CN118023940B - CCS automatic production equipment and method - Google Patents
CCS automatic production equipment and method Download PDFInfo
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- CN118023940B CN118023940B CN202311775618.0A CN202311775618A CN118023940B CN 118023940 B CN118023940 B CN 118023940B CN 202311775618 A CN202311775618 A CN 202311775618A CN 118023940 B CN118023940 B CN 118023940B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- 238000000034 method Methods 0.000 title abstract description 9
- 230000007246 mechanism Effects 0.000 claims abstract description 276
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 87
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 87
- 238000001514 detection method Methods 0.000 claims abstract description 60
- 238000003466 welding Methods 0.000 claims abstract description 54
- 239000000969 carrier Substances 0.000 claims abstract description 6
- 238000000926 separation method Methods 0.000 claims abstract description 3
- 238000002955 isolation Methods 0.000 claims description 24
- 238000012360 testing method Methods 0.000 claims description 24
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 14
- 230000003028 elevating effect Effects 0.000 claims description 12
- 238000013519 translation Methods 0.000 claims description 12
- 230000001174 ascending effect Effects 0.000 claims description 11
- 210000001503 joint Anatomy 0.000 claims description 7
- 229910052759 nickel Inorganic materials 0.000 claims description 7
- 238000007689 inspection Methods 0.000 claims description 5
- 239000003292 glue Substances 0.000 claims description 4
- 238000009413 insulation Methods 0.000 claims description 4
- 230000003287 optical effect Effects 0.000 claims description 4
- 238000004458 analytical method Methods 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000009194 climbing Effects 0.000 claims description 3
- 238000004891 communication Methods 0.000 claims description 3
- 238000005192 partition Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 10
- 239000004411 aluminium Substances 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000005070 sampling Methods 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 238000003384 imaging method Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/12—Testing dielectric strength or breakdown voltage ; Testing or monitoring effectiveness or level of insulation, e.g. of a cable or of an apparatus, for example using partial discharge measurements; Electrostatic testing
- G01R31/1227—Testing dielectric strength or breakdown voltage ; Testing or monitoring effectiveness or level of insulation, e.g. of a cable or of an apparatus, for example using partial discharge measurements; Electrostatic testing of components, parts or materials
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/50—Testing of electric apparatus, lines, cables or components for short-circuits, continuity, leakage current or incorrect line connections
- G01R31/52—Testing for short-circuits, leakage current or ground faults
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/50—Testing of electric apparatus, lines, cables or components for short-circuits, continuity, leakage current or incorrect line connections
- G01R31/54—Testing for continuity
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01V—GEOPHYSICS; GRAVITATIONAL MEASUREMENTS; DETECTING MASSES OR OBJECTS; TAGS
- G01V8/00—Prospecting or detecting by optical means
- G01V8/10—Detecting, e.g. by using light barriers
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- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Mechanical Engineering (AREA)
- Geophysics (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Health & Medical Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
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- Automatic Assembly (AREA)
Abstract
The application relates to CCS automatic production equipment and a method, relates to the technical field of integrated busbar, and aims to solve the problem of low manual assembly efficiency of original accessories, and comprises a feeding machine, a feeding CCD detector, a hot riveting machine, a welding machine, an electrical measuring machine, an AOI detector and a blanking machine, the feeding machine comprises a separation plate feeding device, an NTC bracket, a positive and negative feeding device, an aluminum bar feeding device and an FPC feeding device, wherein carriers used for assembling are arranged in the NTC bracket and the positive and negative feeding device, and upper-layer track mechanisms used for moving the carriers are arranged in the feeding machine, the feeding CCD detection machine, the hot riveting machine, the welding machine, the electric measuring machine and the AOI detection machine. The application has the effects of realizing automation of the production process and improving the feeding efficiency and accuracy.
Description
Technical Field
The application relates to the technical field of integrated busbar, in particular to CCS automatic production equipment and method.
Background
CCS (Cells Contact System, integrated busbar) mainly comprises signal acquisition subassembly (FPC, PCB, FFC etc.), plastic structure, copper aluminium row etc. and is connected into a whole through technologies such as hot pressing or riveting, realizes that electric core high pressure is connected in series and parallel to and the temperature sampling of battery, electric core voltage sampling function provide temperature and voltage for BMS system through FPC/PCB and connector assembly, belongs to a part of BMS system.
In the prior art, in the original production process, personnel assemble parts such as a plastic sucking plate, aluminum bars, FPC and the like at a feeding station, and then flow into a wire body through a carrier for operation; however, when personnel assemble the fittings at the loading station, errors easily occur in the assembling process due to different sizes and shapes of the fittings such as the plastic sucking plate, the aluminum bar, the FPC and the like, so that the assembling efficiency is low, the product quality is difficult to ensure, and the improvement is needed.
Disclosure of Invention
The application provides CCS automatic production equipment and a CCS automatic production method, which aim to solve the problem that the original fittings are low in manual assembly efficiency.
The application provides CCS automatic production equipment and a method thereof, which adopt the following technical scheme:
The CCS automatic production equipment comprises a feeding machine, a feeding CCD (charge coupled device) detector, a hot riveting machine, a welding machine, an electric measuring machine, an AOI (automatic on demand) detector and a blanking machine, wherein the feeding machine comprises a separation plate feeding device, an NTC (negative temperature coefficient) bracket, a positive and negative feeding device, an aluminum bar feeding device and an FPC (flexible printed circuit) feeding device, carriers for assembling are arranged in the NTC bracket and the positive and negative feeding devices, and upper-layer track mechanisms for moving the carriers are arranged in the feeding machine, the feeding CCD detector, the hot riveting machine, the welding machine, the electric measuring machine and the AOI detector;
The device comprises a separating plate feeding device, a separating plate conveying mechanism, a separating plate lifting mechanism and a conveying mechanism, wherein the separating plate feeding device is internally provided with the separating plate bin, the separating plate bin is arranged at the bottom of the separating plate feeding device, the separating plate conveying mechanism is arranged above the separating plate bin, the separating plate lifting mechanism is connected to the separating plate conveying mechanism, and the separating plate feeding device is internally provided with the translating mechanism for conveying the separating plate to a carrier;
An NTC bin and a manipulator are arranged in the NTC bracket and the positive and negative electrode feeding device, the NTC bin is arranged at the bottom of the NTC bracket and the positive and negative electrode feeding device, the manipulator is arranged above the NTC bin, and an NTC sucker mechanism for sucking the NTC bracket and the positive and negative electrodes is arranged on the manipulator;
An aluminum bar feed bin and an aluminum bar lifting mechanism are arranged in the aluminum bar feeding device, the aluminum bar feed bin is arranged at the bottom of the aluminum bar feeding device, the aluminum bar lifting mechanism is arranged above the aluminum bar feed bin, and an aluminum bar sucking disc mechanism for sucking aluminum bar is arranged on the aluminum bar lifting mechanism;
Be provided with FPC feed bin and FPC elevating system in the FPC loading attachment, the FPC feed bin sets up in FPC loading attachment bottom, FPC elevating system arranges in FPC feed bin top, be provided with the FPC sucking disc mechanism that is used for absorbing FPC on the FPC elevating system.
Further, all be provided with detection device and the controlling means that are used for the detection personnel to pass through in division board loading attachment, NTC support and positive and negative pole loading attachment, aluminium bar loading attachment and the FPC loading attachment, detection device communication connection is in controlling means to the transmission detection signal of controlling means, division board elevating system, manipulator, aluminium bar elevating system and FPC elevating system are controlled respectively in corresponding controlling means, controlling means is based on the analysis result to detection signal control division board elevating system, manipulator, aluminium bar elevating system and FPC elevating system's start and stop.
Further, an ascending track mechanism for initial ascending of the carrier is arranged in the NTC support and the positive and negative electrode feeding device, and the ascending track mechanism is in butt joint with the NTC support and the upper track mechanism of the positive and negative electrode feeding device.
Further, a double-layer track mechanism for carrier transmission is arranged between the FPC feeding device and the feeding CCD detector, lifting track mechanisms are arranged in the FPC feeding device and the feeding CCD detector, and the lifting track mechanisms are respectively butted with the double-layer track mechanisms and the corresponding upper-layer track mechanisms.
Further, a platform for a person to stand is arranged on the double-layer track mechanism, and a step for climbing the platform is arranged on one side of the double-layer track mechanism.
Further, a CCD detection camera for detecting the placement position of each accessory on the carrier is arranged in the feeding CCD detection machine, and a moving mechanism for moving the CCD detection camera is also arranged in the feeding CCD detection machine.
Further, a hot riveting lifting mechanism and a hot riveting device are arranged in the hot riveting machine, the hot riveting device is arranged on the hot riveting lifting mechanism, and the hot riveting lifting mechanism is arranged along the height direction of the hot riveting machine.
Further, a welding lifting mechanism and a laser welding mechanism are arranged in the welding machine, the welding lifting mechanism is arranged along the height direction of the welding machine, and the laser welding mechanism is arranged on the welding lifting mechanism.
Further, a detection lifting mechanism and a testing instrument are arranged in the electric measuring machine, the detection lifting mechanism is arranged along the height direction of the electric measuring machine, and the testing instrument is arranged on the detection lifting mechanism;
the AOI detection machine is internally provided with a camera mechanism and a camera lifting mechanism, wherein the camera lifting mechanism is arranged along the height direction of the AOI detection machine, and the camera mechanism is arranged on the camera lifting mechanism.
Further, a CCS automated production method includes the steps of:
S1, sequentially filling corresponding accessories in a partition plate bin, an NTC bin, an aluminum bar bin and an FPC bin;
S2, the ascending track mechanism drives the initial carrier to ascend, the absorption and carrying mechanism and the isolation plate lifting mechanism are matched to absorb the isolation plate, the translation mechanism works, and the isolation plate is carried to the carrier;
S3, the NTC support works with an upper layer track mechanism in the positive and negative electrode feeding device and is in butt joint with the lifting track mechanism, the carrier is transported to a designated position through the upper layer track mechanism, the manipulator works, and the NTC sucker mechanism sequentially sucks and transports accessories to the carrier;
S4, the aluminum bar lifting mechanism works, the aluminum bar sucking disc mechanism absorbs all aluminum bars required by a carrier at one time, the upper layer track mechanism in the aluminum bar feeding device works, the carrier is transported to a designated position, the aluminum bar lifting mechanism works again, and all aluminum bars are transported to the carrier;
S5, the FPC lifting mechanism works, the FPC sucker mechanism absorbs the FPC flexible board, the upper layer track mechanism in the FPC feeding device works, the carrier is transported to a designated position, the FPC lifting mechanism works again, and the FPC flexible board is transported to the carrier to finish feeding;
s6, the assembled carrier sequentially passes through a lifting track mechanism in the FPC feeding device, a lifting track mechanism in the double-layer and feeding CCD detection machine, and is transported to an upper track mechanism of the feeding CCD detection machine, the moving mechanism works, the CCD detection camera judges whether the accessory is deviated, and meanwhile, a person stands on a platform of the double-layer track mechanism and sticks to a CCS product bar code;
S7, firstly, conveying the carrier into a hot riveting machine, working a hot riveting lifting mechanism and a hot riveting device, and carrying out hot riveting treatment on the carrier;
s8, secondly, conveying the carrier into a welding machine, and working the welding lifting mechanism and the laser welding mechanism, wherein the carrier performs laser welding treatment;
S9, conveying the carrier into an electrical measuring machine, detecting the work of the lifting mechanism and the testing instrument, and carrying out micro resistance testing, NTC testing, open-short circuit, insulation and withstand voltage testing on the carrier;
S10, then, transporting the carrier into an AOI (automatic optical inspection) machine, and enabling a camera mechanism and a camera lifting mechanism to work, wherein the carrier carries out nickel sheet deflection, welding leakage and detection of aluminum bar surface foreign matters, glue overflow, pits and the like;
s11, the final carrier flows to the blanking position of the blanking machine, and the finished product is manually taken away.
In summary, the present application includes at least one of the following beneficial technical effects:
The automatic production process is realized through the equipment such as the separator feeding device, the NTC bracket, the positive and negative electrode feeding device, the aluminum bar feeding device, the FPC feeding device and the like, the automatic degree is high, the equipment can automatically assemble accessories such as the separator, the aluminum bar, the FPC and the like on the carrier, errors possibly occurring in manual operation are avoided, and the feeding efficiency and accuracy are improved;
The feeding CCD detector can accurately detect accessories in the assembly process, ensures that the size and the shape of each accessory meet the requirements, and is beneficial to improving the assembly efficiency and the product quality;
The quality of the assembled product can be detected through equipment such as an electrical measuring machine, an AOI (automated optical inspection) machine and the like, and the equipment can automatically detect various parameters of the product to ensure that the quality of the product meets the requirements.
Drawings
Fig. 1 is a schematic structural diagram of a CCS automated production facility according to an embodiment of the present application.
Fig. 2 is a schematic structural view of a separator feeding device according to an embodiment of the present application.
Fig. 3 is a front view of a separator feeding device in an embodiment of the present application.
Fig. 4 is a schematic structural diagram of an NTC support and a positive and negative electrode feeding device according to an embodiment of the present application.
Fig. 5 is a schematic structural diagram of an aluminum bar feeding device in an embodiment of the application.
Fig. 6 is a schematic structural diagram of an FPC feeding device in the embodiment of the present application.
FIG. 7 is a schematic diagram of a dual track mechanism in accordance with an embodiment of the present application.
Fig. 8 is a schematic structural diagram of a charging CCD detector in an embodiment of the present application.
FIG. 9 is a schematic diagram of a hot riveting machine according to an embodiment of the present application.
Fig. 10 is a schematic structural view of a welder in an embodiment of the present application.
FIG. 11 is a schematic diagram of an electrical tester in an embodiment of the application.
Fig. 12 is a schematic structural diagram of an AOI detector in an embodiment of the present application.
Fig. 13 is a schematic structural diagram of a blanking machine in an embodiment of the present application.
FIG. 14 is a flow chart of a CCS automated production method in accordance with an embodiment of the present application.
Reference numerals illustrate: 1. a feeding machine; 2. a charging CCD detector; 21. a CCD detection camera; 22. a moving mechanism; 3. a hot riveting machine, 31 and a hot riveting lifting mechanism; 32. a hot riveting device; 4. a welding machine; 41. welding a lifting mechanism; 42. a laser welding mechanism; 5. an electrical measuring machine; 51. detecting a lifting mechanism; 52. a test instrument; 6. an AOI detector; 61. a camera mechanism; 62. a camera lifting mechanism; 7. a blanking machine; 8. a separator feeding device; 81. a separator bin; 82. a suction conveying mechanism; 83. a separator lifting mechanism; 84. a translation mechanism; 9. NTC support and positive and negative electrode feeding device; 91. an NTC bin; 92. a manipulator; 93. an NTC suction cup mechanism; 10. an aluminum bar feeding device; 101. an aluminum bar stock bin; 102. an aluminum bar lifting mechanism; 103. an aluminum bar sucking disc mechanism; 11. FPC loading attachment; 111. FPC stock bin; 112. an FPC lifting mechanism; 113. an FPC suction cup mechanism; 12. an upper layer track mechanism; 13. a detection device; 14. a control device; 15. a lifting rail mechanism; 16. a double-layer track mechanism; 161. a platform; 162. a step; 17. and a lifting track mechanism.
Description of the embodiments
In order to explain in detail the technical solutions adopted by the present invention to achieve the predetermined technical purposes, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, but not all embodiments, and that technical means or technical features in the embodiments of the present invention may be replaced without inventive effort, and the present invention will be described in detail below with reference to the accompanying drawings in combination with the embodiments.
The application is described in further detail below with reference to fig. 1-14.
The embodiment of the application discloses CCS automatic production equipment. Referring to fig. 1, a CCS automated production device includes a feeding machine 1, a feeding CCD detector 2, a rivet hot machine 3, a welding machine 4, an electrical measuring machine 5, an AOI detector 6 and a blanking machine 7, in this embodiment, each machine type is an independent unit, and corresponding process machine positions can be added according to different types of products.
Referring to fig. 1 and 4, an upper layer track mechanism 12 is installed in a feeding machine 1, a feeding CCD detector 2, a rivet hot machine 3, a welding machine 4, an electrical measuring machine 5 and an AOI detector 6, the upper layer track mechanism 12 realizes transportation on a carrier flow line, and the upper layer track mechanism 12 can realize movement through driving parts such as a servo electric cylinder or a motor.
Referring to fig. 1 and 2, the loader 1 includes a separator feeding device 8, an NTC support and positive and negative electrode feeding device 9, an aluminum bar feeding device 10, and an FPC feeding device 11, and the separator feeding device 8, the NTC support and positive and negative electrode feeding device 9, the aluminum bar feeding device 10, and the FPC feeding device 11 are sequentially arranged in this embodiment, and the separator feeding device 8 is used as a first device of a wire body.
Referring to fig. 2 and 3, a separator bin 81, a suction conveying mechanism 82 and a separator lifting mechanism 83 are installed in the separator feeding device 8, the separator bin 81 is installed at the bottom of the separator feeding device 8, stacked separators are placed in the separator bin 81, in this embodiment, the capacity of the separator bin 81 can meet one hour feeding at a time, a detection device 13 and a control device 14 for detecting passing of a person are installed in the separator feeding device 8, the detection device 13 is in communication connection with the control device 14 so as to transmit detection signals to the control device 14, the separator lifting mechanism 83 is controlled by the control device 14, the control device 14 controls the opening and closing of the separator lifting mechanism 83 based on analysis results of the detection signals, in this embodiment, the detection device 13 is a safety grating, the control device 14 is a display and a touch screen, and a plc or mcu controller is arranged in the display and the touch screen so as to detect passing conditions of the person in real time, and therefore safety in the production process is ensured.
Referring to fig. 2 and 3, in this embodiment, the suction and conveying mechanism 82 is composed of a plurality of vacuum nozzles and a vacuum pump, suction and conveying of the isolation board are realized by using suction force of the vacuum pump, the suction and conveying mechanism 82 is installed on the isolation board lifting mechanism 83, lifting of the suction and conveying mechanism 82 is realized by the isolation board lifting mechanism 83, a translation mechanism 84 is installed in the isolation board feeding device 8, the translation mechanism 84 is connected to the isolation board lifting mechanism 83, the translation mechanism 84 realizes translation operation of the isolation board, in this embodiment, the isolation board lifting mechanism 83 and the translation mechanism 84 can be driven by driving members such as a servo electric cylinder or a motor, and the isolation board lifting mechanism 83 and the translation mechanism 84 cooperate to complete feeding of the isolation board.
Referring to fig. 4, a lifting rail mechanism 15 is installed in the NTC support and the positive and negative electrode feeding device 9, the lifting rail mechanism 15 is arranged on one side of the NTC support and the positive and negative electrode feeding device 9, which is close to the separator feeding device 8, an initial carrier is placed on the lifting rail mechanism 15, the carrier can be assembled by accessories, in this embodiment, the lifting rail mechanism 15 is butted with the upper rail mechanism 12, a corresponding butting structure is installed between the lifting rail mechanism 15 and the upper rail mechanism 1, and the carrier can be transmitted to the upper rail mechanism 12.
Referring to fig. 4, an NTC bin 91 and a manipulator 92 are installed in the NTC support and anode and cathode feeding device 9, the NTC bin 91 is installed at the bottom of the NTC support and anode and cathode feeding device 9, because the shapes of the NTC support and anode and cathode are special, the NTC support and anode and cathode cannot be stacked regularly, the abnormal materials are concentrated to the station, the NTC support and anode and cathode are placed in a Tray outside the line, the Tray is stacked, and then the NTC bin 91 of the device is placed.
Referring to fig. 4, the manipulator 92 is installed at the top of the NTC support and the positive and negative electrode feeding device 9, the manipulator 92 can realize multi-azimuth and multi-angle work, the manipulator 92 is provided with the NTC sucker mechanism 93, the NTC sucker mechanism 93 is composed of a plurality of vacuum suction nozzles and vacuum pumps, the suction force of the vacuum pumps is utilized to realize the suction of the NTC support and the positive and negative electrodes, and finally the feeding of the NTC support and the positive and negative electrodes is completed, in this embodiment, the number of the manipulators 92 is two, the two manipulators 92 work simultaneously, and the feeding efficiency is improved.
Referring to fig. 5, an aluminum bar bin 101 and an aluminum bar lifting mechanism 102 are installed in the aluminum bar feeding device 10, the aluminum bar bin 101 is installed at the bottom of the aluminum bar feeding device 10, aluminum bars are stacked into the aluminum bar bin 101 according to the position on a product, in this embodiment, the servo lifting mechanism is configured at the bottom of the bin due to the fixed position of the aluminum bar suction, the aluminum bar can rise by 1.5 or 2mm after being taken away each time, the thickness of 1 aluminum bar is just equal, and the maximum stacking height of the aluminum bars is 200mm.
Referring to fig. 5, an aluminum bar lifting mechanism 102 is installed at the top of an aluminum bar feeding device 10, the aluminum bar lifting mechanism 102 can be driven by a driving member such as a servo electric cylinder or a motor, an aluminum bar sucking disc mechanism 103 for sucking aluminum bars is installed on the aluminum bar lifting mechanism 102, the aluminum bar sucking disc mechanism 103 in this embodiment is composed of a plurality of vacuum suction nozzles and vacuum pumps, the adsorption of the aluminum bars is realized by utilizing the adsorption force of the vacuum pumps, and finally the feeding of the aluminum bars is completed.
Referring to fig. 6, an FPC bin 111 and an FPC lifting mechanism 112 are installed in the FPC feeding device 11, the FPC bin 111 is installed at the bottom of the FPC feeding device 11, the FPC is placed in a Tray, the stacked Tray is placed in the FPC bin 111 of the device, the total stacking height of the stacked FPC bin 111 structure is about 300mm, the problem of FPC feeding in the embodiment is that the stacked FPC bin 111 is a flexible board, the shape cannot be irregular, 2 CCD cameras are configured in the FPC feeding device 11, multipoint photographing can be performed on the FPC at the same time, meanwhile, a servo rotating platform is arranged at the bottom of the FPC feeding bin, multiple photographing can be achieved, multiple correction is performed until the grabbing condition is met, and grabbing actions are performed.
Referring to fig. 6, the NTC bin 91, the aluminum bar bin 101, and the FPC bin 111 in this embodiment all have the same safety grating, display, and touch screen device as the separator bin 81, and can achieve the same functions.
Referring to fig. 6, an FPC lifting mechanism 112 is mounted at the top of the FPC feeding device 11, the FPC lifting mechanism 112 can be driven by a driving member such as a servo electric cylinder or a motor, and an FPC suction cup mechanism 113 for sucking an FPC flexible board is mounted on the FPC lifting mechanism 112, in this embodiment, the FPC suction cup mechanism 113 is composed of a plurality of vacuum suction nozzles and vacuum pumps, the suction force of the vacuum pumps is utilized to realize the suction of the FPC flexible board, and finally the feeding of the FPC flexible board is completed.
Referring to fig. 6 and 7, a double-layer track mechanism 16 for conveying the carrier is installed between the FPC feeding device 11 and the feeding CCD detector 2, in this embodiment, the double-layer track mechanism 16 is provided with a corresponding driving piece, lifting track mechanisms 17 are installed in the FPC feeding device 11 and the feeding CCD detector 2, in this embodiment, the lifting track mechanisms 17 and the lifting track mechanisms 15 are similar in structure and are driven by driving pieces such as electric cylinders or motors, two ends of the lifting track mechanisms 17 in the FPC feeding device 11 are respectively in butt joint with the double-layer track mechanism 16 and the upper track mechanisms 12 in the FPC feeding device 11, the assembled carrier can be conveyed into the double-layer track mechanism 16, two ends of the lifting track mechanisms 17 in the feeding CCD detector 2 are respectively in butt joint with the double-layer track mechanism 16 and the upper track mechanisms 12 in the feeding CCD detector 2, and the assembled carrier can be conveyed into the feeding CCD detector 2.
Referring to fig. 7, a platform 161 is installed on the double-layer track mechanism 16, the platform 161 can be used for a person to stand, a step 162 for climbing the platform 161 is installed on one side of the double-layer track mechanism 16, a notch is formed on one side, close to the double-layer track, of the feeding CCD detector 2, the person can paste a bar code of a CCS product at the station, meanwhile, the person can slightly adjust the product at the station, and after the product is qualified, follow current is transferred to a subsequent station.
Referring to fig. 8, a CCD detection camera 21 is installed in the charging CCD detector 2, the CCD detection camera 21 is used for detecting the placement positions of various accessories on the carrier, in this embodiment, the CCD detection camera 21 is configured with 2000 ten thousand pixels, a moving mechanism 22 is also installed in the charging CCD detector 2, the CCD detection camera 21 is connected to the moving mechanism 22, in this embodiment, the moving mechanism 22 can be driven by driving members such as a servo electric cylinder or a motor, and the moving mechanism 22 drives the CCD detection camera 21 to photograph and detect the whole product, so as to check whether the charging problem exists.
Referring to fig. 9, a hot riveting lifting mechanism 31 and a hot riveting device 32 are installed in the hot riveting machine 3, the hot riveting lifting mechanism 31 is arranged along the height direction of the hot riveting machine 3, the hot riveting device 32 is arranged on the welding lifting mechanism 41, the hot riveting device 32 in this embodiment is an existing hot riveting device, the hot riveting lifting mechanism 31 is driven by a servo electric cylinder, and hot riveting pressing depth and pressing time can be set with high precision, so that hot riveting treatment is realized.
Referring to fig. 10, a welding lifting mechanism 41 and a laser welding mechanism 42 are installed in the welding machine 4, the welding lifting mechanism 41 is arranged along the height direction of the welding machine 4, the laser welding mechanism 42 is arranged on the welding lifting mechanism 41, the laser welding mechanism 42 in the embodiment is an existing laser welding device, and the welding lifting mechanism 41 is driven by a servo electric cylinder to realize welding treatment.
Referring to fig. 11, a detection lifting mechanism 51 and a test instrument 52 are installed in the electrical measuring machine 5, the detection lifting mechanism 51 is arranged along the height direction of the electrical measuring machine 5, the test instrument 52 is arranged on the detection lifting mechanism 51, the test instrument 52 in the embodiment is existing instrument equipment, micro resistance test, NTC test, open-short circuit, insulation and withstand voltage test can be performed, and the detection lifting mechanism 51 is driven by a servo electric cylinder to realize comprehensive test.
Referring to fig. 12, a camera mechanism 61 and a camera lifting mechanism 62 are installed in the AOI detector 6, the camera lifting mechanism 62 is arranged along the height direction of the AOI detector 6, and a corresponding transverse moving mechanism is installed on the camera lifting mechanism 62, the camera mechanism 61 is arranged on the camera lifting mechanism 62, in this embodiment, the camera mechanism 61 is a CCD detection camera 21, the CCD detection camera 21 is a machine device for detecting product appearance defects and measuring dimensions by using a machine vision system, a CCD imaging system and a detection system, and problems of nickel sheet offset, welding omission, nickel sheet free, aluminum bar surface foreign matters, glue overflow, pits and the like can be detected, and in this process, the camera mechanism 61 is two, so that the time can be saved, and the detection efficiency can be improved.
Referring to fig. 13, a blanking machine 7 is arranged at one side of the AOI detector 6, the blanking machine 7 is used as the last equipment of the wire body, the carrier flows to the blanking machine 7, the finished product is manually taken away, and the carrier in the embodiment reflows at the station.
Referring to fig. 14, an embodiment of the present application provides a CCS automated production method:
S1, filling corresponding accessories in the isolation plate bin 81, the NTC bin 91, the aluminum bar bin 101 and the FPC bin 111 in sequence;
S2, the ascending track mechanism 15 drives the initial carrier to ascend, the absorbing and carrying mechanism 82 and the isolation plate lifting mechanism 83 are matched to absorb the isolation plate, the translation mechanism 84 works, the translation mechanism 84 conveys the isolation plate to the position right above the carrier, the absorbing and carrying mechanism 82 stops absorbing the isolation plate, and the isolation plate is loaded on the carrier;
S3, the NTC support works with an upper layer track mechanism 12 in the positive and negative electrode feeding device 9 and is in butt joint with the ascending track mechanism 15, the carrier is transported to a designated position through the upper layer track mechanism 12, the manipulator 92 works, and the NTC sucker mechanism 93 sequentially sucks and conveys accessories to the carrier;
S4, the aluminum bar lifting mechanism 102 works, the aluminum bar sucking disc mechanism 103 absorbs all aluminum bars required by a carrier at one time, the upper layer track mechanism 12 in the aluminum bar feeding device 10 works, the carrier is transported to a designated position, the aluminum bar lifting mechanism 102 works again, and all aluminum bars are transported to the carrier;
s5, the FPC lifting mechanism 112 works, the FPC sucker mechanism 113 sucks the FPC flexible board, the upper layer track mechanism 12 in the FPC feeding device 11 works, the carrier is transported to a designated position, the FPC lifting mechanism 112 works again, and the FPC flexible board is transported to the carrier to finish feeding;
s6, the assembled carrier sequentially passes through the lifting track mechanism 17 in the FPC feeding device 11, the lifting track mechanism 17 in the double-layer and feeding CCD detector 2, and is transported to the upper track mechanism 12 of the feeding CCD detector 2, the moving mechanism 22 works, the CCD detection camera 21 judges whether the accessory is deviated, and meanwhile, a person stands on the platform 161 of the double-layer track mechanism 16 and sticks to the CCS product bar code;
S7, firstly, conveying a carrier into the hot riveting machine 3, working the hot riveting lifting mechanism 31 and the hot riveting device 32, and carrying out hot riveting treatment on the carrier;
s8, secondly, conveying the carrier into the welding machine 4, and operating the welding lifting mechanism 41 and the laser welding mechanism 42, wherein the carrier performs laser welding treatment;
S9, conveying the carrier into the electrical measuring machine 5, and detecting the operation of the lifting mechanism 51 and the testing instrument 52, wherein the carrier performs micro resistance testing, NTC testing, open-short circuit, insulation and voltage withstand testing;
s10, then, transporting the carrier into an AOI (automatic optical inspection) machine 6, and operating a camera mechanism 61 and a camera lifting mechanism 62, wherein the carrier carries out detection of nickel sheet offset, welding leakage, nickel sheet free, aluminum bar surface foreign matters, glue overflow, pits and the like;
S11, the final carrier flows to the blanking position of the blanking machine 7, and the finished product is manually taken away.
The present invention is not limited to the preferred embodiments, and the present invention is described above in any way, but is not limited to the preferred embodiments, and any person skilled in the art will appreciate that the present invention is not limited to the embodiments described above, while the invention has been described with respect to specific examples including presently preferred modes of carrying out the invention, those skilled in the art will appreciate that there are numerous variations and permutations of the above described embodiments that fall within the spirit and scope of the invention as set forth in the appended claims.
Claims (10)
1. A CCS automated production facility, characterized in that: the automatic feeding device comprises a feeding machine (1), a feeding CCD (charge coupled device) detector (2), a hot riveting machine (3), a welding machine (4), an electric measuring machine (5), an AOI (automatic inspection) detector (6) and a blanking machine (7), wherein the feeding machine (1) comprises a separation plate feeding device (8), an NTC (negative temperature coefficient) bracket, a positive and negative electrode feeding device (9), an aluminum bar feeding device (10) and an FPC (flexible printed circuit) feeding device (11), carriers for assembling are arranged in the NTC bracket and the positive and negative electrode feeding device (9), and upper-layer track mechanisms (12) for moving the carriers are arranged in the feeding machine (1), the feeding CCD detector (2), the hot riveting machine (3), the welding machine (4), the electric measuring machine (5) and the AOI detector (6);
The device is characterized in that a separator bin (81), a suction conveying mechanism (82) and a separator lifting mechanism (83) are arranged in the separator feeding device (8), the separator bin (81) is arranged at the bottom of the separator feeding device (8), the suction conveying mechanism (82) is arranged above the separator bin (81), the separator lifting mechanism (83) is connected to the suction conveying mechanism (82), and a translation mechanism (84) for conveying the separator to a carrier is also arranged in the separator feeding device (8);
An NTC bin (91) and a manipulator (92) are arranged in the NTC bracket and the positive and negative electrode feeding device (9), the NTC bin (91) is arranged at the bottom of the NTC bracket and the positive and negative electrode feeding device (9), the manipulator (92) is arranged above the NTC bin (91), and an NTC sucker mechanism (93) for sucking the NTC bracket and the positive and negative electrodes is arranged on the manipulator (92);
An aluminum bar feed bin (101) and an aluminum bar lifting mechanism (102) are arranged in the aluminum bar feeding device (10), the aluminum bar feed bin (101) is arranged at the bottom of the aluminum bar feeding device (10), the aluminum bar lifting mechanism (102) is arranged above the aluminum bar feed bin (101), and an aluminum bar sucking disc mechanism (103) for sucking aluminum bars is arranged on the aluminum bar lifting mechanism (102);
Be provided with FPC feed bin (111) and FPC elevating system (112) in FPC loading attachment (11), FPC feed bin (111) set up in FPC loading attachment (11) bottom, FPC elevating system (112) are arranged in FPC feed bin (111) top, be provided with on FPC elevating system (112) and be used for absorbing FPC's FPC sucking disc mechanism (113).
2. A CCS automated production facility according to claim 1, wherein: the automatic detection device is characterized in that detection devices (13) and control devices (14) used for detecting personnel passing through are arranged in the isolation plate feeding device (8), the NTC support, the positive and negative electrode feeding device (9), the aluminum bar feeding device (10) and the FPC feeding device (11), the detection devices (13) are connected with the control devices (14) in a communication mode so as to transmit detection signals to the control devices (14), the isolation plate lifting mechanism (83), the manipulator (92), the aluminum bar lifting mechanism (102) and the FPC lifting mechanism (112) are respectively controlled by the corresponding control devices (14), and the control devices (14) control the opening and closing of the isolation plate lifting mechanism (83), the manipulator (92), the aluminum bar lifting mechanism (102) and the FPC lifting mechanism (112) based on analysis results of the detection signals.
3. A CCS automated production facility according to claim 1, wherein: an ascending track mechanism (15) for initial ascending of the carrier is arranged in the NTC support and the positive and negative electrode feeding device (9), and the ascending track mechanism (15) is in butt joint with an upper track mechanism (12) of the NTC support and the positive and negative electrode feeding device (9).
4. A CCS automated production facility according to claim 1, wherein: a double-layer track mechanism (16) for carrier transmission is arranged between the FPC feeding device (11) and the feeding CCD detector (2), lifting track mechanisms (17) are arranged in the FPC feeding device (11) and the feeding CCD detector (2), and the lifting track mechanisms (17) are respectively butted with the double-layer track mechanism (16) and the corresponding upper-layer track mechanisms (12).
5. The CCS automation production apparatus as claimed in claim 4, wherein: the double-layer track mechanism (16) is provided with a platform (161) for a person to stand, and one side of the double-layer track mechanism (16) is provided with a step (162) for climbing the platform (161).
6. A CCS automated production facility according to claim 1, wherein: CCD detection cameras (21) used for detecting the placement positions of all accessories on the carrier are arranged in the feeding CCD detection machine (2), and a moving mechanism (22) used for moving the CCD detection cameras (21) is further arranged in the feeding CCD detection machine (2).
7. A CCS automated production facility according to claim 1, wherein: the hot riveting machine (3) is internally provided with a hot riveting lifting mechanism (31) and a hot riveting device (32), the hot riveting device (32) is arranged on the hot riveting lifting mechanism (31), and the hot riveting lifting mechanism (31) is arranged along the height direction of the hot riveting machine (3).
8. A CCS automated production facility according to claim 1, wherein: the welding machine is characterized in that a welding lifting mechanism (41) and a laser welding mechanism (42) are arranged in the welding machine (4), the welding lifting mechanism (41) is arranged along the height direction of the welding machine (4), and the laser welding mechanism (42) is arranged on the welding lifting mechanism (41).
9. A CCS automated production facility according to claim 1, wherein: a detection lifting mechanism (51) and a testing instrument (52) are arranged in the electric measuring machine (5), the detection lifting mechanism (51) is arranged along the height direction of the electric measuring machine (5), and the testing instrument (52) is arranged on the detection lifting mechanism (51);
The AOI detection machine (6) is internally provided with a camera mechanism (61) and a camera lifting mechanism (62), the camera lifting mechanism (62) is arranged along the height direction of the AOI detection machine (6), and the camera mechanism (61) is arranged on the camera lifting mechanism (62).
10. An automated CCS manufacturing method, comprising the steps of:
s1, filling corresponding accessories in a partition plate bin (81), an NTC bin (91), an aluminum bar bin (101) and an FPC bin (111) in sequence;
S2, the ascending track mechanism (15) drives the initial carrier to ascend, the absorbing and carrying mechanism (82) is matched with the isolation plate lifting mechanism (83) to absorb the isolation plate, the translation mechanism (84) works, and the isolation plate is carried to the carrier;
S3, the NTC support works with an upper layer track mechanism (12) in the positive and negative electrode feeding device (9) and is in butt joint with the ascending track mechanism (15), the carrier is transported to a designated position through the upper layer track mechanism (12), the manipulator (92) works, and the NTC sucker mechanism (93) sequentially sucks and conveys accessories to the carrier;
S4, the aluminum bar lifting mechanism (102) works, the aluminum bar sucking disc mechanism (103) absorbs all aluminum bars required by a carrier at one time, the upper layer track mechanism (12) in the aluminum bar feeding device (10) works, the carrier is transported to a designated position, the aluminum bar lifting mechanism (102) works again, and all aluminum bars are transported to the carrier;
S5, the FPC lifting mechanism (112) works, the FPC sucker mechanism (113) sucks the FPC flexible board, the upper layer track mechanism (12) in the FPC feeding device (11) works, the carrier is transported to a designated position, the FPC lifting mechanism (112) works again, and the FPC flexible board is transported to the carrier to finish feeding;
S6, the assembled carrier sequentially passes through a lifting track mechanism (17) in the FPC feeding device (11), a lifting track mechanism (17) in the double-layer and feeding CCD detection machine (2), is transported to an upper track mechanism (12) of the feeding CCD detection machine (2), a moving mechanism (22) works, a CCD detection camera (21) judges whether a fitting is deviated or not, and meanwhile, a person stands on a platform (161) of the double-layer track mechanism (16) and sticks to CCS product bar codes;
s7, firstly, conveying a carrier into a hot riveting machine (3), and operating a hot riveting lifting mechanism (31) and a hot riveting device (32) to perform hot riveting treatment on the carrier;
s8, secondly, conveying the carrier into a welding machine (4), and enabling a welding lifting mechanism (41) and a laser welding mechanism (42) to work, wherein the carrier performs laser welding treatment;
S9, conveying the carrier into an electrical measuring machine (5), detecting the operation of a lifting mechanism (51) and a testing instrument (52), and carrying out micro resistance testing, NTC testing, open-short circuit, insulation and voltage withstand testing on the carrier;
s10, then, transporting the carrier into an AOI (automatic optical inspection) machine (6), and enabling a camera mechanism (61) and a camera lifting mechanism (62) to work, wherein the carrier carries out detection of nickel sheet offset, welding leakage, nickel sheet free, aluminum bar surface foreign matters, glue overflow, pits and the like;
S11, enabling the final carrier to flow to a blanking position of a blanking machine (7), and manually taking out the finished product.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109128739A (en) * | 2018-09-05 | 2019-01-04 | 上海芬能自动化设备有限公司 | A kind of product automation assembling equipment |
| CN113231330A (en) * | 2021-05-18 | 2021-08-10 | 江苏力德尔电子信息技术有限公司 | AVI visual inspection machine |
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| ES2279693B1 (en) * | 2005-07-20 | 2008-05-16 | M.Torres Diseños Industriales, S.A.U. | FLEXIBLE ASSEMBLY FOR WORK ON LARGE SURFACES. |
| CN218896776U (en) * | 2022-11-29 | 2023-04-21 | 苏州西典新能源电气股份有限公司 | Automobile power battery integrated busbar capable of preventing hot pressing hollowing |
| CN116937070A (en) * | 2023-07-26 | 2023-10-24 | 上海颖栗电子科技有限公司 | CCS integrated busbar manufacturing process based on NTC integrated module welding structure |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109128739A (en) * | 2018-09-05 | 2019-01-04 | 上海芬能自动化设备有限公司 | A kind of product automation assembling equipment |
| CN113231330A (en) * | 2021-05-18 | 2021-08-10 | 江苏力德尔电子信息技术有限公司 | AVI visual inspection machine |
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