CN118040164A - Battery thermal management system, control method and energy storage equipment - Google Patents
Battery thermal management system, control method and energy storage equipment Download PDFInfo
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- 238000004146 energy storage Methods 0.000 title claims abstract description 46
- 238000000034 method Methods 0.000 title claims abstract description 20
- 230000017525 heat dissipation Effects 0.000 claims abstract description 98
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 97
- 238000005057 refrigeration Methods 0.000 claims abstract description 64
- 239000007788 liquid Substances 0.000 claims description 16
- 239000003507 refrigerant Substances 0.000 claims description 16
- 239000012530 fluid Substances 0.000 claims description 7
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- 230000005855 radiation Effects 0.000 claims 2
- 239000002826 coolant Substances 0.000 description 51
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- 238000005265 energy consumption Methods 0.000 description 11
- 230000006872 improvement Effects 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 4
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- 230000002528 anti-freeze Effects 0.000 description 3
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 2
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- 230000009467 reduction Effects 0.000 description 2
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- H—ELECTRICITY
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- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/61—Types of temperature control
- H01M10/613—Cooling or keeping cold
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
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Abstract
Description
技术领域Technical Field
本发明涉及电池热管理技术领域,尤其涉及一种电池热管理系统和控制方法、储能设备。The present invention relates to the technical field of battery thermal management, and in particular to a battery thermal management system and control method, and energy storage equipment.
背景技术Background technique
储能设备在电源侧、电网侧、用户侧、集中式可再生能源并网、辅助服务等领域均得到了大量应用,对节能减排、可靠性提高、电能质量改善、可再生能源渗透率提升和收益增值等具有重要的实际意义。Energy storage equipment has been widely used in the fields of power supply side, grid side, user side, centralized renewable energy grid connection, auxiliary services, etc., and has important practical significance for energy conservation and emission reduction, reliability improvement, power quality improvement, renewable energy penetration rate increase and revenue appreciation.
储能电柜、储能集装箱等储能设备内的储能电池朝着高能量密度、高充电倍率的方向发展,随之而来的是电池发热量不断增大,因此,必须及时将电池热量排出,否则热量不断积聚,容易导致电池热失控,影响电池的寿命,甚至造成较大的安全隐患。The energy storage batteries in energy storage equipment such as energy storage cabinets and energy storage containers are developing towards high energy density and high charging rate. As a result, the heat generated by the batteries continues to increase. Therefore, the heat of the batteries must be discharged in time. Otherwise, the heat will continue to accumulate, which may easily lead to thermal runaway of the batteries, affect the battery life, and even cause greater safety hazards.
然而目前,储能设备的热管理方案主要以风冷散热为主,但是风冷散热的方案难以满足散热需求,并且,电池热管理系统自身能耗较高,能效较低,占用空间较大。However, at present, the thermal management solution for energy storage equipment is mainly based on air cooling, but the air cooling solution is difficult to meet the heat dissipation requirements. In addition, the battery thermal management system itself has high energy consumption, low energy efficiency, and occupies a large space.
发明内容Summary of the invention
鉴于上述问题,本发明提供一种电池热管理系统和控制方法、储能设备,有利于制冷回路的紧凑化设计,还可以大幅提升系统的换热效率,提升综合能效。In view of the above problems, the present invention provides a battery thermal management system and control method, and energy storage equipment, which are conducive to the compact design of the refrigeration circuit, and can also greatly improve the heat exchange efficiency of the system and improve the overall energy efficiency.
本发明提供一种电池热管理系统,包括:主循环回路,包括待散热装置、第一水泵、加热器,其中,所述待散热装置、所述第一水泵和所述加热器通过第一管路首尾顺次连通;制冷回路,包括压缩机、第一换热器、节流阀、第二换热器,所述压缩机、所述第二换热器、所述节流阀和所述第一换热器通过第二管路首尾顺次连通;散热回路,所述散热回路包括散热器和第二水泵,所述散热器和所述第二水泵通过第三管路首尾顺次连通;散热风机,所述散热风机与所述散热器相对布置;所述主循环回路被构造为与所述第一换热器换热,所述散热回路被构造为与所述第二换热器换热,其中,所述散热器的入口侧的第三管路还通过第四管路与所述第一管路连通,所述散热器出口侧的第三管路通过第五管路与第一管路连接。The present invention provides a battery thermal management system, comprising: a main circulation loop, comprising a heat dissipation device, a first water pump, and a heater, wherein the heat dissipation device, the first water pump, and the heater are connected end to end in sequence through a first pipeline; a refrigeration loop, comprising a compressor, a first heat exchanger, a throttle valve, and a second heat exchanger, wherein the compressor, the second heat exchanger, the throttle valve, and the first heat exchanger are connected end to end in sequence through a second pipeline; a heat dissipation loop, wherein the heat dissipation loop comprises a radiator and a second water pump, wherein the radiator and the second water pump are connected end to end in sequence through a third pipeline; a heat dissipation fan, wherein the heat dissipation fan is arranged opposite to the radiator; the main circulation loop is configured to exchange heat with the first heat exchanger, and the heat dissipation loop is configured to exchange heat with the second heat exchanger, wherein the third pipeline on the inlet side of the radiator is also connected to the first pipeline through a fourth pipeline, and the third pipeline on the outlet side of the radiator is connected to the first pipeline through a fifth pipeline.
根据本发明的电池热管理系统,将主循环回路与制冷回路的第一换热器换热,散热回路与制冷回路的第二换热器换热,使得系统先通过第一换热器和第二换热器以液冷的方式将热量传递到散热回路,再通过散热器以风冷的方式将热量散发到外界,由于第二换热器不需要直接与空气换热,使得第一换热器和第二换热器可以集成化设置,有利于制冷回路的紧凑化,从而缩小电池热管理系统的尺寸,并且,液态的防冻液比容远大于空气,可以大幅提升系统的换热效率,有利于改善电池热管理系统的全年综合能效。According to the battery thermal management system of the present invention, the main circulation loop exchanges heat with the first heat exchanger of the refrigeration loop, and the heat dissipation loop exchanges heat with the second heat exchanger of the refrigeration loop, so that the system first transfers heat to the heat dissipation loop in a liquid-cooled manner through the first heat exchanger and the second heat exchanger, and then dissipates the heat to the outside in an air-cooled manner through the radiator. Since the second heat exchanger does not need to directly exchange heat with the air, the first heat exchanger and the second heat exchanger can be integrated, which is conducive to the compactness of the refrigeration loop, thereby reducing the size of the battery thermal management system. In addition, the specific volume of liquid antifreeze is much larger than that of air, which can greatly improve the heat exchange efficiency of the system, which is conducive to improving the overall energy efficiency of the battery thermal management system throughout the year.
在一些实施例中,所述第一换热器为板式换热器,所述第一换热器具有第一换热流道和第二换热流道,所述第一换热流道与所述第一管路连通,并构成所述主循环回路的一部分,所述第二换热流道与所述第二管路连通,并构成所述制冷回路的一部分;和/或,所述第二换热器为板式换热器,所述第二换热器具有第三换热流道和第四换热流道,所述第三换热流道与所述第三管路连通,并构成所述散热回路的一部分,所述第四换热流道与所述第二管路连通,并构成所述制冷回路的一部分。In some embodiments, the first heat exchanger is a plate heat exchanger, the first heat exchanger has a first heat exchange channel and a second heat exchange channel, the first heat exchange channel is connected to the first pipeline and constitutes a part of the main circulation loop, the second heat exchange channel is connected to the second pipeline and constitutes a part of the refrigeration loop; and/or, the second heat exchanger is a plate heat exchanger, the second heat exchanger has a third heat exchange channel and a fourth heat exchange channel, the third heat exchange channel is connected to the third pipeline and constitutes a part of the heat dissipation loop, the fourth heat exchange channel is connected to the second pipeline and constitutes a part of the refrigeration loop.
在一些实施例中,所述制冷回路还包括:冷媒储液器,所述冷媒储液器设于所述第二管路上。In some embodiments, the refrigeration circuit further includes: a refrigerant liquid reservoir, and the refrigerant liquid reservoir is disposed on the second pipeline.
在一些实施例中,所述电池热管理系统还包括:控制阀组件,所述控制阀组件被配置为控制所述主循环回路、所述制冷回路、所述散热回路、所述第四管路和所述第五管路中的任意一者的通断。In some embodiments, the battery thermal management system further includes: a control valve assembly configured to control the on/off of any one of the main circulation loop, the refrigeration loop, the heat dissipation loop, the fourth pipeline and the fifth pipeline.
在一些实施例中,所述控制阀组件包括:第一控制阀,所述第一控制阀设于所述第一管路上,以控制所述第一管路的通断;和/或,所述节流阀设于所述第二换热器的出口侧和所述第一换热器的入口侧之间的第二管路上,以调节所述第一换热器的过热度;和/或,第三控制阀,所述第三控制阀设于所述第三管路上,以控制所述第三管路的通断;和/或,第四控制阀,所述第二控制阀设于所述第四管路上,以控制所述第四管路的通断;和/或,第五控制阀,所述第一控制阀设于所述第五管路上,以控制所述第五管路的通断。In some embodiments, the control valve assembly includes: a first control valve, which is arranged on the first pipeline to control the on-off of the first pipeline; and/or, the throttle valve is arranged on the second pipeline between the outlet side of the second heat exchanger and the inlet side of the first heat exchanger to adjust the superheat of the first heat exchanger; and/or, a third control valve, which is arranged on the third pipeline to control the on-off of the third pipeline; and/or, a fourth control valve, which is arranged on the fourth pipeline to control the on-off of the fourth pipeline; and/or, a fifth control valve, which is arranged on the fifth pipeline to control the on-off of the fifth pipeline.
在一些实施例中,所述控制阀组件包括:第一控制阀,所述第一控制阀设于所述第一管路和所述第四管路的连接处,以控制所述第一管路和所述第四管路中的其中一者的通断;和/或,所述节流阀设于所述第二换热器的出口侧和所述第一换热器的入口侧之间的第二管路上,以调节所述第一换热器的过热度;和/或,第三控制阀,所述第三控制阀设于所述第三管路和所述第四管路的连接处,以控制所述第三管路和所述第四管路中的其中一者的通断;和/或,第四控制阀,所述第一控制阀设于所述第一管路和所述第五管路的连接处,以控制所述第一管路和所述第五管路中的其中一者的通断;和/或,第五控制阀,所述第三控制阀设于所述第三管路和所述第五管路的连接处,以控制所述第三管路和所述第五管路中的其中一者的通断。In some embodiments, the control valve assembly includes: a first control valve, which is arranged at the connection between the first pipeline and the fourth pipeline to control the on-off of one of the first pipeline and the fourth pipeline; and/or, the throttle valve is arranged on the second pipeline between the outlet side of the second heat exchanger and the inlet side of the first heat exchanger to adjust the superheat of the first heat exchanger; and/or, a third control valve, which is arranged at the connection between the third pipeline and the fourth pipeline to control the on-off of one of the third pipeline and the fourth pipeline; and/or, a fourth control valve, which is arranged at the connection between the first pipeline and the fifth pipeline to control the on-off of one of the first pipeline and the fifth pipeline; and/or, a fifth control valve, which is arranged at the connection between the third pipeline and the fifth pipeline to control the on-off of one of the third pipeline and the fifth pipeline.
在一些实施例中,所述电池热管理系统还包括:安全阀,所述安全阀与所述主循环回路连接,以对所述电池热管理系统泄压。In some embodiments, the battery thermal management system further includes: a safety valve, wherein the safety valve is connected to the main circulation loop to relieve pressure on the battery thermal management system.
在一些实施例中,所述电池热管理系统还包括:补液支路,所述补液支路包括补液水箱和第三水泵,所述第三水泵的一端与所述补液水箱连通,另一端与所述主循环回路连通。In some embodiments, the battery thermal management system also includes: a fluid replenishment branch, the fluid replenishment branch includes a fluid replenishment water tank and a third water pump, one end of the third water pump is connected to the fluid replenishment water tank, and the other end is connected to the main circulation loop.
在一些实施例中,所述补液水箱还通过第六管路与所述安全阀连通。In some embodiments, the liquid replenishment tank is also connected to the safety valve through a sixth pipeline.
在一些实施例中,所述电池热管理系统还包括:第一排气阀,所述第一排气阀的进气端与所述第一管路连通。In some embodiments, the battery thermal management system further includes: a first exhaust valve, wherein an air inlet end of the first exhaust valve is connected to the first pipeline.
本发明还提供一种储能设备,包括:上述的电池热管理系统。The present invention also provides an energy storage device, comprising: the above-mentioned battery thermal management system.
根据本发明的储能设备,通过设置上述实施例中的电池热管理系统,可以提升散热效率,提升安全性和稳定性,并且,由于第一换热器和第二换热器处均为液体之间换热,使得制冷回路以及电池热管理系统可以实现紧凑化设计,作为冷凝器的第二换热器和散热风机可以更灵活的布置在电池热管理系统的外侧,减少对储能设备内部空间的占用,以提高储能设备内部空间利用率。According to the energy storage device of the present invention, by setting the battery thermal management system in the above embodiment, the heat dissipation efficiency can be improved, and the safety and stability can be improved. Moreover, since the first heat exchanger and the second heat exchanger both exchange heat between liquids, the refrigeration circuit and the battery thermal management system can be compactly designed. The second heat exchanger and the heat dissipation fan serving as the condenser can be more flexibly arranged on the outside of the battery thermal management system, reducing the occupation of the internal space of the energy storage device, thereby improving the internal space utilization of the energy storage device.
本发明还提供一种电池热管理系统的控制方法,应用于上述的电池热管理系统,所述控制方法包括以下步骤:确定当前的环境温度;确定所述环境温度所处的温度范围,所述温度范围包括第一预设温度范围和第二预设温度范围;根据所述环境温度所处的温度范围,控制所述电池热管理系统以对应的工作模式运行,所述工作模式至少包括:第一工作模式和第二工作模式,其中,所述第一预设温度范围与所述第一工作模式对应,所述第二预设温度范围与所述第二工作模式对应。The present invention also provides a control method for a battery thermal management system, which is applied to the above-mentioned battery thermal management system, and the control method includes the following steps: determining the current ambient temperature; determining the temperature range of the ambient temperature, the temperature range including a first preset temperature range and a second preset temperature range; according to the temperature range of the ambient temperature, controlling the battery thermal management system to operate in a corresponding working mode, the working modes at least including: a first working mode and a second working mode, wherein the first preset temperature range corresponds to the first working mode, and the second preset temperature range corresponds to the second working mode.
根据本发明的电池热管理系统的控制方法,根据环境温度来为电池热管理系统切换对应的工作模式,工作更加高效节能,可以在满足储能设备的散热需求的同时,降低设备综合能耗,提升设备安全性和稳定性。According to the control method of the battery thermal management system of the present invention, the corresponding working mode of the battery thermal management system is switched according to the ambient temperature, so that the operation is more efficient and energy-saving. While meeting the heat dissipation requirements of the energy storage equipment, the comprehensive energy consumption of the equipment can be reduced, and the safety and stability of the equipment can be improved.
在一些实施例中,所述根据所述环境温度所处的温度范围,控制所述电池热管理系统以对应的工作模式运行,具体包括:在所述第一工作模式下,控制所述第一水泵、所述散热器、所述散热风机、所述压缩机和所述第二水泵开启,控制所述第四管路和所述第五管路关闭;在所述第二工作模式下,控制所述第一水泵、所述散热器、所述散热风机、所述第四管路、所述第五管路开启,控制所述压缩机和所述第二水泵关闭。In some embodiments, according to the temperature range of the ambient temperature, the battery thermal management system is controlled to operate in a corresponding operating mode, specifically including: in the first operating mode, the first water pump, the radiator, the cooling fan, the compressor and the second water pump are controlled to be turned on, and the fourth pipeline and the fifth pipeline are controlled to be closed; in the second operating mode, the first water pump, the radiator, the cooling fan, the fourth pipeline, and the fifth pipeline are controlled to be turned on, and the compressor and the second water pump are controlled to be closed.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following is a brief introduction to the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
图1为本发明的电池热管理系统的一个实施例的结构示意图;FIG1 is a schematic structural diagram of an embodiment of a battery thermal management system of the present invention;
图2为本发明的电池热管理系统的另一个实施例的结构示意图;FIG2 is a schematic structural diagram of another embodiment of a battery thermal management system of the present invention;
图3为本发明实施例的电池热管理系统的控制方法的控制流程图。FIG. 3 is a control flow chart of a control method for a battery thermal management system according to an embodiment of the present invention.
附图标记说明:Description of reference numerals:
100-电池热管理系统;100-Battery thermal management system;
101-待散热装置;102-第一水泵;103-第一换热器;104-加热器;101 - device to be cooled; 102 - first water pump; 103 - first heat exchanger; 104 - heater;
105-压缩机;106-第二换热器;107-冷媒储液器;108-第二水泵;105-compressor; 106-second heat exchanger; 107-refrigerant liquid storage tank; 108-second water pump;
109-散热器;110-安全阀;111-补液水箱;112-第三水泵;109- radiator; 110- safety valve; 111- replenishing water tank; 112- third water pump;
113-第一管路;114-第二管路;115-第三管路;116-第四管路;117-第五管路;118-第六管路;113 - first pipeline; 114 - second pipeline; 115 - third pipeline; 116 - fourth pipeline; 117 - fifth pipeline; 118 - sixth pipeline;
119-第一排气阀;120-单向阀;121-加液口;122-散热风机;123-膨胀罐;119-first exhaust valve; 120-check valve; 121-liquid filling port; 122-cooling fan; 123-expansion tank;
124-第一控制阀;125-节流阀;126-第三控制阀;127-第四控制阀;128-第五控制阀。124 - first control valve; 125 - throttle valve; 126 - third control valve; 127 - fourth control valve; 128 - fifth control valve.
具体实施方式Detailed ways
为了使本申请实施例的上述目的、特征和优点能够更加明显易懂,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述。显然,所描述的实施例仅仅是本申请的一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动的前提下所获得的所有其它实施例,均属于本申请保护的范围。In order to make the above-mentioned purposes, features and advantages of the embodiments of the present application more obvious and understandable, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of this application.
储能设备在电源侧、电网侧、用户侧、集中式可再生能源并网、辅助服务等领域均得到了大量应用,对节能减排、可靠性提高、电能质量改善、可再生能源渗透率提升和收益增值等具有重要的实际意义。储能电柜、储能集装箱等储能设备内的储能电池朝着高能量密度、高充电倍率的方向发展,随之而来的是电池发热量不断增大,因此,必须及时将电池热量排出,否则热量不断积聚,容易导致电池热失控,影响电池的寿命,甚至造成较大的安全隐患。然而目前,电池热管理方案主要以风冷散热为主,但是风冷散热的方案难以满足散热需求,并且,电池热管理系统自身能耗较高,能效较低,且占用空间较大。Energy storage equipment has been widely used in the fields of power supply side, grid side, user side, centralized renewable energy grid connection, auxiliary services, etc., and has important practical significance for energy conservation and emission reduction, reliability improvement, power quality improvement, renewable energy penetration rate improvement and revenue appreciation. The energy storage batteries in energy storage equipment such as energy storage cabinets and energy storage containers are developing in the direction of high energy density and high charging rate, which is accompanied by the continuous increase in battery heat generation. Therefore, the battery heat must be discharged in time, otherwise the heat will continue to accumulate, which may easily lead to thermal runaway of the battery, affect the battery life, and even cause greater safety hazards. However, at present, the battery thermal management solution is mainly based on air cooling, but the air cooling solution is difficult to meet the heat dissipation requirements, and the battery thermal management system itself has high energy consumption, low energy efficiency, and occupies a large space.
有鉴于此,本发明提供一种电池热管理系统和控制方法、储能设备,将主循环回路与制冷回路的第一换热器换热,散热回路与制冷回路的第二换热器换热,使得系统先通过第一换热器和第二换热器以液冷的方式将热量传递到散热回路,再通过散热器以风冷的方式将热量散发到外界,由于第二换热器不需要直接与空气换热,使得第一换热器和第二换热器可以集成化设置,有利于制冷回路的紧凑化,从而缩小电池热管理系统的尺寸,并且,液态的防冻液比容远大于空气,可以大幅提升系统的换热效率,有利于改善电池热管理系统的全年综合能效。In view of this, the present invention provides a battery thermal management system and control method, and energy storage equipment, which exchange heat between the main circulation loop and the first heat exchanger of the refrigeration loop, and exchange heat between the heat dissipation loop and the second heat exchanger of the refrigeration loop, so that the system first transfers heat to the heat dissipation loop in a liquid-cooled manner through the first heat exchanger and the second heat exchanger, and then dissipates the heat to the outside in an air-cooled manner through the radiator. Since the second heat exchanger does not need to directly exchange heat with the air, the first heat exchanger and the second heat exchanger can be integrated, which is conducive to the compactness of the refrigeration loop, thereby reducing the size of the battery thermal management system. In addition, the specific volume of liquid antifreeze is much larger than that of air, which can greatly improve the heat exchange efficiency of the system, which is conducive to improving the overall energy efficiency of the battery thermal management system throughout the year.
下面参考图1-图3描述根据本发明第一方面实施例的电池热管理系统100。The following describes a battery thermal management system 100 according to an embodiment of the first aspect of the present invention with reference to FIGS. 1 to 3 .
具体地,本实施例的电池热管理系统100,可以用于车辆、储能电柜、储能集装箱等以电池作为储蓄能部件的储能设备中。电池热管理系统100可以包括:主循环回路、制冷回路、散热回路和散热风机122。Specifically, the battery thermal management system 100 of this embodiment can be used in energy storage devices such as vehicles, energy storage cabinets, and energy storage containers that use batteries as energy storage components. The battery thermal management system 100 can include: a main circulation loop, a refrigeration loop, a heat dissipation loop, and a heat dissipation fan 122.
其中,结合图1和图3,主循环回路包括待散热装置101、第一水泵102、加热器104,其中,待散热装置101可以为多个,多个待散热装置101可以并联或串联布置,例如,当储能设备为储能电柜时,待散热装置101可以为电池水冷板,电池水冷板可以采用水冷的方式为储能电池散热。加热器104可以为管道加热器104,也可以为其他加热器104。加热器104内侧限定出通道,以便于与第一管路113连接。In combination with FIG. 1 and FIG. 3 , the main circulation loop includes a device to be radiated 101, a first water pump 102, and a heater 104, wherein the device to be radiated 101 may be multiple, and multiple devices to be radiated 101 may be arranged in parallel or in series. For example, when the energy storage device is an energy storage cabinet, the device to be radiated 101 may be a battery water cooling plate, and the battery water cooling plate may use water cooling to dissipate heat for the energy storage battery. The heater 104 may be a pipeline heater 104 or other heater 104. A channel is defined inside the heater 104 to facilitate connection with the first pipeline 113.
待散热装置101、第一水泵102和加热器104通过第一管路113首尾顺次连通,如此,冷却液可以在第一水泵102的驱动下在主循环回路内流动,并且,在冷却液流经待散热装置101时,可以吸收并带走储能电池的热量。可以理解地,加热器104不工作时,主循环回路可以对待散热装置101进行散热冷却,而在加热器104工作时,可以对冷却液加热,进而加热待散热装置101,以应对寒冷环境。The heat dissipation device 101, the first water pump 102 and the heater 104 are connected end to end in sequence through the first pipeline 113, so that the coolant can flow in the main circulation loop driven by the first water pump 102, and when the coolant flows through the heat dissipation device 101, it can absorb and take away the heat of the energy storage battery. It can be understood that when the heater 104 is not working, the main circulation loop can dissipate heat and cool the heat dissipation device 101, and when the heater 104 is working, it can heat the coolant and then heat the heat dissipation device 101 to cope with the cold environment.
可选地,在主循环回路中流通的冷却液可以为乙二醇冷却液,当然,也可以为其他类型的冷却液,本发明对此不作限制。Optionally, the coolant circulating in the main circulation loop may be ethylene glycol coolant, or of course, other types of coolant, which is not limited in the present invention.
制冷回路可以包括压缩机105、第一换热器103、第二换热器106和节流阀125。其中,压缩机105、第二换热器106、节流阀125和第一换热器103通过第二管路114首尾顺次连通,以形成循环回路。其中,第一换热器103和第二换热器106均可以为板式换热器,以便于第一换热器103和第二换热器106与系统100中的其他部件换热,制冷回路中的冷媒可以为氟利昂。The refrigeration circuit may include a compressor 105, a first heat exchanger 103, a second heat exchanger 106, and a throttle valve 125. The compressor 105, the second heat exchanger 106, the throttle valve 125, and the first heat exchanger 103 are connected end to end through the second pipeline 114 to form a circulation loop. The first heat exchanger 103 and the second heat exchanger 106 may both be plate heat exchangers, so that the first heat exchanger 103 and the second heat exchanger 106 can exchange heat with other components in the system 100, and the refrigerant in the refrigeration circuit may be Freon.
散热回路可以包括散热器109和第二水泵108,散热器109可以为自然冷却盘管,当然,若系统100换热量较大,散热器109也可以为冷却塔形式,降低能耗。散热器109和第二水泵108通过第三管路115首尾顺次连通,散热器109可以与外界环境交换热量,换言之,散热器109可以风冷的方式将热量散发到外界环境中。The heat dissipation circuit may include a radiator 109 and a second water pump 108. The radiator 109 may be a natural cooling coil. Of course, if the system 100 has a large heat exchange capacity, the radiator 109 may also be in the form of a cooling tower to reduce energy consumption. The radiator 109 and the second water pump 108 are connected end to end through a third pipeline 115. The radiator 109 may exchange heat with the external environment. In other words, the radiator 109 may dissipate heat to the external environment in an air-cooled manner.
散热风机122与散热器109相对布置,如此,散热风机122工作时可以促进空气与散热器109的热量交换,以提高散热效率。The heat dissipation fan 122 is arranged opposite to the radiator 109 , so that the heat dissipation fan 122 can promote heat exchange between the air and the radiator 109 when working, so as to improve the heat dissipation efficiency.
主循环回路被构造为与第一换热器103换热,散热回路被构造为与第二换热器106换热。如此,在需要制冷回路运行以为系统100散热降温时,第一换热器103可以作为蒸发器,第二换热器106可以作为冷凝器。主循环回路中的冷却液在第一水泵102的驱动下在主循环回路内流动,压缩机105则可以驱动冷媒流经第一换热器103和第二换热器106,主循环回路中的冷却液和制冷回路中的冷媒在第一换热器103处进行热交换,实现为主循环回路中的冷却液降温。散热回路中的冷却液和制冷回路中的冷媒在第二换热器106处进行换热,将制冷回路从主循环回路中吸收的热量通过第二换热器106转移到散热回路,再由散热回路中的散热器109与空气换热,达到为系统100散热的目的。The main circulation loop is configured to exchange heat with the first heat exchanger 103, and the heat dissipation loop is configured to exchange heat with the second heat exchanger 106. In this way, when the refrigeration loop needs to be operated to dissipate heat and cool down the system 100, the first heat exchanger 103 can be used as an evaporator, and the second heat exchanger 106 can be used as a condenser. The coolant in the main circulation loop flows in the main circulation loop under the drive of the first water pump 102, and the compressor 105 can drive the refrigerant to flow through the first heat exchanger 103 and the second heat exchanger 106. The coolant in the main circulation loop and the refrigerant in the refrigeration loop perform heat exchange at the first heat exchanger 103 to achieve cooling of the coolant in the main circulation loop. The coolant in the heat dissipation loop and the refrigerant in the refrigeration loop perform heat exchange at the second heat exchanger 106, and the heat absorbed by the refrigeration loop from the main circulation loop is transferred to the heat dissipation loop through the second heat exchanger 106, and then the radiator 109 in the heat dissipation loop exchanges heat with the air to achieve the purpose of dissipating heat for the system 100.
散热器109的入口侧的第三管路115还通过第四管路116与第一管路113连通,散热器109出口侧的第三管路115通过第五管路117与第一管路113连接,如此,当系统100对散热的需求较低时,主循环回路中的冷却液也可以通过第四管路116直接流经第三管路115,然后通过第五管路117流回主循环回路中,由散热器109直接为主循环回路散热,省去启动制冷回路中的压缩机105,有利于减少系统100自身的能源消耗。The third pipeline 115 on the inlet side of the radiator 109 is also connected to the first pipeline 113 through the fourth pipeline 116, and the third pipeline 115 on the outlet side of the radiator 109 is connected to the first pipeline 113 through the fifth pipeline 117. In this way, when the system 100 has a low demand for heat dissipation, the coolant in the main circulation loop can also flow directly through the third pipeline 115 through the fourth pipeline 116, and then flow back to the main circulation loop through the fifth pipeline 117. The radiator 109 directly dissipates heat for the main circulation loop, eliminating the need to start the compressor 105 in the refrigeration loop, which is beneficial to reducing the energy consumption of the system 100 itself.
此外,散热回路中的第二水泵108被配置为驱动散热回路中的冷却液从散热器109的出口侧流向散热器109的入口侧,以确保在第四管路116为畅通状态下时,从主循环回路流向散热回路中的冷却液仅可以从散热器109的入口侧流经散热器109,而无法从散热器109的出口侧流经散热器109。In addition, the second water pump 108 in the heat dissipation circuit is configured to drive the coolant in the heat dissipation circuit to flow from the outlet side of the radiator 109 to the inlet side of the radiator 109, so as to ensure that when the fourth pipeline 116 is in a unobstructed state, the coolant flowing from the main circulation circuit to the heat dissipation circuit can only flow through the radiator 109 from the inlet side of the radiator 109, but cannot flow through the radiator 109 from the outlet side of the radiator 109.
本实施例的电池热管理系统100至少包括以下工作模式:The battery thermal management system 100 of this embodiment includes at least the following working modes:
自循环模式:在此模式下,散热风机122和压缩机105均未启动,加热器104关闭,仅开启第一水泵102,第一水泵102可以为主循环回路内的冷却液的循环提供动力,使电池包内的冷却液在主循环回路中循环流动,保证其温度均匀性。Self-circulation mode: In this mode, the cooling fan 122 and the compressor 105 are not started, the heater 104 is turned off, and only the first water pump 102 is turned on. The first water pump 102 can provide power for the circulation of the coolant in the main circulation loop, so that the coolant in the battery pack circulates in the main circulation loop to ensure its temperature uniformity.
高环温制冷模式:在开启高环温(即环境温度较高)制冷模式时,制冷回路中的压缩机105开启,散热风机122开启,主循环回路中的第一水泵102开启,加热器104关闭,第四管路116和第五管路117处于截断状态。主循环回路中的冷却液经过第一换热器103,进入待散热装置101,对待散热装置101进行降温,冷却液在吸收电池包的热量后温度升高,然后再次进入第一换热器103进行再次降温后进入待散热装置101,完成待散热装置101降温循环。同时,散热回路中的冷却液在第二水泵108的驱动下在第三管路115中循环流动,在流经第二换热器106时,与第二换热器106中的冷媒进行换热,将制冷回路从主循环回路中吸收的热量通过第二换热器106转移到散热回路,再由散热回路中的散热器109与空气换热,达到为系统100散热的目的。可选地,在此模式下,因主要依靠制冷回路为电池散热冷却,需要压缩机105以较高的功率运行,以提供足够的散热能力。High ambient temperature refrigeration mode: When the high ambient temperature (i.e., high ambient temperature) refrigeration mode is turned on, the compressor 105 in the refrigeration circuit is turned on, the heat dissipation fan 122 is turned on, the first water pump 102 in the main circulation circuit is turned on, the heater 104 is turned off, and the fourth pipeline 116 and the fifth pipeline 117 are in a cut-off state. The coolant in the main circulation circuit passes through the first heat exchanger 103 and enters the device to be radiated 101 to cool down the device to be radiated 101. After absorbing the heat of the battery pack, the temperature of the coolant rises, and then enters the first heat exchanger 103 again to cool down again, and then enters the device to be radiated 101 to complete the cooling cycle of the device to be radiated 101. At the same time, the coolant in the heat dissipation circuit circulates in the third pipeline 115 driven by the second water pump 108, and exchanges heat with the refrigerant in the second heat exchanger 106 when flowing through the second heat exchanger 106, and transfers the heat absorbed by the refrigeration circuit from the main circulation circuit to the heat dissipation circuit through the second heat exchanger 106, and then the radiator 109 in the heat dissipation circuit exchanges heat with the air to achieve the purpose of heat dissipation for the system 100. Optionally, in this mode, because the refrigeration circuit is mainly used to cool the battery, the compressor 105 needs to run at a higher power to provide sufficient heat dissipation capacity.
低环温制冷模式:在开启低环温(即环境温度较低)制冷模式时,控制制冷回路中的压缩机105关闭,制冷回路处于停止运行;控制散热风机122开启;控制主循环回路中的第一水泵102开启,加热器104关闭;控制第四管路116和第五管路117处于连通状态,同时控制第二水泵108停止运行。主循环回路中的冷却液不再流经第一换热器103,而是经过第四管路116进入第三管路115,经过散热器109降温后,再通过第五管路117进入第一管路113,并最终进入待散热装置101,对待散热装置101进行降温,完成降温循环。在此模式下,仅散热风机122和散热器109参与冷却,使得系统100的耗能较少。Low ambient temperature refrigeration mode: When the low ambient temperature (i.e., low ambient temperature) refrigeration mode is turned on, the compressor 105 in the refrigeration circuit is controlled to be turned off, and the refrigeration circuit is stopped; the heat dissipation fan 122 is controlled to be turned on; the first water pump 102 in the main circulation circuit is controlled to be turned on, and the heater 104 is turned off; the fourth pipeline 116 and the fifth pipeline 117 are controlled to be in a connected state, and the second water pump 108 is controlled to stop running. The coolant in the main circulation loop no longer flows through the first heat exchanger 103, but enters the third pipeline 115 through the fourth pipeline 116, and after cooling through the radiator 109, it enters the first pipeline 113 through the fifth pipeline 117, and finally enters the device to be cooled 101, and cools the device to be cooled 101 to complete the cooling cycle. In this mode, only the heat dissipation fan 122 and the radiator 109 participate in cooling, so that the energy consumption of the system 100 is relatively low.
制热模式:在开启制热模式时,控制散热风机122和制冷回路中的压缩机105关闭;控制主循环回路的第一水泵102开启,加热器104开启。冷却液经过加热器104加热升温,进入待散热装置101中对待散热装置101进行加热,冷却液在将热量传递给待散热装置101后温度降低,然后再次进入加热器104进行再次升温后进入待散热装置101进行换热,完成升温循环。在外部环境的温度过低,例如处于冬季、或者处于寒冷的地域时,或者电芯自身温度较低时,为使电芯温度在一定温度范围内从而使设备正常运行,可以将系统100切换为制热模式。Heating mode: When the heating mode is turned on, the cooling fan 122 and the compressor 105 in the refrigeration circuit are controlled to be turned off; the first water pump 102 of the main circulation circuit is controlled to be turned on, and the heater 104 is turned on. The coolant is heated by the heater 104 and enters the heat dissipation device 101 to heat the heat dissipation device 101. After the coolant transfers the heat to the heat dissipation device 101, the temperature decreases, and then enters the heater 104 again to be heated again, and then enters the heat dissipation device 101 for heat exchange, completing the heating cycle. When the temperature of the external environment is too low, such as in winter or in cold areas, or when the temperature of the battery cell itself is low, in order to make the battery cell temperature within a certain temperature range so that the device can operate normally, the system 100 can be switched to the heating mode.
待机模式:此模式下,控制散热风机122、压缩机105、加热器104关闭,第一水泵102按照设定频率运行,保证电池热管理系统100能检测主循环回路中的冷却液的温度。或采用散热装置(例如上述的散热器109)主动控制系统100的模式,散热装置根据自身需求,给系统100发送相应指令。Standby mode: In this mode, the cooling fan 122, the compressor 105, and the heater 104 are controlled to be turned off, and the first water pump 102 runs at the set frequency to ensure that the battery thermal management system 100 can detect the temperature of the coolant in the main circulation loop. Or a heat dissipation device (such as the above-mentioned radiator 109) is used to actively control the system 100, and the heat dissipation device sends corresponding instructions to the system 100 according to its own needs.
根据本发明实施例的电池热管理系统100,将主循环回路与制冷回路的第一换热器103换热,散热回路与制冷回路的第二换热器106换热,使得系统100先通过第一换热器103和第二换热器106以液冷的方式将热量传递到散热回路,再通过散热器109以风冷的方式将热量散发到外界,由于第二换热器106不需要直接与空气换热,使得第一换热器103和第二换热器106可以集成化设置,有利于制冷回路的紧凑化,从而缩小电池热管理系统100的尺寸,并且,液态的防冻液比容远大于空气,可以大幅提升系统100的换热效率,有利于改善电池热管理系统100的全年综合能效。According to the battery thermal management system 100 of the embodiment of the present invention, the main circulation loop exchanges heat with the first heat exchanger 103 of the refrigeration loop, and the heat dissipation loop exchanges heat with the second heat exchanger 106 of the refrigeration loop, so that the system 100 first transfers heat to the heat dissipation loop in a liquid-cooled manner through the first heat exchanger 103 and the second heat exchanger 106, and then dissipates the heat to the outside in an air-cooled manner through the radiator 109. Since the second heat exchanger 106 does not need to directly exchange heat with the air, the first heat exchanger 103 and the second heat exchanger 106 can be integrated, which is conducive to the compactness of the refrigeration loop, thereby reducing the size of the battery thermal management system 100. In addition, the specific volume of liquid antifreeze is much larger than that of air, which can greatly improve the heat exchange efficiency of the system 100, which is conducive to improving the overall energy efficiency of the battery thermal management system 100 throughout the year.
在一些实施例中,参考图1和图2,第二换热器106和散热器109可以相对布置,这样,仅需要设置一个散热风机122,即可分别为第二换热器106和散热器109散热,省去为第二换热器106和散热器109分别单独配置散热风机122,有助于减少系统100部件数量,优化系统100布局,减少空间占用。In some embodiments, referring to Figures 1 and 2, the second heat exchanger 106 and the radiator 109 can be arranged relative to each other. In this way, only one cooling fan 122 is required to dissipate heat for the second heat exchanger 106 and the radiator 109 respectively, eliminating the need to separately configure cooling fans 122 for the second heat exchanger 106 and the radiator 109, which helps to reduce the number of components of the system 100, optimize the layout of the system 100, and reduce space occupancy.
在一些实施例中,参考图1和图2,第一换热器103具有第一换热流道和第二换热流道,第一换热流道与第一管路113连通,并构成主循环回路的一部分,第二换热流道与第二管路114连通,并构成制冷回路的一部分。如此,可以实现主循环回路和制冷回路的换热,从而为主循环回路散热。In some embodiments, referring to FIG. 1 and FIG. 2 , the first heat exchanger 103 has a first heat exchange channel and a second heat exchange channel, the first heat exchange channel is connected to the first pipeline 113 and constitutes a part of the main circulation loop, and the second heat exchange channel is connected to the second pipeline 114 and constitutes a part of the refrigeration loop. In this way, heat exchange between the main circulation loop and the refrigeration loop can be achieved, thereby dissipating heat for the main circulation loop.
第二换热器106具有第三换热流道和第四换热流道,第三换热流道与第三管路115连通,并构成散热回路的一部分,第四换热流道与第二管路114连通,并构成制冷回路的一部分。如此,可以实现制冷回路与散热回路的换热,将制冷回路从主循环回路中吸收的热量通过第二换热器106转移到散热回路,再由散热回路中的散热器109与空气换热,达到为系统100散热的目的。The second heat exchanger 106 has a third heat exchange channel and a fourth heat exchange channel. The third heat exchange channel is connected to the third pipeline 115 and constitutes a part of the heat dissipation circuit. The fourth heat exchange channel is connected to the second pipeline 114 and constitutes a part of the refrigeration circuit. In this way, heat exchange between the refrigeration circuit and the heat dissipation circuit can be achieved, and the heat absorbed by the refrigeration circuit from the main circulation circuit is transferred to the heat dissipation circuit through the second heat exchanger 106, and then the radiator 109 in the heat dissipation circuit exchanges heat with the air, thereby achieving the purpose of heat dissipation for the system 100.
在一个具体的示例中,第一换热器103和第二换热器106均为板式换热器。如此,第一换热器103和第二换热器106的换热效率较高,成本较低。In a specific example, both the first heat exchanger 103 and the second heat exchanger 106 are plate heat exchangers. In this way, the first heat exchanger 103 and the second heat exchanger 106 have higher heat exchange efficiency and lower cost.
在一些实施例中,制冷回路还可以包括冷媒储液器107,冷媒储液器107设于第二管路114上,冷媒储液器107可以用于存储冷媒,冷媒可以为氟利昂,如此,在不同工况运行时,参与制冷回路循环的冷媒流量变化时,多余的冷媒可储存在冷媒储液器107内。In some embodiments, the refrigeration circuit may further include a refrigerant reservoir 107, which is disposed on the second pipeline 114. The refrigerant reservoir 107 may be used to store refrigerant, which may be Freon. Thus, when operating under different operating conditions and the refrigerant flow rate participating in the refrigeration circuit circulation changes, excess refrigerant may be stored in the refrigerant reservoir 107.
在一些实施例中,结合图1和图2,电池热管理系统100还包括:控制阀组件,控制阀组件被配置为控制主循环回路、制冷回路、散热回路、第四管路116和第五管路117中的任意一者的通断。如此,方便系统100根据待散热装置101的散热需求以及环境温度,来灵活控制各个管路的通断,将电池热管理系统100调整至合适的工作模式,在满足散热需求的同时,能够提高电池热管理系统100自身能效。In some embodiments, in combination with FIG. 1 and FIG. 2 , the battery thermal management system 100 further includes: a control valve assembly, which is configured to control the on-off of any one of the main circulation loop, the refrigeration loop, the heat dissipation loop, the fourth pipeline 116, and the fifth pipeline 117. In this way, the system 100 can flexibly control the on-off of each pipeline according to the heat dissipation requirements of the heat dissipation device 101 and the ambient temperature, and adjust the battery thermal management system 100 to a suitable working mode, so as to meet the heat dissipation requirements and improve the energy efficiency of the battery thermal management system 100 itself.
在一些实施例中,参考图1,控制阀组件包括第一控制阀124、节流阀125、第三控制阀126、第四控制阀127、第五控制阀128。In some embodiments, referring to FIG. 1 , the control valve assembly includes a first control valve 124 , a throttle valve 125 , a third control valve 126 , a fourth control valve 127 , and a fifth control valve 128 .
其中,第一控制阀124设于第一管路113上,例如,第一控制阀124设于第一管路113和第四管路116的连接处以及第一管路113和第五管路117的连接处之间的第一管路113上,这样,第一控制阀124仅用于控制第一管路113的运行状态。Among them, the first control valve 124 is arranged on the first pipeline 113. For example, the first control valve 124 is arranged on the first pipeline 113 between the connection between the first pipeline 113 and the fourth pipeline 116 and the connection between the first pipeline 113 and the fifth pipeline 117. In this way, the first control valve 124 is only used to control the operating state of the first pipeline 113.
节流阀125设于第二换热器106的出口侧和第一换热器103的入口侧之间的第二管路114上,节流阀125在第二管路114上的位置可以根据实际需要合理设置,节流阀125用于调节第二管路114中的第一换热器103的过热度,例如,节流阀125可以为电子膨胀阀。The throttle valve 125 is arranged on the second pipeline 114 between the outlet side of the second heat exchanger 106 and the inlet side of the first heat exchanger 103. The position of the throttle valve 125 on the second pipeline 114 can be reasonably set according to actual needs. The throttle valve 125 is used to adjust the superheat of the first heat exchanger 103 in the second pipeline 114. For example, the throttle valve 125 can be an electronic expansion valve.
第三控制阀126设于第三管路115上,以控制第三管路115的通断,例如,第三控制阀126可以设于第三管路115和第四管路116的连接处以及第三管路115和第五管路117的连接处之间的第三管路115上,这样,第三控制阀126可以仅用于控制第三管路115的运行状态;The third control valve 126 is disposed on the third pipeline 115 to control the on-off of the third pipeline 115. For example, the third control valve 126 can be disposed on the third pipeline 115 between the connection of the third pipeline 115 and the fourth pipeline 116 and the connection of the third pipeline 115 and the fifth pipeline 117. In this way, the third control valve 126 can be used only to control the operating state of the third pipeline 115.
第四控制阀127设于第四管路116上,这样,第四控制阀127可以通过控制第四管路116的通断,来控制主循环回路中的冷却液是否流经散热回路的散热器109。The fourth control valve 127 is disposed on the fourth pipeline 116 , so that the fourth control valve 127 can control whether the coolant in the main circulation loop flows through the radiator 109 of the heat dissipation loop by controlling the on-off of the fourth pipeline 116 .
第五控制阀128设于第五管路117上,这样,第五控制阀128可以通过控制第五管路117的通断,来控制从散热器109流出的冷却液是否回流到主循环回路。The fifth control valve 128 is disposed on the fifth pipeline 117 , so that the fifth control valve 128 can control whether the coolant flowing out of the radiator 109 flows back to the main circulation loop by controlling the on-off of the fifth pipeline 117 .
可以理解地,当第一控制阀124、节流阀125和第三控制阀126同时关闭,第四控制阀127和第五控制阀128同时打开,即系统100为上述的低环温制冷模式时,主循环回路中的冷却液在第一水泵102的驱动下,可以不流经第一换热器103,而流经散热回路中的散热器109,然后重新回流至主循环回路,冷却液在流经散热器109时实现自然冷却,当然,在此过程中,散热风机122可以根据需要打开或关闭,并且,在该工作模式下系统100自身的能耗较低,同时极大提升系统100的全年综合能效。It can be understood that when the first control valve 124, the throttle valve 125 and the third control valve 126 are closed at the same time, and the fourth control valve 127 and the fifth control valve 128 are opened at the same time, that is, the system 100 is in the above-mentioned low ambient temperature refrigeration mode, the coolant in the main circulation loop, driven by the first water pump 102, may not flow through the first heat exchanger 103, but flow through the radiator 109 in the heat dissipation loop, and then flow back to the main circulation loop. The coolant is naturally cooled when flowing through the radiator 109. Of course, in this process, the heat dissipation fan 122 can be turned on or off as needed, and in this working mode, the energy consumption of the system 100 itself is relatively low, while greatly improving the overall energy efficiency of the system 100 throughout the year.
当第一控制阀124、节流阀125和第三控制阀126同时打开,第四控制阀127和第五控制阀128同时关闭,即系统100为上述的高环温制冷模式时,主循环回路中的冷却液在第一水泵102的驱动下,可以流经第一换热器103换热后回流向待散热装置101,散热回路中的冷却液在第二水泵108的驱动下,流经第二换热器106后再次流向散热器109,当然,在此过程中,散热风机122可以根据需要打开或关闭。When the first control valve 124, the throttle valve 125 and the third control valve 126 are opened at the same time, and the fourth control valve 127 and the fifth control valve 128 are closed at the same time, that is, the system 100 is in the above-mentioned high-temperature refrigeration mode, the coolant in the main circulation loop can flow through the first heat exchanger 103 driven by the first water pump 102 for heat exchange and then flow back to the heat dissipation device 101. The coolant in the heat dissipation loop can flow through the second heat exchanger 106 driven by the second water pump 108 and then flow to the radiator 109 again. Of course, in this process, the heat dissipation fan 122 can be turned on or off as needed.
此外,由于第一控制阀124、节流阀125、第三控制阀126、第四控制阀127以及第五控制阀128均设在单个管路上,仅用于控制自身所在管路的通断,因此,第一控制阀124、节流阀125、第三控制阀126、第四控制阀127以及第五控制阀128均可以为二通阀,如此,第一控制阀124、节流阀125、第三控制阀126、第四控制阀127以及第五控制阀128的结构简单,容易维护且成本较低。In addition, since the first control valve 124, the throttle valve 125, the third control valve 126, the fourth control valve 127 and the fifth control valve 128 are all arranged on a single pipeline and are only used to control the on-off of the pipeline in which they are located, the first control valve 124, the throttle valve 125, the third control valve 126, the fourth control valve 127 and the fifth control valve 128 can all be two-way valves. In this way, the first control valve 124, the throttle valve 125, the third control valve 126, the fourth control valve 127 and the fifth control valve 128 have a simple structure, are easy to maintain and have low cost.
除上述的控制阀组件的布置方案以外,参考图2,本申请还提供控制阀组件的另一种布置方案。具体如下:第一控制阀124设于第一管路113和第四管路116的连接处,这样,第一控制阀124可以控制第一管路113和第四管路116中的其中一者的通断,以控制主循环回路中的冷却液流向第一换热器103或者流向散热回路中的散热器109。In addition to the above arrangement of the control valve assembly, with reference to FIG2 , the present application also provides another arrangement of the control valve assembly, as follows: the first control valve 124 is disposed at the connection between the first pipeline 113 and the fourth pipeline 116, so that the first control valve 124 can control the on-off of one of the first pipeline 113 and the fourth pipeline 116 to control the coolant in the main circulation loop to flow to the first heat exchanger 103 or to the radiator 109 in the heat dissipation loop.
节流阀125设于第二换热器106的出口侧和第一换热器103的入口侧之间的第二管路114上,节流阀125在第二管路114上的位置可以根据实际需要合理设置,节流阀125用于调节第二管路114中第一换热器103的 过热度,例如,节流阀125可以为电子膨胀阀。The throttle valve 125 is arranged on the second pipeline 114 between the outlet side of the second heat exchanger 106 and the inlet side of the first heat exchanger 103. The position of the throttle valve 125 on the second pipeline 114 can be reasonably set according to actual needs. The throttle valve 125 is used to adjust the superheat of the first heat exchanger 103 in the second pipeline 114. For example, the throttle valve 125 can be an electronic expansion valve.
第三控制阀126设于第三管路115和第四管路116的连接处,这样,第三控制阀126可以控制第三管路115和第四管路116中的其中一者的通断,以控制主循环回路中的冷却液流向第一换热器103或者散热回路中的冷却液进行自循环。The third control valve 126 is arranged at the connection between the third pipeline 115 and the fourth pipeline 116, so that the third control valve 126 can control the on-off of one of the third pipeline 115 and the fourth pipeline 116 to control the coolant in the main circulation loop to flow to the first heat exchanger 103 or the coolant in the heat dissipation loop for self-circulation.
第四控制阀127设于第一管路113和第五管路117的连接处,这样,第四控制阀127可以控制第一管路113和第五管路117中的其中一者的通断,以控制散热回路中的冷却液进行自循环或者从散热器109流出的冷却液是否回流到主循环回路中。The fourth control valve 127 is arranged at the connection of the first pipeline 113 and the fifth pipeline 117, so that the fourth control valve 127 can control the on-off of one of the first pipeline 113 and the fifth pipeline 117 to control the self-circulation of the coolant in the heat dissipation circuit or whether the coolant flowing out of the radiator 109 flows back to the main circulation circuit.
第五控制阀128设于第三管路115和第五管路117的连接处,这样,第五控制阀128可以控制第三管路115和第五管路117中的其中一者的通断,以控制散热回路中的冷却液进行自循环或者从散热器109流出的冷却液是否回流到主循环回路中。The fifth control valve 128 is arranged at the connection of the third pipeline 115 and the fifth pipeline 117. In this way, the fifth control valve 128 can control the on-off of one of the third pipeline 115 and the fifth pipeline 117 to control the self-circulation of the coolant in the heat dissipation circuit or whether the coolant flowing out of the radiator 109 flows back to the main circulation circuit.
可以理解的,在本实施例中,可以通过控制第一控制阀124连通第一管路113和第四管路116,控制第三控制阀126连通第四管路116和第三管路115,控制第四控制阀127连通第一管路113和第五管路117,控制节流阀125连通第三管路115和第五管路117,来使系统100转为低环温制冷模式。It can be understood that in this embodiment, the system 100 can be switched to the low ambient temperature refrigeration mode by controlling the first control valve 124 to connect the first pipeline 113 and the fourth pipeline 116, controlling the third control valve 126 to connect the fourth pipeline 116 and the third pipeline 115, controlling the fourth control valve 127 to connect the first pipeline 113 and the fifth pipeline 117, and controlling the throttle valve 125 to connect the third pipeline 115 and the fifth pipeline 117.
可以通过控制第一控制阀124仅连通其两侧的第一管路113,控制第三控制阀126连通其两侧的第三管路115,控制第四控制阀127连通其两侧的第一管路113,控制节流阀125连通其两侧的第三管路115,来使系统100转为高环温制冷模式。The system 100 can be switched to the high ambient temperature refrigeration mode by controlling the first control valve 124 to connect only the first pipeline 113 on both sides thereof, controlling the third control valve 126 to connect the third pipeline 115 on both sides thereof, controlling the fourth control valve 127 to connect the first pipeline 113 on both sides thereof, and controlling the throttle valve 125 to connect the third pipeline 115 on both sides thereof.
此外,由于第一控制阀124、第三控制阀126、第四控制阀127以及第五控制阀128均设在两个管路的相交处,可以择一控制其中一个管路的通断,因此,第一控制阀124、第三控制阀126、第四控制阀127以及第五控制阀128均可以为三通阀,而节流阀125仅设在第二管路114上,仅用于控制自身所在管路的通断,因此,节流阀125可以为二通阀。如此,能够较好地实现系统100的不同模式的切换。In addition, since the first control valve 124, the third control valve 126, the fourth control valve 127 and the fifth control valve 128 are all arranged at the intersection of the two pipelines, they can selectively control the on-off of one of the pipelines. Therefore, the first control valve 124, the third control valve 126, the fourth control valve 127 and the fifth control valve 128 can all be three-way valves, and the throttle valve 125 is only arranged on the second pipeline 114 and is only used to control the on-off of the pipeline where it is located. Therefore, the throttle valve 125 can be a two-way valve. In this way, the switching of different modes of the system 100 can be better achieved.
在一些实施例中,参考图1和图2,电池热管理系统100还可以包括:安全阀110。具体地,安全阀110与主循环回路的第一管路113连接,安全阀110的出口可以与外界连通,当然还可以与补液水箱111(例如下文的补液水箱111)连通。这样,当系统100中的水压超过水压阈值例如当系统100中的水压超过3bar时,可以打开安全阀110,开始泄压,避免待散热装置101因压力过高而爆裂,提高安全性。In some embodiments, referring to FIG. 1 and FIG. 2 , the battery thermal management system 100 may further include: a safety valve 110. Specifically, the safety valve 110 is connected to the first pipeline 113 of the main circulation loop, and the outlet of the safety valve 110 may be connected to the outside, and of course may also be connected to the replenishment water tank 111 (for example, the replenishment water tank 111 described below). In this way, when the water pressure in the system 100 exceeds the water pressure threshold, for example, when the water pressure in the system 100 exceeds 3 bar, the safety valve 110 may be opened to start pressure relief, thereby preventing the heat dissipation device 101 from bursting due to excessive pressure and improving safety.
可选地,参考图1和图2,安全阀110的进口可以与待散热装置101和加热器104之间的第一管路113连接,这样,安全阀110距离待散热装置101更近,更有助于提高待散热装置101的泄压效率。Optionally, referring to Figures 1 and 2, the inlet of the safety valve 110 can be connected to the first pipeline 113 between the device to be cooled 101 and the heater 104. In this way, the safety valve 110 is closer to the device to be cooled 101, which is more helpful to improve the pressure relief efficiency of the device to be cooled 101.
在一些实施例中,参考图1和图2,电池热管理系统100还可以包括:补液支路。具体地,补液支路可以包括补液水箱111和第三水泵112,第三水泵112的一端与补液水箱111连通,另一端与主循环回路连通,例如第三水泵112的另一端可以与待散热装置101和第一水泵102之间的第一管路113连通,这样,当电池热管理系统100内的冷却液在运行过程中因损耗而减少时,可以控制第三水泵112运行,第三水泵112驱动补液水箱111中的液体向主循环回路中主动补液,从而确保系统100稳定运行In some embodiments, referring to FIG. 1 and FIG. 2 , the battery thermal management system 100 may further include: a rehydration branch. Specifically, the rehydration branch may include a rehydration water tank 111 and a third water pump 112. One end of the third water pump 112 is connected to the rehydration water tank 111, and the other end is connected to the main circulation loop. For example, the other end of the third water pump 112 may be connected to the first pipeline 113 between the heat dissipation device 101 and the first water pump 102. In this way, when the coolant in the battery thermal management system 100 is reduced due to loss during operation, the third water pump 112 may be controlled to operate, and the third water pump 112 drives the liquid in the rehydration water tank 111 to actively replenish the liquid in the main circulation loop, thereby ensuring stable operation of the system 100.
在一些实施例中,参考图1和图2,补液水箱111还通过第六管路118与安全阀110连通,这样,当安全阀110为系统100泄压时,可以将系统100中的冷却液排入到补液水箱111中,这样,进入补液水箱111中的冷却液可以继续参与后续的工作循环,避免浪费,降低系统100的使用成本。In some embodiments, referring to Figures 1 and 2, the replenishing water tank 111 is also connected to the safety valve 110 through the sixth pipeline 118. In this way, when the safety valve 110 relieves the pressure of the system 100, the coolant in the system 100 can be discharged into the replenishing water tank 111. In this way, the coolant entering the replenishing water tank 111 can continue to participate in subsequent working cycles, avoiding waste and reducing the use cost of the system 100.
在一些实施例中,参考图1和图2,补液支路中还包括单向阀120,单向阀120设于第三水泵112和主循环回路之间,如此,可以避免系统100中的冷却液在水压增大时反向流入到第三水泵112内,进而返回到补液水箱111中。In some embodiments, referring to Figures 1 and 2, the rehydration branch also includes a one-way valve 120, which is arranged between the third water pump 112 and the main circulation loop. In this way, the coolant in the system 100 can be prevented from flowing back into the third water pump 112 when the water pressure increases, and then returning to the rehydration water tank 111.
可选地,主循环回路的第一管路113上设有加液口121,加液口121可以用于在系统100初始装配完成后,向系统100内注入冷却液。Optionally, a liquid filling port 121 is provided on the first pipeline 113 of the main circulation loop, and the liquid filling port 121 can be used to inject coolant into the system 100 after the initial assembly of the system 100 is completed.
在一些实施例中,参考图1和图2,电池热管理系统100还可以包括:第一排气阀119,第一排气阀119可以设于第一排气支路上,第一排气支路与第一管路113连通,以使第一排气阀119的进气端与第一管路113连通,这样,当主循环回路中存在空气时,会不断聚集在第一排气阀119内部,当气体达到一定量时第一排气阀119排气泄压,从而使冷却液在主循环回路中顺利流动。In some embodiments, referring to Figures 1 and 2, the battery thermal management system 100 may also include: a first exhaust valve 119, which may be arranged on a first exhaust branch, and the first exhaust branch is connected to the first pipeline 113, so that the air intake end of the first exhaust valve 119 is connected to the first pipeline 113, so that when there is air in the main circulation loop, it will continuously accumulate inside the first exhaust valve 119, and when the gas reaches a certain amount, the first exhaust valve 119 exhausts and releases the pressure, so that the coolant can flow smoothly in the main circulation loop.
在一些实施例中,第一排气阀119可以为自动排气阀,即第一排气阀119可以构造为在对应管路中的气压达到第一设定气压值时自动打开,并在达到第二设定气压值时自动关闭,第二设定气压可以低于第一设定气压,如此,能够提高排气的自动化程度。In some embodiments, the first exhaust valve 119 can be an automatic exhaust valve, that is, the first exhaust valve 119 can be constructed to automatically open when the air pressure in the corresponding pipeline reaches a first set air pressure value, and automatically close when it reaches a second set air pressure value. The second set air pressure can be lower than the first set air pressure. In this way, the degree of automation of exhaust can be improved.
在一些实施例中,电池热管理系统100还包括膨胀罐123,膨胀罐123可以在系统100中的冷却液水压增大时,吸收一部分冷却液以降低水压,并在冷却液水压降低时,将内部的冷却液释放到系统100中,换言之,膨胀罐123能够为冷却液提供一部分缓冲空间,以更好地平衡水压。In some embodiments, the battery thermal management system 100 also includes an expansion tank 123. When the water pressure of the coolant in the system 100 increases, the expansion tank 123 can absorb a portion of the coolant to reduce the water pressure, and when the water pressure of the coolant decreases, the expansion tank 123 can release the internal coolant into the system 100. In other words, the expansion tank 123 can provide a portion of buffer space for the coolant to better balance the water pressure.
根据本发明的一些实施例,电池热管理系统100还可以包括控制装置(图未示出),控制装置可以为PLC(Programmable Logic Controller,可编程逻辑控制器),也可以为BMS(Battery Management System,电池管理系统100),还可以为其他控制器,控制装置可以分别与系统100中的第一水泵102、加热器104、压缩机105、第一控制阀124、节流阀125、第三控制阀126、第四控制阀127、第五控制阀128、散热风机122、安全阀110、等功能部件通讯连接,以分别控制各个功能部件的运行状态。According to some embodiments of the present invention, the battery thermal management system 100 may further include a control device (not shown in the figure), which may be a PLC (Programmable Logic Controller), a BMS (Battery Management System, battery management system 100), or other controllers. The control device may be respectively communicated with the first water pump 102, the heater 104, the compressor 105, the first control valve 124, the throttle valve 125, the third control valve 126, the fourth control valve 127, the fifth control valve 128, the cooling fan 122, the safety valve 110, and other functional components in the system 100 to respectively control the operating status of each functional component.
下面描述本发明第二方面实施例的储能设备。The energy storage device according to the second embodiment of the present invention is described below.
本实施例的储能设备,可以为车辆、储能电柜、储能集装箱等以电池作为储蓄能部件的储能设备,储能设备可以包括上述实施例中的电池热管理系统100。The energy storage device of this embodiment may be a vehicle, an energy storage cabinet, an energy storage container, or other energy storage device that uses a battery as an energy storage component. The energy storage device may include the battery thermal management system 100 in the above embodiment.
其中,以储能设备为储能集装箱为例,由于第一换热器103和第二换热器106处均为液体之间换热,有利于制冷回路以及电池热管理系统100的紧凑化设计,减少电池热管理系统100的尺寸,并且,作为冷凝器的第二换热器106和散热风机122可以更灵活的布置在电池热管理系统100的外侧,如储能集装箱的顶部,充分利用储能集装箱的顶部空间,也使得集装箱内部空间应用更充分。Among them, taking the energy storage device as an energy storage container as an example, since the first heat exchanger 103 and the second heat exchanger 106 are both heat exchanges between liquids, it is beneficial to the compact design of the refrigeration circuit and the battery thermal management system 100, reducing the size of the battery thermal management system 100, and the second heat exchanger 106 and the heat dissipation fan 122 serving as the condenser can be more flexibly arranged on the outside of the battery thermal management system 100, such as the top of the energy storage container, making full use of the top space of the energy storage container and making better use of the internal space of the container.
根据本发明实施例的储能设备,通过设置上述实施例中的电池热管理系统100,可以提升散热效率,提升安全性和稳定性,并且,由于第一换热器103和第二换热器106处均为液体之间换热,使得制冷回路以及电池热管理系统100可以实现紧凑化设计,作为冷凝器的第二换热器106和散热风机122可以更灵活的布置在电池热管理系统100的外侧,减少对储能设备内部空间的占用,以提高储能设备内部空间利用率。The energy storage device according to the embodiment of the present invention can improve heat dissipation efficiency, safety and stability by setting the battery thermal management system 100 in the above embodiment. In addition, since the first heat exchanger 103 and the second heat exchanger 106 both exchange heat between liquids, the refrigeration circuit and the battery thermal management system 100 can be compactly designed. The second heat exchanger 106 and the heat dissipation fan 122 serving as the condenser can be more flexibly arranged on the outside of the battery thermal management system 100, reducing the occupation of the internal space of the energy storage device, thereby improving the internal space utilization of the energy storage device.
下面参考图3描述本发明第三方面实施例的电池热管理系统100的控制方法。The following describes a control method for a battery thermal management system 100 according to an embodiment of the third aspect of the present invention with reference to FIG. 3 .
本实施例的电池热管理系统100的控制方法,可以应用于上述的储能设备的电池热管理系统100。控制方法可以包括以下步骤:The control method of the battery thermal management system 100 of this embodiment can be applied to the battery thermal management system 100 of the above-mentioned energy storage device. The control method may include the following steps:
S101,确定当前的环境温度;S101, determining the current ambient temperature;
例如,可以由环境温度传感器获取环境温度,然后将检测结果发送到控制装置。For example, the ambient temperature may be acquired by an ambient temperature sensor, and then the detection result may be sent to the control device.
S102,确定环境温度所处的温度范围,温度范围包括第一预设温度范围和第二预设温度范围;S102, determining a temperature range in which the ambient temperature is located, where the temperature range includes a first preset temperature range and a second preset temperature range;
由控制装置可以判断环境温度所处的温度范围,温度范围可以为第一预设温度范围、第二预设温度范围中的一个。The control device may determine the temperature range of the ambient temperature, and the temperature range may be one of a first preset temperature range and a second preset temperature range.
S103,根据环境温度所处的温度范围,控制电池热管理系统100以对应的工作模式运行,工作模式至少包括:第一工作模式和第二工作模式,其中,第一预设温度范围与第一工作模式对应,第二预设温度范围与第二工作模式对应。S103, according to the temperature range of the ambient temperature, control the battery thermal management system 100 to operate in a corresponding working mode, the working modes at least including: a first working mode and a second working mode, wherein the first preset temperature range corresponds to the first working mode, and the second preset temperature range corresponds to the second working mode.
控制装置可以根据环境温度所处的温度范围,控制电池热管理系统100切换为对应的工作模式,工作模式可以为第一工作模式、第二工作模式中的一个。并且,当环境温度处于第一预设温度范围内时,电池热管理系统100切换为第一工作模式,当环境温度处于第二预设温度范围内时,电池热管理系统100切换为第二工作模式。The control device can control the battery thermal management system 100 to switch to a corresponding working mode according to the temperature range of the ambient temperature, and the working mode can be one of the first working mode and the second working mode. Moreover, when the ambient temperature is within the first preset temperature range, the battery thermal management system 100 switches to the first working mode, and when the ambient temperature is within the second preset temperature range, the battery thermal management system 100 switches to the second working mode.
需要说明的是,第一预设温度范围内的温度值大于第二预设温度范围内的温度值,换言之,第一预设温度范围内的温度下阈值高于第二预设温度范围内的温度上阈值。例如,第一工作模式可以为高环温制冷模式,第二工作模式可以为低环温制冷模式。It should be noted that the temperature value within the first preset temperature range is greater than the temperature value within the second preset temperature range. In other words, the lower temperature threshold within the first preset temperature range is higher than the upper temperature threshold within the second preset temperature range. For example, the first operating mode may be a high ambient temperature cooling mode, and the second operating mode may be a low ambient temperature cooling mode.
可以理解地,由于在不同环境温度下,电池产热量相近,因此,两种工作模式(包括第一工作模式、第二工作模式)的电池散热量接近,但因高环温制冷模式下制冷回路参与工作,使得该模式下电池热管理系统100整体的能耗大于低环温制冷模式下电池热管理系统100的能耗,因此,在环境温度较低时,可以使设备散热的功耗降低,能效提高。It can be understood that since the heat generated by the battery is similar under different ambient temperatures, the heat dissipation of the battery in the two working modes (including the first working mode and the second working mode) is similar. However, since the refrigeration circuit is involved in the high ambient temperature refrigeration mode, the overall energy consumption of the battery thermal management system 100 in this mode is greater than the energy consumption of the battery thermal management system 100 in the low ambient temperature refrigeration mode. Therefore, when the ambient temperature is low, the power consumption of the equipment's heat dissipation can be reduced and the energy efficiency can be improved.
根据本发明实施例的电池热管理系统100的控制方法,根据环境温度来为电池热管理系统100切换对应的工作模式,工作更加高效节能,可以在满足储能设备的散热需求的同时,降低设备综合能耗,提升设备安全性和稳定性。According to the control method of the battery thermal management system 100 of the embodiment of the present invention, the corresponding working mode of the battery thermal management system 100 is switched according to the ambient temperature, so that the operation is more efficient and energy-saving. While meeting the heat dissipation requirements of the energy storage equipment, the overall energy consumption of the equipment can be reduced, and the safety and stability of the equipment can be improved.
在一些实施例中,根据环境温度所处的温度范围,控制电池热管理系统100以对应的工作模式运行,具体包括:在第一工作模式下,控制第一水泵102、散热器109、散热风机122、压缩机105和第二水泵108开启,控制第四管路116和第五管路117关闭;在第二工作模式下,控制第一水泵102、散热器109和散热风机122开启,控制压缩机105和第二水泵108关闭,控制第四管路116和第五管路117开启。In some embodiments, according to the temperature range of the ambient temperature, the battery thermal management system 100 is controlled to operate in a corresponding operating mode, specifically including: in the first operating mode, the first water pump 102, the radiator 109, the cooling fan 122, the compressor 105 and the second water pump 108 are controlled to be turned on, and the fourth pipeline 116 and the fifth pipeline 117 are controlled to be closed; in the second operating mode, the first water pump 102, the radiator 109 and the cooling fan 122 are controlled to be turned on, the compressor 105 and the second water pump 108 are controlled to be closed, and the fourth pipeline 116 and the fifth pipeline 117 are controlled to be turned on.
具体而言,在开启第一工作模式即高环温制冷模式时,制冷回路中的压缩机105开启,散热风机122开启,主循环回路中的第一水泵102开启,加热器104关闭,第四管路116和第五管路117处于截断状态。主循环回路中的冷却液经过第一换热器103,进入待散热装置101,对待散热装置101进行降温,冷却液在吸收电池包的热量后温度升高,然后再次进入第一换热器103进行再次降温后进入待散热装置101,完成待散热装置101降温循环。同时,散热回路中的冷却液在第二水泵108的驱动下在第三管路115中循环流动,在流经第二换热器106时,与第二换热器106中的冷媒进行换热,将制冷回路从主循环回路中吸收的热量通过第二换热器106转移到散热回路,再由散热回路中的散热器109与空气换热,达到为系统100散热的目的。可选地,在此模式下,因主要依靠制冷回路为电池散热冷却,需要压缩机105以较高的功率运行,以提供足够的散热能力,压缩机105的功率可以根据需要进行调整。Specifically, when the first working mode, i.e., the high ambient temperature refrigeration mode, is turned on, the compressor 105 in the refrigeration circuit is turned on, the heat dissipation fan 122 is turned on, the first water pump 102 in the main circulation circuit is turned on, the heater 104 is turned off, and the fourth pipeline 116 and the fifth pipeline 117 are in a cut-off state. The coolant in the main circulation circuit passes through the first heat exchanger 103 and enters the device to be radiated 101 to cool down the device to be radiated 101. After absorbing the heat of the battery pack, the temperature of the coolant increases, and then enters the first heat exchanger 103 again to cool down again before entering the device to be radiated 101 to complete the cooling cycle of the device to be radiated 101. At the same time, the coolant in the heat dissipation circuit circulates in the third pipeline 115 driven by the second water pump 108. When flowing through the second heat exchanger 106, it exchanges heat with the refrigerant in the second heat exchanger 106, and transfers the heat absorbed by the refrigeration circuit from the main circulation circuit to the heat dissipation circuit through the second heat exchanger 106, and then the radiator 109 in the heat dissipation circuit exchanges heat with the air to achieve the purpose of heat dissipation for the system 100. Optionally, in this mode, since the battery is cooled mainly by the refrigeration circuit, the compressor 105 needs to run at a higher power to provide sufficient heat dissipation capacity, and the power of the compressor 105 can be adjusted as needed.
在开启第二工作模式即低环温制冷模式时,控制制冷回路中的压缩机105关闭,制冷回路处于停止运行;控制散热风机122开启;控制主循环回路中的第一水泵102开启,加热器104关闭;控制第四管路116和第五管路117处于连通状态,同时控制第二水泵108停止运行。主循环回路中的冷却液不再流经第一换热器103,而是经过第四管路116进入第三管路115,经过散热器109降温后,再通过第五管路117进入第一管路113,并最终进入待散热装置101,对待散热装置101进行降温,完成降温循环。在此模式下,仅散热风机122和散热器109参与冷却,使得系统100的耗能较少。When the second working mode, i.e., the low ambient temperature refrigeration mode, is turned on, the compressor 105 in the refrigeration circuit is controlled to be turned off, and the refrigeration circuit is stopped; the heat dissipation fan 122 is controlled to be turned on; the first water pump 102 in the main circulation circuit is controlled to be turned on, and the heater 104 is turned off; the fourth pipeline 116 and the fifth pipeline 117 are controlled to be in a connected state, and the second water pump 108 is controlled to stop running. The coolant in the main circulation loop no longer flows through the first heat exchanger 103, but enters the third pipeline 115 through the fourth pipeline 116, and after cooling through the radiator 109, enters the first pipeline 113 through the fifth pipeline 117, and finally enters the heat dissipation device 101 to cool the heat dissipation device 101 and complete the cooling cycle. In this mode, only the heat dissipation fan 122 and the radiator 109 participate in cooling, so that the energy consumption of the system 100 is relatively low.
在一些实施例中,控制方法还可以包括以下步骤:获取电池热管理系统100的水压;在水压超过设定水压时,启动泄压程序。In some embodiments, the control method may further include the following steps: obtaining the water pressure of the battery thermal management system 100; and starting a pressure relief procedure when the water pressure exceeds a set water pressure.
例如,当电池热管理系统100中的水压超过设定水压时,可以打开安全阀110,使系统100中的冷却液能够通过安全阀110流向补液水箱111中,实现泄压。其中,设定水压可以为2.5-3.5bar,例如,设定水压可以为2.5bar、2.8bar、3bar、3.3bar或3.5bar,设定水压可以根据待散热装置101的承压性能或者其他实际情况进行合理选择。如此,通过及时泄压,能够避免待散热装置101因系统100中压力过高而爆裂。For example, when the water pressure in the battery thermal management system 100 exceeds the set water pressure, the safety valve 110 can be opened to allow the coolant in the system 100 to flow through the safety valve 110 to the refilling water tank 111 to achieve pressure relief. The set water pressure can be 2.5-3.5 bar, for example, the set water pressure can be 2.5 bar, 2.8 bar, 3 bar, 3.3 bar or 3.5 bar, and the set water pressure can be reasonably selected according to the pressure bearing performance of the heat dissipation device 101 or other actual conditions. In this way, by timely pressure relief, the heat dissipation device 101 can be prevented from bursting due to excessive pressure in the system 100.
应当指出,在说明书中提到的“一个实施例”、“实施例”、“示例性实施例”、“一些实施例”等表示的实施例可以包括特定特征、结构或特性,但未必每个实施例都包括该特定特征、结构或特性。此外,这样的短语未必是指同一实施例。此外,在结合实施例描述特定特征、结构或特性时,结合明确或未明确描述的其他实施例实现这样的特征、结构或特性处于本领域技术人员的知识范围之内。It should be noted that the embodiments represented by "one embodiment", "an embodiment", "an exemplary embodiment", "some embodiments", etc. mentioned in the specification may include specific features, structures or characteristics, but not every embodiment may include the specific features, structures or characteristics. In addition, such phrases do not necessarily refer to the same embodiment. In addition, when describing specific features, structures or characteristics in conjunction with an embodiment, it is within the knowledge of those skilled in the art to implement such features, structures or characteristics in conjunction with other embodiments that are explicitly or not explicitly described.
一般而言,应当至少部分地由语境下的使用来理解术语。例如,至少部分地根据语境,文中使用的术语“一个或多个”可以用于描述单数的意义的任何特征、结构或特性,或者可以用于描述复数的意义的特征、结构或特性的组合。类似地,至少部分地根据语境,还可以将诸如“一”或“所述”的术语理解为传达单数用法或者传达复数用法。In general, terms should be understood, at least in part, by the context in which they are used. For example, the term "one or more" as used herein may be used to describe any feature, structure, or characteristic in a singular sense, or may be used to describe a combination of features, structures, or characteristics in a plural sense, depending, at least in part, on the context. Similarly, terms such as "a," "an," or "the" may also be understood to convey singular usage or to convey plural usage, depending, at least in part, on the context.
最后应说明的是:以上各实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述各实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit it. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present application.
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