CN118022588B - A single-axis rotating horizontal mixing equipment - Google Patents
A single-axis rotating horizontal mixing equipment Download PDFInfo
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- CN118022588B CN118022588B CN202410437179.0A CN202410437179A CN118022588B CN 118022588 B CN118022588 B CN 118022588B CN 202410437179 A CN202410437179 A CN 202410437179A CN 118022588 B CN118022588 B CN 118022588B
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- 238000003756 stirring Methods 0.000 claims abstract description 99
- 230000005540 biological transmission Effects 0.000 claims description 56
- 230000000694 effects Effects 0.000 abstract description 9
- 238000009434 installation Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000000855 fermentation Methods 0.000 description 7
- 238000007689 inspection Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 210000003608 fece Anatomy 0.000 description 3
- 244000144972 livestock Species 0.000 description 3
- 239000010871 livestock manure Substances 0.000 description 3
- 244000144977 poultry Species 0.000 description 3
- 230000008878 coupling Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000004151 fermentation Effects 0.000 description 1
- 239000003337 fertilizer Substances 0.000 description 1
- 239000010794 food waste Substances 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000013517 stratification Methods 0.000 description 1
- 239000010902 straw Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/19—Stirrers with two or more mixing elements mounted in sequence on the same axis
- B01F27/191—Stirrers with two or more mixing elements mounted in sequence on the same axis with similar elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/92—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with helices or screws
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/95—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with stirrers having planetary motion, i.e. rotating about their own axis and about a sun axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/30—Driving arrangements; Transmissions; Couplings; Brakes
- B01F35/32—Driving arrangements
- B01F35/32005—Type of drive
- B01F35/3204—Motor driven, i.e. by means of an electric or IC motor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
- B09B3/60—Biochemical treatment, e.g. by using enzymes
- B09B3/65—Anaerobic treatment
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/02—Biological treatment
- C02F11/04—Anaerobic treatment; Production of methane by such processes
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F17/00—Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
- C05F17/90—Apparatus therefor
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F17/00—Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
- C05F17/90—Apparatus therefor
- C05F17/964—Constructional parts, e.g. floors, covers or doors
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2103/00—Nature of the water, waste water, sewage or sludge to be treated
- C02F2103/20—Nature of the water, waste water, sewage or sludge to be treated from animal husbandry
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- General Chemical & Material Sciences (AREA)
- Molecular Biology (AREA)
- Biochemistry (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Microbiology (AREA)
- Biotechnology (AREA)
- Environmental & Geological Engineering (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Hydrology & Water Resources (AREA)
- Water Supply & Treatment (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
本发明一种单轴旋转卧式搅拌设备，包括罐体，及设置在罐体侧壁上的环形轨道，罐体底面中心设有中心支座，罐体内部还设有搅拌组件，搅拌组件的两端分别支撑在中心支座和环形轨道上，其特征在于，搅拌组件可环绕中心支座进行公转的同时，也可绕自身轴线进行自转。本发明的单轴搅拌可实现多轴同时搅拌的效果，消除搅拌死角，在公转的同时进行自转，制造成本低、结构简单、安装方便、工作效率高。
The present invention discloses a single-axis rotating horizontal stirring device, comprising a tank body and an annular track arranged on the side wall of the tank body, a central support is arranged at the center of the bottom surface of the tank body, a stirring assembly is arranged inside the tank body, and the two ends of the stirring assembly are respectively supported on the central support and the annular track, and the stirring assembly can revolve around the central support and also rotate around its own axis. The single-axis stirring device of the present invention can achieve the effect of multi-axis simultaneous stirring, eliminate the stirring dead angle, and rotate while revolving, and has low manufacturing cost, simple structure, convenient installation, and high working efficiency.
Description
技术领域Technical Field
本发明属于废弃物处理领域，特别涉及一种单轴旋转卧式搅拌设备。The invention belongs to the field of waste treatment, and in particular relates to a single-axis rotating horizontal stirring device.
背景技术Background technique
厌氧发酵可以有效地处理污泥、畜禽粪便和餐厨垃圾，使其转化为甲烷、肥料等资源，搅拌是影响厌氧发酵效率的重要因素之一。常用的厌氧发酵立式搅拌设备无法解决上下分层的问题，而卧式搅拌想要达到一个更好的搅拌效果需要在反应器内部设置多个搅拌轴，而多个搅拌轴之间存在无法搅拌到的死角，且结构和密封较复杂、工作效率低、多轴输入电机耗电量大。Anaerobic fermentation can effectively treat sludge, livestock and poultry manure and food waste, and convert them into resources such as methane and fertilizer. Stirring is one of the important factors affecting the efficiency of anaerobic fermentation. Commonly used anaerobic fermentation vertical stirring equipment cannot solve the problem of upper and lower stratification, and horizontal stirring needs to set up multiple stirring shafts inside the reactor to achieve a better stirring effect. There are dead corners between multiple stirring shafts that cannot be stirred, and the structure and sealing are complex, the working efficiency is low, and the multi-axis input motor consumes a lot of power.
公开号为CN112624544A的发明专利公开了一种卧式搅拌立式罐畜禽粪便厌氧发酵设备，其设置有多个固定卧式搅拌轴，靠推流作用达到搅拌效果，但其多个搅拌轴之间存在死角，且随着物料浓度的提升，推流作用衰减导致搅拌效果降低。The invention patent with publication number CN112624544A discloses a horizontal stirring vertical tank anaerobic fermentation equipment for livestock and poultry manure, which is equipped with multiple fixed horizontal stirring shafts and achieves stirring effect by plug flow effect. However, there are dead angles between the multiple stirring shafts, and as the material concentration increases, the plug flow effect decays, resulting in a decrease in the stirring effect.
专利号为CN215276086U的实用新型专利提供了一种环保型无泵水幕漆雾净化装置，其通过驱动机转动带动太阳轮转动，太阳轮转动带动行星轮转动，行星轮沿齿圈公转同时进行自转，行星轮可带动搅拌组件自转和公转，该装置可实现范围内无死角搅拌，但因其采用了多级传动，故传动效率降低，造成电能的浪费，若将其用于高浓度厌氧发酵搅拌装置中，由于物料黏度过高，传动效率降低将导致搅拌组件扭矩降低，从而出现卡死的情况。The utility model patent with patent number CN215276086U provides an environmentally friendly pumpless water curtain paint mist purification device, which drives the sun wheel to rotate through the rotation of the driving machine, and the rotation of the sun wheel drives the planetary wheel to rotate. The planetary wheel revolves along the ring gear and rotates at the same time. The planetary wheel can drive the stirring component to rotate and revolve. The device can achieve stirring without dead angles within the range, but because it adopts multi-stage transmission, the transmission efficiency is reduced, resulting in waste of electric energy. If it is used in a high-concentration anaerobic fermentation stirring device, due to the high viscosity of the material, the transmission efficiency is reduced, which will lead to a reduction in the torque of the stirring component, resulting in jamming.
发明内容Summary of the invention
本发明提供一种单轴旋转卧式搅拌设备，以解决传统的搅拌设备中结构复杂、工作效率低、多固定搅拌轴之间存在搅拌死角、耗电量大等问题，能高效的完成高浓度畜禽粪便和农作物秸秆的厌氧发酵搅拌工作。The present invention provides a single-axis rotating horizontal stirring device to solve the problems of complex structure, low working efficiency, stirring dead angles between multiple fixed stirring shafts, high power consumption, etc. in traditional stirring equipment, and can efficiently complete the anaerobic fermentation stirring work of high-concentration livestock and poultry manure and crop straw.
本发明一种单轴旋转卧式搅拌设备，包括罐体，及设置在罐体侧壁上的环形轨道，罐体底面中心设有中心支座，罐体内部还设有搅拌组件，搅拌组件的两端分别支撑在中心支座和环形轨道上，其特征在于，搅拌组件可环绕中心支座进行公转的同时，也可绕自身轴线进行自转；The present invention discloses a single-axis rotating horizontal stirring device, comprising a tank body and an annular track arranged on the side wall of the tank body, a central support is arranged at the center of the bottom surface of the tank body, a stirring assembly is arranged inside the tank body, and two ends of the stirring assembly are supported on the central support and the annular track respectively, and the stirring assembly is characterized in that the stirring assembly can revolve around the central support and can also rotate around its own axis;
进一步地，搅拌组件和中心支座联接处设有传动组件，通过传动组件，搅拌组件可实现公转和自转；Furthermore, a transmission assembly is provided at the connection between the stirring assembly and the central support, through which the stirring assembly can realize revolution and rotation;
进一步地，中心支座上部贯穿安装有传动轴，中心支座内部设有驱动装置，传动轴与驱动装置的输出端固定联接；Furthermore, a transmission shaft is installed through the upper part of the central support, a driving device is arranged inside the central support, and the transmission shaft is fixedly connected to the output end of the driving device;
进一步地，搅拌组件包括搅拌传动轴套，与搅拌传动轴套同轴内部设有中心支撑轴；Further, the stirring assembly includes a stirring transmission shaft sleeve, and a central support shaft is coaxially arranged inside the stirring transmission shaft sleeve;
进一步地，搅拌传动轴套靠近环形轨道的一端固定安装有滚轮，滚轮可在环形轨道上滚动；中心支撑轴靠近罐体轴心的一端设有轴头安装部，轴头安装部安装在传动轴上部；Furthermore, a roller is fixedly installed at one end of the stirring transmission sleeve close to the annular track, and the roller can roll on the annular track; a shaft head mounting part is provided at one end of the central support shaft close to the axis of the tank body, and the shaft head mounting part is mounted on the upper part of the transmission shaft;
进一步地，传动组件包括输入端锥齿轮，输入端锥齿轮固定安装在传动轴顶部；传动组件还包括输出端锥齿轮，输出端锥齿轮固定安装在搅拌传动轴套靠近罐体轴心的一端，输入端锥齿轮与输出端锥齿轮垂直啮合；Furthermore, the transmission assembly includes an input end bevel gear, which is fixedly mounted on the top of the transmission shaft; the transmission assembly also includes an output end bevel gear, which is fixedly mounted on one end of the stirring transmission sleeve close to the axis of the tank body, and the input end bevel gear is vertically meshed with the output end bevel gear;
进一步地，搅拌组件还包括搅拌叶片，搅拌叶片安装在搅拌传动轴套圆柱面上，搅拌叶片之间固定安装有螺带推板；Furthermore, the stirring assembly also includes stirring blades, which are mounted on the cylindrical surface of the stirring transmission shaft sleeve, and a spiral belt push plate is fixedly installed between the stirring blades;
进一步地，中心支座侧面设有检修孔，检修孔上可拆卸地安装有检修孔盖板；Furthermore, a manhole is provided on the side of the central support, and a manhole cover plate is detachably mounted on the manhole;
进一步地，传动组件还包括齿轮罩，齿轮罩密封设置在输入端齿轮和输出端齿轮外部；Furthermore, the transmission assembly further comprises a gear cover, which is sealingly arranged outside the input end gear and the output end gear;
进一步地，驱动装置可以采用液压马达，也可以采用减速电机。Furthermore, the driving device may be a hydraulic motor or a reduction motor.
本发明可带来如下有益效果：The present invention can bring the following beneficial effects:
1.本发明采用单轴搅拌，制造成本低，结构简单，安装方便；1. The present invention adopts single-axis stirring, which has low manufacturing cost, simple structure and convenient installation;
2.本发明的单轴搅拌可实现多轴同时搅拌的效果，且搅拌轴可环绕中心支座旋转的同时，进行自转，实现整个发酵罐内部无死角搅拌，工作效率高；2. The single-axis stirring of the present invention can achieve the effect of multi-axis simultaneous stirring, and the stirring shaft can rotate around the central support while rotating on its own, so as to achieve stirring without dead angles inside the entire fermentation tank, and the working efficiency is high;
3.本发明的单轴搅拌只需一台驱动装置即可驱动，降低制造和运行成本。3. The single-axis stirring of the present invention only requires one driving device to drive, thereby reducing manufacturing and operating costs.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图一为本发明的整体结构示意图；Figure 1 is a schematic diagram of the overall structure of the present invention;
图二为本发明的侧面剖视图；FIG2 is a side sectional view of the present invention;
图三为搅拌组件滚轮端与环形轨道联接处局部剖视图(图二中A部放大)；FIG3 is a partial cross-sectional view of the connection between the roller end of the stirring assembly and the annular track (part A in FIG2 is enlarged);
图四为传动组件与中心支座联接处局部剖视图(图二中B部放大)；FIG4 is a partial cross-sectional view of the connection between the transmission assembly and the central support (part B in FIG2 is enlarged);
图五为搅拌组件与传动轴的安装关系示意图。Figure 5 is a schematic diagram of the installation relationship between the stirring assembly and the transmission shaft.
图中：1-罐体、2-环形轨道、3-搅拌组件、301-搅拌传动轴套、302-搅拌叶片、303-螺带推板、304-滚轮、305-滚轮轴承、306-滚轮轴承安装部、307-中心支撑轴、308-滚轮安装法兰、309-轴头安装部、4-中心支座、401-轴承体、402-中心支座法兰、403-联轴器、404-驱动装置固定支座、405-驱动装置、406-检修孔盖板、407-传动轴、5-传动组件、501-输入端锥齿轮、502-输出端锥齿轮、503-齿轮罩。In the figure: 1-tank body, 2-annular track, 3-stirring assembly, 301-stirring transmission sleeve, 302-stirring blade, 303-screw push plate, 304-roller, 305-roller bearing, 306-roller bearing mounting part, 307-center support shaft, 308-roller mounting flange, 309-shaft head mounting part, 4-center support, 401-bearing body, 402-center support flange, 403-coupling, 404-drive device fixed support, 405-drive device, 406-inspection hole cover, 407-drive shaft, 5-drive assembly, 501-input end bevel gear, 502-output end bevel gear, 503-gear cover.
具体实施方式Detailed ways
如图一所示，本发明包括设置在地面的罐体1，罐体1可为圆柱形，罐体1内壁一定高度设有环形轨道2，环形轨道2具有水平的端面，罐体1内部中心地面上设有中心支座4，罐体1内部还设有搅拌组件3，搅拌组件3的两端分别支撑在中心支座4和环形轨道2上，搅拌组件3和中心支座4联接处设有传动组件5。As shown in FIG. 1 , the present invention includes a tank body 1 arranged on the ground. The tank body 1 may be cylindrical. A circular track 2 is provided at a certain height on the inner wall of the tank body 1. The circular track 2 has a horizontal end face. A central support 4 is provided on the central ground inside the tank body 1. A stirring assembly 3 is also provided inside the tank body 1. The two ends of the stirring assembly 3 are respectively supported on the central support 4 and the circular track 2. A transmission assembly 5 is provided at the connection between the stirring assembly 3 and the central support 4.
如图二和图三所示，搅拌组件3包括搅拌传动轴套301，其外部固定安装有搅拌叶片302，搅拌叶片302沿搅拌传动轴套301的轴向螺旋分布，每两根搅拌叶片302之间固定安装有螺带推板303，可在搅拌时产生更好的推流效果；搅拌传动轴套301内部同轴设有中心支撑轴307，二者之间通过轴承联接安装；中心支撑轴307在靠近环形轨道2的一端具有滚轮轴承安装部306，靠近罐体1中心的一端具有轴头安装部309；搅拌传动轴套301靠近环形轨道2的一端固定安装有滚轮安装法兰308，与滚轮轴承安装部306同轴安装有滚轮轴承305，与滚轮轴承305同轴安装有滚轮304，滚轮304的内端面固定安装在滚轮安装法兰308上，二者可以同步转动；搅拌组件3通过滚轮304支撑在环形轨道2的水平端面上，滚轮304与环形轨道2形成线接触，其可绕罐体1的轴心沿环形轨道2转动。As shown in Figures 2 and 3, the stirring assembly 3 includes a stirring transmission sleeve 301, on the outside of which a stirring blade 302 is fixedly installed. The stirring blades 302 are spirally distributed along the axial direction of the stirring transmission sleeve 301, and a spiral push plate 303 is fixedly installed between every two stirring blades 302, which can produce a better flow effect during stirring; a central support shaft 307 is coaxially arranged inside the stirring transmission sleeve 301, and the two are connected and installed through a bearing; the central support shaft 307 has a roller bearing mounting portion 306 at one end close to the annular track 2, and a roller bearing mounting portion 306 at one end close to the center of the tank body 1 The end of the stirring drive sleeve 301 has a shaft head mounting portion 309; a roller mounting flange 308 is fixedly mounted on one end close to the annular track 2, a roller bearing 305 is coaxially mounted with the roller bearing mounting portion 306, and a roller 304 is coaxially mounted with the roller bearing 305, and the inner end surface of the roller 304 is fixedly mounted on the roller mounting flange 308, and the two can rotate synchronously; the stirring component 3 is supported on the horizontal end surface of the annular track 2 by the roller 304, and the roller 304 forms a line contact with the annular track 2, and it can rotate along the annular track 2 around the axis of the tank body 1.
如图四所示，中心支座4主体为钢管结构，传动轴407贯穿安装在中心支座4上部，如图五所示，轴头安装部309安装在传动轴407上，传动轴407在自身轴向对轴头安装部309进行限位；中心支座4顶部设有中心支座法兰402，轴承体401安装在中心支座法兰402上，轴承体401内圈安装在传动轴407上；轴承体401下方安装有驱动装置固定支座404，驱动装置405安装在驱动装置固定支座404下方，驱动装置405的输出端通过联轴器403与传动轴407下端联接，从而实现驱动装置405的输出端与传动轴407同步转动，驱动装置可以采用液压马达，也可采用减速电机；中心支座4侧面设有检修孔，检修孔上可拆卸地安装有检修孔盖板406。As shown in FIG. 4 , the main body of the center support 4 is a steel pipe structure, and the transmission shaft 407 is installed through the upper part of the center support 4. As shown in FIG. 5 , the shaft head mounting portion 309 is installed on the transmission shaft 407, and the transmission shaft 407 limits the shaft head mounting portion 309 in its own axial direction; a center support flange 402 is provided on the top of the center support 4, and a bearing body 401 is installed on the center support flange 402, and the inner ring of the bearing body 401 is installed on the transmission shaft 407; a drive device fixed support 404 is installed below the bearing body 401, and a drive device 405 is installed below the drive device fixed support 404, and the output end of the drive device 405 is connected to the lower end of the transmission shaft 407 through a coupling 403, so as to realize the synchronous rotation of the output end of the drive device 405 and the transmission shaft 407, and the drive device can adopt a hydraulic motor or a reduction motor; an inspection hole is provided on the side of the center support 4, and an inspection hole cover plate 406 is detachably installed on the inspection hole.
传动组件5包括输入端锥齿轮501，其固定安装在传动轴407顶部，输入端锥齿轮501可与传动轴407同步转动；输出端锥齿轮502固定安装在搅拌传动轴套301靠近罐体1轴心的一端，输出端锥齿轮502可与搅拌传动轴套301同步转动；输入端锥齿轮501与输出端锥齿轮502垂直啮合，故驱动装置405的输出端转动时，传动轴407和输入端锥齿轮501同步转动，从而驱动输出端锥齿轮502和搅拌传动轴套301同步转动；输入端锥齿轮501和输出端锥齿轮502外部密封设有齿轮罩503，防止物料进入齿轮缝隙，影响齿轮啮合。The transmission assembly 5 includes an input end bevel gear 501, which is fixedly installed on the top of the transmission shaft 407, and the input end bevel gear 501 can rotate synchronously with the transmission shaft 407; the output end bevel gear 502 is fixedly installed at one end of the stirring transmission sleeve 301 close to the axis of the tank body 1, and the output end bevel gear 502 can rotate synchronously with the stirring transmission sleeve 301; the input end bevel gear 501 is vertically meshed with the output end bevel gear 502, so when the output end of the driving device 405 rotates, the transmission shaft 407 and the input end bevel gear 501 rotate synchronously, thereby driving the output end bevel gear 502 and the stirring transmission sleeve 301 to rotate synchronously; the input end bevel gear 501 and the output end bevel gear 502 are externally sealed with a gear cover 503 to prevent materials from entering the gear gap and affecting the gear meshing.
设备运行时，启动驱动装置405，其通过联轴器403驱动传动轴407转动，传动轴407驱动输入端锥齿轮501将动力传到输出端锥齿轮502，进而带动搅拌传动轴套301沿自身轴向转动，搅拌叶片302和螺带推板303与搅拌传动轴套301同步转动，完成搅拌组件3的自转过程。When the equipment is running, the driving device 405 is started, which drives the transmission shaft 407 to rotate through the coupling 403. The transmission shaft 407 drives the input end bevel gear 501 to transmit power to the output end bevel gear 502, thereby driving the stirring transmission sleeve 301 to rotate along its own axis. The stirring blades 302 and the spiral push plate 303 rotate synchronously with the stirring transmission sleeve 301 to complete the self-rotation process of the stirring component 3.
搅拌传动轴套301转动时，滚轮304会与其进行同步转动，滚轮304转动时，使搅拌组件3绕传动轴407进行公转。When the stirring transmission shaft sleeve 301 rotates, the roller 304 will rotate synchronously therewith. When the roller 304 rotates, the stirring assembly 3 will revolve around the transmission shaft 407 .
搅拌组件3自身旋转的同时绕环绕罐体1的轴心旋转，用一根搅拌轴即可实现多根搅拌轴的搅拌效果，提升了搅拌效率的同时也消除了搅拌死角。The stirring assembly 3 rotates itself and at the same time rotates around the axis of the tank body 1, so that the stirring effect of multiple stirring shafts can be achieved with one stirring shaft, which improves the stirring efficiency and eliminates the stirring dead angle.
可以理解，本发明是通过一些实施例进行描述的，本领域技术人员知悉的，在不脱离本发明的精神和范围的情况下，可以对这些特征和实施例进行各种改变或等效替换。另外，在本发明的教导下，可以对这些特征和实施例进行修改以适应具体的情况及材料而不会脱离本发明的精神和范围。因此，本发明不受此处所公开的具体实施例的限制，所有落入本申请的权利要求范围内的实施例都属于本发明所保护的范围内。It is to be understood that the present invention is described by some embodiments, and it is known to those skilled in the art that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. In addition, under the teachings of the present invention, these features and embodiments may be modified to adapt to specific circumstances and materials without departing from the spirit and scope of the present invention. Therefore, the present invention is not limited by the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the scope of protection of the present invention.
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| CN107471444A (en) * | 2017-09-14 | 2017-12-15 | 韩凯凯 | Stir paddle stirrer in a kind of periphery |
| CN206935367U (en) * | 2017-06-29 | 2018-01-30 | 江苏欣舟化工科技有限公司 | A kind of highly effective reaction kettle of chemical industry with cooling and self-cleaning function |
| CN210632096U (en) * | 2019-04-16 | 2020-05-29 | 绍兴市鑫联环境科技有限公司 | Reation kettle that stirring effect is good |
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| CN204505541U (en) * | 2015-02-13 | 2015-07-29 | 长安大学 | A kind of outer ribbon internal lobe type agitating device |
| CN211274424U (en) * | 2019-04-23 | 2020-08-18 | 南京顺鑫电子材料有限公司 | Electric heating temperature control solder paste stirrer |
| CN214438412U (en) * | 2021-01-26 | 2021-10-22 | 四川乾坤生物科技有限公司 | Agitating unit for feed production |
| CN218530646U (en) * | 2022-08-12 | 2023-02-28 | 武汉固德沐林生物科技有限公司 | Circulating homogenizing emulsifying pot for producing essence with uniformly stirred materials |
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| CN206935367U (en) * | 2017-06-29 | 2018-01-30 | 江苏欣舟化工科技有限公司 | A kind of highly effective reaction kettle of chemical industry with cooling and self-cleaning function |
| CN107471444A (en) * | 2017-09-14 | 2017-12-15 | 韩凯凯 | Stir paddle stirrer in a kind of periphery |
| CN210632096U (en) * | 2019-04-16 | 2020-05-29 | 绍兴市鑫联环境科技有限公司 | Reation kettle that stirring effect is good |
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