CN117954942B - Wire cutting and tinning integrated machine for wire rod processing - Google Patents
Wire cutting and tinning integrated machine for wire rod processing Download PDFInfo
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- CN117954942B CN117954942B CN202410234753.2A CN202410234753A CN117954942B CN 117954942 B CN117954942 B CN 117954942B CN 202410234753 A CN202410234753 A CN 202410234753A CN 117954942 B CN117954942 B CN 117954942B
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- 238000005520 cutting process Methods 0.000 title claims abstract description 87
- 238000012545 processing Methods 0.000 title claims abstract description 30
- 230000007246 mechanism Effects 0.000 claims abstract description 116
- 238000000034 method Methods 0.000 claims abstract description 33
- 230000008569 process Effects 0.000 claims abstract description 31
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 23
- 238000003860 storage Methods 0.000 claims description 20
- 238000009413 insulation Methods 0.000 claims description 15
- 238000003825 pressing Methods 0.000 claims description 14
- 210000000078 claw Anatomy 0.000 claims description 5
- 238000007599 discharging Methods 0.000 claims 2
- 230000006835 compression Effects 0.000 claims 1
- 238000007906 compression Methods 0.000 claims 1
- 238000013461 design Methods 0.000 abstract description 3
- 230000032258 transport Effects 0.000 abstract description 3
- 230000001131 transforming effect Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000002457 bidirectional effect Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000007747 plating Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000004870 electrical engineering Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/28—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for wire processing before connecting to contact members, not provided for in groups H01R43/02 - H01R43/26
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F23/00—Feeding wire in wire-working machines or apparatus
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G1/00—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
- H02G1/12—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof
- H02G1/1202—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof by cutting and withdrawing insulation
- H02G1/1248—Machines
- H02G1/1251—Machines the cutting element not rotating about the wire or cable
- H02G1/126—Machines the cutting element not rotating about the wire or cable making a longitudinal cut
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/82—Recycling of waste of electrical or electronic equipment [WEEE]
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Wire Processing (AREA)
Abstract
本发明涉及线芯镀锡技术领域,尤其涉及一种线材加工用裁线镀锡一体机,包括有台架,台架上设置有传送机构,所述传送机构的传送带上均匀设置有若干线夹;台板,台架上设置有围绕传送带并与之齐平的台板;导轮组,台架顶部传送带一侧起始段设置有导轮组,导轮组用于传输线材;裁线机构,导轮组的末端设置有裁线机构,导轮组将线材输送并穿过传送带的线夹,裁线机构位于导轮组与传送带的中间。采用传送带和线夹相组合的工业化流水线设计,有利于将裁线、剥线、镀锡工序改造为一体式流水线加工流程,显著提高线材加工的自动化水平以及加工效率。
The present invention relates to the technical field of wire core tinning, and in particular to an integrated wire cutting and tinning machine for wire processing, comprising a stand, a conveying mechanism is arranged on the stand, and a plurality of wire clamps are evenly arranged on the conveyor belt of the conveying mechanism; a table plate, a table plate surrounding the conveyor belt and flush with the conveyor belt is arranged on the stand; a guide wheel group, a guide wheel group is arranged at the starting section of one side of the conveyor belt on the top of the stand, and the guide wheel group is used to transmit wires; a wire cutting mechanism, a wire cutting mechanism is arranged at the end of the guide wheel group, the guide wheel group transports the wire and passes through the wire clamp of the conveyor belt, and the wire cutting mechanism is located between the guide wheel group and the conveyor belt. The industrialized assembly line design combining the conveyor belt and the wire clamp is adopted, which is conducive to transforming the wire cutting, wire stripping and tinning processes into an integrated assembly line processing flow, and significantly improves the automation level and processing efficiency of wire processing.
Description
技术领域Technical Field
本发明涉及线芯镀锡技术领域,尤其涉及一种线材加工用裁线镀锡一体机。The invention relates to the technical field of wire core tinning, and in particular to a wire cutting and tinning integrated machine for wire processing.
背景技术Background Art
线材是电子、电气、通信等领域的重要元件,它通常由芯线和绝缘层组成,针对线材的加工过程需要进行裁线、剥线和镀锡三个工序。裁线是将线材按照一定的长度进行切割,剥线是将线材的两端的绝缘层去除,镀锡是将线材的两端的芯线涂上一层锡,以提高导电性和耐腐蚀性。这些工序对线材的质量和性能有着重要的影响,因此需要高效、精确和可靠的加工设备。Wire is an important component in the fields of electronics, electrical engineering, communications, etc. It is usually composed of a core wire and an insulation layer. The processing of wire requires three steps: wire cutting, wire stripping, and tinning. Wire cutting is to cut the wire into a certain length, wire stripping is to remove the insulation layer at both ends of the wire, and tinning is to coat the core wire at both ends of the wire with a layer of tin to improve conductivity and corrosion resistance. These processes have an important impact on the quality and performance of the wire, so efficient, precise and reliable processing equipment is required.
目前,市场上常见的线材加工设备一般是分别完成裁线、剥线和镀锡三个工序的单一设备,或者是将裁线和剥线两个工序集成在一起的设备,而镀锡工序则需要人工转移至另外的设备。这些生产工序和设备存在以下几个不足:设备数量多且各自独立作业,占用空间大,增加了成本和管理的难度;设备之间的配合和衔接不方便、自动化程度不足,降低了生产效率和质量。At present, the common wire processing equipment on the market is generally a single device that completes the three processes of wire cutting, wire stripping and tinning separately, or a device that integrates the two processes of wire cutting and wire stripping, while the tinning process needs to be manually transferred to another device. These production processes and equipment have the following shortcomings: there are many devices and each operates independently, which occupies a large space, increases costs and management difficulties; the coordination and connection between equipment is inconvenient, and the degree of automation is insufficient, which reduces production efficiency and quality.
发明内容Summary of the invention
本发明要解决的技术问题为:为了克服多设备之间的配合和衔接不方便、自动化程度不足的缺点,提供一种线材加工用裁线镀锡一体机。The technical problem to be solved by the present invention is: in order to overcome the shortcomings of inconvenient coordination and connection between multiple devices and insufficient automation, a wire cutting and tinning integrated machine for wire processing is provided.
本发明的技术方案是:一种线材加工用裁线镀锡一体机,包括有台架,台架上设置有传送机构,所述传送机构的传送带上均匀设置有若干线夹;台板,台架上设置有围绕传送带并与之齐平的台板;导轮组,台架顶部传送带一侧起始段设置有导轮组,导轮组用于传输线材;裁线机构,导轮组的末端设置有裁线机构,导轮组将线材输送并穿过传送带的线夹,裁线机构位于导轮组与传送带的中间,并设定有定长剪裁的控制程序;剥线机构,传送带靠近裁线机构的同侧设置有剥线机构,传送带的线夹将已剪裁的线材平移传送至剥线机构的设定位置,并由剥线机构对线材的绝缘层进行剝皮处理,将线材的芯线裸露出来;镀锡机构,传送带靠近剥线机构的同侧设置有镀锡机构,并由镀锡机构对线材的芯线进行镀锡;所述裁线机构包括下导座和上滑块,下导座的一侧开有矩形通孔,上滑块呈L形状,上滑块通过下导座的矩形通孔滑动设置在下导座的上方;所述上滑块的底部连接有第一气动伸缩缸;所述下导座与上滑块的各自中间处分别设置有对称的裁剪刀头;并由第一气动伸缩缸带动上滑块向下滑动,进而实现裁剪刀头对线材的裁剪工序;所述镀锡机构包括储锡罐、第二气动伸缩缸和压杆,台架上靠近储锡罐的上方设置有第二气动伸缩缸,第二气动伸缩缸的伸缩杆下方连接有压杆,压杆对线材的一端向下压使线材一端的芯线短暂浸入至储锡罐内,从而完成镀锡工序。The technical solution of the present invention is: a wire cutting and tinning integrated machine for wire processing, comprising a stand, a conveying mechanism is arranged on the stand, and a plurality of wire clamps are evenly arranged on the conveyor belt of the conveying mechanism; a table plate, a table plate surrounding the conveyor belt and flush with the conveyor belt is arranged on the stand; a guide wheel group, a guide wheel group is arranged at the starting section of one side of the conveyor belt on the top of the stand, and the guide wheel group is used to transmit the wire; a wire cutting mechanism, a wire cutting mechanism is arranged at the end of the guide wheel group, the guide wheel group transports the wire and passes the wire clamp of the conveyor belt, the wire cutting mechanism is located between the guide wheel group and the conveyor belt, and a control program for fixed-length cutting is set; a wire stripping mechanism, a wire stripping mechanism is arranged on the same side of the conveyor belt close to the wire cutting mechanism, the wire clamp of the conveyor belt translates the cut wire to the set position of the wire stripping mechanism, and the wire stripping mechanism peels the insulation layer of the wire to expose the core wire of the wire; a tinning mechanism, the conveyor belt is close to the wire cutting mechanism A tinning mechanism is arranged on the same side near the wire stripping mechanism, and the tinning mechanism tins the core wire of the wire; the wire cutting mechanism comprises a lower guide seat and an upper slider, a rectangular through hole is opened on one side of the lower guide seat, and the upper slider is L-shaped, and the upper slider is slidably arranged above the lower guide seat through the rectangular through hole of the lower guide seat; the bottom of the upper slider is connected to a first pneumatic telescopic cylinder; symmetrical cutting heads are respectively arranged at the middle of the lower guide seat and the upper slider; and the upper slider is driven by the first pneumatic telescopic cylinder to slide downward, thereby realizing the cutting process of the wire by the cutting head; the tinning mechanism comprises a tin storage tank, a second pneumatic telescopic cylinder and a pressure rod, a second pneumatic telescopic cylinder is arranged on the stand near the top of the tin storage tank, and a pressure rod is connected under the telescopic rod of the second pneumatic telescopic cylinder, and the pressure rod presses one end of the wire downward so that the core wire at one end of the wire is briefly immersed in the tin storage tank, thereby completing the tinning process.
进一步的,所述裁线机构还包括有设置在下导座与上滑块靠近裁剪刀头两侧的第一预切皮刀头和第二预切皮刀头,并由第一气动伸缩缸带动上滑块向下滑动,进而实现两组预切皮刀头对线材的两端进行预切皮处理。Furthermore, the wire cutting mechanism also includes a first pre-cutting knife head and a second pre-cutting knife head arranged on both sides of the lower guide seat and the upper slider close to the cutting knife head, and the upper slider is driven by the first pneumatic telescopic cylinder to slide downward, thereby realizing the pre-cutting processing of the two ends of the wire by the two groups of pre-cutting knife heads.
进一步的,所述镀锡机构还包括有设置在储锡罐底部的升降台装置,通过升降杆对储锡罐进行升降操作;由第二气动伸缩缸带动压杆向下压,稳定住线材的芯线,再由升降台装置带动储锡罐向上运动使得线材一端的芯线短暂浸入至储锡罐内,进一步完善镀锡工艺。Furthermore, the tin-plating mechanism also includes a lifting platform device arranged at the bottom of the tin storage tank, and the tin storage tank is lifted and lowered by a lifting rod; the second pneumatic telescopic cylinder drives the pressure rod downward to stabilize the core wire of the wire, and then the lifting platform device drives the tin storage tank to move upward so that the core wire at one end of the wire is briefly immersed in the tin storage tank, thereby further improving the tin-plating process.
进一步的,还包括有放料机构,用于将裁剪后的线材夹持并移动放置于传送带的线夹内;放料机构包括导轨杆,台架上靠近传送带上方固定有支架,支架上设置有导轨杆,导轨杆上滑动设置有滑动块,滑动块底部连接有气动夹缸,气动夹缸装配有夹持爪;所述滑动块的一侧与电动伸缩杆的活塞杆连接,进而实现夹持装置的来回移动。Furthermore, it also includes a feeding mechanism for clamping the cut wire and moving it to the wire clamp of the conveyor belt; the feeding mechanism includes a guide rod, a bracket is fixed on the stand near the top of the conveyor belt, the bracket is provided with a guide rod, a sliding block is slidably provided on the guide rod, the bottom of the sliding block is connected to a pneumatic clamping cylinder, and the pneumatic clamping cylinder is equipped with a clamping claw; one side of the sliding block is connected to the piston rod of the electric telescopic rod, thereby realizing the back and forth movement of the clamping device.
进一步的,所述剥线机构包括有导轨座,导轨座上滑动设置有横向滑座,横向滑座的一侧开有矩形通孔,横向滑座的矩形通孔内滑动设置有竖向滑块,竖向滑块呈L形状,竖向滑块与横向滑座各自的中间处对称设置有剥皮刀头,横向滑座的底部设置有随动板,随动板一侧固定有竖向气动伸缩缸,竖向气动伸缩缸的伸缩杆连接竖向滑块,横向滑座远离剥皮刀头的一侧连接横向气动伸缩缸,从而实现剥皮刀头竖向运动剖切线材的绝缘层并进行横向运动拉扯剥去绝缘层。Furthermore, the wire stripping mechanism includes a guide rail seat, a transverse slide is slidably arranged on the guide rail seat, a rectangular through hole is opened on one side of the transverse slide, a vertical slider is slidably arranged in the rectangular through hole of the transverse slide, the vertical slider is L-shaped, and stripping heads are symmetrically arranged at the middle of the vertical slider and the transverse slide, a follower plate is arranged at the bottom of the transverse slide, a vertical pneumatic telescopic cylinder is fixed on one side of the follower plate, the telescopic rod of the vertical pneumatic telescopic cylinder is connected to the vertical slider, and the side of the transverse slide away from the stripping head is connected to the transverse pneumatic telescopic cylinder, thereby realizing the vertical movement of the stripping head to cut the insulation layer of the wire and the horizontal movement to pull and strip the insulation layer.
进一步的,还包括有压紧机构,用于压紧线材,在剥线机构的剥皮工序中压紧线材主体;所述压紧机构包括第三气动伸缩缸、下压块和压垫板,第三气动伸缩缸的伸缩杆连接下压块,所述台板上设置有压垫板,从而将线材主体压紧在压垫板上,辅助剥线机构完成对线材的剥皮工序。Furthermore, it also includes a clamping mechanism for clamping the wire, and clamping the wire body during the stripping process of the wire stripping mechanism; the clamping mechanism includes a third pneumatic telescopic cylinder, a lower pressure block and a pressure pad, the telescopic rod of the third pneumatic telescopic cylinder is connected to the lower pressure block, and a pressure pad is arranged on the table plate, so that the wire body is pressed against the pressure pad, and the wire stripping mechanism is assisted to complete the stripping process of the wire.
进一步的,还包括在传送带另一侧设置有对称的剥线机构和镀锡机构,从而实现线材两端的双向剥线、镀锡工序。Furthermore, a symmetrical wire stripping mechanism and a tinning mechanism are provided on the other side of the conveyor belt, so as to realize the bidirectional wire stripping and tinning process at both ends of the wire.
有益效果是:1、采用传送带和线夹相组合的工业化流水线设计,通过附加电气化控制可以实现加工线材的间歇性平移传送;有利于将裁线、剥线、镀锡工序改造为一体式流水线加工流程,显著提高线材加工的自动化水平以及加工效率。The beneficial effects are: 1. The industrial assembly line design combining a conveyor belt and a wire clamp can realize intermittent translational transmission of the processed wire through additional electrification control; it is conducive to transforming the wire cutting, wire stripping and tinning processes into an integrated assembly line processing flow, significantly improving the automation level and processing efficiency of wire processing.
2、在裁剪刀头对线材进行定长剪裁的同时,第一预划皮刀头和第二预划皮刀头分别对线材的两端进行预划皮处理,可以降低后续剥线机构的剥皮难度,提高剥线的效率和质量。2. While the cutting head cuts the wire to a fixed length, the first pre-slicing head and the second pre-slicing head pre-slice the two ends of the wire respectively, which can reduce the stripping difficulty of the subsequent stripping mechanism and improve the stripping efficiency and quality.
3、通过压紧机构,使得下压块将线材主体压紧在压垫板上,可以实现对线材的有效和稳定的压紧,防止线材在剥皮过程中的晃动和位移,辅助剥线机构完成对线材的剥皮工序,提高了剥线的质量和可靠性。3. Through the clamping mechanism, the lower pressure block presses the wire body onto the pressure pad, which can achieve effective and stable clamping of the wire, prevent the wire from shaking and displacement during the stripping process, and assist the stripping mechanism to complete the stripping process of the wire, thereby improving the quality and reliability of the stripping.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的立体结构示意图。FIG1 is a schematic diagram of the three-dimensional structure of the present invention.
图2为本发明中传送机构的立体结构示意图。FIG. 2 is a schematic diagram of the three-dimensional structure of the transmission mechanism in the present invention.
图3为本发明中裁线机构的立体结构示意图。FIG. 3 is a schematic diagram of the three-dimensional structure of the wire cutting mechanism of the present invention.
图4为本发明中剥线机构的立体结构示意图。FIG. 4 is a schematic diagram of the three-dimensional structure of the wire stripping mechanism in the present invention.
图5为本发明中镀锡机构的立体结构示意图。FIG. 5 is a schematic diagram of the three-dimensional structure of the tinning mechanism in the present invention.
附图标记中:1-台架,2-传送机构,3-台板,4-导轮组,5-裁线机构,6-放料机构,7-剥线机构,8-镀锡机构,9-压紧机构,21-传送带,22-线夹,51-下导座,52-上滑块,53-第一气动伸缩缸,54-裁剪刀头,55-第一预切皮刀头,56-第二预切皮刀头,61-导轨杆,62-滑动块,63-气动夹缸,64-夹持爪,65-电动伸缩杆,71-导轨座,72-横向滑座,73-竖向滑块,74-剥皮刀头,75-随动板,76-竖向气动伸缩缸,77-横向气动伸缩缸,81-升降台装置,82-升降杆,83-储锡罐,84-第二气动伸缩缸,85-压杆,91-第三气动伸缩缸,92-下压块,93-压垫板。In the accompanying drawings: 1-frame, 2-transmission mechanism, 3-table, 4-guide wheel group, 5-wire cutting mechanism, 6-feeding mechanism, 7-wire stripping mechanism, 8-tinning mechanism, 9-pressing mechanism, 21-conveyor belt, 22-wire clamp, 51-lower guide seat, 52-upper slide block, 53-first pneumatic telescopic cylinder, 54-cutting knife head, 55-first pre-cutting knife head, 56-second pre-cutting knife head, 61-guide rod, 62-sliding block, 6 3-pneumatic clamping cylinder, 64-clamping claw, 65-electric telescopic rod, 71-guide rail seat, 72-lateral slide seat, 73-vertical slide block, 74-stripping knife head, 75-follow-up plate, 76-vertical pneumatic telescopic cylinder, 77-lateral pneumatic telescopic cylinder, 81-lifting platform device, 82-lifting rod, 83-tin storage tank, 84-second pneumatic telescopic cylinder, 85-pressure rod, 91-third pneumatic telescopic cylinder, 92-lower pressure block, 93-pressure pad.
具体实施方式DETAILED DESCRIPTION
下面参照附图对本发明的实施例进行详细描述。Embodiments of the present invention are described in detail below with reference to the accompanying drawings.
实施例1Example 1
如图1-5所示,一种线材加工用裁线镀锡一体机,包括有台架1,台架1上设置有传送机构2,所述传送机构2的传送带21上均匀设置有若干线夹22;台板3,台架1上设置有围绕传送带21并与之齐平的台板3;导轮组4,台架1顶部传送带21一侧起始段设置有导轮组4,导轮组4用于传输线材;裁线机构5,导轮组4的末端设置有裁线机构5,导轮组4将线材输送并穿过传送带21的线夹22,裁线机构5位于导轮组4与传送带21的中间,并设定有定长剪裁的控制程序;所述裁线机构5包括下导座51和上滑块52,下导座51的一侧开有矩形通孔,上滑块52呈L形状,上滑块52通过下导座51的矩形通孔滑动设置在下导座51的上方;所述上滑块52的底部连接有第一气动伸缩缸53;所述下导座51与上滑块52的各自中间处分别设置有对称的裁剪刀头54;并由第一气动伸缩缸53带动上滑块52向下滑动,进而实现裁剪刀头54对线材的裁剪工序;As shown in Fig. 1-5, a wire cutting and tinning integrated machine for wire processing includes a stand 1, on which a conveying mechanism 2 is arranged, and a plurality of wire clamps 22 are evenly arranged on the conveyor belt 21 of the conveying mechanism 2; a table plate 3, on which a table plate 3 surrounding the conveyor belt 21 and flush with the conveyor belt 21 is arranged on the stand 1; a guide wheel group 4, on which a guide wheel group 4 is arranged at the starting section of one side of the conveyor belt 21 at the top of the stand 1, and the guide wheel group 4 is used to transmit wires; a wire cutting mechanism 5, on which a wire cutting mechanism 5 is arranged at the end of the guide wheel group 4, and the guide wheel group 4 transports the wires and passes through the wire clamps 22 of the conveyor belt 21, and the wire cutting mechanism 5 is located between the guide wheel group 4 and the conveyor belt 21, and a control program for fixed-length cutting is set; the wire cutting mechanism 5 includes a lower guide seat 51 and an upper slider 52, a rectangular through hole is opened on one side of the lower guide seat 51, and the upper slider 52 is L-shaped, and the upper slider 52 is slidably arranged above the lower guide seat 51 through the rectangular through hole of the lower guide seat 51; the bottom of the upper slider 52 is connected to a first pneumatic telescopic cylinder 53; symmetrical cutting heads 54 are respectively arranged in the middle of the lower guide seat 51 and the upper slider 52; and the upper slider 52 is driven by the first pneumatic telescopic cylinder 53 to slide downward, thereby realizing the cutting process of the wire by the cutting head 54;
剥线机构7,传送带21靠近裁线机构5的同侧设置有剥线机构7,传送带21的线夹22将已剪裁的线材平移传送至剥线机构7的设定位置,并由剥线机构7对线材的绝缘层进行剝皮处理,将线材的芯线裸露出来;镀锡机构8,传送带21靠近剥线机构7的同侧设置有镀锡机构8,并由镀锡机构8对线材的芯线进行镀锡;所述镀锡机构8包括储锡罐83、第二气动伸缩缸84和压杆85,台架1上靠近储锡罐83的上方设置有第二气动伸缩缸84,第二气动伸缩缸84的伸缩杆下方连接有压杆85,压杆85对线材的一端向下压使线材一端的芯线短暂浸入至储锡罐83内,从而完成镀锡工艺。Wire stripping mechanism 7: a wire stripping mechanism 7 is arranged on the same side of the conveyor belt 21 near the wire cutting mechanism 5, and the wire clamp 22 of the conveyor belt 21 translates the cut wire to the set position of the wire stripping mechanism 7, and the wire stripping mechanism 7 peels the insulation layer of the wire to expose the core wire of the wire; tinning mechanism 8: a tinning mechanism 8 is arranged on the same side of the conveyor belt 21 near the wire stripping mechanism 7, and the tinning mechanism 8 tins the core wire of the wire; the tinning mechanism 8 includes a tin storage tank 83, a second pneumatic telescopic cylinder 84 and a pressure rod 85, a second pneumatic telescopic cylinder 84 is arranged on the stand 1 near the top of the tin storage tank 83, and a pressure rod 85 is connected under the telescopic rod of the second pneumatic telescopic cylinder 84, and the pressure rod 85 presses one end of the wire downward so that the core wire at one end of the wire is temporarily immersed in the tin storage tank 83, thereby completing the tinning process.
本发明采用传送带21和线夹22相组合的工业化流水线设计,通过附加电气化控制可以实现加工线材的间歇性平移传送;有利于将裁线、剥线、镀锡工序改造为一体式流水线设备,显著提高线材加工的自动化水平以及加工效率。The present invention adopts an industrial assembly line design combining a conveyor belt 21 and a wire clamp 22, and can realize intermittent translational transmission of processed wires through additional electrification control; it is beneficial to transform the wire cutting, wire stripping, and tinning processes into an integrated assembly line equipment, significantly improving the automation level and processing efficiency of wire processing.
工作过程:线材从导轮组4的起始端进入,经过导轮组4的传输,到达裁线机构5的末端。裁线机构5根据设定的控制程序,利用下导座51和上滑块52的裁剪刀头54,对线材进行定长剪裁,并将剪裁后的线材送入传送带21的线夹22中。传送带21将线夹22中的线材平移传送,到达剥线机构7的设定位置。剥线机构7对线材的绝缘层进行剝皮处理,将线材的芯线裸露出来。传送带21继续将线夹22中的线材平移传送,到达镀锡机构8的设定位置。镀锡机构8利用第二气动伸缩缸84和压杆85,将线材一端的芯线向下压使其浸入储锡罐83内,进行镀锡处理。传送带21将线夹22中的线材平移传送,到达台板3的末端,完成整个加工过程。Working process: The wire enters from the starting end of the guide wheel group 4, and is transmitted by the guide wheel group 4 to the end of the wire cutting mechanism 5. The wire cutting mechanism 5 uses the cutting head 54 of the lower guide seat 51 and the upper slider 52 according to the set control program to cut the wire to a fixed length, and sends the cut wire into the wire clamp 22 of the conveyor belt 21. The conveyor belt 21 translates the wire in the wire clamp 22 to the set position of the wire stripping mechanism 7. The wire stripping mechanism 7 peels the insulation layer of the wire to expose the core wire of the wire. The conveyor belt 21 continues to translate the wire in the wire clamp 22 to the set position of the tinning mechanism 8. The tinning mechanism 8 uses the second pneumatic telescopic cylinder 84 and the pressure rod 85 to press the core wire at one end of the wire downward to immerse it in the tin storage tank 83 for tinning. The conveyor belt 21 translates the wire in the wire clamp 22 to the end of the table 3, completing the entire processing process.
实施例2Example 2
如图3所示,在实施例1的基础上,一种线材加工用裁线镀锡一体机,所述裁线机构5还包括有设置在下导座51与上滑块52靠近裁剪刀头54两侧的第一预切皮刀头55和第二预切皮刀头56,并由第一气动伸缩缸53带动上滑块52向下滑动,进而实现两组预切皮刀头对线材的两端进行预切皮处理。As shown in Figure 3, on the basis of Example 1, a wire cutting and tinning integrated machine for wire processing is provided, wherein the wire cutting mechanism 5 also includes a first pre-cutting knife head 55 and a second pre-cutting knife head 56 arranged on both sides of the lower guide seat 51 and the upper slider 52 close to the cutting knife head 54, and the upper slider 52 is driven by the first pneumatic telescopic cylinder 53 to slide downward, thereby realizing the pre-cutting treatment of the two ends of the wire by the two groups of pre-cutting knife heads.
工作过程:在裁剪刀头54对线材进行定长剪裁的同时,第一预划皮刀头和第二预划皮刀头分别对线材的两端进行预划皮处理,即在线材的绝缘层上切出若干条沿线材轴向的浅层缝隙。工程设计人员根据线材绝缘层的直径大小设定合适的切入深度,可以降低后续剥线机构7的剥皮难度,提高剥线的效率和质量。Working process: While the cutting head 54 is cutting the wire to a fixed length, the first pre-slicing head and the second pre-slicing head are pre-slicing the two ends of the wire, that is, cutting a number of shallow gaps along the axial direction of the wire on the insulation layer of the wire. The engineering designer sets a suitable cutting depth according to the diameter of the wire insulation layer, which can reduce the stripping difficulty of the subsequent stripping mechanism 7 and improve the stripping efficiency and quality.
实施例3Example 3
如图5所示,在实施例1的基础上,一种线材加工用裁线镀锡一体机,所述镀锡机构8还包括有设置在储锡罐83底部的升降台装置81,通过升降杆82对储锡罐83进行升降操作;由第二气动伸缩缸84带动压杆85向下压,稳定住线材的芯线,再由升降台装置81带动储锡罐83向上运动使得线材一端的芯线短暂浸入至储锡罐83内,进一步完善镀锡工艺。As shown in Figure 5, on the basis of Example 1, a wire cutting and tinning integrated machine for wire processing is provided, wherein the tinning mechanism 8 also includes a lifting platform device 81 arranged at the bottom of a tin storage tank 83, and the tin storage tank 83 is lifted and lowered by a lifting rod 82; the second pneumatic telescopic cylinder 84 drives the pressure rod 85 to press downward to stabilize the core wire of the wire, and then the lifting platform device 81 drives the tin storage tank 83 to move upward so that the core wire at one end of the wire is temporarily immersed in the tin storage tank 83, thereby further improving the tinning process.
在镀锡机构8中,进一步设置了一个升降台装置81,通过压杆85和升降台装置81的配合,可以实现线材的芯线精确和稳定的镀锡,避免了芯线的晃动和偏移,提高了镀锡的精度和质量。In the tinning mechanism 8, a lifting platform device 81 is further provided. Through the cooperation of the pressure rod 85 and the lifting platform device 81, accurate and stable tinning of the core wire of the wire can be achieved, thus avoiding shaking and deviation of the core wire and improving the accuracy and quality of tinning.
实施例4Example 4
如图2所示,在实施例1的基础上,一种线材加工用裁线镀锡一体机,还包括有放料机构6,用于将裁剪后的线材夹持并移动放置于传送带21的线夹22内;放料机构6包括导轨杆61,台架1上靠近传送带21上方固定有支架,支架上设置有导轨杆61,导轨杆61上滑动设置有滑动块62,滑动块62底部连接有气动夹缸63,气动夹缸63装配有夹持爪64;所述滑动块62的一侧与电动伸缩杆65的活塞杆连接,进而实现夹持装置的来回移动。As shown in Figure 2, on the basis of Example 1, a wire cutting and tinning machine for wire processing also includes a feeding mechanism 6, which is used to clamp the cut wire and move it to be placed in the wire clamp 22 of the conveyor belt 21; the feeding mechanism 6 includes a guide rod 61, and a bracket is fixed on the stand 1 near the top of the conveyor belt 21, and the bracket is provided with a guide rod 61, and a sliding block 62 is slidably provided on the guide rod 61, and a pneumatic clamping cylinder 63 is connected to the bottom of the sliding block 62, and the pneumatic clamping cylinder 63 is equipped with a clamping claw 64; one side of the sliding block 62 is connected to the piston rod of the electric telescopic rod 65, thereby realizing the back and forth movement of the clamping device.
工作过程:气动夹缸63可以控制夹持爪64的开合,实现对线材的夹持和释放,电动伸缩杆65可以带动滑动块62的前后移动,进而带动整个夹持装置的来回移动。通过放料机构6,可以实现线材的自动夹持和放置,减少了人工操作和干预,提高了安全性和效率。Working process: The pneumatic clamping cylinder 63 can control the opening and closing of the clamping claw 64 to clamp and release the wire, and the electric telescopic rod 65 can drive the sliding block 62 to move forward and backward, thereby driving the entire clamping device to move back and forth. Through the discharge mechanism 6, the wire can be automatically clamped and placed, reducing manual operation and intervention, and improving safety and efficiency.
实施例5Example 5
如图4所示,在实施例1的基础上,一种线材加工用裁线镀锡一体机,所述剥线机构7包括有导轨座71,导轨座71上滑动设置有横向滑座72,横向滑座72的一侧开有矩形通孔,横向滑座72的矩形通孔内滑动设置有竖向滑块73,竖向滑块73呈L形状,竖向滑块73与横向滑座72各自的中间处对称设置有剥皮刀头74,横向滑座72的底部设置有随动板75,随动板75一侧固定有竖向气动伸缩缸76,竖向气动伸缩缸76的伸缩杆连接竖向滑块73,横向滑座72远离剥皮刀头74的一侧连接横向气动伸缩缸77,从而实现剥皮刀头74竖向运动剖切线材的绝缘层并进行横向运动拉扯剥去绝缘层。As shown in Figure 4, on the basis of Example 1, a wire cutting and tinning integrated machine for wire processing is provided, the wire stripping mechanism 7 includes a guide rail seat 71, a transverse slide 72 is slidably arranged on the guide rail seat 71, a rectangular through hole is opened on one side of the transverse slide 72, a vertical slider 73 is slidably arranged in the rectangular through hole of the transverse slide 72, the vertical slider 73 is L-shaped, and stripping heads 74 are symmetrically arranged at the middle of the vertical slider 73 and the transverse slide 72, a follower plate 75 is provided at the bottom of the transverse slide 72, a vertical pneumatic telescopic cylinder 76 is fixed on one side of the follower plate 75, the telescopic rod of the vertical pneumatic telescopic cylinder 76 is connected to the vertical slider 73, and the side of the transverse slide 72 away from the stripping head 74 is connected to the transverse pneumatic telescopic cylinder 77, so that the stripping head 74 can move vertically to cut the insulation layer of the wire and move horizontally to pull and strip the insulation layer.
还包括有压紧机构9,用于压紧线材,在剥线机构7的剥皮工序中压紧线材主体;所述压紧机构9包括第三气动伸缩缸91、下压块92和压垫板93,第三气动伸缩缸91的伸缩杆连接下压块92,所述台板3上设置有压垫板93,从而将线材主体压紧在压垫板93上,辅助剥线机构7完成对线材的剥皮工序。It also includes a clamping mechanism 9 for clamping the wire, and clamping the wire body during the stripping process of the wire stripping mechanism 7; the clamping mechanism 9 includes a third pneumatic telescopic cylinder 91, a lower pressing block 92 and a pressure pad 93, the telescopic rod of the third pneumatic telescopic cylinder 91 is connected to the lower pressing block 92, and the table 3 is provided with a pressure pad 93, so that the wire body is pressed against the pressure pad 93, and the wire stripping mechanism 7 is assisted to complete the stripping process of the wire.
工作过程:当线材到达剥线机构7的设定位置时,竖向气动伸缩缸76带动竖向滑块73向下移动,使得剥皮刀头74对线材的绝缘层进行剖切,然后横向气动伸缩缸77带动横向滑座72向前移动,使得剥皮刀头74对线材的绝缘层进行拉扯,将绝缘层剥去,将芯线裸露出来,完成剥线工序。Working process: When the wire reaches the set position of the wire stripping mechanism 7, the vertical pneumatic telescopic cylinder 76 drives the vertical slide block 73 to move downward, so that the stripping head 74 cuts the insulation layer of the wire, and then the horizontal pneumatic telescopic cylinder 77 drives the horizontal slide block 72 to move forward, so that the stripping head 74 pulls the insulation layer of the wire, strips off the insulation layer, exposes the core wire, and completes the wire stripping process.
当线材到达剥线机构7的设定位置时,第三气动伸缩缸91带动下压块92向下移动,使得下压块92将线材主体压紧在压垫板93上,防止线材在剥皮过程中的晃动和位移,辅助剥线机构7完成对线材的剥皮工序。通过压紧机构9,可以实现对线材的有效和稳定的压紧,提高了剥线的质量和可靠性。When the wire reaches the set position of the wire stripping mechanism 7, the third pneumatic telescopic cylinder 91 drives the lower pressing block 92 to move downward, so that the lower pressing block 92 presses the wire body against the pressing pad 93 to prevent the wire from shaking and moving during the stripping process, and assists the wire stripping mechanism 7 to complete the stripping process of the wire. Through the clamping mechanism 9, the wire can be effectively and stably clamped, which improves the quality and reliability of wire stripping.
还包括在传送带21另一侧设置有对称的剥线机构7和镀锡机构8,从而实现线材两端的双向剥线、镀锡工序。们的结构和功能与原有的剥线机构7和镀锡机构8相同,只是方向相反。The invention also includes a symmetrical wire stripping mechanism 7 and a tinning mechanism 8 provided on the other side of the conveyor belt 21, so as to realize the bidirectional wire stripping and tinning process at both ends of the wire. The structure and function of the wire stripping mechanism 7 and the tinning mechanism 8 are the same as those of the original wire stripping mechanism 7 and the tinning mechanism 8, but the directions are opposite.
以上所述实施例仅表达了本发明的优选实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形、改进及替代,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express the preferred implementation modes of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the present invention. It should be pointed out that, for a person skilled in the art, several modifications, improvements and substitutions can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention patent shall be subject to the attached claims.
Claims (7)
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| FR2513063A1 (en) * | 1981-09-17 | 1983-03-18 | Seima | Automated machine for preparation of electrical wire segments - has conveyor belt and work-stations of which some can move segments axially for operations on both ends |
| CN104466615A (en) * | 2014-11-26 | 2015-03-25 | 东莞市海辉精密机械有限公司 | Full-automatic wire cutting, peeling and tin immersing machine |
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| JP7029375B2 (en) * | 2018-06-28 | 2022-03-03 | 日本オートマチックマシン株式会社 | Wire coating stripping device, terminal crimping device, wire pull-out length measuring device, wire end processing device, wire end terminal crimping device, servo press, terminal crimping machine, terminal crimping wire manufacturing device, and terminal crimping wire manufacturing method |
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| CN104466615A (en) * | 2014-11-26 | 2015-03-25 | 东莞市海辉精密机械有限公司 | Full-automatic wire cutting, peeling and tin immersing machine |
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