate 122 is located below the crushing roller 116, one side of the guide plate 122 is rotatably connected in the first discharge hole 103, the other side is located in the crushing box 101 and is abutted against the vibration cam 123, the guide plate 122 is obliquely disposed, and specifically, one side of the guide plate 122 located in the first discharge hole 103 is lower than one side of the guide plate 122 away from the first discharge hole 103. The vibration cam 123 is rotatably connected in the crushing box 101, the third driving motor is installed outside the crushing box 101, an output shaft of the third driving motor is coaxially connected to the vibration cam 123, and the third driving motor is used for driving the vibration cam 123 to rotate.
The plastic chips crushed by the crushing roller 116 fall onto the guide plate 122, and the inclined guide plate 122 can smoothly guide out the plastic chips from the first discharge port 103 and convey the plastic chips to the cleaning mechanism via the conveyor belt 6. In the process of guiding the plastic chips by the guide plate 122, the vibration cam 123 is always in a rotating state, and the rotating vibration cam 123 can make the guide plate 122 vibrate reciprocally, so that the smoothness of guiding the plastic chips from the guide plate 122 is further improved.
Referring to fig. 2, a baffle 124 is provided above the guide plate 122, and the baffle 124 is positioned below the crushing roller 116 in order to prevent plastic chips from falling between the side of the guide plate 122 away from the first discharge port 103 and the inner side wall of the crushing box 101.
Referring to fig. 4, the cleaning mechanism includes a second feed port 201, a second discharge port 202, a cleaning chamber 203, a spray flow channel 204, a bidirectional stirring assembly, a cleaning tank 205, a first housing 206, and a first lifting assembly.
Referring to fig. 4, the cleaning tank 205 has a tank structure having a cavity therein, a first passage opening 207 through which the conveyor belt 6 passes is provided in a side wall portion of the cleaning tank 205 near the top wall, and a second passage opening 208 through which the conveyor belt 6 passes is provided in a side wall portion of the cleaning tank 205 near the bottom wall. The cleaning cavity 203 is disposed in the first casing 206, the second feeding port 201 and the second discharging port 202 are respectively disposed on the first casing 206, and the second feeding port 201 and the second discharging port 202 are respectively communicated with the cleaning cavity 203, specifically, the second feeding port 201 and the second discharging port 202 are located on the same end face of the first casing 206, and the second feeding port 201 is located above the second discharging port 202.
Referring to fig. 4, the bi-directional stirring assembly includes a rotation shaft 209, a rotation cylinder 210, and a second driving mechanism 211.
Referring to fig. 4, the rotation shaft 209 is coaxially disposed in the first housing 206, and the rotation shaft 209 coaxially passes through the cleaning chamber 203, both ends of the rotation shaft 209 respectively pass through end surfaces of the first housing 206, and the rotation shaft 209 is rotatably connected to the end surfaces of the first housing 206 by bearings (not shown).
Referring to fig. 4, a second driving mechanism 211 is connected to the outside of the first housing 206, the second driving mechanism 211 is used for driving the rotation shaft 209 to rotate, specifically, the second driving mechanism 211 is a motor, a frame is fixedly connected to the outer side wall of the first housing 206, the second driving mechanism 211 is connected to the frame, a transmission mechanism 212 is arranged between an output shaft of the second driving mechanism 211 and a shaft body of the rotation shaft 209 extending out of the first housing 206, and the transmission mechanism 212 is any one of belt transmission, chain transmission and gear transmission.
Referring to fig. 4 and 5, a rotary drum 210 is rotatably coupled to the cleaning chamber 203 by a bearing (not shown), the rotary drum 210 has a cylindrical structure with both ends opened, and the rotary drum 210 is coaxially disposed with the cleaning chamber 203. A first driving gear 213 is coaxially fixed on the rotation shaft 209, and the first driving gear 213 is located in the cleaning chamber 203 and is close to one end of the first housing 206 away from the transmission structure. The inner side wall of the rotary cylinder 210 is provided with a first internal tooth structure, a first driven gear 214 is arranged between the first driving gear 213 and the first internal tooth structure, a gear shaft is coaxially fixed on the first driven gear 214, the gear shaft is rotatably connected to one side of the first casing 206 far away from the transmission structure, and the first driven gear 214 is simultaneously meshed with the first internal tooth structure and the first driving gear 213.
Referring to fig. 4, stirring blades 215 are provided on the outer side wall of the rotation shaft 209 and the inner side wall of the rotation cylinder 210, respectively, and the stirring blades 215 on the rotation shaft 209 and the stirring blades 215 on the rotation cylinder 210 are staggered with each other. After the second driving mechanism 211 is started, the second driving mechanism 211 drives the rotation shaft 209 to rotate through a transmission system, the rotation shaft 209 drives the rotation cylinder 210 to rotate through the meshing relationship of the first driving gear 213, the first driven gear 214 and the first internal tooth structure in the rotating process, and the direction of the force can be changed through the arrangement of the first driven gear 214, so that the rotating direction of the rotation cylinder 210 is opposite to the rotating direction of the rotation shaft 209, and therefore the stirring blades 215 on the rotation shaft 209 and the stirring blades 215 on the rotation cylinder 210 move relatively, and the stirring sufficiency of plastic fragments is improved.
Referring to fig. 4, the first housing 206 includes a cylindrical body 2061 and end caps 2062, the cylindrical body 2061 having a cylindrical structure with both ends open, the end caps 2062 being capped with one at each of the both end openings of the cylindrical body 2061, the end caps 2062 being coupled to the cylindrical body 2061 by bolts. Both ends of the rotation shaft 209 pass through two end caps 2062, respectively, and the rotation shaft 209 is rotatably connected to the end caps 2062 by bearings (not shown).
Referring to fig. 4 and 5, the shower flow passage 204 includes a main flow passage 2041 and an injection flow passage 2042, and the main flow passage 2041 is provided on the axis of the rotary shaft 209 and in the side wall of the rotary cylinder 210, respectively, and one end of the main flow passage 2041 is closed and the other end is connected to an external water source.
Referring to fig. 4 and 5, specifically, a main flow channel 2041 is provided on the axis of the rotation shaft 209, one end of the main flow channel 2041 is located in the rotation shaft 209 to reach a closed state, the other end of the main flow channel runs through the end surface of the rotation shaft 209 far away from the transmission mechanism 212, and is connected with a first water receiving pipe 216, the first water receiving pipe 216 is connected with a rotary joint 217, and the rotary joint 217 is connected with a water pipe of an external water source, so that the external water source is sequentially sent into the main flow channel 2041 through the water pipe, the rotary joint 217 and the first water receiving pipe 216 in the rotation process of the rotation shaft 209.
Referring to fig. 4 and 5, specifically, a plurality of main channels 2041 are provided in a side wall of the rotary cylinder 210, the plurality of main channels 2041 are circumferentially disposed along the side wall of the rotary cylinder 210, one end of the main channel 2041 is located in the side wall of the rotary cylinder 210 to reach a closed state, and the other end penetrates through an end surface of the rotary cylinder 210 away from the transmission mechanism 212. The end cap 2062 far away from the transmission mechanism 212 is provided with runner ring grooves 218, the runner ring grooves 218 are arranged on the side wall of the end cap 2062 facing the cleaning cavity 203, when the end cap 2062 is connected to the cylinder 2061, the runner ring grooves 218 are simultaneously communicated with a plurality of main runners 2041, the side wall of the end cap 2062 facing away from the cleaning cavity 203 is provided with a second water receiving pipe 219 communicated with the runner ring grooves 218, and the second water receiving pipe 219 is communicated with a water pipe of an external water source. During the rotation of the rotary cylinder 210, the external water source sequentially passes through the water pipe, the second water receiving pipe 219, the runner ring groove 218 and then enters the main runner 2041.
Referring to fig. 4 and 5, injection flow channels 2042 are provided on the inner side wall of the rotary cylinder 210 and the outer side wall of the rotary shaft 209, respectively, and one end of the injection flow channel 2042 communicates with the main flow channel 2041 and the other end communicates with the cleaning chamber 203. During operation, the rotary cylinder 210 and the rotary shaft 209 are in a state of relative rotation, and at the same time, an external water source is sprayed into the cleaning cavity 203 through the spraying flow passage 2042, during which broken plastic fragments are conveyed into the second feed port 201 through the conveying belt 6, and conveyed into the cleaning cavity 203 through the guiding of the second feed port 201. The sprayed water flow simultaneously cleans the plastic fragments, and simultaneously, the stirring blades 215 are driven by the rotary cylinder 210 and the rotary shaft 209 to fully stir the plastic fragments so as to realize stirring cleaning of the plastic fragments.
Referring to fig. 4 and 5, in order to prevent the water flow from affecting the first driving gear 213 and the first driven gear 214 during the cleaning process, a water baffle 220 is coaxially fixed to the rotation shaft 209, and the water baffle 220 is disposed at a side of the first driving gear 213 facing the transmission mechanism 212, with a gap between the water baffle 220 and the first driving gear 213.
After the plastic chips are cleaned for a certain time, the first lifting assembly lifts one end of the first casing 206 away from the second discharging hole 202, so that the first casing 206 is in an inclined state, the cleaned plastic chips are immediately poured out from the second discharging hole 202, the poured plastic chips fall onto the conveying belt 6, and the plastic chips are conveyed to a dewatering mechanism for dewatering through the conveying of the conveying belt 6.
Referring to fig. 4, in the present embodiment, the first lifting assembly includes a connection rope 221, a rotation sleeve 223 and a winding motor 222, the winding motor 222 is connected to the top wall of the cleaning tank 205, the rotation sleeves 223 are respectively provided with one on both ends of the rotation shaft 209 penetrating out of the first housing 206, the connection rope 221 is respectively connected to one on each rotation sleeve 223, wherein one end of the connection rope 221, which is close to the second discharge port 202 and is far away from the rotation shaft 209, is connected to the top wall of the cleaning tank 205, and one end of the connection rope 221, which is far away from the second discharge port 202 and is far away from the rotation shaft 209, is connected to the output end of the winding motor 222.
When the end of the first housing 206 away from the second discharge port 202 needs to be lifted, a worker starts the winding motor 222, and the winding motor 222 winds the connecting rope 221, so that the end of the first housing 206 away from the second discharge port 202 is lifted, and the cleaned plastic fragments are poured out from the second discharge port 202.
Referring to fig. 6, the dewatering mechanism includes a dewatering box 301, a second housing 302, a third feed inlet 303, a third discharge outlet 304, a dewatering chamber 305, and a drive assembly.
Referring to fig. 6, the dewatering box 301 has a box structure with a cavity therein, a third through hole 306 through which the conveyor belt 6 passes is provided in a side wall portion of the dewatering box 301 near the top wall, and a fourth through hole 307 through which the conveyor belt 6 passes is provided in a side wall portion of the dewatering box 301 near the bottom wall. The dehydration cavity 305 is disposed in the first casing 206, the third feed inlet 303 and the third discharge outlet 304 are respectively disposed on the second casing 302, and the third feed inlet 303 and the third discharge outlet 304 are respectively communicated with the dehydration cavity 305, specifically, the third feed inlet 303 and the third discharge outlet 304 are located on the same end face of the second casing 302, and the third feed inlet 303 is located above the third discharge outlet 304.
Referring to fig. 6, the second discharge port 202 is connected to the third feed port 303 through the conveyor belt 6, and the plastic chips after cleaning are conveyed by the conveyor belt 6 to fall into the third feed port 303, and are guided by the third feed port 303 to enter the dewatering chamber 305.
Referring to fig. 6, a plurality of dehydration holes 308 are provided on the sidewall of the dehydration chamber 305, and more particularly, a dehydration drum 309 is coaxially provided in the second housing 302, the dehydration drum 309 is rotatably connected in the second housing 302, and a plurality of dehydration holes 308 are provided on the outer sidewalls of the dehydration tank 301 and the dehydration drum 309, respectively. An airflow shaft 310 is coaxially provided in the dehydration barrel 309, both ends of the airflow shaft 310 penetrate out of the end face of the second housing 302, and the airflow shaft 310 is rotatably connected to the second housing 302 by a bearing (not shown).
Referring to fig. 6, a driving assembly for driving the air flow shaft 310 and the dehydration chamber 305 to rotate synchronously and relatively includes a driving piece 311, a second driving gear 312, and a second driven gear 313.
Referring to fig. 6, the driving member 311 is a motor, and the transmission form between the driving member 311 and the airflow shaft 310 is identical to the transmission form between the second driving mechanism 211 and the rotation shaft 209, which will not be described herein. The first driving gear 213 is coaxially fixed on the airflow shaft 310, and the second driving gear 312 is located in the dewatering cavity 305 and near an end of the second housing 302 away from the transmission structure. A second internal gear structure is provided on the inner side wall of the dehydration barrel 309, a second driven gear 313 is provided between the second driving gear 312 and the second internal gear structure, a gear shaft is coaxially fixed on the second driven gear 313, the gear shaft is rotatably connected to one side of the second housing 302 far from the transmission structure, and the second driven gear 313 is simultaneously meshed with the second internal gear structure and the second driving gear 312.
Referring to fig. 6, an air flow passage 314 is provided on the axis of the air flow shaft 310, one end of the air flow passage 314 is closed, and the other end is connected to an external air source. Specifically, one end of the airflow channel 314 is located in the airflow shaft 310 to achieve a closed state, the other end penetrates through the end surface of the airflow shaft 310 far away from the transmission mechanism 212, and is connected with an air receiving pipe 315, the air receiving pipe 315 is connected with a rotary joint 217, and the rotary joint 217 is connected with a pipeline of an external air source, so that the external air source is sequentially sent into the airflow channel 314 through the rotary joint 217 and the air receiving pipe 315 in the rotating process of the airflow shaft 310.
Referring to fig. 6, an injection flow path 317 is provided on a sidewall of the air flow shaft 310, and one end of the injection flow path 317 communicates with the air flow path 314 and the other end communicates with the dehydration chamber 305.
After the driving member 311 is started, the driving member 311 drives the airflow shaft 310 to rotate through the transmission system, and the airflow shaft 310 drives the dewatering cylinder 309 to rotate through the meshing relationship of the second driving gear 312, the second driven gear 313 and the second internal tooth structure in the rotating process, and the direction of the rotation direction of the dewatering cylinder 309 can be changed through the arrangement of the second driven gear 313, so that the rotation direction of the dewatering cylinder 309 is opposite to the rotation direction of the airflow shaft 310, the airflow sprayed by the airflow shaft 310 and the inner wall of the dewatering cylinder 309 relatively move, and plastic fragments enter the dewatering cavity 305 and are adhered to the inner wall of the dewatering cylinder 309 under the action of centrifugal force, so that the airflow sprayed by the airflow shaft 310 and the plastic fragments relatively move, and the airflow can air-dry the plastic fragments more thoroughly. At the same time, the water on the plastic chips is finally thrown out through the dewatering holes 308 under the action of centrifugal force.
Referring to fig. 6, in order to prevent moisture on the plastic chips from affecting the second driving gear 312 and the second driven gear 313, a partition plate 318 is coaxially fixed to the airflow shaft 310, and the partition plate 318 is positioned on a side of the second driving gear 312 facing the transmission mechanism 212, with a gap between the partition plate 318 and the second driving gear 312.
Referring to fig. 6, the setting of the guide plate 122, the vibration cam 123 and the third driving motor is also provided in the dewatering box 301, except that the guide plate 122 is provided in the dewatering box 301, one side of the guide plate 122 is provided in the fourth through hole 307, and the guide plate 122 is located below the second casing 302, and the rest is identical to the setting in the crushing box 101, which is not described herein.
Referring to fig. 6, the dehydrating mechanism also includes a first elevating assembly, and the rest is identical to the first elevating assembly of the washing mechanism except that the connection rope 221 of the first elevating assembly is connected to the air flow shaft 310, and the winding motor 222 of the first elevating assembly is connected to the dehydrating tank 301, which will not be described herein.
After the plastic chips are dehydrated for a certain time, the first lifting assembly lifts one end of the second casing 302 away from the third discharge hole 304, so that the second casing 302 is in an inclined state, the dehydrated plastic chips are poured out from the third discharge hole 304, and the poured plastic chips fall onto the conveying belt 6, are conveyed by the conveying belt 6 and are conveyed to the drying mechanism for drying.
Referring to fig. 7, the drying mechanism includes a fourth inlet 401, a fourth outlet 402, a hot air assembly, a drying liner 403, and a fixing drum 404.
Referring to fig. 7, the fixed cylinder 404 has a cylindrical structure with a cavity therein, the axial direction of the fixed cylinder 404 is vertically arranged, a supporting frame (not shown) is fixedly connected to the bottom of the fixed cylinder 404, and the fixed cylinder 404 is placed on the ground through the supporting frame. The fourth feed inlet 401 is arranged at the top of the fixed cylinder 404, the fourth discharge outlet 402 is arranged at the bottom of the fixed cylinder 404, and the fourth feed inlet 401 and the fourth discharge outlet 402 are communicated with the internal cavity of the fixed cylinder 404.
Referring to fig. 7, a drying liner 403 is of a cylindrical structure with two open ends, the drying liner 403 is disposed in a fixed cylinder 404, a supporting ring 405 is disposed in the fixed cylinder 404, a containing ring groove for containing the bottom of the drying liner 403 is disposed on the supporting ring 405, the supporting ring 405 is coaxially disposed with the inner cavity of the fixed cylinder 404, and the supporting ring 405 is fixedly connected to the bottom wall of the fixed cylinder 404. The drying liner 403 is coaxially arranged in the fixed cylinder 404, the top wall of the drying liner 403 is tightly attached to the top wall of the fixed cylinder 404, and the bottom wall of the drying liner 403 is embedded into the containing ring groove.
Referring to fig. 7, the outer diameter of the drying liner 403 is smaller than the inner diameter of the fixed cylinder 404, so that a hot air flow channel 406 is provided between the outer sidewall of the drying liner 403 and the inner sidewall of the fixed cylinder 404, a plurality of hot air guide holes 407 communicated with the hot air flow channel 406 are provided on the outer sidewall of the drying liner 403, and the air outlet of the hot air assembly is communicated with the hot air flow channel 406.
Referring to fig. 7, the hot air assembly includes a blower 408, an air guide duct 409, and a heating coil 410.
Referring to fig. 7, one end of an air guide duct 409 is connected to an outer sidewall of the fixed cylinder 404, and the air guide duct 409 is communicated with the hot air flow channel 406, one end of the air guide duct 409 away from the fixed cylinder 404 is communicated with an air outlet of the fan 408, and a heating coil 410 is wound around the air guide duct 409. In operation, the fan 408 makes the air flow enter the hot air channel 406 through the air guide duct 409, and the heating coil 410 simultaneously operates in the process of the air flow passing through the air guide duct 409, so that the air flow entering the hot air channel 406 is hot air, and the hot air enters the drying liner 403 through the hot air guide hole 407.
Referring to fig. 7, a fourth feed inlet 401 and a fourth discharge outlet 402 are respectively communicated with a drying liner 403, a third discharge outlet 304 is communicated with the fourth feed inlet 401 through a conveying belt 6, centrifugally dehydrated plastic fragments are conveyed into the fourth feed inlet 401 through the conveying belt 6, and conveyed through the fourth feed inlet 401, the plastic fragments enter the drying liner 403, and hot air in the drying liner 403 is used for drying the plastic fragments by hot air, so that the centrifugally dehydrated plastic fragments are further dried.
Referring to fig. 7, a buffer plate 411 is disposed in the drying liner 403, one side of the buffer plate 411 is fixedly connected to the inner sidewall of the drying liner 403, and the other side is in a suspended state and has a space with the inner sidewall of the drying liner 403. The buffer plate 411 is connected to one side of the inner sidewall of the drying liner 403, which is higher than the suspended side of the buffer plate 411, so that the buffer plate 411 has a downward inclined state. The buffer plates 411 are provided in several numbers from top to bottom, and two buffer plates 411 adjacent to each other in the vertical direction are arranged in a left-right staggered manner. When falling in the drying liner 403, the plastic fragments are blocked and guided by the buffer plates 411 and pass through each buffer plate 411 in a Z shape in sequence, so that the time of the plastic fragments in the drying liner 403 is prolonged, and the drying effect is further improved.
The plastic chips fall out from the fourth discharging hole 402 after drying, fall onto the conveying belt 6, are conveyed by the conveying belt 6, and are transported to a hot melting forming mechanism for hot melting, forming and granulating.
Referring to fig. 8, the hot melt molding mechanism includes a substrate 501, a fifth feed port 502, a hot melt assembly, an extrusion assembly, and a pellet assembly.
Referring to fig. 8, the heat-fusible module includes a heat-fusible cylinder 503 and a heating cable 504, the heat-fusible cylinder 503 is of a sealed cylindrical body 2061 structure, a cavity is formed in the heat-fusible cylinder 503, the heat-fusible cylinder 503 is horizontally arranged, a fifth feed inlet 502 is arranged at an upward side wall portion of the heat-fusible cylinder 503, and the fifth feed inlet 502 is communicated with the internal cavity of the heat-fusible cylinder 503. The heating cable 504 is spirally wound outside the heat-fusible cylinder 503, a fifth discharge port is provided at a downward side wall portion of the heat-fusible cylinder 503, and the fifth discharge port communicates with an inner cavity of the heat-fusible cylinder 503.
Referring to fig. 8, the extruding assembly includes an extruder 505 and a cooling head, the extruder 505 is mounted on a substrate 501, the extruder 505 is a conventional device in the prior art, and not described herein, and an end of the fifth discharge port, which is far away from the hot melt cylinder 503, is communicated with a feed port of the extruder 505.
Referring to fig. 8, the cooling tip includes a first tip 506 and a second tip 507, and both the first tip 506 and the second tip 507 are cylindrical structures. In the first end 506, a joint hole 5061 and a cooling flow passage 5062 are provided, the joint hole 5061 is located on the axis of the first end 506 and penetrates the first end 506, the cooling flow passage 5062 is provided in a plurality circumferentially around the joint hole 5061, and the cooling flow passage 5062 penetrates the first end 506.
Referring to fig. 8, a first cooling ring groove 508 is provided on the end surface of the extrusion hole of the extruder 505, the first end 506 is coaxially and fixedly connected to the end surface of the extrusion hole of the extruder 505, the connection hole 5061 is communicated with the extrusion hole of the extruder 505, the first cooling ring groove 508 is communicated with each cooling flow channel 5062, a liquid inlet hole is provided on the side wall of the end of the extrusion hole of the extruder 505, the liquid inlet hole is communicated with the first cooling ring groove 508, and a liquid inlet pipe 509 is communicated with the liquid inlet hole.
Referring to fig. 8, the second end 507 is coaxially and fixedly connected to the side surface of the first end 506 facing away from the extruder 505, the side surface of the second end 507 facing the first end 506 is provided with a second cooling ring groove 5071, the second cooling ring groove 5071 is communicated with each cooling flow channel 5062, the side wall of the second end 507 is provided with a liquid outlet hole, the liquid outlet hole is communicated with the second cooling ring groove 5071, and the liquid outlet hole is communicated with a liquid outlet pipe 510. The axis of the second end 507 is provided with a discharging hole 5072, the discharging hole 5072 penetrates through the second end 507, and the discharging hole is communicated with the connecting hole 5061.
The discharge hole 5072 and the engagement hole 5061 form a discharge through hole.
Referring to fig. 8, the fourth discharge port 402 is connected to the fifth feed port 502 through the conveyor belt 6, the plastic chips dried by hot air are conveyed to the fifth feed port 502 through the conveyor belt 6, and through the guiding of the fifth feed port 502, the plastic chips enter the hot-melt cylinder 503, the heating cable 504 causes the inside of the hot-melt cylinder 503 to maintain a high temperature state all the time, the high temperature can cause the plastic chips entering the hot-melt cylinder 503 to melt, forming a flowing shape, the flowing plastic enters the extruder 505 through the fifth discharge port, the screw rod in the extruder 505 pushes the flowing plastic to move, the plastic is extruded after passing through the extrusion hole, the connection hole 5061 and the discharge hole 5072 of the extruder 505 in sequence, and in the process, the cooling medium (such as water, cooling oil, etc.) is continuously conveyed through the routes of the liquid inlet pipe 509, the liquid inlet hole, the first cooling ring groove 508, the cooling ring groove 5062, the liquid outlet hole and the liquid outlet pipe 510, so that the plastic extruded from the discharge hole is in solid form. For ease of transportation and storage, the extruded solid form plastic needs to be pelletized using a pelletizing assembly. The grain cutting assembly is arranged at the outlet of the discharging hole, and the material cutting assembly is used for cutting the plastic extruded by the extrusion assembly into plastic grains.
Referring to fig. 8, the dicing assembly includes a third driving mechanism 511 and a cutting blade 512, the third driving mechanism 511 is mounted on the base plate 501 by a bracket, the cutting blade 512 includes a shaft sleeve 5121 and a blade 5122, the blade 5122 is fixedly connected to an outer sidewall of the shaft sleeve 5121, the blade 5122 is provided with at least two cutting blades at equal intervals along a circumferential direction, the blade 5122 has a cutting edge, and the blade 5122 is attached to a side surface of the second end 507 facing away from the first end 506. The third driving mechanism 511 is a motor, the shaft sleeve 5121 is coaxially fixed on an output shaft of the third driving mechanism 511, and the third driving mechanism 511 is used for driving the cutting blade 512 to rotate.
Referring to fig. 8, a portion of the base adjacent to the third driving mechanism 511 has a yielding opening 513, a portion of the conveying section of the conveying belt 6 is disposed in the yielding opening 513, and the start end of the conveying belt 6 is located below the first end 506. During the process of extruding the plastic, the third driving mechanism 511 drives the cutting blade 512 to rotate all the time, and the cutting blade on the cutting blade 512 can cut the plastic to form granular plastic.
The inner wall of the uncrushed waste plastic bottle is difficult to clean, and even if the uncrushed waste plastic bottle can be cleaned barely, the cleaning effect is poor, so that the impurity content is high, and the purity of raw materials required for preparing the polyester fiber in the later stage is affected. The broken plastic fragments have no inner wall, and can be thoroughly cleaned when being cleaned at the cleaning mechanism. Meanwhile, after the washed plastic fragments are subjected to two procedures of centrifugal dehydration and hot air drying in sequence, the possibility of moisture on the surfaces is reduced, so that the dryness of the plastic fragments is improved. Therefore, the procedures of crushing, cleaning, centrifugal dehydration and hot air drying are sequentially adopted for the waste plastic bottles, so that the purity and dryness of raw materials required for preparing the polyester fibers are improved, and the molding quality of the polyester fibers in the later stage is improved. Meanwhile, after the plastic fragments are subjected to hot melting, forming and granulating processes, the convenience in transportation and storage is improved.
The previous drying and forming system for the regenerated polyester fiber provided by the invention is described in detail. The principles and embodiments of the present invention have been described herein with reference to specific examples, the description of which is intended only to facilitate an understanding of the method of the present invention and its core ideas. It should be noted that it will be apparent to those skilled in the art that various modifications and adaptations of the invention can be made without departing from the principles of the invention and these modifications and adaptations are intended to be within the scope of the invention as defined in the following claims.