CN118024458B - TPU film rim charge recycling and crushing equipment - Google Patents
TPU film rim charge recycling and crushing equipment Download PDFInfo
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- CN118024458B CN118024458B CN202410374949.1A CN202410374949A CN118024458B CN 118024458 B CN118024458 B CN 118024458B CN 202410374949 A CN202410374949 A CN 202410374949A CN 118024458 B CN118024458 B CN 118024458B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/04—Disintegrating plastics, e.g. by milling
- B29B17/0412—Disintegrating plastics, e.g. by milling to large particles, e.g. beads, granules, flakes, slices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/04—Disintegrating plastics, e.g. by milling
- B29B2017/0424—Specific disintegrating techniques; devices therefor
- B29B2017/0476—Cutting or tearing members, e.g. spiked or toothed cylinders or intermeshing rollers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/52—Mechanical processing of waste for the recovery of materials, e.g. crushing, shredding, separation or disassembly
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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Abstract
本发明涉及薄膜边料回收破碎技术领域,且公开了一种TPU薄膜边料回收破碎设备,包括外壳的外侧安装有送风组件,送料组件通过曲柄结构对送风组件进行驱动。本发明送风组件的设置,在第一驱动辊的转轴转动的同时,通过曲柄结构带动送风组件进行运转,通过送风组件,一方面向壳体送风,气流通过外罩形成的通道,进气口进入气流,斜板一部分气流顺着出口将碎料吹出,另一部分气流顺着弧度,吹向壳体内壁的另一侧,让气流环形流动,气流经过对两个粉碎滚筒进行散热,将热量通过壳体底部出口吹出,从而减少切割时产生的热量对切割机构带来的损耗。
The present invention relates to the technical field of film edge material recycling and crushing, and discloses a TPU film edge material recycling and crushing device, including an air supply component installed on the outer side of a shell, and the feed component drives the air supply component through a crank structure. The air supply component of the present invention is arranged so that when the rotating shaft of the first driving roller rotates, the crank structure drives the air supply component to operate, and the air supply component supplies air to the shell on the one hand, and the airflow passes through the channel formed by the outer cover, and the air inlet enters the airflow, and a part of the airflow of the inclined plate blows out the crushed materials along the outlet, and the other part of the airflow blows to the other side of the inner wall of the shell along the arc, so that the airflow flows in a circular manner, and the airflow passes through the two crushing rollers to dissipate heat, and the heat is blown out through the outlet at the bottom of the shell, thereby reducing the loss of the cutting mechanism caused by the heat generated during cutting.
Description
技术领域Technical Field
本发明涉及薄膜边料回收破碎设备技术领域,具体为一种TPU薄膜边料回收破碎设备。The invention relates to the technical field of film edge material recovery and crushing equipment, in particular to a TPU film edge material recovery and crushing equipment.
背景技术Background Art
分切机是一种将宽幅纸张、云母带或薄膜分切成多条窄幅材料的机械设备,常用于造纸机械、电线电缆云母带及印刷包装机械。分切机主要的运用于:无纺布;云母带、纸张、绝缘材料及各种薄膜材料分切、特别适宜于窄带(无纺布,纸张,绝缘材料、云母带、薄膜等等)的分切,通过薄膜分切机对薄膜进行分切时,薄膜的两侧含有边料,需要通过边角收卷装置对边角进行收卷。Slitting machine is a mechanical device that cuts wide paper, mica tape or film into multiple narrow materials. It is commonly used in papermaking machinery, wire and cable mica tape and printing and packaging machinery. Slitting machine is mainly used for: non-woven fabrics; mica tape, paper, insulation materials and various film materials, especially suitable for narrow tape (non-woven fabrics, paper, insulation materials, mica tape, film, etc.). When the film is cut by the film slitting machine, there are side materials on both sides of the film, which need to be rolled up by the side corner winding device.
申请号为2022108025196的中国专利说明书公开了一种薄膜分切用边料回收设备,包括支撑盒和第一电机,支撑盒的顶端和底端均固定安装有第一支架,两个第一支架上均转动安装有收卷元件;本发明通过驱动机构驱动收卷元件旋转,收卷元件旋转时逐渐将薄膜边料缠绕起来,当该收卷元件上缠绕较多的薄膜边料后,使驱动机构与收卷元件分离,然后通过第一电机驱动支撑盒旋转,使两个收卷辊调换位置,然后控制驱动机构与位于上方的收卷元件传动连接,再通过切断机构将薄膜卷切断,然后继续通过驱动机构驱动收卷元件对薄膜边料进行收卷,从而实现将薄膜边料卷拆卸下来,无需停机进行卸料,边料回收效率高,使用起来更加便捷。The Chinese patent specification with application number 2022108025196 discloses a film edge material recovery device for film slitting, including a support box and a first motor, the top and bottom ends of the support box are fixedly installed with first brackets, and winding elements are rotatably installed on the two first brackets; the present invention drives the winding element to rotate by a driving mechanism, and the winding element gradually winds up the film edge material when rotating. When more film edge material is wound on the winding element, the driving mechanism is separated from the winding element, and then the support box is driven to rotate by the first motor to make the two winding rollers exchange positions, and then the driving mechanism is controlled to be connected with the winding element located above for transmission, and then the film roll is cut off by the cutting mechanism, and then the driving mechanism continues to drive the winding element to wind up the film edge material, thereby realizing the disassembly of the film edge material roll without stopping for unloading, the edge material recovery efficiency is high, and it is more convenient to use.
这样的设置虽然实现将薄膜边料卷拆卸下来,无需停机进行卸料,边料回收效率高,使用起来更加便捷,但是在通过切断机构反复切断的过程中,切断机构中的刀具与边料进行反复切割时,会产生一定热量,设备长时间进行运作时,该热量会积聚,高温和摩擦可能导致刀具磨损加剧,降低切割性能和寿命,长时间的高温作用可能导致切割机构的部件变形,影响设备的精度和稳定性。Although such a setting can remove the film edge material roll without stopping the machine for unloading, the edge material recovery efficiency is high and it is more convenient to use. However, in the process of repeated cutting by the cutting mechanism, the tool in the cutting mechanism repeatedly cuts the edge material, which will generate a certain amount of heat. When the equipment operates for a long time, the heat will accumulate, and the high temperature and friction may cause the tool to wear more severely, reducing the cutting performance and life. Long-term high temperature may cause the components of the cutting mechanism to deform, affecting the accuracy and stability of the equipment.
发明内容Summary of the invention
本发明的目的在于提供一种TPU薄膜边料回收破碎设备,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a TPU film edge material recovery and crushing device to solve the problems raised in the above background technology.
为解决上述技术问题,本发明是通过以下技术方案实现的:To solve the above technical problems, the present invention is achieved through the following technical solutions:
本发明为一种TPU薄膜边料回收破碎设备,包括支撑组件,所述支撑组件包括支架,所述支架的外侧安装有驱动组件,所述支架的内侧安装有两个粉碎滚筒,两个所述粉碎滚筒的外侧设置有外壳,两个所述粉碎滚筒受驱动组件进行驱动,所述支架的底部安装有收集盒;The present invention is a TPU film edge material recycling and crushing device, comprising a support assembly, the support assembly comprises a bracket, a driving assembly is installed on the outer side of the bracket, two crushing rollers are installed on the inner side of the bracket, a shell is arranged on the outer side of the two crushing rollers, the two crushing rollers are driven by the driving assembly, and a collecting box is installed at the bottom of the bracket;
所述外壳的内侧安装有清理组件,这样设置的目的是通过清理组件对外壳内部进行清理,收集盒用于对碎料进行收集;A cleaning assembly is installed on the inner side of the shell, and the purpose of such arrangement is to clean the inside of the shell through the cleaning assembly, and the collection box is used to collect the debris;
所述支架的顶部一端安装有两个安装杆,两个所述安装杆之间安装有送料组件,所述驱动组件通过传动结构对送料组件进行驱动,Two mounting rods are installed at one end of the top of the bracket, a feeding assembly is installed between the two mounting rods, and the driving assembly drives the feeding assembly through a transmission structure.
所述外壳的外侧安装有送风组件,所述送料组件通过曲柄结构对送风组件进行驱动。An air supply assembly is installed on the outer side of the shell, and the feeding assembly drives the air supply assembly through a crank structure.
进一步地,所述支架的外壁上固定连接有底座,所述驱动组件包括电机,所述电机安装在底座的上表面,所述电机的输出轴贯穿支架并延伸至远离底座的一侧,所述电机的输出轴与支架进行转动连接,所述电机输出端安装有驱动齿轮,所述驱动齿轮的外壁上啮合有从动齿轮,所述从动齿轮通过转轴转动连接在支架的外壁上,两个所述粉碎滚筒分别安装在电机的输出轴和从动齿轮的转轴上,两个所述粉碎滚筒的外壁上均设置有切齿;Furthermore, a base is fixedly connected to the outer wall of the bracket, the driving assembly includes a motor, the motor is installed on the upper surface of the base, the output shaft of the motor passes through the bracket and extends to a side away from the base, the output shaft of the motor is rotatably connected to the bracket, a driving gear is installed at the output end of the motor, a driven gear is meshed on the outer wall of the driving gear, the driven gear is rotatably connected to the outer wall of the bracket through a rotating shaft, the two crushing rollers are respectively installed on the output shaft of the motor and the rotating shaft of the driven gear, and cutting teeth are provided on the outer walls of the two crushing rollers;
这样设置的目的是电机的输出轴带动驱动齿轮进行转动,驱动从动齿轮进行转动,从而带动两个粉碎滚筒进行转动。The purpose of such arrangement is that the output shaft of the motor drives the driving gear to rotate, drives the driven gear to rotate, and thus drives the two crushing rollers to rotate.
进一步地,所述外壳包括壳体,所述壳体连接在支架的两侧内壁上,所述电机的输出轴和从动齿轮的转轴分别贯穿壳体,并进行转动连接;Furthermore, the housing includes a shell, the shell is connected to the inner walls on both sides of the bracket, and the output shaft of the motor and the rotating shaft of the driven gear respectively penetrate the shell and are rotatably connected;
所述壳体靠近送风组件的一侧外壁上开设有进风口,所述进风口延伸至壳体的内部,所述壳体的底部外壁连接有斜板;An air inlet is provided on an outer wall of one side of the shell close to the air supply assembly, the air inlet extends to the interior of the shell, and an inclined plate is connected to the bottom outer wall of the shell;
所述壳体的顶部设置有进口,底部设置有出口;The top of the shell is provided with an inlet, and the bottom is provided with an outlet;
这样设置的目的是斜板一部分气流顺着出口将碎料吹出,另一部分气流顺着弧度,吹向壳体内壁的另一侧,让气流环形流动,进口用于进料,出口用于出料。The purpose of this arrangement is that part of the airflow of the inclined plate blows out the crushed materials along the outlet, and the other part of the airflow follows the arc and blows to the other side of the inner wall of the shell, so that the airflow flows in a circular manner, the inlet is used for feeding, and the outlet is used for discharging.
进一步地,所述送料组件包括第一驱动辊,所述第一驱动辊通过转轴转动连接在两个安装杆之间;Further, the feeding assembly comprises a first driving roller, which is rotatably connected between two mounting rods via a rotating shaft;
所述第一驱动辊的一端外壁上安装有两个皮带轮,所述从动齿轮靠近第一驱动辊的这一端安装有皮带轮,所述从动齿轮的皮带轮和第一驱动辊的皮带轮之间连接有第一传动带,传动结构由第一传动带、第二传动带和皮带轮组成;Two pulleys are installed on the outer wall of one end of the first driving roller, and a pulley is installed on the end of the driven gear close to the first driving roller. A first transmission belt is connected between the pulley of the driven gear and the pulley of the first driving roller, and the transmission structure consists of the first transmission belt, the second transmission belt and the pulley;
这样设置的目的是在从动齿轮进行转动时,通过皮带轮和第一传动带,带动第一驱动辊所在的皮带轮和第一驱动辊进行转动。The purpose of such arrangement is that when the driven gear rotates, the pulley where the first driving roller is located and the first driving roller are driven to rotate through the pulley and the first transmission belt.
进一步地,所述支架的顶部两侧内壁之间转动连接由第二驱动辊,所述第二驱动辊的转轴外壁上安装有皮带轮,所述第一驱动辊的皮带轮通过第二传动带对第二驱动辊的皮带轮进行传动连接;Furthermore, the inner walls on both sides of the top of the bracket are rotatably connected by a second driving roller, a pulley is installed on the outer wall of the rotating shaft of the second driving roller, and the pulley of the first driving roller is connected to the pulley of the second driving roller through a second transmission belt;
所述支架的上表面安装有两个固定块,两个所述固定块之间转动连接有转杆,该转杆外壁上连接有两块连接板,两个所述连接板之间转动连接有转轮,所述转轮与第二驱动辊表面相互靠近,所述转轮和第二驱动辊处于壳体的顶部进口;Two fixed blocks are installed on the upper surface of the bracket, a rotating rod is rotatably connected between the two fixed blocks, two connecting plates are connected to the outer wall of the rotating rod, a rotating wheel is rotatably connected between the two connecting plates, the rotating wheel and the surface of the second driving roller are close to each other, and the rotating wheel and the second driving roller are located at the top inlet of the shell;
这样设置的目的是第一驱动辊所在的皮带轮转动时,通过第二传动带,带动第二驱动辊的皮带轮和第二驱动辊进行转动,薄膜边料经过第一驱动辊传送,再经过转轮和第二驱动辊之间摩擦传动,将薄膜边料通过壳体顶部进口,送入壳体的内部进行破碎。The purpose of this arrangement is that when the pulley on which the first driving roller is located rotates, the pulley of the second driving roller and the second driving roller are driven to rotate through the second transmission belt, and the film edge material is transmitted through the first driving roller, and then through the friction transmission between the rotating wheel and the second driving roller, the film edge material is sent into the interior of the shell through the top inlet of the shell for crushing.
进一步地,所述送风组件包括外罩、固定板和转轴,所述外罩安装在两侧内壁之间,若干个固定板安装在转轴的外壁上,所述固定板通过转轴转动连接在外罩和支架两侧内壁之间,所述固定板和转轴受曲柄结构进行驱动;Further, the air supply assembly includes an outer cover, a fixed plate and a rotating shaft, the outer cover is installed between the inner walls on both sides, a plurality of fixed plates are installed on the outer wall of the rotating shaft, the fixed plates are rotatably connected between the outer cover and the inner walls on both sides of the bracket through the rotating shaft, and the fixed plates and the rotating shaft are driven by a crank structure;
该外罩进气口延伸至支架的外侧向下,出气口延伸至外壳的内部;The air inlet of the outer cover extends downward to the outside of the bracket, and the air outlet extends to the inside of the outer shell;
这样设置的目的是通过送风组件,一方面向壳体送风,对两个粉碎滚筒进行散热,另一方面通过送风,配合清理结构,将残留在两个粉碎滚筒外壁上的碎料,通过壳体底部出口吹出。The purpose of this arrangement is to use the air supply component to supply air to the shell to dissipate the heat of the two crushing drums on the one hand, and on the other hand, through the air supply and the cleaning structure, the crushed materials remaining on the outer walls of the two crushing drums are blown out through the bottom outlet of the shell.
进一步地,所述曲柄结构包括第二转盘、第三转盘和转轴,所述第一驱动辊的转轴贯穿安装杆并与安装杆进行转动连接,所述第二转盘安装在第一驱动辊的转轴上,所述转轴贯穿支架的内壁延伸至外侧,所述第三转盘安装在转轴的外壁上,所述转轴的两端分别与第二转盘和第三转盘的外壁进行转动连接;Further, the crank structure includes a second rotating disk, a third rotating disk and a rotating shaft, the rotating shaft of the first driving roller passes through the mounting rod and is rotatably connected to the mounting rod, the second rotating disk is mounted on the rotating shaft of the first driving roller, the rotating shaft passes through the inner wall of the bracket and extends to the outside, the third rotating disk is mounted on the outer wall of the rotating shaft, and the two ends of the rotating shaft are rotatably connected to the outer walls of the second rotating disk and the third rotating disk respectively;
这样设置的目的是在第一驱动辊的转轴转动的同时,通过曲柄结构带动送风组件进行运转。The purpose of such arrangement is to drive the air supply assembly to operate through the crank structure while the rotating shaft of the first driving roller rotates.
进一步地,所述清理结构包括毛刷、推板和安装板,所述毛刷和推板处于外壳的内部,所述推板处于外壳的底部外侧,清理结构分布。Furthermore, the cleaning structure includes a brush, a push plate and a mounting plate, the brush and the push plate are located inside the shell, the push plate is located outside the bottom of the shell, and the cleaning structure is distributed.
进一步地,所述支架的外壁上设置有滑动槽,所述滑动槽的内壁上滑动连接有滑动块,所述滑动块的外壁上转动连接有第一转盘,所述第二转盘和第一转盘之间连接有第一连杆,所述第一连杆的两端分别与第二转盘和第一转盘外壁进行转动连接;Further, a sliding groove is provided on the outer wall of the bracket, a sliding block is slidably connected to the inner wall of the sliding groove, a first turntable is rotatably connected to the outer wall of the sliding block, a first connecting rod is connected between the second turntable and the first turntable, and two ends of the first connecting rod are rotatably connected to the second turntable and the outer wall of the first turntable respectively;
这样设置的目的是在第一驱动辊的转轴转动的同时,通过第一连杆配合第一转盘进行角度偏转,对滑动块反复拉动,让安装板上的毛刷在两个粉碎滚筒外侧左右移动,产生摩擦,对将残留在两个粉碎滚筒外壁上的碎料进行刮落清理。The purpose of this arrangement is that while the shaft of the first driving roller rotates, the first connecting rod cooperates with the first turntable to perform angular deflection, and the sliding block is repeatedly pulled to allow the brush on the mounting plate to move left and right on the outside of the two crushing rollers, thereby generating friction and scraping off and cleaning the crushed materials remaining on the outer walls of the two crushing rollers.
进一步地,所述滑动块向滑动槽的底部外侧进行延伸,所述滑动块的底部连接有第一连接杆,所述第一连接杆的两端分别与两块安装板进行连接,若干个所述毛刷安装在安装板的外壁上,所述毛刷靠近粉碎滚筒的外壁,所述推板安装在第二连接杆远离第一连接杆的一端,所述推板处于收集盒的内侧;Further, the sliding block extends to the outside of the bottom of the sliding groove, the bottom of the sliding block is connected to a first connecting rod, the two ends of the first connecting rod are respectively connected to two mounting plates, a plurality of brushes are mounted on the outer wall of the mounting plate, the brushes are close to the outer wall of the crushing drum, the push plate is mounted on an end of the second connecting rod away from the first connecting rod, and the push plate is located on the inner side of the collection box;
这样设置的目的是第一驱动辊的转轴转动和安装板上的毛刷在两个粉碎滚筒外侧左右移动,产生摩擦,对将残留在两个粉碎滚筒外壁上的碎料进行刮落清理的同时,推板对壳体底部出口排出的碎料,在收集盒的内侧,向收集盒两端进行推送,防止壳体底部出口堵塞。The purpose of this arrangement is that the shaft of the first driving roller rotates and the brush on the mounting plate moves left and right on the outside of the two crushing rollers, generating friction, which scrapes and cleans the crushed materials remaining on the outer walls of the two crushing rollers. At the same time, the push plate pushes the crushed materials discharged from the bottom outlet of the shell to the inner side of the collecting box and to the two ends of the collecting box to prevent the bottom outlet of the shell from being blocked.
本发明具有以下有益效果:The present invention has the following beneficial effects:
本发明通过送风组件的设置,第一驱动辊所在的皮带轮转动时,通过第二传动带,带动第二驱动辊的皮带轮和第二驱动辊进行转动,薄膜边料经过第一驱动辊传送,再经过转轮和第二驱动辊之间摩擦传动,将薄膜边料通过壳体顶部进口,送入壳体的内部进行破碎,在这一过程中,在第一驱动辊的转轴转动的同时,通过曲柄结构带动送风组件进行运转,通过送风组件,一方面向壳体送风,气流通过外罩形成的通道,进气口进入气流,斜板一部分气流顺着出口将碎料吹出,另一部分气流顺着弧度,吹向壳体内壁的另一侧,让气流环形流动,气流经过对两个粉碎滚筒进行散热,将热量通过壳体底部出口吹出,从而减少切割时产生的热量对切割机构带来的损耗。The present invention arranges an air supply component. When the pulley on which the first driving roller is located rotates, the second transmission belt drives the pulley of the second driving roller and the second driving roller to rotate. The film edge material is transmitted through the first driving roller, and then through the friction transmission between the rotating wheel and the second driving roller, the film edge material is sent into the interior of the shell through the top inlet of the shell to be crushed. In this process, while the rotating shaft of the first driving roller rotates, the air supply component is driven to operate through the crank structure. Through the air supply component, air is supplied to the shell on the one hand, and the air flow passes through the channel formed by the outer cover and enters the air inlet. A part of the air flow from the inclined plate blows out the crushed material along the outlet, and the other part of the air flow blows to the other side of the inner wall of the shell along the arc, so that the air flow flows in a circular shape. The air flow dissipates heat through the two crushing rollers and blows the heat out through the bottom outlet of the shell, thereby reducing the loss of the cutting mechanism caused by the heat generated during cutting.
当然,实施本发明的任一产品并不一定需要同时达到以上所述的所有优点。Of course, any product implementing the present invention does not necessarily need to achieve all of the above-mentioned advantages at the same time.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述所需要使用的附图作简单的介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments are briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without creative work.
图1为本发明整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the present invention;
图2为本发明驱动和支架结构示意图;FIG2 is a schematic diagram of the drive and support structure of the present invention;
图3为本发明壳体结构示意图;FIG3 is a schematic diagram of the housing structure of the present invention;
图4为本发明清理结构示意图;FIG4 is a schematic diagram of a cleaning structure of the present invention;
图5为本发明粉碎和送风结构示意图;FIG5 is a schematic diagram of the crushing and air supply structure of the present invention;
图6为本发明送料结构示意图;FIG6 is a schematic diagram of a feeding structure of the present invention;
图7为本发明送风结构示意图;FIG7 is a schematic diagram of the air supply structure of the present invention;
附图中,各标号所代表的部件列表如下:In the accompanying drawings, the components represented by the reference numerals are listed as follows:
图中:1、支撑组件;101、支架;102、滑动槽;103、安装杆;104、底座;2、驱动组件;201、电机;202、驱动齿轮;203、从动齿轮;204、第一传动带;205、第二传动带;3、送料组件;30、第一连杆;31、第一转盘;32、滑动块;301、第一驱动辊;302、第二转盘;303、第二驱动辊;304、固定块;305、连接板;306、转轮;4、送风组件;401、固定板;402、第三转盘;403、转动轴;5、粉碎滚筒;6、外壳;601、壳体;602、进风口;603、斜板;701、第一连接杆;702、第二连接杆;703、毛刷;704、推板;705、安装板。In the figure: 1. support assembly; 101. bracket; 102. sliding groove; 103. mounting rod; 104. base; 2. driving assembly; 201. motor; 202. driving gear; 203. driven gear; 204. first transmission belt; 205. second transmission belt; 3. feeding assembly; 30. first connecting rod; 31. first turntable; 32. sliding block; 301. first driving roller; 302. second turntable; 303. second driving roller; 304. fixing block; 305. connecting plate; 306. rotating wheel; 4. air supply assembly; 401. fixing plate; 402. third turntable; 403. rotating shaft; 5. crushing drum; 6. outer shell; 601. shell; 602. air inlet; 603. inclined plate; 701. first connecting rod; 702. second connecting rod; 703. brush; 704. push plate; 705. mounting plate.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整的描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
请参阅图1-图7所示,本发明为一种TPU薄膜边料回收破碎设备,包括支撑组件1,支撑组件1包括支架101,支架101的外侧安装有驱动组件2,支架101的内侧安装有两个粉碎滚筒5,两个粉碎滚筒5的外侧设置有外壳6,两个粉碎滚筒5受驱动组件2进行驱动,支架101的底部安装有收集盒;Referring to FIG. 1 to FIG. 7 , the present invention is a TPU film edge material recycling and crushing device, comprising a support assembly 1, the support assembly 1 comprising a bracket 101, a driving assembly 2 is installed on the outer side of the bracket 101, two crushing rollers 5 are installed on the inner side of the bracket 101, a shell 6 is arranged on the outer side of the two crushing rollers 5, the two crushing rollers 5 are driven by the driving assembly 2, and a collecting box is installed at the bottom of the bracket 101;
外壳6的内侧安装有清理组件,这样设置的目的是通过清理组件对外壳6内部进行清理,收集盒用于对碎料进行收集;A cleaning assembly is installed on the inner side of the housing 6. The purpose of this arrangement is to clean the inside of the housing 6 through the cleaning assembly. The collection box is used to collect the debris.
支架101的顶部一端安装有两个安装杆103,两个安装杆103之间安装有送料组件3,驱动组件2通过传动结构对送料组件3进行驱动,Two mounting rods 103 are installed at one end of the top of the bracket 101, and a feeding assembly 3 is installed between the two mounting rods 103. The driving assembly 2 drives the feeding assembly 3 through the transmission structure.
外壳6的外侧安装有送风组件4,送料组件3通过曲柄结构对送风组件4进行驱动。An air supply assembly 4 is installed on the outer side of the housing 6, and the feeding assembly 3 drives the air supply assembly 4 through a crank structure.
支架101的外壁上固定连接有底座104,驱动组件2包括电机201,电机201安装在底座104的上表面,电机201的输出轴贯穿支架101并延伸至远离底座104的一侧,电机201的输出轴与支架101进行转动连接,电机201输出端安装有驱动齿轮202,驱动齿轮202的外壁上啮合有从动齿轮203,从动齿轮203通过转轴转动连接在支架101的外壁上,两个粉碎滚筒5分别安装在电机201的输出轴和从动齿轮203的转轴上,两个粉碎滚筒5的外壁上均设置有切齿;The outer wall of the bracket 101 is fixedly connected with a base 104, and the driving assembly 2 includes a motor 201, which is installed on the upper surface of the base 104. The output shaft of the motor 201 passes through the bracket 101 and extends to a side away from the base 104. The output shaft of the motor 201 is rotatably connected with the bracket 101. A driving gear 202 is installed at the output end of the motor 201. A driven gear 203 is meshed on the outer wall of the driving gear 202. The driven gear 203 is rotatably connected to the outer wall of the bracket 101 through a rotating shaft. Two crushing rollers 5 are respectively installed on the output shaft of the motor 201 and the rotating shaft of the driven gear 203. The outer walls of the two crushing rollers 5 are provided with cutting teeth.
这样设置的目的是电机201的输出轴带动驱动齿轮202进行转动,驱动从动齿轮203进行转动,从而带动两个粉碎滚筒5进行转动。The purpose of such arrangement is that the output shaft of the motor 201 drives the driving gear 202 to rotate, drives the driven gear 203 to rotate, and thus drives the two crushing rollers 5 to rotate.
外壳6包括壳体601,壳体601连接在支架101的两侧内壁上,电机201的输出轴和从动齿轮203的转轴分别贯穿壳体601,并进行转动连接;The housing 6 includes a shell 601, which is connected to the inner walls of both sides of the bracket 101. The output shaft of the motor 201 and the rotating shaft of the driven gear 203 respectively penetrate the shell 601 and are rotatably connected.
壳体601靠近送风组件4的一侧外壁上开设有进风口602,进风口602延伸至壳体601的内部,壳体601的底部外壁连接有斜板603;An air inlet 602 is provided on the outer wall of the housing 601 near the air supply assembly 4. The air inlet 602 extends into the interior of the housing 601. An inclined plate 603 is connected to the bottom outer wall of the housing 601.
壳体601的顶部设置有进口,底部设置有出口;The top of the housing 601 is provided with an inlet, and the bottom is provided with an outlet;
这样设置的目的是斜板603一部分气流顺着出口将碎料吹出,另一部分气流顺着弧度,吹向壳体601内壁的另一侧,让气流环形流动,进口用于进料,出口用于出料。The purpose of this arrangement is that part of the airflow from the inclined plate 603 blows out the crushed materials along the outlet, and the other part of the airflow blows along the arc to the other side of the inner wall of the shell 601, so that the airflow flows in a circular manner, the inlet is used for feeding, and the outlet is used for discharging.
送料组件3包括第一驱动辊301,第一驱动辊301通过转轴转动连接在两个安装杆103之间;The feeding assembly 3 includes a first driving roller 301, which is rotatably connected between the two mounting rods 103 via a rotating shaft;
第一驱动辊301的一端外壁上安装有两个皮带轮,从动齿轮203靠近第一驱动辊301的这一端安装有皮带轮,从动齿轮203的皮带轮和第一驱动辊301的皮带轮之间连接有第一传动带204,传动结构由第一传动带204、第二传动带205和皮带轮组成;Two pulleys are installed on the outer wall of one end of the first driving roller 301, and a pulley is installed on the end of the driven gear 203 close to the first driving roller 301. A first transmission belt 204 is connected between the pulley of the driven gear 203 and the pulley of the first driving roller 301. The transmission structure consists of the first transmission belt 204, the second transmission belt 205 and the pulley;
这样设置的目的是在从动齿轮203进行转动时,通过皮带轮和第一传动带204,带动第一驱动辊301所在的皮带轮和第一驱动辊301进行转动。The purpose of such arrangement is that when the driven gear 203 rotates, the pulley where the first driving roller 301 is located and the first driving roller 301 are driven to rotate through the pulley and the first transmission belt 204 .
支架101的顶部两侧内壁之间转动连接由第二驱动辊303,第二驱动辊303的转轴外壁上安装有皮带轮,第一驱动辊301的皮带轮通过第二传动带205对第二驱动辊303的皮带轮进行传动连接;The inner walls on both sides of the top of the bracket 101 are rotatably connected by a second driving roller 303. A pulley is installed on the outer wall of the rotating shaft of the second driving roller 303. The pulley of the first driving roller 301 is connected to the pulley of the second driving roller 303 through the second transmission belt 205.
支架101的上表面安装有两个固定块304,两个固定块304之间转动连接有转杆,该转杆外壁上连接有两块连接板305,两个连接板305之间转动连接有转轮306,转轮306与第二驱动辊303表面相互靠近,转轮306和第二驱动辊303处于壳体601的顶部进口;Two fixed blocks 304 are installed on the upper surface of the bracket 101, a rotating rod is rotatably connected between the two fixed blocks 304, two connecting plates 305 are connected to the outer wall of the rotating rod, a rotating wheel 306 is rotatably connected between the two connecting plates 305, the rotating wheel 306 and the second driving roller 303 are close to each other, and the rotating wheel 306 and the second driving roller 303 are located at the top entrance of the shell 601;
这样设置的目的是第一驱动辊301所在的皮带轮转动时,通过第二传动带205,带动第二驱动辊303的皮带轮和第二驱动辊303进行转动,薄膜边料经过第一驱动辊301传送,再经过转轮306和第二驱动辊303之间摩擦传动,将薄膜边料通过壳体601顶部进口,送入壳体601的内部进行破碎。The purpose of this arrangement is that when the pulley on which the first driving roller 301 is located rotates, the pulley of the second driving roller 303 and the second driving roller 303 are driven to rotate through the second transmission belt 205, and the film edge material is transmitted through the first driving roller 301, and then through the friction transmission between the rotating wheel 306 and the second driving roller 303, the film edge material is sent into the interior of the shell 601 through the top inlet of the shell 601 for crushing.
送风组件4包括外罩、固定板401和转动轴403,外罩安装在支架101的两侧内壁之间,若干个固定板401安装在转动轴403的外壁上,固定板401通过转动轴403转动连接在外罩和支架101两侧内壁之间,固定板401和转动轴403受曲柄结构进行驱动;The air supply assembly 4 includes an outer cover, a fixed plate 401 and a rotating shaft 403. The outer cover is installed between the inner walls on both sides of the bracket 101. A plurality of fixed plates 401 are installed on the outer wall of the rotating shaft 403. The fixed plates 401 are rotatably connected between the inner walls on both sides of the outer cover and the bracket 101 through the rotating shaft 403. The fixed plates 401 and the rotating shaft 403 are driven by a crank structure.
该外罩进气口延伸至支架101的外侧向下,出气口延伸至外壳6的内部;The air inlet of the outer cover extends to the outside of the bracket 101 downward, and the air outlet extends to the inside of the housing 6;
这样设置的目的是通过送风组件4,一方面向壳体601送风,对两个粉碎滚筒5进行散热,另一方面通过送风,配合清理结构,将残留在两个粉碎滚筒5外壁上的碎料,通过壳体601底部出口吹出。The purpose of this arrangement is to supply air to the shell 601 through the air supply component 4 on the one hand to dissipate the heat of the two crushing rollers 5, and on the other hand, through the air supply and the cleaning structure, the crushed materials remaining on the outer walls of the two crushing rollers 5 are blown out through the bottom outlet of the shell 601.
曲柄结构包括第二转盘302、第三转盘402和转动轴403,第一驱动辊301的转轴贯穿安装杆103并与安装杆103进行转动连接,第二转盘302安装在第一驱动辊301的转轴上,转动轴403贯穿支架101的内壁延伸至外侧,第三转盘402安装在转动轴403的外壁上,转动轴403的两端分别与第二转盘302和第三转盘402的外壁进行转动连接;The crank structure includes a second rotating disk 302, a third rotating disk 402 and a rotating shaft 403. The rotating shaft of the first driving roller 301 penetrates the mounting rod 103 and is rotatably connected to the mounting rod 103. The second rotating disk 302 is mounted on the rotating shaft of the first driving roller 301. The rotating shaft 403 penetrates the inner wall of the bracket 101 and extends to the outside. The third rotating disk 402 is mounted on the outer wall of the rotating shaft 403. Both ends of the rotating shaft 403 are rotatably connected to the outer walls of the second rotating disk 302 and the third rotating disk 402 respectively.
这样设置的目的是在第一驱动辊301的转轴转动的同时,通过曲柄结构带动送风组件4进行运转。The purpose of such arrangement is to drive the air supply assembly 4 to operate through the crank structure while the rotating shaft of the first driving roller 301 rotates.
清理结构包括毛刷703、推板704和安装板705,毛刷703和推板704处于外壳6的内部,推板704处于外壳6的底部外侧,清理结构分布。The cleaning structure includes a brush 703, a push plate 704 and a mounting plate 705. The brush 703 and the push plate 704 are located inside the housing 6, and the push plate 704 is located outside the bottom of the housing 6. The cleaning structure is distributed.
支架101的外壁上设置有滑动槽102,滑动槽102的内壁上滑动连接有滑动块32,滑动块32的外壁上转动连接有第一转盘31,第二转盘302和第一转盘31之间连接有第一连杆30,第一连杆30的两端分别与第二转盘302和第一转盘31外壁进行转动连接;A sliding groove 102 is provided on the outer wall of the bracket 101, a sliding block 32 is slidably connected to the inner wall of the sliding groove 102, a first rotating disk 31 is rotatably connected to the outer wall of the sliding block 32, a first connecting rod 30 is connected between the second rotating disk 302 and the first rotating disk 31, and two ends of the first connecting rod 30 are rotatably connected to the outer walls of the second rotating disk 302 and the first rotating disk 31 respectively;
这样设置的目的是在第一驱动辊301的转轴转动的同时,通过第一连杆30配合第一转盘31进行角度偏转,对滑动块32反复拉动,让安装板705上的毛刷703在两个粉碎滚筒5外侧左右移动,产生摩擦,对将残留在两个粉碎滚筒5外壁上的碎料进行刮落清理。The purpose of this arrangement is that while the shaft of the first driving roller 301 rotates, the first connecting rod 30 cooperates with the first turntable 31 to perform angular deflection, and the sliding block 32 is repeatedly pulled to allow the brush 703 on the mounting plate 705 to move left and right outside the two crushing rollers 5 to generate friction, thereby scraping off and cleaning the crushed materials remaining on the outer walls of the two crushing rollers 5.
滑动块32向滑动槽102的底部外侧进行延伸,滑动块32的底部连接有第一连接杆701,第一连接杆701的两端分别与两块安装板705进行连接,若干个毛刷703安装在安装板705的外壁上,毛刷703靠近粉碎滚筒5的外壁,推板704安装在第二连接杆702远离第一连接杆701的一端,推板704处于收集盒的内侧;The sliding block 32 extends to the outside of the bottom of the sliding groove 102, and the bottom of the sliding block 32 is connected to a first connecting rod 701, and the two ends of the first connecting rod 701 are respectively connected to two mounting plates 705, and a plurality of brushes 703 are installed on the outer wall of the mounting plate 705, and the brushes 703 are close to the outer wall of the crushing drum 5. The push plate 704 is installed at one end of the second connecting rod 702 away from the first connecting rod 701, and the push plate 704 is located on the inner side of the collection box;
这样设置的目的是第一驱动辊301的转轴转动和安装板705上的毛刷703在两个粉碎滚筒5外侧左右移动,产生摩擦,对将残留在两个粉碎滚筒5外壁上的碎料进行刮落清理的同时,推板704对壳体601底部出口排出的碎料,在收集盒的内侧,向收集盒两端进行推送,防止壳体601底部出口堵塞。The purpose of this arrangement is that the rotating shaft of the first driving roller 301 rotates and the brush 703 on the mounting plate 705 moves left and right on the outside of the two crushing rollers 5, generating friction, which scrapes and cleans the debris remaining on the outer walls of the two crushing rollers 5. At the same time, the push plate 704 pushes the debris discharged from the bottom outlet of the shell 601 to the two ends of the collecting box on the inner side of the collecting box to prevent the bottom outlet of the shell 601 from being blocked.
使用时,启动电机201,边料通过第一驱动辊301,电机201的输出轴带动驱动齿轮202进行转动,驱动从动齿轮203进行转动,从而带动两个粉碎滚筒5进行转动,在从动齿轮203进行转动时,通过皮带轮和第一传动带204,带动第一驱动辊301所在的皮带轮和第一驱动辊301进行转动,第一驱动辊301所在的皮带轮转动时,通过第二传动带205,带动第二驱动辊303的皮带轮和第二驱动辊303进行转动,薄膜边料经过第一驱动辊301传送,再经过转轮306和第二驱动辊303之间摩擦传动,将薄膜边料通过壳体601顶部进口,送入壳体601的内部进行破碎;When in use, the motor 201 is started, and the edge material passes through the first driving roller 301. The output shaft of the motor 201 drives the driving gear 202 to rotate, and drives the driven gear 203 to rotate, thereby driving the two crushing rollers 5 to rotate. When the driven gear 203 rotates, the pulley where the first driving roller 301 is located and the first driving roller 301 are driven to rotate through the pulley and the first transmission belt 204. When the pulley where the first driving roller 301 is located rotates, the pulley and the second driving roller 303 are driven to rotate through the second transmission belt 205. The film edge material is transmitted through the first driving roller 301, and then through the friction transmission between the rotating wheel 306 and the second driving roller 303, the film edge material is sent into the interior of the shell 601 through the top inlet of the shell 601 for crushing;
在第一驱动辊301的转轴转动的同时,通过曲柄结构带动送风组件4进行运转,通过送风组件4,一方面向壳体601送风,对两个粉碎滚筒5进行散热,另一方面通过送风,配合清理结构,将残留在两个粉碎滚筒5外壁上的碎料,通过壳体601底部出口吹出;While the rotating shaft of the first driving roller 301 rotates, the crank structure drives the air supply assembly 4 to operate. The air supply assembly 4 supplies air to the housing 601 to dissipate heat from the two crushing rollers 5. On the other hand, the air supply cooperates with the cleaning structure to blow out the crushed materials remaining on the outer walls of the two crushing rollers 5 through the bottom outlet of the housing 601.
在第一驱动辊301的转轴转动的同时,通过第一连杆30配合第一转盘31进行角度偏转,对滑动块32反复拉动,让安装板705上的毛刷703在两个粉碎滚筒5外侧左右移动,产生摩擦,对将残留在两个粉碎滚筒5外壁上的碎料进行刮落清理,第一驱动辊301的转轴转动和安装板705上的毛刷703在两个粉碎滚筒5外侧左右移动,产生摩擦,对将残留在两个粉碎滚筒5外壁上的碎料进行刮落清理的同时,推板704对壳体601底部出口排出的碎料,在收集盒的内侧,向收集盒两端进行推送,防止壳体601底部出口堵塞。While the shaft of the first driving roller 301 rotates, the first connecting rod 30 cooperates with the first turntable 31 to perform angular deflection, and the sliding block 32 is repeatedly pulled to allow the brush 703 on the mounting plate 705 to move left and right on the outside of the two crushing rollers 5 to generate friction, so that the debris remaining on the outer walls of the two crushing rollers 5 are scraped off and cleaned. While the shaft of the first driving roller 301 rotates and the brush 703 on the mounting plate 705 moves left and right on the outside of the two crushing rollers 5 to generate friction, so that the debris remaining on the outer walls of the two crushing rollers 5 are scraped off and cleaned, the push plate 704 pushes the debris discharged from the bottom outlet of the shell 601 to the two ends of the collecting box on the inner side of the collecting box to prevent the bottom outlet of the shell 601 from being blocked.
以上公开的本发明优选实施例只是用于帮助阐述本发明。优选实施例并没有详尽叙述所有的细节,也不限制该发明仅为所述的具体实施方式。显然,根据本说明书的内容,可做很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本发明的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本发明。本发明仅受权利要求书及其全部范围和等效物的限制。The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
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| CN112495539A (en) * | 2020-11-18 | 2021-03-16 | 浙江百联无纺科技有限责任公司 | Non-woven fabrics cuts rim charge and retrieves crushing apparatus |
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Denomination of invention: A TPU film edge material recycling crushing equipment Granted publication date: 20240813 Pledgee: Dongguan branch of Bank of Dongguan Co.,Ltd. Pledgor: Dongguan Ruihuan New Material Technology Co.,Ltd. Registration number: Y2025980017834 |
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