CN117970145A - A lithium battery thermal runaway simulation test device and test method - Google Patents
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- 238000012360 testing method Methods 0.000 title claims abstract description 126
- 229910052744 lithium Inorganic materials 0.000 title claims abstract description 31
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 title claims abstract description 30
- 238000004088 simulation Methods 0.000 title claims abstract description 24
- 238000010998 test method Methods 0.000 title claims abstract description 9
- 238000002347 injection Methods 0.000 claims abstract description 35
- 239000007924 injection Substances 0.000 claims abstract description 35
- 239000007788 liquid Substances 0.000 claims abstract description 34
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 33
- 239000000203 mixture Substances 0.000 claims description 32
- 239000003792 electrolyte Substances 0.000 claims description 30
- 238000000034 method Methods 0.000 claims description 24
- 238000003860 storage Methods 0.000 claims description 23
- 238000002485 combustion reaction Methods 0.000 claims description 21
- 239000011159 matrix material Substances 0.000 claims description 17
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- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 8
- 229910002091 carbon monoxide Inorganic materials 0.000 claims description 8
- 231100000419 toxicity Toxicity 0.000 claims description 8
- 230000001988 toxicity Effects 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 6
- 239000003380 propellant Substances 0.000 claims description 6
- 239000007791 liquid phase Substances 0.000 claims description 5
- 239000007789 gas Substances 0.000 abstract description 91
- 206010037844 rash Diseases 0.000 abstract description 7
- 239000007787 solid Substances 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 9
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 6
- GELKBWJHTRAYNV-UHFFFAOYSA-K lithium iron phosphate Chemical compound [Li+].[Fe+2].[O-]P([O-])([O-])=O GELKBWJHTRAYNV-UHFFFAOYSA-K 0.000 description 5
- 238000004364 calculation method Methods 0.000 description 4
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 3
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- 229910052739 hydrogen Inorganic materials 0.000 description 3
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- 125000004435 hydrogen atom Chemical class [H]* 0.000 description 3
- 231100000331 toxic Toxicity 0.000 description 3
- 230000002588 toxic effect Effects 0.000 description 3
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 2
- YKTSYUJCYHOUJP-UHFFFAOYSA-N [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] Chemical compound [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] YKTSYUJCYHOUJP-UHFFFAOYSA-N 0.000 description 2
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- 230000009286 beneficial effect Effects 0.000 description 2
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- 125000002534 ethynyl group Chemical group [H]C#C* 0.000 description 2
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- 238000011160 research Methods 0.000 description 2
- MJZNDLJSIVPUOC-UHFFFAOYSA-N 4,4,5-trimethyl-1,3-dioxolan-2-one Chemical compound CC1OC(=O)OC1(C)C MJZNDLJSIVPUOC-UHFFFAOYSA-N 0.000 description 1
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
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- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- SGBCQWVFIYSUCW-UHFFFAOYSA-N dimethyl carbonate;ethene Chemical compound C=C.COC(=O)OC SGBCQWVFIYSUCW-UHFFFAOYSA-N 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/36—Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
- G01R31/385—Arrangements for measuring battery or accumulator variables
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/36—Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
- G01R31/367—Software therefor, e.g. for battery testing using modelling or look-up tables
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/36—Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
- G01R31/378—Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC] specially adapted for the type of battery or accumulator
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- General Physics & Mathematics (AREA)
- Secondary Cells (AREA)
Abstract
本申请公开了一种锂电池热失控模拟测试装置及测试方法,所述测试装置包括:测试舱,液体注入系统,气体注入系统,惰化剂注入系统,压力传感器,温度传感器,数据采集系统。本申请的测试装置能够针对锂电池热失控进行多种场景模拟,气、液、固等多种喷发物进行单独或者混合测试,并对其进行危险等级评价,为锂电池的安全使用,消防提供重要参考。
The present application discloses a lithium battery thermal runaway simulation test device and test method, the test device comprising: a test chamber, a liquid injection system, a gas injection system, an inerting agent injection system, a pressure sensor, a temperature sensor, and a data acquisition system. The test device of the present application can simulate multiple scenarios for thermal runaway of lithium batteries, test multiple eruptions such as gas, liquid, and solid separately or in combination, and evaluate their hazard levels, providing an important reference for the safe use of lithium batteries and fire protection.
Description
技术领域Technical Field
本申请属于动力电池安全技术领域,具体涉及一种锂电池热失控模拟测试装置及测试方法。The present application belongs to the field of power battery safety technology, and specifically relates to a lithium battery thermal runaway simulation test device and test method.
背景技术Background technique
在全球石化能源日益短缺的情况下,各个领域正逐渐转向新能源方向。在交通和储能领域,大容量磷酸铁锂电池凭借其高能量密度、长循环寿命而得到广泛应用。然而,针刺,过热,过充,短路都会导致磷酸铁锂电池热失控,导致起火燃烧。在电池热失控后,由于大量不可逆化学反应的进行,其内部气压会迅速上升,安全阀开启。可燃混合物喷发至外界,引发安全问题。With the increasing shortage of petrochemical energy in the world, various fields are gradually turning to new energy. In the fields of transportation and energy storage, large-capacity lithium iron phosphate batteries are widely used due to their high energy density and long cycle life. However, puncture, overheating, overcharging, and short circuits can cause thermal runaway of lithium iron phosphate batteries, leading to fire and combustion. After the battery thermal runaway, due to a large number of irreversible chemical reactions, its internal air pressure will rise rapidly and the safety valve will open. The combustible mixture will erupt to the outside, causing safety problems.
电池热失控喷发的混合物主要为气液双相混合物,可燃混合气体主要由氢气,甲烷,一氧化碳,乙烯等电池释放气组成,且一氧化碳对人体具有极强的毒性。液体主要为电解液,常见的电解液为碳酸乙烯二甲酯(EC),碳酸二甲基丙烯酯(DMC)的混合物。气液双相喷发物喷发至空气中燃烧,且有毒性,对其安全评估的研究尚少。The mixture of battery thermal runaway is mainly a gas-liquid two-phase mixture. The combustible mixed gas is mainly composed of battery release gases such as hydrogen, methane, carbon monoxide, and ethylene, and carbon monoxide is extremely toxic to the human body. The liquid is mainly an electrolyte, and the common electrolyte is a mixture of ethylene dimethyl carbonate (EC) and dimethylpropylene carbonate (DMC). The gas-liquid two-phase eruption material erupts into the air and burns, and is toxic. There is still little research on its safety assessment.
现有专利中,IPC主分类号分在G01R的CN109946634A公开了一种锂电池热失控环境模拟方法及设备,其采用一个密闭的箱体模拟锂离子电池箱,在箱底安装一个集气仓,通过控制系统按照电池热失控发生时喷出的气体成分和产气量在集气仓内自动配置成混合气体并加热,随后向箱体快速注入混合气体,模拟锂离子电池箱内单个电池热失控时电池箱内的气体和温度等环境状态及其变化。但其只考虑了气体成分,未考虑电解液成分以及惰化剂等的影响。Among the existing patents, CN109946634A with the IPC main classification number of G01R discloses a method and device for simulating the thermal runaway environment of lithium batteries, which uses a closed box to simulate the lithium-ion battery box, installs a gas collection chamber at the bottom of the box, and automatically configures the gas composition and gas production of the gas sprayed when the battery thermal runaway occurs into a mixed gas in the gas collection chamber and heats it through the control system, and then quickly injects the mixed gas into the box to simulate the environmental state and changes of the gas and temperature in the battery box when a single battery in the lithium-ion battery box thermally runs away. However, it only considers the gas composition, and does not consider the influence of the electrolyte composition and inert agent.
针对现有技术中存在的问题,亟需一种锂电池热失控模拟测试装置及测试方法,提高锂电池热失控喷发后的安全性,给消防,灭火提供理论参考。In view of the problems existing in the prior art, there is an urgent need for a lithium battery thermal runaway simulation test device and test method to improve the safety of lithium batteries after thermal runaway eruption and provide a theoretical reference for fire fighting and fire extinguishing.
本背景技术所公开的上述信息仅仅用于增加对本申请背景技术的理解,因此,其可能包括不构成本领域普通技术人员已知的现有技术。The above information disclosed in the background technology is only used to increase the understanding of the background technology of the present application, and therefore, it may include information that does not constitute the prior art known to ordinary technicians in the field.
发明内容Summary of the invention
为了克服现有技术中存在的上述问题,本申请提供一种锂电池热失控模拟测试装置及测试方法。在测试装置中能够在设计的测试舱内进行单相或多相喷发物的燃烧测试,并使用赋值及乘积标度法进行安全指标评价,为锂电池的安全使用,消防提供参考。In order to overcome the above problems existing in the prior art, the present application provides a lithium battery thermal runaway simulation test device and test method. In the test device, a single-phase or multi-phase ejection combustion test can be performed in a designed test chamber, and the safety index evaluation is performed using the assignment and product scaling method, providing a reference for the safe use of lithium batteries and fire protection.
在本申请的一些实施例中,提供一种锂电池热失控模拟测试装置,包括:In some embodiments of the present application, a lithium battery thermal runaway simulation test device is provided, comprising:
测试舱,所述测试舱包括舱体,所述舱体内设置有喷嘴、支架、以及火花塞;所述喷嘴位于测试舱的底部,所述火花塞设置于位于喷嘴上方的所述支架上,所述支架固定于测试舱内;A test chamber, the test chamber comprising a chamber body, wherein a nozzle, a bracket, and a spark plug are arranged in the chamber body; the nozzle is located at the bottom of the test chamber, the spark plug is arranged on the bracket located above the nozzle, and the bracket is fixed in the test chamber;
液体注入系统,其包括通过液体管路依次相连的储液罐、第一泵体、第一涡轮流量计、第一阀门和第一流量阀;A liquid injection system, comprising a liquid storage tank, a first pump body, a first turbine flowmeter, a first valve and a first flow valve which are sequentially connected through a liquid pipeline;
气体注入系统,其包括通过气体管路依次相连的储气罐、气袋、第二泵体、第二涡轮流量计、第三阀门和第二流量阀;A gas injection system, comprising a gas storage tank, a gas bag, a second pump body, a second turbine flowmeter, a third valve and a second flow valve which are sequentially connected via a gas pipeline;
惰化剂注入系统,其包括通过惰化剂传输管路依次相连的惰化剂储存罐、第三泵体、第三涡轮流量计、第四阀门和第三流量阀;An inerting agent injection system, comprising an inerting agent storage tank, a third pump body, a third turbine flowmeter, a fourth valve and a third flow valve which are sequentially connected via an inerting agent transmission pipeline;
压力传感器,用于获取测试舱内的压力信息;A pressure sensor, used to obtain pressure information in the test chamber;
温度传感器,用于获取测试舱内的温度信息;Temperature sensor, used to obtain temperature information in the test chamber;
数据采集系统,包括数据采集仪和计算机,所述数据采集仪与压力传感器以及温度传感器电连接,用于采集测试舱内的压力和温度信息;所述计算机用于处理数据采集仪采集到的压力和温度数据;The data acquisition system includes a data acquisition instrument and a computer. The data acquisition instrument is electrically connected to the pressure sensor and the temperature sensor to collect pressure and temperature information in the test chamber. The computer is used to process the pressure and temperature data collected by the data acquisition instrument.
所述液体管路、气体管路、惰化剂传输管路均与混合物管路的一端连通,所述混合物管路的另一端与测试舱底部的喷嘴相连,混合气通过所述混合物管路输送至测试舱底部的喷嘴处,由所述喷嘴喷至测试舱内,通过所述火花塞引燃测试。The liquid pipeline, gas pipeline, and inerting agent transmission pipeline are all connected to one end of the mixture pipeline, and the other end of the mixture pipeline is connected to the nozzle at the bottom of the test chamber. The mixed gas is transported to the nozzle at the bottom of the test chamber through the mixture pipeline, sprayed into the test chamber by the nozzle, and ignited by the spark plug for testing.
在本申请的一些实施例中,所述混合物管路上设置有第二阀门。In some embodiments of the present application, a second valve is provided on the mixture pipeline.
在本申请的一些实施例中,所述第一阀门、第二阀门、第三阀门、第四阀门用于控制所在管路的通断;根据所述第一涡轮流量计、第二涡轮流量计和第三涡轮流量计的数值,用于控制所在管路流量阀开度的大小。In some embodiments of the present application, the first valve, the second valve, the third valve, and the fourth valve are used to control the on-off of the pipeline; and are used to control the opening size of the flow valve in the pipeline according to the numerical values of the first turbine flowmeter, the second turbine flowmeter, and the third turbine flowmeter.
在本申请的一些实施例中,所述测试舱为绝热容器。In some embodiments of the present application, the test chamber is an insulated container.
在本申请的一些实施例中,所述喷嘴为倒伞状。In some embodiments of the present application, the nozzle is in the shape of an inverted umbrella.
在本申请的一些实施例中,所述储气罐为多个,所述多个储气罐分别存储氢气、甲烷、一氧化碳、乙烯和乙炔等电池释放气体。In some embodiments of the present application, there are multiple gas storage tanks, and the multiple gas storage tanks respectively store battery-released gases such as hydrogen, methane, carbon monoxide, ethylene and acetylene.
在本申请的一些实施例中,按照磷酸铁锂电池热失控释放的气体比例调制气体,然后冲入气袋中备用。In some embodiments of the present application, the gas is modulated according to the ratio of gas released by the thermal runaway of the lithium iron phosphate battery and then flushed into the air bag for standby use.
在本申请的一些实施例中,所述喷嘴通过第五阀门与第四泵体相连,当测试结束后,开启第五阀门,将测试舱内的物质排出。In some embodiments of the present application, the nozzle is connected to the fourth pump body through a fifth valve. When the test is completed, the fifth valve is opened to discharge the substances in the test chamber.
在本申请的一些实施例中,所述储液罐中装有待测电解液。In some embodiments of the present application, the liquid storage tank contains an electrolyte to be tested.
在本申请的一些实施例中,所述储液罐为茶色玻璃瓶,其能够营造避光环境,避免电解液变性。In some embodiments of the present application, the liquid storage tank is a brown glass bottle, which can create a light-proof environment and prevent the electrolyte from denaturing.
在本申请的一些实施例中,所述惰化剂为氢氧化铝、硅酸铝盐等。In some embodiments of the present application, the inertizing agent is aluminum hydroxide, aluminum silicate, etc.
在本申请的另一实施例中,还提供一种锂电池热失控模拟测试装置的测试方法,使用上述之一的锂电池热失控模拟测试装置,打开第二阀门,同时根据需要测试的喷发物阀门,进行测试。In another embodiment of the present application, a testing method for a lithium battery thermal runaway simulation test device is also provided. Using one of the above-mentioned lithium battery thermal runaway simulation test devices, the second valve is opened, and the test is performed according to the ejection valve that needs to be tested.
在本申请的一些实施例中,对于气相喷发物测试时,打开第二阀门和第三阀门,通过第二涡轮流量计计算喷至测试舱的气体的流量,使用火花塞引燃气体,观察是否引燃成功,若否,再次喷出与首次喷入等量的气体,观察是否引燃成功,重复操作直至引燃成功,记录数据采集仪采集的压力和温度信息;以首次燃烧的浓度作为气体的可燃下限,在可燃下限的基础上,分批次注入与首次喷入等量的气体增加气体浓度,直至观察不到火焰,记录数据采集仪采集的压力和温度信息,此时气体的浓度为气体的可燃上限。In some embodiments of the present application, when testing gaseous propellants, open the second valve and the third valve, calculate the flow rate of the gas sprayed into the test chamber by the second turbine flowmeter, use a spark plug to ignite the gas, and observe whether the ignition is successful. If not, spray out an amount of gas equal to the first injection again to observe whether the ignition is successful. Repeat the operation until the ignition is successful, and record the pressure and temperature information collected by the data acquisition instrument. Take the concentration of the first combustion as the lower flammable limit of the gas. On the basis of the lower flammable limit, inject an amount of gas equal to the first injection in batches to increase the gas concentration until no flame is observed. Record the pressure and temperature information collected by the data acquisition instrument. At this time, the concentration of the gas is the upper flammable limit of the gas.
同样地,对于液相喷发物测试时,打开第一阀门和第二阀门,通过第一涡轮流量计计算喷出的电解液的流量,点燃火花塞引燃电解液,观察是否引燃成功,若否,再次喷出等量电解液,继续观察是否引燃,重复操作直至引燃成功,记录数据采集仪采集到的压力信息和温度信息;以开始燃烧的浓度作为起点,分批次加入等量的电解液,增加电解液的浓度,直至观察不到火焰,记录数据采集仪采集的压力和温度信息;Similarly, for the liquid-phase ejection test, the first valve and the second valve are opened, the flow rate of the ejected electrolyte is calculated by the first turbine flowmeter, the spark plug is ignited to ignite the electrolyte, and it is observed whether the ignition is successful. If not, the same amount of electrolyte is ejected again, and it is observed whether the ignition is successful. The operation is repeated until the ignition is successful, and the pressure information and temperature information collected by the data acquisition instrument are recorded; taking the concentration at the beginning of combustion as the starting point, the same amount of electrolyte is added in batches to increase the concentration of the electrolyte until no flame is observed, and the pressure and temperature information collected by the data acquisition instrument are recorded;
对于气液双相喷发物测试时,打开第一阀门、第二阀门和第三阀门,从喷嘴喷出电解液和混合气组成的混合物,引燃火花塞,观察是否引燃成功,若否,再次在喷嘴处喷出等量混合物,继续观察是否引燃成功,重复操作直至引燃,记录数据采集仪采集到的压力信息和温度信息;以开始燃烧的浓度作为起点,分批次加入等量的电解液和混合气,直至观察不到火焰,并记录压力和温度信息;For the gas-liquid two-phase ejection test, open the first valve, the second valve and the third valve, spray the mixture of electrolyte and mixed gas from the nozzle, ignite the spark plug, and observe whether the ignition is successful. If not, spray the same amount of mixture at the nozzle again, and continue to observe whether the ignition is successful. Repeat the operation until ignition, and record the pressure information and temperature information collected by the data acquisition instrument; take the concentration at the beginning of combustion as the starting point, add the same amount of electrolyte and mixed gas in batches until no flame is observed, and record the pressure and temperature information;
对于需要惰化剂参与的喷发物测试时,在打开所需要阀门的同时打开第四阀门,在喷嘴处喷出惰化剂。When testing the propellant that requires the participation of an inert agent, the fourth valve is opened while the required valve is opened, and the inert agent is sprayed out at the nozzle.
在本申请的一些实施例中,测试时,获得测试舱内的混合物的九种特征参数,分别为燃点,燃烧最高温度,最大温度变化速率,最大气压,最大压力变化速率,完全燃烧时放出的热量,可燃上限,可燃下限,气体的毒性;其中所述气体的毒性为混合物中一氧化碳的浓度。In some embodiments of the present application, during the test, nine characteristic parameters of the mixture in the test chamber are obtained, namely, ignition point, maximum combustion temperature, maximum temperature change rate, maximum gas pressure, maximum pressure change rate, heat released during complete combustion, upper flammable limit, lower flammable limit, and gas toxicity; wherein the toxicity of the gas is the concentration of carbon monoxide in the mixture.
在本申请的一些实施例中,所述九种特征参数中,燃点,燃烧最高温度,最大温度变化速率,最大气压,最大压力变化速率,完全燃烧放出的热量数值越大越越危险;可燃下限数值越小越危险,可燃上限数值越大越危险,气体毒性为混合气中一氧化碳浓度,数值越大越危险。In some embodiments of the present application, among the nine characteristic parameters, the ignition point, the maximum combustion temperature, the maximum temperature change rate, the maximum air pressure, the maximum pressure change rate, and the heat released by complete combustion, the larger the value, the more dangerous it is; the smaller the lower flammable limit value, the more dangerous it is; the larger the upper flammable limit value, the more dangerous it is; gas toxicity is the carbon monoxide concentration in the mixed gas, the larger the value, the more dangerous it is.
在本申请的一些实施例中,针对九种特征参数进行安全排序,按照数字1、2、3、4进行赋值,数值越大越危险;得到3×3危险等级矩阵B;应用乘积标度法对每个参数进行赋权,得到3×3评价矩阵A;两个矩阵相乘得矩阵C,对每个值累加,得到危险程度值R;In some embodiments of the present application, nine characteristic parameters are ranked for safety, and values are assigned according to the numbers 1, 2, 3, and 4, where the larger the value, the more dangerous it is; a 3×3 danger level matrix B is obtained; a product scaling method is applied to weight each parameter to obtain a 3×3 evaluation matrix A; the two matrices are multiplied to obtain a matrix C, and each value is accumulated to obtain a danger level value R;
本申请的有益效果至少为:本申请的测试装置能够针对锂电池热失控进行多种场景模拟,气、液、固等多种喷发物进行单独或者混合测试;由于惰化剂增强电解液热失控时的热稳定性,本申请对其惰化效应进行分析;气液双相喷发物喷发至空气中燃烧,且有毒性,对其安全评估的研究极少;同时还提供一种测试方法能够有效评价喷发物的安全,为锂电池的安全使用,消防提供重要参考。The beneficial effects of the present application are at least as follows: the testing device of the present application can simulate various scenarios for thermal runaway of lithium batteries, and test various eruptions such as gas, liquid, and solid separately or in combination; since the inerting agent enhances the thermal stability of the electrolyte during thermal runaway, the present application analyzes its inerting effect; the gas-liquid two-phase eruption is ejected into the air and burns, and is toxic, and there is very little research on its safety assessment; at the same time, a testing method is provided that can effectively evaluate the safety of the eruption, providing an important reference for the safe use of lithium batteries and fire protection.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图和实施例对本申请进一步说明。The present application is further described below in conjunction with the accompanying drawings and embodiments.
图1是本申请的一些实施例中的锂电池热失控模拟测试装置结构示意图;FIG1 is a schematic diagram of the structure of a lithium battery thermal runaway simulation test device in some embodiments of the present application;
图2是本申请的一些实施例中的气体注入系统结构示意图;FIG2 is a schematic diagram of the structure of a gas injection system in some embodiments of the present application;
图3是本申请的一些实施例中的液体注入系统结构示意图;FIG3 is a schematic diagram of the structure of a liquid injection system in some embodiments of the present application;
图4是本申请的一些实施例中的惰化剂注入系统结构示意图;FIG4 is a schematic diagram of the structure of an inertizing agent injection system in some embodiments of the present application;
图5是本申请的一些实施例的测试方法流程示意图:其中,FIG5 is a schematic diagram of a test method flow chart of some embodiments of the present application:
图5中(a)是气相喷发物的测试流程示意图;FIG5 (a) is a schematic diagram of the test process of gas-phase ejecta;
图5中(b)是液相喷发物的测试流程示意图;FIG5( b ) is a schematic diagram of the test process of liquid phase ejecta;
图5中(c)是气液双相喷发物的测试流程示意图;FIG5( c ) is a schematic diagram of the test process of gas-liquid two-phase ejection;
图5中(d)是惰化剂参与测试的流程示意图;Figure 5 (d) is a schematic diagram of the process of the inert agent participating in the test;
其中,100-液体注入系统,200-测试舱,300-气体注入系统,400-惰化剂注入系统,201-压力传感器,204-温度传感器,101-储液罐,102-第一泵体,103-第一涡轮流量计,第一阀门K1,104-第一流量阀,第二阀门K2,202-支架,205-火花塞,206-喷嘴,207-舱体,208-第四泵体,301-第二涡轮流量计,302-第二泵体,303-气袋,304-储气罐,第三阀门K3,305-第二流量阀,307-压力检测显示器;401-惰化剂储存罐,402-第三泵体,403-第三涡轮流量计,第四阀门K4,404-第三流量阀;500-数据采集系统,501-数据采集仪,502-计算机,第五阀门K5。Among them, 100-liquid injection system, 200-test cabin, 300-gas injection system, 400-inerting agent injection system, 201-pressure sensor, 204-temperature sensor, 101-liquid storage tank, 102-first pump body, 103-first turbine flowmeter, first valve K1, 104-first flow valve, second valve K2, 202-bracket, 205-spark plug, 206-nozzle, 207-cabin, 208-fourth pump body, 301-second turbine flowmeter, 302-second pump body, 303-air bag, 304-gas storage tank, third valve K3, 305-second flow valve, 307-pressure detection display; 401-inerting agent storage tank, 402-third pump body, 403-third turbine flowmeter, fourth valve K4, 404-third flow valve; 500-data acquisition system, 501-data acquisition instrument, 502-computer, fifth valve K5.
具体实施方式Detailed ways
下面将结合附图和具体实施方式对本申请的技术方案进行清楚、完整地描述,但是本领域技术人员将会理解,下列所描述的实施例是本申请一部分实施例,而不是全部的实施例,仅用于说明本申请,而不应视为限制本申请的范围。The technical solution of the present application will be clearly and completely described below in conjunction with the accompanying drawings and specific implementation methods. However, those skilled in the art will understand that the embodiments described below are part of the embodiments of the present application, rather than all of the embodiments, and are only used to illustrate the present application and should not be regarded as limiting the scope of the present application.
应该指出,以下详细说明都是例示性的,旨在对本申请提供进一步的说明。除非另有指明,本文使用的所有技术和科学术语具有与本申请所属技术领域的普通技术人员通常理解的相同含义。It should be noted that the following detailed descriptions are illustrative and are intended to provide further explanation of the present application. Unless otherwise specified, all technical and scientific terms used herein have the same meanings as those commonly understood by those skilled in the art to which the present application belongs.
在本申请的描述中,需要理解的是,术语“上”、“下”、“左”、“右”、“前”、“后”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或相对位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。如无特殊说明,在满足附图所示的相对位置关系的情况下,上述方位性的描述可以在实际应用的过程中灵活设置。In the description of the present application, it should be understood that the terms "upper", "lower", "left", "right", "front", "back", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or relative positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present application. Unless otherwise specified, the above-mentioned directional description can be flexibly set in the process of actual application under the condition that the relative positional relationship shown in the drawings is met.
术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量,由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本申请的描述中,除非另有说明,“多个”的含义是两个或两个以上。The terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of this application, unless otherwise specified, "plurality" means two or more.
在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“连通”应做广义理解,如可以是固定连接、可拆卸连接、一体地连接。可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或者两个元件之间的电连接,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "connected" should be understood in a broad sense, such as fixed connection, detachable connection, and integral connection. It can be directly connected or indirectly connected through an intermediate medium, and it can be the internal connection of two components or the electrical connection between two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
在本申请实施例中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、物品或者装置不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、物品或者装置所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括该要素的过程、物品或者装置中还存在另外的相同要素。In the present application, the terms "comprises", "comprising" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, article or device including a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, article or device. In the absence of further restrictions, an element defined by the sentence "comprising a ..." does not exclude the presence of other identical elements in the process, article or device including the element.
在本申请实施例中,“示例性的”或者“例如”等词用于表示作例子、例证或说明。在本申请实施例中被描述为“示例性的”或者“例如”的任何实施例或设计方案中,不应被解释为比其他实施例或设计方案更优选或更具优势,确切而言,使用“示例性的”或者“例如”等词旨在以具体方式呈现相关概念。In the embodiments of the present application, words such as "exemplary" or "for example" are used to indicate examples, illustrations or descriptions. Any embodiment or design scheme described as "exemplary" or "for example" in the embodiments of the present application should not be interpreted as being more preferred or more advantageous than other embodiments or designs. Specifically, the use of words such as "exemplary" or "for example" is intended to present related concepts in a specific way.
基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。实施例中未注明具体条件者,按照常规条件或制造商建议的条件进行。所用试剂或仪器未注明生产厂商者,均为可以通过市售购买获得的常规产品。Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application. If the specific conditions are not specified in the embodiments, they are carried out according to conventional conditions or conditions recommended by the manufacturer. If the manufacturer of the reagents or instruments is not specified, they are all conventional products that can be purchased commercially.
以下通过实施例,并结合附图1-5,对本申请进行进一步详细说明。The present application is further described in detail below through embodiments and in conjunction with Figures 1-5.
本申请提供一种锂电池热失控模拟测试装置,在本申请的一些实施例中,提供一种锂电池热失控模拟测试装置,其包括:测试舱200,液体注入系统100,气体注入系统300,惰化剂注入系统400,压力传感器201,温度传感器204,数据采集系统500。The present application provides a lithium battery thermal runaway simulation test device. In some embodiments of the present application, a lithium battery thermal runaway simulation test device is provided, which includes: a test chamber 200, a liquid injection system 100, a gas injection system 300, an inerting agent injection system 400, a pressure sensor 201, a temperature sensor 204, and a data acquisition system 500.
在本申请的一些实施例中,所述测试舱200包括舱体207,所述舱体207内设置有喷嘴206、支架202、以及火花塞205;所述喷嘴206位于测试舱200的底部,所述火花塞205设置于位于喷嘴206上方的所述支架202上,所述支架202固定于测试舱200内。In some embodiments of the present application, the test chamber 200 includes a chamber body 207, in which a nozzle 206, a bracket 202, and a spark plug 205 are disposed; the nozzle 206 is located at the bottom of the test chamber 200, and the spark plug 205 is disposed on the bracket 202 located above the nozzle 206, and the bracket 202 is fixed in the test chamber 200.
在本申请的一些实施例中,液体注入系统100包括通过液体管路依次相连的储液罐101、第一泵体102、第一涡轮流量计103、第一阀门K1和第一流量阀104。In some embodiments of the present application, the liquid injection system 100 includes a liquid storage tank 101, a first pump body 102, a first turbine flowmeter 103, a first valve K1 and a first flow valve 104 which are sequentially connected through a liquid pipeline.
在本申请的一些实施例中,气体注入系统300包括通过气体管路依次相连的储气罐304、气袋303、第二泵体302、第二涡轮流量计301、第三阀门K3和第二流量阀305。In some embodiments of the present application, the gas injection system 300 includes a gas storage tank 304, an air bag 303, a second pump body 302, a second turbine flowmeter 301, a third valve K3 and a second flow valve 305 which are sequentially connected through a gas pipeline.
在本申请的一些实施例中,惰化剂注入系统400,其包括通过惰化剂传输管路依次相连的惰化剂储存罐401、第三泵体402、第三涡轮流量计403、第四阀门K4和第三流量阀404;In some embodiments of the present application, an inerting agent injection system 400 includes an inerting agent storage tank 401, a third pump body 402, a third turbine flowmeter 403, a fourth valve K4 and a third flow valve 404 which are sequentially connected through an inerting agent transmission pipeline;
在本申请的一些实施例中,所述压力传感器201,用于获取测试舱200内的压力信息。In some embodiments of the present application, the pressure sensor 201 is used to obtain pressure information in the test chamber 200 .
在本申请的一些实施例中,所述压力传感器201从舱体207的右侧开口置入。In some embodiments of the present application, the pressure sensor 201 is placed through the right opening of the cabin 207 .
在本申请的一些实施例中,所述温度传感器204,用于获取测试舱200内的温度信息。In some embodiments of the present application, the temperature sensor 204 is used to obtain temperature information in the test chamber 200 .
在本申请的一些实施例中,所述温度传感器204从舱体207的左侧开口置入。In some embodiments of the present application, the temperature sensor 204 is placed into the left opening of the cabin 207 .
在本申请的一些实施例中,所述数据采集系统500,包括数据采集仪501和计算机502,所述数据采集仪501与压力传感器201以及温度传感器204电连接,用于采集测试舱200内的压力和温度信息;所述计算机502用于处理数据采集仪501采集到的压力和温度数据;In some embodiments of the present application, the data acquisition system 500 includes a data acquisition instrument 501 and a computer 502. The data acquisition instrument 501 is electrically connected to the pressure sensor 201 and the temperature sensor 204 to collect pressure and temperature information in the test chamber 200; the computer 502 is used to process the pressure and temperature data collected by the data acquisition instrument 501;
在本申请的一些实施例中,所述液体管路、气体管路、惰化剂传输管路均与混合物管路的一端连通,所述混合物管路的另一端与测试舱200底部的喷嘴206相连,混合气通过所述混合物管路输送至测试舱200底部的喷嘴206处,由所述喷嘴206喷至测试舱200内,通过所述火花塞205引燃测试。In some embodiments of the present application, the liquid pipeline, gas pipeline, and inerting agent transmission pipeline are all connected to one end of the mixture pipeline, and the other end of the mixture pipeline is connected to the nozzle 206 at the bottom of the test chamber 200. The mixed gas is transported to the nozzle 206 at the bottom of the test chamber 200 through the mixture pipeline, sprayed into the test chamber 200 by the nozzle 206, and ignited by the spark plug 205 for testing.
在本申请的一些实施例中,所述混合物管路上设置有第二阀门K2K2。In some embodiments of the present application, a second valve K2K2 is provided on the mixture pipeline.
在本申请的一些实施例中,所述第一阀门K1、第二阀门K2K2、第三阀门K3第四阀门K4用于控制所在管路的通断;所述第一涡轮流量计103、第二涡轮流量计301和第三涡轮流量计403用于控制所在管路流量的大小;所述第一流量阀104、第二流量阀305和第三流量阀404通过各自管路所在的涡轮流量计的数值来调整阀门的开度。In some embodiments of the present application, the first valve K1, the second valve K2K2, the third valve K3 and the fourth valve K4 are used to control the on-off of the pipeline; the first turbine flowmeter 103, the second turbine flowmeter 301 and the third turbine flowmeter 403 are used to control the flow rate of the pipeline; the first flow valve 104, the second flow valve 305 and the third flow valve 404 adjust the valve opening according to the numerical value of the turbine flowmeter of the respective pipeline.
在本申请的一些实施例中,所述测试舱200为绝热容器。In some embodiments of the present application, the test chamber 200 is an insulated container.
在本申请的一些实施例中,所述喷嘴206为倒伞状。In some embodiments of the present application, the nozzle 206 is in the shape of an inverted umbrella.
在本申请的一些实施例中,所述储气罐304为多个,所述多个储气罐304分别存储氢气、甲烷、一氧化碳、乙烯和乙炔等电池释放气体。In some embodiments of the present application, there are multiple gas storage tanks 304, and the multiple gas storage tanks 304 respectively store battery-released gases such as hydrogen, methane, carbon monoxide, ethylene, and acetylene.
在本申请的一些实施例中,按照磷酸铁锂电池热失控释放的气体比例调制气体,然后冲入气袋303中备用。In some embodiments of the present application, the gas is modulated according to the ratio of gas released by the thermal runaway of the lithium iron phosphate battery and then flushed into the air bag 303 for standby use.
在本申请的一些实施例中,所述喷嘴206通过第五阀门K5与第四泵体208相连,当测试结束后,开启第五阀门K5,将测试舱200内的物质排出。In some embodiments of the present application, the nozzle 206 is connected to the fourth pump body 208 via a fifth valve K5. When the test is completed, the fifth valve K5 is opened to discharge the material in the test chamber 200.
在本申请的一些实施例中,所述储液罐101中装有待测电解液。In some embodiments of the present application, the liquid storage tank 101 contains an electrolyte to be tested.
在本申请的一些实施例中,所述储液罐101为茶色玻璃瓶,其能够营造避光环境,避免电解液变性。In some embodiments of the present application, the liquid storage tank 101 is a brown glass bottle, which can create a light-proof environment and prevent the electrolyte from being denatured.
在本申请的一些实施例中,所述惰化剂为氢氧化铝、硅酸铝盐等。In some embodiments of the present application, the inertizing agent is aluminum hydroxide, aluminum silicate, etc.
在申请的一些实施例中,所述测试装置还包括压力检测装置,其用于检测储气罐304中的压力,并在压力检测显示器307中显示数据。In some embodiments of the application, the testing device further includes a pressure detection device, which is used to detect the pressure in the gas tank 304 and display the data in the pressure detection display 307 .
在本申请的一些实施例中,所述测试装置还包括摄像机,其用于监控测试舱200的变化。In some embodiments of the present application, the testing device further includes a camera for monitoring changes in the testing chamber 200 .
参照图5中的(a),图5中的(b),图5中的(c)以及图5中的(d),在本申请的另一实施例中,还提供一种锂电池热失控模拟测试装置的测试方法,使用上述之一的锂电池热失控模拟测试装置,Referring to (a) in FIG. 5 , (b) in FIG. 5 , (c) in FIG. 5 , and (d) in FIG. 5 , in another embodiment of the present application, a test method for a lithium battery thermal runaway simulation test device is further provided, using one of the above-mentioned lithium battery thermal runaway simulation test devices,
对于气相喷发物测试时,打开第二阀门K2K2和第三阀门K3,通过第二涡轮流量计301计算喷至测试舱200的气体的流量,使用火花塞205引燃气体,观察是否引燃成功,若否,再次喷出与首次喷入等量的气体,观察是否引燃成功,重复操作直至引燃成功,记录数据采集仪501采集的压力和温度信息;以首次燃烧的浓度作为气体的可燃下限,在可燃下限的基础上,分批次注入与首次喷入等量的气体增加气体浓度,直至观察不到火焰,记录数据采集仪501采集的压力和温度信息,此时气体的浓度为气体的可燃上限。When testing gaseous propellants, open the second valve K2K2 and the third valve K3, calculate the flow rate of the gas sprayed to the test chamber 200 through the second turbine flowmeter 301, use the spark plug 205 to ignite the gas, and observe whether the ignition is successful. If not, spray out the same amount of gas as the first injection again to observe whether the ignition is successful. Repeat the operation until the ignition is successful, and record the pressure and temperature information collected by the data acquisition instrument 501; take the concentration of the first combustion as the lower flammable limit of the gas, and on the basis of the lower flammable limit, inject the same amount of gas as the first injection in batches to increase the gas concentration until no flame is observed, and record the pressure and temperature information collected by the data acquisition instrument 501. At this time, the concentration of the gas is the upper flammable limit of the gas.
同样地,对于液相喷发物测试时,打开第一阀门K1和第二阀门K2K2,通过第一涡轮流量计103计算喷出的电解液的流量,点燃火花塞205引燃电解液,观察是否引燃成功,若否,再次喷出等量电解液,继续观察是否引燃,重复操作直至引燃成功,记录数据采集仪501采集到的压力信息和温度信息;以开始燃烧的浓度作为起点,分批次加入等量的电解液,增加电解液的浓度,直至观察不到火焰,记录数据采集仪501采集的压力和温度信息;Similarly, when testing liquid-phase ejecta, open the first valve K1 and the second valve K2K2, calculate the flow rate of the ejected electrolyte through the first turbine flowmeter 103, ignite the spark plug 205 to ignite the electrolyte, and observe whether the ignition is successful. If not, eject the same amount of electrolyte again, and continue to observe whether it is ignited. Repeat the operation until the ignition is successful, and record the pressure information and temperature information collected by the data acquisition instrument 501; take the concentration at the beginning of combustion as the starting point, add the same amount of electrolyte in batches, increase the concentration of the electrolyte, until no flame is observed, and record the pressure and temperature information collected by the data acquisition instrument 501;
对于气液双相喷发物测试时,打开第一阀门K1、第二阀门K2K2和第三阀门K3,从喷嘴206喷出电解液和混合气组成的混合物,引燃火花塞205,观察是否引燃成功,若否,再次在喷嘴206处喷出等量混合物,继续观察是否引燃成功,重复操作直至引燃,记录数据采集仪501采集到的压力信息和温度信息;以开始燃烧的浓度作为起点,分批次加入等量的电解液和混合气,直至观察不到火焰,并记录压力和温度信息;When testing the gas-liquid two-phase ejection material, open the first valve K1, the second valve K2K2 and the third valve K3, spray the mixture of electrolyte and mixed gas from the nozzle 206, ignite the spark plug 205, and observe whether the ignition is successful. If not, spray the same amount of mixture from the nozzle 206 again, and continue to observe whether the ignition is successful. Repeat the operation until ignition, and record the pressure information and temperature information collected by the data acquisition instrument 501; take the concentration at the beginning of combustion as the starting point, add the same amount of electrolyte and mixed gas in batches until no flame is observed, and record the pressure and temperature information;
对于需要惰化剂参与的喷发物测试时,在打开所需要阀门的同时打开第四阀门K4,在喷嘴206处喷出惰化剂。When testing a propellant that requires the participation of an inert agent, the fourth valve K4 is opened while the required valves are opened, and the inert agent is sprayed out at the nozzle 206 .
如图5所示,在本申请的一些实施例中,气体注入系统300能够实现单次注入0.2/0.3/0.4vol%的混合气,按照测试实验中磷酸铁锂电池热失控排气的各气体组分进行配气,配气后储存在气袋303中,第二泵体302提供压差将气体从气袋303中抽出;观察第二涡轮流量计301来调整第二流量阀305的开度,待气体流速稳定后控制第三阀门K3的闭合时间来实现定量注入;由公式c =Svt⁄L计算第三阀门K3开启和关闭的间隔时间,来实现控制单次注入气体的浓度为0.2/0.3/0.4vol%,公式中S代表管道横截面积,v代表流速,t代表时间,L代表测试舱200体积,c代表浓度。As shown in Figure 5, in some embodiments of the present application, the gas injection system 300 can achieve a single injection of 0.2/0.3/0.4 vol% of the mixed gas, and the gas is distributed according to the various gas components of the thermal runaway exhaust of the lithium iron phosphate battery in the test experiment, and the gas is stored in the air bag 303 after distribution. The second pump body 302 provides a pressure difference to extract the gas from the air bag 303; observe the second turbine flowmeter 301 to adjust the opening of the second flow valve 305, and control the closing time of the third valve K3 after the gas flow rate stabilizes to achieve quantitative injection; the interval time of opening and closing the third valve K3 is calculated by the formula c =Svt⁄L to achieve the control of the concentration of the single injected gas to 0.2/0.3/0.4 vol%, where S represents the cross-sectional area of the pipeline, v represents the flow rate, t represents the time, L represents the volume of the test chamber 200, and c represents the concentration.
在本申请的一些实施例中,管道横截面积S为28.26cm2,流速v为2.5m/s,测试舱200体积L为50L,通过公式计算后的阀口闭合间隔时间为1.4秒,适当地缩小管道横截面积以及降低流速可延长阀口闭合的间隔时间,有利于定量的准确性。In some embodiments of the present application, the pipe cross-sectional area S is 28.26 cm 2 , the flow velocity v is 2.5 m/s, the volume L of the test chamber 200 is 50 L, and the valve port closing interval calculated by the formula is 1.4 seconds. Appropriately reducing the pipe cross-sectional area and reducing the flow velocity can extend the valve port closing interval, which is beneficial to the accuracy of quantitative determination.
在本申请的一些实施例中,能够进行双相或三相喷发物的安全测试,将需要测试的单相可燃物注入系统调试好后,同时控制相对应阀门的闭合,可在测试舱200中生成可燃混合物,进行测试获取数据。In some embodiments of the present application, it is possible to conduct safety tests on two-phase or three-phase propellants. After the single-phase combustible material to be tested is injected into the system and debugged, and the closure of the corresponding valves is controlled at the same time, a combustible mixture can be generated in the test chamber 200 to perform tests and obtain data.
在本申请的一些实施例中,以测试单相气体喷发物为例,首先检查测试舱200的密封性以及传感器工作正常后,首次向测试舱200内注入0.2/0.3/0.4vol%的可燃气体,火花塞205点火尝试点燃,若未点燃,再次注入0.2/0.3/0.4vol%的可燃气,再次尝试点燃,直至点燃成功,记录数据采集仪501采集获得的压力传感器201和温度传感器204传输的温度和压力数据;此时首次燃料的浓度即为气体的可燃下限;In some embodiments of the present application, taking the test of single-phase gas ejection as an example, after first checking the sealing of the test chamber 200 and the normal operation of the sensor, 0.2/0.3/0.4 vol% of combustible gas is first injected into the test chamber 200, and the spark plug 205 is ignited to try to ignite. If it fails to ignite, 0.2/0.3/0.4 vol% of combustible gas is injected again, and ignition is tried again until ignition is successful, and the temperature and pressure data transmitted by the pressure sensor 201 and the temperature sensor 204 acquired by the data acquisition instrument 501 are recorded; at this time, the concentration of the first fuel is the lower flammable limit of the gas;
清理测试舱200后,以气体的可燃下限浓度为基础,注入一次0.2/0.3/0.4vol%的可燃混合气,尝试点燃,若成功点燃,在气体的可燃下限浓度的基础上,注入n次0.2/0.3/0.4vol的可燃混合气,直至不能点燃,记录数据,此时的浓度即气体的可燃上限。After cleaning the test chamber 200, inject a 0.2/0.3/0.4vol% combustible mixture based on the lower flammable limit concentration of the gas and try to ignite it. If ignition is successful, inject n times of 0.2/0.3/0.4vol combustible mixture based on the lower flammable limit concentration of the gas until ignition fails. Record the data. The concentration at this time is the upper flammable limit of the gas.
以出现浅蓝色火焰认为点燃成功;The appearance of a light blue flame is considered successful.
传感器可获得燃点,燃烧最高温度,最大气压,最大压力变化速率,可燃上限,可燃下限数据。The sensor can obtain the ignition point, maximum combustion temperature, maximum gas pressure, maximum pressure change rate, upper flammable limit, and lower flammable limit data.
在本申请的一些实施例中,最大温度变化速率可用公式得出,最大压力变化速率可用公式/>得出;放出的热量可用/>得出,q为每种气体的热值,/>为每种气体的密度,c为混合气体的浓度,L为测试舱200体积,/>为气体占混合气的比例。In some embodiments of the present application, the maximum temperature change rate can be expressed as It can be concluded that the maximum pressure change rate can be obtained by formula/> The heat released can be used to It is concluded that q is the calorific value of each gas, /> is the density of each gas, c is the concentration of the mixed gas, L is the volume of the test chamber 200, /> is the ratio of gas to the mixed gas.
在本申请的一些实施例中,当需要液相喷发物参与时,打开第一阀门K1和第二阀门K2K2,观察第一涡轮流量计103来调整第一流量阀104的开度,控制第一阀门K1的开合来实现液体的注入,第一阀门K1的闭合间隔时间的计算方法参考气体注入系统300,每次注入液体为0.2/0.3/0.4vol%,其余测试流程同气体注入流程。In some embodiments of the present application, when liquid-phase eruption material is required to participate, the first valve K1 and the second valve K2K2 are opened, the first turbine flowmeter 103 is observed to adjust the opening of the first flow valve 104, and the opening and closing of the first valve K1 are controlled to realize liquid injection. The calculation method of the closing interval time of the first valve K1 refers to the gas injection system 300, and the liquid is injected each time at 0.2/0.3/0.4 vol%, and the rest of the test process is the same as the gas injection process.
在本申请的一些实施例中,需要惰化剂参与时,第三气泵抽取惰化剂储存罐401中的惰化剂,控制第四阀门K4的开合来实现惰化剂的注入测试舱200,第四阀门K4的闭合间隔时间的计算方法参考气体注入的计算,每次注入的惰化剂的量为0.1/0.2/0.3 g/L,其余测试流程同气体注入测试流程。In some embodiments of the present application, when an inert agent is required, the third air pump extracts the inert agent from the inert agent storage tank 401, and controls the opening and closing of the fourth valve K4 to inject the inert agent into the test chamber 200. The calculation method of the closing interval time of the fourth valve K4 refers to the calculation of gas injection. The amount of inert agent injected each time is 0.1/0.2/0.3 g/L, and the rest of the test process is the same as the gas injection test process.
在本申请的一些实施例中,为便于计算处理,九个危险量用字母代表:燃点a,最大温度变化速率b,最大压力c,燃烧最高温度d,最大压力变化速率e,热量f,可燃上限g,燃烧下限h,气体毒性i。根据实际数据范围按数字1,2,3,4进行赋值。In some embodiments of the present application, for the convenience of calculation and processing, nine dangerous quantities are represented by letters: ignition point a, maximum temperature change rate b, maximum pressure c, maximum combustion temperature d, maximum pressure change rate e, heat f, upper flammable limit g, lower flammable limit h, gas toxicity i. The numbers 1, 2, 3, 4 are assigned according to the actual data range.
在本申请的一些实施例中,针对九种特征参数进行安全排序,按照数字1、2、3、4进行赋值,数值越大越危险,得到3×3危险等级矩阵B,具体可以参照表1:In some embodiments of the present application, nine characteristic parameters are ranked in safety order and assigned values according to the numbers 1, 2, 3, and 4. The larger the value, the more dangerous it is, and a 3×3 danger level matrix B is obtained. For details, please refer to Table 1:
表1为评分参考表;Table 1 is a scoring reference table;
应用乘积标度法对每个参数进行赋权,得到3×3评价矩阵A;两个矩阵相乘得C,对每个值累加,得到危险程度值R; The product scaling method is applied to weight each parameter to obtain a 3×3 evaluation matrix A. The two matrices are multiplied to obtain C, and each value is accumulated to obtain the danger level value R.
在本申请的一些实施例中,具体的最危险的为气体的毒性i,赋权为3.360。其次为燃点a,赋权为2.482。详细评估参数矩阵如下。In some embodiments of the present application, the most dangerous is the toxicity i of the gas, which is weighted as 3.360. The second most dangerous is the ignition point a, which is weighted as 2.482. The detailed evaluation parameter matrix is as follows.
危险等级矩阵B与评价矩阵A相乘后得到矩阵C,对矩阵C的各个参数相加得到最后的结果,按照表2危险等级评价表进行危险等级评价,共有Ⅰ,Ⅱ,Ⅲ,Ⅳ四个等级,其中Ⅰ相对最安全,Ⅳ相对最危险,四个等级的设置如表2所示,The matrix C is obtained by multiplying the hazard level matrix B and the evaluation matrix A. The parameters of the matrix C are added to get the final result. The hazard level evaluation is carried out according to the hazard level evaluation table in Table 2. There are four levels: Ⅰ, Ⅱ, Ⅲ, and Ⅳ. Among them, Ⅰ is relatively the safest and Ⅳ is relatively the most dangerous. The settings of the four levels are shown in Table 2.
表2 危险等级评价表Table 2 Hazard level evaluation table
通过本申请的测试方法根据测试得到的九个特征参数的数值对应赋值得到矩阵B,与赋权的矩阵A相乘得到矩阵C,矩阵C的各个参数相加,对应危险等级,能够为消防提供重要的参考。According to the test method of the present application, the numerical values of the nine characteristic parameters obtained by the test are assigned to obtain a matrix B, which is multiplied by the weighted matrix A to obtain a matrix C. The sum of the various parameters of the matrix C corresponds to the danger level, which can provide an important reference for fire protection.
以上所述实施例仅表达了本申请的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本申请专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本申请构思的前提下,还可以做出若干变形和改进,这些属于本申请的保护范围。因此,本申请专利的保护范围应以所附权利要求为准。The above-described embodiments only express several implementation methods of the present application, and the descriptions thereof are relatively specific and detailed, but they cannot be construed as limiting the scope of the present application. It should be noted that, for a person of ordinary skill in the art, several modifications and improvements can be made without departing from the concept of the present application, and these belong to the protection scope of the present application. Therefore, the protection scope of the present application shall be subject to the attached claims.
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