CN117954179B - Taping device and produced cable - Google Patents
Taping device and produced cable Download PDFInfo
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- CN117954179B CN117954179B CN202311374803.9A CN202311374803A CN117954179B CN 117954179 B CN117954179 B CN 117954179B CN 202311374803 A CN202311374803 A CN 202311374803A CN 117954179 B CN117954179 B CN 117954179B
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- pipe
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- 238000007664 blowing Methods 0.000 claims abstract description 62
- 238000001125 extrusion Methods 0.000 claims description 8
- 239000007921 spray Substances 0.000 claims 1
- 238000004140 cleaning Methods 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 5
- 230000005540 biological transmission Effects 0.000 abstract description 4
- 230000000149 penetrating effect Effects 0.000 abstract description 2
- 238000000605 extraction Methods 0.000 description 10
- 238000010586 diagram Methods 0.000 description 9
- 239000010410 layer Substances 0.000 description 5
- 229920000742 Cotton Polymers 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 229920006267 polyester film Polymers 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
- H01B13/26—Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping
- H01B13/2613—Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping by longitudinal lapping
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/06—Insulating conductors or cables
- H01B13/10—Insulating conductors or cables by longitudinal lapping
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Unwinding Of Filamentary Materials (AREA)
- Cleaning In General (AREA)
Abstract
本发明公开了绕包装置以及生产的电缆，其技术方案要点是：绕包装置，包括：底座，所述底座的顶部设有支板，所述支板的一侧设有箱体，所述箱体的一侧开设有贯穿所述箱体与所述支板的穿线口；在电缆被夹持时，位于支板一侧的一端电缆还在继续移动，该段电缆能够牵引绕过第二滚轮的一段电缆，避免因夹持部件对电缆的夹持造成电缆的传输被中断的问题，设置的至少两个吹风管，能够保证电缆能够全段的被清理，从而避免在其中一段被清理后随着电缆的移动而出现电缆被分段清理的造成清理效果不佳的问题，解决了现有技术中在电缆绕包时因电缆上粘附一些橡胶碎屑等杂物会造成绕包凸起的问题。
The present invention discloses a wrapping device and a cable produced therefrom, and the technical scheme thereof mainly comprises the following points: the wrapping device comprises: a base, a support plate is provided on the top of the base, a box body is provided on one side of the support plate, and a threading opening penetrating the box body and the support plate is opened on one side of the box body; when the cable is clamped, one end of the cable located on one side of the support plate continues to move, and this section of the cable can pull a section of the cable that passes around a second roller, thereby avoiding the problem of interruption of the transmission of the cable due to the clamping of the cable by the clamping component, and at least two blowing pipes are provided, which can ensure that the cable can be cleaned in its entirety, thereby avoiding the problem of poor cleaning effect caused by the segmented cleaning of the cable as the cable moves after one section is cleaned, and solving the problem of bulges in the wrapping caused by some debris such as rubber crumbs adhering to the cable in the prior art when the cable is wrapped.
Description
技术领域Technical Field
本发明涉及绕包机技术领域，具体涉及绕包装置以及生产的电缆。The invention relates to the technical field of wrapping machines, in particular to a wrapping device and produced cables.
背景技术Background Art
绕包机，分为单层,双层,三层绕包,将包带(云母带、棉纸带、铝箔、聚酯薄膜等)通过转盘旋转，绕包在芯线上。主要用于电线、力缆、控缆、光缆等的绝缘芯线绕包。The wrapping machine is divided into single-layer, double-layer and triple-layer wrapping. The wrapping tape (mica tape, cotton paper tape, aluminum foil, polyester film, etc.) is wrapped around the core wire through the rotating disk. It is mainly used for wrapping the insulated core wires of electric wires, power cables, control cables, optical cables, etc.
由于电缆由多组导电线芯填充绳和绝缘层构成，生产时，一些嵌入各个组成线缆之间缝隙内会掉落、粘附橡胶碎屑和金属碎屑等杂物，绕包时电缆上粘附一些橡胶碎屑等杂物会造成绕包凸起等质量问题，为此需要在电缆绕包工作前对电缆进行碎屑清理。Since the cable is composed of multiple sets of conductive core filling ropes and insulation layers, during production, some debris such as rubber and metal debris will fall off and adhere to the gaps between the component cables. When wrapping, some rubber debris and other debris will adhere to the cable, causing quality problems such as wrapping bulges. Therefore, it is necessary to clean the debris from the cable before cable wrapping.
发明内容Summary of the invention
针对现有技术的不足，本发明提供了绕包装置以及生产的电缆，解决了现有技术中在电缆绕包时因电缆上粘附一些橡胶碎屑等杂物会造成绕包凸起的问题。In view of the deficiencies of the prior art, the present invention provides a wrapping device and a produced cable, which solves the problem in the prior art that when the cable is wrapped, some debris such as rubber crumbs adhere to the cable, which may cause wrapping bulges.
本发明的上述技术目的是通过以下技术方案得以实现的：The above technical objectives of the present invention are achieved through the following technical solutions:
绕包装置，包括：Wrapping device, comprising:
底座，所述底座的顶部设有支板，所述支板的一侧设有箱体，所述箱体的一侧开设有贯穿所述箱体与所述支板的穿线口；A base, wherein a support plate is provided on the top of the base, a box body is provided on one side of the support plate, and a threading opening is provided on one side of the box body to pass through the box body and the support plate;
至少两个吹风管，设于所述箱体内，所述吹风管的两侧设有吸风管，所述吹风管与所述吸风管的内侧壁分别开设有吹风口与吸风口，所述吹风管能够在两个所述吸风管之间转动；At least two blowing pipes are arranged in the box body, suction pipes are arranged on both sides of the blowing pipe, blowing ports and suction ports are respectively opened on the inner side walls of the blowing pipe and the suction pipe, and the blowing pipe can rotate between the two suction pipes;
多个推板，每个所述吹风管的两侧设有两个推板，所述吸风管位于所述推板与所述吹风管之间，所述推板的一侧开设有固定口，所述固定口内滑动连接有固定板；A plurality of push plates, two push plates are provided on both sides of each blowing pipe, the suction pipe is located between the push plate and the blowing pipe, a fixing opening is provided on one side of the push plate, and a fixing plate is slidably connected in the fixing opening;
第一滚轮和第二滚轮，所述第一滚轮设于所述吹风管之间，所述第二滚轮设于最右侧的吹风管的一侧，所述第一滚轮与所述箱体之间设有弹性件；A first roller and a second roller, wherein the first roller is disposed between the blowing pipes, the second roller is disposed on one side of the rightmost blowing pipe, and an elastic member is disposed between the first roller and the box body;
旋转架，设于所述支板的一侧，所述旋转架的外侧壁转动连接有多个绕包盘；A rotating frame is arranged on one side of the support plate, and a plurality of wrapping discs are rotatably connected to the outer side wall of the rotating frame;
驱动部件，设于所述箱体与所述支板之间，用于单向循环转动旋转架，所述驱动部件还能够同步转动吸风管；A driving component is disposed between the box body and the support plate, and is used for unidirectionally rotating the rotating frame. The driving component can also synchronously rotate the air suction pipe;
抽风部件与送风部件，设于所述箱体的一侧，所述抽风部件用于抽取吸风管中的空气，所述送风部件用于为吹风管提供高压高速空气；An air extraction component and an air supply component are arranged on one side of the box body, the air extraction component is used to extract air from the air suction pipe, and the air supply component is used to provide high-pressure and high-speed air to the blowing pipe;
夹持部件，设于所述固定口内，用于推板向吹风管移动时向下移动固定板的位置；A clamping member, disposed in the fixing opening, for moving the fixing plate downward when the push plate moves toward the blowing pipe;
移动部件，设于所述箱体与所述旋转架之间，用于在旋转架转动时间歇性的移动推板的位置。The moving component is arranged between the box body and the rotating frame, and is used for intermittently moving the position of the push plate when the rotating frame rotates.
优选的，所述吹风管的两侧分别开设有限位口，所述吸风管的一侧连接有与所述限位口适配的限位环，所述吹风管的外侧壁开设有环形开口，所述环形开口内转动套设有连接环，所述连接环的外侧壁连接有送风管，所述吹风口内固定套设有喷头，所述吸风管的一侧连接有与所述箱体连接的支撑杆。Preferably, limiting openings are respectively provided on both sides of the blowing pipe, one side of the suction pipe is connected to a limiting ring adapted to the limiting opening, an annular opening is provided on the outer wall of the blowing pipe, a connecting ring is rotatably provided in the annular opening, an air supply pipe is connected to the outer wall of the connecting ring, a nozzle is fixedly provided in the blowing opening, and one side of the suction pipe is connected to a support rod connected to the box body.
优选的，所述夹持部件包括开设于所述推板顶部的顶部开口，所述顶部开口与所述固定口连通，所述固定板滑动连接于所述顶部开口内并延伸至所述固定口内，所述固定板的顶部连接有顶板，所述顶板的底部连接有第一齿条，所述推板的一侧转动连接有与所述第一齿条啮合的第一齿轮，所述推板的一侧开设有侧边开口，所述侧边开口内设有顶块，所述顶块的两侧分别连接有第二齿条，所述第二齿条延伸至推板的两侧并与所述第一齿轮啮合，所述推板的一侧设有顶触板。Preferably, the clamping component includes a top opening opened at the top of the push plate, the top opening is communicated with the fixed port, the fixed plate is slidably connected to the top opening and extends into the fixed port, the top of the fixed plate is connected to a top plate, the bottom of the top plate is connected to a first rack, one side of the push plate is rotatably connected to a first gear meshing with the first rack, a side opening is opened on one side of the push plate, a top block is provided in the side opening, two sides of the top block are respectively connected to second racks, the second rack extends to two sides of the push plate and meshes with the first gear, and a top contact plate is provided on one side of the push plate.
优选的，所述箱体的一侧连接有与所述推板滑动连接的限位板，所述顶触板连接于所述限位板的顶部，所述推板的两侧分别连接有与所述第二齿条连接的第一弹簧。Preferably, a limiting plate slidably connected to the push plate is connected to one side of the box body, the top contact plate is connected to the top of the limiting plate, and both sides of the push plate are respectively connected to first springs connected to the second rack.
优选的，所述驱动部件包括连接于所述旋转架一侧的第二齿轮，所述箱体内转动连接有转轴，所述转轴的一端连接有与所述第二齿轮啮合的第三齿轮，所述箱体的一侧连接有电机，所述电机与所述转轴之间连接有链条。Preferably, the driving component includes a second gear connected to one side of the rotating frame, a rotating shaft is rotatably connected in the box body, one end of the rotating shaft is connected to a third gear meshing with the second gear, a motor is connected to one side of the box body, and a chain is connected between the motor and the rotating shaft.
优选的，所述驱动部件还包括固定套设于所述吹风管外部的第四齿轮，所述转轴的外侧壁固定套设有与所述第四齿轮啮合的第五齿轮。Preferably, the driving component further comprises a fourth gear fixedly sleeved on the outside of the blowing pipe, and the outer side wall of the rotating shaft is fixedly sleeved with a fifth gear meshing with the fourth gear.
优选的，所述移动部件包括滑动连接于所述支板一侧的第三齿条，所述第三齿条与所述支板之间连接有第二弹簧，所述箱体的底部转动连接有连接轴，所述连接轴的外部固定套设有与所述第三齿条啮合的第六齿轮，所述推板穿过所述箱体延伸至箱体的底部并连接有第四齿条，所述连接轴的外侧壁固定套设有与所述第四齿条啮合的第七齿轮，所述旋转架的外侧壁连接有多个挤压块，所述第三齿条的顶部连接有与所述挤压块适配的推杆。Preferably, the moving component includes a third rack slidably connected to one side of the support plate, a second spring is connected between the third rack and the support plate, the bottom of the box is rotatably connected to a connecting shaft, the external fixed sleeve of the connecting shaft is provided with a sixth gear meshing with the third rack, the push plate extends through the box to the bottom of the box and is connected to a fourth rack, the outer wall fixed sleeve of the connecting shaft is provided with a seventh gear meshing with the fourth rack, the outer wall of the rotating frame is connected to a plurality of extrusion blocks, and the top of the third rack is connected to a push rod adapted to the extrusion block.
优选的，所述送风部件包括连接于所述箱体一侧的空气压缩机，所述空气压缩机的出气端与所述送风管连接；Preferably, the air supply component comprises an air compressor connected to one side of the box body, and the air outlet end of the air compressor is connected to the air supply pipe;
所述抽风部件包括连接于所述箱体一侧的抽气泵，所述抽气泵的底部设有连接管，所述抽气泵的抽气端与所述连接管连接，所述吸风管的外侧壁连接有与所述连接管连通的抽风管。The exhaust component includes an exhaust pump connected to one side of the box body, a connecting pipe is provided at the bottom of the exhaust pump, the exhaust end of the exhaust pump is connected to the connecting pipe, and the outer wall of the suction pipe is connected to an exhaust pipe connected to the connecting pipe.
优选的，所述弹性件包括连接于所述限位板的顶部的两个支架，所述支架的顶部设有架体，所述第一滚轮与所述第二滚轮分别转动连接于两个所述架体上，所述支架与所述架体之间连接有第三弹簧。Preferably, the elastic member includes two brackets connected to the top of the limiting plate, a frame body is provided on the top of the bracket, the first roller and the second roller are rotatably connected to the two frames respectively, and a third spring is connected between the bracket and the frame body.
一种电缆，该电缆通过上述任一项所述的绕包装置制作，该电缆本体包括若干导电线芯，所述导电线芯外套设有绝缘层，若干导电线芯与填充绳绞合，绞合后的整根电缆外部绕包有绕包带。A cable is manufactured by the wrapping device described in any one of the above items. The cable body comprises a plurality of conductive cores, the conductive cores are covered with an insulating layer, the plurality of conductive cores are twisted with a filling rope, and the entire cable after twisting is wrapped with a wrapping tape.
综上所述，本发明主要具有以下有益效果：In summary, the present invention mainly has the following beneficial effects:
通过设置箱体，在使用时，作业人员可将需要绕包的电缆穿过箱体、推板、绕过第一滚轮和第二滚轮从支板穿出，可将电缆的一端卷绕于牵引辊上并转动牵引辊牵引电缆移动，具体的，作业人员可利用驱动部件转动旋转架，旋转架旋转能让多个绕包盘呈环形在电缆外转动可将绕包带缠绕于移动中的电缆上，实现绕包，在绕包前的电缆穿过箱体时，作业人员可开启抽风部件与送风部件，送风部件对穿过送风管中的电缆吹送高压高速气体，该气体能够吹落电缆上的因厂房环境印象粘附的橡胶碎屑等杂物，吹下的杂物能够被抽风部件通过吸风管吸走，保证了电缆在包绕前的洁净度，同时设置的移动部件能够在旋转架转动时间歇性的移动推板的位置，位于吹风管两侧的推板能够向吹风管的方向移动，在推板移动时能够利用夹持部件向下移动固定板的位置，固定板固定电缆并使其移动让处于吹风管内的电缆松弛，由于电缆由多组导电线芯填充绳构成，一些嵌入各个组成线缆之间缝隙的杂物能够在电缆被松弛时跟随风流被吹出，可以进一步的提高对电缆的清理效果，在电缆被夹持时，位于支板一侧的一端电缆还在继续移动，该段电缆能够牵引绕过第二滚轮的一段电缆，避免因夹持部件对电缆的夹持造成电缆的传输被中断的问题，设置的至少两个吹风管，能够保证电缆能够全段的被清理，从而避免在其中一段被清理后随着电缆的移动而出现电缆被分段清理的造成清理效果不佳的问题，解决了现有技术中在电缆绕包时因电缆上粘附一些橡胶碎屑等杂物会造成绕包凸起的问题。The cable is then pulled back and the cable is then pulled back and forth, and the cable is then pulled back and forth, and the cable is then pulled back and forth, and the cable is then pulled back and forth, and the cable is then pulled back and forth, and the cable is then pulled back and forth, and the cable is then pulled back and forth, and the cable is then pulled back and forth, and the cable is then pulled back and forth, and the cable is pulled back and forth, and the cable is then pulled back and forth, and the cable is pulled back and forth, and the cable is pulled back and forth, and the cable is pulled back and forth, and the cable is pulled back and forth, and the cable is pulled back and forth, and the cable is pulled back and forth, and the cable is pulled back and forth, and the cable is pulled back and forth, and the cable is pulled back and forth, and the cable is pulled back and forth, and the cable is pulled The cable is then moved to the left of the support plate, and the clamping member is used to move the fixed plate downward when the push plate moves. The fixed plate fixes the cable and moves it to relax the cable in the blowing tube. Since the cable is composed of multiple groups of conductive core filling ropes, some debris embedded in the gaps between the component cables can be blown out with the wind when the cable is relaxed, thereby further improving the cleaning effect of the cable. When the cable is clamped, the cable at one end of the support plate continues to move, and this section of cable can pull a section of cable around the second roller, thereby avoiding the problem of cable transmission being interrupted due to the clamping of the cable by the clamping member. The at least two blowing tubes can ensure that the cable can be cleaned in its entirety, thereby avoiding the problem of poor cleaning effect caused by the cable being cleaned in sections as the cable moves after one section is cleaned. This solves the problem in the prior art that when the cable is wrapped, some debris such as rubber crumbs adhere to the cable, which causes bulges in the wrapping.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明的整体结构示意图；Fig. 1 is a schematic diagram of the overall structure of the present invention;
图2是本发明的箱体结构示意图；Fig. 2 is a schematic diagram of the box structure of the present invention;
图3是本发明的转轴结构示意图；FIG3 is a schematic diagram of the rotating shaft structure of the present invention;
图4是本发明的挤压块结构示意图；FIG4 is a schematic diagram of the structure of the extrusion block of the present invention;
图5是本发明的吸风管结构的侧视示意图；FIG5 is a schematic side view of the air suction pipe structure of the present invention;
图6是本发明的吹风管结构示意图；FIG6 is a schematic diagram of the structure of the blowpipe of the present invention;
图7是图6中A处的局部结构放大示意图；FIG7 is an enlarged schematic diagram of the local structure at A in FIG6;
图8是本发明的第七齿轮结构示意图；FIG8 is a schematic diagram of the structure of the seventh gear of the present invention;
图9是本发明的推板结构示意图；FIG9 is a schematic diagram of the push plate structure of the present invention;
图10是本发明的第一滚轮和第二滚轮结构示意图。FIG. 10 is a schematic structural diagram of the first roller and the second roller of the present invention.
附图标记：Reference numerals:
100、底座；101、支板；102、箱体；103、穿线口；104、吹风管；105、吸风管；106、吹风口；107、吸风口；108、推板；109、固定口；110、固定板；111、第一滚轮；112、第二滚轮；113、旋转架；114、绕包盘；100, base; 101, support plate; 102, box body; 103, threading port; 104, blowing pipe; 105, suction pipe; 106, blowing port; 107, suction port; 108, push plate; 109, fixing port; 110, fixing plate; 111, first roller; 112, second roller; 113, rotating frame; 114, wrapping plate;
200、限位口；201、限位环；202、环形开口；203、连接环；204、送风管；205、喷头；206、支撑杆；200, limit opening; 201, limit ring; 202, annular opening; 203, connecting ring; 204, air supply pipe; 205, nozzle; 206, support rod;
300、顶部开口；301、顶板；302、第一齿条；303、第一齿轮；304、侧边开口；305、顶块；306、第二齿条；307、顶触板；308、限位板；309、第一弹簧；300, top opening; 301, top plate; 302, first rack; 303, first gear; 304, side opening; 305, top block; 306, second rack; 307, top contact plate; 308, limit plate; 309, first spring;
400、第二齿轮；401、转轴；402、第三齿轮；403、电机；404、链条；405、第四齿轮；406、第五齿轮；400, second gear; 401, rotating shaft; 402, third gear; 403, motor; 404, chain; 405, fourth gear; 406, fifth gear;
500、第三齿条；501、第二弹簧；502、连接轴；503、第六齿轮；504、第四齿条；505、第七齿轮；506、挤压块；507、推杆；500, third rack; 501, second spring; 502, connecting shaft; 503, sixth gear; 504, fourth rack; 505, seventh gear; 506, extrusion block; 507, push rod;
600、空气压缩机；601、抽气泵；602、连接管；603、抽风管；600, air compressor; 601, air pump; 602, connecting pipe; 603, air exhaust pipe;
700、支架；701、架体；702、第三弹簧。700, bracket; 701, frame; 702, third spring.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
实施例Example
参考图1-图10，绕包装置，包括：Referring to Figures 1 to 10, the wrapping device includes:
底座100，底座100的顶部设有支板101，支板101的一侧设有箱体102，箱体102的一侧开设有贯穿箱体102与支板101的穿线口103；A base 100, a support plate 101 is provided on the top of the base 100, a box body 102 is provided on one side of the support plate 101, and a threading hole 103 penetrating the box body 102 and the support plate 101 is opened on one side of the box body 102;
至少两个吹风管104，设于箱体102内，吹风管104的两侧设有吸风管105，吹风管104与吸风管105的内侧壁分别开设有吹风口106与吸风口107，吹风管104能够在两个吸风管105之间转动；At least two blowing pipes 104 are arranged in the box body 102. Suction pipes 105 are arranged on both sides of the blowing pipe 104. The inner side walls of the blowing pipe 104 and the suction pipe 105 are respectively provided with blowing ports 106 and suction ports 107. The blowing pipe 104 can rotate between the two suction pipes 105.
多个推板108，每个吹风管104的两侧设有两个推板108，吸风管105位于推板108与吹风管104之间，推板108的一侧开设有固定口109，固定口109内滑动连接有固定板110；A plurality of push plates 108, two push plates 108 are provided on both sides of each blowing pipe 104, the suction pipe 105 is located between the push plate 108 and the blowing pipe 104, a fixing opening 109 is opened on one side of the push plate 108, and a fixing plate 110 is slidably connected in the fixing opening 109;
第一滚轮111和第二滚轮112，第一滚轮设于吹风管104之间，第二滚轮112设于最右侧的吹风管104的一侧，第一滚轮与箱体102之间设有弹性件；A first roller 111 and a second roller 112, wherein the first roller is disposed between the blowing pipes 104, and the second roller 112 is disposed on one side of the rightmost blowing pipe 104, and an elastic member is disposed between the first roller and the box body 102;
旋转架113，设于支板101的一侧，旋转架113的外侧壁转动连接有多个绕包盘114；The rotating frame 113 is disposed on one side of the support plate 101, and a plurality of wrapping discs 114 are rotatably connected to the outer wall of the rotating frame 113;
驱动部件，设于箱体102与支板101之间，用于单向循环转动旋转架113，驱动部件还能够同步转动吸风管105；A driving component is disposed between the box body 102 and the support plate 101, and is used to unidirectionally cyclically rotate the rotating frame 113. The driving component can also synchronously rotate the suction pipe 105;
抽风部件与送风部件，设于箱体102的一侧，抽风部件用于抽取吸风管105中的空气，送风部件用于为吹风管104提供高压高速空气；The air extraction component and the air supply component are arranged on one side of the box body 102. The air extraction component is used to extract the air in the suction pipe 105, and the air supply component is used to provide high-pressure and high-speed air to the blowing pipe 104.
夹持部件，设于固定口109内，用于推板108向吹风管104移动时向下移动固定板110的位置；A clamping member is disposed in the fixing opening 109 and is used to move the fixing plate 110 downward when the push plate 108 moves toward the blowing pipe 104;
移动部件，设于箱体102与旋转架113之间，用于在旋转架113转动时间歇性的移动推板108的位置；The moving component is disposed between the box body 102 and the rotating frame 113 and is used to intermittently move the position of the push plate 108 when the rotating frame 113 rotates;
通过设置箱体102，在使用时，作业人员可将需要绕包的电缆穿过箱体102、推板108、绕过第一滚轮和第二滚轮112从支板101穿出，可将电缆的一端卷绕于牵引辊上并转动牵引辊牵引电缆移动，具体的，作业人员可利用驱动部件转动旋转架113，旋转架113旋转能让多个绕包盘114呈环形在电缆外转动可将绕包带缠绕于移动中的电缆上，实现绕包，在绕包前的电缆穿过箱体102时，作业人员可开启抽风部件与送风部件，送风部件对穿过送风管204中的电缆吹送高压高速气体，该气体能够吹落电缆上的因厂房环境印象粘附的橡胶碎屑等杂物，吹下的杂物能够被抽风部件通过吸风管105吸走，保证了电缆在包绕前的洁净度，同时设置的移动部件能够在旋转架113转动时间歇性的移动推板108的位置，位于吹风管104两侧的推板108能够向吹风管104的方向移动，在推板108移动时能够利用夹持部件向下移动固定板110的位置，固定板110固定电缆并使其移动让处于吹风管104内的电缆松弛，由于电缆由多组导电线芯填充绳构成，一些嵌入各个组成线缆之间缝隙的杂物能够在电缆被松弛时跟随风流被吹出，可以进一步的提高对电缆的清理效果，在电缆被夹持时，位于支板101一侧的一端电缆还在继续移动，该段电缆能够牵引绕过第二滚轮112的一段电缆，避免因夹持部件对电缆的夹持造成电缆的传输被中断的问题，设置的至少两个吹风管104，能够保证电缆能够全段的被清理，从而避免在其中一段被清理后随着电缆的移动而出现电缆被分段清理的造成清理效果不佳的问题，解决了现有技术中在电缆绕包时因电缆上粘附一些橡胶碎屑等杂物会造成绕包凸起的问题。By setting up the box body 102, when in use, the operator can pass the cable to be wrapped through the box body 102, the push plate 108, bypass the first roller and the second roller 112, and pass through the support plate 101, and can wind one end of the cable on the traction roller and rotate the traction roller to pull the cable to move. Specifically, the operator can use the driving component to rotate the rotating frame 113, and the rotation of the rotating frame 113 can make multiple wrapping disks 114 rotate in a ring shape outside the cable, so that the wrapping belt can be wound around the moving cable to achieve wrapping. When the cable passes through the box 102, the operator can turn on the exhaust component and the air supply component. The air supply component blows high-pressure and high-speed gas to the cable passing through the air supply pipe 204. The gas can blow off the rubber debris and other debris attached to the cable due to the factory environment. The blown debris can be sucked away by the exhaust component through the suction pipe 105, ensuring the cleanliness of the cable before wrapping. At the same time, the movable component can intermittently move the position of the push plate 108 when the rotating frame 113 rotates. The push plates on both sides of the blowing pipe 104 108 can move in the direction of the blowing tube 104. When the push plate 108 moves, the clamping component can be used to move the position of the fixing plate 110 downward. The fixing plate 110 fixes the cable and moves it to relax the cable in the blowing tube 104. Since the cable is composed of multiple groups of conductive core filling ropes, some debris embedded in the gaps between the component cables can be blown out with the wind when the cable is relaxed, which can further improve the cleaning effect of the cable. When the cable is clamped, one end of the cable located on one side of the support plate 101 continues to move. This section of cable can pull a section of cable around the second roller 112, avoiding the problem of cable transmission being interrupted due to the clamping of the cable by the clamping component. The at least two blowing tubes 104 are set up to ensure that the entire cable can be cleaned, thereby avoiding the problem of poor cleaning effect caused by the cable being cleaned in sections as the cable moves after one section is cleaned, and solving the problem of bulging of the cable wrapping caused by some rubber debris and other debris adhering to the cable in the prior art.
作为本发明的进一步方案，吹风管104的两侧分别开设有限位口200，吸风管105的一侧连接有与限位口200适配的限位环201，吹风管104的外侧壁开设有环形开口202，环形开口202内转动套设有连接环203，连接环203的外侧壁连接有送风管204，吹风口106内固定套设有喷头205，吸风管105的一侧连接有与箱体102连接的支撑杆206；As a further solution of the present invention, the two sides of the blowing pipe 104 are respectively provided with a limit opening 200, one side of the suction pipe 105 is connected with a limit ring 201 adapted to the limit opening 200, the outer wall of the blowing pipe 104 is provided with an annular opening 202, a connecting ring 203 is rotatably sleeved in the annular opening 202, the outer wall of the connecting ring 203 is connected to the air supply pipe 204, a nozzle 205 is fixedly sleeved in the blowing port 106, and one side of the suction pipe 105 is connected to a support rod 206 connected to the box body 102;
通过设置支撑杆206，支撑杆206能够对吸风管105的位置进行支撑固定，两个吸风管105之间的吹风管104能够被限位口200与限位环201的配合所限位，将送风管204与送风部件连接，能够实现在对吹风管104送风的同时能够保证吹风管104的顺畅转动。By setting the support rod 206, the support rod 206 can support and fix the position of the suction pipe 105, and the blowing pipe 104 between the two suction pipes 105 can be limited by the cooperation of the limiting opening 200 and the limiting ring 201. The air supply pipe 204 is connected to the air supply component, which can ensure the smooth rotation of the blowing pipe 104 while supplying air to the blowing pipe 104.
作为本发明的进一步方案，夹持部件包括开设于推板108顶部的顶部开口300，顶部开口300与固定口109连通，固定板110滑动连接于顶部开口300内并延伸至固定口109内，固定板110的顶部连接有顶板301，顶板301的底部连接有第一齿条302，推板108的一侧转动连接有与第一齿条302啮合的第一齿轮303，推板108的一侧开设有侧边开口304，侧边开口304内设有顶块305，顶块305的两侧分别连接有第二齿条306，第二齿条306延伸至推板108的两侧并与第一齿轮303啮合，推板108的一侧设有顶触板307；As a further solution of the present invention, the clamping component includes a top opening 300 opened at the top of the push plate 108, the top opening 300 is communicated with the fixing port 109, the fixing plate 110 is slidably connected in the top opening 300 and extends into the fixing port 109, the top of the fixing plate 110 is connected with a top plate 301, the bottom of the top plate 301 is connected with a first rack 302, one side of the push plate 108 is rotatably connected with a first gear 303 meshing with the first rack 302, a side opening 304 is opened on one side of the push plate 108, a top block 305 is arranged in the side opening 304, both sides of the top block 305 are respectively connected with second racks 306, the second rack 306 extends to both sides of the push plate 108 and meshes with the first gear 303, and a top contact plate 307 is arranged on one side of the push plate 108;
通过设置顶触板307，在推板108向吹风管104移动时顶块305接触顶触板307并受顶触板307的限位能够让顶块305向上移动，顶块305通过第二齿条306、第一齿轮303和第一齿条302向下移动固定板110的位置，从而让固定板110向下移动对处于固定口109内的一段电缆进行夹持固定的目的。By setting the top touch plate 307, when the push plate 108 moves toward the blow pipe 104, the top block 305 contacts the top touch plate 307 and is limited by the top touch plate 307 to allow the top block 305 to move upward. The top block 305 moves the position of the fixed plate 110 downward through the second rack 306, the first gear 303 and the first rack 302, so that the fixed plate 110 moves downward to clamp and fix a section of the cable in the fixed port 109.
作为本发明的进一步方案，箱体102的一侧连接有与推板108滑动连接的限位板308，顶触板307连接于限位板308的顶部，推板108的两侧分别连接有与第二齿条306连接的第一弹簧309；As a further solution of the present invention, a limit plate 308 slidably connected to the push plate 108 is connected to one side of the box body 102, a top contact plate 307 is connected to the top of the limit plate 308, and first springs 309 connected to the second rack 306 are respectively connected to both sides of the push plate 108;
通过设置限位板308，在推板108移动时限位板308能够对推板108进行限位防止偏移，设置的第一弹簧309能够在推板108复位时让固定板110复位取消对电缆的固定。By setting the limiting plate 308, the limiting plate 308 can limit the push plate 108 to prevent deviation when the push plate 108 moves, and the first spring 309 can reset the fixing plate 110 to cancel the fixation of the cable when the push plate 108 resets.
作为本发明的进一步方案，驱动部件包括连接于旋转架113一侧的第二齿轮400，箱体102内转动连接有转轴401，转轴401的一端连接有与第二齿轮400啮合的第三齿轮402，箱体102的一侧连接有电机403，电机403与转轴401之间连接有链条404；As a further solution of the present invention, the driving component includes a second gear 400 connected to one side of the rotating frame 113, a rotating shaft 401 is rotatably connected in the box body 102, one end of the rotating shaft 401 is connected to a third gear 402 meshing with the second gear 400, a motor 403 is connected to one side of the box body 102, and a chain 404 is connected between the motor 403 and the rotating shaft 401;
通过设置电机403，在使用时，电机403工作能够通过链条404带动转轴401旋转，转轴401转动能够通过第三齿轮402和第二齿轮400让旋转架113转动，从而实现让旋转架113转动带动绕包盘114对电缆进行绕包的目的。By setting up the motor 403, when in use, the motor 403 can drive the rotating shaft 401 to rotate through the chain 404. The rotation of the rotating shaft 401 can rotate the rotating frame 113 through the third gear 402 and the second gear 400, thereby achieving the purpose of rotating the rotating frame 113 to drive the winding disk 114 to wrap the cable.
作为本发明的进一步方案，驱动部件还包括固定套设于吹风管104外部的第四齿轮405，转轴401的外侧壁固定套设有与第四齿轮405啮合的第五齿轮406；As a further solution of the present invention, the driving component further comprises a fourth gear 405 fixedly sleeved on the outside of the blowing pipe 104, and a fifth gear 406 meshing with the fourth gear 405 is fixedly sleeved on the outer wall of the rotating shaft 401;
通过设置转轴401，转轴401在转动时能够通过第三齿轮402让旋转架113转动，同时也能够通过第五齿轮406与第四齿轮405让吹风管104同步转动，以实现让吹风管104适应绕包速度。By setting the rotating shaft 401, the rotating shaft 401 can rotate the rotating frame 113 through the third gear 402 when rotating, and can also rotate the blowing pipe 104 synchronously through the fifth gear 406 and the fourth gear 405, so as to make the blowing pipe 104 adapt to the wrapping speed.
作为本发明的进一步方案，移动部件包括滑动连接于支板101一侧的第三齿条500，第三齿条500与支板101之间连接有第二弹簧501，箱体102的底部转动连接有连接轴502，连接轴502的外部固定套设有与第三齿条500啮合的第六齿轮503，推板108穿过箱体102延伸至箱体102的底部并连接有第四齿条504，连接轴502的外侧壁固定套设有与第四齿条504啮合的第七齿轮505，旋转架113的外侧壁连接有多个挤压块506，第三齿条500的顶部连接有与挤压块506适配的推杆507；As a further solution of the present invention, the moving component includes a third rack 500 slidably connected to one side of the support plate 101, a second spring 501 is connected between the third rack 500 and the support plate 101, a connecting shaft 502 is rotatably connected to the bottom of the box body 102, an external fixed sleeve of the connecting shaft 502 is provided with a sixth gear 503 meshing with the third rack 500, a push plate 108 extends through the box body 102 to the bottom of the box body 102 and is connected with a fourth rack 504, an outer wall fixed sleeve of the connecting shaft 502 is provided with a seventh gear 505 meshing with the fourth rack 504, a plurality of extrusion blocks 506 are connected to the outer wall of the rotating frame 113, and a push rod 507 adapted to the extrusion block 506 is connected to the top of the third rack 500;
通过设置挤压块506，在旋转架113转动时，挤压块506能够向下挤压推杆507的位置，使得推杆507向下移动并带动第三齿条500向下移动，第三齿条500通过第六齿轮503转动连接轴502，连接轴502旋转可通过第七齿轮505与第四齿条504移动推板108的位置，可让位于吹风管104两侧的推板108向吹风管104的方向移动，以此实现让推板108移动并固定电缆的目的。By setting the squeezing block 506, when the rotating frame 113 rotates, the squeezing block 506 can squeeze the position of the push rod 507 downward, so that the push rod 507 moves downward and drives the third rack 500 to move downward, and the third rack 500 rotates the connecting shaft 502 through the sixth gear 503. The rotation of the connecting shaft 502 can move the position of the push plate 108 through the seventh gear 505 and the fourth rack 504, so that the push plates 108 located on both sides of the blowing pipe 104 can move toward the direction of the blowing pipe 104, so as to achieve the purpose of moving the push plate 108 and fixing the cable.
作为本发明的进一步方案，送风部件包括连接于箱体102一侧的空气压缩机600，空气压缩机600的出气端与送风管204连接；As a further solution of the present invention, the air supply component includes an air compressor 600 connected to one side of the box body 102, and the air outlet end of the air compressor 600 is connected to the air supply pipe 204;
通过设置空气压缩机600，开启空气压缩机600可通过送风管204为吹风管104输送高压高速气体。By providing the air compressor 600 , when the air compressor 600 is turned on, high-pressure and high-speed gas can be delivered to the blowing pipe 104 through the air supply pipe 204 .
作为本发明的进一步方案，抽风部件包括连接于箱体102一侧的抽气泵601，抽气泵601的底部设有连接管602，抽气泵601的抽气端与连接管602连接，吸风管105的外侧壁连接有与连接管602连通的抽风管603；As a further solution of the present invention, the air extraction component includes an air extraction pump 601 connected to one side of the box body 102, a connecting pipe 602 is provided at the bottom of the air extraction pump 601, an air extraction end of the air extraction pump 601 is connected to the connecting pipe 602, and an outer wall of the air suction pipe 105 is connected to an air extraction pipe 603 connected to the connecting pipe 602;
通过设置抽气泵601，开启抽气泵601，可通过连接管602与抽风管603抽取吸风管105内的空气。By setting up the air pump 601 and turning on the air pump 601 , the air in the suction pipe 105 can be extracted through the connecting pipe 602 and the exhaust pipe 603 .
作为本发明的进一步方案，弹性件包括连接于限位板308的顶部的两个支架700，支架700的顶部设有架体701，第一滚轮与第二滚轮112分别转动连接于两个架体701上，支架700与架体701之间连接有第三弹簧702；As a further solution of the present invention, the elastic member includes two brackets 700 connected to the top of the limiting plate 308, a frame body 701 is provided on the top of the bracket 700, the first roller and the second roller 112 are rotatably connected to the two frames 701 respectively, and a third spring 702 is connected between the bracket 700 and the frame body 701;
通过设置第三弹簧702，在电缆绕过第一滚轮与第二滚轮112时，第三弹簧702能够限制第一滚轮与第二滚轮112的位置，在推板108夹持电缆向吹风管104移动时，处于两个吹风管104之间的第一滚轮向上移动释放被折叠的一段电缆，支板101一侧的电缆被牵引，可牵引第二滚轮112向上移动，释放被折叠在最右侧吹风管104与箱体102右侧之间的电缆，可在对电缆进行除杂工作时保证电缆的正常传输绕包。By setting the third spring 702, when the cable passes around the first roller and the second roller 112, the third spring 702 can limit the positions of the first roller and the second roller 112, and when the push plate 108 clamps the cable and moves toward the blowing tube 104, the first roller between the two blowing tubes 104 moves upward to release a folded section of the cable, and the cable on one side of the support plate 101 is pulled, which can pull the second roller 112 to move upward, releasing the cable folded between the rightmost blowing tube 104 and the right side of the box 102, thereby ensuring the normal transmission and wrapping of the cable when the cable is cleaned.
实施例Example
一种电缆，通过上述任一所述的绕包装置制作，该电缆包括若干导电线芯，所述导电线芯外套设有绝缘层，若干导电线芯与填充绳绞合，绞合后的整根电缆外部绕包有绕包带。A cable is made by any of the above-mentioned wrapping devices, the cable comprises a plurality of conductive cores, the conductive cores are covered with an insulating layer, the plurality of conductive cores are twisted with a filling rope, and the entire cable after twisting is wrapped with a wrapping tape.
尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims (9)
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| CN112951519A (en) * | 2021-03-16 | 2021-06-11 | 国家电网有限公司 | Flame retarded cable apparatus for producing |
| CN116612945A (en) * | 2023-06-02 | 2023-08-18 | 安徽蒙特尔电缆集团有限公司 | Cable surface dewatering and drying device for cable production line |
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| FR1427823A (en) * | 1964-12-18 | 1966-02-11 | Parks Cramer Co | Air pneumatic mobile cleaning device, in particular for loom installations |
| US3345805A (en) * | 1966-09-01 | 1967-10-10 | Microtron Corp | Apparatus for cleaning filters |
| CN210896770U (en) * | 2019-12-23 | 2020-06-30 | 湖州市练市聚丰线缆厂 | Cooling device is used in enameled wire production |
| CN212136071U (en) * | 2020-05-08 | 2020-12-11 | 湖北太平洋线缆实业有限公司 | Automatic cladding device for wire and cable insulating layer |
| CN215451040U (en) * | 2021-04-29 | 2022-01-07 | 广东金源宇电线电缆有限公司 | Cable manufacture is with crowded package equipment |
| CN215656822U (en) * | 2021-09-10 | 2022-01-28 | 苏州捷卡精密工业制造有限公司 | Waste discharge device for label processing |
| CN115520722A (en) * | 2021-12-14 | 2022-12-27 | 盐城万国机械制造有限公司 | Wire take-up device of armoring machine |
| CN216859066U (en) * | 2021-12-28 | 2022-07-01 | 广东龙旺智能科技有限公司 | Positioning fixture device of milling machine processing |
| CN114889089B (en) * | 2022-05-21 | 2023-05-16 | 江西科惠达实业有限公司 | Screw rubber extruder with cooling effect for cable production |
| CN115532729B (en) * | 2022-11-09 | 2023-05-05 | 江西兆红电子有限公司 | Intelligent processing equipment and processing method for circuit board |
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| CN112951519A (en) * | 2021-03-16 | 2021-06-11 | 国家电网有限公司 | Flame retarded cable apparatus for producing |
| CN116612945A (en) * | 2023-06-02 | 2023-08-18 | 安徽蒙特尔电缆集团有限公司 | Cable surface dewatering and drying device for cable production line |
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Denomination of invention: Cable wrapping and production Granted publication date: 20240827 Pledgee: Shandong Rongcheng Rural Commercial Bank Co.,Ltd. Pledgor: SHANDONG ZHONGCHUAN CABLE CO.,LTD. Registration number: Y2024980057628 |