CN118008911A - Temperature control one-way throttle valve, hydraulic system and excavator - Google Patents
Temperature control one-way throttle valve, hydraulic system and excavator Download PDFInfo
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- CN118008911A CN118008911A CN202410316206.9A CN202410316206A CN118008911A CN 118008911 A CN118008911 A CN 118008911A CN 202410316206 A CN202410316206 A CN 202410316206A CN 118008911 A CN118008911 A CN 118008911A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/001—Servomotor systems with fluidic control
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/02—Servomotor systems with program control derived from a store or timing device; Control devices therefor
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Abstract
本发明公开了一种温控单向节流阀、液压系统及挖掘机,温控单向节流阀,包括:并联在温控单向节流阀的第一油口与第二油口之间的单向阀和温控节流阀;所述温控节流阀包括温控阀和节流阀芯,所述温控阀用于根据设定的温度阈值驱动所述节流阀芯,并使所述节流阀芯工作于初始位或工作位;当所述节流阀芯工作于初始位时,第一油口与第二油口通过所述节流阀芯中的直流油道连通,无阻尼作用;当所述节流阀芯工作于工作位时,第一油口与第二油口通过所述节流阀芯中的节流孔连通,有阻尼作用。本发明能在减小油缸停止冲击的同时,避免因液压油温度低而产生的延迟严重的问题。
The present invention discloses a temperature-controlled one-way throttle valve, a hydraulic system and an excavator. The temperature-controlled one-way throttle valve comprises: a one-way valve and a temperature-controlled throttle valve connected in parallel between a first oil port and a second oil port of the temperature-controlled one-way throttle valve; the temperature-controlled throttle valve comprises a temperature-controlled valve and a throttle valve core, the temperature-controlled valve is used to drive the throttle valve core according to a set temperature threshold, and make the throttle valve core work in an initial position or a working position; when the throttle valve core works in the initial position, the first oil port and the second oil port are connected through a direct current oil channel in the throttle valve core, without a damping effect; when the throttle valve core works in the working position, the first oil port and the second oil port are connected through a throttle hole in the throttle valve core, with a damping effect. The present invention can reduce the impact of the oil cylinder stopping while avoiding the serious delay caused by the low temperature of the hydraulic oil.
Description
技术领域Technical Field
本发明属于液压阀技术领域,具体涉及一种温控单向节流阀、液压系统及挖掘机。The invention belongs to the technical field of hydraulic valves, and in particular relates to a temperature-controlled one-way throttle valve, a hydraulic system and an excavator.
背景技术Background technique
在挖掘机液压系统中,控制油路作为逻辑信号来约束被控制元件的输出或输入,如先导控制信号的大小来控制执行机构的速度、负载反馈信号的大小来控制主泵排量的大小。一般来说,由于惯性的原因,油缸在停止时都会产生冲击,所以在挖掘机调试过程中,为了减小冲击,常用的方案是在控制油路上加装单向节流阀,利用液压油的粘性阻力以达到优化减小冲击的效果。In the hydraulic system of the excavator, the control oil circuit is used as a logic signal to constrain the output or input of the controlled element, such as the size of the pilot control signal to control the speed of the actuator, and the size of the load feedback signal to control the displacement of the main pump. Generally speaking, due to inertia, the cylinder will produce impact when it stops, so in the process of excavator debugging, in order to reduce the impact, the common solution is to install a one-way throttle valve on the control oil circuit, using the viscous resistance of the hydraulic oil to achieve the effect of optimizing and reducing the impact.
现有单向节流阀的技术方案,通常是一种由单向阀和固定节流孔并联组合成的液压阀。对于这种通过单向节流阀使液压油产生阻尼来达到改善液压冲击效果的技术方案一般都是在当时特定的条件下确定的,例如油温高低和节流孔大小。在不同工况下,尤其是在天气变冷的环境温度下,整机的操控性会出现延迟严重等不良现象。The existing one-way throttle valve technology is usually a hydraulic valve composed of a one-way valve and a fixed throttle hole in parallel. The technical solution of using a one-way throttle valve to damp the hydraulic oil to improve the hydraulic shock effect is generally determined under specific conditions at the time, such as oil temperature and throttle hole size. Under different working conditions, especially in cold weather, the controllability of the whole machine will be severely delayed.
发明内容Summary of the invention
为解决现有技术中的不足,本发明提供一种温控单向节流阀、液压系统及挖掘机,能在减小油缸停止冲击的同时,避免因液压油温度低而产生的延迟严重的问题。In order to solve the deficiencies in the prior art, the present invention provides a temperature-controlled one-way throttle valve, a hydraulic system and an excavator, which can reduce the stop impact of the oil cylinder while avoiding the serious delay problem caused by the low temperature of the hydraulic oil.
为达到上述目的,本发明所采用的技术方案是:In order to achieve the above object, the technical solution adopted by the present invention is:
第一方面,提供一种温控单向节流阀,包括:并联在温控单向节流阀的第一油口与第二油口之间的单向阀和温控节流阀;所述温控节流阀包括温控阀和节流阀芯,所述温控阀用于根据设定的温度阈值驱动所述节流阀芯,并使所述节流阀芯工作于初始位或工作位;当所述节流阀芯工作于初始位时,第一油口与第二油口通过所述节流阀芯中的直流油道连通,无阻尼作用;当所述节流阀芯工作于工作位时,第一油口与第二油口通过所述节流阀芯中的节流孔连通,有阻尼作用。In the first aspect, a temperature-controlled one-way throttle valve is provided, comprising: a one-way valve and a temperature-controlled throttle valve connected in parallel between a first oil port and a second oil port of the temperature-controlled one-way throttle valve; the temperature-controlled throttle valve comprises a temperature-controlled valve and a throttle valve core, the temperature-controlled valve is used to drive the throttle valve core according to a set temperature threshold, and make the throttle valve core work in an initial position or a working position; when the throttle valve core works in the initial position, the first oil port and the second oil port are connected through a DC oil channel in the throttle valve core, and there is no damping effect; when the throttle valve core works in the working position, the first oil port and the second oil port are connected through a throttle hole in the throttle valve core, and there is a damping effect.
进一步地,所述温控单向节流阀包括:具有一单向开口的阀腔的阀体以及与所述阀体连接并封堵住所述阀腔的阀盖;所述阀腔的内壁设置有第一环形槽和第二环形槽;所述第一环形槽与设置在所述阀体上的所述第一油口连通,所述第二环形槽与设置在所述阀体上的所述第二油口连通;所述节流阀芯安装在所述阀腔内,且所述节流阀芯一端通过所述温控阀与所述阀腔的底部连接,另一端通过第二弹簧与所述阀盖连接;所述节流阀芯的外表面设置有作为所述节流孔的第一开口槽和作为所述直流油道的第二开口槽。Further, the temperature-controlled one-way throttle valve includes: a valve body having a valve cavity with a one-way opening and a valve cover connected to the valve body and sealing the valve cavity; the inner wall of the valve cavity is provided with a first annular groove and a second annular groove; the first annular groove is connected to the first oil port provided on the valve body, and the second annular groove is connected to the second oil port provided on the valve body; the throttle valve core is installed in the valve cavity, and one end of the throttle valve core is connected to the bottom of the valve cavity through the temperature control valve, and the other end is connected to the valve cover through a second spring; the outer surface of the throttle valve core is provided with a first opening groove serving as the throttling hole and a second opening groove serving as the direct current oil channel.
进一步地,所述节流阀芯设有用于安装所述温控阀的温控阀座。Furthermore, the throttle valve core is provided with a temperature control valve seat for mounting the temperature control valve.
进一步地,所述第一开口槽和第二开口槽的长度方向分别与节流阀芯的轴向平行,所述第一开口槽和第二开口槽的深度方向分别与节流阀芯的截面径向方向平行。Further, the length directions of the first opening groove and the second opening groove are respectively parallel to the axial direction of the throttle valve core, and the depth directions of the first opening groove and the second opening groove are respectively parallel to the radial direction of the cross section of the throttle valve core.
进一步地,所述单向阀集成在所述节流阀芯上,所述节流阀芯设有钢球通道、与所述钢球通道连通的贯通通道,所述钢球通道通过第一通道连通第一环形槽,所述贯通通道通过第二通道连通第二环形槽;堵头安装在所述钢球通道的一端,并将第一弹簧和钢球封堵在所述钢球通道内,所述第一弹簧一端连接所述堵头,另一端连接所述钢球,所述钢球抵接在钢球通道与贯通通道的连接处。Furthermore, the one-way valve is integrated on the throttle valve core, and the throttle valve core is provided with a steel ball channel and a through channel connected to the steel ball channel, the steel ball channel is connected to the first annular groove through the first channel, and the through channel is connected to the second annular groove through the second channel; a plug is installed at one end of the steel ball channel, and a first spring and a steel ball are sealed in the steel ball channel, one end of the first spring is connected to the plug, and the other end is connected to the steel ball, and the steel ball abuts against the connection between the steel ball channel and the through channel.
进一步地,所述贯通通道与所述钢球通道的轴线重合,且所述贯通通道的直径小于所述钢球通道的直径,从而形成一个用于与所述钢球形成密封结构的直角台阶。Furthermore, the axis of the through channel coincides with the axis of the steel ball channel, and the diameter of the through channel is smaller than the diameter of the steel ball channel, thereby forming a right-angle step for forming a sealing structure with the steel ball.
进一步地,当液压油的温度小于所述温控阀设定的温度阈值时,所述节流阀芯工作于初始位,从第一油口进入的液压油依次经第一环形槽、第二开口槽、第二环形槽进入第二油口;从第二油口进入的液压油分两路:一路经第二环形槽、第二开口槽、第一环形槽进入第一油口;另一路经第二环形槽、第二通道、贯通通道、钢球通道、第一通道、第一环形槽进入第一油口。Furthermore, when the temperature of the hydraulic oil is lower than the temperature threshold set by the temperature control valve, the throttle valve core works in the initial position, and the hydraulic oil entering from the first oil port enters the second oil port through the first annular groove, the second opening groove, and the second annular groove in sequence; the hydraulic oil entering from the second oil port is divided into two paths: one path enters the first oil port through the second annular groove, the second opening groove, and the first annular groove; the other path enters the first oil port through the second annular groove, the second channel, the through channel, the steel ball channel, the first channel, and the first annular groove.
进一步地,当液压油的温度大于等于所述温控阀设定的温度阈值时,所述节流阀芯工作于工作位,从第一油口进入的液压油依次经第一环形槽、第一开口槽、第二环形槽进入第二油口;从第二油口进入的液压油分两路:一路经第二环形槽、第一开口槽、第一环形槽进入第一油口;另一路经第二环形槽、第二通道、贯通通道、钢球通道、第一通道、第一环形槽进入第一油口。Furthermore, when the temperature of the hydraulic oil is greater than or equal to the temperature threshold set by the temperature control valve, the throttle valve core works in the working position, and the hydraulic oil entering from the first oil port enters the second oil port through the first annular groove, the first opening groove, and the second annular groove in sequence; the hydraulic oil entering from the second oil port is divided into two paths: one path enters the first oil port through the second annular groove, the first opening groove, and the first annular groove; the other path enters the first oil port through the second annular groove, the second channel, the through channel, the steel ball channel, the first channel, and the first annular groove.
第二方面,提供一种液压系统,所述液压系统配置有第一方面所述的温控单向节流阀。In a second aspect, a hydraulic system is provided, wherein the hydraulic system is equipped with the temperature-controlled one-way throttle valve described in the first aspect.
进一步地,还包括主泵,所述主泵将油箱内的液压油通过多路阀输送至油缸,所述多路阀的先导油口安装有所述温控单向节流阀,在所述多路阀与所述主泵的摆角控制油路中安装有所述温控单向节流阀。Furthermore, it also includes a main pump, which transports the hydraulic oil in the oil tank to the oil cylinder through a multi-way valve. The pilot oil port of the multi-way valve is installed with the temperature-controlled one-way throttle valve, and the temperature-controlled one-way throttle valve is installed in the swing angle control oil circuit between the multi-way valve and the main pump.
第三方面,提供一种挖掘机,所述挖掘机配置有第一方面所述的温控单向节流阀。According to a third aspect, an excavator is provided, wherein the excavator is equipped with the temperature-controlled one-way throttle valve according to the first aspect.
与现有技术相比,本发明所达到的有益效果:本发明通过并联在温控单向节流阀的第一油口与第二油口之间的单向阀和温控节流阀;温控节流阀包括温控阀和节流阀芯,所述温控阀用于根据设定的温度阈值驱动所述节流阀芯,并使所述节流阀芯工作于初始位或工作位;当所述节流阀芯工作于初始位时,第一油口与第二油口通过所述节流阀芯中的直流油道连通,无阻尼作用;当所述节流阀芯工作于工作位时,第一油口与第二油口通过所述节流阀芯中的节流孔连通,有阻尼作用;能在减小油缸停止冲击的同时,避免因液压油温度低而产生的延迟严重的问题。Compared with the prior art, the beneficial effects achieved by the present invention are as follows: the present invention connects a one-way valve and a temperature-controlled throttle valve in parallel between the first oil port and the second oil port of the temperature-controlled one-way throttle valve; the temperature-controlled throttle valve includes a temperature-controlled valve and a throttle valve core, the temperature-controlled valve is used to drive the throttle valve core according to a set temperature threshold, and make the throttle valve core work in an initial position or a working position; when the throttle valve core works in the initial position, the first oil port and the second oil port are connected through the DC oil channel in the throttle valve core, and there is no damping effect; when the throttle valve core works in the working position, the first oil port and the second oil port are connected through the throttle hole in the throttle valve core, and there is a damping effect; it can reduce the stop impact of the cylinder while avoiding the serious delay problem caused by the low temperature of the hydraulic oil.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明实施例提供的一种温控单向节流阀的工作原理示意图;FIG1 is a schematic diagram of the working principle of a temperature-controlled one-way throttle valve provided by an embodiment of the present invention;
图2是本发明实施例中加装了图1所示的温控单向节流阀的液压系统的工作原理示意图;FIG2 is a schematic diagram of the working principle of a hydraulic system equipped with the temperature-controlled one-way throttle valve shown in FIG1 in an embodiment of the present invention;
图3是本发明实施例中温控单向节流阀的截面示意图(低温状态);3 is a cross-sectional schematic diagram of a temperature-controlled one-way throttle valve in an embodiment of the present invention (low temperature state);
图4是本发明实施例中温控单向节流阀的阀体截面示意图;4 is a schematic cross-sectional view of a valve body of a temperature-controlled one-way throttle valve according to an embodiment of the present invention;
图5是本发明实施例中温控单向节流阀的节流阀芯截面示意图;5 is a schematic cross-sectional view of a throttle valve core of a temperature-controlled one-way throttle valve according to an embodiment of the present invention;
图6是本发明实施例中温控单向节流阀的节流阀芯立体结构示意图;6 is a schematic diagram of the three-dimensional structure of the throttle valve core of the temperature-controlled one-way throttle valve in an embodiment of the present invention;
图7是本发明实施例中温控单向节流阀在低温下的液压油流向示意图,其中,(a)是液压油由第二油口B流向第一油口A,(b)是液压油由第一油口A流向第二油口B;FIG7 is a schematic diagram of the hydraulic oil flow direction of the temperature-controlled one-way throttle valve at low temperature in an embodiment of the present invention, wherein (a) is the hydraulic oil flowing from the second oil port B to the first oil port A, and (b) is the hydraulic oil flowing from the first oil port A to the second oil port B;
图8是本发明实施例中温控单向节流阀在低温下第一开口槽的截面示意图;8 is a cross-sectional schematic diagram of a first opening groove of a temperature-controlled one-way throttle valve at low temperature in an embodiment of the present invention;
图9是本发明实施例中温控单向节流阀在高温下的液压油流向示意图,其中,(a)是液压油由第二油口B流向第一油口A,(b)是液压油由第一油口A流向第二油口B;FIG9 is a schematic diagram of the hydraulic oil flow direction of the temperature-controlled one-way throttle valve at high temperature in an embodiment of the present invention, wherein (a) is the hydraulic oil flowing from the second oil port B to the first oil port A, and (b) is the hydraulic oil flowing from the first oil port A to the second oil port B;
图10是本发明实施例中温控单向节流阀在高温下第一开口槽的截面示意图;10 is a cross-sectional schematic diagram of a first opening groove of a temperature-controlled one-way throttle valve at high temperature in an embodiment of the present invention;
图中:A、第一油口;B、第二油口;1、油缸;2、多路阀;4、主泵;5、油箱;6、温控单向节流阀;61、钢球;62、第一弹簧;63、第二弹簧;64、节流阀芯;640、温控阀座;641、钢球通道;642、贯通通道;643、第一通道;644、第二通道;645、第一开口槽;646、第二开口槽;647、直角台阶;65、温控阀;66、堵头;67、阀体;670、阀腔;671、第二环形槽;672、第一环形槽;673、环形凸台;68、阀盖。In the figure: A, first oil port; B, second oil port; 1, oil cylinder; 2, multi-way valve; 4, main pump; 5, oil tank; 6, temperature-controlled one-way throttle valve; 61, steel ball; 62, first spring; 63, second spring; 64, throttle valve core; 640, temperature-controlled valve seat; 641, steel ball channel; 642, through channel; 643, first channel; 644, second channel; 645, first opening groove; 646, second opening groove; 647, right-angle step; 65, temperature-controlled valve; 66, plug; 67, valve body; 670, valve cavity; 671, second annular groove; 672, first annular groove; 673, annular boss; 68, valve cover.
具体实施方式Detailed ways
下面结合附图对本发明作进一步描述。以下实施例仅用于更加清楚地说明本发明的技术方案,而不能以此来限制本发明的保护范围。The present invention will be further described below in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, and cannot be used to limit the protection scope of the present invention.
实施例一:Embodiment 1:
如图1~图10所示,一种温控单向节流阀,包括:并联在温控单向节流阀6的第一油口A与第二油口B之间的单向阀和温控节流阀;温控节流阀包括温控阀65和节流阀芯64,所述温控阀65用于根据设定的温度阈值驱动所述节流阀芯64,并使所述节流阀芯64工作于初始位或工作位;当所述节流阀芯64工作于初始位时,第一油口A与第二油口B通过所述节流阀芯64中的直流油道连通,无阻尼作用;当所述节流阀芯64工作于工作位时,第一油口A与第二油口B通过所述节流阀芯64中的节流孔连通,有阻尼作用。As shown in Figures 1 to 10, a temperature-controlled one-way throttle valve includes: a one-way valve and a temperature-controlled throttle valve connected in parallel between a first oil port A and a second oil port B of the temperature-controlled one-way throttle valve 6; the temperature-controlled throttle valve includes a temperature-controlled valve 65 and a throttle valve core 64, the temperature-controlled valve 65 is used to drive the throttle valve core 64 according to a set temperature threshold, and make the throttle valve core 64 work in an initial position or a working position; when the throttle valve core 64 works in the initial position, the first oil port A and the second oil port B are connected through the direct current oil channel in the throttle valve core 64, and there is no damping effect; when the throttle valve core 64 works in the working position, the first oil port A and the second oil port B are connected through the throttle hole in the throttle valve core 64, and there is a damping effect.
本发明通过对温度的自动识别,智能选择相对应的节流孔,以达到低温不节流,高温节流的技术效果,即:在正常工况下(高温)利用油液粘性产生阻尼,改善液压冲击,而在天气较冷的低温工况下不产生阻尼,避免由于油液低温粘性变大而产生延迟严重的故障现象。大大改善油温对阻尼大小的影响,提升用户对操控性的体验。The present invention automatically identifies the temperature and intelligently selects the corresponding throttle hole to achieve the technical effect of no throttling at low temperature and throttling at high temperature, that is, under normal working conditions (high temperature), the viscosity of the oil is used to generate damping to improve hydraulic shock, while under low temperature working conditions in cold weather, no damping is generated to avoid the serious delay caused by the increased viscosity of the oil at low temperature. The influence of oil temperature on the damping size is greatly improved, and the user's experience of controllability is enhanced.
如图1所示,在低温下,液压油从第二油口B流入温控单向节流阀6,液压油分为两路,一路通过单向阀从第一油口A流出、一路通过节流阀芯64的初始位(无节流作用)从第一油口A流出,整个过程无节流作用;当液压油从第一油口A流入温控单向节流阀6,由于单向阀关闭,液压油只能通过节流阀芯64的初始位(无节流作用)从第二油口B流出。可见无论液压油从A到B或是从B到A,整个过程中液压油都未达到节流阻尼的效果。As shown in FIG1 , at low temperatures, the hydraulic oil flows from the second oil port B into the temperature-controlled one-way throttle valve 6, and the hydraulic oil is divided into two paths, one path flows out from the first oil port A through the one-way valve, and the other path flows out from the first oil port A through the initial position of the throttle valve core 64 (without throttling effect), and there is no throttling effect in the whole process; when the hydraulic oil flows from the first oil port A into the temperature-controlled one-way throttle valve 6, since the one-way valve is closed, the hydraulic oil can only flow out from the second oil port B through the initial position of the throttle valve core 64 (without throttling effect). It can be seen that no matter whether the hydraulic oil flows from A to B or from B to A, the hydraulic oil does not achieve the effect of throttling damping in the whole process.
当温度缓慢上升,达到温控阀65设定的阈值时,在温控阀65的作用下,节流阀芯64处于工作位(有节流作用),此时:液压油从第二油口B流入温控单向节流阀6,由于节流阻尼的作用,液压阻力大于油液流过单向阀的阻力,因此液压油会通过单向阀从第一油口A流出;当液压油从第一油口A流入温控单向节流阀6,由于单向阀关闭,液压油只能通过节流阀芯64的工作位(有节流作用)从第二油口B流出,由于液压油的粘性阻力,从而使液压油产生一定的阻尼效果。可见,液压油从B到A无阻尼效果,而液压油从A到B有节流阻尼效果。When the temperature rises slowly and reaches the threshold value set by the temperature control valve 65, the throttle valve core 64 is in the working position (with throttling effect) under the action of the temperature control valve 65. At this time: the hydraulic oil flows into the temperature control one-way throttle valve 6 from the second oil port B. Due to the effect of throttling damping, the hydraulic resistance is greater than the resistance of the oil flowing through the one-way valve, so the hydraulic oil will flow out from the first oil port A through the one-way valve; when the hydraulic oil flows into the temperature control one-way throttle valve 6 from the first oil port A, due to the closing of the one-way valve, the hydraulic oil can only flow out from the second oil port B through the working position of the throttle valve core 64 (with throttling effect). Due to the viscous resistance of the hydraulic oil, the hydraulic oil has a certain damping effect. It can be seen that there is no damping effect when the hydraulic oil flows from B to A, but there is a throttling damping effect when the hydraulic oil flows from A to B.
如图2所示,一种液压系统,包括油缸1、多路阀2、主泵4、油箱5、图1所示的温控单向节流阀6。当温度较高时,温控单向节流阀6处于工作位(有节流作用)。先导油通过温控单向节流阀6推动多路阀2中的阀芯,控制其开启或关闭;阀芯打开产生负载信号,该信号通过温控单向节流阀6传递给主泵4,控制其摆角变大或变小,实现对主泵4的流量的控制。当先导停止供油时,多路阀2中的阀芯回到中位,但是由于温控单向节流阀6的阻尼作用,多路阀2中的阀芯关闭时间变长,从而使油缸1慢停,已达到改善油缸1停止时的液压冲击。在此过程中,当多路阀2中的阀芯回到中位时,负载信号也同时变小,由于温控单向节流阀6的阻尼作用,变小的时间延长,从而使主泵4的流量缓慢减小,产生延迟,减小主泵4的液压冲击,也达到改善油缸1停止时以及整个液压系统的的液压冲击。As shown in FIG2 , a hydraulic system includes an oil cylinder 1, a multi-way valve 2, a main pump 4, an oil tank 5, and a temperature-controlled one-way throttle valve 6 shown in FIG1 . When the temperature is high, the temperature-controlled one-way throttle valve 6 is in the working position (having a throttling effect). The pilot oil pushes the valve core in the multi-way valve 2 through the temperature-controlled one-way throttle valve 6 to control its opening or closing; the valve core opens to generate a load signal, which is transmitted to the main pump 4 through the temperature-controlled one-way throttle valve 6 to control its swing angle to become larger or smaller, thereby achieving control of the flow of the main pump 4. When the pilot stops supplying oil, the valve core in the multi-way valve 2 returns to the middle position, but due to the damping effect of the temperature-controlled one-way throttle valve 6, the closing time of the valve core in the multi-way valve 2 becomes longer, so that the oil cylinder 1 stops slowly, which has achieved the improvement of the hydraulic shock when the oil cylinder 1 stops. During this process, when the valve core in the multi-way valve 2 returns to the middle position, the load signal also decreases at the same time. Due to the damping effect of the temperature-controlled one-way throttle valve 6, the time of decrease is prolonged, so that the flow of the main pump 4 is slowly reduced, resulting in a delay, reducing the hydraulic shock of the main pump 4, and also achieving the improvement of the hydraulic shock when the cylinder 1 stops and the entire hydraulic system.
当温度较低时,温控单向节流阀6处于初始位。先导油通过温控单向节流阀6推动多路阀2中的阀芯,阀芯打开产生负载信号,该信号通过温控单向节流阀6传递给主泵4的摆角,控制其大小达到控制主泵4的流量。当先导停止供油时,多路阀2中的阀芯回到中位,但是由于温控单向节流阀6无节流作用,多路阀2中的阀芯关闭时间不会变长,从而使油缸在低温状态下不会产生低温延迟现象。在此过程中,当多路阀2中的阀芯回到中位时,负载信号也同时变小,由于温控单向节流阀6无节流作用,从而使主泵4的流量相对较快的响应,减小延迟现象。When the temperature is low, the temperature-controlled one-way throttle valve 6 is in the initial position. The pilot oil pushes the valve core in the multi-way valve 2 through the temperature-controlled one-way throttle valve 6, and the valve core opens to generate a load signal. The signal is transmitted to the swing angle of the main pump 4 through the temperature-controlled one-way throttle valve 6, and its size is controlled to control the flow of the main pump 4. When the pilot stops supplying oil, the valve core in the multi-way valve 2 returns to the middle position, but because the temperature-controlled one-way throttle valve 6 has no throttling effect, the closing time of the valve core in the multi-way valve 2 will not become longer, so that the oil cylinder will not produce low-temperature delay phenomenon under low temperature conditions. In this process, when the valve core in the multi-way valve 2 returns to the middle position, the load signal also becomes smaller at the same time. Because the temperature-controlled one-way throttle valve 6 has no throttling effect, the flow of the main pump 4 responds relatively quickly, reducing the delay phenomenon.
如图3~图6所示,温控单向节流阀包括具有一单向开口的阀腔670的阀体67以及与阀体67连接并封堵住所述阀腔670的阀盖68;所述节流阀芯64安装在所述阀腔670内,且所述节流阀芯64一端通过所述温控阀65与所述阀腔670的底部连接,另一端通过第二弹簧63与所述阀盖连接。As shown in Figures 3 to 6, the temperature-controlled one-way throttle valve includes a valve body 67 having a valve cavity 670 with a one-way opening and a valve cover 68 connected to the valve body 67 and blocking the valve cavity 670; the throttle valve core 64 is installed in the valve cavity 670, and one end of the throttle valve core 64 is connected to the bottom of the valve cavity 670 through the temperature-controlled valve 65, and the other end is connected to the valve cover through a second spring 63.
阀体67包括阀腔670、第一油口A、第二油口B,阀腔670主体结构为一圆柱形孔,阀腔670内部包含两个相邻的环形槽:第一环形槽672、第二环形槽671,其中第一环形槽672与第一油口A相连通、第二环形槽671与第二油口B连通;第一环形槽672与第二环形槽671之间形成一个环形凸台673。The valve body 67 includes a valve cavity 670, a first oil port A, and a second oil port B. The main structure of the valve cavity 670 is a cylindrical hole. The interior of the valve cavity 670 contains two adjacent annular grooves: a first annular groove 672 and a second annular groove 671, wherein the first annular groove 672 is connected to the first oil port A, and the second annular groove 671 is connected to the second oil port B; an annular boss 673 is formed between the first annular groove 672 and the second annular groove 671.
节流阀芯64包括温控阀座640、钢球通道641、贯通通道642、第一通道643、第二通道644、第一开口槽645、第二开口槽646。温控阀座640为一个可以容纳温控阀65的腔体;钢球通道641为一个可以容纳钢球61的腔体,第一通道643连通钢球通道641,第二通道644通过贯通通道642与钢球通道641连通;贯通通道642直径比钢球通道641的直径要小,形成一个直角台阶647。节流阀芯64圆周面上设置有不同深度、不同长度的若干个腰形开口槽:作为节流孔的第一开口槽645和作为直流油道的第二开口槽646,第一开口槽645和第二开口槽646的长度方向分别与节流阀芯64轴向方向上平行,第一开口槽645和第二开口槽646的深度方向分别与节流阀芯64截面径向方向上平行。The throttle valve core 64 includes a temperature control valve seat 640, a steel ball channel 641, a through channel 642, a first channel 643, a second channel 644, a first opening groove 645, and a second opening groove 646. The temperature control valve seat 640 is a cavity that can accommodate the temperature control valve 65; the steel ball channel 641 is a cavity that can accommodate the steel ball 61, the first channel 643 is connected to the steel ball channel 641, and the second channel 644 is connected to the steel ball channel 641 through the through channel 642; the diameter of the through channel 642 is smaller than that of the steel ball channel 641, forming a right-angle step 647. A number of waist-shaped opening grooves of different depths and lengths are arranged on the circumferential surface of the throttle valve core 64: a first opening groove 645 as a throttling hole and a second opening groove 646 as a direct current oil channel. The length directions of the first opening groove 645 and the second opening groove 646 are respectively parallel to the axial direction of the throttle valve core 64, and the depth directions of the first opening groove 645 and the second opening groove 646 are respectively parallel to the radial direction of the cross section of the throttle valve core 64.
温控阀65存在至少两种工作状态:低温、高温,温控阀65在低温时长度最短,此时,节流阀芯64工作于初始位;而在高温时长度最长,此时,温控阀65推动节流阀芯64工作于工作位。The temperature control valve 65 has at least two working states: low temperature and high temperature. The temperature control valve 65 is shortest at low temperature, and the throttle valve core 64 works at the initial position. The temperature control valve 65 is longest at high temperature, and the temperature control valve 65 pushes the throttle valve core 64 to work at the working position.
阀体67和阀盖68二者所组成的内部空间内依次放置了温控阀65、节流阀芯64和第二弹簧63,温控阀65一端嵌入放置在节流阀芯64中的温控阀座640内部,另一端抵靠在阀体67中的阀腔670底部端面;在第二弹簧63的预紧力下,上述三者互相贴死,无可相对运动的空间位移。节流阀芯64内部依次放置了钢球61、第一弹簧62和堵头66,堵头66与节流阀芯64硬性连接固定,压缩第一弹簧62,产生预紧力推动钢球61抵靠节流阀芯64中的直角台阶647,封闭节流阀芯64中的贯通通道642。The temperature control valve 65, the throttle valve core 64 and the second spring 63 are placed in the internal space formed by the valve body 67 and the valve cover 68. One end of the temperature control valve 65 is embedded in the temperature control valve seat 640 placed in the throttle valve core 64, and the other end is against the bottom end surface of the valve cavity 670 in the valve body 67. Under the preload force of the second spring 63, the above three are stuck to each other and there is no spatial displacement for relative movement. The steel ball 61, the first spring 62 and the plug 66 are placed in the throttle valve core 64 in turn. The plug 66 is rigidly connected and fixed to the throttle valve core 64, compressing the first spring 62, generating a preload force to push the steel ball 61 against the right-angle step 647 in the throttle valve core 64, and closing the through channel 642 in the throttle valve core 64.
根据以上技术方案,本发明设置高、低两种温度所对应的温控阀自身长度量;设置第一开口槽645的大小使油液产生节流;设置第二开口槽646的大小使油液不产生节流,且在节流阀芯64上设置的第一开口槽645和第二开口槽646位置不同。According to the above technical scheme, the present invention sets the length of the temperature control valve itself corresponding to high and low temperatures; sets the size of the first opening groove 645 so that the oil produces throttling; sets the size of the second opening groove 646 so that the oil does not produce throttling, and the first opening groove 645 and the second opening groove 646 set on the throttling valve core 64 are at different positions.
低温状态下,温控阀65在低温工作状态工作(短行程状态)。温控单向节流阀6中的油液流向图,如图7、图8所示,节流阀芯64工作于初始位。图8中第一开口槽645不能连通第一环形槽672与第二环形槽671,但第二开口槽646(图8中未示出)能够连通第一环形槽672与第二环形槽671。In the low temperature state, the temperature control valve 65 works in the low temperature working state (short stroke state). The oil flow diagram in the temperature control one-way throttle valve 6 is shown in Figures 7 and 8, and the throttle valve core 64 works in the initial position. In Figure 8, the first opening groove 645 cannot connect the first annular groove 672 and the second annular groove 671, but the second opening groove 646 (not shown in Figure 8) can connect the first annular groove 672 and the second annular groove 671.
油液从第二油口B流向第一油口A。液压油从温控单向节流阀6的第二油口B流入,进入阀体67的第二环形槽671内部,然后,分为两路:一路通过第二开口槽646流入第一环形槽672;一路通过第二通道644、贯通通道642达到钢球61端面,因为液压油的压力作用在钢球61端面产生的的作用力大于第一弹簧62的预紧力,钢球61被油液顶开,液压油到达第一通道643后流入第一环形槽672,最终通过第一油口A流出,此过程中液压油无节流阻尼现象。The oil flows from the second oil port B to the first oil port A. The hydraulic oil flows in from the second oil port B of the temperature-controlled one-way throttle valve 6, enters the second annular groove 671 of the valve body 67, and then is divided into two paths: one path flows into the first annular groove 672 through the second opening groove 646; the other path reaches the end face of the steel ball 61 through the second channel 644 and the through channel 642. Because the force generated by the pressure of the hydraulic oil on the end face of the steel ball 61 is greater than the preload force of the first spring 62, the steel ball 61 is pushed open by the oil, and the hydraulic oil flows into the first annular groove 672 after reaching the first channel 643, and finally flows out through the first oil port A. In this process, there is no throttling damping phenomenon of the hydraulic oil.
油液从第一油口A流向第二油口B。液压油从温控单向节流阀6的第一油口A流入,进入阀体67的第一环形槽672内部,其分为两路油:一路通过第一通道643到达钢球61端面,因为钢球61端面与直角台阶647紧密接触,油液被阻断,无法流通,油液只能通过第二开口槽646流入第二环形槽671,最终通过第二油口B流出,因为设置的第二开口槽646的大小使油液不产生节流,整个过程中无节流,没有阻尼现象。The oil flows from the first oil port A to the second oil port B. The hydraulic oil flows from the first oil port A of the temperature-controlled one-way throttle valve 6 and enters the first annular groove 672 of the valve body 67, and is divided into two oil paths: one path reaches the end face of the steel ball 61 through the first channel 643, because the end face of the steel ball 61 is in close contact with the right-angle step 647, the oil is blocked and cannot flow, and the oil can only flow into the second annular groove 671 through the second opening groove 646, and finally flows out through the second oil port B, because the size of the second opening groove 646 is set so that the oil does not produce throttling, there is no throttling in the whole process, and there is no damping phenomenon.
高温状态下,温控阀65在高温工作状态工作(长行程状态),由于位移变长,推动节流阀芯64及其内部所有部件向第二弹簧63侧移动。此状态下,节流阀芯64上的第一开口槽645、第二开口槽646与第一环形槽672、第二环形槽671的连通情况发生变化:高温状态下,第一环形槽672、第二环形槽671通过第一开口槽645连通,低温状态下,第一环形槽672、第二环形槽671通过第二开口槽646连通。Under high temperature conditions, the temperature control valve 65 works in a high temperature working state (long stroke state), and due to the longer displacement, the throttle valve core 64 and all its internal components are pushed to move toward the second spring 63. In this state, the communication between the first opening groove 645, the second opening groove 646 on the throttle valve core 64 and the first annular groove 672, the second annular groove 671 changes: under high temperature conditions, the first annular groove 672 and the second annular groove 671 are connected through the first opening groove 645, and under low temperature conditions, the first annular groove 672 and the second annular groove 671 are connected through the second opening groove 646.
温控单向节流阀油液流向图,如图9、图10所示。The oil flow diagram of the temperature-controlled one-way throttle valve is shown in Figures 9 and 10.
油液从第二油口B流向第一油口A。液压油从温控单向节流阀6的第二油口B流入,进入阀体67的第二环形槽671内部,其分为两路:一路通过第一开口槽645流入第一环形槽672,一路通过第二通道644、贯通通道642到达钢球61端面,因为液压油的压力作用在钢球61端面产生的的作用力大于第一弹簧62的预紧力,钢球61被油液顶开,液压油到达第一通道643后流入第一环形槽672,最终通过第一油口A流出,此过程中液压油无节流阻尼现象。The oil flows from the second oil port B to the first oil port A. The hydraulic oil flows in from the second oil port B of the temperature control one-way throttle valve 6 and enters the second annular groove 671 of the valve body 67. It is divided into two paths: one path flows into the first annular groove 672 through the first opening groove 645, and the other path passes through the second channel 644 and the through channel 642 to reach the end face of the steel ball 61. Because the force generated by the pressure of the hydraulic oil on the end face of the steel ball 61 is greater than the preload force of the first spring 62, the steel ball 61 is pushed open by the oil, and the hydraulic oil flows into the first annular groove 672 after reaching the first channel 643, and finally flows out through the first oil port A. In this process, there is no throttling damping phenomenon of the hydraulic oil.
油液从第一油口A流向第二油口B。液压油从温控单向节流阀6的第一油口A流入,进入阀体67的第一环形槽672内部,其分为两路油:一路通过第一通道643到达钢球61端面,因为钢球61端面与直角台阶647紧密接触,油液被阻断,无法流通,油液只能通过第一开口槽645流入第二环形槽671,最终通过第二油口B流出,因为设置的第一开口槽645的大小使油液产生节流,整个过程中有阻尼现象。The oil flows from the first oil port A to the second oil port B. The hydraulic oil flows from the first oil port A of the temperature-controlled one-way throttle valve 6 and enters the first annular groove 672 of the valve body 67, and is divided into two oil paths: one path reaches the end face of the steel ball 61 through the first channel 643. Because the end face of the steel ball 61 is in close contact with the right-angle step 647, the oil is blocked and cannot flow. The oil can only flow into the second annular groove 671 through the first opening groove 645, and finally flows out through the second oil port B. Because the size of the first opening groove 645 is set to throttle the oil, there is a damping phenomenon in the whole process.
本发明所提供的温控单向节流阀及其液压系统,可以在低温下不产生节流,高温下产生节流,即:在正常工况下(高温)利用油液粘性产生阻尼,改善液压冲击,而在天气较冷的低温工况下不产生阻尼,避免由于油液低温粘性变大而产生延迟严重的故障现象。The temperature-controlled one-way throttle valve and its hydraulic system provided by the present invention can produce throttling at low temperatures without throttling, but produce throttling at high temperatures, that is, under normal working conditions (high temperature), the viscosity of the oil is used to produce damping to improve hydraulic shock, but no damping is produced under low-temperature working conditions in cold weather, thereby avoiding serious delays caused by the increased viscosity of the oil at low temperatures.
实施例二:Embodiment 2:
基于实施例一所述的一种温控单向节流阀,本实施例提供一种液压系统,所述液压系统配置有实施例一所述的温控单向节流阀。Based on the temperature-controlled one-way throttle valve described in the first embodiment, this embodiment provides a hydraulic system, and the hydraulic system is equipped with the temperature-controlled one-way throttle valve described in the first embodiment.
液压系统还包括主泵4,主泵4将油箱5内的液压油通过多路阀2输送至油缸1,多路阀2的先导油口安装有温控单向节流阀6,在多路阀2与主泵4的摆角控制油路中安装有所述温控单向节流阀6。The hydraulic system also includes a main pump 4, which transports the hydraulic oil in the oil tank 5 to the cylinder 1 through the multi-way valve 2. The pilot oil port of the multi-way valve 2 is installed with a temperature-controlled one-way throttle valve 6, and the temperature-controlled one-way throttle valve 6 is installed in the swing angle control oil circuit between the multi-way valve 2 and the main pump 4.
实施例三:Embodiment three:
基于实施例一所述的一种温控单向节流阀、实施例二所述的一种液压系统,本实施例提供一种挖掘机,所述挖掘机配置有实施例一所述的温控单向节流阀或实施例二所述的一种液压系统。Based on the temperature-controlled one-way throttle valve described in Example 1 and the hydraulic system described in Example 2, this embodiment provides an excavator, which is equipped with the temperature-controlled one-way throttle valve described in Example 1 or the hydraulic system described in Example 2.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和变形,这些改进和变形也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
Claims (11)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202410316206.9A CN118008911B (en) | 2024-03-20 | 2024-03-20 | Temperature-controlled one-way throttle valve, hydraulic system and excavator |
| PCT/CN2024/139515 WO2025194889A1 (en) | 2024-03-20 | 2024-12-16 | Temperature control one-way throttle valve, hydraulic system and excavator |
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| CN202410316206.9A CN118008911B (en) | 2024-03-20 | 2024-03-20 | Temperature-controlled one-way throttle valve, hydraulic system and excavator |
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| WO2025194889A1 (en) * | 2024-03-20 | 2025-09-25 | 徐州徐工挖掘机械有限公司 | Temperature control one-way throttle valve, hydraulic system and excavator |
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