CN117942384B - Preparation method of ginger oil with high biological activity and supercritical carbon dioxide extraction - Google Patents
Preparation method of ginger oil with high biological activity and supercritical carbon dioxide extraction Download PDFInfo
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- CN117942384B CN117942384B CN202410349090.9A CN202410349090A CN117942384B CN 117942384 B CN117942384 B CN 117942384B CN 202410349090 A CN202410349090 A CN 202410349090A CN 117942384 B CN117942384 B CN 117942384B
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Classifications
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- C—CHEMISTRY; METALLURGY
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- C11B1/00—Production of fats or fatty oils from raw materials
- C11B1/10—Production of fats or fatty oils from raw materials by extracting
- C11B1/104—Production of fats or fatty oils from raw materials by extracting using super critical gases or vapours
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- A—HUMAN NECESSITIES
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- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K31/00—Medicinal preparations containing organic active ingredients
- A61K31/12—Ketones
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K36/00—Medicinal preparations of undetermined constitution containing material from algae, lichens, fungi or plants, or derivatives thereof, e.g. traditional herbal medicines
- A61K36/18—Magnoliophyta (angiosperms)
- A61K36/88—Liliopsida (monocotyledons)
- A61K36/906—Zingiberaceae (Ginger family)
- A61K36/9068—Zingiber, e.g. garden ginger
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61P—SPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
- A61P29/00—Non-central analgesic, antipyretic or antiinflammatory agents, e.g. antirheumatic agents; Non-steroidal antiinflammatory drugs [NSAID]
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
- C11B1/00—Production of fats or fatty oils from raw materials
- C11B1/10—Production of fats or fatty oils from raw materials by extracting
- C11B1/108—Production of fats or fatty oils from raw materials by extracting after-treatment, e.g. of miscellae
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Abstract
Description
技术领域Technical Field
本发明属于生物医药领域,涉及一种具有显著更高生物活性的姜油,例如生姜或者干姜制得的姜油,该高生物活性的姜油具有独特的化学组成分布,并呈现优良的生物学效应。本发明还涉及所述高生物活性姜油的制备方法,该制备方法使用超临界二氧化碳萃取工艺,不使用有毒有害的有机溶剂,制备工艺绿色环保。The present invention belongs to the field of biomedicine and relates to a ginger oil with significantly higher biological activity, such as ginger oil made from fresh ginger or dried ginger. The ginger oil with high biological activity has a unique chemical composition distribution and exhibits excellent biological effects. The present invention also relates to a preparation method of the ginger oil with high biological activity, which uses a supercritical carbon dioxide extraction process, does not use toxic or harmful organic solvents, and has a green and environmentally friendly preparation process.
背景技术Background technique
姜(Zingiber officinale Roscoe),亦通称生姜,是姜科姜属多年生草本植物。开有黄绿色花并有刺激性香味的根茎。株高0.5-1米;根茎肥厚,多分枝,有芳香及辛辣味。叶片披针形或线状披针形,无毛,无柄;叶舌膜质。总花梗长达25厘米;穗状花序球果状;苞片卵形,淡绿色或边缘淡黄色,顶端有小尖头。花萼管长约1厘米;花冠黄绿色,裂片披针形;唇瓣中央裂片长圆状倒卵形。姜在中国中部、东南部至西南部等地广为栽培。根茎供药用,鲜品或干品可作烹调配料或制成酱菜、糖姜。茎、叶、根茎均可提取芳香油,用于食品、饮料及化妆品香料中。Ginger ( Zingiber officinale Roscoe), also known as ginger, is a perennial herbaceous plant of the genus Zingiber in the family Zingiberaceae. It has rhizomes with yellow-green flowers and a pungent aroma. The plant is 0.5-1 meter tall; the rhizomes are thick, branched, and aromatic and spicy. The leaves are lanceolate or linear-lanceolate, glabrous, and sessile; the ligule is membranous. The peduncle is up to 25 cm long; the spike inflorescence is cone-shaped; the bracts are ovate, light green or light yellow on the edges, with a small tip at the top. The calyx tube is about 1 cm long; the corolla is yellow-green, with lanceolate lobes; the central lobe of the lip is oblong-obovate. Ginger is widely cultivated in central, southeastern and southwestern China. The rhizomes are used for medicinal purposes, and the fresh or dried products can be used as cooking ingredients or made into pickles and sugar ginger. Aromatic oils can be extracted from the stems, leaves, and rhizomes, which are used in food, beverages, and cosmetic spices.
生姜别名有姜根、百辣云、勾装指、因地辛、炎凉小子、鲜生姜。姜的根茎(干姜)、栓皮(姜皮)、叶(姜叶)均可入药。具有解表散寒、温中止呕、温肺止咳、解毒的功效,常用于风寒感冒,脾胃寒症,胃寒呕吐,肺寒咳嗽,解鱼蟹毒。生姜和干姜味辛、性温,归肺、胃、脾经;临床上主要用于解表散寒,温中止呕,温肺止咳。常用于脾胃虚寒,食欲减退,恶心呕吐,或痰饮呕吐,胃气不和的呕吐,风寒或寒痰咳嗽,感冒风寒,恶风发热,鼻塞头痛。它还能解生半夏、生南星等药物中毒,以及鱼蟹等食物中毒。现代药理研究表明,生姜有抗菌、抗癌,以及抗氧化、抗衰老作用,其特有的“姜辣素”能有效治疗因过食寒凉食物而引起的腹胀、腹痛、腹泻、呕吐等症。此外,生姜能增进食欲,促进消化液的分泌;生姜中的姜酚还有较强的利胆作用。此外,药理研究表明,生姜的甲醇或醚提取物有镇静、镇痛、抗炎、止呕及短暂升高血压的作用;水提取物或挥发油能明显延长血栓形成时间;醇提取物及其所含姜辣素和姜辣烯酮有显著灭螺和抗血吸虫作用。中医学上的功能主治为:温经散寒,回阳通脉,燥湿消痰。用于脘腹冷痛,呕吐泄泻、肢冷脉微、痰饮喘咳。干姜能引血药入血分,气药入气分,又能去恶养新,有阳生阴长之意,因此血虚的人可以用,而吐血、衄血、下血等症也宜使用。The aliases of ginger include ginger root, Bai Layun, hook-shaped finger, Yindixin, Yanliang boy, and fresh ginger. The rhizome (dried ginger), cork (ginger peel), and leaves (ginger leaves) of ginger can all be used as medicine. It has the effects of dispelling cold, warming the middle and stopping vomiting, warming the lungs and stopping coughs, and detoxification. It is often used for colds, spleen and stomach cold syndrome, stomach cold vomiting, lung cold cough, and detoxification of fish and crabs. Ginger and dried ginger are pungent and warm in nature, and belong to the lung, stomach, and spleen meridians; clinically, they are mainly used to dispel cold, warm the middle and stop vomiting, and warm the lungs and stop coughs. It is often used for spleen and stomach deficiency and cold, loss of appetite, nausea and vomiting, or vomiting with phlegm and fluid, vomiting due to stomach disharmony, cold or cold phlegm cough, cold and wind, aversion to wind and fever, nasal congestion and headache. It can also relieve drug poisoning such as raw pinellia and raw arisaema, as well as food poisoning such as fish and crabs. Modern pharmacological studies have shown that ginger has antibacterial, anti-cancer, antioxidant and anti-aging effects. Its unique "gingerol" can effectively treat abdominal distension, abdominal pain, diarrhea, vomiting and other symptoms caused by overeating cold food. In addition, ginger can increase appetite and promote the secretion of digestive juices; gingerol in ginger also has a strong choleretic effect. In addition, pharmacological studies have shown that methanol or ether extracts of ginger have sedative, analgesic, anti-inflammatory, antiemetic and transient hypertension effects; water extracts or volatile oils can significantly prolong the time of thrombosis; alcohol extracts and the gingerols and gingerolene ketones they contain have significant snail-killing and anti-schistosomiasis effects. The functions and indications in traditional Chinese medicine are: warming the meridians and dispersing cold, restoring yang and unblocking the meridians, and drying dampness and eliminating phlegm. It is used for cold pain in the abdomen, vomiting and diarrhea, cold limbs and weak pulse, phlegm and cough. Dried ginger can guide blood-related medicines into the blood, and qi-related medicines into the qi. It can also remove evil and nourish new things, which means that yang gives birth to yin and yin grows. Therefore, it can be used by people with blood deficiency, and it is also suitable for symptoms such as vomiting blood, epistaxis, and bleeding.
在2020年版的《中国药典》中,收载了干姜和生姜两个条目,干姜为姜科植物姜的干燥根茎,冬季采挖,除去须根和泥沙,晒干或低温干燥,趁鲜切片晒干或低温干燥者称为“干姜片”;生姜为姜科植物姜的的新鲜根茎,秋科二季采挖,除去须根和泥沙。干姜和生姜通过水蒸汽蒸馏或者超临界二氧化碳萃取等工艺均可制得姜油。The 2020 edition of the Chinese Pharmacopoeia contains two entries: dried ginger and fresh ginger. Dried ginger is the dried rhizome of ginger, a plant of the ginger family. It is dug in winter, with the fibrous roots and mud removed, and then sun-dried or low-temperature dried. The sliced slices are dried in the sun or low-temperature dried, and are called "dried ginger slices". Fresh ginger is the fresh rhizome of ginger, a plant of the ginger family. It is dug in autumn and the fibrous roots and mud are removed. Ginger oil can be obtained from dried ginger and fresh ginger through steam distillation or supercritical carbon dioxide extraction.
姜油(Ginger Oil)亦可称为生姜油,为鲜姜或干姜提取得到的淡黄至黄色油状液体,有特殊的气味和辛辣的滋味,具生姜特征香气。姜油的主要成分为有姜酚(亦称姜辣素)、姜烯、姜醇、姜酮、柠檬醛、水芹烯、冰片等。Ginger Oil, also known as ginger oil, is a light yellow to yellow oily liquid extracted from fresh or dried ginger. It has a special smell and spicy taste, with the characteristic aroma of ginger. The main components of ginger oil are gingerol (also known as gingerol), zingiberene, gingerol, gingerone, citral, phellandrene, borneol, etc.
姜酚是存在于干姜、生姜和生姜油中的典型生物活性成分,其本身呈黄色油状液体,味辣而苦,据报道其相对密度1.0713、折射率1.5212、沸点235~240℃(2.39kPa),据信干姜中的总姜酚(统称姜辣素)含量高达9.6%。几个典型的姜酚类化合物的化学结构式如以下式I所示:Gingerol is a typical bioactive component found in dried ginger, fresh ginger and ginger oil. It is a yellow oily liquid with a spicy and bitter taste. It is reported to have a relative density of 1.0713, a refractive index of 1.5212, and a boiling point of 235-240°C (2.39 kPa). It is believed that the total gingerol (collectively known as gingerol) content in dried ginger is as high as 9.6%. The chemical structural formulas of several typical gingerol compounds are shown in Formula I below:
式I Formula I
其中:n=4为6-姜酚(C17H26O4)、n=6为8-姜酚(C19H30O4)、n=8为10-姜酚(C21H34O4)、n=8为12-姜酚(C23H38O4),6-姜酚亦称6-姜辣素,其余姜酚的名称亦有类推方式表述的。Among them: n=4 is 6-gingerol (C17H26O4), n=6 is 8-gingerol (C19H30O4), n=8 is 10-gingerol (C21H34O4), n=8 is 12-gingerol (C23H38O4), 6-gingerol is also called 6-gingerol, and the names of other gingerols are also expressed by analogy.
其中6-姜酚(6-Gingerol)的化学名为(5S)-5-羟基-1-(4-羟基-3-甲氧基苯基)癸-3-酮,英文化学名为(5S)-5-Hydroxy-1-(4-hydroxy-3-methoxy-phenyl)decan-3-one,分子式:C17H26O4,分子量:294.39。已知6-姜酚具有抗凝、抗诱变、抗风湿、驱寒、抗氧化、抗肿瘤、强心、降血脂、降血糖、抗动脉粥样硬化、保护胃黏膜、保肝利胆、消炎、镇咳、防晕止吐、对中枢神经抑制等多种生物学活性,还具有杀虫、抗病原微生物和杀菌防腐作用,这其中6-姜酚的抗肿瘤作用最受人们关注。Among them, the chemical name of 6-gingerol is (5S)-5-hydroxy-1-(4-hydroxy-3-methoxyphenyl) decan-3-one, the English chemical name is (5S)-5-Hydroxy-1-(4-hydroxy-3-methoxy-phenyl) decan-3-one, the molecular formula is C17H26O4, and the molecular weight is 294.39. It is known that 6-gingerol has multiple biological activities such as anticoagulant, antimutagenic, antirheumatic, cold-dispelling, antioxidant, antitumor, cardiotonic, hypolipidemic, hypoglycemic, anti-atherosclerotic, gastric mucosal protection, liver protection and gallbladder promotion, anti-inflammatory, antitussive, anti-dizziness and anti-vomiting, and central nervous system inhibition. It also has insecticidal, anti-pathogenic microorganism and bactericidal and preservative effects. Among them, the anti-tumor effect of 6-gingerol is the most concerned.
6-姜酚是从姜科植物姜根状茎中分离得到的姜油的主要酚类物质和最重要的刺激性成分(Thresh, Pharm. J. [3] 10, 171 (1879); 12, 721 (1881); 14, 798(1883); 15, 208 (1884);Garnett, Grier, Pharm. J. [4] 25, 118 (1907);Nelson,J. Am. Chem. Soc. 39, 1466 (1917))。早先的6-姜酚的结构研究参见Lapworth et al., J. Chem. Soc. 111, 777 (1917)。早期综述文献参见Redgrove, Pharm. J. 125, 54(1930)以及Jacobs, Am. Perfum. 48, no. 7, 60, 62 (1946)。证明姜的辛辣成分中存在一系列酚酮同系物且6-姜酚是其中的主要成分参见D. W. Connell, M. D. Sutherland,Aust. J. Chem. 22, 1033 (1969)。6-姜酚的(±)-构型的合成参见:Hirao et al., Chem. Pharm. Bull. 20, 2287 (1972); K. Banno, T. Mukaiyama, Bull. Chem. Soc. Jpn. 49, 1453 (1976); P. Denniff, D. A. Whiting, Chem. Commun. 1976, 712; P.Denniff et al., J. Chem. Soc. Perkin Trans. 1 1981, 82。S(+)-构型的立体选择性合成参见:D. Enders et al., Ber. 112, 3703 (1979)。6-姜酚的(±)-构型的生物合成方法参见:P. Denniff, D. A. Whiting, Chem. Commun. 1976, 711; I. Macleod, D.A. Whiting, ibid. 1979, 1152; P. Denniff et al., J. Chem. Soc. Perkin Trans. 1 1980, 2637。姜酚的物理性质和强心作用参见:N. Shoji et al., J. Pharm. Sci. 71,1174 (1982)。6-Gingerol is the main phenolic compound and the most important irritant component of ginger oil isolated from the rhizome of the ginger family (Thresh, Pharm. J. [3] 10, 171 (1879); 12, 721 (1881); 14, 798(1883); 15, 208 (1884); Garnett, Grier, Pharm. J. [4] 25, 118 (1907); Nelson, J. Am. Chem. Soc. 39, 1466 (1917)). For an earlier structural study of 6-gingerol, see Lapworth et al., J. Chem. Soc. 111, 777 (1917). For early review literature, see Redgrove, Pharm. J. 125, 54 (1930) and Jacobs, Am. Perfum. 48, no. 7, 60, 62 (1946). For evidence that there are a series of phenolic ketone homologues in the pungent components of ginger and that 6-gingerol is the main component, see DW Connell, MD Sutherland, Aust. J. Chem. 22, 1033 (1969). For the synthesis of the (±)-configuration of 6-gingerol, see: Hirao et al., Chem. Pharm. Bull. 20, 2287 (1972); K. Banno, T. Mukaiyama, Bull. Chem. Soc. Jpn. 49, 1453 (1976); P. Denniff, DA Whiting, Chem. Commun. 1976, 712; P.Denniff et al., J. Chem. Soc. Perkin Trans. 1 1981, 82. For the stereoselective synthesis of the S (+)-configuration, see: D. Enders et al., Ber. 112, 3703 (1979). For the biosynthesis of the (±)-configuration of 6-gingerol, see: P. Denniff, DA Whiting, Chem. Commun. 1976, 711; I. Macleod, DA Whiting, ibid. 1979, 1152; P. Denniff et al., J. Chem. Soc. Perkin Trans. 1 1980, 2637. For the physical properties and cardiotonic effects of gingerol, see: N. Shoji et al., J. Pharm. Sci. 71, 1174 (1982).
现有技术公开了一些制备生姜油的方法,尤其是通过超临界二氧化碳萃取制备生姜油的方法,然而这些方法所得产物成分复杂,例如含有大量的酮类化合物,而制备主含姜酚类化合物的生姜油的方法尚未见报道,尤其是制备主要包含6-姜酚的生姜油的方法未见报道。因此,本领域仍然期待提供具有优良生物学活性的主要包含姜酚类化合物尤其是主要包含6-姜酚的生姜油的方法。The prior art discloses some methods for preparing ginger oil, especially methods for preparing ginger oil by supercritical carbon dioxide extraction, but the products obtained by these methods have complex components, for example, contain a large amount of ketone compounds, and the method for preparing ginger oil mainly containing gingerol compounds has not been reported, especially the method for preparing ginger oil mainly containing 6-gingerol has not been reported. Therefore, the art still expects to provide a method for providing ginger oil mainly containing gingerol compounds, especially mainly containing 6-gingerol, with excellent biological activity.
发明内容Summary of the invention
本发明目的在于提供一种制备生姜油的方法,尤其是提供一种制备具有优良生物学活性的主要包含姜酚类化合物尤其是主要包含6-姜酚的姜油的方法。或者,本发明的目的在于提供一种姜油,尤其是提供一种具有优良生物学活性的主要包含姜酚类化合物尤其是主要包含6-姜酚的姜油。已经出人预料的发现,使用本发明方法能够制备一种具有优良生物学活性的主要包含姜酚类化合物尤其是主要包含6-姜酚的姜油,本发明基于此类发现而得以完成。The present invention aims to provide a method for preparing ginger oil, and in particular to provide a method for preparing ginger oil having excellent biological activity, mainly comprising gingerol compounds, and in particular to provide ginger oil having excellent biological activity, mainly comprising 6-gingerol. Alternatively, the present invention aims to provide ginger oil, and in particular to provide ginger oil having excellent biological activity, mainly comprising gingerol compounds, and in particular to provide ginger oil having excellent biological activity, mainly comprising 6-gingerol. It has been unexpectedly found that ginger oil having excellent biological activity, mainly comprising gingerol compounds, and in particular to provide ginger oil having excellent biological activity, mainly comprising 6-gingerol can be prepared using the method of the present invention, and the present invention is completed based on such a finding.
为此,本发明第一方面提供了一种姜油,其中包含550~650mg/g的6-姜酚、55~65mg/g的8-姜酚、35~45mg/g的10-姜酚,该姜油在20℃时的相对密度在0.941±0.01范围内、折光系数在1.438±0.02范围内。To this end, the first aspect of the present invention provides a ginger oil, which contains 550-650 mg/g of 6-gingerol, 55-65 mg/g of 8-gingerol, and 35-45 mg/g of 10-gingerol. The relative density of the ginger oil at 20° C. is in the range of 0.941±0.01, and the refractive index is in the range of 1.438±0.02.
根据本发明第一方面的姜油,其中包含580~650mg/g的6-姜酚、58~62mg/g的8-姜酚、38~44mg/g的10-姜酚,该姜油在20℃时的相对密度为0.941、折光系数为1.438。The ginger oil according to the first aspect of the present invention comprises 580-650 mg/g of 6-gingerol, 58-62 mg/g of 8-gingerol and 38-44 mg/g of 10-gingerol. The relative density of the ginger oil at 20° C. is 0.941 and the refractive index is 1.438.
根据本发明第一方面的姜油,其是按照本发明第三方面任一项所述方法制备得到的。The ginger oil according to the first aspect of the present invention is prepared according to any method described in the third aspect of the present invention.
进一步的,本发明第二方面提供了本发明第一方面任一项所述姜油在制备用于抑制炎症的产品中的用途。Furthermore, the second aspect of the present invention provides use of the ginger oil described in any one of the first aspects of the present invention in preparing a product for inhibiting inflammation.
进一步的,本发明第三方面提供了制备本发明第一方面任一项所述姜油的方法,包括如下步骤:Furthermore, the third aspect of the present invention provides a method for preparing the ginger oil according to any one of the first aspects of the present invention, comprising the following steps:
(1)提供超临界二氧化碳萃取系统,其包括一个萃取罐,还包括根据二氧化碳流动方向依次串联连接的第一分离罐、第二分离罐和第三分离罐,其中第二分离罐内填充有若干直径2~10mm的玻璃球,玻璃球表面沾涂有体积比10~15:1的丙二醇-乙酸混合液;(1) A supercritical carbon dioxide extraction system is provided, which includes an extraction tank, and also includes a first separation tank, a second separation tank and a third separation tank connected in series in sequence according to the flow direction of carbon dioxide, wherein the second separation tank is filled with a plurality of glass balls with a diameter of 2 to 10 mm, and the surfaces of the glass balls are coated with a propylene glycol-acetic acid mixture with a volume ratio of 10 to 15:1;
(2)向超临界二氧化碳萃取系统的萃取罐预先填充经粉碎至粒径20~30目的干姜粉,二氧化碳进入萃取罐后使罐内气体温度调节至32~40°C,压力调节至40~50mPa,在此温度和压力的超临界条件下萃取2~8小时;(2) The extraction tank of the supercritical carbon dioxide extraction system is pre-filled with dried ginger powder that has been crushed to a particle size of 20-30 meshes. After the carbon dioxide enters the extraction tank, the gas temperature in the tank is adjusted to 32-40° C. and the pressure is adjusted to 40-50 mPa. Extraction is performed under supercritical conditions of temperature and pressure for 2-8 hours;
(3)萃取完毕后,使萃取罐内的二氧化碳泵入第一分离罐,调节罐内温度和压力分别为:38±3°C、15±4mPa并保持1小时;接着,(3) After the extraction is completed, the carbon dioxide in the extraction tank is pumped into the first separation tank, and the temperature and pressure in the tank are adjusted to 38±3°C and 15±4mPa respectively and maintained for 1 hour; then,
使第一分离罐内的二氧化碳泵入第二分离罐,调节罐内温度和压力分别为:33±2°C、8±1mPa并保持2小时;接着,The carbon dioxide in the first separation tank is pumped into the second separation tank, and the temperature and pressure in the tank are adjusted to 33±2°C and 8±1mPa respectively and maintained for 2 hours; then,
使第二分离罐内的二氧化碳泵入第三分离罐,调节罐内温度和压力分别为:29±2°C、2±0.5mPa并保持1小时,然后将二氧化碳导出;The carbon dioxide in the second separation tank is pumped into the third separation tank, and the temperature and pressure in the tank are adjusted to 29±2°C and 2±0.5mPa respectively and maintained for 1 hour, and then the carbon dioxide is discharged;
(4)排出第二分离罐内的分离物,用向第二分离罐内加纯化水洗涤,合并分离物和洗涤液至分液漏斗中,静置、分液弃水相,得到姜油。(4) Discharge the separated product in the second separation tank, wash it with purified water added to the second separation tank, combine the separated product and the washing liquid into a separatory funnel, let it stand, separate and discard the water phase, and obtain ginger oil.
根据本发明第一方面所述的方法,其中所述超临界二氧化碳萃取系统中,根据二氧化碳流动方向通过高压流体管线将如下装置连接起来:According to the method of the first aspect of the present invention, in the supercritical carbon dioxide extraction system, the following devices are connected through a high-pressure fluid pipeline according to the flow direction of carbon dioxide:
二氧化碳储气罐,其用于提供二氧化碳气源;A carbon dioxide gas storage tank, which is used to provide a carbon dioxide gas source;
储气槽,其用于暂时存储来自二氧化碳储气罐的二氧化碳气源和任选的来自系统回收的二氧化碳回收气体;A gas storage tank, which is used to temporarily store the carbon dioxide gas source from the carbon dioxide gas storage tank and optionally the carbon dioxide recovery gas recovered from the system;
高压泵若干,其设置于储气槽下游的各装置之间的高压流体管线上,各个高压泵用于向其下一装置传输并调节二氧化碳压力;A plurality of high-pressure pumps, which are arranged on the high-pressure fluid pipelines between the devices downstream of the gas storage tank, and each high-pressure pump is used to transmit and adjust the pressure of carbon dioxide to the next device;
换热器,其用于将增压的二氧化碳气体温度调节到萃取工艺需要的程度;A heat exchanger for adjusting the temperature of the pressurized carbon dioxide gas to the level required by the extraction process;
萃取罐,其用于使其内投与的物料用超临界状态的二氧化碳进行萃取;An extraction tank, which is used to extract the material dosed therein with supercritical carbon dioxide;
分离罐,其包括根据二氧化碳流动方向依次串联连接的第一分离罐、第二分离罐和第三分离罐,分离罐底部设置有排料阀,其中第二分离罐内填充有若干直径2~10mm的玻璃球,进入第二分离罐的高压流体管线被插入到玻璃球群中,所述玻璃球表面沾涂有体积比10~15:1的丙二醇-乙酸混合液;A separation tank, comprising a first separation tank, a second separation tank and a third separation tank connected in series in sequence according to the flow direction of carbon dioxide, a discharge valve being arranged at the bottom of the separation tank, wherein the second separation tank is filled with a plurality of glass balls with a diameter of 2 to 10 mm, a high-pressure fluid pipeline entering the second separation tank is inserted into the glass ball group, and the surface of the glass ball is coated with a propylene glycol-acetic acid mixture with a volume ratio of 10 to 15:1;
流量计,其安装于第三分离罐下游,用于测定从第三分离罐导出的二氧化碳的流量;a flow meter installed downstream of the third separation tank and used to measure the flow rate of carbon dioxide derived from the third separation tank;
冷凝器,其安装于流量计下游的冷凝器,用于使萃取结束后的二氧化碳冷却并回收到储气槽中。The condenser is installed downstream of the flow meter and is used to cool the carbon dioxide after the extraction and recover it into the gas storage tank.
根据本发明第一方面所述的方法,其中所述玻璃球在填充到第二分离罐后,向罐中添加丙二醇-乙酸混合液使玻璃球浸泡,然后排出罐内多余的混合液,使玻璃球表面沾涂丙二醇-乙酸混合液。According to the method described in the first aspect of the present invention, after the glass balls are filled into the second separation tank, a propylene glycol-acetic acid mixture is added to the tank to soak the glass balls, and then excess mixture in the tank is discharged to allow the surface of the glass balls to be coated with the propylene glycol-acetic acid mixture.
根据本发明第一方面所述的方法,其中所述玻璃球在填充到第二分离罐之前预先在丙二醇-乙酸混合液中浸泡,再将玻璃球填充到第二分离罐中。According to the method described in the first aspect of the present invention, the glass balls are pre-soaked in a propylene glycol-acetic acid mixture before being filled into the second separation tank, and then the glass balls are filled into the second separation tank.
根据本发明第一方面所述的方法,其中所述玻璃球群占据第二分离罐内容积的30~90%。According to the method described in the first aspect of the present invention, the glass ball group occupies 30-90% of the inner volume of the second separation tank.
根据本发明第一方面所述的方法,其中所述玻璃球群占据第二分离罐内容积的50~80%。According to the method described in the first aspect of the present invention, the glass ball group occupies 50-80% of the inner volume of the second separation tank.
根据本发明第一方面所述的方法,其中萃取罐内填充的待萃取物料占据萃取罐内容积的60~100%。According to the method described in the first aspect of the present invention, the material to be extracted filled in the extraction tank occupies 60-100% of the inner volume of the extraction tank.
根据本发明第一方面所述的方法,其中所述分离罐的容积是萃取罐容积的5%~50%。According to the method described in the first aspect of the present invention, the volume of the separation tank is 5% to 50% of the volume of the extraction tank.
根据本发明第一方面所述的方法,其中所述分离罐的容积是萃取罐容积的20%~30%。According to the method described in the first aspect of the present invention, the volume of the separation tank is 20% to 30% of the volume of the extraction tank.
根据本发明第一方面所述的方法,其中所述高压流体管线是直管或者是柔性管,其能够耐高达100mPa的压力。According to the method of the first aspect of the present invention, the high-pressure fluid pipeline is a straight pipe or a flexible pipe, which can withstand a pressure of up to 100 mPa.
根据本发明第一方面所述的方法,其中从储气槽导出的二氧化碳气体通过高压泵升高压力并输送至换热器,气体在此处被调节温度后导入到萃取罐。According to the method of the first aspect of the present invention, the carbon dioxide gas extracted from the gas storage tank is pressurized by a high-pressure pump and transported to a heat exchanger, where the gas is temperature-adjusted and then introduced into the extraction tank.
根据本发明第一方面所述的方法,其中所述高压泵能够为其下游装置例如萃取罐和分离罐提供需要的压力。According to the method of the first aspect of the present invention, the high-pressure pump is capable of providing required pressure for its downstream devices such as an extraction tank and a separation tank.
根据本发明第一方面所述的方法,其中经由高压流体管线连接的各个装置之间根据需要设置有截流阀。According to the method of the first aspect of the present invention, a shut-off valve is provided between the devices connected via the high-pressure fluid pipeline as required.
根据本发明第一方面所述的方法,其中高压流体管线用于传输气态二氧化碳或者液态二氧化碳。According to the method of the first aspect of the present invention, the high-pressure fluid pipeline is used to transport gaseous carbon dioxide or liquid carbon dioxide.
根据本发明第一方面所述的方法,其中各种类型的罐内的压力通过高压泵并配合额外设置的减压阀来实现精准的压力调节。According to the method of the first aspect of the present invention, the pressure in various types of tanks is precisely regulated by a high-pressure pump in combination with an additional pressure reducing valve.
根据本发明第一方面所述的方法,其中步骤(3)按如下方式操作:According to the method described in the first aspect of the present invention, step (3) is performed as follows:
萃取完毕后,使萃取罐5内的二氧化碳泵入第一分离罐,调节罐内温度和压力分别为:38±3°C、15±4mPa并保持1小时;接着,After the extraction is completed, the carbon dioxide in the extraction tank 5 is pumped into the first separation tank, and the temperature and pressure in the tank are adjusted to 38±3°C and 15±4mPa respectively and maintained for 1 hour; then,
使第一分离罐内的二氧化碳泵入第二分离罐,调节罐内温度和压力分别为:33±2°C、8±1mPa并保持2小时;接着,The carbon dioxide in the first separation tank is pumped into the second separation tank, and the temperature and pressure in the tank are adjusted to 33±2°C and 8±1mPa respectively and maintained for 2 hours; then,
使第二分离罐内的二氧化碳泵入第三分离罐,调节罐内温度和压力分别为:29±2°C、2±0.5mPa并保持1小时,然后将二氧化碳导出到流量计、冷凝器和储气槽;The carbon dioxide in the second separation tank is pumped into the third separation tank, and the temperature and pressure in the tank are adjusted to 29±2°C and 2±0.5mPa respectively and maintained for 1 hour, and then the carbon dioxide is exported to the flow meter, condenser and gas storage tank;
根据本发明第一方面所述的方法,其中步骤(4)按如下方式操作:According to the method of the first aspect of the present invention, step (4) is performed as follows:
排出第二分离罐内的分离物,用向第二分离罐内加纯化水洗涤次,每次250ml,合并分离物和洗涤液至分液漏斗中,静置、分液弃水相,得到姜油。The separated product in the second separation tank was discharged, and purified water was added to the second separation tank for washing, 250 ml each time, and the separated product and the washing liquid were combined into a separating funnel, allowed to stand, separated and the water phase was discarded to obtain ginger oil.
根据本发明第一方面所述的方法,包括如下步骤:The method according to the first aspect of the present invention comprises the following steps:
(1)提供超临界二氧化碳萃取系统,其根据二氧化碳流动方向通过高压流体管线将如下装置连接起来:(1) A supercritical carbon dioxide extraction system is provided, which connects the following devices through a high-pressure fluid pipeline according to the flow direction of carbon dioxide:
二氧化碳储气罐,其用于提供二氧化碳气源;A carbon dioxide gas storage tank, which is used to provide a carbon dioxide gas source;
储气槽,其用于暂时存储来自二氧化碳储气罐的二氧化碳气源和任选的来自系统回收的二氧化碳回收气体;A gas storage tank, which is used to temporarily store the carbon dioxide gas source from the carbon dioxide gas storage tank and optionally the carbon dioxide recovery gas recovered from the system;
高压泵若干,其设置于储气槽下游的各装置之间的高压流体管线上,各个高压泵用于向其下一装置传输并调节二氧化碳压力;A plurality of high-pressure pumps, which are arranged on the high-pressure fluid pipelines between the devices downstream of the gas storage tank, and each high-pressure pump is used to transmit and adjust the pressure of carbon dioxide to the next device;
换热器,其用于将增压的二氧化碳气体温度调节到萃取工艺需要的程度;A heat exchanger for adjusting the temperature of the pressurized carbon dioxide gas to the level required by the extraction process;
萃取罐,其用于使其内投与的物料用超临界状态的二氧化碳进行萃取;An extraction tank, which is used to extract the material dosed therein with supercritical carbon dioxide;
分离罐,其包括根据二氧化碳流动方向依次串联连接的第一分离罐、第二分离罐和第三分离罐,分离罐底部设置有排料阀,其中第二分离罐内填充有若干直径5mm的玻璃球,进入第二分离罐的高压流体管线被插入到玻璃球群中,所述玻璃球表面沾涂有丙二醇-乙酸混合液;A separation tank, comprising a first separation tank, a second separation tank and a third separation tank connected in series in sequence according to the flow direction of carbon dioxide, a discharge valve being arranged at the bottom of the separation tank, wherein the second separation tank is filled with a plurality of glass balls with a diameter of 5 mm, a high-pressure fluid pipeline entering the second separation tank is inserted into the glass ball group, and the surface of the glass ball is coated with a propylene glycol-acetic acid mixture;
流量计,其安装于第三分离罐下游,用于测定从第三分离罐导出的二氧化碳的流量;a flow meter installed downstream of the third separation tank and used to measure the flow rate of carbon dioxide derived from the third separation tank;
冷凝器,其安装于流量计下游的冷凝器,用于使萃取结束后的二氧化碳冷却并回收到储气槽中;A condenser installed downstream of the flow meter to cool the carbon dioxide after extraction and recover it into a gas storage tank;
其中,in,
所述玻璃球在填充到第二分离罐后,向罐中添加丙二醇-乙酸混合液使玻璃球浸泡,然后排出罐内多余的混合液,使玻璃球表面沾涂有体积比12.5:1的丙二醇-乙酸混合液;After the glass balls are filled into the second separation tank, a propylene glycol-acetic acid mixture is added to the tank to soak the glass balls, and then excess mixture in the tank is discharged, so that the surface of the glass balls is coated with the propylene glycol-acetic acid mixture in a volume ratio of 12.5:1;
所述玻璃球群占据第二分离罐内容积的70%;The glass ball group occupies 70% of the inner volume of the second separation tank;
所述储气槽既接受来自二氧化碳储气罐的二氧化碳初始气体,亦接受萃取工作完毕后的二氧化碳回收气体,两种来源的气体在储气槽内混合后,再次用于下一批次的萃取工序;The gas storage tank receives both the initial carbon dioxide gas from the carbon dioxide gas storage tank and the recovered carbon dioxide gas after the extraction work is completed. The two sources of gas are mixed in the gas storage tank and then used again in the next batch of extraction process;
所述萃取罐的容积是10L,其内预先填充干姜粉,二氧化碳进入萃取罐后使罐内气体温度调节至38±1°C,压力调节至46±2mPa,在此温度和压力的超临界条件下进行萃取;The volume of the extraction tank is 10L, and the dried ginger powder is pre-filled therein. After the carbon dioxide enters the extraction tank, the temperature of the gas in the tank is adjusted to 38±1°C and the pressure is adjusted to 46±2mPa. Extraction is performed under supercritical conditions of this temperature and pressure;
每个分离罐容积是萃取罐容积的25%;The volume of each separation tank is 25% of the volume of the extraction tank;
(2)向步骤(1)所述超临界二氧化碳萃取系统的萃取罐预先填充经粉碎至粒径20~30目的干姜粉4kg,在步骤(1)所述操作条件下萃取4小时;(2) pre-filling the extraction tank of the supercritical carbon dioxide extraction system of step (1) with 4 kg of dried ginger powder crushed to a particle size of 20-30 mesh, and extracting for 4 hours under the operating conditions of step (1);
(3)萃取完毕后,使萃取罐内的二氧化碳泵入第一分离罐,调节罐内温度和压力分别为:38±1°C、15±2mPa并保持1小时;接着,(3) After the extraction is completed, the carbon dioxide in the extraction tank is pumped into the first separation tank, and the temperature and pressure in the tank are adjusted to 38±1°C and 15±2mPa respectively and maintained for 1 hour; then,
使第一分离罐内的二氧化碳泵入第二分离罐,调节罐内温度和压力分别为:33±1°C、8±0.5mPa并保持2小时;接着,The carbon dioxide in the first separation tank is pumped into the second separation tank, and the temperature and pressure in the tank are adjusted to 33±1°C and 8±0.5mPa respectively and maintained for 2 hours; then,
使第二分离罐内的二氧化碳泵入第三分离罐,调节罐内温度和压力分别为:29±1°C、2±0.2mPa并保持1小时,然后将二氧化碳导出到流量计、冷凝器和储气槽;The carbon dioxide in the second separation tank is pumped into the third separation tank, and the temperature and pressure in the tank are adjusted to 29±1°C and 2±0.2mPa respectively and maintained for 1 hour, and then the carbon dioxide is exported to the flow meter, condenser and gas storage tank;
(4)排出第二分离罐内的分离物,用向第二分离罐内加纯化水洗涤3次,每次250ml,合并分离物和洗涤液至分液漏斗中,静置、分液弃水相,得到姜油。(4) Discharge the separated product in the second separation tank, wash it three times with purified water added to the second separation tank, 250 ml each time, combine the separated product and the washing liquid into a separatory funnel, let it stand, separate and discard the water phase, and obtain ginger oil.
根据本发明第一方面所述的方法,包括如下步骤:The method according to the first aspect of the present invention comprises the following steps:
(1)提供超临界二氧化碳萃取系统,其根据二氧化碳流动方向通过高压流体管线将如下装置连接起来:(1) A supercritical carbon dioxide extraction system is provided, which connects the following devices through a high-pressure fluid pipeline according to the flow direction of carbon dioxide:
二氧化碳储气罐,其用于提供二氧化碳气源;A carbon dioxide gas storage tank, which is used to provide a carbon dioxide gas source;
储气槽,其用于暂时存储来自二氧化碳储气罐的二氧化碳气源和任选的来自系统回收的二氧化碳回收气体;A gas storage tank, which is used to temporarily store the carbon dioxide gas source from the carbon dioxide gas storage tank and optionally the carbon dioxide recovery gas recovered from the system;
高压泵若干,其设置于储气槽下游的各装置之间的高压流体管线上,各个高压泵用于向其下一装置传输并调节二氧化碳压力;A plurality of high-pressure pumps, which are arranged on the high-pressure fluid pipelines between the devices downstream of the gas storage tank, and each high-pressure pump is used to transmit and adjust the pressure of carbon dioxide to the next device;
换热器,其用于将增压的二氧化碳气体温度调节到萃取工艺需要的程度;A heat exchanger for adjusting the temperature of the pressurized carbon dioxide gas to the level required by the extraction process;
萃取罐,其用于使其内投与的物料用超临界状态的二氧化碳进行萃取;An extraction tank, which is used to extract the material dosed therein with supercritical carbon dioxide;
分离罐,其包括根据二氧化碳流动方向依次串联连接的第一分离罐、第二分离罐和第三分离罐,分离罐底部设置有排料阀,其中第二分离罐内填充有若干直径8mm的玻璃球,进入第二分离罐的高压流体管线被插入到玻璃球群中,所述玻璃球表面沾涂有丙二醇-乙酸混合液;A separation tank, comprising a first separation tank, a second separation tank and a third separation tank connected in series in sequence according to the flow direction of carbon dioxide, a discharge valve being arranged at the bottom of the separation tank, wherein the second separation tank is filled with a plurality of glass balls with a diameter of 8 mm, a high-pressure fluid pipeline entering the second separation tank is inserted into the glass ball group, and the surface of the glass ball is coated with a propylene glycol-acetic acid mixture;
流量计,其安装于第三分离罐下游,用于测定从第三分离罐导出的二氧化碳的流量;a flow meter installed downstream of the third separation tank and used to measure the flow rate of carbon dioxide derived from the third separation tank;
冷凝器,其安装于流量计下游的冷凝器,用于使萃取结束后的二氧化碳冷却并回收到储气槽中;A condenser installed downstream of the flow meter to cool the carbon dioxide after extraction and recover it into a gas storage tank;
其中,in,
所述玻璃球在填充到第二分离罐后,向罐中添加丙二醇-乙酸混合液使玻璃球浸泡,然后排出罐内多余的混合液,使玻璃球表面沾涂有体积比10:1的丙二醇-乙酸混合液;After the glass balls are filled into the second separation tank, a propylene glycol-acetic acid mixture is added to the tank to soak the glass balls, and then excess mixture in the tank is discharged, so that the surface of the glass balls is coated with the propylene glycol-acetic acid mixture in a volume ratio of 10:1;
所述玻璃球群占据第二分离罐内容积的75%;The glass ball group occupies 75% of the inner volume of the second separation tank;
所述储气槽既接受来自二氧化碳储气罐的二氧化碳初始气体,亦接受萃取工作完毕后的二氧化碳回收气体,两种来源的气体在储气槽内混合后,再次用于下一批次的萃取工序;The gas storage tank receives both the initial carbon dioxide gas from the carbon dioxide gas storage tank and the recovered carbon dioxide gas after the extraction work is completed. The two sources of gas are mixed in the gas storage tank and then used again in the next batch of extraction process;
所述萃取罐的容积是10L,其内预先填充干姜粉,二氧化碳进入萃取罐后使罐内气体温度调节至38±1°C,压力调节至46±2mPa,在此温度和压力的超临界条件下进行萃取;The volume of the extraction tank is 10L, and the dried ginger powder is pre-filled therein. After the carbon dioxide enters the extraction tank, the temperature of the gas in the tank is adjusted to 38±1°C and the pressure is adjusted to 46±2mPa. Extraction is performed under supercritical conditions of this temperature and pressure;
每个分离罐容积是萃取罐容积的30%;The volume of each separation tank is 30% of the volume of the extraction tank;
(2)向步骤(1)所述超临界二氧化碳萃取系统的萃取罐预先填充经粉碎至粒径20~30目的干姜粉4kg,在步骤(1)所述操作条件下萃取3.5小时;(2) pre-filling the extraction tank of the supercritical carbon dioxide extraction system of step (1) with 4 kg of dried ginger powder crushed to a particle size of 20-30 mesh, and extracting for 3.5 hours under the operating conditions of step (1);
(3)萃取完毕后,使萃取罐内的二氧化碳泵入第一分离罐,调节罐内温度和压力分别为:38±1°C、15±2mPa并保持1小时;接着,(3) After the extraction is completed, the carbon dioxide in the extraction tank is pumped into the first separation tank, and the temperature and pressure in the tank are adjusted to 38±1°C and 15±2mPa respectively and maintained for 1 hour; then,
使第一分离罐内的二氧化碳泵入第二分离罐,调节罐内温度和压力分别为:33±1°C、8±0.5mPa并保持2小时;接着,The carbon dioxide in the first separation tank is pumped into the second separation tank, and the temperature and pressure in the tank are adjusted to 33±1°C and 8±0.5mPa respectively and maintained for 2 hours; then,
使第二分离罐内的二氧化碳泵入第三分离罐,调节罐内温度和压力分别为:29±1°C、2±0.2mPa并保持1小时,然后将二氧化碳导出到流量计、冷凝器和储气槽;The carbon dioxide in the second separation tank is pumped into the third separation tank, and the temperature and pressure in the tank are adjusted to 29±1°C and 2±0.2mPa respectively and maintained for 1 hour, and then the carbon dioxide is exported to the flow meter, condenser and gas storage tank;
(4)排出第二分离罐内的分离物,用向第二分离罐内加纯化水洗涤3次,每次250ml,合并分离物和洗涤液至分液漏斗中,静置、分液弃水相,得到姜油。(4) Discharge the separated product in the second separation tank, wash it three times with purified water added to the second separation tank, 250 ml each time, combine the separated product and the washing liquid into a separatory funnel, let it stand, separate and discard the water phase, and obtain ginger oil.
根据本发明第一方面所述的方法,包括如下步骤:The method according to the first aspect of the present invention comprises the following steps:
(1)提供超临界二氧化碳萃取系统,其根据二氧化碳流动方向通过高压流体管线将如下装置连接起来:(1) A supercritical carbon dioxide extraction system is provided, which connects the following devices through a high-pressure fluid pipeline according to the flow direction of carbon dioxide:
二氧化碳储气罐,其用于提供二氧化碳气源;A carbon dioxide gas storage tank, which is used to provide a carbon dioxide gas source;
储气槽,其用于暂时存储来自二氧化碳储气罐的二氧化碳气源和任选的来自系统回收的二氧化碳回收气体;A gas storage tank, which is used to temporarily store the carbon dioxide gas source from the carbon dioxide gas storage tank and optionally the carbon dioxide recovery gas recovered from the system;
高压泵若干,其设置于储气槽下游的各装置之间的高压流体管线上,各个高压泵用于向其下一装置传输并调节二氧化碳压力;A plurality of high-pressure pumps, which are arranged on the high-pressure fluid pipelines between the devices downstream of the gas storage tank, and each high-pressure pump is used to transmit and adjust the pressure of carbon dioxide to the next device;
换热器,其用于将增压的二氧化碳气体温度调节到萃取工艺需要的程度;A heat exchanger for adjusting the temperature of the pressurized carbon dioxide gas to the level required by the extraction process;
萃取罐,其用于使其内投与的物料用超临界状态的二氧化碳进行萃取;An extraction tank, which is used to extract the material dosed therein with supercritical carbon dioxide;
分离罐,其包括根据二氧化碳流动方向依次串联连接的第一分离罐、第二分离罐和第三分离罐,分离罐底部设置有排料阀,其中第二分离罐内填充有若干直径3mm的玻璃球,进入第二分离罐的高压流体管线被插入到玻璃球群中,所述玻璃球表面沾涂有丙二醇-乙酸混合液;A separation tank, comprising a first separation tank, a second separation tank and a third separation tank connected in series in sequence according to the flow direction of carbon dioxide, a discharge valve being arranged at the bottom of the separation tank, wherein the second separation tank is filled with a plurality of glass balls with a diameter of 3 mm, a high-pressure fluid pipeline entering the second separation tank is inserted into the glass ball group, and the surface of the glass ball is coated with a propylene glycol-acetic acid mixture;
流量计,其安装于第三分离罐下游,用于测定从第三分离罐导出的二氧化碳的流量;a flow meter installed downstream of the third separation tank and used to measure the flow rate of carbon dioxide derived from the third separation tank;
冷凝器,其安装于流量计下游的冷凝器,用于使萃取结束后的二氧化碳冷却并回收到储气槽中;A condenser installed downstream of the flow meter to cool the carbon dioxide after extraction and recover it into a gas storage tank;
其中,in,
所述玻璃球在填充到第二分离罐后,向罐中添加丙二醇-乙酸混合液使玻璃球浸泡,然后排出罐内多余的混合液,使玻璃球表面沾涂有体积比15:1的丙二醇-乙酸混合液;After the glass balls are filled into the second separation tank, a propylene glycol-acetic acid mixture is added to the tank to soak the glass balls, and then excess mixture in the tank is discharged, so that the surface of the glass balls is coated with the propylene glycol-acetic acid mixture in a volume ratio of 15:1;
所述玻璃球群占据第二分离罐内容积的65%;The glass ball group occupies 65% of the inner volume of the second separation tank;
所述储气槽既接受来自二氧化碳储气罐的二氧化碳初始气体,亦接受萃取工作完毕后的二氧化碳回收气体,两种来源的气体在储气槽内混合后,再次用于下一批次的萃取工序;The gas storage tank receives both the initial carbon dioxide gas from the carbon dioxide gas storage tank and the recovered carbon dioxide gas after the extraction work is completed. The two sources of gas are mixed in the gas storage tank and then used again in the next batch of extraction process;
所述萃取罐的容积是10L,其内预先填充干姜粉,二氧化碳进入萃取罐后使罐内气体温度调节至38±1°C,压力调节至46±2mPa,在此温度和压力的超临界条件下进行萃取;The volume of the extraction tank is 10L, and the dried ginger powder is pre-filled therein. After the carbon dioxide enters the extraction tank, the temperature of the gas in the tank is adjusted to 38±1°C and the pressure is adjusted to 46±2mPa. Extraction is performed under supercritical conditions of this temperature and pressure;
每个分离罐容积是萃取罐5容积的20%;The volume of each separation tank is 20% of the volume of extraction tank 5;
(2)向步骤(1)所述超临界二氧化碳萃取系统的萃取罐预先填充经粉碎至粒径20~30目的干姜粉4kg,在步骤(1)所述操作条件下萃取5小时;(2) pre-filling the extraction tank of the supercritical carbon dioxide extraction system of step (1) with 4 kg of dried ginger powder crushed to a particle size of 20-30 mesh, and extracting for 5 hours under the operating conditions of step (1);
(3)萃取完毕后,使萃取罐内的二氧化碳泵入第一分离罐,调节罐内温度和压力分别为:38±1°C、15±2mPa并保持1小时;接着,(3) After the extraction is completed, the carbon dioxide in the extraction tank is pumped into the first separation tank, and the temperature and pressure in the tank are adjusted to 38±1°C and 15±2mPa respectively and maintained for 1 hour; then,
使第一分离罐内的二氧化碳泵入第二分离罐,调节罐内温度和压力分别为:33±1°C、8±0.5mPa并保持2小时;接着,The carbon dioxide in the first separation tank is pumped into the second separation tank, and the temperature and pressure in the tank are adjusted to 33±1°C and 8±0.5mPa respectively and maintained for 2 hours; then,
使第二分离罐内的二氧化碳泵入第三分离罐,调节罐内温度和压力分别为:29±1°C、2±0.2mPa并保持1小时,然后将二氧化碳导出到流量计、冷凝器和储气槽;The carbon dioxide in the second separation tank is pumped into the third separation tank, and the temperature and pressure in the tank are adjusted to 29±1°C and 2±0.2mPa respectively and maintained for 1 hour, and then the carbon dioxide is exported to the flow meter, condenser and gas storage tank;
(4)排出第二分离罐内的分离物,用向第二分离罐内加纯化水洗涤3次,每次250ml,合并分离物和洗涤液至分液漏斗中,静置、分液弃水相,得到姜油。(4) Discharge the separated product in the second separation tank, wash it three times with purified water added to the second separation tank, 250 ml each time, combine the separated product and the washing liquid into a separatory funnel, let it stand, separate and discard the water phase, and obtain ginger oil.
有关超临界萃取的技术原理,一般地讲,是利用超临界流体(Super Criticalfluid,简称SCF,使用二氧化碳作为超临界流体)的溶解能力与其密度的关系,即利用压力和温度对超临界流体溶解能力的影响而进行的。在超临界状态下,将超临界流体与待分离的物质接触,使其有选择性地把相关的成分依次萃取出来。当然,对应各压力范围所得到的萃取物不可能是单一的,但可以控制条件得到最佳比例的混合成分,然后借助减压、升温的方法使超临界流体变成普通气体,被萃取物质则完全或基本析出,从而达到分离提纯的目的,所以超临界流体萃取过程是由萃取和分离过程组合而成的。The technical principle of supercritical extraction, generally speaking, is to use the relationship between the solubility of supercritical fluid (SCF, using carbon dioxide as supercritical fluid) and its density, that is, to use the influence of pressure and temperature on the solubility of supercritical fluid. In the supercritical state, the supercritical fluid is contacted with the substance to be separated, so that it can selectively extract the relevant components in sequence. Of course, the extract obtained corresponding to each pressure range cannot be single, but the conditions can be controlled to obtain the best proportion of mixed components, and then the supercritical fluid is turned into ordinary gas by means of decompression and temperature increase, and the extracted substance is completely or basically precipitated, thereby achieving the purpose of separation and purification. Therefore, the supercritical fluid extraction process is a combination of extraction and separation processes.
超临界CO2是指处于临界温度与临界压力(称为临界点)以上状态的一种可压缩的高密度流体,是通常所说的气、液、固三态以外的第四态,其分子间力很小,类似于气体,而密度却很大,接近于液体,因此具有介于气体和液体之间的气液两重性质,同时具有液体较高的溶解性和气体较高的流动性,比普通液体溶剂传质速率高,并且扩散系数介于液体和气体之间,具有较好的渗透性,而且没有相际效应,因此有助于提高萃取效率,并可大幅度节能。超临界CO2的物理化学性质与在非临界状态的液体和气体有很大的不同。由于密度是溶解能力、粘度是流体阻力、扩散系数是传质速率高低的主要参数,因此超临界CO2的特殊性质决定了超临界CO2萃取技术具有一系列的重要特点。Supercritical CO 2 refers to a compressible high-density fluid that is above the critical temperature and critical pressure (called the critical point). It is the fourth state besides the three states of gas, liquid and solid. Its intermolecular force is very small, similar to gas, but its density is very large, close to liquid. Therefore, it has the dual properties of gas and liquid between gas and liquid. At the same time, it has higher solubility of liquid and higher fluidity of gas. Its mass transfer rate is higher than that of ordinary liquid solvents, and its diffusion coefficient is between that of liquid and gas. It has good permeability and no interphase effect, so it helps to improve the extraction efficiency and can save energy significantly. The physical and chemical properties of supercritical CO 2 are very different from those of liquids and gases in non-critical states. Since density is the solubility, viscosity is the fluid resistance, and diffusion coefficient is the main parameter of mass transfer rate, the special properties of supercritical CO 2 determine that supercritical CO 2 extraction technology has a series of important characteristics.
已经发现,本发明方法制得的姜油具有某些优良性能,例如具有优良的理化性能和生物学性能。It has been found that the ginger oil prepared by the method of the present invention has certain excellent properties, such as excellent physical and chemical properties and biological properties.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1:超临界流体萃取设备流程示意图。Figure 1: Schematic diagram of supercritical fluid extraction equipment process.
图2:实施例2所得姜油b的HPLC图,图中6-姜酚的保留时间为17.14min、8-姜酚的保留时间为25.86min(相对保留时间1.509)、10-姜酚的保留时间为41.62min(相对保留时间2.428)。Fig. 2: HPLC chart of ginger oil b obtained in Example 2, in which the retention time of 6-gingerol is 17.14 min, the retention time of 8-gingerol is 25.86 min (relative retention time 1.509), and the retention time of 10-gingerol is 41.62 min (relative retention time 2.428).
本发明提及的超临界二氧化碳萃取系统中涉及的一些结构装置及其附图标记汇总如下:二氧化碳储气罐1、储气槽2、高压泵3、换热器4、萃取罐5、分离罐6、第一分离罐6a、第二分离罐6b、第三分离罐6c、流量计7、冷凝器8、高压流体管线9、截流阀10。Some structural devices involved in the supercritical carbon dioxide extraction system mentioned in the present invention and their figure marks are summarized as follows: carbon dioxide gas storage tank 1, gas storage tank 2, high-pressure pump 3, heat exchanger 4, extraction tank 5, separation tank 6, first separation tank 6a, second separation tank 6b, third separation tank 6c, flow meter 7, condenser 8, high-pressure fluid pipeline 9, shut-off valve 10.
具体实施方式Detailed ways
通过下面的实施例可以对本发明进行进一步的描述,然而,本发明的范围并不限于下述实施例。本领域的专业人员能够理解,在不背离本发明的精神和范围的前提下,可以对本发明进行各种变化和修饰。本发明对试验中所使用到的材料以及试验方法进行一般性和/或具体的描述。虽然为实现本发明目的所使用的许多材料和操作方法是本领域公知的,但是本发明仍然在此作尽可能详细的描述。The present invention can be further described by the following examples, however, the scope of the present invention is not limited to the following examples. It will be appreciated by those skilled in the art that various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention. The present invention provides general and/or specific descriptions of the materials and test methods used in the test. Although many materials and operating methods used to achieve the purpose of the present invention are well known in the art, the present invention is still described in as much detail as possible at this point.
实施例1:提供一般性的超临界二氧化碳萃取系统Example 1: Providing a general supercritical carbon dioxide extraction system
本发明超临界二氧化碳萃取系统的各个部件和设备可以容易地从市售途径获得或者根据生产规模设计和购置。本发明提供的超临界二氧化碳萃取系统总体上与现有的超临界二氧化碳萃取系统结构类似,但是在某些部件或装置有所改动,例如本发明图1所示的一个示意性实施方式,其根据二氧化碳流动方向通过高压流体管线9将如下典型的(必须的)装置连接起来:The various components and equipment of the supercritical carbon dioxide extraction system of the present invention can be easily obtained from commercial sources or designed and purchased according to the production scale. The supercritical carbon dioxide extraction system provided by the present invention is generally similar to the existing supercritical carbon dioxide extraction system in structure, but some components or devices are modified. For example, a schematic embodiment of the present invention shown in FIG. 1 connects the following typical (necessary) devices through a high-pressure fluid pipeline 9 according to the flow direction of carbon dioxide:
二氧化碳储气罐1,其用于提供二氧化碳气源;A carbon dioxide gas storage tank 1, which is used to provide a carbon dioxide gas source;
储气槽2,其用于暂时存储来自二氧化碳储气罐1的二氧化碳气源和任选的来自系统回收的二氧化碳回收气体;A gas storage tank 2, which is used to temporarily store the carbon dioxide gas source from the carbon dioxide gas storage tank 1 and optionally the carbon dioxide recovery gas recovered from the system;
高压泵3若干,其设置于储气槽2下游的各装置之间的高压流体管线9上,各个高压泵3用于向其下一装置传输并调节二氧化碳压力;A plurality of high-pressure pumps 3, which are arranged on the high-pressure fluid pipeline 9 between the devices downstream of the gas storage tank 2, and each high-pressure pump 3 is used to transmit and adjust the pressure of carbon dioxide to the next device;
换热器4,其用于将增压的二氧化碳气体温度调节到萃取工艺需要的程度;A heat exchanger 4, which is used to adjust the temperature of the pressurized carbon dioxide gas to the degree required by the extraction process;
萃取罐5,其用于使其内投与的物料用超临界状态的二氧化碳进行萃取;An extraction tank 5, which is used to extract the material dosed therein with supercritical carbon dioxide;
分离罐6,其包括根据二氧化碳流动方向依次串联连接的第一分离罐6a、第二分离罐6b和第三分离罐6c,分离罐底部设置有排料阀,其中第二分离罐6b内填充有若干直径2~10mm的玻璃球,进入第二分离罐6b的高压流体管线9被插入到玻璃球群中,所述玻璃球表面沾涂有体积比10~15:1的丙二醇-乙酸混合液;The separation tank 6 comprises a first separation tank 6a, a second separation tank 6b and a third separation tank 6c which are connected in series in sequence according to the flow direction of carbon dioxide, and a discharge valve is provided at the bottom of the separation tank, wherein the second separation tank 6b is filled with a plurality of glass balls with a diameter of 2 to 10 mm, and a high-pressure fluid pipeline 9 entering the second separation tank 6b is inserted into the glass ball group, and the surface of the glass ball is coated with a propylene glycol-acetic acid mixture with a volume ratio of 10 to 15:1;
流量计7,其安装于第三分离罐6c下游,用于测定从第三分离罐6c导出的二氧化碳的流量;A flow meter 7, which is installed downstream of the third separation tank 6c and is used to measure the flow rate of carbon dioxide derived from the third separation tank 6c;
冷凝器8,其安装于流量计7下游的冷凝器8,用于使萃取结束后的二氧化碳冷却并回收到储气槽2中。The condenser 8 is installed downstream of the flow meter 7 and is used to cool the carbon dioxide after the extraction and recover it into the gas storage tank 2.
在上述超临界二氧化碳萃取系统的一个实施方案中,所述玻璃球在填充到第二分离罐6b后,向罐中添加丙二醇-乙酸混合液使玻璃球浸泡,然后排出罐内多余的混合液,使玻璃球表面沾涂丙二醇-乙酸混合液;或者,所述玻璃球在填充到第二分离罐6b之前预先在丙二醇-乙酸混合液中浸泡,再将玻璃球填充到第二分离罐6b中。In one embodiment of the above-mentioned supercritical carbon dioxide extraction system, after the glass balls are filled into the second separation tank 6b, a propylene glycol-acetic acid mixture is added into the tank to soak the glass balls, and then the excess mixture in the tank is discharged to make the surface of the glass balls coated with the propylene glycol-acetic acid mixture; alternatively, the glass balls are soaked in the propylene glycol-acetic acid mixture before being filled into the second separation tank 6b, and then the glass balls are filled into the second separation tank 6b.
在上述超临界二氧化碳萃取系统的一个实施方案中,所述玻璃球群占据第二分离罐6b内容积的30~90%,优选的是50~80%。In one embodiment of the above supercritical carbon dioxide extraction system, the glass ball group occupies 30-90% of the inner volume of the second separation tank 6b, preferably 50-80%.
在上述超临界二氧化碳萃取系统的一个实施方案中,所述二氧化碳储气罐1是常规的二氧化碳储气钢瓶,其内存储的二氧化碳气体可以通过高压流体管线9导出至后续各装置。在一个实施方案中,二氧化碳从二氧化碳储气罐1出来后,暂时进入储气槽2。In one embodiment of the above-mentioned supercritical carbon dioxide extraction system, the carbon dioxide storage tank 1 is a conventional carbon dioxide storage cylinder, and the carbon dioxide gas stored therein can be exported to subsequent devices through a high-pressure fluid pipeline 9. In one embodiment, after the carbon dioxide comes out of the carbon dioxide storage tank 1, it temporarily enters the gas storage tank 2.
所述储气槽2既接受来自二氧化碳储气罐1的二氧化碳初始气体,亦可任选地接受萃取工作完毕后的二氧化碳回收气体,这些二氧化碳初始气体和二氧化碳回收气体在储气槽2内混合后,可以再次用于接下来的萃取工序。The gas storage tank 2 receives both the initial carbon dioxide gas from the carbon dioxide storage tank 1 and optionally the carbon dioxide recovery gas after the extraction work is completed. After the initial carbon dioxide gas and the carbon dioxide recovery gas are mixed in the gas storage tank 2, they can be used again in the next extraction process.
在上述超临界二氧化碳萃取系统的一个实施方案中,所述萃取罐5的容积可以根据生产规模大小来确定,例如容积可以是1L~1000L甚至更宽的范围,鉴于二氧化碳可以循环使用,因此亦可设计较小的容积,通过多批次萃取的方式实现姜油的提取。另外,萃取罐5最大耐受压力可以通过设计容易地达到高达100mPa的工作压力。萃取罐5内的压力还可以根据工艺过程容易地实施变化。另外,萃取罐5内填充的待萃取物料占据萃取罐5内容积的60~100%。In one embodiment of the above-mentioned supercritical carbon dioxide extraction system, the volume of the extraction tank 5 can be determined according to the scale of production, for example, the volume can be in the range of 1L to 1000L or even wider. In view of the fact that carbon dioxide can be recycled, a smaller volume can also be designed to achieve the extraction of ginger oil by multi-batch extraction. In addition, the maximum tolerable pressure of the extraction tank 5 can be easily designed to reach a working pressure of up to 100mPa. The pressure in the extraction tank 5 can also be easily changed according to the process. In addition, the material to be extracted filled in the extraction tank 5 occupies 60 to 100% of the inner volume of the extraction tank 5.
在上述超临界二氧化碳萃取系统的一个实施方案中,所述分离罐6的容积可以根据生产规模大小来确定,通常可以比萃取罐5的容积小,例如可以是萃取罐5容积的5%~50%,本发明优选地,每个分离罐6容积是萃取罐5容积的20%~30%。另外,分离罐6最大耐受压力可以通过设计容易地达到高达80mPa的工作压力。分离罐6内的压力还可以根据工艺过程容易地实施变化。In one embodiment of the above-mentioned supercritical carbon dioxide extraction system, the volume of the separation tank 6 can be determined according to the production scale, and can usually be smaller than the volume of the extraction tank 5, for example, it can be 5% to 50% of the volume of the extraction tank 5. Preferably, in the present invention, the volume of each separation tank 6 is 20% to 30% of the volume of the extraction tank 5. In addition, the maximum tolerable pressure of the separation tank 6 can be easily designed to reach a working pressure of up to 80mPa. The pressure in the separation tank 6 can also be easily changed according to the process.
在上述超临界二氧化碳萃取系统的一个实施方案中,萃取罐5预先填充经粉碎至粒径20~30目的姜粉,二氧化碳进入萃取罐5后使罐内气体温度调节至32~40°C,压力调节至40~50mPa,在此温度和压力的超临界条件下萃取2~8小时。In one embodiment of the above-mentioned supercritical carbon dioxide extraction system, the extraction tank 5 is pre-filled with ginger powder crushed to a particle size of 20-30 mesh. After the carbon dioxide enters the extraction tank 5, the gas temperature in the tank is adjusted to 32-40°C and the pressure is adjusted to 40-50 mPa. Extraction is performed under supercritical conditions of this temperature and pressure for 2-8 hours.
在上述超临界二氧化碳萃取系统的一个实施方案中,所述高压流体管线9可以是直管,亦可以是柔性的,这些高压流体管线可以耐高达100mPa的压力。In one embodiment of the supercritical carbon dioxide extraction system, the high-pressure fluid pipeline 9 can be a straight pipe or a flexible pipe. These high-pressure fluid pipelines can withstand a pressure of up to 100 mPa.
在上述超临界二氧化碳萃取系统的一个实施方案中,从储气槽2导出的二氧化碳气体通过高压泵3升高压力并输送至换热器4,气体在此处被调节温度后导入到萃取罐5。In one embodiment of the above-mentioned supercritical carbon dioxide extraction system, the carbon dioxide gas extracted from the gas storage tank 2 is pressurized by a high-pressure pump 3 and transported to a heat exchanger 4, where the gas is temperature-adjusted and then introduced into an extraction tank 5.
在上述超临界二氧化碳萃取系统的一个实施方案中,还包括安装于流量计7下游的冷凝器8,其用于使萃取结束后的二氧化碳冷却并回收到储气槽2中。当然,在另一个实施方案中,冷凝器8也可以不设置,或者萃取结束后的二氧化碳可以不回收。In one embodiment of the above-mentioned supercritical carbon dioxide extraction system, a condenser 8 is further included, which is installed downstream of the flow meter 7, and is used to cool the carbon dioxide after the extraction and recover it to the gas storage tank 2. Of course, in another embodiment, the condenser 8 may not be provided, or the carbon dioxide after the extraction may not be recovered.
在上述超临界二氧化碳萃取系统的一个实施方案中,所述高压泵3能够为其下游装置例如萃取罐5和分离罐6提供需要的压力。In one embodiment of the supercritical carbon dioxide extraction system, the high-pressure pump 3 is capable of providing required pressure to its downstream devices such as the extraction tank 5 and the separation tank 6 .
在上述超临界二氧化碳萃取系统的一个实施方案中,经由高压流体管线9连接的各个装置之间根据需要设置有截流阀10。In one embodiment of the supercritical carbon dioxide extraction system, a shutoff valve 10 is provided between the devices connected via the high-pressure fluid pipeline 9 as required.
在上述超临界二氧化碳萃取系统的一个实施方案中,高压流体管线9用于传输各种形式或状态的二氧化碳,例如气态二氧化碳或者液态二氧化碳。In one embodiment of the above-mentioned supercritical carbon dioxide extraction system, the high-pressure fluid pipeline 9 is used to transport carbon dioxide in various forms or states, such as gaseous carbon dioxide or liquid carbon dioxide.
在上述超临界二氧化碳萃取系统的一个实施方案中,各种类型的罐内的压力可以通过高压泵3并配合额外设置的减压阀(本领域技术人员容易设置,本发明图1未示出)来实现精准的压力调节。In one embodiment of the above-mentioned supercritical carbon dioxide extraction system, the pressure in various types of tanks can be accurately regulated by a high-pressure pump 3 in combination with an additional pressure reducing valve (which can be easily set by a person skilled in the art, and is not shown in FIG. 1 of the present invention).
根据本实施例1所提供的超临界二氧化碳萃取系统,在本发明可以通过包括如下一般性的操作和示例性的物料比例及量和设备规模(物料比例及量和设备规模可以根据生产需求容易调整)来制备姜油:According to the supercritical carbon dioxide extraction system provided in Example 1, ginger oil can be prepared in the present invention by including the following general operations and exemplary material ratios and amounts and equipment scales (material ratios and amounts and equipment scales can be easily adjusted according to production requirements):
(1)提供本实施例上文所述超临界二氧化碳萃取系统;(1) providing the supercritical carbon dioxide extraction system described above in this embodiment;
(2)向上述超临界二氧化碳萃取系统的萃取罐5预先填充经粉碎至粒径20~30目的干姜粉,二氧化碳进入萃取罐5后使罐内气体温度调节至32~40°C,压力调节至40~50mPa,在此温度和压力的超临界条件下萃取2~8小时;(2) The extraction tank 5 of the supercritical carbon dioxide extraction system is pre-filled with dried ginger powder crushed to a particle size of 20-30 meshes, and after the carbon dioxide enters the extraction tank 5, the gas temperature in the tank is adjusted to 32-40° C. and the pressure is adjusted to 40-50 mPa, and extraction is performed under the supercritical conditions of temperature and pressure for 2-8 hours;
(3)萃取完毕后,使萃取罐5内的二氧化碳泵入第一分离罐6a,调节罐内温度和压力分别为:38±3°C、15±4mPa并保持1小时;接着(3) After the extraction is completed, the carbon dioxide in the extraction tank 5 is pumped into the first separation tank 6a, and the temperature and pressure in the tank are adjusted to 38±3°C and 15±4mPa respectively and maintained for 1 hour; then
使第一分离罐6a内的二氧化碳泵入第二分离罐6b,调节罐内温度和压力分别为:33±2°C、8±1mPa并保持2小时;接着The carbon dioxide in the first separation tank 6a is pumped into the second separation tank 6b, and the temperature and pressure in the tank are adjusted to 33±2°C and 8±1mPa respectively and maintained for 2 hours; then
使第二分离罐6b内的二氧化碳泵入第三分离罐6c,调节罐内温度和压力分别为:29±2°C、2±0.5mPa并保持1小时,然后将二氧化碳导出到流量计7、冷凝器8和储气槽2;The carbon dioxide in the second separation tank 6b is pumped into the third separation tank 6c, and the temperature and pressure in the tank are adjusted to 29±2°C and 2±0.5mPa respectively and maintained for 1 hour, and then the carbon dioxide is led out to the flow meter 7, the condenser 8 and the gas storage tank 2;
(4)排出第二分离罐6b内的分离物,用向第二分离罐6b内加纯化水洗涤3次,每次250ml,合并分离物和洗涤液至分液漏斗中,静置、分液弃水相,得到姜油b。(4) Discharge the separated product in the second separation tank 6b, add purified water to the second separation tank 6b and wash it three times, 250 ml each time, combine the separated product and the washing liquid into a separatory funnel, let it stand, separate and discard the water phase, and obtain ginger oil b.
实施例2:使用超临界二氧化碳萃取系统提取姜油Example 2: Extraction of ginger oil using a supercritical carbon dioxide extraction system
本实施例使用超临界二氧化碳萃取系统提取姜油的其基本设置如实施例1所示,各部件装置的尺寸或规模可以作适当调整,提取工艺步骤如下:The basic configuration of the supercritical carbon dioxide extraction system for extracting ginger oil in this embodiment is as shown in Example 1. The size or scale of each component device can be adjusted appropriately. The extraction process steps are as follows:
(1)提供超临界二氧化碳萃取系统,其根据二氧化碳流动方向通过高压流体管线9将如下装置连接起来:(1) A supercritical carbon dioxide extraction system is provided, which connects the following devices through a high-pressure fluid pipeline 9 according to the flow direction of carbon dioxide:
二氧化碳储气罐1,其用于提供二氧化碳气源;A carbon dioxide gas storage tank 1, which is used to provide a carbon dioxide gas source;
储气槽2,其用于暂时存储来自二氧化碳储气罐1的二氧化碳气源和任选的来自系统回收的二氧化碳回收气体;A gas storage tank 2, which is used to temporarily store the carbon dioxide gas source from the carbon dioxide gas storage tank 1 and optionally the carbon dioxide recovery gas recovered from the system;
高压泵3若干,其设置于储气槽2下游的各装置之间的高压流体管线9上,各个高压泵3用于向其下一装置传输并调节二氧化碳压力;A plurality of high-pressure pumps 3, which are arranged on the high-pressure fluid pipeline 9 between the devices downstream of the gas storage tank 2, and each high-pressure pump 3 is used to transmit and adjust the pressure of carbon dioxide to the next device;
换热器4,其用于将增压的二氧化碳气体温度调节到萃取工艺需要的程度;A heat exchanger 4, which is used to adjust the temperature of the pressurized carbon dioxide gas to the degree required by the extraction process;
萃取罐5,其用于使其内投与的物料用超临界状态的二氧化碳进行萃取;An extraction tank 5, which is used to extract the material dosed therein with supercritical carbon dioxide;
分离罐6,其包括根据二氧化碳流动方向依次串联连接的第一分离罐6a、第二分离罐6b和第三分离罐6c,分离罐底部设置有排料阀,其中第二分离罐6b内填充有若干直径5mm的玻璃球,进入第二分离罐6b的高压流体管线9被插入到玻璃球群中,所述玻璃球表面沾涂有丙二醇-乙酸混合液;The separation tank 6 comprises a first separation tank 6a, a second separation tank 6b and a third separation tank 6c which are connected in series in sequence according to the flow direction of carbon dioxide, and a discharge valve is provided at the bottom of the separation tank, wherein the second separation tank 6b is filled with a plurality of glass balls with a diameter of 5 mm, and a high-pressure fluid pipeline 9 entering the second separation tank 6b is inserted into the glass ball group, and the surface of the glass ball is coated with a propylene glycol-acetic acid mixture;
流量计7,其安装于第三分离罐6c下游,用于测定从第三分离罐6c导出的二氧化碳的流量;A flow meter 7, which is installed downstream of the third separation tank 6c and is used to measure the flow rate of carbon dioxide derived from the third separation tank 6c;
冷凝器8,其安装于流量计7下游的冷凝器8,用于使萃取结束后的二氧化碳冷却并回收到储气槽2中;A condenser 8 installed downstream of the flow meter 7 is used to cool the carbon dioxide after extraction and recover it into the gas storage tank 2;
其中,in,
所述玻璃球在填充到第二分离罐6b后,向罐中添加丙二醇-乙酸混合液使玻璃球浸泡,然后排出罐内多余的混合液,使玻璃球表面沾涂有体积比12.5:1的丙二醇-乙酸混合液;After the glass balls are filled into the second separation tank 6b, a propylene glycol-acetic acid mixture is added to the tank to soak the glass balls, and then the excess mixture in the tank is discharged, so that the surface of the glass balls is coated with the propylene glycol-acetic acid mixture with a volume ratio of 12.5:1;
所述玻璃球群占据第二分离罐6b内容积的70%;The glass ball group occupies 70% of the inner volume of the second separation tank 6b;
所述储气槽2既接受来自二氧化碳储气罐1的二氧化碳初始气体,亦接受萃取工作完毕后的二氧化碳回收气体,两种来源的气体在储气槽2内混合后,再次用于下一批次的萃取工序;The gas storage tank 2 receives both the initial carbon dioxide gas from the carbon dioxide gas storage tank 1 and the recovered carbon dioxide gas after the extraction work is completed. The gases from the two sources are mixed in the gas storage tank 2 and then used again in the next batch of extraction process.
所述萃取罐5的容积是10L,其内预先填充干姜粉,二氧化碳进入萃取罐5后使罐内气体温度调节至38±1°C,压力调节至46±2mPa,在此温度和压力的超临界条件下进行萃取;The volume of the extraction tank 5 is 10L, and the dried ginger powder is pre-filled therein. After the carbon dioxide enters the extraction tank 5, the temperature of the gas in the tank is adjusted to 38±1°C and the pressure is adjusted to 46±2mPa. Extraction is performed under supercritical conditions of this temperature and pressure.
每个分离罐6容积是萃取罐5容积的25%;The volume of each separation tank 6 is 25% of the volume of the extraction tank 5;
(2)向步骤(1)所述超临界二氧化碳萃取系统的萃取罐5预先填充经粉碎至粒径20~30目的干姜粉4kg,在步骤(1)所述操作条件下萃取4小时;(2) pre-filling the extraction tank 5 of the supercritical carbon dioxide extraction system of step (1) with 4 kg of dried ginger powder crushed to a particle size of 20-30 mesh, and extracting for 4 hours under the operating conditions of step (1);
(3)萃取完毕后,使萃取罐5内的二氧化碳泵入第一分离罐6a,调节罐内温度和压力分别为:38±1°C、15±2mPa并保持1小时;接着(3) After the extraction is completed, the carbon dioxide in the extraction tank 5 is pumped into the first separation tank 6a, and the temperature and pressure in the tank are adjusted to 38±1°C and 15±2mPa respectively and maintained for 1 hour; then
使第一分离罐6a内的二氧化碳泵入第二分离罐6b,调节罐内温度和压力分别为:33±1°C、8±0.5mPa并保持2小时;接着The carbon dioxide in the first separation tank 6a is pumped into the second separation tank 6b, and the temperature and pressure in the tank are adjusted to 33±1°C and 8±0.5mPa respectively and maintained for 2 hours; then
使第二分离罐6b内的二氧化碳泵入第三分离罐6c,调节罐内温度和压力分别为:29±1°C、2±0.2mPa并保持1小时,然后将二氧化碳导出到流量计7、冷凝器8和储气槽2;The carbon dioxide in the second separation tank 6b is pumped into the third separation tank 6c, and the temperature and pressure in the tank are adjusted to 29±1°C and 2±0.2mPa respectively and maintained for 1 hour, and then the carbon dioxide is led out to the flow meter 7, the condenser 8 and the gas storage tank 2;
(4)排出第二分离罐6b内的分离物,用向第二分离罐6b内加纯化水洗涤3次,每次250ml,合并分离物和洗涤液至分液漏斗中,静置、分液弃水相,得到68.1g姜油b,为淡黄色油状液体,相对密度(20℃)0.941,折光系数(20℃)1.438(实施例3和实施例4所姜油b的相对密度均在0.941±0.01范围内、折光系数均在1.438±0.02范围内)。(4) The separated material in the second separation tank 6b was discharged, and the separated material was washed three times with 250 ml of purified water added to the second separation tank 6b each time. The separated material and the washing liquid were combined into a separatory funnel, allowed to stand, separated and the aqueous phase was discarded to obtain 68.1 g of ginger oil b, which was a light yellow oily liquid with a relative density (20°C) of 0.941 and a refractive index (20°C) of 1.438 (the relative density of the ginger oil b in Example 3 and Example 4 was both within the range of 0.941±0.01, and the refractive index was both within the range of 1.438±0.02).
另外,还参照以上步骤(4)洗涤和分液的方式,从第一分离罐6a中收获17.4g姜油a、从第三分离罐6c中收获266.2g姜油c。In addition, referring to the washing and liquid separation method in the above step (4), 17.4 g of ginger oil a was harvested from the first separation tank 6a, and 266.2 g of ginger oil c was harvested from the third separation tank 6c.
姜油a、姜油b和姜油c分别是指从第一分离罐6a、第二分离罐6b、第三分离罐6c分离得到油状物,在本发明上下文中提及姜油a、姜油b和姜油c时均有此含义。Ginger oil a, ginger oil b and ginger oil c refer to the oily substances separated from the first separation tank 6a, the second separation tank 6b and the third separation tank 6c respectively. This meaning is meant when ginger oil a, ginger oil b and ginger oil c are mentioned in the context of the present invention.
如未另外说明,本发明用于制备姜油用干姜粉为同一批次。If not otherwise specified, the dried ginger powder used in preparing ginger oil in the present invention is from the same batch.
实施例3:使用超临界二氧化碳萃取系统提取姜油Example 3: Extraction of ginger oil using a supercritical carbon dioxide extraction system
本实施例使用超临界二氧化碳萃取系统提取姜油的其基本设置如实施例1所示,各部件装置的尺寸或规模可以作适当调整,提取工艺步骤如下:The basic configuration of the supercritical carbon dioxide extraction system for extracting ginger oil in this embodiment is as shown in Example 1. The size or scale of each component device can be adjusted appropriately. The extraction process steps are as follows:
(1)提供超临界二氧化碳萃取系统,其根据二氧化碳流动方向通过高压流体管线9将如下装置连接起来:(1) A supercritical carbon dioxide extraction system is provided, which connects the following devices through a high-pressure fluid pipeline 9 according to the flow direction of carbon dioxide:
二氧化碳储气罐1,其用于提供二氧化碳气源;A carbon dioxide gas storage tank 1, which is used to provide a carbon dioxide gas source;
储气槽2,其用于暂时存储来自二氧化碳储气罐1的二氧化碳气源和任选的来自系统回收的二氧化碳回收气体;A gas storage tank 2, which is used to temporarily store the carbon dioxide gas source from the carbon dioxide gas storage tank 1 and optionally the carbon dioxide recovery gas recovered from the system;
高压泵3若干,其设置于储气槽2下游的各装置之间的高压流体管线9上,各个高压泵3用于向其下一装置传输并调节二氧化碳压力;A plurality of high-pressure pumps 3, which are arranged on the high-pressure fluid pipeline 9 between the devices downstream of the gas storage tank 2, and each high-pressure pump 3 is used to transmit and adjust the pressure of carbon dioxide to the next device;
换热器4,其用于将增压的二氧化碳气体温度调节到萃取工艺需要的程度;A heat exchanger 4, which is used to adjust the temperature of the pressurized carbon dioxide gas to the degree required by the extraction process;
萃取罐5,其用于使其内投与的物料用超临界状态的二氧化碳进行萃取;An extraction tank 5, which is used to extract the material dosed therein with supercritical carbon dioxide;
分离罐6,其包括根据二氧化碳流动方向依次串联连接的第一分离罐6a、第二分离罐6b和第三分离罐6c,分离罐底部设置有排料阀,其中第二分离罐6b内填充有若干直径8mm的玻璃球,进入第二分离罐6b的高压流体管线9被插入到玻璃球群中,所述玻璃球表面沾涂有丙二醇-乙酸混合液;The separation tank 6 comprises a first separation tank 6a, a second separation tank 6b and a third separation tank 6c which are connected in series in sequence according to the flow direction of carbon dioxide, and a discharge valve is provided at the bottom of the separation tank, wherein the second separation tank 6b is filled with a plurality of glass balls with a diameter of 8 mm, and a high-pressure fluid pipeline 9 entering the second separation tank 6b is inserted into the glass ball group, and the surface of the glass ball is coated with a propylene glycol-acetic acid mixture;
流量计7,其安装于第三分离罐6c下游,用于测定从第三分离罐6c导出的二氧化碳的流量;A flow meter 7, which is installed downstream of the third separation tank 6c and is used to measure the flow rate of carbon dioxide derived from the third separation tank 6c;
冷凝器8,其安装于流量计7下游的冷凝器8,用于使萃取结束后的二氧化碳冷却并回收到储气槽2中;A condenser 8 installed downstream of the flow meter 7 is used to cool the carbon dioxide after extraction and recover it into the gas storage tank 2;
其中,in,
所述玻璃球在填充到第二分离罐6b后,向罐中添加丙二醇-乙酸混合液使玻璃球浸泡,然后排出罐内多余的混合液,使玻璃球表面沾涂有体积比10:1的丙二醇-乙酸混合液;After the glass balls are filled into the second separation tank 6b, a propylene glycol-acetic acid mixture is added to the tank to soak the glass balls, and then the excess mixture in the tank is discharged, so that the surface of the glass balls is coated with the propylene glycol-acetic acid mixture in a volume ratio of 10:1;
所述玻璃球群占据第二分离罐6b内容积的75%;The glass ball group occupies 75% of the inner volume of the second separation tank 6b;
所述储气槽2既接受来自二氧化碳储气罐1的二氧化碳初始气体,亦接受萃取工作完毕后的二氧化碳回收气体,两种来源的气体在储气槽2内混合后,再次用于下一批次的萃取工序;The gas storage tank 2 receives both the initial carbon dioxide gas from the carbon dioxide gas storage tank 1 and the recovered carbon dioxide gas after the extraction work is completed. The gases from the two sources are mixed in the gas storage tank 2 and then used again in the next batch of extraction process.
所述萃取罐5的容积是10L,其内预先填充干姜粉,二氧化碳进入萃取罐5后使罐内气体温度调节至38±1°C,压力调节至46±2mPa,在此温度和压力的超临界条件下进行萃取;The volume of the extraction tank 5 is 10L, and the dried ginger powder is pre-filled therein. After the carbon dioxide enters the extraction tank 5, the temperature of the gas in the tank is adjusted to 38±1°C and the pressure is adjusted to 46±2mPa. Extraction is performed under supercritical conditions of this temperature and pressure.
每个分离罐6容积是萃取罐5容积的30%;The volume of each separation tank 6 is 30% of the volume of the extraction tank 5;
(2)向步骤(1)所述超临界二氧化碳萃取系统的萃取罐5预先填充经粉碎至粒径20~30目的干姜粉4kg,在步骤(1)所述操作条件下萃取3.5小时;(2) pre-filling the extraction tank 5 of the supercritical carbon dioxide extraction system of step (1) with 4 kg of dried ginger powder crushed to a particle size of 20-30 mesh, and extracting for 3.5 hours under the operating conditions of step (1);
(3)萃取完毕后,使萃取罐5内的二氧化碳泵入第一分离罐6a,调节罐内温度和压力分别为:38±1°C、15±2mPa并保持1小时;接着(3) After the extraction is completed, the carbon dioxide in the extraction tank 5 is pumped into the first separation tank 6a, and the temperature and pressure in the tank are adjusted to 38±1°C and 15±2mPa respectively and maintained for 1 hour; then
使第一分离罐6a内的二氧化碳泵入第二分离罐6b,调节罐内温度和压力分别为:33±1°C、8±0.5mPa并保持2小时;接着The carbon dioxide in the first separation tank 6a is pumped into the second separation tank 6b, and the temperature and pressure in the tank are adjusted to 33±1°C and 8±0.5mPa respectively and maintained for 2 hours; then
使第二分离罐6b内的二氧化碳泵入第三分离罐6c,调节罐内温度和压力分别为:29±1°C、2±0.2mPa并保持1小时,然后将二氧化碳导出到流量计7、冷凝器8和储气槽2;The carbon dioxide in the second separation tank 6b is pumped into the third separation tank 6c, and the temperature and pressure in the tank are adjusted to 29±1°C and 2±0.2mPa respectively and maintained for 1 hour, and then the carbon dioxide is led out to the flow meter 7, the condenser 8 and the gas storage tank 2;
(4)排出第二分离罐6b内的分离物,用向第二分离罐6b内加纯化水洗涤3次,每次250ml,合并分离物和洗涤液至分液漏斗中,静置、分液弃水相,得到69.2g姜油b,为淡黄色油状液体。(4) The separated product in the second separation tank 6b was discharged and washed three times with 250 ml of purified water added to the second separation tank 6b each time. The separated product and the washing liquid were combined into a separatory funnel, allowed to stand, separated and the aqueous phase was discarded to obtain 69.2 g of ginger oil b as a light yellow oily liquid.
另外,还参照以上步骤(4)洗涤和分液的方式,从第一分离罐6a中收获17.1g姜油a、从第三分离罐6c中收获257.8g姜油c。In addition, referring to the washing and liquid separation method in the above step (4), 17.1 g of ginger oil a was harvested from the first separation tank 6a, and 257.8 g of ginger oil c was harvested from the third separation tank 6c.
实施例4:使用超临界二氧化碳萃取系统提取姜油Example 4: Extraction of ginger oil using a supercritical carbon dioxide extraction system
本实施例使用超临界二氧化碳萃取系统提取姜油的其基本设置如实施例1所示,各部件装置的尺寸或规模可以作适当调整,提取工艺步骤如下:The basic configuration of the supercritical carbon dioxide extraction system for extracting ginger oil in this embodiment is as shown in Example 1. The size or scale of each component device can be adjusted appropriately. The extraction process steps are as follows:
(1)提供超临界二氧化碳萃取系统,其根据二氧化碳流动方向通过高压流体管线9将如下装置连接起来:(1) A supercritical carbon dioxide extraction system is provided, which connects the following devices through a high-pressure fluid pipeline 9 according to the flow direction of carbon dioxide:
二氧化碳储气罐1,其用于提供二氧化碳气源;A carbon dioxide gas storage tank 1, which is used to provide a carbon dioxide gas source;
储气槽2,其用于暂时存储来自二氧化碳储气罐1的二氧化碳气源和任选的来自系统回收的二氧化碳回收气体;A gas storage tank 2, which is used to temporarily store the carbon dioxide gas source from the carbon dioxide gas storage tank 1 and optionally the carbon dioxide recovery gas recovered from the system;
高压泵3若干,其设置于储气槽2下游的各装置之间的高压流体管线9上,各个高压泵3用于向其下一装置传输并调节二氧化碳压力;A plurality of high-pressure pumps 3, which are arranged on the high-pressure fluid pipeline 9 between the devices downstream of the gas storage tank 2, and each high-pressure pump 3 is used to transmit and adjust the pressure of carbon dioxide to the next device;
换热器4,其用于将增压的二氧化碳气体温度调节到萃取工艺需要的程度;A heat exchanger 4, which is used to adjust the temperature of the pressurized carbon dioxide gas to the degree required by the extraction process;
萃取罐5,其用于使其内投与的物料用超临界状态的二氧化碳进行萃取;An extraction tank 5, which is used to extract the material dosed therein with supercritical carbon dioxide;
分离罐6,其包括根据二氧化碳流动方向依次串联连接的第一分离罐6a、第二分离罐6b和第三分离罐6c,分离罐底部设置有排料阀,其中第二分离罐6b内填充有若干直径3mm的玻璃球,进入第二分离罐6b的高压流体管线9被插入到玻璃球群中,所述玻璃球表面沾涂有丙二醇-乙酸混合液;The separation tank 6 comprises a first separation tank 6a, a second separation tank 6b and a third separation tank 6c which are connected in series in sequence according to the flow direction of carbon dioxide, and a discharge valve is provided at the bottom of the separation tank, wherein the second separation tank 6b is filled with a plurality of glass balls with a diameter of 3 mm, and a high-pressure fluid pipeline 9 entering the second separation tank 6b is inserted into the glass ball group, and the surface of the glass ball is coated with a propylene glycol-acetic acid mixture;
流量计7,其安装于第三分离罐6c下游,用于测定从第三分离罐6c导出的二氧化碳的流量;A flow meter 7, which is installed downstream of the third separation tank 6c and is used to measure the flow rate of carbon dioxide derived from the third separation tank 6c;
冷凝器8,其安装于流量计7下游的冷凝器8,用于使萃取结束后的二氧化碳冷却并回收到储气槽2中;A condenser 8 installed downstream of the flow meter 7 is used to cool the carbon dioxide after extraction and recover it into the gas storage tank 2;
其中,in,
所述玻璃球在填充到第二分离罐6b后,向罐中添加丙二醇-乙酸混合液使玻璃球浸泡,然后排出罐内多余的混合液,使玻璃球表面沾涂有体积比15:1的丙二醇-乙酸混合液;After the glass balls are filled into the second separation tank 6b, a propylene glycol-acetic acid mixture is added to the tank to soak the glass balls, and then the excess mixture in the tank is discharged, so that the surface of the glass balls is coated with the propylene glycol-acetic acid mixture in a volume ratio of 15:1;
所述玻璃球群占据第二分离罐6b内容积的65%;The glass ball group occupies 65% of the inner volume of the second separation tank 6b;
所述储气槽2既接受来自二氧化碳储气罐1的二氧化碳初始气体,亦接受萃取工作完毕后的二氧化碳回收气体,两种来源的气体在储气槽2内混合后,再次用于下一批次的萃取工序;The gas storage tank 2 receives both the initial carbon dioxide gas from the carbon dioxide gas storage tank 1 and the recovered carbon dioxide gas after the extraction work is completed. The gases from the two sources are mixed in the gas storage tank 2 and then used again in the next batch of extraction process.
所述萃取罐5的容积是10L,其内预先填充干姜粉,二氧化碳进入萃取罐5后使罐内气体温度调节至38±1°C,压力调节至46±2mPa,在此温度和压力的超临界条件下进行萃取;The volume of the extraction tank 5 is 10L, and the dried ginger powder is pre-filled therein. After the carbon dioxide enters the extraction tank 5, the temperature of the gas in the tank is adjusted to 38±1°C and the pressure is adjusted to 46±2mPa. Extraction is performed under supercritical conditions of this temperature and pressure.
每个分离罐6容积是萃取罐5容积的20%;The volume of each separation tank 6 is 20% of the volume of the extraction tank 5;
(2)向步骤(1)所述超临界二氧化碳萃取系统的萃取罐5预先填充经粉碎至粒径20~30目的干姜粉4kg,在步骤(1)所述操作条件下萃取5小时;(2) pre-filling the extraction tank 5 of the supercritical carbon dioxide extraction system of step (1) with 4 kg of dried ginger powder crushed to a particle size of 20-30 mesh, and extracting for 5 hours under the operating conditions of step (1);
(3)萃取完毕后,使萃取罐5内的二氧化碳泵入第一分离罐6a,调节罐内温度和压力分别为:38±1°C、15±2mPa并保持1小时;接着(3) After the extraction is completed, the carbon dioxide in the extraction tank 5 is pumped into the first separation tank 6a, and the temperature and pressure in the tank are adjusted to 38±1°C and 15±2mPa respectively and maintained for 1 hour; then
使第一分离罐6a内的二氧化碳泵入第二分离罐6b,调节罐内温度和压力分别为:33±1°C、8±0.5mPa并保持2小时;接着The carbon dioxide in the first separation tank 6a is pumped into the second separation tank 6b, and the temperature and pressure in the tank are adjusted to 33±1°C and 8±0.5mPa respectively and maintained for 2 hours; then
使第二分离罐6b内的二氧化碳泵入第三分离罐6c,调节罐内温度和压力分别为:29±1°C、2±0.2mPa并保持1小时,然后将二氧化碳导出到流量计7、冷凝器8和储气槽2;The carbon dioxide in the second separation tank 6b is pumped into the third separation tank 6c, and the temperature and pressure in the tank are adjusted to 29±1°C and 2±0.2mPa respectively and maintained for 1 hour, and then the carbon dioxide is led out to the flow meter 7, the condenser 8 and the gas storage tank 2;
(4)排出第二分离罐6b内的分离物,用向第二分离罐6b内加纯化水洗涤3次,每次250ml,合并分离物和洗涤液至分液漏斗中,静置、分液弃水相,得到64.7g姜油b,为淡黄色油状液体。(4) The separated product in the second separation tank 6b was discharged and washed three times with 250 ml of purified water added to the second separation tank 6b each time. The separated product and the washing liquid were combined into a separatory funnel, allowed to stand, separated and the aqueous phase was discarded to obtain 64.7 g of ginger oil b as a light yellow oily liquid.
另外,还参照以上步骤(4)洗涤和分液的方式,从第一分离罐6a中收获18.7g姜油a、从第三分离罐6c中收获275.4g姜油c。In addition, referring to the washing and liquid separation method in the above step (4), 18.7 g of ginger oil a was harvested from the first separation tank 6a, and 275.4 g of ginger oil c was harvested from the third separation tank 6c.
实施例5:使用超临界二氧化碳萃取系统提取姜油Example 5: Extraction of ginger oil using a supercritical carbon dioxide extraction system
本实施例参照本文实施例2的各项操作,不同的仅是在第二分离罐中玻璃球表面沾涂丙二醇,而不是沾涂丙二醇-乙酸混合液;得到71.4g姜油b、17.5g姜油a、268.2g姜油c。This example refers to the operations of Example 2 herein, except that the surface of the glass ball is coated with propylene glycol in the second separation tank instead of the propylene glycol-acetic acid mixture; 71.4 g of ginger oil b, 17.5 g of ginger oil a, and 268.2 g of ginger oil c are obtained.
实施例6:使用超临界二氧化碳萃取系统提取姜油Example 6: Extraction of ginger oil using a supercritical carbon dioxide extraction system
本实施例参照本文实施例2的各项操作,不同的仅是在第二分离罐中玻璃球表面沾涂体积比12.5:1的乙醇-乙酸混合液,而不是沾涂丙二醇-乙酸混合液;得到67.9g姜油b、18.2g姜油a、273.3g姜油c。This example refers to the operations of Example 2 herein, except that in the second separation tank, the surface of the glass ball is coated with an ethanol-acetic acid mixture with a volume ratio of 12.5:1 instead of a propylene glycol-acetic acid mixture; 67.9 g of ginger oil b, 18.2 g of ginger oil a, and 273.3 g of ginger oil c are obtained.
试验例1:测定姜油中的6-姜酚、8-姜酚、10-姜酚含量Test Example 1: Determination of the content of 6-gingerol, 8-gingerol and 10-gingerol in ginger oil
本试验例提供以下测定姜油(或生姜和干姜)中的6-姜酚、8-姜酚、10-姜酚含量的HPLC法:This test example provides the following HPLC method for determining the content of 6-gingerol, 8-gingerol, and 10-gingerol in ginger oil (or ginger and dried ginger):
照高效液相色谱法(中国药典2020年版四部通则0512)测定;Determined by high performance liquid chromatography (Chinese Pharmacopoeia 2020 Edition, Part IV, General Rules 0512);
色谱条件与系统适用性试验:以十八烷基硅烷键合硅胶为填充剂(Waters品牌的色谱本,4.6mm×200mm,5μm);以乙腈为流动相A,0.1%甲酸溶液为流动相B,按下表中的规定进行梯度洗脱;流速为每分钟0.5ml,检测波长为282nm;理论板数按6-姜酚峰计算应不低于5000;Chromatographic conditions and system suitability test: octadecylsilane bonded silica gel was used as filler (Waters brand chromatograph, 4.6 mm × 200 mm, 5 μm); acetonitrile was used as mobile phase A, 0.1% formic acid solution was used as mobile phase B, and gradient elution was performed according to the provisions in the following table; the flow rate was 0.5 ml per minute, and the detection wavelength was 282 nm; the theoretical plate number calculated based on the 6-gingerol peak should be no less than 5000;
对照品溶液的制备:取6-姜酚对照品(6-姜辣素,6-Gingerol,Lot111833-202007,购自中检院)适量,精密称定,加甲醇制成100µg/ml的溶液,即得;Preparation of reference solution: Take an appropriate amount of 6-gingerol reference substance (6-gingerol, Lot111833-202007, purchased from China National Institute for Food and Drug Control), accurately weigh it, and add methanol to make a 100µg/ml solution;
供试品溶液的制备:Preparation of test solution:
测定生姜或干姜时制备供试品溶液的方法:取生姜切成1-2mm的小块后精密称取约1g或者精密称取过三号筛的干姜粉末约1g,置100ml圆底烧瓶中,精密加入甲醇50ml,密塞,称定重量,加热回流30分钟,放冷,再称定重量,用甲醇补足减失的重量,摇匀,滤过,取续滤液,即得,必要时流动相A-流动相B以体积比45:55的混合液稀释至6-姜酚浓度为10~300µg/ml;Method for preparing test solution for determination of ginger or dried ginger: Cut ginger into small pieces of 1-2 mm and accurately weigh about 1 g or accurately weigh about 1 g of dried ginger powder that has been passed through a No. 3 sieve, place in a 100 ml round-bottom flask, accurately add 50 ml of methanol, seal, weigh, heat and reflux for 30 minutes, cool, weigh again, make up the lost weight with methanol, shake well, filter, and take the filtrate. If necessary, dilute the mixture of mobile phase A and mobile phase B with a volume ratio of 45:55 to a concentration of 6-gingerol of 10-300 µg/ml;
测定本发明制得的姜油或相关物料时制备供试品溶液的方法:精密称取供试品约100mg,置50ml量瓶中,加甲醇溶解并稀释至刻度,精密吸取5ml置50ml量瓶中,加流动相A-流动相B以体积比45:55的混合液稀释至刻度,即得;The method for preparing the test solution when measuring the ginger oil or related materials prepared by the present invention is as follows: accurately weigh about 100 mg of the test sample, place it in a 50 ml volumetric flask, add methanol to dissolve and dilute to the scale, accurately draw 5 ml and place it in a 50 ml volumetric flask, add a mixture of mobile phase A and mobile phase B in a volume ratio of 45:55 and dilute to the scale, and obtain;
测定法:分别精密吸取对照品溶液与供试品溶液各20μ1,注入液相色谱仪,测定,计算6-姜酚的含量;以6-姜酚为对照,利用校正因子分别计算8-姜酚和10-姜酚的含量;Determination method: Accurately pipette 20 μl of reference solution and test solution respectively, inject into liquid chromatograph, determine, and calculate the content of 6-gingerol; take 6-gingerol as reference, and use correction factors to calculate the contents of 8-gingerol and 10-gingerol respectively;
供试品色谱中,8-姜酚和10-姜酚色谱峰与6-姜酚对照品相应色谱峰的相对保留时间应在规定值的±5%范围之内;以6-姜酚的相对保留时间1.00、校正因子1.0000计,8-姜酚的相对保留时间为1.51、校正因子为0.7708,10-姜酚的相对保留时间为2.42、校正因子为0.7823。In the chromatogram of the test sample, the relative retention time of the chromatographic peaks of 8-gingerol and 10-gingerol and the corresponding chromatographic peak of 6-gingerol reference substance should be within the specified value of ±5%; taking the relative retention time of 6-gingerol as 1.00 and the correction factor as 1.0000, the relative retention time of 8-gingerol is 1.51, the correction factor is 0.7708, and the relative retention time of 10-gingerol is 2.42, and the correction factor is 0.7823.
使用上述HPLC法测定本发明各种实例制得的姜油及所用原料干姜粉中的6-姜酚(其在本发明中可简写为6-JF或6JF)、8-姜酚(其在本发明中可简写为8-JF或8JF)和10-姜酚(其在本发明中可简写为10-JF或10JF)的含量,结果如下表1。图2提供的是一个典型的HPLC图是实施例2所得姜油b的HPLC图,图中6-姜酚的保留时间为17.14min、8-姜酚的保留时间为25.86min(相对保留时间1.509)、10-姜酚的保留时间为41.62min(相对保留时间2.428)。The above HPLC method was used to determine the contents of 6-gingerol (which can be abbreviated as 6-JF or 6JF in the present invention), 8-gingerol (which can be abbreviated as 8-JF or 8JF in the present invention) and 10-gingerol (which can be abbreviated as 10-JF or 10JF in the present invention) in the ginger oil obtained in various examples of the present invention and the raw material dried ginger powder used. The results are shown in Table 1. FIG. 2 provides a typical HPLC chart of ginger oil b obtained in Example 2, in which the retention time of 6-gingerol is 17.14 min, the retention time of 8-gingerol is 25.86 min (relative retention time 1.509), and the retention time of 10-gingerol is 41.62 min (relative retention time 2.428).
表1:Table 1:
根据上述表1结果可见,本发明实施例2~4所得姜油b中含有高达59~64%的6-姜酚,从萃取罐通过超临界二氧化碳萃取法提取出的6-姜酚绝大部分都富集在姜油b中,而姜油a和姜油c中6-姜酚含量非常低;出人预料的发现,如实施例5~6结果所示,当在第二分离罐中玻璃球表面不沾涂丙二醇-乙酸混合液时,提取出来的6-姜酚在姜油b中富集少,绝大多数富集到姜油c中,但是由于姜油c收集容量较大,6-姜酚在姜油c中的浓度仍然显著地低于实施例2~4之姜油b。从这个意义上讲,本发明实施例2~4提供了一种制备具有高含量6-姜酚姜油即姜油b的方法。According to the results in Table 1 above, the ginger oil b obtained in Examples 2 to 4 of the present invention contains up to 59 to 64% of 6-gingerol, and most of the 6-gingerol extracted from the extraction tank by supercritical carbon dioxide extraction is enriched in ginger oil b, while the 6-gingerol content in ginger oil a and ginger oil c is very low; unexpectedly, as shown in the results of Examples 5 to 6, when the surface of the glass ball in the second separation tank is not coated with propylene glycol-acetic acid mixed solution, the extracted 6-gingerol is less enriched in ginger oil b, and most of it is enriched in ginger oil c, but because the collection capacity of ginger oil c is large, the concentration of 6-gingerol in ginger oil c is still significantly lower than that of ginger oil b in Examples 2 to 4. In this sense, Examples 2 to 4 of the present invention provide a method for preparing ginger oil with a high content of 6-gingerol, namely ginger oil b.
实施例7:使用超临界二氧化碳萃取系统提取姜油Example 7: Extraction of ginger oil using a supercritical carbon dioxide extraction system
本实施例参照本文实施例2的各项操作,不同的仅是在第二分离罐中玻璃球表面沾涂体积比12.5:1的甘油-乙酸混合液,而不是沾涂丙二醇-乙酸混合液;得到153.6g姜油b(6-姜酚187.41mg/g)、17.6g姜油a(6-姜酚18.38mg/g)、193.4g姜油c(6-姜酚56.82mg/g),其中三种姜油中的6-姜酚浓度明显地低于实施例2所得姜油b。This example refers to the operations of Example 2 herein, except that in the second separation tank, the surface of the glass ball is coated with a glycerol-acetic acid mixture with a volume ratio of 12.5:1 instead of a propylene glycol-acetic acid mixture; 153.6 g of ginger oil b (6-gingerol 187.41 mg/g), 17.6 g of ginger oil a (6-gingerol 18.38 mg/g), and 193.4 g of ginger oil c (6-gingerol 56.82 mg/g) are obtained, wherein the concentration of 6-gingerol in the three ginger oils is significantly lower than that of the ginger oil b obtained in Example 2.
实施例8:使用超临界二氧化碳萃取系统提取姜油Example 8: Extraction of ginger oil using a supercritical carbon dioxide extraction system
本实施例参照本文实施例2的各项操作,不同的仅是在第二分离罐中玻璃球表面沾涂体积比12.5:1的丙二醇-甲酸混合液,而不是沾涂丙二醇-乙酸混合液;得到98.8g姜油b、18.2g姜油a、264.6g姜油c,其中姜油b中6-姜酚浓度为402.13mg/g,另外2种姜油仅含微量6姜酚,三种姜油中6姜酚的总收率为89.8%,这些结果表明,虽然姜油b中基本回收了大部分的6-姜酚,但其回收体积大,造成6-姜酚浓度明显地低于实施例2所得姜油b,另外,甲酸的生产环境安全性和劳动保护显著不如乙酸更优。This example refers to the operations of Example 2 herein, except that in the second separation tank, the surface of the glass ball is coated with a propylene glycol-formic acid mixture with a volume ratio of 12.5:1 instead of a propylene glycol-acetic acid mixture; 98.8g of ginger oil b, 18.2g of ginger oil a, and 264.6g of ginger oil c are obtained, wherein the concentration of 6-gingerol in ginger oil b is 402.13mg/g, and the other two ginger oils contain only trace amounts of 6-gingerol, and the total yield of 6-gingerol in the three ginger oils is 89.8%. These results show that although most of the 6-gingerol is basically recovered in ginger oil b, its recovery volume is large, resulting in a significantly lower 6-gingerol concentration than that of ginger oil b obtained in Example 2. In addition, the production environment safety and labor protection of formic acid are significantly inferior to those of acetic acid.
试验例2:姜油抑制炎症的效果研究Test Example 2: Study on the effect of ginger oil in inhibiting inflammation
已有文献记载姜油具有抑制炎症的效果,例如张竹心文献(张竹心,等,生姜油的抗炎作用研究,中草药,1989,20(12):18)等等所记载的方法,本试验例参考这些相关文献方法,对本发明制得的一些姜油的抑制炎症的效果进行考察。Existing literature records that ginger oil has the effect of inhibiting inflammation, such as the method described in Zhang Zhuxin's literature (Zhang Zhuxin, et al., Research on the Anti-inflammatory Effect of Ginger Oil, Chinese Herbal Medicine, 1989, 20(12):18), etc. This test example refers to these relevant literature methods to investigate the anti-inflammatory effect of some ginger oils prepared by the present invention.
本发明实施例2所得三种姜油及即姜油a、姜油b、姜油c三者重量及其中6-姜酚浓度分别为68.1g(604.73mg/g)、17.4g(21.42mg/g)、266.2g(1.46mg/g),按三者的重量比例分别精密称取三种姜油6.81g、1.74g、26.62g,混合均匀,得到35.17g的混姜油Ex2(其中6-姜酚浓度119.14mg/g,含量4.19g),作为本试验例的对照试药。The weights of the three ginger oils obtained in Example 2 of the present invention, namely ginger oil a, ginger oil b, and ginger oil c, and the 6-gingerol concentrations thereof are 68.1 g (604.73 mg/g), 17.4 g (21.42 mg/g), and 266.2 g (1.46 mg/g), respectively. According to the weight ratio of the three, 6.81 g, 1.74 g, and 26.62 g of the three ginger oils are accurately weighed, and mixed uniformly to obtain 35.17 g of mixed ginger oil Ex2 (wherein the 6-gingerol concentration is 119.14 mg/g and the content is 4.19 g), which is used as the control reagent of this test example.
1、试验药物:实施例2所得姜油b,混姜油Ex2,布洛芬片(特一药业,L11220809,H44021099),醋酸地塞米松片(浙江仙琚,L190905,H33020822)。1. Test drugs: ginger oil b obtained in Example 2, mixed ginger oil Ex2, ibuprofen tablets (Teyi Pharmaceutical, L11220809, H44021099), dexamethasone acetate tablets (Zhejiang Xianju, L190905, H33020822).
2、动物:体重18~21g的昆明种小鼠,体重140~180g的雄性Wistar大鼠,均购自中国医学科学院医学实验动物研究所,许可证号SCXK(京)2019-0011。2. Animals: Kunming mice weighing 18-21 g and male Wistar rats weighing 140-180 g were purchased from the Institute of Medical Laboratory Animals, Chinese Academy of Medical Sciences, license number SCXK (Beijing) 2019-0011.
3、对二甲苯诱发小鼠耳肿胀的抑制作用3. Inhibitory effect of xylene on mouse ear swelling
小鼠60只,雌雄兼用,随机分成6组。试药预先用蒸馏水溶解、混悬或乳化成适宜浓度,并按每1kg动物体重灌胃给予20ml药液的量给药,对照组以同体积的量给予蒸馏水,每天1次,连续5天,在末次给药后1小时,各组小鼠在右耳的正反两面涂0.05ml二甲苯致炎,4小时后以颈椎脱臼的方式处死小鼠,剪下双耳,使用直径8mm的打孔器,分别在左、右耳同一部位打下圆耳片,电子天平称重,以左、右耳片重量差值作为肿胀度,并计算肿胀抑制率。结果(x±s,n=10)见以下表2。60 mice, both male and female, were randomly divided into 6 groups. The test drug was dissolved, suspended or emulsified in distilled water to an appropriate concentration in advance, and 20 ml of the drug solution was administered by gavage per 1 kg of animal body weight. The control group was given distilled water with the same volume, once a day for 5 consecutive days. One hour after the last administration, 0.05 ml of xylene was applied to the front and back of the right ear of each group of mice to induce inflammation. Four hours later, the mice were killed by cervical dislocation, the ears were cut off, and a round ear piece was punched in the same part of the left and right ears using a puncher with a diameter of 8 mm. The weight was weighed on an electronic balance, and the difference between the weights of the left and right ear pieces was used as the swelling degree, and the swelling inhibition rate was calculated. The results (x±s, n=10) are shown in Table 2 below.
表2:Table 2:
注:与对照组比较,*P<0.05,**P<0.01(下同);#涉及姜油b和混姜油Ex2两种试药的给药剂量,是指每kg动物体重给予的两种试药中含有的6-姜酚的量,例如,给予600mg/kg体重姜油b时,是指每1kg动物体重给予了包含6-姜酚600mg量相当量的姜油b,而给予600mg/kg体重混姜油Ex2时,是指每1kg动物体重给予了包含6-姜酚600mg量相当量的混姜油Ex2,其它类似表述亦具有类似的含义。Note: Compared with the control group, *P<0.05, **P<0.01 (the same below); #The dosage of the two test drugs, ginger oil b and mixed ginger oil Ex2, refers to the amount of 6-gingerol contained in the two test drugs administered per kg animal body weight. For example, when 600 mg/kg body weight of ginger oil b is administered, it means that 600 mg of 6-gingerol is administered to each 1 kg animal body weight, and when 600 mg/kg body weight of mixed ginger oil Ex2 is administered, it means that 600 mg of 6-gingerol is administered to each 1 kg animal body weight. Other similar expressions have similar meanings.
根据上表结果可见,虽然姜油b和混姜油Ex2两种试药的剂量以6-姜酚量计相同,但是两者对二甲苯诱发小鼠耳肿胀的抑制效果明显地不同,其可能原因是,动物虽然口服了相同剂量的6-姜酚,然而混姜油Ex2中存在较大量的其它成分可能对6-姜酚生物性能的发挥存在负面影响。According to the results in the above table, although the dosages of the two test drugs, ginger oil b and mixed ginger oil Ex2, were the same in terms of 6-gingerol, their inhibitory effects on xylene-induced mouse ear swelling were significantly different. The possible reason is that although the animals orally took the same dose of 6-gingerol, the presence of a large amount of other ingredients in mixed ginger oil Ex2 may have a negative impact on the biological properties of 6-gingerol.
4、对大鼠蛋清性足肿胀的抑制作用4. Inhibitory effect on egg white-induced foot swelling in rats
将48只大鼠随机分为6组,试药预先用蒸馏水溶解、混悬或乳化成适宜浓度,并按每1kg动物体重灌胃给予10ml药液的量给药,对照组以同体积的量给予蒸馏水,每天1次,连续7天,在最后一次给药前,先用小动物足趾容积测量仪(北京众实迪创科技公司)测定右后足踝关节以下容积,给药后1小时在右后足跖皮下注射10%鸡蛋清0.9%生理盐水溶液0.05ml/只,使动物致炎。分别在致炎后0.5h、1h、2h、4h、6h同法测定右后足踝关节以下容积,计算各组动物在各时间点的足趾容积平均值,以致炎后平均值减去致炎前平均值所得差值除以致炎前平均值再乘以100%所得百分数,该百分数为肿胀率。结果见以下表3。48 rats were randomly divided into 6 groups. The test drug was dissolved, suspended or emulsified into an appropriate concentration with distilled water in advance, and 10 ml of the drug solution was administered by gavage per 1 kg of animal body weight. The control group was given distilled water with the same volume, once a day, for 7 consecutive days. Before the last administration, the volume below the right hind ankle joint was measured with a small animal toe volume measuring instrument (Beijing Zhongshi Di Chuang Technology Co., Ltd.), and 10% egg white 0.9% saline solution was injected subcutaneously in the right hind foot 1 hour after administration. 0.05 ml/rat was injected to cause inflammation in the animal. The volume below the right hind ankle joint was measured by the same method at 0.5h, 1h, 2h, 4h, and 6h after inflammation, and the average toe volume of each group of animals at each time point was calculated, and the difference obtained by subtracting the average value before inflammation from the average value after inflammation was divided by the average value before inflammation and then multiplied by 100%, and the percentage was the swelling rate. The results are shown in Table 3 below.
表3:table 3:
上表中的剂量与表2具有类似含义。从上表结果可见,与表2结果呈现类似的趋势,也就是,即使在给予6-姜酚剂量相同的情况下,姜油b对大鼠蛋清性足肿胀的抑制作用在各种剂量、各个时间点时均显示明显地优于混姜油Ex2的抑制效果。The dosages in the above table have similar meanings to those in Table 2. As can be seen from the results in the above table, a similar trend is shown as in the results in Table 2, that is, even when the same dose of 6-gingerol is given, the inhibitory effect of ginger oil b on egg white-induced paw swelling in rats is significantly better than that of mixed ginger oil Ex2 at various doses and time points.
5、对DNCB致小鼠迟发性超敏反应的抑制作用5. Inhibitory effect on DNCB-induced delayed hypersensitivity reaction in mice
取54只小鼠随机分成6组;将腹部约1平方厘米区域的皮肤去毛,每只动物用1%的2,4-二硝基氯苯(DNCB)0.1ml均匀滴加于脱毛区,使动物致敏;在致敏当天开始给动物灌胃给药,试药预先用蒸馏水溶解、混悬或乳化成适宜浓度,并按每1kg动物体重灌胃给予20ml药液的量给药,对照组以同体积的量给予蒸馏水,每天1次,连续7天;末次给药后30分钟,用1% DNCB涂于每鼠右耳前后两面各0.1ml,24小时后颈椎脱臼处死小鼠,分别剪下双耳,用12mm打孔器在相同位置打圆耳片,电子天平称重,以每只动物的左、右耳片重量差值作为肿胀度;取出胸腺和脾脏,称重,计算胸腺指数和脾脏指数。结果(x±s,n=9)见以下表4。54 mice were randomly divided into 6 groups; the skin of about 1 square centimeter area of the abdomen was depilated, and 0.1 ml of 1% 2,4-dinitrochlorobenzene (DNCB) was evenly dripped on the depilated area of each animal to sensitize the animals; animals were given oral administration on the day of sensitization, and the test drug was dissolved, suspended or emulsified in distilled water to an appropriate concentration in advance, and 20 ml of the drug solution was administered by oral administration per 1 kg of animal body weight. The control group was given distilled water with the same volume, once a day for 7 consecutive days; 30 minutes after the last administration, 0.1 ml of 1% DNCB was applied to the front and back sides of each mouse's right ear, and the mice were killed by cervical dislocation 24 hours later, and both ears were cut off, and round ear pieces were punched at the same position with a 12mm puncher, and weighed with an electronic balance. The weight difference between the left and right ear pieces of each animal was used as the swelling degree; the thymus and spleen were removed, weighed, and the thymus index and spleen index were calculated. The results (x±s, n=9) are shown in Table 4 below.
表4:Table 4:
上表中的剂量与表2具有类似含义。从上表结果可见,与表2结果呈现类似的趋势,也就是,即使在给予6-姜酚剂量相同的情况下,姜油b对DNCB致小鼠耳肿胀度、DNCB致迟发性超敏反应小鼠的胸腺和脾脏指数的抑制作用在各种剂量时均显示明显地优于混姜油Ex2的抑制效果,本发明姜油b能够显著地减轻DNCB致小鼠耳肿胀度、显著地使DNCB致迟发性超敏反应小鼠的胸腺和脾脏指数明显降低。从上文关于混姜油Ex2的配制来讲,其本质是超临界二氧化碳提取的全部姜油的混合,而姜油b本质上是上述混姜油Ex2中的特殊部分,该种特殊部分通过本发明实施例2~4所述第二分离罐的构造方式获得,已经发现,该第二分离罐的构造方式及其所获得的姜油b的理化性能和生物学性能是现有技术根本无法预见的。The dosage in the above table has similar meanings to Table 2. As can be seen from the results in the above table, a similar trend is shown as in Table 2, that is, even when the same dose of 6-gingerol is given, the inhibitory effect of ginger oil b on DNCB-induced mouse ear swelling, DNCB-induced delayed hypersensitivity mice thymus and spleen index at various doses is significantly better than that of mixed ginger oil Ex2, and ginger oil b of the present invention can significantly reduce DNCB-induced mouse ear swelling, and significantly reduce the thymus and spleen index of DNCB-induced delayed hypersensitivity mice. From the above preparation of mixed ginger oil Ex2, its essence is a mixture of all ginger oils extracted by supercritical carbon dioxide, and ginger oil b is essentially a special part of the above-mentioned mixed ginger oil Ex2, which is obtained by the construction method of the second separation tank in Examples 2 to 4 of the present invention. It has been found that the construction method of the second separation tank and the physical and chemical properties and biological properties of the ginger oil b obtained therefrom are not foreseeable at all in the prior art.
本发明通过上述实施例来说明本发明的详细方法,但本发明并不局限于上述详细方法,即不意味着本发明必须依赖上述详细方法才能实施。所属技术领域的技术人员应该明了,对本发明的任何改进,对本发明产品各原料的等效替换及辅助成分的添加、具体方式的选择等,均落在本发明的保护范围和公开范围之内。The present invention illustrates the detailed method of the present invention through the above-mentioned embodiments, but the present invention is not limited to the above-mentioned detailed method, that is, it does not mean that the present invention must rely on the above-mentioned detailed method to be implemented. Those skilled in the art should understand that any improvement of the present invention, equivalent replacement of various raw materials of the product of the present invention, addition of auxiliary components, selection of specific methods, etc., all fall within the protection scope and disclosure scope of the present invention.
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