CN117985480B - Stacking equipment for cable support - Google Patents
Stacking equipment for cable support Download PDFInfo
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- CN117985480B CN117985480B CN202410407245.XA CN202410407245A CN117985480B CN 117985480 B CN117985480 B CN 117985480B CN 202410407245 A CN202410407245 A CN 202410407245A CN 117985480 B CN117985480 B CN 117985480B
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- 230000005540 biological transmission Effects 0.000 claims description 38
- 238000010521 absorption reaction Methods 0.000 claims description 14
- 229920000742 Cotton Polymers 0.000 claims description 8
- 230000000149 penetrating effect Effects 0.000 claims description 5
- 239000003921 oil Substances 0.000 description 41
- 238000010586 diagram Methods 0.000 description 12
- 238000009434 installation Methods 0.000 description 5
- 230000033001 locomotion Effects 0.000 description 4
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 3
- 239000010687 lubricating oil Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
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- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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- 230000005484 gravity Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/02—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to separate articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/901—Devices for picking-up and depositing articles or materials provided with drive systems with rectilinear movements only
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N9/00—Arrangements for supplying oil or unspecified lubricant from a moving reservoir or the equivalent
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Load-Engaging Elements For Cranes (AREA)
Abstract
本发明提供了一种电缆支架用码垛设备,属于码垛设备技术领域;解决了常规码垛设备不适用不同场景下电缆支架的码垛造成其损坏的问题;包括四根升降支架,四根升降支架的顶部均固定在固定板上,同一侧的两根升降支架上连接有第一滑移支架,两个第一滑移支架之间连接有第二滑移支架,第二滑移支架上连接有码垛夹持组件;升降支架、第一滑移支架、第二滑移支架上分别设有直线电机;码垛夹持组件包括上部的第一滑块与下部两对称设置的夹块;第一滑块的下部固接有转向电机箱,转向电机箱内部安设有用于带动下部夹块转动的转向电机,转向电机箱下部连接有用于控制两个夹块靠近或远离的夹持控制箱;本发明应用于电缆支架码垛。
The present invention provides a stacking device for cable brackets, which belongs to the technical field of stacking devices; it solves the problem that conventional stacking devices are not suitable for stacking cable brackets in different scenarios and cause damage to the cable brackets; it comprises four lifting brackets, the tops of the four lifting brackets are all fixed on a fixed plate, two lifting brackets on the same side are connected with a first sliding bracket, a second sliding bracket is connected between the two first sliding brackets, and a stacking clamping assembly is connected to the second sliding bracket; linear motors are respectively provided on the lifting bracket, the first sliding bracket and the second sliding bracket; the stacking clamping assembly comprises an upper first sliding block and two symmetrically arranged clamping blocks at the lower portion; a steering motor box is fixedly connected to the lower portion of the first sliding block, a steering motor for driving the lower clamping block to rotate is installed inside the steering motor box, and a clamping control box for controlling the two clamping blocks to move closer or further away is connected to the lower portion of the steering motor box; the present invention is applied to the stacking of cable brackets.
Description
技术领域Technical Field
本发明提供了一种电缆支架用码垛设备,属于码垛设备技术领域。The invention provides a stacking device for a cable bracket, belonging to the technical field of stacking devices.
背景技术Background technique
电缆支架是用于支撑电缆的装置,通常由金属材料制成,具有较高的强度和稳定性,主要用于室内和室外的电缆安装;电缆支架通常安装在墙壁、天花板、地面上,并与其他装置一起使用,如电缆槽、钢结构、电缆桥架等,电缆支架有多种类型,包括悬挂式、壁挂式、地面式等,可以根据实际需要选择使用,在电缆支架需要运输或储存,并且数量较多时,为了方便搬运和储存,会采用码垛的方式对电缆支架进行码垛存放操作。Cable racks are devices used to support cables, usually made of metal materials, with high strength and stability, and are mainly used for indoor and outdoor cable installation; cable racks are usually installed on walls, ceilings, and floors, and used with other devices such as cable troughs, steel structures, cable trays, etc. There are many types of cable racks, including hanging, wall-mounted, ground-mounted, etc., which can be selected for use according to actual needs. When cable racks need to be transported or stored and the quantity is large, in order to facilitate handling and storage, the cable racks will be stacked and stored.
常规码垛设备多为机械抓手机构,机械抓手结构的码垛设备码垛电缆支架时多采用从上往下方的落体式放置操作,由于电缆支架的不规则,传统的机械抓手在对其进行夹取时,容易造成电缆支架翻转摆动的情况出现,容易对一些高精度的电缆支架造成损坏,从而增大电缆支架的运输损耗,且一般的码垛设备码垛方式单一,难以应对不同的使用场景;为此,本发明提出了一种电缆支架用码垛设备用于解决上述问题。Conventional palletizing equipment is mostly a mechanical gripper mechanism. Palletizing equipment with a mechanical gripper structure mostly adopts a falling placement operation from top to bottom when palletizing cable racks. Due to the irregularity of the cable racks, traditional mechanical grippers are likely to cause the cable racks to flip and swing when clamping them, which is likely to cause damage to some high-precision cable racks, thereby increasing the transportation loss of the cable racks. In addition, the general palletizing equipment has a single stacking method and is difficult to cope with different usage scenarios. For this reason, the present invention proposes a palletizing equipment for cable racks to solve the above problems.
发明内容Summary of the invention
本发明为了解决常规码垛设备不适用于不同场景下电缆支架的码垛造成其损坏的问题,提出了一种电缆支架用码垛设备。In order to solve the problem that conventional stacking equipment is not suitable for stacking cable racks in different scenarios, causing damage to the cable racks, the present invention proposes a stacking equipment for cable racks.
为了解决上述技术问题,本发明采用的技术方案为:一种电缆支架用码垛设备,包括四根方形阵列布置的升降支架,四根升降支架的顶部均固定在固定板上,同一侧的两根升降支架之间连接有第一滑移支架,两个第一滑移支架之间连接有第二滑移支架,所述第二滑移支架上连接有码垛夹持组件;In order to solve the above technical problems, the technical solution adopted by the present invention is: a stacking device for a cable bracket, comprising four lifting brackets arranged in a square array, the tops of the four lifting brackets are all fixed on a fixed plate, a first sliding bracket is connected between two lifting brackets on the same side, a second sliding bracket is connected between the two first sliding brackets, and a stacking clamping assembly is connected to the second sliding bracket;
所述升降支架上设有用于控制第一滑移支架升降的第一直线电机,所述第一滑移支架上设有用于控制第二滑移支架横向滑移的第二直线电机,所述第二滑移支架上设有用于控制码垛夹持组件纵向滑移的第三直线电机;The lifting bracket is provided with a first linear motor for controlling the lifting of the first sliding bracket, the first sliding bracket is provided with a second linear motor for controlling the lateral sliding of the second sliding bracket, and the second sliding bracket is provided with a third linear motor for controlling the longitudinal sliding of the stacking clamping assembly;
所述码垛夹持组件包括上部的第一滑块、中部的夹持控制箱、转向电机箱与下部两对称设置的夹块,所述第一滑块上纵向开设有至少两个第一导向孔,所述第二滑移支架底部设有用于与第一导向孔配合的导向杆;The stacking clamping assembly includes a first slider at the top, a clamping control box at the middle, a steering motor box and two symmetrically arranged clamping blocks at the bottom, at least two first guide holes are longitudinally opened on the first slider, and a guide rod for cooperating with the first guide hole is provided at the bottom of the second sliding bracket;
所述第一滑块的下部固接有转向电机箱,所述转向电机箱内部安设有用于带动夹块转动的转向电机,所述转向电机箱下部连接有夹持控制箱,所述夹持控制箱用于控制两个夹块双向靠近或远离从而对电缆支架进行夹持;A steering motor box is fixedly connected to the lower part of the first sliding block, a steering motor is installed inside the steering motor box for driving the clamping block to rotate, and a clamping control box is connected to the lower part of the steering motor box, and the clamping control box is used to control the two clamping blocks to move closer or farther in both directions so as to clamp the cable bracket;
所述夹持控制箱内部安设有电动伸缩缸,所述夹持控制箱内侧安设有第一丝杆,所述第一丝杆的两侧对称设有滑移导向柱,所述夹持控制箱内顶安设有用于带动第一丝杆转动的传动箱;An electric telescopic cylinder is installed inside the clamping control box, a first screw rod is installed inside the clamping control box, sliding guide columns are symmetrically arranged on both sides of the first screw rod, and a transmission box for driving the first screw rod to rotate is installed on the top of the clamping control box;
所述夹块包括第二滑块、转轮、支撑块及控制支撑块伸缩的控制组件,所述夹持控制箱底面中部开设有用于第二滑块安装的安装槽,所述第二滑块上开设有用于与第一丝杆相啮合的螺纹孔,所述第二滑块上对称开设有用于穿设滑移导向柱的导向孔;The clamp block includes a second slider, a rotating wheel, a support block and a control assembly for controlling the extension and retraction of the support block. A mounting groove for mounting the second slider is provided in the middle of the bottom surface of the clamp control box. A threaded hole for engaging with the first screw rod is provided on the second slider. A guide hole for penetrating a sliding guide column is symmetrically provided on the second slider.
所述转轮设置在夹块内侧壁上,所述支撑块等距设置在夹块下部侧壁上。The rotating wheel is arranged on the inner side wall of the clamping block, and the supporting blocks are arranged on the lower side wall of the clamping block at equal distances.
进一步地,所述电动伸缩缸下部设有伸出夹持控制箱底面的伸缩杆,所述伸缩杆末端固接有压块,所述压块底端固定防滑胶垫,所述防滑胶垫上开设有斜槽。Furthermore, a telescopic rod extending out of the bottom surface of the clamping control box is provided at the lower part of the electric telescopic cylinder, a pressure block is fixedly connected to the end of the telescopic rod, a non-slip rubber pad is fixed to the bottom end of the pressure block, and an oblique groove is provided on the non-slip rubber pad.
进一步地,所述传动箱内部设有传动电机箱、蜗杆与传动轴,所述传动电机箱外伸出的电机轴上固定有第一齿轮,所述第一齿轮与蜗杆末端固定的第二齿轮相啮合,所述传动轴上设有用于与蜗杆啮合连接的蜗轮,所述传动轴伸出传动电机箱的末端固定有第三齿轮,所述第三齿轮与第一丝杆上固定的第四齿轮相啮合。Furthermore, a transmission motor box, a worm and a transmission shaft are provided inside the transmission box, a first gear is fixed on the motor shaft extending outside the transmission motor box, the first gear is meshed with a second gear fixed at the end of the worm, a worm wheel for meshing with the worm is provided on the transmission shaft, a third gear is fixed at the end of the transmission shaft extending out of the transmission motor box, the third gear is meshed with a fourth gear fixed on the first screw.
进一步地,所述转轮上连接有滑移电机,所述转轮周侧竖向等距设有多个橡胶条,所述夹块侧壁开设有用于安装转轮并使橡胶条部分伸出的槽口。Furthermore, a sliding motor is connected to the rotating wheel, a plurality of rubber strips are vertically and equidistantly arranged around the rotating wheel, and a slot for installing the rotating wheel and allowing the rubber strip to partially extend is formed on the side wall of the clamping block.
进一步地,所述支撑块的前端为等距间隔的凸块结构,所述夹块侧壁等距开设有用于凸块结构伸缩的定位孔。Furthermore, the front end of the support block is a convex block structure with equal intervals, and the side wall of the clamping block is provided with positioning holes for the extension and retraction of the convex block structure at equal intervals.
进一步地,所述控制组件包括第三滑块和第二丝杆,所述第三滑块固定在支撑块上部,所述第二丝杆固定在夹块内部,所述第三滑块中部开设有用于穿设第二丝杆的螺纹孔,所述第三滑块内部设有用于与第二丝杆啮合的电机齿轮组。Furthermore, the control component includes a third slider and a second screw rod, the third slider is fixed on the upper part of the support block, the second screw rod is fixed inside the clamping block, a threaded hole for passing the second screw rod is opened in the middle of the third slider, and a motor gear set for engaging with the second screw rod is provided inside the third slider.
进一步地,所述夹块内部开设有油腔,所述油腔上部开设有输油口,所述夹块的侧壁上等距开设有多个贯穿至油腔的安装槽口,所述夹块侧端对称安设有两块吸油板,所述吸油板后端等距设有用于与安装槽口相配合的安装凸块,所述吸油板后部连接有穿过安装凸块的长条形吸油棉;Furthermore, an oil cavity is provided inside the clamp block, an oil delivery port is provided at the upper part of the oil cavity, a plurality of mounting slots penetrating the oil cavity are provided at equal intervals on the side wall of the clamp block, two oil absorption plates are symmetrically provided at the side end of the clamp block, mounting protrusions for matching with the mounting slots are provided at equal intervals at the rear end of the oil absorption plate, and a long strip of oil absorption cotton passing through the mounting protrusions is connected to the rear of the oil absorption plate;
所述油腔的底部开设有泄油口,所述泄油口内安装有活动泄油装置。An oil drain port is provided at the bottom of the oil chamber, and a movable oil drain device is installed in the oil drain port.
进一步地,所述活动泄油装置由泄油管、活动转珠构成,所述活动转珠上部设有与活动转珠抵接的定位压块,所述定位压块上安装有与泄油管内壁上部抵接的复位弹簧,所述支撑块顶部水平铺设有一层浸油棉垫,所述支撑块的顶部均等距凸起有多个用于与活动泄油装置相配合的顶块。Furthermore, the movable oil leakage device is composed of an oil leakage pipe and a movable rotating ball. A positioning block abutting against the movable rotating ball is provided on the upper part of the movable rotating ball. A return spring abutting against the upper part of the inner wall of the oil leakage pipe is installed on the positioning block. A layer of oil-soaked cotton pad is horizontally laid on the top of the support block. A plurality of top blocks for cooperating with the movable oil leakage device are equidistantly protruded on the top of the support block.
本发明相对于现有技术具备的有益效果为:The beneficial effects of the present invention compared with the prior art are as follows:
1、本发明通过三个支架与直线电机的设置,能够精确的控制电缆支架的码垛,避免码垛的精度不够致使码垛堆倒塌,通过固定板的设置,能够更好的稳固码垛设备,避免码垛设备晃动影响码垛的正常进行,通过第一导向孔与导向杆的设置,能够使码垛夹持组件的移动更为平稳,便于调高码垛设备的精度,通过转向电机箱的设置,能够对电缆支架进行转向,便于码垛电缆支架的堆叠,通过第一丝杆的设置,能够更好的使夹块双向靠近或远离对电缆支架进行夹持与放置,避免两夹块运动状态不一致影响码垛的精度,导致码垛堆的倒塌,通过电动伸缩缸与压块的设置,能够更好的对电缆支架进行限位,避免电缆支架掉落;1. The present invention can accurately control the stacking of the cable bracket through the arrangement of three brackets and the linear motor, so as to avoid the collapse of the stacking pile due to insufficient stacking precision. The arrangement of the fixed plate can better stabilize the stacking equipment and avoid the shaking of the stacking equipment affecting the normal stacking. The arrangement of the first guide hole and the guide rod can make the movement of the stacking clamping assembly more stable, which is convenient for adjusting the precision of the stacking equipment. The arrangement of the steering motor box can steer the cable bracket to facilitate the stacking of the stacking cable bracket. The arrangement of the first screw rod can better make the clamping block approach or move away from each other in both directions to clamp and place the cable bracket, so as to avoid the inconsistent motion states of the two clamping blocks affecting the precision of the stacking and causing the collapse of the stacking pile. The arrangement of the electric telescopic cylinder and the pressing block can better limit the cable bracket to avoid the cable bracket falling.
2、通过防滑胶垫的设置,能够对过长的电缆支架进行下压固定,避免电缆支架滑落码垛夹持组件,通过传动箱及其内部的组件设置,能够避免电缆支架回弹推动夹块,避免电缆支架夹持脱离,通过滑移导向柱与导向孔的设置,能够使夹块的夹持更为稳定,通过转轮上橡胶条的设置,能够增大夹持时的摩擦力,同时更好的滑移电缆支架,通过等距间隔的凸块结构的支撑块的设置,能够使支撑块与传输滚轮配合对电缆支架进行夹取,通过控制组件的设置,能够更好的控制支撑块的伸缩,通过吸油板的设置,便于电缆支架在夹块上滑移,通过活动泄油装置的设置,能够更好的将为夹块施加润滑油,便于电缆支架在夹块上滑移时还起到涂油防锈的作用。2. By setting the anti-skid rubber pad, the overly long cable bracket can be pressed down and fixed to prevent the cable bracket from slipping off the stacking clamping assembly. By setting the transmission box and its internal components, the cable bracket can be prevented from rebounding and pushing the clamping block, and the cable bracket can be prevented from being clamped and disengaged. By setting the sliding guide column and the guide hole, the clamping of the clamping block can be made more stable. By setting the rubber strip on the rotating wheel, the friction force during clamping can be increased, and the cable bracket can be better slid. By setting the support block with an equidistantly spaced convex block structure, the support block and the transmission roller can cooperate to clamp the cable bracket. By setting the control component, the extension and retraction of the support block can be better controlled. By setting the oil absorption plate, the cable bracket can slide on the clamping block. By setting the movable oil leakage device, lubricating oil can be better applied to the clamping block, which is convenient for the cable bracket to slide on the clamping block and also plays the role of oiling and rust prevention.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图对本发明做进一步说明:The present invention will be further described below in conjunction with the accompanying drawings:
图1为本发明码垛设备的整体结构示意图一;FIG1 is a schematic diagram of the overall structure of the palletizing equipment of the present invention;
图2为本发明码垛设备的整体结构示意图二;FIG2 is a second schematic diagram of the overall structure of the palletizing equipment of the present invention;
图3为本发明码垛夹持组件的立体结构示意图;FIG3 is a schematic diagram of the three-dimensional structure of the stacking clamping assembly of the present invention;
图4为本发明夹持控制箱的整体立体结构示意图;FIG4 is a schematic diagram of the overall three-dimensional structure of the clamping control box of the present invention;
图5为本发明夹持控制箱下部的立体结构示意图;FIG5 is a schematic diagram of the three-dimensional structure of the clamping control box lower part of the present invention;
图6为本发明夹持控制箱上部无传动箱的立体结构示意图;FIG6 is a schematic diagram of a three-dimensional structure of a clamping control box without a transmission box on the upper part of the present invention;
图7为本发明传动箱的立体结构示意图;FIG7 is a schematic diagram of the three-dimensional structure of the transmission box of the present invention;
图8为本发明无组件夹块的立体结构示意图;FIG8 is a schematic diagram of the three-dimensional structure of the component-free clamp block of the present invention;
图9为本发明有组件夹块的立体结构示意图;FIG9 is a schematic diagram of a three-dimensional structure of a component clamp block according to the present invention;
图10为本发明支撑块伸缩的控制组件的立体结构示意图;FIG10 is a schematic diagram of the three-dimensional structure of the control assembly for telescopic support blocks of the present invention;
图11为本发明支撑块的立体结构示意图;FIG11 is a schematic diagram of the three-dimensional structure of the support block of the present invention;
图12为本发明转轮的立体结构示意图;FIG12 is a schematic diagram of the three-dimensional structure of the rotating wheel of the present invention;
图13为本发明油腔的剖视结构示意图;FIG13 is a schematic cross-sectional view of the oil chamber of the present invention;
图中序号:1、升降支架;2、第一滑移支架;3、第二滑移支架;4、固定板;5、夹持控制箱;6、夹块;7、第一滑块;8、第一导向孔;9、转向电机箱;10、压块;11、传动箱;12、电动伸缩缸;13、第一丝杆;14、防滑胶垫;15、滑移导向柱;16、传动电机箱;17、蜗杆;18、传动轴;19、第二滑块;20、转轮;21、支撑块;22、第二丝杆;23、第三滑块;24、橡胶条;25、滑移电机;26、油腔;27、吸油板;28、活动泄油装置。Serial numbers in the figure: 1. lifting bracket; 2. first sliding bracket; 3. second sliding bracket; 4. fixing plate; 5. clamping control box; 6. clamping block; 7. first slider; 8. first guide hole; 9. steering motor box; 10. pressure block; 11. transmission box; 12. electric telescopic cylinder; 13. first screw rod; 14. anti-skid rubber pad; 15. sliding guide column; 16. transmission motor box; 17. worm; 18. transmission shaft; 19. second slider; 20. rotating wheel; 21. support block; 22. second screw rod; 23. third slider; 24. rubber strip; 25. sliding motor; 26. oil chamber; 27. oil suction plate; 28. movable oil drain device.
具体实施方式Detailed ways
如图1至图13所示,本发明提供了一种电缆支架用码垛设备,包括四根方形阵列布置的升降支架1,四根升降支架1的顶部均固定在固定板4上,同一侧的两根升降支架1之间连接有第一滑移支架2,两个第一滑移支架2之间连接有第二滑移支架3,第二滑移支架3上连接有码垛夹持组件;升降支架1上竖向设有用于控制第一滑移支架2升降的第一直线电机,第一滑移支架2上横向设有用于控制第二滑移支架3横向滑移的第二直线电机,第二滑移支架3上纵向设有用于控制码垛夹持组件纵向滑移的第三直线电机,通过升降支架1、第一滑移支架2、第二滑移支架3与对应直线电机的设置,能够精确的控制电缆支架的码垛,避免码垛的精度不够致使码垛堆倒塌,通过固定板4的设置,能够更好的稳固码垛设备,避免码垛设备晃动影响码垛的正常进行。As shown in Figures 1 to 13, the present invention provides a stacking device for a cable bracket, comprising four lifting brackets 1 arranged in a square array, the tops of the four lifting brackets 1 are all fixed on a fixed plate 4, a first sliding bracket 2 is connected between two lifting brackets 1 on the same side, a second sliding bracket 3 is connected between the two first sliding brackets 2, and a stacking clamping assembly is connected to the second sliding bracket 3; a first linear motor for controlling the lifting and lowering of the first sliding bracket 2 is vertically provided on the lifting bracket 1, a second linear motor for controlling the lateral sliding of the second sliding bracket 3 is horizontally provided on the first sliding bracket 2, and a third linear motor for controlling the longitudinal sliding of the stacking clamping assembly is longitudinally provided on the second sliding bracket 3; through the arrangement of the lifting bracket 1, the first sliding bracket 2, the second sliding bracket 3 and the corresponding linear motors, the stacking of the cable bracket can be accurately controlled to avoid the stacking pile collapsing due to insufficient stacking accuracy; through the arrangement of the fixed plate 4, the stacking equipment can be better stabilized to avoid the shaking of the stacking equipment affecting the normal stacking.
其中码垛夹持组件包括上部的第一滑块7、中部的夹持控制箱5、转向电机箱9与下部两对称设置的夹块6,第一滑块7上纵向开设有两个对称的第一导向孔8,第二滑移支架3下部内侧设有两根用于与第一导向孔8配合的导向杆,通过第一导向孔8与导向杆的设置,能够使码垛夹持组件的移动更为平稳,便于调高码垛设备的精度;第一滑块7的下部固接有转向电机箱9,转向电机箱9内部安设有用于带动下部夹块6转动的转向电机,转向电机箱9下部接有夹持控制箱5,夹持控制箱5两侧内部安设有电动伸缩缸12,夹持控制箱5内侧中部底端安设有第一丝杆13,第一丝杆13的两侧对称设有滑移导向柱15,夹持控制箱5内顶部一侧安设有用于带动第一丝杆13转动的传动箱11,通过转向电机箱9的设置,能够对电缆支架进行转向,便于码垛电缆支架的堆叠,通过第一丝杆13的设置,能够更好的使夹块6双向靠近或远离对电缆支架进行夹持与放置,避免两夹块6运动状态不一致影响码垛的精度,导致码垛堆的倒塌。The stacking clamping assembly includes a first slider 7 at the top, a clamping control box 5 at the middle, a steering motor box 9 and two symmetrically arranged clamping blocks 6 at the bottom. Two symmetrical first guide holes 8 are longitudinally opened on the first slider 7. Two guide rods for cooperating with the first guide holes 8 are arranged on the inner side of the lower part of the second sliding bracket 3. Through the arrangement of the first guide holes 8 and the guide rods, the movement of the stacking clamping assembly can be made more stable, which is convenient for adjusting the accuracy of the stacking equipment. The lower part of the first slider 7 is fixedly connected to the steering motor box 9. The steering motor box 9 is installed inside the steering motor box 9 to drive the lower clamping block 6 to rotate. The lower part of the steering motor box 9 is connected to the clamping control Box 5, electric telescopic cylinders 12 are installed inside the clamping control box 5 on both sides, a first screw rod 13 is installed at the bottom end of the middle part of the inner side of the clamping control box 5, sliding guide columns 15 are symmetrically provided on both sides of the first screw rod 13, and a transmission box 11 for driving the first screw rod 13 to rotate is installed on one side of the top of the clamping control box 5. Through the setting of the steering motor box 9, the cable bracket can be steered to facilitate the stacking of the cable bracket. Through the setting of the first screw rod 13, the clamping block 6 can be better moved closer or farther in both directions to clamp and place the cable bracket, so as to avoid the inconsistent movement state of the two clamping blocks 6 affecting the accuracy of stacking and causing the collapse of the stacking pile.
电动伸缩缸12下部的伸缩杆伸出夹持控制箱5底面,伸缩杆末端固接有压块10,压块10底端固定开设有斜槽的防滑胶垫14,通过电动伸缩缸12与压块10的设置,不仅能够更好的对电缆支架进行限位,而且能够对夹持后的电缆支架进行翘边的调平操作,避免电缆支架掉落,通过防滑胶垫14的设置,能够对过长的电缆支架进行下压固定,避免电缆支架滑落;传动箱11内部设有传动电机箱16、蜗杆17与传动轴18,传动电机箱16外伸出的电机轴上固定有第一齿轮,第一齿轮与蜗杆17末端固定的第二齿轮相啮合,传动轴18上设有用于与蜗杆17啮合连接的蜗轮,传动轴18伸出传动电机箱16的末端固定有第三齿轮,第三齿轮与第一丝杆13上固定的第四齿轮相啮合,通过传动箱11及其内部的组件设置,能够避免电缆支架回弹推动夹块6,避免电缆支架夹持脱离;夹块6由上部的第二滑块19、转轮20、支撑块21及控制支撑块21伸缩的控制组件构成,夹持控制箱5底面中部开设有用于第二滑块19及其下部组件安装的安装槽,第二滑块19为T形结构,第二滑块19的上部中间横向开设有用于与第一丝杆13相啮合的螺纹孔,第二滑块19上部对称开设有用于穿设滑移导向柱15的导向孔,通过滑移导向柱15与导向孔的设置,能够使夹块6的夹持更为稳定。The telescopic rod at the lower part of the electric telescopic cylinder 12 extends out of the bottom surface of the clamping control box 5, and a pressure block 10 is fixedly connected to the end of the telescopic rod. The bottom end of the pressure block 10 is fixed with an anti-skid rubber pad 14 with an oblique groove. Through the arrangement of the electric telescopic cylinder 12 and the pressure block 10, not only can the cable bracket be limited better, but also the cable bracket after clamping can be leveled to prevent the cable bracket from falling. Through the arrangement of the anti-skid rubber pad 14, the overly long cable bracket can be pressed down and fixed to prevent the cable bracket from slipping. A transmission motor box 16, a worm 17 and a transmission shaft 18 are arranged inside the transmission box 11. A first gear is fixed on the motor shaft extending out of the transmission motor box 16, and the first gear is meshed with a second gear fixed at the end of the worm 17. A worm wheel for meshing and connecting with the worm 17 is arranged on the transmission shaft 18. The transmission shaft 18 extends out A third gear is fixed to the end of the transmission motor box 16, and the third gear is meshed with the fourth gear fixed on the first screw rod 13. Through the transmission box 11 and the component settings inside it, the cable holder can be prevented from rebounding and pushing the clamping block 6, and the cable holder can be prevented from being clamped and disengaged; the clamping block 6 is composed of an upper second slider 19, a rotating wheel 20, a support block 21 and a control component for controlling the extension and retraction of the support block 21. A mounting groove for installing the second slider 19 and its lower components is provided in the middle of the bottom surface of the clamping control box 5. The second slider 19 is a T-shaped structure. A threaded hole for meshing with the first screw rod 13 is horizontally provided in the middle of the upper part of the second slider 19. Guide holes for penetrating the sliding guide column 15 are symmetrically provided on the upper part of the second slider 19. Through the setting of the sliding guide column 15 and the guide hole, the clamping of the clamping block 6 can be made more stable.
转轮20上部接有滑移电机25,转轮20周侧竖向等距设有多个橡胶条24,夹块6侧壁开设有用于安装转轮20并使橡胶条24部分伸出的槽口,通过转轮20的设置,能够使电缆支架滑移至码垛夹持组件的一侧,从而使电缆支架的码垛更为整齐,避免传输过程中电缆支架的位置发生偏移影响码垛,通过橡胶条24的设置,能够增大夹持时的摩擦力,同时更好的滑移电缆支架;支撑块21的前端为等距间隔的凸块结构,夹块6侧壁等距开设有用于支撑块21前端凸块结构伸缩的多个定位孔,通过等距间隔的凸块结构的支撑块21的设置,能够使支撑块21与电缆支架传输带上的传输滚轮配合对电缆支架进行夹取;支撑块21上部固接有第三滑块23,支撑块21伸缩的控制组件由第三滑块23与夹块6内部的第二丝杆22组成,第三滑块23中部开设有用于穿设第二丝杆22的螺纹孔,第三滑块23内部设有用于与第二丝杆22啮合的电机齿轮组,通过控制组件的设置,能够更好的控制支撑块21的伸缩。A sliding motor 25 is connected to the upper part of the rotating wheel 20, and a plurality of rubber strips 24 are vertically and equidistantly arranged around the rotating wheel 20. A slot for installing the rotating wheel 20 and partially extending the rubber strips 24 is provided on the side wall of the clamping block 6. Through the arrangement of the rotating wheel 20, the cable bracket can be slid to one side of the stacking clamping assembly, so that the stacking of the cable bracket is more orderly, and the position of the cable bracket is prevented from being offset during the transmission process to affect the stacking. Through the arrangement of the rubber strips 24, the friction force during clamping can be increased, and the cable bracket can be slid better at the same time; the front end of the support block 21 is a convex block structure with equal spacing, and the side wall of the clamping block 6 is equidistantly provided with grooves for supporting the block. The plurality of positioning holes for the extension and retraction of the convex structure at the front end of 21, through the setting of the support block 21 with equidistantly spaced convex structures, can enable the support block 21 to cooperate with the transmission roller on the cable support transmission belt to clamp the cable support; a third slider 23 is fixedly connected to the upper part of the support block 21, and the control component for the extension and retraction of the support block 21 is composed of the third slider 23 and the second screw rod 22 inside the clamping block 6, a threaded hole for passing the second screw rod 22 is opened in the middle part of the third slider 23, and a motor gear set for meshing with the second screw rod 22 is arranged inside the third slider 23, and the extension and retraction of the support block 21 can be better controlled by setting the control component.
夹块6内部开设有油腔26,油腔26上部开设有输油口,夹块6的侧壁上等距开设有多个贯穿至油腔26的安装槽口,夹块6侧端对称安设有两块吸油板27,吸油板27后端等距设有用于与安装槽口相配合的安装凸块,吸油板27后部连接有穿过安装凸块的长条形吸油棉,通过吸油板27的设置,便于电缆支架在夹块6上滑移;油腔26的底部开设有泄油口,泄油口内安装有活动泄油装置28,活动泄油装置28由泄油管、活动转珠构成,活动转珠上部设有与活动转珠抵接的定位压块,定位压块上安装有与泄油管内壁上部抵接的复位弹簧,支撑块21顶部水平铺设有一层浸油棉垫,支撑块21的顶部均等距凸起有多个用于与活动泄油装置28相配合的顶块,且顶块的顶端贯穿浸油棉垫的顶面外,通过活动泄油装置28的设置,能够更好的将为夹块6施加润滑油,便于电缆支架在夹块6上滑移时还起到涂油防锈的作用。An oil chamber 26 is provided inside the clamp block 6, an oil delivery port is provided at the top of the oil chamber 26, a plurality of installation slots penetrating the oil chamber 26 are provided at equal intervals on the side wall of the clamp block 6, two oil absorption plates 27 are symmetrically provided at the side ends of the clamp block 6, installation protrusions for matching with the installation slots are provided at equal intervals at the rear ends of the oil absorption plates 27, and a long strip of oil absorption cotton passing through the installation protrusions is connected to the rear of the oil absorption plates 27. The arrangement of the oil absorption plates 27 facilitates the sliding of the cable bracket on the clamp block 6; an oil drain port is provided at the bottom of the oil chamber 26, and a movable oil drain device 28 is installed in the oil drain port. The movable oil drain device 28 is composed of an oil drain pipe and a movable rotating ball. A positioning block abutting against the movable rotating ball is provided on the upper part of the movable rotating ball. A return spring abutting against the upper part of the inner wall of the oil drain pipe is installed on the positioning block. A layer of oil-soaked cotton pad is horizontally laid on the top of the support block 21. A plurality of top blocks for cooperating with the movable oil drain device 28 are equidistantly protruded on the top of the support block 21, and the top of the top block passes through the top surface of the oil-soaked cotton pad. Through the setting of the movable oil drain device 28, lubricating oil can be better applied to the clamping block 6, which is convenient for the cable bracket to slide on the clamping block 6 and also plays the role of oiling and rust prevention.
本发明码垛设备的使用原理如下:The use principle of the palletizing equipment of the present invention is as follows:
首先在启动码垛设备之前,先根据码垛位置的相关参数,将数据录入码垛设备的操控平台中,接着将码垛设备的各电机接通电源,随后启动码垛设备,通过升降支架1上的第一直线电机带动码垛夹持组件上下移动,通过第一滑移支架2上的第二直线电机与第二滑移支架3上的第三直线电机带动码垛夹持组件在水平面上移动,控制码垛夹持组件移动至需夹持电缆支架的上方;First, before starting the palletizing equipment, the data is entered into the control platform of the palletizing equipment according to the relevant parameters of the palletizing position, and then the motors of the palletizing equipment are powered on, and then the palletizing equipment is started, and the palletizing clamping assembly is driven up and down by the first linear motor on the lifting bracket 1, and the palletizing clamping assembly is driven to move on the horizontal plane by the second linear motor on the first sliding bracket 2 and the third linear motor on the second sliding bracket 3, and the palletizing clamping assembly is controlled to move above the cable bracket to be clamped;
与此同时控制转向电机箱9内的转向电机使码垛夹持组件与电缆支架的两侧平行,紧接着传动箱11带动夹持控制箱5内的第一丝杆13转动,使夹持控制箱5内第一丝杆13上的两第二滑块19同步远离,第二滑块19带动夹块6分开,紧接着码垛夹持组件继续下降,下降至夹块6底端与电缆支架底端相近时停止下降;At the same time, the steering motor in the steering motor box 9 is controlled to make the stacking clamping assembly parallel to the two sides of the cable bracket, and then the transmission box 11 drives the first screw rod 13 in the clamping control box 5 to rotate, so that the two second sliders 19 on the first screw rod 13 in the clamping control box 5 move away synchronously, and the second slider 19 drives the clamping block 6 to separate, and then the stacking clamping assembly continues to descend, and stops descending when the bottom end of the clamping block 6 is close to the bottom end of the cable bracket;
随后夹持控制箱5控制夹块6相互靠近对电缆支架进行夹持,电缆支架夹持压紧时,转轮20周侧的橡胶条24收缩,收缩的橡胶条24能够更好的对电缆支架进行夹持,避免电缆支架滑移或是掉落;Then, the clamping control box 5 controls the clamping blocks 6 to approach each other to clamp the cable bracket. When the cable bracket is clamped and pressed, the rubber strip 24 on the side of the rotating wheel 20 contracts. The contracted rubber strip 24 can better clamp the cable bracket to prevent the cable bracket from slipping or falling.
为应对多种多样的电缆支架,在夹块6的底部外伸出支撑块21,收缩支撑块21的等距凸块结构能够带动放置在传输滚轮支架上的电缆支架上移,传输滚轮支架上等距设置有间隔的滚轮,间隔处与支撑块21的凸块结构相配合,使得夹块6能够便捷的从电缆支架下部进行夹持,夹持控制箱5下方设置的压块10不但能够对长度小于夹块6长度的电缆支架进行限位,还能够下移压住过长的电缆支架,避免过长的电缆支架重心不稳滑落,夹块6侧端设置的转轮20,能够更好的调节电缆支架码垛的位置,避免影响后续的码垛,同时使电缆支架在通过转轮20进行水平小幅度调节时能够通过支撑块21上的浸油棉垫对电缆支架的底部起到来回涂油防锈的作用;In order to cope with a variety of cable supports, a support block 21 is extended outward from the bottom of the clamping block 6. The equidistant convex structure of the contraction support block 21 can drive the cable support placed on the transmission roller support to move upward. The transmission roller support is equidistantly provided with spaced rollers, and the intervals cooperate with the convex structure of the support block 21, so that the clamping block 6 can be conveniently clamped from the bottom of the cable support. The pressing block 10 arranged below the clamping control box 5 can not only limit the cable support whose length is less than the length of the clamping block 6, but also move down to press down the overly long cable support to prevent the overly long cable support from slipping due to unstable center of gravity. The rotating wheel 20 arranged at the side end of the clamping block 6 can better adjust the stacking position of the cable support to avoid affecting the subsequent stacking. At the same time, when the cable support is adjusted horizontally by the rotating wheel 20, the oil-soaked cotton pad on the support block 21 can be used to oil the bottom of the cable support back and forth to prevent rust.
最后,码垛夹持组件将电缆支架移动至指定位置,根据码垛的层数依次变动码垛的方向,随后码垛夹持组件下降至一定高度,夹块6松开电缆支架,电缆支架下落后,码垛夹持组件将接着按照操控平台的指示对电缆支架进行夹持码垛,自此电缆支架的码垛结束。Finally, the stacking clamping assembly moves the cable holder to the specified position and changes the stacking direction in sequence according to the number of stacking layers. Then the stacking clamping assembly descends to a certain height, and the clamping block 6 releases the cable holder. After the cable holder falls, the stacking clamping assembly will continue to clamp and stack the cable holder according to the instructions of the control platform, and the stacking of the cable holder is completed.
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention.
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