CN117960742A - Dust collector is used in collection of waste yarn - Google Patents
Dust collector is used in collection of waste yarn Download PDFInfo
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- CN117960742A CN117960742A CN202311661100.4A CN202311661100A CN117960742A CN 117960742 A CN117960742 A CN 117960742A CN 202311661100 A CN202311661100 A CN 202311661100A CN 117960742 A CN117960742 A CN 117960742A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
- B09B3/30—Destroying solid waste or transforming solid waste into something useful or harmless involving mechanical treatment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
- B09B3/30—Destroying solid waste or transforming solid waste into something useful or harmless involving mechanical treatment
- B09B3/32—Compressing or compacting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
- B09B3/30—Destroying solid waste or transforming solid waste into something useful or harmless involving mechanical treatment
- B09B3/35—Shredding, crushing or cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B2101/00—Type of solid waste
- B09B2101/85—Paper; Wood; Fabrics, e.g. cloths
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/66—Disintegrating fibre-containing textile articles to obtain fibres for re-use
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- Environmental & Geological Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及除尘分离技术领域,具体为一种废纱收集用除尘装置。The invention relates to the technical field of dust removal and separation, in particular to a dust removal device for collecting waste yarn.
背景技术Background technique
纺纱厂在生产过程中会产生粉尘和颗粒较大的杂尘、短绒和飞花,这些飞尘中包含有多种非常细小的棉絮,会对人体造成危害,因此,在很多使用纺纱设备的场合中,都会设置一些吸尘除尘装置。Spinning mills generate dust and large particles, short fibers and flying fibers during the production process. These flying dusts contain a variety of very fine cotton fibers, which can be harmful to the human body. Therefore, in many occasions where spinning equipment is used, some dust suction and dust removal devices are installed.
由于纺纱纤维吸附力较强,有些除尘设备使用滤网除尘,导致纺纱纤维容易附着在过滤网上,影响通风效率,影响除尘效果,需要人工进行清洁,有时需要对设备进行拆卸除尘,增加了使用成本,延长了除尘的工期,同时分离出的尘土中存在大量纤维,这些纤维是很好的造纸材料,但大多数设备往往忽略了这项重要资源。Since spinning fibers have strong adsorption capacity, some dust removal equipment uses filters to remove dust, which causes the spinning fibers to easily adhere to the filters, affecting ventilation efficiency and dust removal effects. Manual cleaning is required, and sometimes the equipment needs to be disassembled for dust removal, which increases the cost of use and prolongs the dust removal period. At the same time, there are a large number of fibers in the separated dust, which are good papermaking materials, but most equipment often ignores this important resource.
发明内容Summary of the invention
本发明的目的在于提供一种废纱收集用除尘装置,用于克服现有技术中的上述缺陷。The object of the present invention is to provide a dust removal device for collecting waste yarn, so as to overcome the above-mentioned defects in the prior art.
根据本发明的一种废纱收集用除尘装置,包括机体,所述机体的上端面上固设有入料管,所述机体内开设有与所述入料管连通的分选腔,所述分选腔内设有用于分离尘纤的离心机,所述分选腔的下侧壁内固设有分梳箱,所述分梳箱内开设有分梳腔,所述分选腔与所述分梳腔之间连通固设有环形通道,所述分梳腔内设有用于梳理废纱的分梳机,所述分梳箱的下侧开设有分离腔,所述分离腔的下侧开设有除尘腔,所述分离腔与所述除尘腔内设有用于收集并分离废纱纤维和灰尘的除尘机;A dust removal device for collecting waste yarn according to the present invention comprises a body, an upper end surface of the body is fixedly provided with a feed pipe, a sorting chamber connected with the feed pipe is provided in the body, a centrifuge for separating dust fibers is provided in the sorting chamber, a combing box is fixedly provided in the lower side wall of the sorting chamber, a combing chamber is provided in the combing box, an annular channel is fixedly provided between the sorting chamber and the combing chamber, a combing machine for combing waste yarn is provided in the combing chamber, a separation chamber is provided at the lower side of the combing box, a dust removal chamber is provided at the lower side of the separation chamber, and dust removal machines for collecting and separating waste yarn fibers and dust are provided in the separation chamber and the dust removal chamber;
其中,所述除尘机包括固设在所述分离腔内的尖角板,所述尖角板用于分离下落至所述分离腔内的离心纱料,所述分离腔与所述除尘腔之间设有分隔板,所述分隔板上转动设有两个前后对称的橡胶套,两个所述离心纱料分别紧贴对应的所述橡胶套、使所述橡胶套产生静电吸附尘纤,两个所述橡胶套相互靠近的一端且位于所述分隔板的下端面上固设有固定弯板,两个所述固定弯板内均设有两个相互远离静电刷,两个所述固定弯板相互靠近的一端均连通有除尘箱,所述除尘箱的下侧滑动设有收集箱,所述收集箱能够滑出所述机体外。In which, the dust collector includes a pointed angle plate fixedly arranged in the separation chamber, the pointed angle plate is used to separate the centrifugal yarn material falling into the separation chamber, a partition plate is arranged between the separation chamber and the dust removal chamber, two front and rear symmetrical rubber sleeves are rotatably arranged on the partition plate, the two centrifugal yarn materials are respectively tightly attached to the corresponding rubber sleeves, so that the rubber sleeves generate electrostatic adsorption of dust fibers, a fixed bent plate is fixedly arranged at one end of the two rubber sleeves close to each other and located on the lower end surface of the partition plate, two electrostatic brushes far away from each other are arranged in the two fixed bent plates, and the two fixed bent plates are connected to each other at one end thereof, and a dust removal box is connected to a collection box on the lower side of the dust removal box, and the collection box can slide out of the body.
进一步的,所述分离腔的左右两侧壁上均固设有支撑杆,两个所述支撑杆相互靠近的一端与所述尖角板固定连接,所述分离腔的左右两侧分别开设有电机腔与皮带腔,所述电机腔内固设有动力电机,所述分离腔的前后两侧壁上均转动设有动力轴,两个所述动力轴的外周上均固设有隔电套,两个所述橡胶套分别套在对应的所述隔电套上,所述动力电机的左端与位于后侧的所述动力轴动力连接,两个所述动力轴均向右延伸转动设置在所述皮带腔内,两个所述动力轴位于所述皮带腔内的外周上均连接有交叉皮带。Furthermore, support rods are fixedly provided on the left and right side walls of the separation chamber, and the ends of the two support rods close to each other are fixedly connected to the pointed angle plate. A motor cavity and a belt cavity are respectively opened on the left and right sides of the separation chamber, and a power motor is fixedly provided in the motor cavity. Power shafts are rotatably provided on the front and rear side walls of the separation chamber, and electric insulating sleeves are fixedly provided on the outer peripheries of the two power shafts. The two rubber sleeves are respectively sleeved on the corresponding electric insulating sleeves. The left end of the power motor is dynamically connected to the power shaft located on the rear side, and the two power shafts extend to the right and are rotatably arranged in the belt cavity. Cross belts are connected to the outer peripheries of the two power shafts located in the belt cavity.
进一步的,两个所述除尘箱相互靠近的一端均固设有滤网,所述滤网的孔径能够使灰尘通过,两个所述滤网的上端连通有软管,所述收集箱的上端开设有开口于所述软管连通,所述机体的前端面上固设有风机,所述风机与所述软管连通,位于下侧的两个所述静电刷能够阻挡废纱纤维,位于上侧的两个所述静电刷能够阻挡灰尘,所述除尘腔的左侧壁能够打开。Furthermore, a filter is fixedly provided at one end of the two dust removal boxes close to each other, and the aperture of the filter can allow dust to pass through. The upper ends of the two filters are connected to a hose, and an opening is opened at the upper end of the collecting box to be connected to the hose. A fan is fixedly provided on the front end surface of the body, and the fan is connected to the hose. The two electrostatic brushes located on the lower side can block waste yarn fibers, and the two electrostatic brushes located on the upper side can block dust, and the left side wall of the dust removal chamber can be opened.
进一步的,所述离心机包括固设在所述分选腔左右两侧壁上的连接杆,两个所述连接杆相互靠近的一端固设有减震箱,所述减震箱内固设有离心电机,所述离心电机的上端动力连接有离心轴,所述离心轴的外周上固设有大离心板,所述入料管的下端转动设有小离心板,所述小离心板与所述大离心板之间通过四个周向分布的连接板固定,所述环形通道与所述减震箱之间抵接有减震套,所述大离心板与所述小离心板的外周均向上倾斜,所述分选腔的左右两侧壁内均连通有回收管,两个所述回收管一个向后、另一个向前延伸与所述除尘腔连通。Furthermore, the centrifuge includes connecting rods fixedly arranged on the left and right side walls of the sorting chamber, and a shock-absorbing box is fixedly arranged at one end of the two connecting rods close to each other, and a centrifugal motor is fixedly arranged in the shock-absorbing box. The upper end of the centrifugal motor is dynamically connected to a centrifugal shaft, and a large centrifugal plate is fixedly arranged on the outer periphery of the centrifugal shaft. A small centrifugal plate is rotatably arranged at the lower end of the feed pipe, and the small centrifugal plate is fixed to the large centrifugal plate by four circumferentially distributed connecting plates. A shock-absorbing sleeve is abutted between the annular channel and the shock-absorbing box, and the outer peripheries of the large centrifugal plate and the small centrifugal plate are both inclined upward. Recovery pipes are connected to the left and right side walls of the sorting chamber, and the two recovery pipes extend one backward and the other forward to be connected to the dust removal chamber.
进一步的,所述大离心板的下端面上固设有H轮,所述H轮内开设有周向开通的离心腔,所述离心腔内滑动设有两个左右对称的离心滑块,两个所述离心滑块与所述离心腔之间通过离心弹簧连接,所述离心滑块相互远离的一侧且位于所述离心腔内滑动设有环形的弹性套,所述弹性套的左右两端面上均固设有拉绳。Furthermore, an H wheel is fixedly provided on the lower end surface of the large centrifugal plate, a circumferentially open centrifugal cavity is opened in the H wheel, two left-right symmetrical centrifugal sliders are slidably provided in the centrifugal cavity, the two centrifugal sliders are connected to the centrifugal cavity by a centrifugal spring, an annular elastic sleeve is slidably provided on the side of the centrifugal sliders away from each other and located in the centrifugal cavity, and pull ropes are fixedly provided on both left and right end surfaces of the elastic sleeve.
进一步的,所述分离腔的上侧连通有滑动腔,所述滑动腔的左右两侧壁上滑动设有两组前后对称的滑块,两组所述滑块相互靠近的一端均固设有滑杆,两个所述滑杆相互靠近的一端转动设有挤压筒,两个所述滑块相互远离的一端连接有推力弹簧,所述滑动腔的左右两侧壁内均转动设有定轮,两个所述定轮上均连接有连接绳,两个所述拉绳分别向对应的所述拉绳外延伸后再向下与所述连接绳一端连接,所述连接绳的另一端与所述滑块连接。Furthermore, the upper side of the separation chamber is connected to a sliding chamber, and two groups of front-to-rear symmetrical sliding blocks are slidably provided on the left and right side walls of the sliding chamber, and sliding rods are fixedly provided at the ends of the two groups of sliding blocks that are close to each other, and extrusion cylinders are rotatably provided at the ends of the two sliding rods that are close to each other, and thrust springs are connected to the ends of the two sliding blocks that are away from each other, and fixed wheels are rotatably provided in the left and right side walls of the sliding chamber, and connecting ropes are connected to the two fixed wheels, and the two pull ropes are respectively extended to the outside of the corresponding pull ropes and then downwardly connected to one end of the connecting rope, and the other end of the connecting rope is connected to the sliding block.
进一步的,所述分梳机包括固设在所述分梳箱右端面上的分梳电机,所述分梳腔的前后两侧壁上均转动设有分梳轴,所述分梳电机与位于后侧的所述分梳轴动力连接,所述分梳腔的左侧开设有传动腔,两个所述分梳轴向左延伸进入所述传动腔内,两个所述分梳轴位于所述传动腔的外周上均固设有带轮,两个所述带轮之间通过传动带动力连接,所述传动带交叉设置,两个所述分梳轴的外周上均固设有分梳筒,两个所述分梳筒的外周上均匀分布有两组梳理刀,两组所述梳理刀与对应所述分梳筒旋转方向的一端呈尖形,对横向缠在一起的所述离心纱料进行切割,所述分梳腔与所述滑动腔之间通过通道连通,所述通道的左右两端设有运输带。Furthermore, the combing machine includes a combing motor fixedly mounted on the right end surface of the combing box, combing shafts are rotatably mounted on the front and rear side walls of the combing chamber, the combing motor is power-connected to the combing shafts located on the rear side, a transmission chamber is opened on the left side of the combing chamber, the two combing shafts extend to the left into the transmission chamber, pulleys are fixedly mounted on the outer circumference of the two combing shafts located at the transmission chamber, the two pulleys are power-connected via a transmission belt, the transmission belts are cross-arranged, combing cylinders are fixedly mounted on the outer circumferences of the two combing cylinders, two groups of combing knives are evenly distributed on the outer circumferences of the two combing cylinders, the two groups of combing knives are pointed at one end corresponding to the rotation direction of the combing cylinder, and the centrifugal yarns that are laterally entangled are cut, the combing chamber is connected to the sliding chamber via a channel, and conveyor belts are provided at both ends of the channel.
本发明的有益效果是:The beneficial effects of the present invention are:
1.通过在分选腔内旋转的小离心板与大离心板,使从入料管进入分选腔内的废纱在连接板的带动下进行离心分散,对吸附在废纱上的尘纤进行分离工作,通过回收管进入除尘腔的前后两端进行分离收集,通过橡胶套与离心纱料之间相反运动,进行摩擦,从而产生静电,使进入除尘腔内的尘纤能够在静电的作用下被吸附在橡胶套上,随后通过静电刷的作用,使吸附力较大的废纱纤维先被分离,灰尘则后被分离。1. The small centrifugal plate and the large centrifugal plate rotate in the sorting chamber, so that the waste yarn entering the sorting chamber from the feed pipe is centrifugally dispersed under the drive of the connecting plate, and the dust fibers adsorbed on the waste yarn are separated and enter the front and rear ends of the dust removal chamber through the recovery pipe for separation and collection. The rubber sleeve and the centrifugal yarn material move in opposite directions and rub to generate static electricity, so that the dust fibers entering the dust removal chamber can be adsorbed on the rubber sleeve under the action of static electricity, and then the waste yarn fibers with greater adsorption force are separated first, and the dust is separated later through the action of the electrostatic brush.
2.通过分梳筒的旋转,使从环形通道进入分梳腔内的离心纱料被切割为条状后进行分梳,随后通过通道进入滑动腔内进行挤压,能够防止离心过后的离心纱料随着运动逐渐变成团状堵塞在机体内妨碍工作。2. Through the rotation of the combing cylinder, the centrifugal yarn entering the combing chamber from the annular channel is cut into strips for combing, and then enters the sliding chamber through the channel for extrusion, which can prevent the centrifugal yarn from gradually turning into a mass as it moves and clogging in the machine body to hinder work.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明的一种废纱收集用除尘装置外观示意图;FIG1 is a schematic diagram of the appearance of a dust removal device for collecting waste yarn according to the present invention;
图2是本发明的一种废纱收集用除尘装置整体结构示意图;FIG2 is a schematic diagram of the overall structure of a dust removal device for collecting waste yarn according to the present invention;
图3是本发明离心机的局部放大示意图;FIG3 is a partial enlarged schematic diagram of the centrifuge of the present invention;
图4是本发明分梳机的放大示意图;Fig. 4 is an enlarged schematic diagram of the carding machine of the present invention;
图5是本发明图2中滑块处的放大示意图;FIG5 is an enlarged schematic diagram of the slider in FIG2 of the present invention;
图6是本发明除尘机的放大示意图;FIG6 is an enlarged schematic diagram of the dust collector of the present invention;
图7是本发明图6中A-A的部分放大示意图;Fig. 7 is a partially enlarged schematic diagram of A-A in Fig. 6 of the present invention;
图中:In the figure:
10、机体;11、分选腔;12、分梳箱;13、滑动腔;14、分离腔;15、连接器;16、入料管;17、回收管;18、小离心板;19、连接板;20、大离心板;21、H轮;22、离心腔;23、弹性套;24、离心滑块;25、离心弹簧;26、连接杆;27、拉绳;28、环形通道;29、离心电机;30、离心轴;31、减震套;32、分梳电机;33、分梳腔;34、分梳轴;35、分梳筒;36、运输带;37、通道;38、传动腔;39、带轮;40、传动带;41、连接绳;42、定轮;43、滑块;44、滑杆;45、挤压筒;46、尖角板;47、支撑杆;48、电机腔;49、动力电机;50、皮带腔;51、交叉皮带;52、橡胶套;53、收集箱;54、离心纱料;55、动力轴;56、分隔板;57、软管;58、固定弯板;59、静电刷;60、除尘箱;61、滤网;62、隔电套;63、除尘腔;64、运输辊;65、风机;66、玻璃;67、运输腔;68、减震箱;69、离心机;70、分梳机;71、除尘机;72、梳理刀。10. Machine body; 11. Sorting chamber; 12. Combing box; 13. Sliding chamber; 14. Separation chamber; 15. Connector; 16. Feeding pipe; 17. Recovery pipe; 18. Small centrifugal plate; 19. Connecting plate; 20. Large centrifugal plate; 21. H wheel; 22. Centrifugal chamber; 23. Elastic sleeve; 24. Centrifugal slider; 25. Centrifugal spring; 26. Connecting rod; 27. Pull rope; 28. Annular channel; 29. Centrifugal motor; 30. Centrifugal shaft; 31. Shock-absorbing sleeve; 32. Combing motor; 33. Combing chamber; 34. Combing shaft; 35. Combing cylinder; 36. Transport belt; 37. Channel; 38. Transmission chamber; 39. Pulley; 40. Transmission belt; 4 1. Connecting rope; 42. Fixed wheel; 43. Sliding block; 44. Sliding rod; 45. Extrusion cylinder; 46. Sharp angle plate; 47. Support rod; 48. Motor cavity; 49. Power motor; 50. Belt cavity; 51. Cross belt; 52. Rubber sleeve; 53. Collecting box; 54. Centrifugal yarn; 55. Power shaft; 56. Partition plate; 57. Hose; 58. Fixed bent plate; 59. Electrostatic brush; 60. Dust removal box; 61. Filter; 62. Electric isolation sleeve; 63. Dust removal cavity; 64. Transport roller; 65. Fan; 66. Glass; 67. Transport cavity; 68. Shock absorber box; 69. Centrifuge; 70. Combing machine; 71. Dust collector; 72. Combing knife.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
参照附图1-图7,根据本发明的实施例的一种废纱收集用除尘装置,包括机体10,所述机体10的上端面上固设有入料管16,所述机体10内开设有与所述入料管16连通的分选腔11,所述分选腔11内设有用于分离尘纤的离心机69,所述分选腔11的下侧壁内固设有分梳箱12,所述分梳箱12内开设有分梳腔33,所述分选腔11与所述分梳腔33之间连通固设有环形通道28,所述分梳腔33内设有用于梳理废纱的分梳机70,所述分梳箱12的下侧开设有分离腔14,所述分离腔14的下侧开设有除尘腔63,所述分离腔14与所述除尘腔63内设有用于收集并分离废纱纤维和灰尘的除尘机71;1 to 7, a dust removal device for collecting waste yarn according to an embodiment of the present invention comprises a body 10, a feed pipe 16 is fixedly provided on the upper end surface of the body 10, a sorting chamber 11 connected with the feed pipe 16 is provided in the body 10, a centrifuge 69 for separating dust fibers is provided in the sorting chamber 11, a combing box 12 is fixedly provided in the lower side wall of the sorting chamber 11, a combing chamber 33 is provided in the combing box 12, an annular channel 28 is fixedly provided between the sorting chamber 11 and the combing chamber 33, a combing machine 70 for combing waste yarn is provided in the combing chamber 33, a separation chamber 14 is provided at the lower side of the combing box 12, a dust removal chamber 63 is provided at the lower side of the separation chamber 14, and a dust removal machine 71 for collecting and separating waste yarn fibers and dust is provided in the separation chamber 14 and the dust removal chamber 63;
其中,所述除尘机71包括固设在所述分离腔14内的尖角板46,所述尖角板46用于分离下落至所述分离腔14内的离心纱料54,所述分离腔14与所述除尘腔63之间设有分隔板56,所述分隔板56上转动设有两个前后对称的橡胶套52,两个所述离心纱料54分别紧贴对应的所述橡胶套52、使所述橡胶套52产生静电吸附尘纤,两个所述橡胶套52相互靠近的一端且位于所述分隔板56的下端面上固设有固定弯板58,两个所述固定弯板58内均设有两个相互远离静电刷59,两个所述固定弯板58相互靠近的一端均连通有除尘箱60,所述除尘箱60的下侧滑动设有收集箱53,所述收集箱53能够滑出所述机体10外。Among them, the dust collector 71 includes a pointed plate 46 fixed in the separation chamber 14, and the pointed plate 46 is used to separate the centrifugal yarn material 54 falling into the separation chamber 14. A partition plate 56 is provided between the separation chamber 14 and the dust removal chamber 63. Two front-to-back symmetrical rubber sleeves 52 are rotatably provided on the partition plate 56. The two centrifugal yarn materials 54 are respectively tightly attached to the corresponding rubber sleeves 52, so that the rubber sleeves 52 generate electrostatic adsorption of dust fibers. A fixed bent plate 58 is fixed on one end of the two rubber sleeves 52 that are close to each other and located on the lower end surface of the partition plate 56. Two electrostatic brushes 59 that are far away from each other are provided in the two fixed bent plates 58. The two ends of the two fixed bent plates 58 that are close to each other are connected to a dust removal box 60. A collection box 53 is slidably provided on the lower side of the dust removal box 60, and the collection box 53 can slide out of the machine body 10.
示例性地,所述分离腔14的左右两侧壁上均固设有支撑杆47,两个所述支撑杆47相互靠近的一端与所述尖角板46固定连接,所述分离腔14的左右两侧分别开设有电机腔48与皮带腔50,所述电机腔48内固设有动力电机49,所述分离腔14的前后两侧壁上均转动设有动力轴55,两个所述动力轴55的外周上均固设有隔电套62,两个所述橡胶套52分别套在对应的所述隔电套62上,所述动力电机49的左端与位于后侧的所述动力轴55动力连接,两个所述动力轴55均向右延伸转动设置在所述皮带腔50内,两个所述动力轴55位于所述皮带腔50内的外周上均连接有交叉皮带51。Exemplarily, support rods 47 are fixedly provided on the left and right side walls of the separation chamber 14, and the ends of the two support rods 47 that are close to each other are fixedly connected to the pointed angle plate 46. The left and right sides of the separation chamber 14 are respectively provided with a motor chamber 48 and a belt chamber 50. A power motor 49 is fixedly provided in the motor chamber 48. A power shaft 55 is rotatably provided on the front and rear side walls of the separation chamber 14. An insulating sleeve 62 is fixedly provided on the outer periphery of the two power shafts 55. The two rubber sleeves 52 are respectively sleeved on the corresponding insulating sleeves 62. The left end of the power motor 49 is power-connected to the power shaft 55 located on the rear side. The two power shafts 55 extend to the right and are rotatably arranged in the belt chamber 50. The two power shafts 55 located in the belt chamber 50 are connected with a cross belt 51 on their outer periphery.
示例性地,两个所述除尘箱60相互靠近的一端均固设有滤网61,所述滤网61的孔径能够使灰尘通过,两个所述滤网61的上端连通有软管57,所述收集箱53的上端开设有开口于所述软管57连通,所述机体10的前端面上固设有风机65,所述风机65与所述软管57连通,位于下侧的两个所述静电刷59能够阻挡废纱纤维,位于上侧的两个所述静电刷59能够阻挡灰尘,所述除尘腔63的左侧壁能够打开,通过所述软管57向所述收集箱53内吹风,所述动力电机49工作,带动其中一个所述动力轴55旋转,在所述交叉皮带51的传动下使两个所述动力轴55相反方向旋转、且与对应的所述离心纱料54的运动方向相反,两个所述动力轴55带动对应的所述隔电套62旋转,使所述橡胶套52与所述离心纱料54接触摩擦产生静电,从而能够使所述橡胶套52吸附吹入所述除尘腔63内的尘纤,随后通过与所述橡胶套52抵触的所述静电刷59,使废纱纤维被率先分离后留在所述除尘腔63内,灰尘跟随所述橡胶套52旋转后被位于上侧的两个所述静电刷59刮下,飘散在所述除尘箱60内,通过所述软管57吹出的风,在大气压的作用下,使两个所述除尘箱60内的灰尘通过所述滤网61顺着风向进入所述收集箱53内收集,回收废纱纤维时,打开所述除尘腔63左侧壁上的板,从而回收废纱纤维。Exemplarily, one end of the two dust removal boxes 60 close to each other is fixedly provided with a filter 61, the aperture of the filter 61 can allow dust to pass through, the upper ends of the two filter screens 61 are connected to a hose 57, the upper end of the collecting box 53 is provided with an opening connected to the hose 57, a fan 65 is fixedly provided on the front end surface of the body 10, the fan 65 is connected to the hose 57, the two electrostatic brushes 59 located on the lower side can block the waste yarn fibers, and the two electrostatic brushes 59 located on the upper side can block the dust, the left side wall of the dust removal chamber 63 can be opened, and air can be blown into the collecting box 53 through the hose 57, the power motor 49 works to drive one of the power shafts 55 to rotate, and under the transmission of the cross belt 51, the two power shafts 55 rotate in opposite directions and rotate with the corresponding centrifugal The movement directions of the yarn material 54 are opposite, and the two power shafts 55 drive the corresponding insulating sleeves 62 to rotate, so that the rubber sleeve 52 and the centrifugal yarn material 54 are in contact and friction to generate static electricity, so that the rubber sleeve 52 can absorb the dust fibers blown into the dust removal chamber 63, and then the waste yarn fibers are separated first and remain in the dust removal chamber 63 through the electrostatic brush 59 that contacts the rubber sleeve 52. The dust follows the rotation of the rubber sleeve 52 and is scraped off by the two electrostatic brushes 59 on the upper side, and floats in the dust removal box 60. The wind blown out by the hose 57, under the action of atmospheric pressure, makes the dust in the two dust removal boxes 60 pass through the filter 61 along the wind direction and enter the collecting box 53 for collection. When the waste yarn fibers are recovered, the plate on the left wall of the dust removal chamber 63 is opened to recover the waste yarn fibers.
示例性地,所述离心机69包括固设在所述分选腔11左右两侧壁上的连接杆26,两个所述连接杆26相互靠近的一端固设有减震箱68,所述减震箱68内固设有离心电机29,所述离心电机29的上端动力连接有离心轴30,所述离心轴30的外周上固设有大离心板20,所述入料管16的下端转动设有小离心板18,所述小离心板18与所述大离心板20之间通过四个周向分布的连接板19固定,所述环形通道28与所述减震箱68之间抵接有减震套31,所述大离心板20与所述小离心板18的外周均向上倾斜,所述分选腔11的左右两侧壁内均连通有回收管17,两个所述回收管17一个向后、另一个向前延伸与所述除尘腔63连通,通过所述离心电机29以较小的功率工作,带动所述离心轴30旋转,从而使与所述离心轴30固定连接的所述大离心板20旋转,在两个所述连接板19的带动下带动所述小离心板18旋转,从而使所述入料管16处落下的废纱在所述小离心板18与所述大离心板20之间离心旋转,通过所述连接板19对废纱进行离心运动,进而分离出废纱与尘纤,废纱通过所述环形通道28向下滑落至所述分梳腔33内,而尘纤则通过回收管17进入所述除尘腔63内。Exemplarily, the centrifuge 69 includes a connecting rod 26 fixedly mounted on the left and right side walls of the sorting chamber 11, and a shock-absorbing box 68 is fixedly mounted at one end of the two connecting rods 26 close to each other, and a centrifugal motor 29 is fixedly mounted in the shock-absorbing box 68. The upper end of the centrifugal motor 29 is dynamically connected to a centrifugal shaft 30, and a large centrifugal plate 20 is fixedly mounted on the outer periphery of the centrifugal shaft 30. A small centrifugal plate 18 is rotatably mounted at the lower end of the feed pipe 16, and the small centrifugal plate 18 is fixed to the large centrifugal plate 20 by four circumferentially distributed connecting plates 19. A shock-absorbing sleeve 31 is abutted between the annular channel 28 and the shock-absorbing box 68. The outer peripheries of the large centrifugal plate 20 and the small centrifugal plate 18 are both inclined upward, and the left and right side walls of the sorting chamber 11 The two recovery pipes 17 are connected to the dust removal chamber 63, one of which extends backward and the other forward. The centrifugal motor 29 works at a relatively low power to drive the centrifugal shaft 30 to rotate, thereby rotating the large centrifugal plate 20 fixedly connected to the centrifugal shaft 30, and driving the small centrifugal plate 18 to rotate under the drive of the two connecting plates 19, so that the waste yarn dropped from the feed pipe 16 is centrifugally rotated between the small centrifugal plate 18 and the large centrifugal plate 20, and the waste yarn is centrifugally moved by the connecting plate 19 to separate the waste yarn from the dust fiber, and the waste yarn slides downward into the combing chamber 33 through the annular channel 28, while the dust fiber enters the dust removal chamber 63 through the recovery pipe 17.
示例性地,所述大离心板20的下端面上固设有H轮21,所述H轮21内开设有周向开通的离心腔22,所述离心腔22内滑动设有两个左右对称的离心滑块24,两个所述离心滑块24与所述离心腔22之间通过离心弹簧25连接,所述离心滑块24相互远离的一侧且位于所述离心腔22内滑动设有环形的弹性套23,所述弹性套23的左右两端面上均固设有拉绳27,通过所述离心电机29以较大的功率工作,带动所述H轮21旋转,带动与所述大离心板20固定的所述H轮21旋转,当所述大离心板20的转速慢慢增大后,使与所述离心弹簧25连接的所述离心滑块24产生离心力向外滑动,使其抵接所述弹性套23,带动所述弹性套23向外扩张至两个所述连接杆26相互靠近的一侧壁上,进而能够推动废纱进入所述环形通道28内。Exemplarily, an H wheel 21 is fixed on the lower end surface of the large centrifugal plate 20, and a circumferentially opened centrifugal cavity 22 is opened in the H wheel 21. Two left-right symmetrical centrifugal sliders 24 are slidably arranged in the centrifugal cavity 22. The two centrifugal sliders 24 are connected to the centrifugal cavity 22 by a centrifugal spring 25. A circular elastic sleeve 23 is slidably arranged on the side of the centrifugal sliders 24 that are away from each other and located in the centrifugal cavity 22. Pull ropes 27 are fixed on both end surfaces of the left and right elastic sleeves 23. The centrifugal motor 29 works at a higher power to drive the H wheel 21 to rotate, and the H wheel 21 fixed to the large centrifugal plate 20 to rotate. When the rotation speed of the large centrifugal plate 20 slowly increases, the centrifugal slider 24 connected to the centrifugal spring 25 generates centrifugal force to slide outward, so that it abuts against the elastic sleeve 23, and drives the elastic sleeve 23 to expand outward to the side wall where the two connecting rods 26 are close to each other, thereby pushing the waste yarn into the annular channel 28.
示例性地,所述分离腔14的上侧连通有滑动腔13,所述滑动腔13的左右两侧壁上滑动设有两组前后对称的滑块43,两组所述滑块43相互靠近的一端均固设有滑杆44,两个所述滑杆44相互靠近的一端转动设有挤压筒45,两个所述滑块43相互远离的一端连接有推力弹簧,所述滑动腔13的左右两侧壁内均转动设有定轮42,两个所述定轮42上均连接有连接绳41,两个所述拉绳27分别向对应的所述拉绳27外延伸后再向下与所述连接绳41一端连接,所述连接绳41的另一端与所述滑块43连接,通过所述弹性套23向外扩张后,带动所述拉绳27向外返送,从而使连接绳41失去对所述滑块43的拉力,在所述推力弹簧的作用下,推动两个所述挤压筒45相互靠近,使两个所述挤压筒45能够挤压所述离心纱料54,对所述离心纱料54进行预压工作。Exemplarily, the upper side of the separation chamber 14 is connected to the sliding chamber 13, and two groups of front-to-rear symmetrical sliding blocks 43 are slidably provided on the left and right side walls of the sliding chamber 13, and the ends of the two groups of sliding blocks 43 that are close to each other are fixed with sliding rods 44, and the ends of the two sliding rods 44 that are close to each other are rotatably provided with extrusion cylinders 45, and the ends of the two sliding blocks 43 that are away from each other are connected with thrust springs, and the left and right side walls of the sliding chamber 13 are rotatably provided with fixed wheels 42, and the two fixed wheels 42 are connected with connecting ropes 41, and the two pull ropes 27 extend outwards of the corresponding pull ropes 27 respectively and then downwardly connected to one end of the connecting rope 41, and the other end of the connecting rope 41 is connected to the sliding block 43, and after the elastic sleeve 23 expands outward, the pull rope 27 is driven to be returned outward, so that the connecting rope 41 loses the pulling force on the sliding block 43, and under the action of the thrust spring, the two extrusion cylinders 45 are pushed close to each other, so that the two extrusion cylinders 45 can extrude the centrifugal yarn material 54 and pre-press the centrifugal yarn material 54.
示例性地,所述分梳机70包括固设在所述分梳箱12右端面上的分梳电机32,所述分梳腔33的前后两侧壁上均转动设有分梳轴34,所述分梳电机32与位于后侧的所述分梳轴34动力连接,所述分梳腔33的左侧开设有传动腔38,两个所述分梳轴34向左延伸进入所述传动腔38内,两个所述分梳轴34位于所述传动腔38的外周上均固设有带轮39,两个所述带轮39之间通过传动带40动力连接,所述传动带40交叉设置,两个所述分梳轴34的外周上均固设有分梳筒35,两个所述分梳筒35的外周上均匀分布有两组梳理刀72,两组所述梳理刀72与对应所述分梳筒35旋转方向的一端呈尖形,对横向缠在一起的所述离心纱料54进行切割,所述分梳腔33与所述滑动腔13之间通过通道37连通,所述通道37的左右两端设有运输带36,通过所述分梳电机32工作,带动其中一个所述分梳轴34旋转,在所述传动带40的传动下带动两个所述分梳轴34相反方向旋转,从而带动与两个所述分梳轴34固定连接的两个所述分梳筒35旋转,对从所述环形通道28进入所述分梳腔33内的所述离心纱料54进行切割分梳,使所述离心纱料54呈条状在所述运输带36的工作下,通过所述通道37进入所述滑动腔13内。Exemplarily, the combing machine 70 includes a combing motor 32 fixedly mounted on the right end surface of the combing box 12, and combing shafts 34 are rotatably provided on the front and rear side walls of the combing chamber 33. The combing motor 32 is power-connected to the combing shaft 34 located on the rear side, and a transmission chamber 38 is provided on the left side of the combing chamber 33. The two combing shafts 34 extend to the left into the transmission chamber 38, and the two combing shafts 34 are located on the outer periphery of the transmission chamber 38. The two pulleys 39 are power-connected by a transmission belt 40, and the transmission belts 40 are cross-arranged. Combing cylinders 35 are fixedly mounted on the outer peripheries of the two combing shafts 34, and two groups of combing knives 72 are evenly distributed on the outer peripheries of the two combing cylinders 35. The two groups of combing knives 72 are connected to the opposite One end of the combing cylinder 35 in the direction of rotation is pointed, so as to cut the centrifugal yarn 54 entangled laterally. The combing chamber 33 is connected to the sliding chamber 13 through a channel 37. Conveyor belts 36 are provided at the left and right ends of the channel 37. The combing motor 32 works to drive one of the combing shafts 34 to rotate, and the two combing shafts 34 are driven to rotate in opposite directions under the drive of the transmission belt 40, thereby driving the two combing cylinders 35 fixedly connected to the two combing shafts 34 to rotate, and the centrifugal yarn 54 entering the combing chamber 33 from the annular channel 28 is cut and combed, so that the centrifugal yarn 54 is in strip shape and enters the sliding chamber 13 through the channel 37 under the operation of the conveyor belt 36.
示例性地,所述入料管16的上端设有连接器15,所述连接器15内设有螺纹用于=与其他管道的连接,所述机体10的前后两端均开设有运输腔67,两个所述运输腔67内均设有上下对称的运输辊64,所述运输辊64用于运输所述离心纱料54,所述机体10的前端面上固设有玻璃66,所述玻璃66用于使用者观察所述机体10的内部工作情况。Exemplarily, a connector 15 is provided at the upper end of the feed pipe 16, and a thread is provided inside the connector 15 for connecting to other pipes. Transport cavities 67 are provided at the front and rear ends of the body 10, and transport rollers 64 are symmetrically arranged in the two transport cavities 67. The transport rollers 64 are used to transport the centrifugal yarn 54. A glass 66 is fixedly provided on the front end face of the body 10, and the glass 66 is used for the user to observe the internal working conditions of the body 10.
本发明的一种废纱收集用除尘装置,其工作流程如下:The dust removal device for collecting waste yarn of the present invention has the following working process:
进行离心除尘时,通过离心电机29以较小的功率工作,带动离心轴30旋转,从而使与离心轴30固定连接的大离心板20旋转,在两个连接板19的带动下带动小离心板18旋转,从而使入料管16处落下的废纱在小离心板18与大离心板20之间离心旋转,通过连接板19对废纱进行离心运动,进而分离出废纱与尘纤,废纱通过环形通道28向下滑落至分梳腔33内,而尘纤则通过回收管17进入除尘腔63内。During centrifugal dust removal, the centrifugal motor 29 works at a relatively low power to drive the centrifugal shaft 30 to rotate, thereby causing the large centrifugal plate 20 fixedly connected to the centrifugal shaft 30 to rotate, and the small centrifugal plate 18 to rotate driven by the two connecting plates 19, so that the waste yarn dropped from the feed pipe 16 is centrifugally rotated between the small centrifugal plate 18 and the large centrifugal plate 20, and the waste yarn is subjected to centrifugal motion through the connecting plate 19 to separate the waste yarn and the dust fibers, and the waste yarn slides downward through the annular channel 28 into the combing chamber 33, while the dust fibers enter the dust removal chamber 63 through the recovery pipe 17.
通过离心电机29以较大的功率工作,带动H轮21旋转,带动与大离心板20固定的H轮21旋转,当大离心板20的转速慢慢增大后,使与离心弹簧25连接的离心滑块24产生离心力向外滑动,使其抵接弹性套23,带动弹性套23向外扩张至两个连接杆26相互靠近的一侧壁上,进而能够推动废纱进入环形通道28内。The centrifugal motor 29 works at a relatively high power to drive the H wheel 21 to rotate, and drives the H wheel 21 fixed to the large centrifugal plate 20 to rotate. When the rotation speed of the large centrifugal plate 20 slowly increases, the centrifugal slider 24 connected to the centrifugal spring 25 generates centrifugal force to slide outward, so that it abuts against the elastic sleeve 23, driving the elastic sleeve 23 to expand outward to the side wall where the two connecting rods 26 are close to each other, thereby pushing the waste yarn into the annular channel 28.
通过弹性套23向外扩张后,带动拉绳27向外返送,从而使连接绳41失去对滑块43的拉力,在推力弹簧的作用下,推动两个挤压筒45相互靠近,使两个挤压筒45能够挤压离心纱料54,对离心纱料54进行预压工作。After the elastic sleeve 23 expands outward, it drives the pull rope 27 to return outward, so that the connecting rope 41 loses the pulling force on the slider 43. Under the action of the thrust spring, the two extrusion cylinders 45 are pushed closer to each other, so that the two extrusion cylinders 45 can extrude the centrifugal yarn material 54 and pre-press the centrifugal yarn material 54.
进行除尘回收时,通过软管57向收集箱53内吹风,动力电机49工作,带动其中一个动力轴55旋转,在交叉皮带51的传动下使两个动力轴55相反方向旋转、且与对应的离心纱料54的运动方向相反,两个动力轴55带动对应的隔电套62旋转,使橡胶套52与离心纱料54接触摩擦产生静电,从而能够使橡胶套52吸附吹入除尘腔63内的尘纤,随后通过与橡胶套52抵触的静电刷59,使废纱纤维被率先分离后留在除尘腔63内,灰尘跟随橡胶套52旋转后被位于上侧的两个静电刷59刮下,飘散在除尘箱60内,通过软管57吹出的风,在大气压的作用下,使两个除尘箱60内的灰尘通过滤网61顺着风向进入收集箱53内收集,回收废纱纤维时,打开除尘腔63左侧壁上的板,从而回收废纱纤维。When dust collection is performed, air is blown into the collection box 53 through the hose 57, and the power motor 49 works to drive one of the power shafts 55 to rotate. Under the transmission of the cross belt 51, the two power shafts 55 rotate in opposite directions and opposite to the movement direction of the corresponding centrifugal yarn material 54. The two power shafts 55 drive the corresponding insulating sleeves 62 to rotate, so that the rubber sleeve 52 and the centrifugal yarn material 54 contact and rub to generate static electricity, so that the rubber sleeve 52 can absorb the dust fibers blown into the dust removal chamber 63, and then the waste yarn fibers are separated first and left in the dust removal chamber 63 through the electrostatic brush 59 that contacts the rubber sleeve 52. The dust rotates with the rubber sleeve 52 and is scraped off by the two electrostatic brushes 59 on the upper side and floats in the dust removal box 60. The wind blown out by the hose 57, under the action of atmospheric pressure, causes the dust in the two dust removal boxes 60 to pass through the filter 61 along the wind direction and enter the collection box 53 for collection. When the waste yarn fibers are recovered, the plate on the left wall of the dust removal chamber 63 is opened to recover the waste yarn fibers.
通过分梳电机32工作,带动其中一个分梳轴34旋转,在传动带40的传动下带动两个分梳轴34相反方向旋转,从而带动与两个分梳轴34固定连接的两个分梳筒35旋转,对从环形通道28进入分梳腔33内的离心纱料54进行切割分梳,使离心纱料54呈条状在运输带36的工作下,通过通道37进入滑动腔13内。Through the operation of the combing motor 32, one of the combing shafts 34 is driven to rotate, and the two combing shafts 34 are driven to rotate in opposite directions under the transmission of the transmission belt 40, thereby driving the two combing cylinders 35 fixedly connected to the two combing shafts 34 to rotate, and the centrifugal yarn 54 entering the combing chamber 33 from the annular channel 28 is cut and combed, so that the centrifugal yarn 54 is in strip shape and enters the sliding chamber 13 through the channel 37 under the operation of the conveyor belt 36.
在本说明书的描述中,参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
以上内容仅仅是对本发明结构所作的举例和说明,所述本技术领域的技术人员对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,只要不偏离发明的结构或者超越本权利要求书所定义的范围,均应属于本发明的保护范围。The above contents are merely examples and explanations of the structure of the present invention. The technicians in this technical field may make various modifications or additions to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the structure of the invention or exceed the scope defined by the claims, they should all fall within the protection scope of the present invention.
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