CN117963637B - Preparation system and spinning process of blended yarn - Google Patents

Preparation system and spinning process of blended yarn

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Publication number
CN117963637B
CN117963637B CN202410278571.5A CN202410278571A CN117963637B CN 117963637 B CN117963637 B CN 117963637B CN 202410278571 A CN202410278571 A CN 202410278571A CN 117963637 B CN117963637 B CN 117963637B
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CN
China
Prior art keywords
blended yarn
wall
cleaning
limit
machine body
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202410278571.5A
Other languages
Chinese (zh)
Other versions
CN117963637A (en
Inventor
冯广宏
吴莹波
冯野川
冯野轩
高卫娟
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hangzhou Juqian Industrial Co ltd
Original Assignee
Hangzhou Juqian Industrial Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Hangzhou Juqian Industrial Co ltd filed Critical Hangzhou Juqian Industrial Co ltd
Priority to CN202410278571.5A priority Critical patent/CN117963637B/en
Publication of CN117963637A publication Critical patent/CN117963637A/en
Application granted granted Critical
Publication of CN117963637B publication Critical patent/CN117963637B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/70Other constructional features of yarn-winding machines
    • B65H54/702Arrangements for confining or removing dust
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/02Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/40Arrangements for rotating packages
    • B65H54/54Arrangements for supporting cores or formers at winding stations; Securing cores or formers to driving members
    • B65H54/547Cantilever supporting arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H67/00Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
    • B65H67/04Arrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02JFINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
    • D02J7/00Cleaning, e.g. removing dust, loose fibres, charred ends
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/31Textiles threads or artificial strands of filaments

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Spinning Or Twisting Of Yarns (AREA)

Abstract

The invention relates to the technical field of yarn preparation equipment, and particularly discloses a preparation system and a spinning process of blended yarns, wherein the preparation system comprises a cleaning mechanism arranged at the top of a machine body and used for cleaning the blended yarns, and a winding mechanism arranged at the top of the machine body and used for winding the blended yarns, the winding mechanism is positioned at one side of the cleaning mechanism and comprises a supporting seat fixedly arranged at the top of the machine body, a rotating disc is rotatably arranged at the back of the supporting seat, a quick-dismantling assembly arranged in an annular array is arranged at the back of the rotating disc, and a disassembling assembly is arranged at one side of the quick-dismantling assembly far from the rotating disc.

Description

System for preparing blended yarn and spinning process
Technical Field
The invention relates to the technical field of yarn preparation equipment, in particular to a system for preparing blended yarns and a spinning process.
Background
The blended yarn is a yarn which is spun by mixing two or more than two different fibers according to a certain proportion, such as polyester-cotton blended yarn, polyester-viscose blended yarn and the like, the blended yarn needs to be wound after production and processing are finished, and the blended yarn has the following problems that fluff knots can exist on the surface of the blended yarn after processing and forming, the blended yarn is subjected to printing and dyeing treatment according to actual requirements after processing and forming, the surface smoothness of the blended yarn is influenced, the printing and dyeing effect of the blended yarn is influenced, and the fluff knots can cause uneven cloth surface and influence the quality of cloth in the subsequent weaving process of the blended yarn.
The Chinese patent with the publication number of CN113697598B discloses blended yarn conveying and winding equipment with a napping function, and the problems in the background technology are that in the traditional collecting and winding process, the blended yarns are loosely wound, so that the blended yarns slip from a collecting device to influence the winding effect of the blended yarns, the blended yarns can be subjected to hot pressing treatment through the mutual matching of a first hot pressing roller and a second hot pressing roller, the blended yarns are subjected to flat extrusion treatment, gaps among the blended yarns are reduced, meanwhile, a hot pressing spring rod drives a guide roller through a guide block, so that the blended yarns after hot pressing are always in a tensioning state, the elastic deformation of the blended yarns is reduced, and the following problems exist in the comprehensive prior art;
When the winding of the blended yarn is completed, the wound blended yarn and the winding drum are required to be detached from the driving equipment, a new winding drum is required to be replaced, next winding is performed, the operation is complex, the preparation efficiency of the blended yarn is reduced, certain defects exist, and the preparation system and the spinning process of the blended yarn are provided for solving the problems.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention provides a preparation system and a spinning process of blended yarns, which can be used for rapidly winding the blended yarns through the remaining winding cylinders after one winding cylinder is wound, so that the preparation efficiency is improved.
The invention is realized by the following technical scheme that the blended yarn preparation system comprises a machine body arranged on the ground, a cleaning mechanism arranged at the top of the machine body and used for cleaning the blended yarn, and a winding mechanism arranged at the top of the machine body and used for winding the blended yarn, wherein the winding mechanism is positioned at one side of the cleaning mechanism and comprises the following components;
The support seat is fixedly arranged at the top of the machine body, the back surface of the support seat is rotationally provided with a rotating disc, the back surface of the rotating disc is provided with quick-release assemblies distributed in an annular array, one sides of the quick-release assemblies, which are far away from the rotating disc, are respectively provided with a dismounting assembly, the side walls of the dismounting assemblies are respectively provided with a winding drum, and the front surface of the rotating disc is provided with a driving assembly which comprises;
The rotating shaft is arranged on the front side of the rotating disc in a rotating mode in an annular array mode, one end of the rotating shaft extends to the back side of the rotating disc, a first gear is fixedly sleeved on the side wall of one end of the rotating disc, a gear ring meshed with the first gear is arranged on the front side of the rotating disc in a rotating mode, and the gear ring is located on the outer side of the first gear.
Further, the drive assembly further comprises;
The first servo motor is fixedly arranged on the side wall of the rotating disc, and an output shaft of the first servo motor is fixedly connected with one of the rotating shafts through a coupler and is used for driving the rotating shafts to rotate;
the second servo motor is fixedly arranged on the outer side of the supporting seat, the output shaft of the second servo motor is fixedly provided with a rotating rod through a coupler, one end of the rotating rod, far away from the second servo motor, extends to the back surface of the supporting seat, and one end of the rotating rod, located on the back surface of the supporting seat, is fixedly connected with the rotating disc.
Further, the lateral wall of bull stick is connected with the front rotation of supporting seat for it is spacing to the bull stick, the recess of cover establishing the ring gear is seted up to the back of supporting seat for provide ring gear pivoted space.
Further, the quick release assembly includes;
The mounting seat is fixedly arranged at one end of the rotating shaft, which is positioned at the back of the rotating disc, the inner wall of the back of the mounting seat is fixedly provided with a limiting seat, the back of the limiting seat is provided with a limiting groove, the inner wall of the back of the limiting groove is fixedly provided with an electromagnet, and the inner wall of the back of the mounting seat is positioned at the outer side of the limiting seat and is fixedly provided with a spring;
the limiting block is sleeved in the limiting groove, a fixing plate is fixedly arranged on one side, close to the limiting seat, of the limiting block, the fixing plate is made of magnetic metal materials, the longitudinal section of the limiting block is of a regular hexagon design, and the side wall of the limiting block is matched with the inner wall of the limiting groove.
Further, the detachable assembly includes;
The fixed lever is fixedly arranged on one side of the limiting block away from the limiting seat, the side wall of the fixed lever is provided with a chute which is distributed in an annular array, the inner wall of the back of the chute is extended to the back of the fixed lever, the inner wall of the winding drum is fixedly provided with a sliding block which is distributed in an annular array, and the sliding blocks are respectively arranged in the chute.
Further, the dismounting assembly further comprises;
The screw rod is fixedly arranged on one side of the fixed rod, which is far away from the limiting block, and the diameter of the side wall of the screw rod is smaller than that of the side wall of the fixed rod;
the nut is connected to the side wall of the screw rod through threads, the nut is an integrated gasket nut, and the diameter of the outer wall of the gasket is larger than that of the side wall of the fixing rod and used for limiting the winding drum.
Further, the cleaning mechanism includes;
The shell is fixedly arranged at the top of the machine body, both sides of the shell are designed in an opening shape, traction rollers for conveying blended yarns are arranged on both sides of the inner side of the shell, the upper end of the inner side of the shell is rotationally connected with a cleaning roller which is vertically arranged, one end of the cleaning roller extends to the front surface of the shell, and a second gear which is meshed with each other is fixedly sleeved on one side of one end of the cleaning roller, which is positioned on the front surface of the shell;
And the output shaft of the third servo motor is fixedly connected with one of the cleaning rollers through a coupler and is used for driving the cleaning rollers to rotate.
Further, the cleaning mechanism further comprises;
the air suction fan is fixedly arranged on the inner wall of the bottom of the shell, a mounting groove for mounting the air suction fan is formed in the inner wall of the bottom of the shell, an air guide box connected with the exhaust end of the air suction fan is fixedly arranged on the inner wall of the mounting groove, and a first air guide pipe extending out of the machine body is fixedly arranged at the exhaust end of the air guide box;
the water tank is fixedly arranged on the outer side of the machine body, the exhaust end of the first air duct extends into the water tank and is positioned below the liquid level of water in the water tank, the second air duct extending to the top of the water tank is fixedly arranged on the inner wall of the top of the water tank, and the air inlet end of the second air duct extends to the liquid level of water in the water tank.
Further, the top of organism and be located the casing and keep away from the fixed mounting bracket that is equipped with in one side of supporting seat, the inboard of mounting bracket is provided with the delivery roller that is used for carrying the blending yarn.
The spinning process of the preparation system of the blended yarn adopts the preparation system of the blended yarn, and the method comprises the following steps of;
S1, conveying the blended yarn to the top of a machine body through a conveying roller, enabling the blended yarn to pass through a cleaning mechanism, and winding the blended yarn by a winding mechanism, so that the cleaning mechanism cleans the blended yarn in the conveying process;
S2, when the cleaning mechanism cleans the blended yarns, suction is generated through air flow to drive the blended yarns, so that the contact area between the blended yarns and the blended yarns is ensured, and impurities such as clean flock are collected;
And S3, when the blended yarn is wound cleanly, the winding is completed at one time, and the wound blended yarn is not required to be removed and wound next time.
The invention provides a system for preparing blended yarns and a spinning process. Compared with the prior art, the method has the following beneficial effects:
1. According to the invention, the driving mechanism of the winding mechanism drives the fixed rod and the winding drums to rotate, so that the clean blended yarns can be wound conveniently, and after one winding drum is wound, the blended yarns can be wound rapidly through the rest winding drums, and the preparation efficiency is improved.
2. According to the invention, the fixing rod and the winding drum can be driven to rotate through the driving assembly so as to wind the blended yarns, and the fixing rod and the winding drum can be driven to revolve around the center point of the rotating disc so that the winding drum which is not wound is close to the shell, thereby facilitating the rapid replacement of the winding drum for the blended yarns and facilitating the actual preparation and use.
3. According to the invention, the fixing rod and the winding drum are conveniently detached from the mounting seat through the quick-disassembly assembly, the winding drum which is completely wound is conveniently replaced when the remaining winding drum is wound, the actual operation is convenient, and the winding drum is conveniently detached from the fixing rod through the disassembly assembly, so that the actual disassembly and the application are convenient.
4. According to the invention, the blended yarn is conveyed by the rotation of the cleaning roller, and is cleaned, meanwhile, suction is generated through the air inlet end of the suction fan, the blended yarn is cleaned and driven to fly, the contact area between the cleaning roller and the blended yarn is increased, the cleaning effect is improved, impurities such as flock sucked by the suction fan are discharged into the water tank through the air guide box and the first air guide pipe, filtered by water in the water tank and discharged through the second air guide pipe, the pollution to the working environment is avoided, and the blended yarn cleaning device is convenient for practical use.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic view of a winding mechanism according to the present invention;
FIG. 3 is a schematic view of a driving assembly according to the present invention;
FIG. 4 is a schematic diagram of the quick release assembly and the explosive construction of the release assembly of the present invention;
FIG. 5 is a schematic cross-sectional view of a mounting base of the present invention;
FIG. 6 is a schematic cross-sectional view of the housing of the present invention;
fig. 7 is a schematic cross-sectional view of the water tank of the present invention.
The reference numerals related in the drawings comprise 1, a machine body, 2, a mounting rack, 3, a conveying roller, 4, a cleaning mechanism, 41, a shell, 42, a cleaning roller, 43, a second gear, 44, a third servo motor, 45, a traction roller, 46, a suction fan, 47, an air guide box, 48, a first air guide pipe, 49, a second air guide pipe, 491, a water tank, 5, a winding mechanism, 51, a driving assembly, 511, a first servo motor, 512, a first gear, 513, a gear ring, 514, a rotating shaft, 515, a second servo motor, 52, a quick-dismantling assembly, 521, a mounting seat, 522, a fixing plate, 523, a limiting block, 524, a spring, 525, a limiting seat, 526, an electromagnet, 53, a winding drum, 54, a dismantling assembly, 541, a fixing rod, 542, a nut, 543, a screw, 55, a supporting seat, 56 and a rotating disc.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1, a blended yarn preparation system comprises a machine body 1 arranged on the ground, a cleaning mechanism 4 arranged at the top of the machine body 1 and used for cleaning the blended yarn, and a winding mechanism 5 arranged at the top of the machine body 1 and used for winding the blended yarn, wherein the winding mechanism 5 is positioned at one side of the cleaning mechanism 4;
the top of organism 1 and be located the casing 41 and keep away from the fixed mounting bracket 2 that is equipped with of one side of supporting seat 55, the inboard of mounting bracket 2 is provided with the delivery roller 3 that is used for carrying the blending yarn.
Referring to fig. 2, 3, 4 and 5, the winding mechanism 5 includes;
The support seat 55 is fixedly arranged at the top of the machine body 1, the back surface of the support seat 55 is rotationally provided with a rotating disc 56, the back surface of the rotating disc 56 is provided with annular array-arranged quick-release assemblies 52, one sides of the quick-release assemblies 52, which are far away from the rotating disc 56, are respectively provided with a dismounting assembly 54, the side walls of the dismounting assemblies 54 are respectively provided with a winding drum 53, the front surface of the rotating disc 56 is provided with a driving assembly 51, and the driving assembly 51 comprises;
the rotating shaft 514 is arranged on the front surface of the rotating disc 56 in a rotating mode in an annular array mode, one end of the rotating shaft 514 extends to the back surface of the rotating disc 56, a first gear 512 is fixedly sleeved on the side wall of one end of the rotating shaft 514, which is located on the front surface of the rotating disc 56, a gear ring 513 meshed with the first gear 512 is arranged on the front surface of the rotating disc 56 in a rotating mode, and the gear ring 513 is located on the outer side of the first gear 512.
The drive assembly 51 further includes;
the first servo motor 511 is fixedly arranged on the side wall of the rotating disc 56, and an output shaft of the first servo motor 511 is fixedly connected with one of the rotating shafts 514 through a coupler and is used for driving the rotating shaft 514 to rotate;
The second servo motor 515 is fixedly arranged on the outer side of the supporting seat 55, a rotating rod is fixedly arranged on an output shaft of the second servo motor 515 through a coupler, one end of the rotating rod, far away from the second servo motor 515, extends to the back surface of the supporting seat 55, and one end of the rotating rod, located on the back surface of the supporting seat 55, is fixedly connected with the rotating disc 56.
In a specific implementation, when the cleaned blended yarn is wound, the first servo motor 511 is started, the output shaft of the first servo motor 511 drives the rotating shaft 514 to rotate, the rotating shaft 514 drives one of the first gears 512 to rotate, the first gear 512 drives the gear ring 513 to rotate, and the gear ring 513 is meshed with the first gear 512, so that the rest first gears 512 and the rotating shaft 514 are driven to synchronously rotate to wind the cleaned blended yarn;
When one winding drum 53 is wound, a worker cuts off the blended yarn, winds the blended yarn to the outer wall of the remaining winding drum 53, then starts the second servo motor 515, and the output shaft of the second servo motor 515 drives the rotating disc 56 to rotate through the coupler, so that the winding drum 53 is driven to rotate at the center point of the rotating disc 56, and the remaining winding drum 53 is further driven to rotate to the side close to the shell 41, so that the blended yarn is wound.
The lateral wall of bull stick is rotated with the front of supporting seat 55 and is connected for it is spacing to the bull stick, guarantees bull stick pivoted stability, and the recess of gear ring 513 is established to the cover in the back of supporting seat 55 for provide gear ring 513 pivoted space.
Referring to fig. 4 and 5, the quick release assembly 52 includes;
the mounting seat 521 is fixedly arranged at one end of the rotating shaft 514, which is positioned at the back of the rotating disc 56, the inner wall of the back of the mounting seat 521 is fixedly provided with a limiting seat 525, the back of the limiting seat 525 is provided with a limiting groove, the inner wall of the back of the limiting groove is fixedly provided with an electromagnet 526, and the inner wall of the back of the mounting seat 521 is fixedly provided with a spring 524, which is positioned at the outer side of the limiting seat 525;
The limiting block 523 is sleeved in the limiting groove, a fixing plate 522 is fixedly arranged on one side, close to the limiting seat 525, of the limiting block 523, the fixing plate 522 is made of magnetic metal materials, the longitudinal section of the limiting block 523 is of a regular hexagon design, and the side wall of the limiting block 523 is matched with the inner wall of the limiting groove.
In a specific implementation, when the winding drum 53 is mounted by using the fixing rod 541, the limiting block 523 is inserted into the limiting groove, so that the limiting block 523 is embedded into the limiting seat 525, then the electromagnet 526 is electrified, and the fixing plate 522 is made of a magnetic metal material, so that the electromagnet 526 magnetically attracts the fixing plate 522 to fix the fixing plate 522 and the limiting block 523, and further fix the fixing rod 541 and the winding drum 53, and the limiting block 523 is limited by making the longitudinal section of the limiting block 523 be in a regular hexagon design, so that the rotation stability of the fixing rod 541 and the limiting block 523 is ensured, and the idle running condition is avoided;
when the fixing rod 541 and the winding drum 53 need to be detached from the mounting seat 521, the electromagnet 526 is powered off, so that the magnetic attraction of the electromagnet 526 to the fixing plate 522 is canceled, and at this time, under the action of the spring 524, the spring 524 separates the limiting block 523 from the limiting seat 525, so that the fixing rod 541 and the winding drum 53 are quickly detached.
Referring to fig. 4, the detachable assembly 54 includes;
The fixed lever 541, fixed locating stopper 523 is kept away from the one side of spacing seat 525, and the spout of annular array arrangement is seted up to the lateral wall of fixed lever 541, and the back inner wall of spout all extends to the back of fixed lever 541, and the fixed slider that is equipped with annular array arrangement of inner wall of a rolling section of thick bamboo 53, and the slider is placed in the spout respectively.
The dismounting assembly 54 further includes;
The screw rod 543 is fixedly arranged on one side of the fixed rod 541 away from the limiting block 523, and the diameter of the side wall of the screw rod 543 is smaller than that of the side wall of the fixed rod 541;
The nut 542 is in threaded connection with the side wall of the screw 543, the nut 542 is a gasket integrated nut 542, and the diameter of the outer wall of the gasket is larger than the diameter of the side wall of the fixed rod 541, so as to limit the winding drum 53.
In specific implementation, the nut 542 is unscrewed, the nut 542 is taken down, and then the winding drum 53 is pulled, so that the winding drum 53 drives the sliding block to move along the sliding groove, the sliding block is separated from the sliding groove, and the winding drum 53 and the wound blended yarn can be taken down, so that the practical use is facilitated.
Referring to fig. 6 and 7, in the second embodiment, the difference technical scheme of the present embodiment compared with the second embodiment is that the cleaning mechanism 4 includes;
The shell 41 is fixedly arranged at the top of the machine body 1, two sides of the shell 41 are in an opening design, traction rollers 45 for conveying blended yarns are arranged on two sides of the inner side of the shell 41, the upper end of the inner side of the shell 41 is rotationally connected with a cleaning roller 42 which is vertically arranged, one end of the cleaning roller 42 extends to the front surface of the shell 41, and a second gear 43 which is meshed with each other is fixedly sleeved on one side of one end of the cleaning roller 42, which is positioned on the front surface of the shell 41;
And the third servo motor 44 is fixedly arranged on the front surface of the shell 41, and an output shaft of the third servo motor 44 is fixedly connected with one of the cleaning rollers 42 through a coupler and is used for driving the cleaning rollers 42 to rotate.
The cleaning mechanism 4 further includes;
The suction fan 46 is fixedly arranged on the inner wall of the bottom of the shell 41, the inner wall of the bottom of the shell 41 is provided with a mounting groove for mounting the suction fan 46, the inner wall of the mounting groove is fixedly provided with an air guide box 47 connected with the exhaust end of the suction fan 46, and the exhaust end of the air guide box 47 is fixedly provided with a first air guide pipe 48 extending out of the machine body 1;
The water tank 491 is fixedly arranged on the outer side of the machine body 1, the exhaust end of the first air duct 48 extends into the water tank 491 and is positioned below the liquid level of water in the water tank 491, the second air duct 49 extending to the top of the water tank 491 is fixedly arranged on the inner wall of the top of the water tank 491, and the air inlet end of the second air duct 49 extends to the liquid level of water in the water tank 491.
In a specific implementation, when the blended yarn cleans the rollers 42, the third servo motor 44 is started, the output shaft of the third servo motor 44 drives one of the cleaning rollers 42 to rotate through the coupling, and the second gear 43 is meshed and arranged, so that the two cleaning rollers 42 are driven to reversely rotate, the blended yarn is cleaned while being conveyed, meanwhile, the suction fan 46 is started, the air inlet end of the suction fan 46 generates suction force, the blended yarn is cleaned and driven to fly, the contact area between the cleaning rollers 42 and the blended yarn is increased, the cleaning effect is improved, and impurities such as short velvet sucked by the suction fan 46 are discharged into the water tank 491 through the air guide box 47 and the first air guide pipe 48, filtered by water in the water tank 491 and then discharged through the second air guide pipe 49, so that the pollution to the working environment is avoided, and the blended yarn cleaner is convenient to use in practice.
The third servo motor 44 and the like of the present invention are connected to an external power source and a controller through wires, so as to facilitate actual control, which is the prior art and will not be described herein.
The embodiment of the invention also provides a spinning process of the blended yarn preparation system, which adopts the blended yarn preparation system, and the method comprises the following steps of;
S1, conveying the blended yarn to the top of a machine body 1 through a conveying roller 3, conveying the blended yarn through a traction roller 45 of a cleaning mechanism 4, cleaning the blended yarn through a cleaning roller 42 when conveying the blended yarn through the traction roller 45, and winding the blended yarn by a winding drum 53 of a winding mechanism 5, so that the cleaning mechanism 4 cleans the blended yarn in the conveying process;
S2, when the cleaning mechanism 4 cleans the blended yarns, suction force is generated through air flow to drive the blended yarns, so that the contact area between the blended yarns and the cleaning roller 42 is ensured, the cleaning effect of the cleaning roller 42 is improved, and the air suction mode is adopted to drive the blended yarns, and the sucked air, the short velvet and other impurities are discharged into the water tank 491 for filtering, so that the cleaned short velvet and other impurities are collected;
And S3, when the blended yarn is wound cleanly, the driving assembly 51 drives the quick-release assembly 52, the dismounting assembly 54 and the winding drum 53 to rotate, so that the blended yarn is wound on the winding drum 53, the second servo motor 515 drives the rotating disc 56 to rotate after one winding is completed, the winding drum 53 is driven to rotate at the center point of the rotating disc 56, the cleanly completed blended yarn can be wound through the residual winding drum 53, and the wound blended yarn is not required to be wound next time after being dismounted, so that the production efficiency is improved.
And all that is not described in detail in this specification is well known to those skilled in the art.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (8)

1.一种混纺纱线的制备系统,包括置于地面的机体,其特征在于,还包括设置在机体顶部用于对混纺纱线进行清洁的清洁机构和设置在机体顶部用于收卷混纺纱线的卷绕机构,卷绕机构位于清洁机构的一侧,卷绕机构包括;1. A blended yarn preparation system, comprising a machine body placed on the ground, characterized in that it also includes a cleaning mechanism disposed on the top of the machine body for cleaning the blended yarn and a winding mechanism disposed on the top of the machine body for winding the blended yarn, wherein the winding mechanism is located on one side of the cleaning mechanism and comprises: 支撑座,固定设于机体的顶部,支撑座的背面转动设有转动盘,转动盘的背面设置有环形阵列排布的快拆组件,快拆组件远离转动盘的一侧均设置有拆装组件,拆装组件的侧壁均设置有收卷筒,转动盘的正面设置有驱动组件,驱动组件包括;The support base is fixedly arranged on the top of the machine body. A rotating disk is rotatably provided on the back of the support base. A quick-release assembly arranged in a circular array is provided on the back of the rotating disk. A disassembly assembly is provided on the side of the quick-release assembly away from the rotating disk. A winding drum is provided on the side wall of the disassembly assembly assembly. A drive assembly is provided on the front of the rotating disk. The drive assembly includes: 转轴,呈环形阵列转动设于转动盘的正面,且转轴的一端均延伸至转动盘的背面,转轴位于转动盘正面的一端侧壁均固定套设有第一齿轮,转动盘的正面转动设有与第一齿轮啮合的齿圈,且齿圈位于第一齿轮的外侧;The rotating shaft is arranged in a circular array and rotates on the front of the rotating disk, and one end of the rotating shaft extends to the back of the rotating disk. The side wall of the end of the rotating shaft located on the front of the rotating disk is fixedly sleeved with a first gear. The front of the rotating disk is rotatably provided with a ring gear meshing with the first gear, and the ring gear is located on the outside of the first gear; 所述驱动组件还包括;The drive assembly further comprises: 第一伺服电机,固定设于转动盘的侧壁,且第一伺服电机的输出轴通过联轴器与其中一个转轴固定连接,用于带动转轴转动;A first servo motor is fixedly mounted on a side wall of the rotating disk, and an output shaft of the first servo motor is fixedly connected to one of the rotating shafts via a coupling, so as to drive the rotating shaft to rotate; 第二伺服电机,固定设于支撑座的外侧,第二伺服电机的输出轴通过联轴器固定设有转杆,转杆远离第二伺服电机的一端延伸至支撑座的背面,转杆位于支撑座背面的一端与转动盘固定连接;The second servo motor is fixedly arranged on the outer side of the support base, and the output shaft of the second servo motor is fixedly provided with a rotating rod through a coupling, and the end of the rotating rod away from the second servo motor extends to the back side of the support base, and the end of the rotating rod located on the back side of the support base is fixedly connected to the rotating disk; 所述快拆组件包括;The quick-release assembly comprises: 安装座,固定设于转轴位于转动盘背面的一端,安装座的背面内壁固定设有限位座,限位座的背面开设有限位槽,限位槽的背面内壁固定设有电磁铁,安装座的背面内壁且位于限位座的外侧固定设有弹簧;The mounting seat is fixed to one end of the rotating shaft located on the back of the rotating disk, a limit seat is fixedly provided on the inner wall of the back of the mounting seat, a limit slot is provided on the back of the limit seat, an electromagnet is fixedly provided on the inner wall of the back of the limit slot, and a spring is fixedly provided on the inner wall of the back of the mounting seat and located on the outside of the limit seat; 限位块,套设于限位槽内,限位块靠近限位座的一侧固定设有固定板,固定板采用磁性金属材质制成,限位块的纵截面呈正六边形设计,且限位块的侧壁与限位槽的内壁相适配。The limit block is sleeved in the limit groove. A fixing plate is fixed on the side of the limit block close to the limit seat. The fixing plate is made of magnetic metal material. The longitudinal section of the limit block is a regular hexagonal design, and the side wall of the limit block is adapted to the inner wall of the limit groove. 2.根据权利要求1所述的一种混纺纱线的制备系统,其特征在于,所述转杆的侧壁与支撑座的正面转动连接,用于对转杆限位,所述支撑座的背面开设有套设齿圈的凹槽,用于提供齿圈转动的空间。2. A blended yarn preparation system according to claim 1, characterized in that the side wall of the rotating rod is rotatably connected to the front of the support seat to limit the rotating rod, and the back of the support seat is provided with a groove for mounting a gear ring to provide space for the gear ring to rotate. 3.根据权利要求1所述的一种混纺纱线的制备系统,其特征在于,所述拆装组件包括;3. A blended yarn preparation system according to claim 1, characterized in that the disassembly and assembly components include: 固定杆,固定设于限位块远离限位座的一侧,固定杆的侧壁开设有环形阵列排布的滑槽,且滑槽的背面内壁均延伸至固定杆的背面,所述收卷筒的内壁固定设有环形阵列排布的滑块,滑块分别放置在滑槽内。The fixed rod is fixed on the side of the limit block away from the limit seat. The side wall of the fixed rod is provided with a slide groove arranged in a circular array, and the inner wall of the back of the slide groove extends to the back of the fixed rod. The inner wall of the winding drum is fixed with a slider arranged in a circular array, and the sliders are placed in the slide grooves respectively. 4.根据权利要求3所述的一种混纺纱线的制备系统,其特征在于,所述拆装组件还包括;4. A blended yarn preparation system according to claim 3, characterized in that the disassembly and assembly components further comprise: 螺杆,固定设于固定杆远离限位块的一侧,且螺杆的侧壁直径小于固定杆的侧壁直径;A screw rod is fixedly arranged on a side of the fixing rod away from the limiting block, and a side wall diameter of the screw rod is smaller than a side wall diameter of the fixing rod; 螺母,螺纹连接于螺杆的侧壁,螺母采用垫片一体式螺母,且该垫片的外壁直径大于固定杆的侧壁直径,用于对收卷筒限位。The nut is threadedly connected to the side wall of the screw rod. The nut adopts a gasket integrated nut, and the outer wall diameter of the gasket is larger than the side wall diameter of the fixed rod, which is used to limit the winding drum. 5.根据权利要求1所述的一种混纺纱线的制备系统,其特征在于,所述清洁机构包括;5. A blended yarn preparation system according to claim 1, characterized in that the cleaning mechanism comprises: 壳体,固定设于机体的顶部,且壳体的两侧均呈开口状设计,壳体的内侧两侧均设置有用于输送混纺纱线的牵引罗拉,壳体的内侧上端转动连接有竖直排布的清洁辊,且清洁辊的一端延伸至壳体的正面,清洁辊位于壳体正面的一端一侧固定套设有相互啮合的第二齿轮;The housing is fixedly mounted on the top of the machine body, and both sides of the housing are open. Both sides of the inner side of the housing are provided with traction rollers for conveying the blended yarn. The upper end of the inner side of the housing is rotatably connected to a vertically arranged cleaning roller, and one end of the cleaning roller extends to the front of the housing. A second gear that meshes with each other is fixedly sleeved on one side of one end of the cleaning roller located on the front of the housing; 第三伺服电机,固定设于壳体的正面,第三伺服电机的输出轴通过联轴器与其中一个清洁辊固定连接,用于带动清洁辊转动。The third servo motor is fixedly arranged on the front side of the housing. The output shaft of the third servo motor is fixedly connected to one of the cleaning rollers through a coupling, so as to drive the cleaning roller to rotate. 6.根据权利要求5所述的一种混纺纱线的制备系统,其特征在于,所述清洁机构还包括;6. A system for preparing blended yarn according to claim 5, characterized in that the cleaning mechanism further comprises: 吸风机,固定设于壳体的底部内壁,壳体的底部内壁开设有用于安装吸风机的安装槽,安装槽的内壁固定设有与吸风机的排气端连接的导气箱,导气箱的排气端固定设有延伸至机体外的第一导气管;The suction fan is fixedly mounted on the bottom inner wall of the shell. The bottom inner wall of the shell is provided with a mounting groove for mounting the suction fan. An air guide box connected to the exhaust end of the suction fan is fixedly mounted on the inner wall of the mounting groove. The exhaust end of the air guide box is fixedly provided with a first air guide pipe extending outside the body. 水箱,固定设于机体的外侧,所述第一导气管的排气端延伸至水箱内,且位于水箱内的水的液面下,水箱的顶部内壁固定设有延伸至水箱顶部的第二导气管,第二导气管的进气端延伸至水箱内水的液面上。The water tank is fixedly arranged on the outside of the machine body, the exhaust end of the first air duct extends into the water tank and is located below the liquid level of the water in the water tank, and the top inner wall of the water tank is fixedly provided with a second air duct extending to the top of the water tank, and the air inlet end of the second air duct extends to the liquid level of the water in the water tank. 7.根据权利要求1所述的一种混纺纱线的制备系统,其特征在于,所述机体的顶部且位于壳体远离支撑座的一侧固定设有安装架,安装架的内侧设置有用于输送混纺纱线的输送罗拉。7. A blended yarn preparation system according to claim 1, characterized in that a mounting frame is fixedly provided on the top of the machine body and on the side of the shell away from the support seat, and a conveying roller for conveying the blended yarn is provided on the inner side of the mounting frame. 8.根据权利要求7所述的一种混纺纱线的制备系统,其特征在于,该混纺纱线制备系统的纺纱工艺包括以下步骤:8. A blended yarn preparation system according to claim 7, wherein the spinning process of the blended yarn preparation system comprises the following steps: S1:将混纺纱线经输送罗拉输送至机体顶部,且使混纺纱线经清洁机构,并由卷绕机构进行收卷,使清洁机构对输送过程中的混纺纱线进行清洁;S1: The blended yarn is conveyed to the top of the machine body via the conveying roller, and the blended yarn is passed through the cleaning mechanism and wound up by the winding mechanism, so that the cleaning mechanism cleans the blended yarn during the conveying process; S2:在清洁机构对混纺纱线进行清洁时,通过气流产生吸力,带动混纺纱线,保证与混纺纱线的接触面积,并对清洁的短绒等杂质进行收集;S2: When the cleaning mechanism cleans the blended yarn, the airflow generates suction to drive the blended yarn, ensuring the contact area with the blended yarn and collecting impurities such as clean short fibers; S3:在清洁完成对混纺纱线进行收卷时,在一次收卷完成,不用将收卷完成的混纺纱线拆下再进行下次收卷。S3: When the blended yarn is wound after cleaning, the wound yarn does not need to be disassembled before the next winding.
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