CN117983859A - A special all-in-one horizontal milling and boring machine - Google Patents

A special all-in-one horizontal milling and boring machine Download PDF

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Publication number
CN117983859A
CN117983859A CN202410211790.1A CN202410211790A CN117983859A CN 117983859 A CN117983859 A CN 117983859A CN 202410211790 A CN202410211790 A CN 202410211790A CN 117983859 A CN117983859 A CN 117983859A
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boring
frame
processing table
movable frame
component
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石建铭
朱凡凡
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Hubei Jingyang Petroleum Intelligent Equipment Co ltd
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Hubei Jingyang Petroleum Intelligent Equipment Co ltd
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Priority to CN202410211790.1A priority Critical patent/CN117983859A/en
Publication of CN117983859A publication Critical patent/CN117983859A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B39/00General-purpose boring or drilling machines or devices; Sets of boring and/or drilling machines
    • B23B39/02Boring machines; Combined horizontal boring and milling machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B47/00Constructional features of components specially designed for boring or drilling machines; Accessories therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/0042Devices for removing chips
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/0042Devices for removing chips
    • B23Q11/0046Devices for removing chips by sucking
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/0042Devices for removing chips
    • B23Q11/0064Devices for removing chips by using a magnetic or electric field

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Auxiliary Devices For Machine Tools (AREA)

Abstract

本发明涉及卧式镗铣设备技术领域,公开了一种卧式铣镗专用一体机,包括底板和安装于底板上端的加工台,所述加工台的上端设置有滑动座以及驱动滑动座平移的电动滑轨,所述滑动座的上端设置有工件加工台,所述加工台的前侧设置有废料传输带和废料收集部件,后侧设置有铣削部件和镗销部件,所述镗销部件上设置有可调式镗刀结构,所述废料收集部件包括安装于加工台前侧的移动架,所述移动架的内壁安装有余料吸收部件和位于余料吸收部件下端的收料箱,所述收料箱的端部设置有连接移动架内壁的转轴,所述收料箱的另一端设置为自由端。本发明具有以下优点和效果:方便清理碎屑,且可满足对不同尺寸镗孔镗销,提高加工精度和效率。

The present invention relates to the technical field of horizontal boring and milling equipment, and discloses a special integrated machine for horizontal milling and boring, including a base plate and a processing table installed on the upper end of the base plate, the upper end of the processing table is provided with a sliding seat and an electric slide rail for driving the sliding seat to translate, the upper end of the sliding seat is provided with a workpiece processing table, the front side of the processing table is provided with a waste conveyor belt and a waste collection component, the rear side is provided with a milling component and a boring pin component, the boring pin component is provided with an adjustable boring tool structure, the waste collection component includes a mobile frame installed on the front side of the processing table, the inner wall of the mobile frame is provided with a residual material absorption component and a material receiving box located at the lower end of the residual material absorption component, the end of the material receiving box is provided with a rotating shaft connected to the inner wall of the mobile frame, and the other end of the material receiving box is provided as a free end. The present invention has the following advantages and effects: it is convenient to clean up debris, and can meet the needs of boring holes and boring pins of different sizes, and improve processing accuracy and efficiency.

Description

一种卧式铣镗专用一体机A special all-in-one horizontal milling and boring machine

技术领域Technical Field

本发明涉及卧式镗铣设备技术领域,特别涉及一种卧式铣镗专用一体机。The invention relates to the technical field of horizontal boring and milling equipment, and in particular to a special integrated horizontal boring and milling machine.

背景技术Background technique

镗铣床是加工行业普遍使用的一种加工工具,结合了镗床和铣床的两种功能于一体,使加工效率更高、精度更好,极大地提高了产品品质和劳动效率,镗铣床结合了镗床和铣床的加工方式,主要用于镗孔和铣削平面。按自动化程度分为传统镗铣床、精密镗铣床和数控镗铣床;按布局形式分为立式镗铣床和卧式镗铣床、落地式镗铣床,卧式是指刀具轴线与加工平面垂直。镗铣床是把镗孔和铣削集成在同一台机床上,即这台机床上既有镗刀,也有铣刀。Boring and milling machines are a type of processing tool commonly used in the processing industry. They combine the functions of boring machines and milling machines in one, making processing more efficient and accurate, greatly improving product quality and labor efficiency. Boring and milling machines combine the processing methods of boring machines and milling machines, and are mainly used for boring holes and milling planes. According to the degree of automation, they are divided into traditional boring and milling machines, precision boring and milling machines, and CNC boring and milling machines; according to the layout form, they are divided into vertical boring and milling machines, horizontal boring and milling machines, and floor-standing boring and milling machines. Horizontal means that the tool axis is perpendicular to the processing plane. Boring and milling machines integrate boring and milling on the same machine tool, that is, this machine tool has both boring cutters and milling cutters.

工件在进行镗铣作业时,会产生大量的金属碎屑,如果不及时清理会影响镗铣精度,废料堆积在工件表面或刀具周围会导致刀具与工件接触不均匀,影响加工质量和精度,此外,废料堆积还可能导致刀具磨损加快,影响镗铣的加工效率和成本,在对工件镗销时,一般的镗刀尺寸单一,无法对工件上的不同尺寸镗孔进行快速处理,需要更换不同的镗刀,导致加工效率容易受到一定影响,因此有必要提出一种卧式铣镗专用一体机来解决上述问题。When boring and milling the workpiece, a large amount of metal debris will be generated. If it is not cleaned in time, the boring and milling accuracy will be affected. The accumulation of waste on the workpiece surface or around the tool will cause uneven contact between the tool and the workpiece, affecting the processing quality and accuracy. In addition, the accumulation of waste may also cause accelerated tool wear, affecting the processing efficiency and cost of boring and milling. When boring pins on the workpiece, general boring tools are of a single size and cannot quickly process boring holes of different sizes on the workpiece. Different boring tools need to be replaced, which makes the processing efficiency easily affected to a certain extent. Therefore, it is necessary to propose a horizontal milling and boring machine to solve the above problems.

发明内容Summary of the invention

本发明的目的是提供一种卧式铣镗专用一体机,具有方便清理碎屑,且可满足对不同尺寸镗孔镗销,提高加工精度和效率的效果。The purpose of the present invention is to provide a special integrated horizontal milling and boring machine, which is convenient for cleaning debris and can meet the needs of boring holes and pins of different sizes, thereby improving the processing accuracy and efficiency.

本发明的上述技术目的是通过以下技术方案得以实现的:一种卧式铣镗专用一体机,包括底板和安装于底板上端的加工台,所述加工台的上端设置有滑动座以及驱动滑动座平移的电动滑轨,所述滑动座的上端设置有工件加工台,所述加工台的前侧设置有废料传输带和废料收集部件,后侧设置有铣削部件和镗销部件,所述镗销部件上设置有可调式镗刀结构,所述废料收集部件包括安装于加工台前侧的移动架,所述移动架的内壁安装有余料吸收部件和位于余料吸收部件下端的收料箱,所述收料箱的端部设置有连接移动架内壁的转轴,所述收料箱的另一端设置为自由端,并在底部设置有支撑结构,所述移动架的上端安装有第一电机,所述第一电机的输出端安装有往复丝杆,所述移动架上安装有与往复丝杆位置对称的限位杆,所述往复丝杆的外侧螺纹设置有与限位杆滑动连接的U型架,所述U型架上设置有用于清扫余料吸收部件上余料的清理刷,所述转轴的外侧设置有前后对称的两个齿轮,所述U型架的端部设置有两个用于推动齿轮转动的齿条。The above technical objectives of the present invention are achieved through the following technical solutions: a horizontal milling and boring special all-in-one machine, comprising a base plate and a processing table installed on the upper end of the base plate, a sliding seat and an electric slide rail for driving the sliding seat to translate are arranged on the upper end of the processing table, a workpiece processing table is arranged on the upper end of the sliding seat, a waste conveyor belt and a waste collection component are arranged on the front side of the processing table, a milling component and a boring pin component are arranged on the rear side, an adjustable boring tool structure is arranged on the boring pin component, the waste collection component comprises a moving frame installed on the front side of the processing table, a waste material absorbing component and a waste material absorbing component located at the lower end of the waste material absorbing component are installed on the inner wall of the moving frame A material receiving box, wherein a rotating shaft connected to the inner wall of the movable frame is provided at the end of the material receiving box, the other end of the material receiving box is set as a free end, and a supporting structure is set at the bottom, a first motor is installed at the upper end of the movable frame, a reciprocating screw is installed at the output end of the first motor, a limiting rod symmetrical with the position of the reciprocating screw is installed on the movable frame, a U-shaped frame slidably connected to the limiting rod is provided on the outer thread of the reciprocating screw, a cleaning brush for cleaning the residual material on the residual material absorption component is provided on the U-shaped frame, two gears symmetrically arranged front and back are provided on the outer side of the rotating shaft, and two racks for driving the gears to rotate are provided at the end of the U-shaped frame.

通过采用上述技术方案,在工件加工台上工件加工时,产生的碎屑可通过余料吸收部件吸附,在工件加工完后,工件加工台带着废料收集部件移动至左端,此时可通过第一电机驱动往复丝杆转动,在侧面限位杆的限制下由U型架使清理刷下推,从而将余料吸收部件上吸附的碎屑刷除,并落到收料箱内,U型架下推的同时带动齿条下移,通过与齿轮的啮合控制其转动,并由转轴带动收料箱翻转,从而将收集的碎料倒在废料传输带上,将其送至回收工位,使装置对废料的清理更加便捷,可避免在工件加工时,碎屑影响到工件的加工精度。By adopting the above technical scheme, when the workpiece is processed on the workpiece processing table, the debris generated can be absorbed by the residual material absorbing component. After the workpiece is processed, the workpiece processing table moves to the left end with the waste collecting component. At this time, the reciprocating screw can be driven to rotate by the first motor, and the cleaning brush is pushed down by the U-shaped frame under the restriction of the side limit rod, so that the debris absorbed on the residual material absorbing component is brushed off and falls into the material receiving box. When the U-shaped frame is pushed down, it drives the rack to move downward, and controls its rotation by meshing with the gear, and the rotating shaft drives the material receiving box to flip, so that the collected debris is poured onto the waste conveyor belt and sent to the recycling station, so that the device can clean the waste more conveniently, and it can avoid that the debris affects the processing accuracy of the workpiece during the workpiece processing.

本发明的进一步设置为:所述移动架包括高度不一的两个连接板,两个所述连接板均通过连杆固定于滑动座侧面,且两个所述连接板的下端均设置有滑轮。The present invention is further configured as follows: the movable frame comprises two connecting plates of different heights, the two connecting plates are both fixed to the side surfaces of the sliding seat through connecting rods, and the lower ends of the two connecting plates are both provided with pulleys.

通过采用上述技术方案,使移动架与滑动座固定,在滑动座位移时,能带动移动架平移,滑轮的设置使移动架的滑移更加平稳。By adopting the above technical solution, the moving frame is fixed to the sliding seat, and when the sliding seat moves, the moving frame can be driven to move horizontally. The setting of the pulley makes the sliding of the moving frame more stable.

本发明的进一步设置为:所述余料吸收部件包括安装于移动架内侧的吸收仓和顶部的抽风机,所述抽风机与吸收仓之间通过风管连接,所述吸收仓内设置有电磁杆和挡网。The present invention is further configured as follows: the residual material absorption component includes an absorption bin installed on the inner side of the movable frame and an exhaust fan on the top; the exhaust fan and the absorption bin are connected via an air duct; an electromagnetic rod and a baffle are provided in the absorption bin.

通过采用上述技术方案,将抽风机驱动,同时电磁杆通电,风管使吸收仓产生吸风力,同时电磁杆产生磁吸,将工件加工时产生的碎屑吸住,并使其汇集在挡网表面,从而将工件产生的碎屑有效清理。By adopting the above technical solution, the exhaust fan is driven, and the electromagnetic rod is energized. The air duct causes the absorption bin to generate suction force, and the electromagnetic rod generates magnetic attraction, which absorbs the debris generated during the workpiece processing and gathers it on the surface of the baffle, thereby effectively cleaning the debris generated by the workpiece.

本发明的进一步设置为:所述支撑结构包括安装于移动架内侧的两个固定板,两个所述固定板之间滑动设置有T字形板,所述T字形板的下端安装有多个连接底部固定板的第一弹簧。The present invention is further configured as follows: the support structure includes two fixed plates installed on the inner side of the movable frame, a T-shaped plate is slidably arranged between the two fixed plates, and a plurality of first springs connected to the bottom fixed plate are installed at the lower end of the T-shaped plate.

通过采用上述技术方案,处于挤压状态的第一弹簧上推T字形板,使T字形板的顶部对收料箱支撑,使得收料箱可以平稳收料。By adopting the above technical solution, the first spring in the extrusion state pushes up the T-shaped plate, so that the top of the T-shaped plate supports the material receiving box, so that the material receiving box can stably receive materials.

本发明的进一步设置为:所述移动架的侧面还设置有用于清扫加工台上余料的清洁装置,所述清洁装置包括安装于移动架侧面的L型架,所述L型架的另一端安装有弹性部件和连接弹性部件底部的刷板,所述加工台左侧的端面设置有将余料送至废料传输带上的下料口。The present invention is further configured as follows: a cleaning device for cleaning residual materials on the processing table is also provided on the side of the movable frame, the cleaning device comprises an L-shaped frame installed on the side of the movable frame, an elastic component and a brush plate connected to the bottom of the elastic component are installed on the other end of the L-shaped frame, and a discharge port for delivering the residual materials to the waste conveyor belt is provided on the end face on the left side of the processing table.

通过采用上述技术方案,在移动架移动的同时,L型架带动刷板在加工台上滑动,将落在加工台上的碎料从下料口落到废料传输带上,从而进一步将加工台上的碎料清理干净。By adopting the above technical solution, while the mobile frame moves, the L-shaped frame drives the brush plate to slide on the processing table, and the debris falling on the processing table falls from the discharge port to the waste conveyor belt, thereby further cleaning the debris on the processing table.

本发明的进一步设置为:所述弹性部件包括安装于L型架端部的方管,所述方管内安装有多个第二弹簧以及连接多个第二弹簧底部的滑动架,所述滑动架的底部连接刷板。The present invention is further configured as follows: the elastic component comprises a square tube installed at the end of the L-shaped frame, a plurality of second springs and a sliding frame connected to the bottom of the plurality of second springs are installed in the square tube, and the bottom of the sliding frame is connected to a brush plate.

通过采用上述技术方案,处于挤压状态的第二弹簧将滑动架下推,使刷板可以更好的贴合到加工台表面,从而方便将加工台上的碎屑清理干净。By adopting the above technical solution, the second spring in the extrusion state pushes the sliding frame downward, so that the brush plate can better fit the surface of the processing table, thereby facilitating the cleaning of debris on the processing table.

本发明的进一步设置为:所述可调式镗刀结构包括安装于镗销部件输出端的刀架,所述刀架的侧面滑动设置有上下对称的两个移动板,所述移动板上安装有镗刀主体,所述刀架内设置有用于调节两个移动板间距的调节结构。The present invention is further configured as follows: the adjustable boring tool structure includes a tool holder installed at the output end of the boring pin component, two movable plates symmetrically arranged up and down are slidably arranged on the side of the tool holder, the boring tool body is installed on the movable plate, and an adjustment structure for adjusting the distance between the two movable plates is arranged in the tool holder.

通过采用上述技术方案,由调节结构控制两个移动板的距离,调节两个镗刀主体的间距,从而满足对不同尺寸镗孔的镗销加工。By adopting the above technical solution, the distance between the two movable plates is controlled by the adjustment structure, and the spacing between the two boring tool bodies is adjusted, thereby meeting the requirements for boring pin processing of boring holes of different sizes.

本发明的进一步设置为:所述调节结构包括可转动设置于刀架内的双向丝杆,所述双向丝杆的外侧设置有前后对称的两个螺纹块,所述螺纹块端部滑动贯穿刀架并与移动板固定连接,所述刀架上设置有控制双向丝杆旋转的驱动件。The present invention is further configured as follows: the adjustment structure includes a bidirectional screw rod rotatably arranged in the tool holder, two front-to-back symmetrical threaded blocks are arranged on the outer side of the bidirectional screw rod, the ends of the threaded blocks slide through the tool holder and are fixedly connected to the movable plate, and a driving member for controlling the rotation of the bidirectional screw rod is arranged on the tool holder.

通过采用上述技术方案,由驱动件使双向丝杆转动,推动外侧的两个螺纹块对称滑移,并通过移动板带动端部的镗刀主体滑动,从而灵活调节两个镗刀主体的间距。By adopting the above technical solution, the driving member rotates the bidirectional screw rod, pushes the two outer threaded blocks to slide symmetrically, and drives the boring tool body at the end to slide through the moving plate, so as to flexibly adjust the distance between the two boring tool bodies.

本发明的进一步设置为:所述驱动件包括安装于刀架外部的第二电机,所述第二电机的端部安装有蜗杆,所述双向丝杆的端部安装有与蜗杆啮合的蜗轮。The present invention is further configured as follows: the driving member comprises a second motor mounted on the outside of the tool holder, a worm is mounted on the end of the second motor, and a worm wheel meshing with the worm is mounted on the end of the bidirectional lead screw.

通过采用上述技术方案,由第二电机驱动蜗杆旋转,推动蜗轮转动,使得双向丝杆稳定旋转。By adopting the above technical solution, the second motor drives the worm to rotate, which drives the worm wheel to rotate, so that the bidirectional lead screw rotates stably.

本发明的进一步设置为:所述刀架的侧面固定安装有限位条,所述移动板的侧面安装有与限位条滑动连接的导向块。The present invention is further configured as follows: a limit bar is fixedly mounted on the side of the tool holder, and a guide block slidably connected to the limit bar is mounted on the side of the movable plate.

通过采用上述技术方案,在镗刀主体滑移的同时,侧面的导向块处于限位条上滑动,对镗刀主体导向,使镗刀主体的滑移调节更加平稳。By adopting the above technical solution, when the boring cutter body slides, the side guide block slides on the limit strip to guide the boring cutter body, so that the sliding adjustment of the boring cutter body is more stable.

本发明的有益效果是:The beneficial effects of the present invention are:

1、本发明,通过余料吸收部件的设置,将抽风机驱动,同时电磁杆通电,风管使吸收仓产生吸风力,同时电磁杆产生磁吸,将工件加工时产生的碎屑吸住,并使其汇集在挡网表面,在工件加工完后,工件加工台带着移动架移动至左端,此时可通过第一电机驱动往复丝杆转动,在侧面限位杆的限制下由U型架使清理刷下推,从而将余料吸收部件上吸附的碎屑刷除,并落到收料箱内,U型架下推的同时带动齿条下移,通过与齿轮的啮合控制其转动,并由转轴带动收料箱翻转,从而将收集的碎料倒在废料传输带上,将其送至回收工位,使装置对废料的清理更加便捷,可避免在工件加工时,碎屑影响到工件的加工精度,从而将工件产生的碎屑有效清理,提高工件的加工质量。1. The present invention, through the arrangement of the residual material absorbing component, drives the exhaust fan, and at the same time the electromagnetic rod is energized, the air duct makes the absorption bin generate suction force, and at the same time the electromagnetic rod generates magnetic attraction, so that the debris generated during the workpiece processing is absorbed and gathered on the surface of the baffle. After the workpiece is processed, the workpiece processing table moves to the left end with the movable frame, and at this time the reciprocating screw rod can be driven to rotate by the first motor, and the cleaning brush is pushed down by the U-shaped frame under the restriction of the side limit rod, so that the debris adsorbed on the residual material absorbing component is brushed off and falls into the material receiving box, and the U-shaped frame drives the rack to move downward while pushing it down, and controls its rotation by meshing with the gear, and drives the material receiving box to flip by the rotating shaft, so that the collected debris is poured onto the waste material conveyor belt and sent to the recycling station, so that the device can clean the waste more conveniently, and can avoid the debris affecting the processing accuracy of the workpiece during the workpiece processing, thereby effectively cleaning the debris generated by the workpiece and improving the processing quality of the workpiece.

2、本发明,通过清洁装置的设置,在移动架移动的同时,L型架带动刷板在加工台上滑动,将落在加工台上的碎料从下料口落到废料传输带上,从而进一步将加工台上的碎料清理干净,使得碎料的清理回收更加方便,不需人工处理,提高其工作效率。2. The present invention, through the setting of the cleaning device, while the mobile frame moves, the L-shaped frame drives the brush plate to slide on the processing table, and the debris falling on the processing table falls from the discharge port to the waste conveyor belt, thereby further cleaning the debris on the processing table, making the cleaning and recovery of the debris more convenient, without manual processing, and improving its work efficiency.

3、本发明,通过可调式镗刀结构的设置,由驱动件使双向丝杆转动,推动外侧的两个螺纹块对称滑移,并通过移动板带动端部的镗刀主体滑动,从而灵活调节两个镗刀主体的间距,使该装置在进行镗销时,可适用于不同尺寸镗孔,不需更换镗刀即可直接作业,进一步提高其加工效率。3. The present invention, through the setting of the adjustable boring tool structure, the driving member rotates the bidirectional screw rod, pushes the two outer threaded blocks to slide symmetrically, and drives the boring tool body at the end to slide through the movable plate, so as to flexibly adjust the distance between the two boring tool bodies, so that the device can be suitable for boring holes of different sizes when boring pins, and can directly operate without changing the boring tool, thereby further improving its processing efficiency.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

图1是本发明一种卧式铣镗专用一体机的整体结构图。FIG1 is an overall structural diagram of a horizontal milling and boring machine according to the present invention.

图2是本发明图1中废料收集部件的结构图。FIG. 2 is a structural diagram of the waste collection component in FIG. 1 of the present invention.

图3是本发明图2中移动架的内侧结构图。FIG. 3 is a structural diagram of the inner side of the movable frame in FIG. 2 of the present invention.

图4是本发明图3中A处放大图。FIG. 4 is an enlarged view of point A in FIG. 3 of the present invention.

图5是本发明图3中余料吸收部件的结构图。FIG. 5 is a structural diagram of the residual material absorbing component in FIG. 3 of the present invention.

图6是本发明图5中U型架的结构图。FIG. 6 is a structural diagram of the U-shaped frame in FIG. 5 of the present invention.

图7是本发明图3中支撑结构的整体结构图。FIG. 7 is an overall structural diagram of the support structure in FIG. 3 of the present invention.

图8是本发明图2中清洁装置的整体结构图。FIG. 8 is an overall structural diagram of the cleaning device in FIG. 2 of the present invention.

图9是本发明图1中可调式镗刀结构的整体结构图。FIG. 9 is an overall structural diagram of the adjustable boring tool structure in FIG. 1 of the present invention.

图10是本发明图9中B处放大图。FIG. 10 is an enlarged view of point B in FIG. 9 of the present invention.

图中,1、底板;2、加工台;3、滑动座;4、电动滑轨;5、工件加工台;6、废料传输带;7、废料收集部件;71、移动架;72、余料吸收部件;721、吸收仓;722、抽风机;723、风管;724、电磁杆;725、挡网;73、收料箱;74、转轴;75、支撑结构;751、固定板;752、T字形板;753、第一弹簧;76、第一电机;77、往复丝杆;78、限位杆;79、U型架;710、清理刷;711、齿轮;712、齿条;713、滑轮;8、铣削部件;9、镗销部件;91、可调式镗刀结构;911、刀架;912、移动板;913、镗刀主体;914、双向丝杆;915、螺纹块;916、第二电机;917、蜗杆;918、蜗轮;919、限位条;920、导向块;10、清洁装置;101、L型架;102、刷板;103、方管;104、第二弹簧;105、滑动架;106、下料口。In the figure, 1, bottom plate; 2, processing table; 3, sliding seat; 4, electric slide rail; 5, workpiece processing table; 6, waste conveyor belt; 7, waste collection component; 71, mobile frame; 72, residual material absorption component; 721, absorption bin; 722, exhaust fan; 723, air duct; 724, electromagnetic rod; 725, blocking net; 73, material collection box; 74, rotating shaft; 75, supporting structure; 751, fixed plate; 752, T-shaped plate; 753, first spring; 76, first motor; 77, reciprocating screw rod; 78, limit rod; 79, U-shaped frame; 71 0. Cleaning brush; 711. Gear; 712. Rack; 713. Pulley; 8. Milling parts; 9. Boring pin parts; 91. Adjustable boring tool structure; 911. Tool holder; 912. Moving plate; 913. Boring tool body; 914. Bidirectional lead screw; 915. Thread block; 916. Second motor; 917. Worm; 918. Worm wheel; 919. Limiting strip; 920. Guide block; 10. Cleaning device; 101. L-shaped frame; 102. Brush plate; 103. Square tube; 104. Second spring; 105. Sliding frame; 106. Feeding port.

具体实施方式Detailed ways

下面将结合具体实施例对本发明的技术方案进行清楚、完整地描述。显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solution of the present invention will be clearly and completely described below in conjunction with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

如图1、图2、图3、图4所示,一种卧式铣镗专用一体机,包括底板1和安装于底板1上端的加工台2,加工台2的上端设置有滑动座3以及驱动滑动座3平移的电动滑轨4,滑动座3的上端设置有工件加工台5,加工台2的前侧设置有废料传输带6和废料收集部件7,后侧设置有铣削部件8和镗销部件9,镗销部件9上设置有可调式镗刀结构91,废料收集部件7包括安装于加工台2前侧的移动架71,移动架71包括高度不一的两个连接板,两个连接板均通过连杆固定于滑动座3侧面,且两个连接板的下端均设置有滑轮713,移动架71的内壁安装有余料吸收部件72和位于余料吸收部件72下端的收料箱73,收料箱73的端部设置有连接移动架71内壁的转轴74,收料箱73的另一端设置为自由端,并在底部设置有支撑结构75,移动架71的上端安装有第一电机76,第一电机76的输出端安装有往复丝杆77,移动架71上安装有与往复丝杆77位置对称的限位杆78,往复丝杆77的外侧螺纹设置有与限位杆78滑动连接的U型架79,U型架79上设置有用于清扫余料吸收部件72上余料的清理刷710,转轴74的外侧设置有前后对称的两个齿轮711,U型架79的端部设置有两个用于推动齿轮711转动的齿条712。As shown in Figures 1, 2, 3 and 4, a horizontal milling and boring machine comprises a base plate 1 and a processing table 2 mounted on the upper end of the base plate 1, a sliding seat 3 and an electric slide rail 4 for driving the sliding seat 3 to translate are arranged on the upper end of the processing table 2, a workpiece processing table 5 is arranged on the upper end of the sliding seat 3, a waste conveyor belt 6 and a waste collecting component 7 are arranged on the front side of the processing table 2, a milling component 8 and a boring pin component 9 are arranged on the rear side, an adjustable boring tool structure 91 is arranged on the boring pin component 9, the waste collecting component 7 comprises a moving frame 71 mounted on the front side of the processing table 2, the moving frame 71 comprises two connecting plates of different heights, the two connecting plates are fixed to the side of the sliding seat 3 by a connecting rod, and the lower ends of the two connecting plates are arranged with pulleys 713, and the inner wall of the moving frame 71 is installed with a residual material absorbing component 72 And a material receiving box 73 located at the lower end of the residual material absorbing component 72, the end of the material receiving box 73 is provided with a rotating shaft 74 connected to the inner wall of the movable frame 71, the other end of the material receiving box 73 is set as a free end, and a supporting structure 75 is set at the bottom, a first motor 76 is installed at the upper end of the movable frame 71, a reciprocating screw rod 77 is installed at the output end of the first motor 76, a limiting rod 78 symmetrical to the position of the reciprocating screw rod 77 is installed on the movable frame 71, a U-shaped frame 79 slidably connected to the limiting rod 78 is provided on the outer thread of the reciprocating screw rod 77, a cleaning brush 710 for cleaning the residual material on the residual material absorbing component 72 is provided on the U-shaped frame 79, two front-to-back symmetrical gears 711 are provided on the outer side of the rotating shaft 74, and two racks 712 for driving the gear 711 to rotate are provided at the end of the U-shaped frame 79.

在工件加工台5上工件加工时,产生的碎屑可通过余料吸收部件72吸附,在工件加工完后,工件加工台5带着废料收集部件7移动至左端,此时可通过第一电机76驱动往复丝杆77转动,在侧面限位杆78的限制下由U型架79使清理刷710下推,从而将余料吸收部件72上吸附的碎屑刷除,并落到收料箱73内,U型架79下推的同时带动齿条712下移,通过与齿轮711的啮合控制其转动,并由转轴74带动收料箱73翻转,从而将收集的碎料倒在废料传输带6上,将其送至回收工位,使装置对废料的清理更加便捷,可避免在工件加工时,碎屑影响到工件的加工精度,移动架71与滑动座3固定,在滑动座3位移时,能带动移动架71平移,滑轮713的设置使移动架71的滑移更加平稳。When the workpiece is processed on the workpiece processing table 5, the generated debris can be absorbed by the residual material absorbing component 72. After the workpiece is processed, the workpiece processing table 5 moves to the left end with the waste collecting component 7. At this time, the reciprocating screw rod 77 can be driven to rotate by the first motor 76. Under the restriction of the side limit rod 78, the cleaning brush 710 is pushed down by the U-shaped frame 79, so that the debris absorbed on the residual material absorbing component 72 is brushed off and falls into the material collecting box 73. The U-shaped frame 79 pushes down and drives the rack 712 to move down at the same time, and controls its rotation by meshing with the gear 711, and drives the material collecting box 73 to flip by the rotating shaft 74, so that the collected debris is poured onto the waste conveyor belt 6 and sent to the recycling station, making it more convenient for the device to clean the waste, and can avoid the debris affecting the processing accuracy of the workpiece during the workpiece processing. The movable frame 71 is fixed to the sliding seat 3. When the sliding seat 3 is displaced, it can drive the movable frame 71 to move horizontally. The setting of the pulley 713 makes the sliding of the movable frame 71 more stable.

如图5、图6所示,余料吸收部件72包括安装于移动架71内侧的吸收仓721和顶部的抽风机722,抽风机722与吸收仓721之间通过风管723连接,吸收仓721内设置有电磁杆724和挡网725;将抽风机722驱动,同时电磁杆724通电,风管723使吸收仓721产生吸风力,同时电磁杆724产生磁吸,将工件加工时产生的碎屑吸住,并使其汇集在挡网725表面,从而将工件产生的碎屑有效清理。As shown in Figures 5 and 6, the residual material absorption component 72 includes an absorption bin 721 installed on the inner side of the movable frame 71 and an exhaust fan 722 on the top. The exhaust fan 722 and the absorption bin 721 are connected via an air duct 723. An electromagnetic rod 724 and a blocking net 725 are provided in the absorption bin 721. The exhaust fan 722 is driven, and the electromagnetic rod 724 is energized. The air duct 723 causes the absorption bin 721 to generate suction force, and the electromagnetic rod 724 generates magnetic attraction, which absorbs the debris generated during the workpiece processing and gathers it on the surface of the blocking net 725, thereby effectively cleaning the debris generated by the workpiece.

如图7所示,支撑结构75包括安装于移动架71内侧的两个固定板751,两个固定板751之间滑动设置有T字形板752,T字形板752的下端安装有多个连接底部固定板751的第一弹簧753;处于挤压状态的第一弹簧753上推T字形板752,使T字形板752的顶部对收料箱73支撑,使得收料箱73可以平稳收料。As shown in Figure 7, the supporting structure 75 includes two fixed plates 751 installed on the inner side of the movable frame 71, a T-shaped plate 752 is slidably arranged between the two fixed plates 751, and a plurality of first springs 753 connected to the bottom fixed plate 751 are installed at the lower end of the T-shaped plate 752; the first spring 753 in an extruded state pushes up the T-shaped plate 752, so that the top of the T-shaped plate 752 supports the material receiving box 73, so that the material receiving box 73 can receive materials smoothly.

如图8所示,移动架71的侧面还设置有用于清扫加工台2上余料的清洁装置10,清洁装置10包括安装于移动架71侧面的L型架101,L型架101的另一端安装有弹性部件和连接弹性部件底部的刷板102,加工台2左侧的端面设置有将余料送至废料传输带6上的下料口106,弹性部件包括安装于L型架101端部的方管103,方管103内安装有多个第二弹簧104以及连接多个第二弹簧104底部的滑动架105,滑动架105的底部连接刷板102。As shown in Figure 8, a cleaning device 10 for cleaning the residual material on the processing table 2 is also provided on the side of the movable frame 71. The cleaning device 10 includes an L-shaped frame 101 installed on the side of the movable frame 71. The other end of the L-shaped frame 101 is installed with an elastic component and a brush plate 102 connected to the bottom of the elastic component. The end surface on the left side of the processing table 2 is provided with a discharge port 106 for delivering the residual material to the waste conveyor belt 6. The elastic component includes a square tube 103 installed on the end of the L-shaped frame 101. A plurality of second springs 104 and a sliding frame 105 connected to the bottom of the plurality of second springs 104 are installed in the square tube 103. The bottom of the sliding frame 105 is connected to the brush plate 102.

在移动架71移动的同时,L型架101带动刷板102在加工台2上滑动,将落在加工台2上的碎料从下料口106落到废料传输带6上,从而进一步将加工台2上的碎料清理干净,处于挤压状态的第二弹簧104将滑动架105下推,使刷板102可以更好的贴合到加工台2表面,从而方便将加工台2上的碎屑清理干净。While the movable frame 71 moves, the L-shaped frame 101 drives the brush plate 102 to slide on the processing table 2, and the debris fallen on the processing table 2 falls from the discharge port 106 to the waste conveyor belt 6, thereby further cleaning the debris on the processing table 2. The second spring 104 in the extrusion state pushes the sliding frame 105 downward, so that the brush plate 102 can better fit to the surface of the processing table 2, thereby facilitating the cleaning of the debris on the processing table 2.

如图9、图10所示,可调式镗刀结构91包括安装于镗销部件9输出端的刀架911,刀架911的侧面滑动设置有上下对称的两个移动板912,移动板912上安装有镗刀主体913,刀架911内设置有用于调节两个移动板912间距的调节结构,调节结构包括可转动设置于刀架911内的双向丝杆914,双向丝杆914的外侧设置有前后对称的两个螺纹块915,螺纹块915端部滑动贯穿刀架911并与移动板912固定连接,刀架911上设置有控制双向丝杆914旋转的驱动件,驱动件包括安装于刀架911外部的第二电机916,第二电机916的端部安装有蜗杆917,双向丝杆914的端部安装有与蜗杆917啮合的蜗轮918,刀架911的侧面固定安装有限位条919,移动板912的侧面安装有与限位条919滑动连接的导向块920。As shown in FIGS. 9 and 10 , the adjustable boring tool structure 91 includes a tool holder 911 mounted on the output end of the boring pin component 9, two upper and lower symmetrical moving plates 912 are slidably arranged on the side of the tool holder 911, and a boring tool body 913 is mounted on the moving plate 912. An adjusting structure for adjusting the distance between the two moving plates 912 is arranged in the tool holder 911, and the adjusting structure includes a bidirectional screw rod 914 rotatably arranged in the tool holder 911, and two front-to-back symmetrical threaded blocks 915 are arranged on the outer side of the bidirectional screw rod 914. The threaded blocks 91 The end of the two-way screw rod 914 slides through the tool holder 911 and is fixedly connected to the moving plate 912. The tool holder 911 is provided with a driving member for controlling the rotation of the two-way screw rod 914. The driving member includes a second motor 916 installed outside the tool holder 911. A worm 917 is installed at the end of the second motor 916. A worm wheel 918 meshing with the worm 917 is installed at the end of the two-way screw rod 914. A limit strip 919 is fixedly installed on the side of the tool holder 911. A guide block 920 slidably connected to the limit strip 919 is installed on the side of the moving plate 912.

由驱动件使双向丝杆914转动,具体是通过第二电机916驱动蜗杆917旋转,推动蜗轮918转动,使得双向丝杆914稳定旋转,推动外侧的两个螺纹块915对称滑移,并通过移动板912带动端部的镗刀主体913滑动,从而灵活调节两个镗刀主体913的间距,在镗刀主体913滑移的同时,侧面的导向块920处于限位条919上滑动,对镗刀主体913导向,使镗刀主体913的滑移调节更加平稳,从而满足对不同尺寸镗孔的镗销加工。The driving member rotates the bidirectional lead screw 914, specifically, the second motor 916 drives the worm 917 to rotate, pushing the worm wheel 918 to rotate, so that the bidirectional lead screw 914 rotates stably, pushing the two outer threaded blocks 915 to slide symmetrically, and driving the boring tool body 913 at the end to slide through the moving plate 912, so as to flexibly adjust the distance between the two boring tool bodies 913. While the boring tool body 913 slides, the side guide block 920 slides on the limit strip 919 to guide the boring tool body 913, so that the sliding adjustment of the boring tool body 913 is smoother, thereby meeting the boring pin processing requirements for boring holes of different sizes.

Claims (10)

1. The utility model provides a special all-in-one of horizontal milling and boring, includes bottom plate (1) and installs in processing platform (2) of bottom plate (1) upper end, the upper end of processing platform (2) is provided with sliding seat (3) and drives electronic slide rail (4) of sliding seat (3) translation, its characterized in that: the upper end of the sliding seat (3) is provided with a workpiece processing table (5), the front side of the processing table (2) is provided with a waste material transmission belt (6) and a waste material collecting part (7), the rear side of the processing table is provided with a milling part (8) and a boring pin part (9), the boring pin part (9) is provided with an adjustable boring tool structure (91), the waste material collecting part (7) comprises a movable frame (71) arranged on the front side of the processing table (2), the inner wall of the movable frame (71) is provided with a waste material absorbing part (72) and a material collecting box (73) arranged at the lower end of the waste material absorbing part (72), the end part of the material collecting box (73) is provided with a rotating shaft (74) connected with the inner wall of the movable frame (71), the other end of the material collecting box (73) is provided with a free end, the bottom of the material collecting box is provided with a supporting structure (75), the upper end of the movable frame (71) is provided with a first motor (76), the output end of the first motor (76) is provided with a reciprocating screw rod (77), the movable frame (71) is provided with a reciprocating screw rod (77), the reciprocating rod (77) is arranged on the movable frame (71) and is symmetrically arranged with the reciprocating rod (78) and is provided with a limit stop rod (78), the cleaning brush (710) for cleaning the excess materials on the excess material absorbing component (72) is arranged on the U-shaped frame (79), two gears (711) which are symmetrical front and back are arranged on the outer side of the rotating shaft (74), and two racks (712) for pushing the gears (711) to rotate are arranged at the end part of the U-shaped frame (79).
2. The horizontal milling and boring all-in-one machine according to claim 1, wherein: the movable frame (71) comprises two connecting plates with different heights, the two connecting plates are fixed on the side face of the sliding seat (3) through connecting rods, and pulleys (713) are arranged at the lower ends of the two connecting plates.
3. The horizontal milling and boring all-in-one machine according to claim 1, wherein: the waste absorbing component (72) comprises an absorbing bin (721) arranged on the inner side of the movable frame (71) and an exhaust fan (722) arranged on the top, the exhaust fan (722) is connected with the absorbing bin (721) through an air pipe (723), and an electromagnetic rod (724) and a blocking net (725) are arranged in the absorbing bin (721).
4. The horizontal milling and boring all-in-one machine according to claim 1, wherein: the supporting structure (75) comprises two fixing plates (751) arranged on the inner side of the movable frame (71), a T-shaped plate (752) is slidably arranged between the two fixing plates (751), and a plurality of first springs (753) connected with the bottom fixing plates (751) are arranged at the lower ends of the T-shaped plates (752).
5. The horizontal milling and boring all-in-one machine according to claim 1, wherein: the side of movable frame (71) still is provided with cleaning device (10) that are used for cleaning the clout on processing platform (2), cleaning device (10) are including installing L type frame (101) in movable frame (71) side, elastic component and brush board (102) of connecting the elastic component bottom are installed to the other end of L type frame (101), processing platform (2) left terminal surface is provided with and sends clout to unloading mouth (106) on waste material conveyer belt (6).
6. The horizontal milling and boring integrated machine according to claim 5, wherein: the elastic component is including installing square pipe (103) in L type frame (101) tip, install a plurality of second springs (104) and link sliding frame (105) of a plurality of second springs (104) bottom in square pipe (103), brush board (102) are connected to the bottom of sliding frame (105).
7. The horizontal milling and boring all-in-one machine according to claim 1, wherein: the adjustable boring cutter structure (91) comprises a cutter frame (911) arranged at the output end of the boring pin component (9), two moving plates (912) which are vertically symmetrical are arranged on the side face of the cutter frame (911) in a sliding mode, a boring cutter main body (913) is arranged on the moving plates (912), and an adjusting structure for adjusting the distance between the two moving plates (912) is arranged in the cutter frame (911).
8. The horizontal milling and boring integrated machine according to claim 7, wherein: the adjusting structure comprises a bidirectional screw rod (914) rotatably arranged in a tool rest (911), two thread blocks (915) which are symmetrical front and back are arranged on the outer side of the bidirectional screw rod (914), the end parts of the thread blocks (915) penetrate through the tool rest (911) in a sliding mode and are fixedly connected with a movable plate (912), and a driving piece for controlling the bidirectional screw rod (914) to rotate is arranged on the tool rest (911).
9. The horizontal milling and boring integrated machine according to claim 8, wherein: the driving part comprises a second motor (916) arranged outside the tool rest (911), a worm (917) is arranged at the end part of the second motor (916), and a worm wheel (918) meshed with the worm (917) is arranged at the end part of the bidirectional screw rod (914).
10. The horizontal milling and boring all-in-one machine according to claim 9, wherein: the side surface of the tool rest (911) is fixedly provided with a limit bar (919), and the side surface of the moving plate (912) is provided with a guide block (920) which is in sliding connection with the limit bar (919).
CN202410211790.1A 2024-02-27 2024-02-27 A special all-in-one horizontal milling and boring machine Pending CN117983859A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202410211790.1A CN117983859A (en) 2024-02-27 2024-02-27 A special all-in-one horizontal milling and boring machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202410211790.1A CN117983859A (en) 2024-02-27 2024-02-27 A special all-in-one horizontal milling and boring machine

Publications (1)

Publication Number Publication Date
CN117983859A true CN117983859A (en) 2024-05-07

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202410211790.1A Pending CN117983859A (en) 2024-02-27 2024-02-27 A special all-in-one horizontal milling and boring machine

Country Status (1)

Country Link
CN (1) CN117983859A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN120885738A (en) * 2025-10-10 2025-11-04 江苏拓尔精密刀具有限公司 A high-precision reamer for spiral groove milling equipment

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN120885738A (en) * 2025-10-10 2025-11-04 江苏拓尔精密刀具有限公司 A high-precision reamer for spiral groove milling equipment

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Application publication date: 20240507