CN118004808A - Automatic paper folding machine and method of using the same - Google Patents
Automatic paper folding machine and method of using the same Download PDFInfo
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- CN118004808A CN118004808A CN202410424152.8A CN202410424152A CN118004808A CN 118004808 A CN118004808 A CN 118004808A CN 202410424152 A CN202410424152 A CN 202410424152A CN 118004808 A CN118004808 A CN 118004808A
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- 238000000034 method Methods 0.000 title claims abstract description 14
- 238000013016 damping Methods 0.000 claims description 116
- 230000005540 biological transmission Effects 0.000 claims description 21
- 230000001360 synchronised effect Effects 0.000 claims description 20
- 238000000605 extraction Methods 0.000 claims 16
- 230000037303 wrinkles Effects 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 8
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/26—Registering, tensioning, smoothing or guiding webs longitudinally by transverse stationary or adjustable bars or rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/10—Changing the web roll in unwinding mechanisms or in connection with unwinding operations
- B65H19/12—Lifting, transporting, or inserting the web roll; Removing empty core
- B65H19/126—Lifting, transporting, or inserting the web roll; Removing empty core with both-ends supporting arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H26/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms
- B65H26/02—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms responsive to presence of irregularities in running webs
- B65H26/025—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms responsive to presence of irregularities in running webs responsive to web breakage
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H37/00—Article or web delivery apparatus incorporating devices for performing specified auxiliary operations
- B65H37/06—Article or web delivery apparatus incorporating devices for performing specified auxiliary operations for folding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/19—Specific article or web
- B65H2701/1924—Napkins or tissues, e.g. dressings, toweling, serviettes, kitchen paper and compresses
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- Collation Of Sheets And Webs (AREA)
Abstract
本发明涉及折叠机技术领域,且公开了一种抽纸自动折叠机及其使用方法,解决了不便于将抽纸料维持在一定张力的问题,其包括折叠机本体,所述折叠机本体上固定连接有放卷架和张力架,且张力架位于放卷架的上方,张力架的顶部固定连接有张力箱,且张力箱为两端开口的空腔结构,张力箱内设有升降板和支撑座,支撑座位于升降板的上方,升降板的顶部设有若干转动连接的第一张力辊,支撑座的底部设有若干转动连接的第二张力辊,且第一张力辊和第二张力辊交错设置。本发明确保抽纸料维持一定的张力,且补偿及时,抽纸料不易出现褶皱或裂痕,提高了抽纸质量和生产效率。
The present invention relates to the technical field of folding machines, and discloses an automatic paper folding machine and a method of using the same, which solves the problem that it is inconvenient to maintain a certain tension on the paper material. The automatic folding machine comprises a folding machine body, a reeling frame and a tension frame are fixedly connected to the folding machine body, and the tension frame is located above the reeling frame, a tension box is fixedly connected to the top of the tension frame, and the tension box is a cavity structure with two ends open, a lifting plate and a support seat are arranged in the tension box, the support seat is located above the lifting plate, a plurality of first tension rollers connected in rotation are arranged on the top of the lifting plate, a plurality of second tension rollers connected in rotation are arranged on the bottom of the support seat, and the first tension roller and the second tension roller are arranged in an alternating manner. The present invention ensures that the paper material maintains a certain tension, and the compensation is timely, the paper material is not prone to wrinkles or cracks, and the paper quality and production efficiency are improved.
Description
技术领域Technical Field
本发明属于折叠机技术领域,具体为一种抽纸自动折叠机及其使用方法。The invention belongs to the technical field of folding machines, and in particular relates to an automatic paper folding machine and a use method thereof.
背景技术Background technique
随着社会的发展,生活水平的提高,生活用的抽纸消费量增大。抽纸在加工过程中会使用到抽纸自动折叠机,抽纸自动折叠机的结构包括放卷架,放卷架上设有对抽纸料进行上料的上料机构,在抽纸料上料的过程中,抽纸料需要维持一定的张力,张力过小会导致抽纸料无法正常绷直,进而导致折叠后的抽纸不平整,张力过大会导致抽纸料过于绷紧,容易导致抽纸料出现裂痕,影响抽纸质量和生产效率。With the development of society and the improvement of living standards, the consumption of tissue paper for daily use has increased. In the processing of tissue paper, an automatic tissue paper folding machine is used. The structure of the automatic tissue paper folding machine includes a roll-out rack, on which a feeding mechanism for feeding tissue paper is provided. During the feeding process of tissue paper, the tissue paper needs to maintain a certain tension. If the tension is too small, the tissue paper cannot be straightened normally, which will cause the folded tissue paper to be uneven. If the tension is too large, the tissue paper will be too tight, which will easily cause cracks in the tissue paper, affecting the quality and production efficiency of tissue paper.
发明内容Summary of the invention
针对上述情况,为克服现有技术的缺陷,本发明的目的在于提供一种抽纸自动折叠机及其使用方法,有效的解决了上述背景技术中不便于将抽纸料维持在一定张力的问题。In view of the above situation, in order to overcome the defects of the prior art, the purpose of the present invention is to provide an automatic paper folding machine and a method of using the same, which effectively solves the problem in the above background technology that it is inconvenient to maintain the paper material at a certain tension.
为实现上述目的,本发明提供如下技术方案:一种抽纸自动折叠机,包括折叠机本体,所述折叠机本体上固定连接有放卷架和张力架,且张力架位于放卷架的上方,张力架的顶部固定连接有张力箱,且张力箱为两端开口的空腔结构,张力箱内设有升降板和支撑座,支撑座位于升降板的上方,升降板的顶部设有若干转动连接的第一张力辊,支撑座的底部设有若干转动连接的第二张力辊,且第一张力辊和第二张力辊交错设置,张力箱上设有与支撑座相配合的锁死支撑件,张力箱的底部内壁固定连接有与升降板相配合的测距传感器,张力箱上设有与升降板相配合的阻尼张力调整结构,放卷架的上方设有两个用于上料的放卷辊;To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an automatic paper folding machine, comprising a folding machine body, a reeling frame and a tension frame fixedly connected to the folding machine body, and the tension frame is located above the reeling frame, a tension box is fixedly connected to the top of the tension frame, and the tension box is a cavity structure with two ends open, a lifting plate and a support seat are arranged in the tension box, the support seat is located above the lifting plate, a plurality of rotatably connected first tension rollers are arranged on the top of the lifting plate, a plurality of rotatably connected second tension rollers are arranged at the bottom of the support seat, and the first tension rollers and the second tension rollers are arranged alternately, a locking support matched with the support seat is provided on the tension box, a distance measuring sensor matched with the lifting plate is fixedly connected to the inner wall of the bottom of the tension box, a damping tension adjustment structure matched with the lifting plate is provided on the tension box, and two reeling rollers for feeding are arranged above the reeling frame;
放卷辊的一端设有第一转轴,放卷辊的另一端设有第二转轴,第二转轴的外部套设有转动连接的支撑板,支撑板和放卷架固定连接,第一转轴和第二转轴分别通过安装件与放卷辊连接,放卷架上固定连接有两个控制箱,第一转轴的外部套设有转动连接的固定架,且固定架和控制箱固定连接,第一转轴上固定连接有第一阻尼盘,控制箱靠近第一阻尼盘的一侧设有第二阻尼盘,第二阻尼盘上贯穿有第一连接轴,第一连接轴的外部套设有旋转套,旋转套和第二阻尼盘固定连接,旋转套的外部套设有转动连接的固定套,且固定套和控制箱固定连接,第一连接轴的一端和第一阻尼盘固定连接,第一连接轴的另一端套设有转动连接的同步板,且同步板位于控制箱内,旋转套和同步板通过连接板连接,控制箱上设有与旋转套相配合的旋转上料单元,控制箱上设有分别与第一连接轴和同步板相配合的相对转动防护组件。A first rotating shaft is provided at one end of the unwinding roller, a second rotating shaft is provided at the other end of the unwinding roller, an outer sleeve of the second rotating shaft is provided with a rotatably connected supporting plate, the supporting plate is fixedly connected to the unwinding frame, the first rotating shaft and the second rotating shaft are respectively connected to the unwinding roller through a mounting member, two control boxes are fixedly connected to the unwinding frame, the outer sleeve of the first rotating shaft is provided with a rotatably connected fixed frame, and the fixed frame is fixedly connected to the control box, a first damping disk is fixedly connected to the first rotating shaft, a second damping disk is provided on a side of the control box close to the first damping disk, a first connecting shaft runs through the second damping disk, an outer sleeve of the first connecting shaft is provided with a rotating sleeve, the rotating sleeve and the second damping disk are fixedly connected, an outer sleeve of the rotating sleeve is provided with a rotatably connected fixed sleeve, and the fixed sleeve is fixedly connected to the control box, one end of the first connecting shaft is fixedly connected to the first damping disk, the other end of the first connecting shaft is provided with a rotatably connected synchronous plate, and the synchronous plate is located in the control box, the rotating sleeve and the synchronous plate are connected through a connecting plate, a rotating feeding unit matched with the rotating sleeve is provided on the control box, and a relative rotation protection component matched with the first connecting shaft and the synchronous plate is provided on the control box.
优选的,所述阻尼张力调整结构包括两个设置于升降板下方的第三转轴,第三转轴的外部套设有转动连接的第一支撑部,且第一支撑部和张力箱的内壁固定连接,升降板和张力箱通过导向件连接,第三转轴上固定连接有托板,且托板和升降板的底部相接触,第三转轴的两端分别设有第二连接轴,第二连接轴的外部套设有转动连接的第二支撑部,第二支撑部和张力箱的内壁固定连接,第二连接轴和第三转轴通过阻尼件连接,张力箱内设有与第二连接轴相配合的驱动器。Preferably, the damping tension adjustment structure includes two third rotating shafts arranged under the lifting plate, the outer sleeve of the third rotating shaft is provided with a first supporting portion which is rotatably connected, and the first supporting portion is fixedly connected to the inner wall of the tension box, the lifting plate and the tension box are connected by a guide member, a support plate is fixedly connected to the third rotating shaft, and the bottom of the support plate and the lifting plate are in contact, second connecting shafts are respectively provided at both ends of the third rotating shaft, the outer sleeve of the second connecting shaft is provided with a second supporting portion which is rotatably connected, the second supporting portion is fixedly connected to the inner wall of the tension box, the second connecting shaft and the third rotating shaft are connected by a damping member, and a driver matching the second connecting shaft is provided in the tension box.
优选的,所述阻尼件包括固定安装于第二连接轴上的第三阻尼盘,第三转轴的两端分别固定连接有第四阻尼盘,且第三阻尼盘和第四阻尼盘相接触。Preferably, the damping member comprises a third damping disc fixedly mounted on the second connecting shaft, and both ends of the third rotating shaft are respectively fixedly connected with fourth damping discs, and the third damping disc is in contact with the fourth damping disc.
优选的,所述驱动器包括固定安装于第二连接轴上的第一伞齿轮,张力箱内固定连接有两个第一电机,第一电机的输出端固定连接有传动轴,且四个第二连接轴位于两个传动轴之间,传动轴的外部固定套设有两个第二伞齿轮,且相邻两个第二伞齿轮分别与相对应的两个第一伞齿轮相啮合,传动轴远离第一电机的一端套设有转动连接的第三支撑部,第三支撑部和张力箱的内壁固定连接。Preferably, the driver includes a first bevel gear fixedly mounted on the second connecting shaft, two first motors are fixedly connected in the tension box, the output end of the first motor is fixedly connected to a transmission shaft, and four second connecting shafts are located between the two transmission shafts, and an external fixed sleeve of the transmission shaft is provided with two second bevel gears, and two adjacent second bevel gears are respectively meshed with the corresponding two first bevel gears, and an end of the transmission shaft away from the first motor is provided with a third support portion rotatably connected, and the third support portion is fixedly connected to the inner wall of the tension box.
优选的,所述导向件包括若干固定安装于张力箱底部内壁的导向柱,导向柱的外部套设有导向套,导向套的顶端和升降板的底部固定连接。Preferably, the guide member comprises a plurality of guide columns fixedly mounted on the inner wall of the bottom of the tension box, the outer sleeve of the guide column is provided with a guide sleeve, and the top end of the guide sleeve is fixedly connected to the bottom of the lifting plate.
优选的,所述锁死支撑件包括若干固定安装于支撑座顶部的丝杆,丝杆的顶端贯穿张力箱,丝杆的外部套设有两个螺母,相邻两个螺母分别与张力箱的内壁和外壁相接触。Preferably, the locking support comprises a plurality of screw rods fixedly mounted on the top of the support seat, the top ends of the screw rods pass through the tension box, two nuts are sleeved on the outside of the screw rods, and two adjacent nuts are in contact with the inner wall and the outer wall of the tension box respectively.
优选的,所述旋转上料单元包括固定套设于旋转套外部的齿圈,且齿圈位于控制箱内,控制箱上固定连接有第二电机,第二电机的输出端固定连接有与齿圈相啮合的第一齿轮。Preferably, the rotary feeding unit includes a gear ring fixedly mounted on the outside of the rotating sleeve, and the gear ring is located in a control box, a second motor is fixedly connected to the control box, and an output end of the second motor is fixedly connected to a first gear meshing with the gear ring.
优选的,所述相对转动防护组件包括固定安装于第一连接轴上的第三伞齿轮,同步板上固定连接有固定板,固定板上贯穿有转动连接的第三连接轴,第三连接轴的顶端固定连接有与第三伞齿轮相啮合的第四伞齿轮,第三连接轴的底端固定连接有第二齿轮,控制箱内设有与第二齿轮相啮合的齿板,固定板上固定连接有固定块,齿板上固定连接有导向条,固定块上开设有与导向条相配合的导向槽,控制箱内设有活动轴,且活动轴和旋转套轴心一致,活动轴的外部套设有转动连接的活动板,活动板和控制箱通过液压伸缩杆连接,测距传感器和液压伸缩杆电信号连接,活动轴和齿板通过连接架连接。Preferably, the relative rotation protection assembly includes a third bevel gear fixedly mounted on the first connecting shaft, a fixed plate fixedly connected to the synchronization plate, a third connecting shaft rotatably connected passes through the fixed plate, the top end of the third connecting shaft is fixedly connected to a fourth bevel gear meshing with the third bevel gear, the bottom end of the third connecting shaft is fixedly connected to the second gear, a toothed plate meshing with the second gear is provided in the control box, a fixed block is fixedly connected to the fixed plate, a guide bar is fixedly connected to the toothed plate, a guide groove matching the guide bar is provided on the fixed block, a movable shaft is provided in the control box, and the axial center of the movable shaft and the rotating sleeve are consistent, the outer sleeve of the movable shaft is provided with a movable plate rotatably connected, the movable plate and the control box are connected by a hydraulic telescopic rod, the ranging sensor and the hydraulic telescopic rod are electrically connected, and the movable shaft and the toothed plate are connected by a connecting frame.
优选的,所述安装件包括分别固定安装于放卷辊两端的第一安装盘,第一转轴和第二转轴相靠近的一端分别固定连接有第二安装盘,第一安装盘和第二安装盘通过若干螺栓连接。Preferably, the mounting member comprises first mounting plates respectively fixedly mounted on both ends of the unwinding roller, and the ends of the first rotating shaft and the second rotating shaft close to each other are respectively fixedly connected with second mounting plates, and the first mounting plate and the second mounting plate are connected by a plurality of bolts.
本发明还提供了一种抽纸自动折叠机的使用方法,采用如上所述的抽纸自动折叠机,包括以下步骤:The present invention also provides a method for using the automatic paper folding machine, using the automatic paper folding machine as described above, comprising the following steps:
步骤一:通过旋转上料单元驱动旋转套旋转,旋转套驱动第二阻尼盘旋转,第二阻尼盘通过摩擦力驱动第一阻尼盘和第一转轴旋转,第一转轴通过安装件驱动放卷辊旋转,缠绕于放卷辊上的抽纸料从第一张力辊和第二张力辊之间穿过,并进入到折叠机本体内进行折叠;Step 1: The rotating sleeve is driven to rotate by rotating the feeding unit, and the rotating sleeve drives the second damping disc to rotate. The second damping disc drives the first damping disc and the first rotating shaft to rotate through friction. The first rotating shaft drives the unwinding roller to rotate through the mounting member. The paper drawing material wound on the unwinding roller passes between the first tension roller and the second tension roller, and enters the folding machine body for folding.
步骤二:当抽纸料的张力没有处于预设值时,通过阻尼张力调整结构驱动升降板竖直方向移动,通过第一张力辊和第二张力辊对抽纸料进行按压,以使抽纸料的张力处于预设值;Step 2: When the tension of the paper material is not at the preset value, the lifting plate is driven to move in the vertical direction by the damping tension adjustment structure, and the paper material is pressed by the first tension roller and the second tension roller, so that the tension of the paper material is at the preset value;
步骤三:当测距传感器检测升降板竖直方向移动的距离超出预设的范围时,通过相对转动防护组件驱动第一连接轴转动,第一连接轴驱动第一阻尼盘相对第二阻尼盘转动,进而使得放卷辊相对旋转套转动,改变位于放卷辊和张力箱之间抽纸料的长度;Step 3: When the distance measuring sensor detects that the vertical movement of the lifting plate exceeds a preset range, the first connecting shaft is driven to rotate by the relative rotation protection component, and the first connecting shaft drives the first damping disk to rotate relative to the second damping disk, thereby causing the unwinding roller to rotate relative to the rotating sleeve, thereby changing the length of the paper material drawn between the unwinding roller and the tension box;
步骤四:阻尼张力调整结构驱动升降板竖直方向移动,以使抽纸料的张力处于预设值的同时,阻尼张力调整结构驱动升降板移动至预设的高度范围。Step 4: The damping tension adjustment structure drives the lifting plate to move in the vertical direction so that the tension of the paper drawing material is at a preset value. At the same time, the damping tension adjustment structure drives the lifting plate to move to a preset height range.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:
当抽纸料的张力没有处于预设值时,通过阻尼张力调整结构驱动升降板竖直方向移动,通过第一张力辊和第二张力辊对抽纸料进行按压,以使抽纸料的张力处于预设值,当测距传感器检测升降板竖直方向移动的距离超出预设的范围时,通过相对转动防护组件驱动第一连接轴相对同步板和旋转套转动,第一连接轴驱动第一阻尼盘相对第二阻尼盘转动,进而使得放卷辊相对旋转套转动,改变位于放卷辊和张力箱之间抽纸料的长度,以使抽纸料的张力处于预设值的同时,阻尼张力调整结构驱动升降板移动至预设的高度范围,避免升降板竖直方向移动的距离超出预设范围,确保抽纸料维持一定的张力,且补偿及时,抽纸料不易出现褶皱或裂痕,提高了抽纸质量和生产效率。When the tension of the paper drawing material is not at the preset value, the lifting plate is driven to move in the vertical direction through the damping tension adjustment structure, and the paper drawing material is pressed by the first tension roller and the second tension roller to make the tension of the paper drawing material at the preset value. When the ranging sensor detects that the vertical movement distance of the lifting plate exceeds the preset range, the first connecting shaft is driven to rotate relative to the synchronous plate and the rotating sleeve through the relative rotation protection component, and the first connecting shaft drives the first damping disk to rotate relative to the second damping disk, thereby making the unwinding roller rotate relative to the rotating sleeve, changing the length of the paper drawing material between the unwinding roller and the tension box, so that the tension of the paper drawing material is at the preset value, and at the same time, the damping tension adjustment structure drives the lifting plate to move to the preset height range, avoiding the vertical movement distance of the lifting plate exceeding the preset range, ensuring that the paper drawing material maintains a certain tension, and the compensation is timely, the paper drawing material is not prone to wrinkles or cracks, thereby improving the paper drawing quality and production efficiency.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.
在附图中:In the attached picture:
图1为本发明整体的结构示意图;FIG1 is a schematic diagram of the overall structure of the present invention;
图2为本发明张力箱内部的结构示意图;FIG2 is a schematic diagram of the structure of the interior of the tension box of the present invention;
图3为本发明阻尼张力调整结构的结构示意图;FIG3 is a schematic structural diagram of a damping tension adjustment structure of the present invention;
图4为本发明安装件的结构示意图;FIG4 is a schematic structural diagram of a mounting member of the present invention;
图5为本发明控制箱内部的结构示意图;FIG5 is a schematic diagram of the structure inside the control box of the present invention;
图6为本发明第一连接轴的结构示意图;FIG6 is a schematic structural diagram of a first connecting shaft of the present invention;
图7为本发明旋转套的结构示意图;FIG7 is a schematic structural diagram of a rotating sleeve of the present invention;
图8为本发明活动板的结构示意图。FIG. 8 is a schematic structural diagram of the movable plate of the present invention.
图中:1、折叠机本体;2、放卷架;3、张力架;4、张力箱;5、升降板;6、支撑座;7、第一张力辊;8、第二张力辊;9、放卷辊;10、第一转轴;11、第二转轴;12、支撑板;13、控制箱;14、固定架;15、第一阻尼盘;16、第一连接轴;17、旋转套;18、第二阻尼盘;19、同步板;20、连接板;21、固定套;22、第三转轴;23、第一支撑部;24、托板;25、第二连接轴;26、第二支撑部;27、第三阻尼盘;28、第四阻尼盘;29、第一电机;30、传动轴;31、第一伞齿轮;32、第二伞齿轮;33、第三支撑部;34、导向柱;35、导向套;36、测距传感器;37、丝杆;38、螺母;39、齿圈;40、第二电机;41、第一齿轮;42、第三伞齿轮;43、固定板;44、第三连接轴;45、第四伞齿轮;46、第二齿轮;47、齿板;48、固定块;49、导向条;50、导向槽;51、活动轴;52、连接架;53、活动板;54、液压伸缩杆;55、第一安装盘;56、第二安装盘;57、螺栓。In the figure: 1, folding machine body; 2, unwinding frame; 3, tension frame; 4, tension box; 5, lifting plate; 6, support seat; 7, first tension roller; 8, second tension roller; 9, unwinding roller; 10, first rotating shaft; 11, second rotating shaft; 12, support plate; 13, control box; 14, fixed frame; 15, first damping disk; 16, first connecting shaft; 17, rotating sleeve; 18, second damping disk; 19, synchronous plate; 20, connecting plate; 21, fixed sleeve; 22, third rotating shaft; 23, first supporting part; 24, supporting plate; 25, second connecting shaft; 26, second supporting part; 27, third damping disk; 28, fourth damping disk; 29, first A motor; 30, a transmission shaft; 31, a first bevel gear; 32, a second bevel gear; 33, a third support portion; 34, a guide column; 35, a guide sleeve; 36, a distance sensor; 37, a screw rod; 38, a nut; 39, a gear ring; 40, a second motor; 41, a first gear; 42, a third bevel gear; 43, a fixing plate; 44, a third connecting shaft; 45, a fourth bevel gear; 46, a second gear; 47, a toothed plate; 48, a fixing block; 49, a guide strip; 50, a guide groove; 51, a movable shaft; 52, a connecting frame; 53, a movable plate; 54, a hydraulic telescopic rod; 55, a first mounting plate; 56, a second mounting plate; 57, a bolt.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例;基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
实施例一,由图1至图8给出,本发明包括折叠机本体1,折叠机本体1上固定连接有放卷架2和张力架3,且张力架3位于放卷架2的上方,张力架3的顶部固定连接有张力箱4,且张力箱4为两端开口的空腔结构,张力箱4内设有升降板5和支撑座6,支撑座6位于升降板5的上方,升降板5的顶部设有若干转动连接的第一张力辊7,支撑座6的底部设有若干转动连接的第二张力辊8,且第一张力辊7和第二张力辊8交错设置,张力箱4上设有与支撑座6相配合的锁死支撑件,张力箱4的底部内壁固定连接有与升降板5相配合的测距传感器36,张力箱4上设有与升降板5相配合的阻尼张力调整结构,放卷架2的上方设有两个用于上料的放卷辊9;Embodiment 1, as shown in Figures 1 to 8, the present invention includes a folding machine body 1, a reeling frame 2 and a tension frame 3 are fixedly connected to the folding machine body 1, and the tension frame 3 is located above the reeling frame 2, a tension box 4 is fixedly connected to the top of the tension frame 3, and the tension box 4 is a cavity structure with two ends open, a lifting plate 5 and a support seat 6 are arranged in the tension box 4, the support seat 6 is located above the lifting plate 5, a plurality of first tension rollers 7 rotatably connected are arranged on the top of the lifting plate 5, a plurality of second tension rollers 8 rotatably connected are arranged at the bottom of the support seat 6, and the first tension rollers 7 and the second tension rollers 8 are staggered, a locking support matched with the support seat 6 is provided on the tension box 4, a distance measuring sensor 36 matched with the lifting plate 5 is fixedly connected to the inner wall of the bottom of the tension box 4, a damping tension adjustment structure matched with the lifting plate 5 is provided on the tension box 4, and two reeling rollers 9 for feeding are provided above the reeling frame 2;
放卷辊9的一端设有第一转轴10,放卷辊9的另一端设有第二转轴11,第二转轴11的外部套设有转动连接的支撑板12,支撑板12和放卷架2固定连接,第一转轴10和第二转轴11分别通过安装件与放卷辊9连接,放卷架2上固定连接有两个控制箱13,第一转轴10的外部套设有转动连接的固定架14,且固定架14和控制箱13固定连接,第一转轴10上固定连接有第一阻尼盘15,控制箱13靠近第一阻尼盘15的一侧设有第二阻尼盘18,第二阻尼盘18上贯穿有第一连接轴16,第一连接轴16的外部套设有旋转套17,旋转套17和第二阻尼盘18固定连接,旋转套17的外部套设有转动连接的固定套21,且固定套21和控制箱13固定连接,第一连接轴16的一端和第一阻尼盘15固定连接,第一连接轴16的另一端套设有转动连接的同步板19,且同步板19位于控制箱13内,旋转套17和同步板19通过连接板20连接,控制箱13上设有与旋转套17相配合的旋转上料单元,控制箱13上设有分别与第一连接轴16和同步板19相配合的相对转动防护组件;当抽纸料的张力没有处于预设值时,通过阻尼张力调整结构驱动升降板5竖直方向移动,通过第一张力辊7和第二张力辊8对抽纸料进行按压,以使抽纸料的张力处于预设值,当测距传感器36检测升降板5竖直方向移动的距离超出预设的范围时,通过相对转动防护组件驱动第一连接轴16相对同步板19和旋转套17转动,第一连接轴16驱动第一阻尼盘15相对第二阻尼盘18转动,进而使得放卷辊9相对旋转套17转动,改变位于放卷辊9和张力箱4之间抽纸料的长度,以使抽纸料的张力处于预设值的同时,阻尼张力调整结构驱动升降板5移动至预设的高度范围,避免升降板5竖直方向移动的距离超出预设范围,确保抽纸料维持一定的张力,且补偿及时,抽纸料不易出现褶皱或裂痕,提高了抽纸质量和生产效率。A first rotating shaft 10 is provided at one end of the unwinding roller 9, a second rotating shaft 11 is provided at the other end of the unwinding roller 9, a rotatably connected support plate 12 is provided on the outer sleeve of the second rotating shaft 11, the support plate 12 is fixedly connected to the unwinding frame 2, the first rotating shaft 10 and the second rotating shaft 11 are respectively connected to the unwinding roller 9 through mounting parts, two control boxes 13 are fixedly connected to the unwinding frame 2, a rotatably connected fixed frame 14 is provided on the outer sleeve of the first rotating shaft 10, and the fixed frame 14 is fixedly connected to the control box 13, a first damping disk 15 is fixedly connected to the first rotating shaft 10, and the control box 13 is close to the first damping disk 15 A second damping disc 18 is provided on one side of the first connecting shaft 16, and the second damping disc 18 passes through the first connecting shaft 16. A rotating sleeve 17 is sleeved on the outside of the first connecting shaft 16, and the rotating sleeve 17 is fixedly connected to the second damping disc 18. A rotating fixed sleeve 21 is sleeved on the outside of the rotating sleeve 17, and the fixed sleeve 21 is fixedly connected to the control box 13. One end of the first connecting shaft 16 is fixedly connected to the first damping disc 15, and the other end of the first connecting shaft 16 is sleeved on a rotating synchronous plate 19, and the synchronous plate 19 is located in the control box 13. The rotating sleeve 17 and the synchronous plate 19 are connected by a connecting plate 20. The control box 13 is provided with a rotary feeding unit matched with the rotary sleeve 17, and the control box 13 is provided with a relative rotation protection component matched with the first connecting shaft 16 and the synchronous plate 19 respectively; when the tension of the paper drawing material is not at the preset value, the lifting plate 5 is driven to move in the vertical direction through the damping tension adjustment structure, and the paper drawing material is pressed by the first tension roller 7 and the second tension roller 8 to make the tension of the paper drawing material at the preset value. When the distance measuring sensor 36 detects that the vertical movement distance of the lifting plate 5 exceeds the preset range, the first connecting shaft 16 is driven by the relative rotation protection component. As the synchronous plate 19 and the rotating sleeve 17 rotate, the first connecting shaft 16 drives the first damping disk 15 to rotate relative to the second damping disk 18, thereby causing the unwinding roller 9 to rotate relative to the rotating sleeve 17, thereby changing the length of the paper drawing material between the unwinding roller 9 and the tension box 4, so that the tension of the paper drawing material is at a preset value. At the same time, the damping tension adjustment structure drives the lifting plate 5 to move to a preset height range, preventing the lifting plate 5 from moving a distance in the vertical direction beyond the preset range, ensuring that the paper drawing material maintains a certain tension, and the compensation is timely, the paper drawing material is not prone to wrinkles or cracks, and the paper drawing quality and production efficiency are improved.
实施例二,在实施例一的基础上,由图2和图3给出,阻尼张力调整结构包括两个设置于升降板5下方的第三转轴22,第三转轴22的外部套设有转动连接的第一支撑部23,且第一支撑部23和张力箱4的内壁固定连接,升降板5和张力箱4通过导向件连接,第三转轴22上固定连接有托板24,且托板24和升降板5的底部相接触,第三转轴22的两端分别设有第二连接轴25,第二连接轴25的外部套设有转动连接的第二支撑部26,第二支撑部26和张力箱4的内壁固定连接,第二连接轴25和第三转轴22通过阻尼件连接,张力箱4内设有与第二连接轴25相配合的驱动器,阻尼件包括固定安装于第二连接轴25上的第三阻尼盘27,第三转轴22的两端分别固定连接有第四阻尼盘28,且第三阻尼盘27和第四阻尼盘28相接触,驱动器包括固定安装于第二连接轴25上的第一伞齿轮31,张力箱4内固定连接有两个第一电机29,第一电机29的输出端固定连接有传动轴30,且四个第二连接轴25位于两个传动轴30之间,传动轴30的外部固定套设有两个第二伞齿轮32,且相邻两个第二伞齿轮32分别与相对应的两个第一伞齿轮31相啮合,传动轴30远离第一电机29的一端套设有转动连接的第三支撑部33,第三支撑部33和张力箱4的内壁固定连接,导向件包括若干固定安装于张力箱4底部内壁的导向柱34,导向柱34的外部套设有导向套35,导向套35的顶端和升降板5的底部固定连接;Embodiment 2, based on embodiment 1, as shown in Figures 2 and 3, the damping tension adjustment structure includes two third rotating shafts 22 arranged below the lifting plate 5, the outer sleeve of the third rotating shaft 22 is provided with a first supporting portion 23 that is rotatably connected, and the first supporting portion 23 is fixedly connected to the inner wall of the tension box 4, the lifting plate 5 and the tension box 4 are connected by a guide member, a support plate 24 is fixedly connected to the third rotating shaft 22, and the support plate 24 is in contact with the bottom of the lifting plate 5, and second connecting shafts 25 are respectively provided at both ends of the third rotating shaft 22, and the outer sleeve of the second connecting shaft 25 is provided with a second supporting portion 26 that is rotatably connected, and the second supporting portion 26 is fixedly connected to the inner wall of the tension box 4, the second connecting shaft 25 and the third rotating shaft 22 are connected by a damping member, and a driver that matches the second connecting shaft 25 is provided in the tension box 4, and the damping member includes a third damping disk 27 fixedly mounted on the second connecting shaft 25, and two ends of the third rotating shaft 22 The ends are respectively fixedly connected with fourth damping discs 28, and the third damping disc 27 and the fourth damping disc 28 are in contact, the driver includes a first bevel gear 31 fixedly mounted on the second connecting shaft 25, two first motors 29 are fixedly connected in the tension box 4, the output end of the first motor 29 is fixedly connected with a transmission shaft 30, and the four second connecting shafts 25 are located between the two transmission shafts 30, the outer fixed sleeve of the transmission shaft 30 is provided with two second bevel gears 32, and the two adjacent second bevel gears 32 are respectively meshed with the corresponding two first bevel gears 31, and the end of the transmission shaft 30 away from the first motor 29 is sleeved with a third support portion 33 rotatably connected, the third support portion 33 is fixedly connected to the inner wall of the tension box 4, the guide member includes a plurality of guide columns 34 fixedly mounted on the inner wall of the bottom of the tension box 4, the outer sleeve of the guide column 34 is provided with a guide sleeve 35, and the top of the guide sleeve 35 is fixedly connected to the bottom of the lifting plate 5;
通过导向柱34和导向套35的设计,以使升降板5竖直方向平稳的移动,通过第一电机29驱动传动轴30旋转,传动轴30驱动第二伞齿轮32旋转,第二伞齿轮32通过第一伞齿轮31驱动第二连接轴25和第三阻尼盘27旋转,第三阻尼盘27通过摩擦力驱动第四阻尼盘28和第三转轴22旋转,第三转轴22驱动托板24转动,托板24推动升降板5和第一张力辊7上移,第一张力辊7和第二张力辊8对抽纸料进行按压,当抽纸料的张力达到预设值时,随着传动轴30的持续旋转,第四阻尼盘28和第三转轴22停止转动,第三阻尼盘27无法通过摩擦力驱动第四阻尼盘28和第三转轴22旋转,随着抽纸料的输送,当抽纸料的张力大于预设值时,抽纸料对第一张力辊7施加的压力大于预设值,此时,抽纸料驱动第一张力辊7和升降板5下移,升降板5通过托板24驱动第三转轴22反向旋转,抽纸料的张力变小,当抽纸料的张力降低至预设值时,升降板5和第一张力辊7停止下移,反之,当抽纸料的张力小于预设值时,抽纸料对第一张力辊7施加的压力小于预设值,此时第三阻尼盘27通过摩擦力驱动第四阻尼盘28同步旋转,第三转轴22通过托板24驱动升降板5和第一张力辊7持续上移,当抽纸料的张力上升至预设值时,升降板5和第一张力辊7停止上移,随着传动轴30的持续旋转,第三阻尼盘27无法通过摩擦力驱动第三转轴22旋转。The guide column 34 and the guide sleeve 35 are designed to enable the lifting plate 5 to move smoothly in the vertical direction. The transmission shaft 30 is driven to rotate by the first motor 29, and the transmission shaft 30 drives the second bevel gear 32 to rotate. The second bevel gear 32 drives the second connecting shaft 25 and the third damping disk 27 to rotate through the first bevel gear 31. The third damping disk 27 drives the fourth damping disk 28 and the third rotating shaft 22 to rotate by friction. The third rotating shaft 22 drives the support plate 24 to rotate. The support plate 24 pushes the lifting plate 5 and the first tension roller 7 to move upward. The first tension roller 7 and the second tension roller 8 press the paper drawing material. When the tension of the paper drawing material reaches the preset value, as the transmission shaft 30 continues to rotate, the fourth damping disk 28 and the third rotating shaft 22 stop rotating. The third damping disk 27 cannot drive the fourth damping disk 28 and the third rotating shaft 22 to rotate by friction. As the paper drawing material is conveyed, when the paper drawing material is drawn, When the tension of the paper material is greater than a preset value, the pressure applied by the paper material to the first tension roller 7 is greater than the preset value. At this time, the paper material drives the first tension roller 7 and the lifting plate 5 to move downward, and the lifting plate 5 drives the third rotating shaft 22 to rotate in the opposite direction through the supporting plate 24, and the tension of the paper material becomes smaller. When the tension of the paper material is reduced to the preset value, the lifting plate 5 and the first tension roller 7 stop moving downward. Conversely, when the tension of the paper material is less than the preset value, the pressure applied by the paper material to the first tension roller 7 is less than the preset value. At this time, the third damping disk 27 drives the fourth damping disk 28 to rotate synchronously through friction force, and the third rotating shaft 22 drives the lifting plate 5 and the first tension roller 7 to move continuously upward through the supporting plate 24. When the tension of the paper material rises to the preset value, the lifting plate 5 and the first tension roller 7 stop moving upward. As the transmission shaft 30 continues to rotate, the third damping disk 27 cannot drive the third rotating shaft 22 to rotate through friction force.
实施例三,在实施例一的基础上,由图2和图5给出,锁死支撑件包括若干固定安装于支撑座6顶部的丝杆37,丝杆37的顶端贯穿张力箱4,丝杆37的外部套设有两个螺母38,相邻两个螺母38分别与张力箱4的内壁和外壁相接触,旋转上料单元包括固定套设于旋转套17外部的齿圈39,且齿圈39位于控制箱13内,控制箱13上固定连接有第二电机40,第二电机40的输出端固定连接有与齿圈39相啮合的第一齿轮41;Embodiment 3, based on Embodiment 1, as shown in FIG. 2 and FIG. 5, the locking support member includes a plurality of screw rods 37 fixedly mounted on the top of the support seat 6, the top of the screw rod 37 passes through the tension box 4, and the outer sleeve of the screw rod 37 is provided with two nuts 38, and the two adjacent nuts 38 are respectively in contact with the inner wall and the outer wall of the tension box 4, and the rotary feeding unit includes a gear ring 39 fixedly sleeved on the outside of the rotating sleeve 17, and the gear ring 39 is located in the control box 13, and the control box 13 is fixedly connected with a second motor 40, and the output end of the second motor 40 is fixedly connected with a first gear 41 meshing with the gear ring 39;
通过丝杆37和螺母38的配合,以使支撑座6相对张力箱4固定,需要将抽纸料的一端从第一张力辊7和第二张力辊8之间穿过时,工作人员驱动相邻两个螺母38旋转,以使相邻两个螺母38不再夹持住张力箱4,解除对支撑座6位置的限定,工作人员驱动支撑座6和丝杆37相对张力箱4上移,增加第二张力辊8和第一张力辊7之间的间距,便于将抽纸料的一端从第一张力辊7和第二张力辊8之间穿过,通过第二电机40驱动第一齿轮41旋转,第一齿轮41通过齿圈39驱动旋转套17旋转,第二阻尼盘18通过摩擦力驱动第一阻尼盘15、第一转轴10和放卷辊9旋转,即可对抽纸料进行上料。The support seat 6 is fixed relative to the tension box 4 through the cooperation of the screw rod 37 and the nut 38. When one end of the paper material needs to pass through the first tension roller 7 and the second tension roller 8, the staff drives the two adjacent nuts 38 to rotate so that the two adjacent nuts 38 no longer clamp the tension box 4, thereby releasing the limitation on the position of the support seat 6. The staff drives the support seat 6 and the screw rod 37 to move upward relative to the tension box 4, increasing the distance between the second tension roller 8 and the first tension roller 7, so as to facilitate passing one end of the paper material from the first tension roller 7 and the second tension roller 8. The first gear 41 is driven to rotate by the second motor 40, and the first gear 41 drives the rotating sleeve 17 to rotate through the gear ring 39. The second damping disk 18 drives the first damping disk 15, the first rotating shaft 10 and the unwinding roller 9 to rotate through the friction force, so that the paper material can be fed.
实施例四,在实施例一的基础上,由图4、图5、图6和图8给出,相对转动防护组件包括固定安装于第一连接轴16上的第三伞齿轮42,同步板19上固定连接有固定板43,固定板43上贯穿有转动连接的第三连接轴44,第三连接轴44的顶端固定连接有与第三伞齿轮42相啮合的第四伞齿轮45,第三连接轴44的底端固定连接有第二齿轮46,控制箱13内设有与第二齿轮46相啮合的齿板47,固定板43上固定连接有固定块48,齿板47上固定连接有导向条49,固定块48上开设有与导向条49相配合的导向槽50,控制箱13内设有活动轴51,且活动轴51和旋转套17轴心一致,活动轴51的外部套设有转动连接的活动板53,活动板53和控制箱13通过液压伸缩杆54连接,测距传感器36和液压伸缩杆54电信号连接,活动轴51和齿板47通过连接架52连接,安装件包括分别固定安装于放卷辊9两端的第一安装盘55,第一转轴10和第二转轴11相靠近的一端分别固定连接有第二安装盘56,第一安装盘55和第二安装盘56通过若干螺栓57连接;Embodiment 4, on the basis of embodiment 1, as shown in Figures 4, 5, 6 and 8, the relative rotation protection assembly includes a third bevel gear 42 fixedly mounted on the first connecting shaft 16, a fixed plate 43 is fixedly connected to the synchronization plate 19, a third connecting shaft 44 rotatably connected is passed through the fixed plate 43, the top of the third connecting shaft 44 is fixedly connected to a fourth bevel gear 45 meshing with the third bevel gear 42, the bottom end of the third connecting shaft 44 is fixedly connected to a second gear 46, a toothed plate 47 meshing with the second gear 46 is provided in the control box 13, a fixed block 48 is fixedly connected to the fixed plate 43, a guide bar 49 is fixedly connected to the toothed plate 47, and a fixed block 48 is opened A guide groove 50 is provided to match the guide strip 49, a movable shaft 51 is provided in the control box 13, and the axis of the movable shaft 51 and the rotating sleeve 17 are consistent, and the outer sleeve of the movable shaft 51 is provided with a rotatably connected movable plate 53, the movable plate 53 and the control box 13 are connected by a hydraulic telescopic rod 54, the distance sensor 36 and the hydraulic telescopic rod 54 are connected by electrical signals, the movable shaft 51 and the tooth plate 47 are connected by a connecting frame 52, and the mounting parts include first mounting plates 55 respectively fixedly mounted on both ends of the unwinding roller 9, and the ends of the first rotating shaft 10 and the second rotating shaft 11 that are close to each other are respectively fixedly connected with second mounting plates 56, and the first mounting plate 55 and the second mounting plate 56 are connected by a plurality of bolts 57;
当旋转套17和同步板19旋转时,同步板19通过固定板43和固定块48驱动导向条49和齿板47旋转,齿板47通过连接架52驱动活动轴51跟随旋转套17同轴心旋转,当测距传感器36检测升降板5竖直方向移动的距离超出预设的范围时,液压伸缩杆54驱动活动板53和活动轴51水平方向移动,活动轴51通过连接架52驱动齿板47相对固定块48滑动,导向条49相对导向槽50滑动,齿板47即可通过第二齿轮46驱动第三连接轴44和第四伞齿轮45旋转,第四伞齿轮45通过第三伞齿轮42驱动第一连接轴16和第一阻尼盘15相对第二阻尼盘18旋转,通过相对转动防护组件驱动第一连接轴16相对同步板19和旋转套17转动,进而使得第一阻尼盘15通过第一连接轴16驱动放卷辊9相对旋转套17转动,改变位于放卷辊9和张力箱4之间抽纸料的长度,阻尼张力调整结构即可驱动升降板5移动至预设的高度范围,当需要更换放卷辊9时,工作人员驱动螺栓57旋转,以使螺栓57脱离第一安装盘55和第二安装盘56,解除放卷辊9分别与第一转轴10和第二转轴11之间的固定关系,工作人员驱动放卷辊9水平方向移动,以使放卷辊9不再位于第一转轴10和第二转轴11之间,即可完成放卷辊9的拆除,便于对放卷辊9进行更换。When the rotating sleeve 17 and the synchronous plate 19 rotate, the synchronous plate 19 drives the guide bar 49 and the tooth plate 47 to rotate through the fixed plate 43 and the fixed block 48, and the tooth plate 47 drives the movable shaft 51 to rotate coaxially with the rotating sleeve 17 through the connecting frame 52. When the distance measuring sensor 36 detects that the vertical movement distance of the lifting plate 5 exceeds the preset range, the hydraulic telescopic rod 54 drives the movable plate 53 and the movable shaft 51 to move horizontally, and the movable shaft 51 drives the tooth plate 47 to slide relative to the fixed block 48 through the connecting frame 52, and the guide bar 49 slides relative to the guide groove 50. The tooth plate 47 can drive the third connecting shaft 44 and the fourth bevel gear 45 to rotate through the second gear 46, and the fourth bevel gear 45 drives the first connecting shaft 16 and the first damping plate 15 to rotate relative to the second damping plate 18 through the third bevel gear 42. The relative rotation protection assembly drives the first connecting shaft 16 to rotate relative to the synchronous plate 19 and the rotating sleeve 17, so that the first damping disk 15 drives the unwinding roller 9 to rotate relative to the rotating sleeve 17 through the first connecting shaft 16, thereby changing the length of the paper material drawn between the unwinding roller 9 and the tension box 4. The damping tension adjustment structure can drive the lifting plate 5 to move to a preset height range. When the unwinding roller 9 needs to be replaced, the staff drives the bolt 57 to rotate so that the bolt 57 is disengaged from the first mounting disk 55 and the second mounting disk 56, and the fixed relationship between the unwinding roller 9 and the first rotating shaft 10 and the second rotating shaft 11 is released. The staff drives the unwinding roller 9 to move horizontally so that the unwinding roller 9 is no longer located between the first rotating shaft 10 and the second rotating shaft 11, and the unwinding roller 9 can be removed, which is convenient for replacing the unwinding roller 9.
本实施例的一种抽纸自动折叠机的使用方法,包括如上述的抽纸自动折叠机,包括以下步骤:A method for using the automatic paper folding machine of this embodiment includes the automatic paper folding machine as described above, and includes the following steps:
步骤一:通过旋转上料单元驱动旋转套17旋转,旋转套17驱动第二阻尼盘18旋转,第二阻尼盘18通过摩擦力驱动第一阻尼盘15和第一转轴10旋转,第一转轴10即可通过安装件驱动放卷辊9旋转,缠绕于放卷辊9上的抽纸料从第一张力辊7和第二张力辊8之间穿过,并进入到折叠机本体1内进行折叠;Step 1: The rotating sleeve 17 is driven to rotate by rotating the feeding unit, and the rotating sleeve 17 drives the second damping disc 18 to rotate. The second damping disc 18 drives the first damping disc 15 and the first rotating shaft 10 to rotate through friction. The first rotating shaft 10 can drive the unwinding roller 9 to rotate through the mounting member, and the paper drawing material wound on the unwinding roller 9 passes between the first tension roller 7 and the second tension roller 8, and enters the folding machine body 1 for folding;
步骤二:当抽纸料的张力没有处于预设值时,通过阻尼张力调整结构驱动升降板5竖直方向移动,通过第一张力辊7和第二张力辊8对抽纸料进行按压,以使抽纸料的张力处于预设值;Step 2: When the tension of the paper material is not at the preset value, the lifting plate 5 is driven to move vertically by the damping tension adjustment structure, and the paper material is pressed by the first tension roller 7 and the second tension roller 8, so that the tension of the paper material is at the preset value;
步骤三:当测距传感器36检测升降板5竖直方向移动的距离超出预设的范围时,通过相对转动防护组件驱动第一连接轴16转动,第一连接轴16驱动第一阻尼盘15相对第二阻尼盘18转动,进而使得放卷辊9相对旋转套17转动,改变位于放卷辊9和张力箱4之间抽纸料的长度;Step 3: When the distance measuring sensor 36 detects that the vertical movement distance of the lifting plate 5 exceeds the preset range, the first connecting shaft 16 is driven to rotate by the relative rotation protection component, and the first connecting shaft 16 drives the first damping disk 15 to rotate relative to the second damping disk 18, thereby causing the unwinding roller 9 to rotate relative to the rotating sleeve 17, thereby changing the length of the paper material drawn between the unwinding roller 9 and the tension box 4;
步骤四:阻尼张力调整结构驱动升降板5竖直方向移动,以使抽纸料的张力处于预设值的同时,阻尼张力调整结构驱动升降板5移动至预设的高度范围。Step 4: The damping tension adjustment structure drives the lifting plate 5 to move in the vertical direction so that the tension of the paper drawing material is at a preset value. At the same time, the damping tension adjustment structure drives the lifting plate 5 to move to a preset height range.
工作原理:通过旋转上料单元驱动旋转套17旋转,旋转套17通过连接板20驱动同步板19同步旋转,且旋转套17驱动第二阻尼盘18旋转,第二阻尼盘18通过摩擦力驱动第一阻尼盘15旋转,第一阻尼盘15驱动第一连接轴16和第一转轴10旋转,第一转轴10即可通过安装件驱动放卷辊9旋转,缠绕于放卷辊9上的抽纸料从第一张力辊7和第二张力辊8之间穿过,并进入到折叠机本体1内进行折叠,当抽纸料的张力没有处于预设值时,通过阻尼张力调整结构驱动升降板5竖直方向移动,通过第一张力辊7和第二张力辊8对抽纸料进行按压,以使抽纸料的张力处于预设值,当测距传感器36检测升降板5竖直方向移动的距离超出预设的范围时,通过相对转动防护组件驱动第一连接轴16相对同步板19和旋转套17转动,第一连接轴16驱动第一阻尼盘15相对第二阻尼盘18转动,进而使得放卷辊9相对旋转套17转动,改变位于放卷辊9和张力箱4之间抽纸料的长度,以使抽纸料的张力处于预设值的同时,阻尼张力调整结构驱动升降板5移动至预设的高度范围,避免升降板5竖直方向移动的距离超出预设范围,确保抽纸料维持一定的张力,且补偿及时,抽纸料不易出现褶皱或裂痕,提高了抽纸质量和生产效率;Working principle: The rotating sleeve 17 is driven to rotate by the rotating feeding unit, and the rotating sleeve 17 drives the synchronous plate 19 to rotate synchronously through the connecting plate 20, and the rotating sleeve 17 drives the second damping disk 18 to rotate, and the second damping disk 18 drives the first damping disk 15 to rotate through friction, and the first damping disk 15 drives the first connecting shaft 16 and the first rotating shaft 10 to rotate, and the first rotating shaft 10 can drive the unwinding roller 9 to rotate through the mounting part, and the paper drawing material wound on the unwinding roller 9 passes between the first tension roller 7 and the second tension roller 8, and enters the folder body 1 for folding. When the tension of the paper drawing material is not at the preset value, the lifting plate 5 is driven to move in the vertical direction through the damping tension adjustment structure, and the paper drawing material is pressed by the first tension roller 7 and the second tension roller 8 to make the paper drawing material The tension is at a preset value. When the distance measuring sensor 36 detects that the vertical movement distance of the lifting plate 5 exceeds the preset range, the first connecting shaft 16 is driven to rotate relative to the synchronous plate 19 and the rotating sleeve 17 through the relative rotation protection component. The first connecting shaft 16 drives the first damping disk 15 to rotate relative to the second damping disk 18, thereby causing the unwinding roller 9 to rotate relative to the rotating sleeve 17, thereby changing the length of the paper drawing material between the unwinding roller 9 and the tension box 4, so that the tension of the paper drawing material is at a preset value. At the same time, the damping tension adjustment structure drives the lifting plate 5 to move to a preset height range, avoiding the vertical movement distance of the lifting plate 5 exceeding the preset range, ensuring that the paper drawing material maintains a certain tension, and the compensation is timely, the paper drawing material is not prone to wrinkles or cracks, and the paper drawing quality and production efficiency are improved;
通过导向柱34和导向套35的设计,以使升降板5竖直方向平稳的移动,通过第一电机29驱动传动轴30旋转,传动轴30驱动第二伞齿轮32旋转,第二伞齿轮32通过第一伞齿轮31驱动第二连接轴25和第三阻尼盘27旋转,第三阻尼盘27通过摩擦力驱动第四阻尼盘28和第三转轴22旋转,第三转轴22驱动托板24转动,托板24推动升降板5和第一张力辊7上移,第一张力辊7和第二张力辊8对抽纸料进行按压,当抽纸料的张力达到预设值时,随着传动轴30的持续旋转,第四阻尼盘28和第三转轴22停止转动,第三阻尼盘27无法通过摩擦力驱动第四阻尼盘28和第三转轴22旋转,随着抽纸料的输送,当抽纸料的张力大于预设值时,抽纸料对第一张力辊7施加的压力大于预设值,此时,抽纸料驱动第一张力辊7和升降板5下移,升降板5通过托板24驱动第三转轴22反向旋转,抽纸料的张力变小,当抽纸料的张力降低至预设值时,升降板5和第一张力辊7停止下移,反之,当抽纸料的张力小于预设值时,抽纸料对第一张力辊7施加的压力小于预设值,此时第三阻尼盘27通过摩擦力驱动第四阻尼盘28同步旋转,第三转轴22通过托板24驱动升降板5和第一张力辊7持续上移,当抽纸料的张力上升至预设值时,升降板5和第一张力辊7停止上移,随着传动轴30的持续旋转,第三阻尼盘27无法通过摩擦力驱动第三转轴22旋转;The guide column 34 and the guide sleeve 35 are designed to enable the lifting plate 5 to move smoothly in the vertical direction. The transmission shaft 30 is driven to rotate by the first motor 29, and the transmission shaft 30 drives the second bevel gear 32 to rotate. The second bevel gear 32 drives the second connecting shaft 25 and the third damping disk 27 to rotate through the first bevel gear 31. The third damping disk 27 drives the fourth damping disk 28 and the third rotating shaft 22 to rotate by friction. The third rotating shaft 22 drives the support plate 24 to rotate. The support plate 24 pushes the lifting plate 5 and the first tension roller 7 to move upward. The first tension roller 7 and the second tension roller 8 press the paper drawing material. When the tension of the paper drawing material reaches the preset value, as the transmission shaft 30 continues to rotate, the fourth damping disk 28 and the third rotating shaft 22 stop rotating. The third damping disk 27 cannot drive the fourth damping disk 28 and the third rotating shaft 22 to rotate by friction. As the paper drawing material is conveyed, when the paper drawing material is drawn, When the tension of the paper material is greater than a preset value, the pressure applied by the paper material to the first tension roller 7 is greater than the preset value. At this time, the paper material drives the first tension roller 7 and the lifting plate 5 to move downward, and the lifting plate 5 drives the third rotating shaft 22 to rotate in the opposite direction through the supporting plate 24, and the tension of the paper material becomes smaller. When the tension of the paper material is reduced to the preset value, the lifting plate 5 and the first tension roller 7 stop moving downward. Conversely, when the tension of the paper material is less than the preset value, the pressure applied by the paper material to the first tension roller 7 is less than the preset value. At this time, the third damping disk 27 drives the fourth damping disk 28 to rotate synchronously through the friction force, and the third rotating shaft 22 drives the lifting plate 5 and the first tension roller 7 to move upward continuously through the supporting plate 24. When the tension of the paper material rises to the preset value, the lifting plate 5 and the first tension roller 7 stop moving upward. With the continuous rotation of the transmission shaft 30, the third damping disk 27 cannot drive the third rotating shaft 22 to rotate through the friction force.
通过丝杆37和螺母38的配合,以使支撑座6相对张力箱4固定,需要将抽纸料的一端从第一张力辊7和第二张力辊8之间穿过时,工作人员驱动相邻两个螺母38旋转,以使相邻两个螺母38不再夹持住张力箱4,解除对支撑座6位置的限定,工作人员驱动支撑座6和丝杆37相对张力箱4上移,增加第二张力辊8和第一张力辊7之间的间距,便于将抽纸料的一端从第一张力辊7和第二张力辊8之间穿过,通过第二电机40驱动第一齿轮41旋转,第一齿轮41通过齿圈39驱动旋转套17旋转,第二阻尼盘18通过摩擦力驱动第一阻尼盘15、第一转轴10和放卷辊9旋转,即可对抽纸料进行上料;The support seat 6 is fixed relative to the tension box 4 through the cooperation of the screw rod 37 and the nut 38. When one end of the paper drawing material needs to pass through the first tension roller 7 and the second tension roller 8, the staff drives the two adjacent nuts 38 to rotate so that the two adjacent nuts 38 no longer clamp the tension box 4, thereby releasing the limitation on the position of the support seat 6. The staff drives the support seat 6 and the screw rod 37 to move upward relative to the tension box 4, increasing the distance between the second tension roller 8 and the first tension roller 7, so as to facilitate passing one end of the paper drawing material between the first tension roller 7 and the second tension roller 8. The first gear 41 is driven to rotate by the second motor 40, and the first gear 41 drives the rotating sleeve 17 to rotate through the gear ring 39. The second damping disk 18 drives the first damping disk 15, the first rotating shaft 10 and the unwinding roller 9 to rotate through the friction force, so that the paper drawing material can be fed.
当旋转套17和同步板19旋转时,同步板19通过固定板43和固定块48驱动导向条49和齿板47旋转,齿板47通过连接架52驱动活动轴51跟随旋转套17同轴心旋转,当测距传感器36检测升降板5竖直方向移动的距离超出预设的范围时,液压伸缩杆54驱动活动板53和活动轴51水平方向移动,活动轴51通过连接架52驱动齿板47相对固定块48滑动,导向条49相对导向槽50滑动,齿板47即可通过第二齿轮46驱动第三连接轴44和第四伞齿轮45旋转,第四伞齿轮45通过第三伞齿轮42驱动第一连接轴16和第一阻尼盘15相对第二阻尼盘18旋转,通过相对转动防护组件驱动第一连接轴16相对同步板19和旋转套17转动,进而使得第一阻尼盘15通过第一连接轴16驱动放卷辊9相对旋转套17转动,改变位于放卷辊9和张力箱4之间抽纸料的长度,阻尼张力调整结构即可驱动升降板5移动至预设的高度范围,当需要更换放卷辊9时,工作人员驱动螺栓57旋转,以使螺栓57脱离第一安装盘55和第二安装盘56,解除放卷辊9分别与第一转轴10和第二转轴11之间的固定关系,工作人员驱动放卷辊9水平方向移动,以使放卷辊9不再位于第一转轴10和第二转轴11之间,即可完成放卷辊9的拆除,便于对放卷辊9进行更换。When the rotating sleeve 17 and the synchronous plate 19 rotate, the synchronous plate 19 drives the guide bar 49 and the tooth plate 47 to rotate through the fixed plate 43 and the fixed block 48, and the tooth plate 47 drives the movable shaft 51 to rotate coaxially with the rotating sleeve 17 through the connecting frame 52. When the distance measuring sensor 36 detects that the vertical movement distance of the lifting plate 5 exceeds the preset range, the hydraulic telescopic rod 54 drives the movable plate 53 and the movable shaft 51 to move horizontally, and the movable shaft 51 drives the tooth plate 47 to slide relative to the fixed block 48 through the connecting frame 52, and the guide bar 49 slides relative to the guide groove 50. The tooth plate 47 can drive the third connecting shaft 44 and the fourth bevel gear 45 to rotate through the second gear 46, and the fourth bevel gear 45 drives the first connecting shaft 16 and the first damping plate 15 to rotate relative to the second damping plate 18 through the third bevel gear 42. The relative rotation protection component drives the first connecting shaft 16 to rotate relative to the synchronous plate 19 and the rotating sleeve 17, so that the first damping disk 15 drives the unwinding roller 9 to rotate relative to the rotating sleeve 17 through the first connecting shaft 16, thereby changing the length of the paper material drawn between the unwinding roller 9 and the tension box 4. The damping tension adjustment structure can drive the lifting plate 5 to move to a preset height range. When the unwinding roller 9 needs to be replaced, the staff drives the bolt 57 to rotate so that the bolt 57 is disengaged from the first mounting disk 55 and the second mounting disk 56, and the fixed relationship between the unwinding roller 9 and the first rotating shaft 10 and the second rotating shaft 11 is released. The staff drives the unwinding roller 9 to move horizontally so that the unwinding roller 9 is no longer located between the first rotating shaft 10 and the second rotating shaft 11, and the unwinding roller 9 can be removed, which is convenient for replacing the unwinding roller 9.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
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Application publication date: 20240510 |