CN118007478A - A container-type high-speed rail track-changing integrated equipment - Google Patents

A container-type high-speed rail track-changing integrated equipment Download PDF

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Publication number
CN118007478A
CN118007478A CN202410280703.8A CN202410280703A CN118007478A CN 118007478 A CN118007478 A CN 118007478A CN 202410280703 A CN202410280703 A CN 202410280703A CN 118007478 A CN118007478 A CN 118007478A
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China
Prior art keywords
rail
container
changing
track
rails
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Pending
Application number
CN202410280703.8A
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Chinese (zh)
Inventor
陈伟国
吴丹
梁俊明
郭永健
向太学
袁巍
肖敬雄
朱健彬
韩剑忠
陈亮
郭进都
李伟双
周明喜
董永武
刘颖鑫
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Guangzhou High Speed Rail Technology Co ltd
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Guangzhou High Speed Rail Technology Co ltd
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Priority to CN202410280703.8A priority Critical patent/CN118007478A/en
Publication of CN118007478A publication Critical patent/CN118007478A/en
Pending legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B29/00Laying, rebuilding, or taking-up tracks; Tools or machines therefor
    • E01B29/16Transporting, laying, removing, or replacing rails; Moving rails placed on sleepers in the track
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/033Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/005Feeding or manipulating devices specially adapted to grinding machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/12Devices for exhausting mist of oil or coolant; Devices for collecting or recovering materials resulting from grinding or polishing, e.g. of precious metals, precious stones, diamonds or the like
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B31/00Working rails, sleepers, baseplates, or the like, in or on the line; Machines, tools, or auxiliary devices specially designed therefor
    • E01B31/02Working rail or other metal track components on the spot
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B31/00Working rails, sleepers, baseplates, or the like, in or on the line; Machines, tools, or auxiliary devices specially designed therefor
    • E01B31/02Working rail or other metal track components on the spot
    • E01B31/08Bending, e.g. for straightening rails or rail joints

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Arc Welding In General (AREA)

Abstract

本发明公开了一种集装箱式高铁换轨一体化设备,包括:送轨集装箱,用于将长轨运输车上的钢轨输送至除锈集装箱;除锈集装箱,用于对钢轨进行打磨除锈;焊接集装箱,用于对打磨除锈后的钢轨进行焊接;校直集装箱,用于对焊接后的钢轨进行校直和焊头平顺;新能源电池供电集装箱,用于为焊接集装箱进行供电;发电机组及储气罐存放,用于为集装箱式高铁换轨一体化设备进行供电,以及存放储气罐;人员间休室及材料工具房,用于为工作人员提供休息环境,以及用于存放工具和工装;收换轨集装箱,用于进行收轨作业和换轨作业,缓解了高铁换轨的效率较低的技术问题。

The present invention discloses a container-type integrated high-speed rail track-changing equipment, comprising: a rail-delivering container, used for delivering the rails on a long rail transport vehicle to a rust-removing container; a rust-removing container, used for grinding and removing rust from the rails; a welding container, used for welding the rails after grinding and removing rust; a straightening container, used for straightening the welded rails and smoothing the welding heads; a new energy battery-powered container, used for supplying power to the welding container; a generator set and a gas tank storage, used for supplying power to the container-type integrated high-speed rail track-changing equipment and storing gas tanks; a rest room for personnel and a material and tool room, used for providing a rest environment for the personnel and for storing tools and work clothes; a rail-collecting and rail-changing container, used for performing rail-collecting and rail-changing operations, thereby alleviating the technical problem of low efficiency in high-speed rail track-changing.

Description

一种集装箱式高铁换轨一体化设备A container-type high-speed rail track-changing integrated equipment

技术领域Technical Field

本发明涉及高铁换轨的技术领域,具体为一种集装箱式高铁换轨一体化设备。The present invention relates to the technical field of high-speed rail track changing, and in particular to a container-type high-speed rail track changing integrated equipment.

背景技术Background technique

随着高速铁路运营里程和时间的增加,线路运营维护中轨道线路的维护尤其重要,外加铁路高密度、高安全的运行都需要良好线路的维护保障。高铁经过长时间使用也需要进行大面积换轨。With the increase in the operating mileage and time of high-speed railways, the maintenance of track lines is particularly important in line operation and maintenance. In addition, the high-density and high-safety operation of railways requires good line maintenance. After a long period of use, high-speed railways also need to be replaced on a large scale.

目前换轨大修施工模式都还是基于普速线路换轨的工艺工法和施工理念,使用的大型换轨施工设备也都是基于传统作业工序流程开发的机械装备代替人工作业。机械之间并没有组合、整合,发挥整体的效率。而高铁大部分还是将基于传统的换轨模式套用到高铁换轨上,机械装备没有与换轨施工流程、工序深度结合,造成资源浪费、效率不高,不适应高铁运营的要求。At present, the track replacement overhaul construction mode is still based on the process and construction concept of track replacement on conventional lines. The large-scale track replacement construction equipment used is also mechanical equipment developed based on traditional operation process flow to replace manual operation. There is no combination and integration between machines to give full play to the overall efficiency. Most high-speed railways still apply the traditional track replacement mode to high-speed railway track replacement. Mechanical equipment is not deeply integrated with the track replacement construction process and procedures, resulting in waste of resources and low efficiency, and is not suitable for the requirements of high-speed railway operation.

发明内容Summary of the invention

本发明的目的就在于为了解决上述至少一个技术问题而提供一种集装箱式高铁换轨一体化设备。The purpose of the present invention is to provide a container-type high-speed railway track changing integrated equipment in order to solve at least one of the above-mentioned technical problems.

第一方面,本发明实施例提供了一种集装箱式高铁换轨一体化设备,包括:多个集装箱,所述多个集装箱依次包括:送轨集装箱,除锈集装箱,焊接集装箱,校直集装箱,新能源电池供电集装箱,发电机组及储气罐存放集装箱,人员间休室及材料工具房和收换轨集装箱,收换轨集装箱,每两个集装箱设置在一个平板车上;所述送轨集装箱,用于将长轨运输车上的钢轨输送至所述除锈集装箱;所述除锈集装箱,用于对所述钢轨进行打磨除锈;所述焊接集装箱,用于对打磨除锈后的钢轨进行焊接;所述校直集装箱,用于对焊接后的钢轨进行校直和焊头平顺;所述新能源电池供电集装箱,用于为所述焊接集装箱进行供电;所述发电机组及储气罐存放,用于为集装箱式高铁换轨一体化设备进行供电,以及存放储气罐;所述人员间休室及材料工具房,用于为工作人员提供休息环境,以及用于存放工具和工装;所述收换轨集装箱,用于进行收轨作业和换轨作业。In the first aspect, an embodiment of the present invention provides a container-type high-speed railway track-changing integrated equipment, comprising: a plurality of containers, wherein the plurality of containers include, in sequence: a rail delivery container, a rust removal container, a welding container, a straightening container, a new energy battery-powered container, a generator set and gas tank storage container, a personnel rest room and a material tool room, and a rail collection and replacement container, wherein every two containers of the rail collection and replacement container are arranged on a flatbed truck; the rail delivery container is used to transport the rails on the long rail transport vehicle to the rust removal container; the rust removal container is used to grind and remove rust from the rails; the welding container is used to weld the rails after grinding and removing rust; the straightening container is used to straighten the welded rails and smooth the welding head; the new energy battery-powered container is used to power the welding container; the generator set and gas tank storage are used to power the container-type high-speed railway track-changing integrated equipment and store gas tanks; the personnel rest room and material tool room are used to provide a rest environment for the staff and to store tools and tooling; the rail collection and replacement container is used to perform rail collection and rail replacement operations.

进一步的,所述送轨集装箱包括:第一集装箱,第一活动收轨滚轮座,第一电气系统,拨轨器,前承台,输送机,拉轨卷扬,后卸导轨,液压系统和操作台;Furthermore, the rail delivery container comprises: a first container, a first movable rail collecting roller seat, a first electrical system, a rail puller, a front support platform, a conveyor, a rail pulling winch, a rear unloading guide rail, a hydraulic system and an operating table;

进一步的,所述除锈集装箱包括:第二集装箱,卸柜导槽,收轨滚轮座,箱式除锈机和焊接位抛光打磨机,其中,所述第二集装箱的长度小于所述第一集装箱的长度;Furthermore, the rust removal container comprises: a second container, a cabinet unloading guide groove, a rail collecting roller seat, a box-type rust removal machine and a welding position polishing and grinding machine, wherein the length of the second container is less than the length of the first container;

进一步的,所述焊接集装箱包括:所述第一集装箱和闪光焊轨设备。Furthermore, the welding container includes: the first container and flash rail welding equipment.

进一步的,所述校直集装箱包括:所述第二集装箱和钢轨校直设备。Furthermore, the straightening container includes: the second container and rail straightening equipment.

进一步的,所述新能源电池供电集装箱包括:所述第一集装箱和新能源电池。Furthermore, the new energy battery-powered container includes: the first container and a new energy battery.

进一步的,所述发电机组及储气罐存放集装箱包括:所述第二集装箱和发电机组。Furthermore, the generator set and gas tank storage container includes: the second container and the generator set.

进一步的,所述人员间休室及材料工具房包括:所述第二集装箱,工作人员休息室,工具箱,电控柜,第二电气系统,卸轨导槽和收轨孔道。Furthermore, the personnel rest room and material tool room include: the second container, a staff rest room, a tool box, an electric control cabinet, a second electrical system, a rail unloading guide groove and a rail collecting channel.

进一步的,所述收换轨集装箱包括:所述第一集装箱,第三电气系统,卷扬机槽,第二活动收轨轮座,卸轨滚轮座,轨道,连杆,液压系统,防翻拨柜,尾部收轨滚轮座,收轨小车和换轨小车。Furthermore, the rail collecting and changing container includes: the first container, the third electrical system, the winch slot, the second movable rail collecting wheel seat, the rail unloading roller seat, the track, the connecting rod, the hydraulic system, the anti-turnover cabinet, the rear rail collecting roller seat, the rail collecting trolley and the rail changing trolley.

第二方面,基于上述的集装箱式高铁换轨一体化设备,本发明实施例还提供了一种集装箱式高铁换轨一体化换轨方法,包括:将收换轨集装箱内的收轨小车和换轨小车运行至高铁线路上,其中,所述收轨小车和所述换轨小车通过钢丝绳相互连接,所述收换轨集装箱分别与所述收轨小车和所述换轨小车通过钢丝绳相互连接;利用送轨集装箱将长轨运输车上的钢轨输送至除锈集装箱,以使除锈集装箱对所述钢轨进行打磨除锈;利用所述收换轨集装箱将待换钢轨,收拢摆放于道心中,在所述钢轨运输至所述收换轨集装箱后裔,利用所述收轨小车和所述换轨小车将所述钢轨运送至所述高铁线路的承轨槽中,将所述钢轨与所述高铁线路的上的既有钢轨联结在一起,并锁定一定数量的钢轨扣件;机车牵引集装箱式高铁换轨一体化设备前行,所述钢轨自动落入所述承轨槽;利用焊接集装箱对所述钢轨和所述既有钢轨进行焊接,并利用所述收轨小车和所述换轨小车将旧钢轨运输至所述长轨运输车。In the second aspect, based on the above-mentioned container-type high-speed railway integrated track-changing equipment, an embodiment of the present invention further provides a container-type high-speed railway integrated track-changing method, including: running the track-collecting trolley and the track-changing trolley in the track-collecting and track-changing container to the high-speed railway line, wherein the track-collecting trolley and the track-changing trolley are connected to each other by steel wire ropes, and the track-collecting and track-changing container is respectively connected to the track-collecting trolley and the track-changing trolley by steel wire ropes; using the rail delivery container to transport the rails on the long-rail transport vehicle to the rust removal container, so that the rust removal container grinds and removes rust on the rails; using the track-collecting and track-changing container The box collects the rails to be replaced and places them in the center of the track. After the rails are transported to the rail collecting and changing container, the rails are transported to the rail bearing grooves of the high-speed railway line by the rail collecting trolley and the rail changing trolley, and the rails are connected to the existing rails on the high-speed railway line, and a certain number of rail fasteners are locked; the locomotive pulls the container-type high-speed railway rail changing integrated equipment forward, and the rails automatically fall into the rail bearing grooves; the welding container is used to weld the rails to the existing rails, and the rail collecting trolley and the rail changing trolley are used to transport the old rails to the long rail transport vehicle.

本发明提供了一种集装箱式高铁换轨一体化设备,包括:多个集装箱,所述多个集装箱依次包括:送轨集装箱,除锈集装箱,焊接集装箱,校直集装箱,新能源电池供电集装箱,发电机组及储气罐存放集装箱,人员间休室及材料工具房和收换轨集装箱,每两个集装箱设置在一个平板车上;所述送轨集装箱,用于将长轨运输车上的钢轨输送至所述除锈集装箱;所述除锈集装箱,用于对所述钢轨进行打磨除锈;所述焊接集装箱,用于对打磨除锈后的钢轨进行焊接;所述校直集装箱,用于对焊接后的钢轨进行校直和焊头平顺;所述新能源电池供电集装箱,用于为所述焊接集装箱进行供电;所述发电机组及储气罐存放,用于为集装箱式高铁换轨一体化设备进行供电,以及存放储气罐;所述人员间休室及材料工具房,用于为工作人员提供休息环境,以及用于存放工具和工装;所述收换轨集装箱,用于进行收轨作业和换轨作业,本发明实施例中通过将高铁换轨所需的设备整合为一套换轨标准化作业装备,实现了能够安全、高质量、高效率完成高速铁路换轨作业的技术效果。The present invention provides a container-type high-speed rail track-changing integrated equipment, comprising: a plurality of containers, wherein the plurality of containers sequentially comprise: a rail-delivery container, a rust-removal container, a welding container, a straightening container, a new energy battery-powered container, a generator set and a gas tank storage container, a personnel rest room and a material tool room, and a rail-removal container, wherein every two containers are arranged on a flatbed vehicle; the rail-delivery container is used to transport the rails on the long-rail transport vehicle to the rust-removal container; the rust-removal container is used to grind and remove rust from the rails; the welding container is used to weld the rails after grinding and removing rust; the straightening container is used to The welded rails are straightened and the welding heads are smoothed; the new energy battery-powered container is used to power the welding container; the generator set and gas tank storage are used to power the container-type high-speed railway track changing integrated equipment and store gas tanks; the personnel rest room and material tool room are used to provide a rest environment for the staff, and to store tools and work clothes; the rail collection and changing container is used for rail collection and rail changing operations. In the embodiment of the present invention, the equipment required for high-speed railway track changing is integrated into a set of standardized track changing operation equipment, thereby achieving the technical effect of being able to complete high-speed railway track changing operations safely, with high quality and high efficiency.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本申请实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本申请的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the implementation methods of the present application or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

图1为本发明实施例提供的一种集装箱式高铁换轨一体化设备的示意图;FIG1 is a schematic diagram of a container-type high-speed railway track-changing integrated equipment provided by an embodiment of the present invention;

图2为本发明实施例提供的送轨集装箱的示意图;FIG2 is a schematic diagram of a rail delivery container provided in an embodiment of the present invention;

图3为本发明实施例提供的箱式除锈机的示意图;FIG3 is a schematic diagram of a box-type rust remover provided in an embodiment of the present invention;

图4为本发明实施例提供的焊接位抛光打磨机的示意图;FIG4 is a schematic diagram of a welding position polishing and grinding machine provided in an embodiment of the present invention;

图5为本发明实施例提供的送轨集装箱和除锈集装箱的示意图;FIG5 is a schematic diagram of a rail delivery container and a rust removal container provided in an embodiment of the present invention;

图6为本发明实施例提供的焊接集装箱和校直集装箱的示意图;FIG6 is a schematic diagram of a welding container and a straightening container provided by an embodiment of the present invention;

图7为本发明实施例提供的新能源电池供电集装箱和发电机组及储气罐存放集装箱的示意图;FIG7 is a schematic diagram of a new energy battery powered container, a generator set, and a gas tank storage container provided by an embodiment of the present invention;

图8为本发明实施例提供的人员间休室及材料工具房的示意图;FIG8 is a schematic diagram of a personnel rest room and a material tool room provided in an embodiment of the present invention;

图9为本发明实施例提供的收换轨集装箱的示意图。FIG. 9 is a schematic diagram of a rail receiving and changing container provided in an embodiment of the present invention.

标记:1、送轨集装箱,2、除锈集装箱,3、焊接集装箱,4、校直集装箱,5、新能源电池供电集装箱,6、发电机组及储气罐存放集装箱,7、人员间休室及材料工具房和收换轨集装箱,8、收换轨集装箱。Markings: 1. Rail delivery container, 2. Rust removal container, 3. Welding container, 4. Straightening container, 5. New energy battery power supply container, 6. Generator set and gas tank storage container, 7. Personnel rest room, material tool room and rail collection and replacement container, 8. Rail collection and replacement container.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整的描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

实施例一Embodiment 1

根据本发明实施例,提供了一种集装箱式高铁换轨一体化设备的实施例。下面将对本发明实施例进行详细说明。According to an embodiment of the present invention, an embodiment of a container-type high-speed railway track-changing integrated equipment is provided. The embodiment of the present invention will be described in detail below.

如图1所示,该集装箱式高铁换轨一体化设备,包括:多个集装箱,所述多个集装箱依次包括:送轨集装箱,除锈集装箱,焊接集装箱,校直集装箱,新能源电池供电集装箱,发电机组及储气罐存放集装箱,人员间休室及材料工具房和收换轨集装箱,每两个集装箱设置在一个平板车上;As shown in FIG1 , the container-type high-speed rail track-changing integrated equipment comprises: a plurality of containers, which in turn comprise: a rail-delivery container, a rust-removal container, a welding container, a straightening container, a new energy battery-powered container, a generator set and a gas tank storage container, a personnel rest room and a material tool room, and a rail-collecting and changing container, with every two containers being arranged on a flatbed truck;

所述送轨集装箱,用于将长轨运输车上的钢轨输送至所述除锈集装箱;The rail delivery container is used to transport the rails on the long rail transport vehicle to the rust removal container;

所述除锈集装箱,用于对所述钢轨进行打磨除锈;The rust removal container is used to grind and remove rust from the rails;

所述焊接集装箱,用于对打完成换轨作业后的钢轨进行焊接;The welding container is used to weld the rails after the rail replacement operation is completed;

所述校直集装箱,用于对焊接后的钢轨进行校直和焊头平顺;The straightening container is used to straighten the welded rails and smooth the welding heads;

所述新能源电池供电集装箱,用于为所述焊接集装箱进行供电;The new energy battery-powered container is used to power the welding container;

所述发电机组及储气罐存放,用于为集装箱式高铁换轨一体化设备进行供电,以及存放储气罐;The generator set and gas tank storage are used to supply power to the containerized high-speed rail track-changing integrated equipment and store the gas tank;

所述人员间休室及材料工具房,用于为工作人员提供休息环境,以及用于存放工具和工装;The rest room for staff and the material and tool room are used to provide a rest environment for staff and to store tools and work clothes;

所述收换轨集装箱,用于进行收轨作业和换轨作业。The rail collecting and changing container is used for performing rail collecting operations and rail changing operations.

本发明提供了一种集装箱式高铁换轨一体化设备,包括:多个集装箱,所述多个集装箱依次包括:送轨集装箱,除锈集装箱,焊接集装箱,校直集装箱,新能源电池供电集装箱,发电机组及储气罐存放集装箱,人员间休室及材料工具房和收换轨集装箱,每两个集装箱设置在一个平板车上;所述送轨集装箱,用于将长轨运输车上的钢轨输送至所述除锈集装箱;所述除锈集装箱,用于对所述钢轨进行打磨除锈;所述焊接集装箱,用于对打磨除锈后的钢轨进行焊接;所述校直集装箱,用于对焊接后的钢轨进行校直和焊头平顺;所述新能源电池供电集装箱,用于为所述焊接集装箱进行供电;所述发电机组及储气罐存放,用于为集装箱式高铁换轨一体化设备进行供电,以及存放储气罐;所述人员间休室及材料工具房,用于为工作人员提供休息环境,以及用于存放工具和工装;所述收换轨集装箱,用于进行收轨作业和换轨作业,本发明实施例中通过将高铁换轨所需的设备整合为一套换轨标准化作业装备,实现了能够安全、高质量、高效率完成高速铁路换轨作业的技术效果。The present invention provides a container-type high-speed rail track-changing integrated equipment, comprising: a plurality of containers, wherein the plurality of containers sequentially comprise: a rail-delivery container, a rust-removal container, a welding container, a straightening container, a new energy battery-powered container, a generator set and a gas tank storage container, a personnel rest room and a material tool room, and a rail-removal container, wherein every two containers are arranged on a flatbed vehicle; the rail-delivery container is used to transport the rails on the long-rail transport vehicle to the rust-removal container; the rust-removal container is used to grind and remove rust from the rails; the welding container is used to weld the rails after grinding and removing rust; the straightening container is used to The welded rails are straightened and the welding heads are smoothed; the new energy battery-powered container is used to power the welding container; the generator set and gas tank storage are used to power the container-type high-speed railway track changing integrated equipment and store gas tanks; the personnel rest room and material tool room are used to provide a rest environment for the staff, and to store tools and work clothes; the rail collection and changing container is used for rail collection and rail changing operations. In the embodiment of the present invention, the equipment required for high-speed railway track changing is integrated into a set of standardized track changing operation equipment, thereby achieving the technical effect of being able to complete high-speed railway track changing operations safely, with high quality and high efficiency.

如图2所示,所述送轨集装箱包括:第一集装箱,第一活动收轨滚轮座,第一电气系统,拨轨器,前承台,输送机,拉轨卷扬,后卸导轨,液压系统和操作台。As shown in FIG2 , the rail delivery container includes: a first container, a first movable rail collecting roller seat, a first electrical system, a rail puller, a front support platform, a conveyor, a rail pulling winch, a rear unloading guide rail, a hydraulic system and an operating table.

具体的,该送轨集装箱设计有遥控可控制升降装置,遥控距离需达到110米以上,方便起点龙口对位。研发的送轨机能实现正反送轨的需求,并且还设计的锁定装置,具备线路上大坡道施工时钢轨的防窜功能,以确保安全。Specifically, the rail delivery container is designed with a remote control lifting device, and the remote control distance needs to reach more than 110 meters, which is convenient for the starting point to be aligned. The developed rail delivery machine can meet the needs of forward and reverse rail delivery, and the locking device is also designed to have the function of preventing the rails from running away during the construction of large slopes on the line to ensure safety.

第一集装箱,用于为设备提供安装基础和防护遮罩;The first container is used to provide an installation base and a protective cover for the equipment;

第一活动收轨滚轮座,用于回收长钢轨时,对所述长钢轨进行承载和导向;A first movable rail collecting roller seat is used to carry and guide the long rail when collecting the long rail;

第一电气系统,用于控制输送机和拨轨器的作业动作的;拨轨器为利用拨轮可左右拨动承载的长钢轨;The first electrical system is used to control the operation of the conveyor and the rail deflector; the rail deflector is a long steel rail that can be moved left and right by using a deflector wheel;

前承台为输送所述长钢轨时的基座;The front support is the base for conveying the long rails;

输送机,用于利用压轮输送前承台上所述长钢轨前后走行;A conveyor, used for conveying the long rail on the front bearing platform forward and backward by means of a pressure wheel;

拉轨卷扬,用于利用钢丝绳从运轨车上将所述长钢轨拉拽到所述前承台上;A rail pulling winch is used to pull the long rail from the rail transport vehicle to the front support platform using a steel wire rope;

所述卸轨导槽,用于控制所述长钢轨输送方向和位置;The rail unloading guide groove is used to control the conveying direction and position of the long rail;

液压系统,用于提供所述输送机的液压输送;A hydraulic system for providing hydraulic transport of the conveyor;

所述操作台为操作输送机、拉轨卷扬机、拨轨器各动作的平台;The operating platform is a platform for operating the conveyor, rail pulling winch, and rail derailer;

所述输送机、所述拨轨器和拉轨卷扬机采用遥控手柄进行远程控制。The conveyor, the rail deflector and the rail pulling winch are remotely controlled by a remote control handle.

如图3,图4和图5所示,所述除锈集装箱包括:第二集装箱,卸柜导槽,收轨滚轮座,箱式除锈机和焊接位抛光打磨机。As shown in FIG. 3 , FIG. 4 and FIG. 5 , the rust removal container includes: a second container, a cabinet unloading guide groove, a rail collecting roller seat, a box-type rust removal machine and a welding position polishing and grinding machine.

具体的,箱式除锈机足轨头和轨底除锈功能,且满足整条钢轨轨头连续进行分路不良除锈,采用传感器自动控制,除锈钢丝轮易于拆装,集尘罩可靠有效,吸尘装置设置在通道下方。Specifically, the box-type rust removal machine has the function of rust removal from the rail head and rail bottom, and can continuously remove rust from the rail head of the entire rail. It adopts automatic control by sensors, the rust removal wire wheel is easy to disassemble and assemble, the dust collection hood is reliable and effective, and the dust suction device is arranged under the channel.

卸轨导槽负责控制长钢轨在本集装箱中的方向和位置;收轨滚轮座负责旧长轨过本集装箱时的承载和导向功能,箱式除锈机负责对长钢轨轨头的表面进行除锈和抛光;焊接位抛光打磨机负责对焊接轨头表面进行抛光处理,其中,所述第二集装箱的长度小于所述第一集装箱的长度,除锈设备打磨端采用仿形设计,在长钢轨输送时,同步进行除锈吸尘作业。The rail unloading guide groove is responsible for controlling the direction and position of the long rails in this container; the rail collecting roller seat is responsible for the bearing and guiding functions of the old long rails when passing through this container; the box-type rust removal machine is responsible for rust removal and polishing the surface of the rail head of the long rail; the welding position polishing and grinding machine is responsible for polishing the surface of the welding rail head. Among them, the length of the second container is smaller than that of the first container. The grinding end of the rust removal equipment adopts a contouring design. When the long rails are transported, rust removal and dust suction operations are carried out simultaneously.

如图6所示,在本发明实施例中,所述焊接集装箱包括:所述第一集装箱和闪光焊轨设备,所述校直集装箱包括:所述第二集装箱和钢轨校直设备。As shown in FIG. 6 , in an embodiment of the present invention, the welding container includes: the first container and a flash rail welding device, and the straightening container includes: the second container and a rail straightening device.

具体的,闪光焊轨设备的焊机行程设计为3米,具备焊接失败锯轨重焊工位及能力,加装对中夹持装置及位置,优化对中调整油缸,提升焊机性能,具备一侧焊轨另一侧同步正火的能力,优化设备及管线布局,加装通风设备;焊轨吸尘排烟装置固定在焊机上,烟尘向两侧排放;焊接火花向外侧排放加装挡火板。Specifically, the welding stroke of the flash rail welding equipment is designed to be 3 meters. It has a position and ability to re-weld rails after welding failures. A centering clamping device and position are added to optimize the centering adjustment cylinder to improve the performance of the welding machine. It has the ability to simultaneously normalize the rails on one side and the other side. The equipment and pipeline layout is optimized, and ventilation equipment is added. The rail dust suction and smoke exhaust device is fixed on the welding machine, and the smoke is discharged to both sides. A fire baffle is added to discharge welding sparks to the outside.

钢轨校直设备能够确保焊接接头的平顺度,箱内优化设备及管线布局,卸轨通道做绝缘处理。The rail straightening equipment can ensure the smoothness of the welding joints, optimize the equipment and pipeline layout in the box, and insulate the rail unloading channel.

焊机前后设计对中夹持装置,焊机安装有保压油缸。焊机安装了中频正火装置,闪光焊轨设备负责钢轨接头的焊接。The welding machine is designed with centering clamping devices at the front and rear, and is equipped with a pressure-maintaining oil cylinder. The welding machine is equipped with a medium-frequency normalizing device, and the flash rail welding equipment is responsible for the welding of rail joints.

如图7所示,所述新能源电池供电集装箱包括:所述第一集装箱和新能源电池,所述发电机组及储气罐存放集装箱包括:所述第二集装箱和发电机组。As shown in FIG. 7 , the new energy battery-powered container includes: the first container and the new energy battery, and the generator set and gas tank storage container includes: the second container and the generator set.

具体的,新能源电池主要负责给焊机组进行供电,箱内卸轨通道做绝缘处理且向下顺坡向外张开。Specifically, the new energy battery is mainly responsible for supplying power to the welding unit. The rail unloading channel inside the box is insulated and opens outward along the slope.

所述发电机组及储气罐存放集装箱中,留足人员走行通道,发电机规格型号根据集装箱内部空间满足其它设备、通道的安装,发电机组具备给电池充电和给焊机、送轨机、卷扬机等设备应急供电功能,设计外接电源充电接口,制作工具柜和钳工作业台。The generator set and gas tank are stored in a container, leaving enough passage for personnel to walk. The specifications and models of the generator meet the installation requirements of other equipment and passages according to the internal space of the container. The generator set has the function of charging batteries and providing emergency power supply to equipment such as welding machines, rail feeders, and winches. An external power charging interface is designed, and a tool cabinet and a clamp workbench are made.

同时,新能源电池能对其他箱设备进行应急供电,新能源电池满足充电发电机充电,也能使用外接电源充电,充电发电机能在在紧急状况下,给第一集装箱的输送设备、拉轨设备和拨轨设备进行供电。所述发电机组及储气罐存放集装箱包括:所述第二集装箱和发电机组负责给新能源电池进行充电。At the same time, the new energy battery can provide emergency power supply to other container equipment. The new energy battery can be charged by the charging generator or by an external power supply. The charging generator can supply power to the conveying equipment, rail pulling equipment and rail pulling equipment of the first container in an emergency. The generator set and gas tank storage container include: The second container and the generator set are responsible for charging the new energy battery.

在本发明实施例中,如图8所示,所述人员间休室及材料工具房包括:所述第二集装箱,工作人员休息室,工具箱,电控柜,第二电气系统,卸轨导槽和收轨孔道。In an embodiment of the present invention, as shown in FIG8 , the personnel rest room and material tool room include: the second container, a staff rest room, a tool box, an electric control cabinet, a second electrical system, a rail unloading guide trough and a rail collecting channel.

具体的,人员间休室及材料工具房中包括包间床位3张,剩余位置制成工具柜、电气控制柜,卸轨通道防撞导向板、导槽上方加焊筋板铺设可拆卸的5mm钢板便于检修滑轮、导槽顶面制成翻转式软包座位总长6米,间休室进行隔热处理、安装窗式空调,人员通道设包间外侧,向内单开门,外侧卸轨通道活动式封闭上方并制作货架用于摆放常用工机具及工装,需要说明的是人员间休室及材料工具房和收换轨集装箱之间的卷帘门为全开式。Specifically, the rest room for personnel and the material and tool room include 3 beds in a private room, and the remaining space is made into a tool cabinet and an electrical control cabinet. The anti-collision guide plate of the rail unloading channel and the welded rib plate above the guide groove are paved with a removable 5mm steel plate for easy maintenance of the pulley, and the top surface of the guide groove is made into a flip-up soft-padded seat with a total length of 6 meters. The rest room is insulated and installed with a window air conditioner. The personnel passage is located outside the private room with a single door facing inward. The outer rail unloading channel is movably closed and has shelves made on the top for placing commonly used tools and work clothes. It should be noted that the rolling door between the personnel rest room and the material and tool room and the rail collection and replacement container is fully open.

工作人员休息室为作业人员日常间休场所,工具箱为常用工机具的存放,电控柜,第二电气系统,卸轨导槽为长钢轨由集装箱上输送到地面的通道,收轨孔道为地面长钢轨回收到集装箱上的输送通道,其中,收轨通道中安装有双边和单根长钢轨的防倒支座。The staff lounge is a place for workers to take a daily rest, the tool box is for storing commonly used tools, the electric control cabinet, the second electrical system, the rail unloading guide trough is the channel for transporting long rails from the container to the ground, and the rail collecting channel is the transportation channel for recovering long ground rails to the container. The rail collecting channel is equipped with anti-overturning supports for double-sided and single long rails.

在本发明实施例中,如图9所示,所述收换轨集装箱包括:所述第一集装箱,第三电气系统,卷扬机槽,第二活动收轨轮座,卸轨滚轮座,轨道,连杆,液压系统,防翻拨柜,尾部收轨滚轮座,收轨小车和换轨小车。In an embodiment of the present invention, as shown in Figure 9, the rail collecting and changing container includes: the first container, the third electrical system, the winch slot, the second movable rail collecting wheel seat, the rail unloading roller seat, the track, the connecting rod, the hydraulic system, the anti-overturn cabinet, the rear rail collecting roller seat, the rail collecting trolley and the rail changing trolley.

具体的,所述收换轨集装箱内收卸轨通道安装轨底滑轮、卷扬机、150mm高收换轨小车走行股道、液压站、尾端拨轨装置、液压翻转式顺坡板及机械锁定机构等,尾端全开式卷帘门向集装箱内1.5米处安装,尾端两侧安装上人扶手,车辆下部安装防倒扣件液压拨开装置,收换轨小车上道连杆采用高强度钢材制作,合理布置整车照明,两端安装警示灯,尾部安装探照灯。Specifically, the rail bottom pulley, winch, 150mm high rail collecting and changing trolley running track, hydraulic station, tail end rail shifting device, hydraulic flip type slope plate and mechanical locking mechanism are installed in the rail collecting and unloading channel in the rail collecting and changing container. The fully open rolling door at the tail end is installed 1.5 meters into the container, handrails are installed on both sides of the tail end, and a hydraulic push-open device for anti-backward fasteners is installed at the bottom of the vehicle. The connecting rod of the rail collecting and changing trolley is made of high-strength steel. The vehicle lighting is reasonably arranged, warning lights are installed at both ends, and a searchlight is installed at the tail.

大功率卷扬机,支持收轨小车和换轨小车通过支撑连杆同时上下集装箱。支撑连杆中部设置有支架,满足收轨小车和换轨小车上下时连杆的稳定性。强度所述收换轨集装箱包括:所述第一集装箱,第三电气系统负责卷扬机和防翻拨柜的控制,卷扬机负责从集装箱拉放收轨小车和换轨小车到地面,第二活动收轨轮座负责旧钢轨到集装箱后的承载和导向,卸轨滚轮座负责卸轨时,长钢轨的承载和导向,轨道,连杆,液压系统负责收轨小车、换轨小车的轮对承载和导向并辅组收轨小车和换轨小车上下集装箱,防翻拨柜在卸长钢轨时负责支撑和左右调整位置,尾部收轨滚轮座负责旧钢轨到集装箱后的承载和导向,换轨小车承载集装箱输送的长钢轨并导向进铁路轨道承轨槽内,并和收轨小车利用连杆连接,形成旧长轨的导向和承载结构。收轨小车负责承载和导向旧长轨到铁路轨道的道心位置,并能换轨小车组成旧长轨的承载和导向机构。The high-power winch supports the rail collection trolley and the rail changing trolley to go up and down the container at the same time through the supporting connecting rod. A bracket is set in the middle of the supporting connecting rod to meet the stability of the connecting rod when the rail collection trolley and the rail changing trolley go up and down. The rail collection and changing container includes: the first container, the third electrical system is responsible for the control of the winch and the anti-turnover cabinet, the winch is responsible for pulling and releasing the rail collection trolley and the rail changing trolley from the container to the ground, the second movable rail collection wheel seat is responsible for the bearing and guidance of the old rails after arriving at the container, the rail unloading roller seat is responsible for the bearing and guidance of the long rails when unloading the rails, the track, the connecting rod, the hydraulic system is responsible for the bearing and guidance of the wheels of the rail collection trolley and the rail changing trolley, and assists the rail collection trolley and the rail changing trolley to go up and down the container, the anti-turnover cabinet is responsible for supporting and adjusting the position left and right when unloading the long rails, the tail rail collection roller seat is responsible for the bearing and guidance of the old rails after arriving at the container, the rail changing trolley carries the long rails transported by the container and guides them into the rail bearing groove of the railway track, and is connected to the rail collection trolley by a connecting rod to form a guiding and bearing structure for the old long rails. The rail collecting trolley is responsible for carrying and guiding the old long rail to the center of the railway track, and can form the carrying and guiding mechanism of the old long rail with the rail changing trolley.

优选的,第一集装箱的尺寸为长8.6m*宽3m*高2.8m,第二集装箱的尺寸为长6.6m*宽3m*高2.8m。Preferably, the dimensions of the first container are 8.6 m long*3 m wide*2.8 m high, and the dimensions of the second container are 6.6 m long*3 m wide*2.8 m high.

上述的第一集装箱和第二集装箱底梁高200mm,人员行走通道铺设防滑地板,焊机行程范围底部铺设钢板防止平板车木地板起火。整车收轨通道设置在中间,轨底滑轮上表面高出集装箱地板50mm,两侧导向板高240mm,每组集装箱合理布置三组收轨通道,第一组收轨通道与作业首车应平顺对接。收轨通道具备收双根钢轨和单根钢轨的功能,在收单根轨时,通道能调整宽度及设置防倾倒的装置,以保证钢轨不侧翻。The bottom beams of the first and second containers mentioned above are 200mm high, and the personnel walking passages are paved with anti-skid floors. Steel plates are laid at the bottom of the welding machine travel range to prevent the wooden floor of the flatbed truck from catching fire. The rail collection channel for the entire vehicle is set in the middle, and the upper surface of the rail bottom pulley is 50mm higher than the container floor. The guide plates on both sides are 240mm high. Three sets of rail collection channels are reasonably arranged for each group of containers. The first set of rail collection channels should be smoothly docked with the first vehicle in the operation. The rail collection channel has the function of collecting double rails and single rails. When collecting a single rail, the channel can adjust the width and set an anti-dumping device to ensure that the rail does not tip over.

每辆平板车依次安装两个集装箱且为一组,集装箱两侧选择加装横向限位板和柱插锁定装置的固定方式,总宽不超3.2米。Each flatbed truck is equipped with two containers in sequence as a group. Horizontal limit plates and column-insertion locking devices are installed on both sides of the containers, and the total width does not exceed 3.2 meters.

集装箱全部采用卷帘门,每组两端卷帘门为外卷式,两个集装箱之间和焊机两侧卷帘门为内卷式;3号~7号箱为单侧封闭开设钢轨通道孔和管线通道孔,钢轨通道孔作业完成后关闭,管线通道孔贯穿整列车组并布置管线连接位置,减少管线拔插作业,预留收线空间;3号~6号箱中部和另一侧为卷帘门,整车卷帘门开启和关闭采用遥控和手动两种方式并优化设置每组集装箱卷帘门供电方式。All containers use rolling doors. The rolling doors at both ends of each group are outward-rolling type, while the rolling doors between two containers and on both sides of the welding machine are inward-rolling type; containers No. 3 to No. 7 are closed on one side with rail access holes and pipeline access holes. The rail access holes are closed after the operation is completed. The pipeline access holes run through the entire train set and arrange the pipeline connection positions to reduce pipeline plug-in operations and reserve space for wire winding; the middle and other sides of containers No. 3 to No. 6 are rolling doors. The opening and closing of the rolling doors of the entire vehicle are carried out by remote control and manual operation, and the power supply method of the rolling doors of each group of containers is optimized.

集装箱之间设计电气、水管、油管及气管的快插接口,新能源电池箱加设外接电源充电接口,各箱预留收电缆线的空间,1号集装箱设计接长轨车电源接口,给送轨设备供电。Quick-connect interfaces for electrical, water, oil and gas pipes are designed between the containers. The new energy battery box is equipped with an external power charging interface. Space is reserved for collecting cables in each box. Container No. 1 is designed to connect to the power interface of the long rail car to supply power to the rail delivery equipment.

下面对集装箱式高铁换轨一体化设备的具体工作流程进行详细说明。The specific working process of the containerized high-speed railway track changing integrated equipment is described in detail below.

(1)施工作业开始前,将收换轨集装箱内收换轨小车通过走行杆件及卷扬机,运行到线路上,收换轨小车通过钢丝绳相互联结并与收换轨集装箱的车辆进行联结,同步运行。(1) Before the construction work begins, the rail receiving and changing trolley in the rail receiving and changing container is moved to the track through the running rod and winch. The rail receiving and changing trolleys are connected to each other and to the vehicle in the rail receiving and changing container through steel wire ropes and run synchronously.

(2)作业时,通过送轨集装箱上的钢丝绳及专用卡扣将铁路专用长轨运输车上标准的500米长钢轨(双边或单边)拉拽到1号箱输送机上,通过输送机压轮推动长钢轨在输送通道内往前运行。(2) During operation, the standard 500-meter-long steel rail (double-sided or single-sided) on the railway-specific long rail transport vehicle is pulled to the No. 1 box conveyor through the wire rope and special buckle on the rail delivery container, and the long steel rail is pushed forward in the conveying channel through the conveyor pressure wheel.

(3)长钢轨到达除锈集装箱位置后,箱式除锈机和焊接位抛光打磨机设备启动,随着长钢轨输送,将轨面进行自动打磨除尘除锈。(3) After the long rail arrives at the rust removal container, the box-type rust removal machine and the welding position polishing and grinding machine are started. As the long rail is transported, the rail surface is automatically polished to remove dust and rust.

(4)通过收轨小车和换轨小车,将待换下的旧长轨收拢摆放于道心中。新长钢轨继续依靠压轮输送前行,通过各集装箱内的钢轨输送通道运送到8号箱后,继续输送,通过收轨小车和换轨小车,将新长钢轨送达到线路承轨槽中,与保留的既有长钢轨联结在一起,并锁定一定数量的钢轨扣件。(4) The old long rails to be replaced are collected and placed in the center of the track by the rail collecting trolley and the rail changing trolley. The new long rails continue to be transported forward by the pressure wheel, and are transported to the No. 8 container through the rail conveying channel in each container, and then continue to be transported. The new long rails are delivered to the track bearing groove by the rail collecting trolley and the rail changing trolley, and are connected with the existing long rails, and a certain number of rail fasteners are locked.

(5)机车牵引长轨运输车、集装箱平板作业车和收换轨小车组前行,长钢轨依靠轨端联结和钢轨扣件的阻力,自动落入承轨槽内。(5) The locomotive pulls the long rail transport vehicle, container flatbed vehicle and rail collection and replacement trolley forward, and the long rails automatically fall into the rail bearing groove due to the resistance of the rail end connection and rail fasteners.

(6)第一对长钢轨尾部到达焊轨机后,通知机车停车,作业人员重复(2)至(3)步骤。引导第二对长钢轨端部和第一对长钢轨尾部在闪光焊机内无缝对齐。(6) After the tail of the first pair of long rails reaches the rail welding machine, the locomotive is notified to stop and the operator repeats steps (2) to (3). The ends of the second pair of long rails and the tail of the first pair of long rails are guided to align seamlessly in the flash welding machine.

(7)作业人员操作闪光焊轨机开始焊接作业,焊接作业完毕后,进行检查。符合要求后,通知机车继续前行卸轨。完成第二对长钢轨的卸,同步换轨的作业。(7) The operator starts the welding operation by operating the flash rail welding machine. After the welding operation is completed, the operator conducts an inspection. If the requirements are met, the operator notifies the locomotive to continue unloading the rails. The unloading of the second pair of long rails and the synchronous rail replacement operation are completed.

(8)收轨作业。收换轨作业车组采用杆件,互相及与8号箱平板车硬性连续。道心旧长轨采用梭头并联在一起,并通过压机提升到收换轨作业小车的收轨槽水平面以上。机车牵引长轨运输车和集装箱作业平板车推进运用,依靠长钢轨地面的阻力,使得旧长轨通过收换轨作业小车组、中间收轨专用通道到达长轨运输车上。旧长轨剩余部分因长度不够造成阻力减少时,停车,采用尾部卷扬机和钢丝绳,将剩余旧长轨拉拽到长轨运输车上,完成收轨作业。(8) Rail collection and replacement operation. The rail collection and replacement operation vehicle group uses rods, which are rigidly connected to each other and to the No. 8 container flatbed car. The old long rails in the track center are connected in parallel with shuttle heads and lifted to above the horizontal plane of the rail collection groove of the rail collection and replacement operation vehicle through a press. The locomotive pulls the long rail transport vehicle and the container operation flatbed car for advancement. Relying on the resistance of the long steel rails on the ground, the old long rails pass through the rail collection and replacement operation vehicle group and the intermediate rail collection dedicated channel to reach the long rail transport vehicle. When the resistance of the remaining part of the old long rail is reduced due to insufficient length, the vehicle stops and uses the tail winch and wire rope to pull the remaining old long rails onto the long rail transport vehicle to complete the rail collection operation.

本发明实施例提供的集装箱式高铁换轨一体化设备具备以下优点:The container-type high-speed railway track-changing integrated equipment provided by the embodiment of the present invention has the following advantages:

采取在集装箱方式内安装卸轨、焊轨、换轨和收轨的设备,形成高铁换轨一体化施工的成套装备,解决了目前高铁换轨大修没有专用的成套装备问题。The equipment for rail unloading, rail welding, rail changing and rail collecting is installed in a container to form a complete set of equipment for integrated high-speed rail track changing construction, which solves the problem that there is currently no dedicated complete set of equipment for high-speed rail track changing and overhaul.

采用了新能源电池供电方式。相对普遍采用的柴油发电机供电,解决了长大隧道施工有害尾气和噪音污染的问题,实现了施工作业绿色环保。The new energy battery power supply mode is adopted. Compared with the commonly used diesel generator power supply, it solves the problem of harmful exhaust gas and noise pollution in long and large tunnel construction, and realizes green and environmentally friendly construction.

全套设备能组合成焊轨生产线,实现焊轨的流水线生产线功能,满足批量焊接长钢轨的需求。解决了某些地区没有焊轨基地,而影响铺设长钢轨的困扰。The whole set of equipment can be combined into a rail welding production line, realizing the function of the rail welding assembly line production line to meet the needs of batch welding of long rails. It solves the problem that there is no rail welding base in some areas, which affects the laying of long rails.

实施例二Embodiment 2

本发明实施例还提供了一种集装箱式高铁换轨一体化换轨方法,上述实施例中通的集装箱式高铁换轨一体化设备用于执行该集装箱式高铁换轨一体化换轨方法,具体的,该集装箱式高铁换轨一体化换轨方法,包括:The embodiment of the present invention further provides a container-type high-speed railway integrated track changing method. The container-type high-speed railway integrated track changing equipment in the above embodiment is used to perform the container-type high-speed railway integrated track changing method. Specifically, the container-type high-speed railway integrated track changing method includes:

将收换轨集装箱内的收轨小车和换轨小车运行至高铁线路上,其中,所述收轨小车和所述换轨小车通过钢丝绳相互连接,所述收换轨集装箱分别与所述收轨小车和所述换轨小车通过钢丝绳相互连接;The rail collecting trolley and the rail changing trolley in the rail collecting and changing container are operated onto the high-speed railway line, wherein the rail collecting trolley and the rail changing trolley are connected to each other through steel wire ropes, and the rail collecting and changing container is respectively connected to the rail collecting trolley and the rail changing trolley through steel wire ropes;

利用送轨集装箱将长轨运输车上的钢轨输送至除锈集装箱,以使除锈集装箱对所述钢轨进行打磨除锈;The rails on the long rail transport vehicle are transported to the rust removal container by using the rail transport container, so that the rust removal container grinds and removes rust from the rails;

利用所述收换轨集装箱将待换钢轨,收拢摆放于道心中,在所述钢轨运输至所述收换轨集装箱后裔,利用所述收轨小车和所述换轨小车将所述钢轨运送至所述高铁线路的承轨槽中,将所述钢轨与所述高铁线路的上的既有钢轨联结在一起,并锁定一定数量的钢轨扣件;The rails to be replaced are collected and placed in the center of the track by using the rail collection and replacement container. After the rails are transported to the rail collection and replacement container, the rails are transported to the rail bearing grooves of the high-speed railway line by using the rail collection trolley and the rail replacement trolley, and the rails are connected to the existing rails on the high-speed railway line, and a certain number of rail fasteners are locked;

机车牵引集装箱式高铁换轨一体化设备前行,所述钢轨自动落入所述承轨槽;The locomotive pulls the container-type high-speed railway integrated rail-changing equipment forward, and the rail automatically falls into the rail-bearing groove;

利用焊接集装箱对所述钢轨和所述既有钢轨进行焊接,并利用所述收轨小车和所述换轨小车将旧钢轨运输至所述长轨运输车。The steel rail and the existing steel rail are welded by using a welding container, and the old steel rail is transported to the long rail transport vehicle by using the rail collecting trolley and the rail changing trolley.

对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and range of equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims (10)

1.一种集装箱式高铁换轨一体化设备,其特征在于,包括:多个集装箱,所述多个集装箱依次包括:送轨集装箱,除锈集装箱,焊接集装箱,校直集装箱,新能源电池供电集装箱,发电机组及储气罐存放集装箱,人员间休室及材料工具房和收换轨集装箱,收换轨集装箱,每两个集装箱设置在一个平板车上;1. A container-type high-speed rail track-changing integrated equipment, characterized in that it comprises: a plurality of containers, wherein the plurality of containers sequentially comprise: a rail delivery container, a rust removal container, a welding container, a straightening container, a new energy battery power supply container, a generator set and a gas tank storage container, a personnel rest room and a material tool room and a rail-receiving and rail-changing container, wherein every two rail-receiving and rail-changing containers are arranged on a flatbed truck; 所述送轨集装箱,用于将长轨运输车上的钢轨输送至所述除锈集装箱;The rail delivery container is used to transport the rails on the long rail transport vehicle to the rust removal container; 所述除锈集装箱,用于对所述钢轨进行打磨除锈;The rust removal container is used to grind and remove rust from the rails; 所述焊接集装箱,用于对打完成换轨作业后的钢轨进行焊接;The welding container is used to weld the rails after the rail replacement operation is completed; 所述校直集装箱,用于对焊接后的钢轨进行校直和焊头平顺;The straightening container is used to straighten the welded rails and smooth the welding heads; 所述新能源电池供电集装箱,用于为所述焊接集装箱进行供电;The new energy battery-powered container is used to power the welding container; 所述发电机组及储气罐存放,用于为集装箱式高铁换轨一体化设备进行供电,以及存放储气罐;The generator set and gas tank storage are used to supply power to the containerized high-speed rail track-changing integrated equipment and store the gas tank; 所述人员间休室及材料工具房,用于为工作人员提供休息环境,以及用于存放工具和工装;The rest room for staff and the material and tool room are used to provide a rest environment for staff and to store tools and work clothes; 所述收换轨集装箱,用于进行收轨作业和换轨作业。The rail collecting and changing container is used for performing rail collecting operations and rail changing operations. 2.根据权利要求1所述的集装箱式高铁换轨一体化设备,其特征在于,所述送轨集装箱包括:第一集装箱,第一活动收轨滚轮座,第一电气系统,拨轨器,前承台,输送机,拉轨卷扬,后卸导轨,液压系统和操作台。2. The container-type high-speed railway track changing integrated equipment according to claim 1 is characterized in that the rail delivery container includes: a first container, a first movable rail-collecting roller seat, a first electrical system, a rail derailer, a front support platform, a conveyor, a rail pulling winch, a rear unloading guide rail, a hydraulic system and an operating table. 3.根据权利要求2所述的集装箱式高铁换轨一体化设备,其特征在于,所述除锈集装箱包括:第二集装箱,卸柜导槽,收轨滚轮座,箱式除锈机和焊接位抛光打磨机,其中,所述第二集装箱的长度小于所述第一集装箱的长度。3. The container-type high-speed railway track replacement integrated equipment according to claim 2 is characterized in that the rust removal container includes: a second container, a cabinet unloading guide groove, a rail collection roller seat, a box-type rust removal machine and a welding position polishing and grinding machine, wherein the length of the second container is less than the length of the first container. 4.根据权利要求3所述的集装箱式高铁换轨一体化设备,其特征在于,所述焊接集装箱包括:所述第一集装箱和闪光焊轨设备。4. The container-type high-speed railway track replacement integrated equipment according to claim 3 is characterized in that the welding container comprises: the first container and flash rail welding equipment. 5.根据权利要求4所述的集装箱式高铁换轨一体化设备,其特征在于,所述校直集装箱包括:所述第二集装箱和钢轨校直设备。5. The container-type high-speed railway integrated track-changing equipment according to claim 4 is characterized in that the straightening container comprises: the second container and the rail straightening equipment. 6.根据权利要求5所述的集装箱式高铁换轨一体化设备,其特征在于,所述新能源电池供电集装箱包括:所述第一集装箱和新能源电池。6. The container-type high-speed railway track changing integrated equipment according to claim 5 is characterized in that the new energy battery-powered container includes: the first container and the new energy battery. 7.根据权利要求6所述的集装箱式高铁换轨一体化设备,其特征在于,所述发电机组及储气罐存放集装箱包括:所述第二集装箱和发电机组。7. The container-type high-speed railway track-changing integrated equipment according to claim 6 is characterized in that the generator set and gas tank storage container includes: the second container and the generator set. 8.根据权利要求7所述的集装箱式高铁换轨一体化设备,其特征在于,所述人员间休室及材料工具房包括:所述第二集装箱,工作人员休息室,工具箱,电控柜,第二电气系统,卸轨导槽和收轨孔道。8. The container-type high-speed railway integrated track changing equipment according to claim 7 is characterized in that the personnel rest room and material tool room include: the second container, the staff rest room, the tool box, the electric control cabinet, the second electrical system, the rail unloading guide trough and the rail collecting channel. 9.根据权利要求8所述的集装箱式高铁换轨一体化设备,其特征在于,所述收换轨集装箱包括:所述第一集装箱,第三电气系统,卷扬机槽,第二活动收轨轮座,卸轨滚轮座,轨道,连杆,液压系统,防翻拨柜,尾部收轨滚轮座,收轨小车和换轨小车。9. The container-type high-speed railway track changing integrated equipment according to claim 8 is characterized in that the track collecting and changing container includes: the first container, the third electrical system, the winch slot, the second movable track collecting wheel seat, the rail unloading roller seat, the track, the connecting rod, the hydraulic system, the anti-turnover cabinet, the tail track collecting roller seat, the track collecting trolley and the track changing trolley. 10.一种基于权利要求9所述的集装箱式高铁换轨一体化设备的换轨方法,其特征在于,包括:10. A track changing method based on the containerized high-speed railway track changing integrated equipment according to claim 9, characterized in that it comprises: 将收换轨集装箱内的收轨小车和换轨小车运行至高铁线路上,其中,所述收轨小车和所述换轨小车通过钢丝绳相互连接,所述收换轨集装箱分别与所述收轨小车和所述换轨小车通过钢丝绳相互连接;The rail collecting trolley and the rail changing trolley in the rail collecting and changing container are operated onto the high-speed railway line, wherein the rail collecting trolley and the rail changing trolley are connected to each other through steel wire ropes, and the rail collecting and changing container is respectively connected to the rail collecting trolley and the rail changing trolley through steel wire ropes; 利用送轨集装箱将长轨运输车上的钢轨输送至除锈集装箱,以使除锈集装箱对所述钢轨进行打磨除锈;The rails on the long rail transport vehicle are transported to the rust removal container by using the rail transport container, so that the rust removal container grinds and removes rust from the rails; 利用所述收换轨集装箱将待换钢轨,收拢摆放于道心中,在所述钢轨运输至所述收换轨集装箱后裔,利用所述收轨小车和所述换轨小车将所述钢轨运送至所述高铁线路的承轨槽中,将所述钢轨与所述高铁线路的上的既有钢轨联结在一起,并锁定一定数量的钢轨扣件;The rails to be replaced are collected and placed in the center of the track by using the rail collection and replacement container. After the rails are transported to the rail collection and replacement container, the rails are transported to the rail bearing grooves of the high-speed railway line by using the rail collection trolley and the rail replacement trolley, and the rails are connected to the existing rails on the high-speed railway line, and a certain number of rail fasteners are locked; 机车牵引集装箱式高铁换轨一体化设备前行,所述钢轨自动落入所述承轨槽;The locomotive pulls the container-type high-speed railway integrated rail-changing equipment forward, and the rail automatically falls into the rail-bearing groove; 利用焊接集装箱对所述钢轨和所述既有钢轨进行焊接,并利用所述收轨小车和所述换轨小车将旧钢轨运输至所述长轨运输车。The steel rail and the existing steel rail are welded by using a welding container, and the old steel rail is transported to the long rail transport vehicle by using the rail collecting trolley and the rail changing trolley.
CN202410280703.8A 2024-03-12 2024-03-12 A container-type high-speed rail track-changing integrated equipment Pending CN118007478A (en)

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