CN117968947A - Online monitoring device for rotary dynamic balance of mechanical equipment - Google Patents
Online monitoring device for rotary dynamic balance of mechanical equipment Download PDFInfo
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- CN117968947A CN117968947A CN202410389137.4A CN202410389137A CN117968947A CN 117968947 A CN117968947 A CN 117968947A CN 202410389137 A CN202410389137 A CN 202410389137A CN 117968947 A CN117968947 A CN 117968947A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M1/00—Testing static or dynamic balance of machines or structures
- G01M1/14—Determining imbalance
- G01M1/16—Determining imbalance by oscillating or rotating the body to be tested
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1002—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
- B05C11/1015—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves responsive to a conditions of ambient medium or target, e.g. humidity, temperature ; responsive to position or movement of the coating head relative to the target
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L5/00—Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes
- G01L5/0028—Force sensors associated with force applying means
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M1/00—Testing static or dynamic balance of machines or structures
- G01M1/02—Details of balancing machines or devices
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M1/00—Testing static or dynamic balance of machines or structures
- G01M1/14—Determining imbalance
- G01M1/16—Determining imbalance by oscillating or rotating the body to be tested
- G01M1/26—Determining imbalance by oscillating or rotating the body to be tested with special adaptations for marking, e.g. by drilling
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Abstract
本发明公开了一种机械设备旋转动平衡在线监测装置,包括放置架,所述放置架的顶部安装有控制器,且控制器顶部内侧空腔内嵌入式转动安装有第一螺杆,所述第一螺杆上螺纹套设有安装头,所述定位杆嵌入式滑动设置在安装架底部内壁空腔内,所述定位杆内端伸出部分固定有定位头,所述定位头内设置有检测组件和涂色组件,所述检测组件用于对辊轴进行动平衡检测,所述涂色组件用于对辊轴进行涂色;所述限位杆固定在安装架顶部内壁上,所述安装套的一侧螺纹套设在第二螺杆上,所述安装套的底部和内部设置有位置控制组件。该机械设备旋转动平衡在线监测装置,可以便捷的在设备上对辊轴进行动平衡检测,同时适用于不同直径的辊轴。
The present invention discloses an online monitoring device for rotating dynamic balance of mechanical equipment, comprising a placing frame, a controller is installed on the top of the placing frame, and a first screw is embedded and rotatably installed in the inner cavity of the top of the controller, a mounting head is provided on the threaded sleeve of the first screw, the positioning rod is embedded and slidably arranged in the inner wall cavity at the bottom of the mounting frame, a positioning head is fixed to the protruding part of the inner end of the positioning rod, a detection component and a coloring component are arranged in the positioning head, the detection component is used to perform dynamic balance detection on the roller, and the coloring component is used to color the roller; the limit rod is fixed on the inner wall of the top of the mounting frame, one side of the mounting sleeve is threadedly sleeved on the second screw, and a position control component is arranged at the bottom and inside of the mounting sleeve. The online monitoring device for rotating dynamic balance of mechanical equipment can conveniently perform dynamic balance detection on the roller on the equipment, and is suitable for rollers of different diameters.
Description
技术领域Technical Field
本发明涉及动平衡检测技术领域,具体为一种机械设备旋转动平衡在线监测装置。The invention relates to the technical field of dynamic balance detection, and in particular to an online monitoring device for rotating dynamic balance of mechanical equipment.
背景技术Background technique
在垃圾袋的生产加工过程中,需要对垃圾袋进行分切、封口和收卷等操作,为了保证垃圾袋的顺利输送,大都需要使用到配备有多个辊轴的张力输送设备,而辊轴的使用,大都是高速转动的,在长时间使用过程中,受磨损等因素的影响,辊轴容易出现动平衡失衡的情况,此时会造成输送过程的失衡,严重时会导致垃圾袋在输送时出现破损和褶皱等情况,影响其生产的质量,而将每个辊轴拆卸下来进行监测,费时费力,进而需要进行动平衡的在线监测,但是现有的动平衡在线监测装置在使用时存在以下问题:In the production and processing of garbage bags, it is necessary to perform operations such as slitting, sealing and rolling on the garbage bags. In order to ensure the smooth transportation of the garbage bags, most of them need to use tension conveying equipment equipped with multiple rollers. The rollers are mostly used to rotate at high speed. During long-term use, the rollers are easily affected by factors such as wear and tear, and the dynamic balance is unbalanced, which will cause imbalance in the conveying process. In severe cases, the garbage bags will be damaged and wrinkled during transportation, affecting the quality of its production. It is time-consuming and laborious to disassemble each roller for monitoring, so online monitoring of dynamic balance is required. However, the existing online dynamic balance monitoring device has the following problems when used:
由于辊轴在设备框架上大都成排设置,相邻之间的距离较近,现有的动平衡在线监测装置,不方便进行便捷的定位监测,大都需要对整个辊轴进行对中定位监测,需要对辊轴进行包覆处理,但是由于相邻辊轴之间的距离较近,此方式容易受装置体积和空间影响,在使用时多有不便,同时现有的动平衡在线监测装置,不方便对不同直径和不同深度的辊轴进行便捷监测,涉及到定位的精准度,在适用于不同规格和位置的辊轴时,需要进行位置的测量和计算,再进行后续的对中定位,无疑会浪费大量时间,同时计算过程较为复杂,操作繁琐,不利于进行大批量的快速监测。Since rollers are mostly arranged in rows on the equipment frame with a short distance between adjacent rollers, existing online dynamic balancing monitoring devices are not convenient for convenient positioning monitoring. Most of them require centering and positioning monitoring of the entire roller, and the roller needs to be covered. However, since the distance between adjacent rollers is short, this method is easily affected by the volume and space of the device, and there are many inconveniences in use. At the same time, existing online dynamic balancing monitoring devices are not convenient for convenient monitoring of rollers of different diameters and depths. Regarding positioning accuracy, when it is suitable for rollers of different specifications and positions, it is necessary to measure and calculate the position, and then perform subsequent centering and positioning, which will undoubtedly waste a lot of time. At the same time, the calculation process is relatively complicated and the operation is cumbersome, which is not conducive to large-scale rapid monitoring.
针对上述问题,急需在原有动平衡在线监测装置的基础上进行创新设计。In view of the above problems, it is urgent to carry out innovative design based on the original dynamic balancing online monitoring device.
发明内容Summary of the invention
本发明的目的在于提供一种机械设备旋转动平衡在线监测装置,以解决上述背景技术提出现有的动平衡在线监测装置,不方便进行便捷的定位监测,同时不方便对不同直径和不同深度的辊轴进行便捷监测的问题,本发明技术方案针对现有技术解决方案过于单一的技术问题,提供了显著不同于现有技术的解决方案。The purpose of the present invention is to provide an online monitoring device for the rotational dynamic balance of mechanical equipment to solve the problem that the existing online monitoring device for dynamic balance proposed in the above background technology is not convenient for convenient positioning monitoring, and is not convenient for convenient monitoring of rollers of different diameters and depths. The technical solution of the present invention aims at the technical problem that the existing technical solution is too single, and provides a solution that is significantly different from the existing technology.
为实现上述目的,本发明提供如下技术方案:一种机械设备旋转动平衡在线监测装置,包括放置架,所述放置架的顶部安装有控制器,且控制器顶部内侧空腔内嵌入式转动安装有第一螺杆,所述第一螺杆上螺纹套设有安装头,且安装头的底部通过电动推杆连接有安装架;To achieve the above object, the present invention provides the following technical solution: an online monitoring device for rotating dynamic balance of mechanical equipment, comprising a placement frame, a controller is installed on the top of the placement frame, and a first screw is embedded and rotatably installed in the inner cavity of the top of the controller, a mounting head is provided on the threaded sleeve of the first screw, and the bottom of the mounting head is connected to the mounting frame through an electric push rod;
还包括定位杆,所述定位杆嵌入式滑动设置在安装架底部内壁空腔内,且定位杆中部的顶部设置有电磁铁,并且电磁铁嵌入式固定在安装架内,所述定位杆内端伸出部分固定有定位头,且定位头外侧与安装架内壁之间连接有第一弹性伸缩杆,所述定位头内设置有检测组件和涂色组件,所述检测组件用于对辊轴进行动平衡检测,所述涂色组件用于对辊轴进行涂色;It also includes a positioning rod, which is embedded and slidably arranged in the cavity of the inner wall at the bottom of the mounting frame, and an electromagnet is arranged on the top of the middle part of the positioning rod, and the electromagnet is embedded and fixed in the mounting frame, a positioning head is fixed to the protruding part of the inner end of the positioning rod, and a first elastic telescopic rod is connected between the outer side of the positioning head and the inner wall of the mounting frame, and a detection component and a coloring component are arranged in the positioning head, the detection component is used to perform dynamic balance detection on the roller shaft, and the coloring component is used to color the roller shaft;
限位杆,所述限位杆固定在安装架顶部内壁上,且限位杆上滑动套设有安装套,所述安装套的一侧螺纹套设在第二螺杆上,且第二螺杆转动设置在安装架顶部内壁上,所述安装套的底部和内部设置有位置控制组件,且位置控制组件用于对定位头的位置进行定位。A limit rod, the limit rod is fixed on the top inner wall of the mounting frame, and a mounting sleeve is provided on the sliding sleeve of the limit rod, one side of the mounting sleeve is threadedly sleeved on the second screw rod, and the second screw rod is rotatably provided on the top inner wall of the mounting frame, a position control component is provided at the bottom and inside of the mounting sleeve, and the position control component is used to position the positioning head.
优选的,所述第一螺杆带动安装头在放置架空腔内贴合滑动,且第一螺杆由电机驱动。Preferably, the first screw drives the mounting head to slide in the placement rack cavity, and the first screw is driven by a motor.
优选的,所述定位杆在安装架的底部对称设置有两个,且定位杆的中部采用金属材料被电磁铁磁性吸附,并且定位杆内端定位头的底部设计为斜面结构。Preferably, two positioning rods are symmetrically arranged at the bottom of the mounting frame, and the middle part of the positioning rod is made of metal material and is magnetically adsorbed by the electromagnet, and the bottom of the positioning head at the inner end of the positioning rod is designed as an inclined structure.
优选的,所述检测组件包括第一油液腔,所述第一油液腔开设在定位头的内壁上,且第一油液腔内通过第一弹簧连接有检测活塞杆,并且检测活塞杆的内端固定有接触片,所述第一油液腔顶部空腔内通过第二弹簧连接有工形杆,且工形杆的顶部设置有第一压力传感器,并且第一压力传感器固定在第一油液腔顶部空腔的顶壁上。Preferably, the detection component includes a first oil chamber, which is opened on the inner wall of the positioning head, and a detection piston rod is connected to the first oil chamber through a first spring, and a contact piece is fixed to the inner end of the detection piston rod, and an I-shaped rod is connected to the top cavity of the first oil chamber through a second spring, and a first pressure sensor is arranged on the top of the I-shaped rod, and the first pressure sensor is fixed on the top wall of the top cavity of the first oil chamber.
优选的,所述接触片位于定位头的中部,且接触片与定位头的内壁处于同一水平面。Preferably, the contact piece is located in the middle of the positioning head, and the contact piece and the inner wall of the positioning head are in the same horizontal plane.
优选的,所述涂色组件包括第一活塞杆,所述第一活塞杆固定在检测活塞杆中部的顶部,且第一活塞杆位于第二油液腔内,并且第二油液腔开设在定位头的内部,所述第二油液腔的顶部设置有第二活塞杆,且第二活塞杆的内端连接有涂色头,并且涂色头通过第三弹簧嵌入式安装在定位头的内壁空腔处。Preferably, the coloring component includes a first piston rod, which is fixed at the top of the middle part of the detection piston rod, and the first piston rod is located in the second oil chamber, and the second oil chamber is opened inside the positioning head, a second piston rod is arranged on the top of the second oil chamber, and the inner end of the second piston rod is connected to the coloring head, and the coloring head is embedded in the inner wall cavity of the positioning head through a third spring.
优选的,所述第一活塞杆的杆件部分设计为“L”字形结构,所述第二油液腔设计为“U”字形结构。Preferably, the rod portion of the first piston rod is designed as an "L"-shaped structure, and the second oil chamber is designed as a "U"-shaped structure.
优选的,所述位置控制组件包括接触板,所述接触板通过第二弹性伸缩杆设置在安装套底部,且接触板的顶部固定有触发杆,所述触发杆滑动设置在触发腔内,且触发腔开设在安装套底部,所述触发腔中部内壁空腔内设置有触发头和第二压力传感器,且触发头通过第四弹簧在触发腔中部内壁空腔内弹性滑动安装,所述触发腔的顶部固定有第三压力传感器。Preferably, the position control component includes a contact plate, which is arranged at the bottom of the mounting sleeve through a second elastic telescopic rod, and a trigger rod is fixed to the top of the contact plate, the trigger rod is slidably arranged in the trigger cavity, and the trigger cavity is opened at the bottom of the mounting sleeve, a trigger head and a second pressure sensor are arranged in the middle inner wall cavity of the trigger cavity, and the trigger head is elastically slidably installed in the middle inner wall cavity of the trigger cavity through a fourth spring, and a third pressure sensor is fixed to the top of the trigger cavity.
优选的,所述触发头的内端底面设计为倾斜结构,且触发头内端斜面与触发杆的顶部斜面位置相对应。Preferably, the bottom surface of the inner end of the trigger head is designed to be an inclined structure, and the inclined surface of the inner end of the trigger head corresponds to the position of the top inclined surface of the trigger rod.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:
1.本发明,设置检测组件和涂色组件,通过安装架的下移,首先确定定位杆和定位头的位置,使得两个接触片与辊轴两侧竖直相切,当辊轴处于正常状态下,接触片只是接触,不会活动,而当辊轴位置出现失衡时,接触片受力活动,一方面触发第一压力传感器使得装置停止活动,停留在辊轴失衡区域,另一方面通过涂色组件可以同步对辊轴对应区域进行涂色处理,进一步确认失衡位置,提高检测效果,两个接触片独立检测,只需要在辊轴两侧进行下移检测即可,无需将辊轴拆卸下来,同时减少空间占用,无需在周向位置处进行中心定位检测;1. The present invention is provided with a detection component and a coloring component. By moving the mounting frame downward, the positions of the positioning rod and the positioning head are first determined, so that the two contact pieces are vertically tangent to the two sides of the roller shaft. When the roller shaft is in a normal state, the contact piece is only in contact and will not move. When the roller shaft position is unbalanced, the contact piece moves under force. On the one hand, the first pressure sensor is triggered to stop the device from moving and stay in the unbalanced area of the roller shaft. On the other hand, the coloring component can be used to synchronously color the corresponding area of the roller shaft to further confirm the unbalanced position and improve the detection effect. The two contact pieces are detected independently, and only the downward movement detection is required on both sides of the roller shaft, without the need to disassemble the roller shaft. At the same time, the space occupation is reduced, and there is no need to perform center positioning detection at the circumferential position.
2.本发明,设置位置控制组件,当安装架在下移时,接触板与辊轴顶部接触,并受力带动触发杆上移,通过第二压力传感器和第三压力传感器在不同区域进行感应,一方面在定位头竖直区域与辊轴中心侧面接触时,可以通过电磁铁对定位头的位置进行定位固定,进而便于实现后续接触片与辊轴中心侧面接触检测,另一方面可以对接触片的位置进行定位,使得接触片的中心处可以与辊轴中心侧面接触,提高了对辊轴检测的精准度,进一步的,可以根据辊轴的直径,通过调整安装套和接触板的初始位置,即接触板与接触片横向中心线的初始距离,即可对不同直径的辊轴进行两次定位,实用性高,同时此方式,也无需严格将放置架纵向中心线与辊轴纵向中心线对齐,接触板的整个底面都在辊轴顶部横切线上,进而有所偏移也不影响接触板的定位效果,与此同时,此方式,也无需根据辊轴在设备框架上的深度进行调整,由于接触板与定位头和接触片的位置保持相对应,只需要通过各个压力传感器的感应即可实现定位,整个使用过程非常便捷,无需进行复杂的测量。2. The present invention sets a position control component. When the mounting frame moves downward, the contact plate contacts the top of the roller shaft, and is forced to drive the trigger rod to move upward. The second pressure sensor and the third pressure sensor perform sensing in different areas. On the one hand, when the vertical area of the positioning head contacts the central side of the roller shaft, the position of the positioning head can be positioned and fixed by the electromagnet, thereby facilitating the subsequent contact detection between the contact piece and the central side of the roller shaft. On the other hand, the position of the contact piece can be positioned so that the center of the contact piece can contact the central side of the roller shaft, thereby improving the accuracy of roller shaft detection. Furthermore, the installation sleeve and the pressure sensor can be adjusted according to the diameter of the roller shaft. The initial position of the contact plate, that is, the initial distance between the contact plate and the horizontal center line of the contact piece, can be used to position rollers of different diameters twice, which is highly practical. At the same time, this method does not need to strictly align the longitudinal center line of the placement frame with the longitudinal center line of the roller. The entire bottom surface of the contact plate is on the cross-sectional line of the top of the roller, so any offset will not affect the positioning effect of the contact plate. At the same time, this method does not need to be adjusted according to the depth of the roller on the equipment frame. Since the position of the contact plate, the positioning head and the contact piece remain corresponding, positioning can be achieved only through the induction of each pressure sensor. The entire use process is very convenient and does not require complicated measurements.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明正剖结构示意图;Fig. 1 is a schematic diagram of the front cross-sectional structure of the present invention;
图2为本发明侧剖结构示意图;Fig. 2 is a schematic diagram of the side sectional structure of the present invention;
图3为本发明定位杆结构示意图;FIG3 is a schematic diagram of the positioning rod structure of the present invention;
图4为本发明定位头内部结构示意图;FIG4 is a schematic diagram of the internal structure of the positioning head of the present invention;
图5为本发明图4中A 处放大结构示意图;FIG5 is an enlarged structural schematic diagram of point A in FIG4 of the present invention;
图6为本发明接触片侧面结构示意图;FIG6 is a schematic diagram of the side structure of the contact sheet of the present invention;
图7为本发明图1中B处放大结构示意图;FIG7 is an enlarged structural schematic diagram of point B in FIG1 of the present invention;
图8为本发明安装位置结构示意图。FIG. 8 is a schematic diagram of the installation position structure of the present invention.
图中:1、放置架;2、控制器;3、第一螺杆;4、安装头;5、电动推杆;6、安装架;7、定位杆;8、电磁铁;9、定位头;10、第一弹性伸缩杆;11、检测组件;111、第一油液腔;112、第一弹簧;113、检测活塞杆;114、接触片;115、工形杆;116、第二弹簧;117、第一压力传感器;12、涂色组件;121、第一活塞杆;122、第二油液腔;123、第二活塞杆;124、涂色头;125、第三弹簧;13、限位杆;14、安装套;15、第二螺杆;16、位置控制组件;161、第二弹性伸缩杆;162、接触板;163、触发杆;164、触发腔;165、第四弹簧;166、触发头;167、第二压力传感器;168、第三压力传感器。In the figure: 1, placement rack; 2, controller; 3, first screw rod; 4, mounting head; 5, electric push rod; 6, mounting rack; 7, positioning rod; 8, electromagnet; 9, positioning head; 10, first elastic telescopic rod; 11, detection component; 111, first oil chamber; 112, first spring; 113, detection piston rod; 114, contact piece; 115, I-shaped rod; 116, second spring; 117, first pressure sensor; 12, coloring component; 121, first piston rod; 122, second oil chamber; 123, second piston rod; 124, coloring head; 125, third spring; 13, limit rod; 14, mounting sleeve; 15, second screw rod; 16, position control component; 161, second elastic telescopic rod; 162, contact plate; 163, trigger rod; 164, trigger chamber; 165, fourth spring; 166, trigger head; 167, second pressure sensor; 168, third pressure sensor.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
实施例一:请参阅图1-图6,本发明提供一种技术方案:一种机械设备旋转动平衡在线监测装置,包括放置架1,放置架1的顶部安装有控制器2,且控制器2顶部内侧空腔内嵌入式转动安装有第一螺杆3,第一螺杆3上螺纹套设有安装头4,且安装头4的底部通过电动推杆5连接有安装架6,第一螺杆3带动安装头4在放置架1空腔内贴合滑动,且第一螺杆3由电机驱动;定位杆7嵌入式滑动设置在安装架6底部内壁空腔内,且定位杆7中部的顶部设置有电磁铁8,并且电磁铁8嵌入式固定在安装架6内,定位杆7内端伸出部分固定有定位头9,且定位头9外侧与安装架6内壁之间连接有第一弹性伸缩杆10,定位头9内设置有检测组件11和涂色组件12,检测组件11用于对辊轴进行动平衡检测,涂色组件12用于对辊轴进行涂色;Embodiment 1: Please refer to Figures 1 to 6. The present invention provides a technical solution: an online monitoring device for rotating dynamic balance of mechanical equipment, comprising a placement frame 1, a controller 2 is installed on the top of the placement frame 1, and a first screw rod 3 is embedded and rotatably installed in the inner cavity of the top of the controller 2, a mounting head 4 is threadedly sleeved on the first screw rod 3, and the bottom of the mounting head 4 is connected to the mounting frame 6 through an electric push rod 5, the first screw rod 3 drives the mounting head 4 to slide in the cavity of the placement frame 1, and the first screw rod 3 is driven by a motor; a positioning rod 7 is embedded and slidably arranged in the inner wall cavity at the bottom of the mounting frame 6, and an electromagnet 8 is arranged on the top of the middle part of the positioning rod 7, and the electromagnet 8 is embedded and fixed in the mounting frame 6, a positioning head 9 is fixed to the protruding part of the inner end of the positioning rod 7, and a first elastic telescopic rod 10 is connected between the outer side of the positioning head 9 and the inner wall of the mounting frame 6, and a detection component 11 and a coloring component 12 are arranged in the positioning head 9, the detection component 11 is used to perform dynamic balance detection on the roller shaft, and the coloring component 12 is used to color the roller shaft;
定位杆7在安装架6的底部对称设置有两个,且定位杆7的中部采用金属材料被电磁铁8磁性吸附,并且定位杆7内端定位头9的底部设计为斜面结构;检测组件11包括第一油液腔111,第一油液腔111开设在定位头9的内壁上,且第一油液腔111内通过第一弹簧112连接有检测活塞杆113,并且检测活塞杆113的内端固定有接触片114,第一油液腔111顶部空腔内通过第二弹簧116连接有工形杆115,且工形杆115的顶部设置有第一压力传感器117,并且第一压力传感器117固定在第一油液腔111顶部空腔的顶壁上;接触片114位于定位头9的中部,且接触片114与定位头9的内壁处于同一水平面;涂色组件12包括第一活塞杆121,第一活塞杆121固定在检测活塞杆113中部的顶部,且第一活塞杆121位于第二油液腔122内,并且第二油液腔122开设在定位头9的内部,第二油液腔122的顶部设置有第二活塞杆123,且第二活塞杆123的内端连接有涂色头124,并且涂色头124通过第三弹簧125嵌入式安装在定位头9的内壁空腔处;第一活塞杆121的杆件部分设计为“L”字形结构,第二油液腔122设计为“U”字形结构;Two positioning rods 7 are symmetrically arranged at the bottom of the mounting frame 6, and the middle part of the positioning rod 7 is made of metal material and is magnetically adsorbed by the electromagnet 8, and the bottom of the positioning head 9 at the inner end of the positioning rod 7 is designed as a slope structure; the detection component 11 includes a first oil chamber 111, the first oil chamber 111 is opened on the inner wall of the positioning head 9, and the first oil chamber 111 is connected to a detection piston rod 113 through a first spring 112, and a contact piece 114 is fixed to the inner end of the detection piston rod 113, and the top cavity of the first oil chamber 111 is connected to an I-shaped rod 115 through a second spring 116, and a first pressure sensor 117 is arranged on the top of the I-shaped rod 115, and the first pressure sensor 117 is fixed on the top wall of the top cavity of the first oil chamber 111 ; The contact piece 114 is located in the middle of the positioning head 9, and the contact piece 114 and the inner wall of the positioning head 9 are in the same horizontal plane; the coloring component 12 includes a first piston rod 121, the first piston rod 121 is fixed to the top of the middle of the detection piston rod 113, and the first piston rod 121 is located in the second oil cavity 122, and the second oil cavity 122 is opened inside the positioning head 9, and the top of the second oil cavity 122 is provided with a second piston rod 123, and the inner end of the second piston rod 123 is connected to the coloring head 124, and the coloring head 124 is embedded in the inner wall cavity of the positioning head 9 through a third spring 125; the rod part of the first piston rod 121 is designed as an "L"-shaped structure, and the second oil cavity 122 is designed as a "U"-shaped structure;
通过两个接触片114与辊轴两端接触,辊轴在转动时,通过第一螺杆3带动安装头4移动,对辊轴进行纵向的检测,当出现失衡区域时,接触片114受力活动,通过第一压力传感器117进行感应;The two contact pieces 114 are in contact with both ends of the roller shaft. When the roller shaft rotates, the first screw rod 3 drives the mounting head 4 to move, and the roller shaft is detected longitudinally. When an unbalanced area appears, the contact piece 114 is moved by force, and the first pressure sensor 117 senses it.
实施例二:在实施例一的基础上,请参阅图1-图3和图7-图8,放置架1的顶部安装有控制器2,且控制器2顶部内侧空腔内嵌入式转动安装有第一螺杆3,第一螺杆3上螺纹套设有安装头4,且安装头4的底部通过电动推杆5连接有安装架6;第一螺杆3带动安装头4在放置架1空腔内贴合滑动,且第一螺杆3由电机驱动,限位杆13固定在安装架6顶部内壁上,且限位杆13上滑动套设有安装套14,安装套14的一侧螺纹套设在第二螺杆15上,且第二螺杆15转动设置在安装架6顶部内壁上,安装套14的底部和内部设置有位置控制组件16,且位置控制组件16用于对定位头9的位置进行定位;Embodiment 2: Based on Embodiment 1, please refer to Figures 1-3 and 7-8. A controller 2 is installed on the top of the placement rack 1, and a first screw rod 3 is embedded and rotatably installed in the inner cavity of the top of the controller 2. A mounting head 4 is threadedly sleeved on the first screw rod 3, and the bottom of the mounting head 4 is connected to the mounting rack 6 through an electric push rod 5; the first screw rod 3 drives the mounting head 4 to slide in the cavity of the placement rack 1, and the first screw rod 3 is driven by a motor, a limit rod 13 is fixed on the inner wall of the top of the mounting rack 6, and a mounting sleeve 14 is slidably sleeved on the limit rod 13, one side of the mounting sleeve 14 is threadedly sleeved on the second screw rod 15, and the second screw rod 15 is rotatably set on the inner wall of the top of the mounting rack 6, a position control component 16 is set at the bottom and inside of the mounting sleeve 14, and the position control component 16 is used to locate the position of the positioning head 9;
位置控制组件16包括接触板162,接触板162通过第二弹性伸缩杆161设置在安装套14底部,且接触板162的顶部固定有触发杆163,触发杆163滑动设置在触发腔164内,且触发腔164开设在安装套14底部,触发腔164中部内壁空腔内设置有触发头166和第二压力传感器167,且触发头166通过第四弹簧165在触发腔164中部内壁空腔内弹性滑动安装,触发腔164的顶部固定有第三压力传感器168;触发头166的内端底面设计为倾斜结构,且触发头166内端斜面与触发杆163的顶部斜面位置相对应;The position control assembly 16 includes a contact plate 162, which is arranged at the bottom of the mounting sleeve 14 through a second elastic telescopic rod 161, and a trigger rod 163 is fixed on the top of the contact plate 162, and the trigger rod 163 is slidably arranged in a trigger cavity 164, and the trigger cavity 164 is opened at the bottom of the mounting sleeve 14, a trigger head 166 and a second pressure sensor 167 are arranged in the cavity of the inner wall of the middle part of the trigger cavity 164, and the trigger head 166 is elastically slidably installed in the cavity of the inner wall of the middle part of the trigger cavity 164 through a fourth spring 165, and a third pressure sensor 168 is fixed on the top of the trigger cavity 164; the bottom surface of the inner end of the trigger head 166 is designed to be an inclined structure, and the inner end inclined surface of the trigger head 166 corresponds to the position of the top inclined surface of the trigger rod 163;
根据不同直径的辊轴,通过调整安装套14的高度,调整接触板162底部与接触片114横向中心线之间的距离,对接触片114的位置进行自动定位。According to rollers of different diameters, the height of the mounting sleeve 14 is adjusted, and the distance between the bottom of the contact plate 162 and the transverse center line of the contact piece 114 is adjusted, so that the position of the contact piece 114 is automatically positioned.
工作原理:在使用该机械设备旋转动平衡在线监测装置时,如图1-8中,首先根据待检测辊轴的直径,转动第二螺杆15,在限位杆13的限位作用下,可以带动安装套14竖直活动,调整接触板162的初始位置,然后将放置架1安放在设备框架上,使得安装架6底部的两个定位头9位于辊轴的上方,启动电动推杆5带动安装架6下移,进而带动定位杆7和定位头9下移,定位头9底部斜面与辊轴接触,受力带动定位杆7向内活动,当定位头9竖直内壁与辊轴最外侧接触时,此时接触板162也与辊轴顶部接触,并推动触发杆163在触发腔164内上移,使得触发杆163与触发头166斜面接触,对触发头166进行挤压,使得触发头166与第二压力传感器167接触,此时第二压力传感器167将信号传输至控制器2,由控制器2控制电磁铁8通电对定位杆7进行吸附固定,对定位杆7和定位头9的位置进行固定,使得定位头9的内壁与辊轴中心处外侧相贴,而随着电动推杆5带动安装架6继续下移,触发杆163则继续上移并与第三压力传感器168接触,此时通过控制器2控制电动推杆5停止,使得接触片114与辊轴中心处外侧相贴,完成位置的安装,而后再通过电机驱动第一螺杆3转动,带动安装架6横移,配合辊轴的转动,进行检测,此过程中,针对接触板162对定位杆7和定位头9的位置进行定位时,由于触发杆163与触发头166和第三压力传感器168的距离是固定的,在生产时,可以使得触发头166和第三压力传感器168之间的距离与定位头9的内壁竖直区域和接触片114中心处的距离相同,当接触板162受力带动触发杆163到达触发头166位置处时,则代表定位头9的内壁竖直区域到达了辊轴中心处的外侧,此时两个定位头9是与辊轴外侧竖直相切的状态,可以通过对定位杆7的位置进行固定,从而对定位头9的位置进行固定,使得接触片114的位置得到固定,避免后续接触片114与辊轴接触时出现收缩的情况,而触发杆163到达第三压力传感器168处时,则代表使得接触片114到达了与辊轴竖直相切的区域,则可以停止下移开始检测,在此基础上,当触发杆163与第三压力传感器168接触时,接触板162的底部与接触片114的横向中心线之间的距离即是该辊轴的半径,由此可以得出接触板162在自由状态下与接触片114的横向中心线之间的距离,而针对不同直径的辊轴进行检测时,根据辊轴的半径数值,根据接触板162初始状态下与接触片114的横向中心线之间的距离,转动第二螺杆15,通过带动安装套14竖直活动,调整接触板162的初始位置即可;Working principle: When using the online monitoring device for the rotational dynamic balance of the mechanical equipment, as shown in Figure 1-8, first rotate the second screw 15 according to the diameter of the roller to be detected. Under the limiting action of the limiting rod 13, the mounting sleeve 14 can be driven to move vertically to adjust the initial position of the contact plate 162. Then place the placement frame 1 on the equipment frame so that the two positioning heads 9 at the bottom of the mounting frame 6 are located above the roller. Start the electric push rod 5 to drive the mounting frame 6 to move downward, and then drive the positioning rod 7 and the positioning head 9 to move downward. The inclined surface at the bottom of the positioning head 9 contacts the roller, and the positioning rod 7 is driven inward by the force. When the vertical inner wall of the positioning head 9 contacts the outermost side of the roller, the contact plate 162 also contacts the top of the roller and pushes the trigger rod 163 to move upward in the trigger cavity 164, so that the trigger rod 163 and the trigger head 163 are in contact with each other. 166 inclined surface contacts, squeezes the trigger head 166, so that the trigger head 166 contacts the second pressure sensor 167. At this time, the second pressure sensor 167 transmits a signal to the controller 2, and the controller 2 controls the electromagnet 8 to energize to adsorb and fix the positioning rod 7, fix the positions of the positioning rod 7 and the positioning head 9, so that the inner wall of the positioning head 9 is in contact with the outer side of the center of the roller shaft, and as the electric push rod 5 drives the mounting frame 6 to continue to move downward, the trigger rod 163 continues to move upward and contacts the third pressure sensor 168. At this time, the controller 2 controls the electric push rod 5 to stop, so that the contact piece 114 is in contact with the outer side of the center of the roller shaft, and the installation of the position is completed. Then, the motor drives the first screw 3 to rotate, drives the mounting frame 6 to move horizontally, and cooperates with the rotation of the roller shaft to perform detection. In this process, the needle When the contact plate 162 locates the position of the positioning rod 7 and the positioning head 9, since the distance between the trigger rod 163 and the trigger head 166 and the third pressure sensor 168 is fixed, during production, the distance between the trigger head 166 and the third pressure sensor 168 can be made the same as the distance between the vertical area of the inner wall of the positioning head 9 and the center of the contact piece 114. When the contact plate 162 is driven by the force to drive the trigger rod 163 to the position of the trigger head 166, it means that the vertical area of the inner wall of the positioning head 9 has reached the outside of the center of the roller shaft. At this time, the two positioning heads 9 are in a state of vertical tangency with the outside of the roller shaft. The position of the positioning rod 7 can be fixed, thereby fixing the position of the positioning head 9, so that the position of the contact piece 114 is fixed, so as to avoid the subsequent contact piece 114 contacting the roller shaft. When the trigger rod 163 reaches the third pressure sensor 168, it means that the contact sheet 114 has reached the area vertically tangent to the roller shaft, and the downward movement can be stopped to start detection. On this basis, when the trigger rod 163 contacts the third pressure sensor 168, the distance between the bottom of the contact plate 162 and the horizontal center line of the contact sheet 114 is the radius of the roller shaft, from which the distance between the contact plate 162 and the horizontal center line of the contact sheet 114 in the free state can be obtained. When detecting roller shafts of different diameters, according to the radius value of the roller shaft and the distance between the contact plate 162 and the horizontal center line of the contact sheet 114 in the initial state, the second screw 15 is rotated to drive the mounting sleeve 14 to move vertically, so as to adjust the initial position of the contact plate 162.
在进行检测时,辊轴自行转动,通过电机带动第一螺杆3转动,进而带动安装头4和安装架6移动,对辊轴进行轴向检测,在检测过程中,接触片114与辊轴中心处的外侧接触,若辊轴出现动平衡失衡状态时,则会推动接触片114移动,接触片114带动检测活塞杆113移动,将第一油液腔111内的油液挤入工形杆115底部,带动工形杆115上移并与第一压力传感器117接触,控制器2接收到信号,控制第一螺杆3停止转动,此时停下的位置即为该辊轴出现失衡的位置,进一步的,接触片114的受力活动,带动第一活塞杆121移动,对第二油液腔122内的油液进行挤压,使得第二活塞杆123带动涂色头124向辊轴移动,将涂色头124上的颜料涂抹在辊轴对应区域,进一步确认辊轴失衡位置。During the inspection, the roller rotates by itself, and the first screw rod 3 is driven to rotate by the motor, thereby driving the mounting head 4 and the mounting frame 6 to move, and the roller is inspected axially. During the inspection, the contact piece 114 contacts the outer side of the center of the roller. If the roller is in a state of dynamic imbalance, the contact piece 114 will be pushed to move, and the contact piece 114 will drive the inspection piston rod 113 to move, and the oil in the first oil chamber 111 will be squeezed into the bottom of the I-shaped rod 115, and the I-shaped rod 115 will move up and contact the first pressure sensor 117. The controller 2 receives the signal and controls the first screw rod 3 to stop rotating. The stopped position at this time is the position where the roller is unbalanced. Further, the force activity of the contact piece 114 drives the first piston rod 121 to move, and squeezes the oil in the second oil chamber 122, so that the second piston rod 123 drives the coloring head 124 to move toward the roller, and the paint on the coloring head 124 is applied to the corresponding area of the roller, so as to further confirm the unbalanced position of the roller.
本说明书中未作详细描述的内容属于本领域专业技术人员公知的现有技术,在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上;术语“上”、“下”、“左”、“右”、“内”、“外”、“前端”、“后端”、“头部”、“尾部”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”等仅用于描述目的,而不能理解为指示或暗示相对重要性。在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。The contents not described in detail in this specification belong to the prior art known to the professional and technical personnel in this field. In the description of the present invention, unless otherwise specified, "multiple" means two or more; the orientation or position relationship indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims (9)
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| CN202410389137.4A CN117968947B (en) | 2024-04-02 | 2024-04-02 | Online monitoring device for rotary dynamic balance of mechanical equipment |
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Effective date of registration: 20250317 Address after: F428, Intelligent Institute of Technology, No. 369 Huayuan Avenue, Baohe Economic Development Zone, Hefei City, Anhui Province, 230041 Patentee after: Hefei Bag in Bag Environmental Protection Technology Development Co.,Ltd. Country or region after: China Address before: F428, Intelligent Institute of Technology, No. 369 Huayuan Avenue, Baohe Economic Development Zone, Hefei City, Anhui Province, 230041 Patentee before: Anhui bag in bag Intelligent Equipment Co.,Ltd. Country or region before: China |