Multi-stage granulator for feed and method thereof
Technical Field
The invention relates to the technical field of pelleting machines, in particular to a feed multi-stage pelleting machine and a feed multi-stage pelleting method.
Background
The utility model provides a multistage granulator for fodder is a device for making animal feed pellet, and it extrudes bar fodder and cuts into the fodder granule after through the extrusion processing of stirring many times to the raw materials, and the raw materials that current pet fodder adopted are mostly large-scale meat piece, and it directly stirs and spatters easily when smashing, and the fodder granule has the problem of not different size during the production simultaneously, need screen out qualified size's fodder.
Among the many prior art, chinese patent CN217550005U discloses a multistage crushing treatment device for processing feed raw meat and bone powder, which comprises a grain cutting box, a crushing box communicated with the grain cutting box and a crushing device for multistage treatment of feed raw materials, wherein the crushing device comprises a first rotating shaft arranged in the grain cutting box, a driving gear arranged outside the grain cutting box and positioned at the first rotating shaft, a motor arranged at the tail end of the first rotating shaft, and a second rotating shaft arranged in the grain cutting box.
However, when the device is used, the extruded bar feed cannot be sheared and the feed particles are screened.
Based on the above, the invention designs a feed multi-stage granulator and a method thereof to solve the problems.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides a feed multi-stage granulator and a method thereof.
In order to achieve the above purpose, the invention is realized by the following technical scheme:
The multistage granulator for the feed comprises a supporting component, wherein a multistage stirring component is arranged on the supporting component, the multistage stirring component is connected with a driving component, the driving component is arranged on a first bracket, a cutting and sieving component is connected with the driving component, and the cutting and sieving component is connected with the first bracket;
The multistage stirring assembly comprises a first stirring assembly, a second stirring assembly and a third stirring assembly, wherein the first stirring assembly and the third stirring assembly are all installed on the supporting assembly, the second stirring assembly is connected with the third stirring assembly, and the first stirring assembly, the second stirring assembly and the third stirring assembly are all connected with the driving assembly.
Further, the first stirring assembly comprises a first hopper, a rotary rod, a stirring paddle, a discharge port and a cutter; the stirring device comprises a stirring paddle, a first hopper, a supporting component, a cutter, a stirring paddle, a stirring rod, a cutter and a stirring rod, wherein the first hopper is fixedly installed on the supporting component, the rotating rod is rotationally connected with the first hopper, the rotating rod is in transmission connection with the driving component, the stirring paddle is fixedly installed at the outer end of the rotating rod at equal intervals, the discharge hole is fixedly installed at the lower end of the first hopper, and the cutter is fixedly installed at the inner end of the discharge hole at equal intervals.
Further, the second stirring assembly comprises a second hopper, a first stirring roller, a second stirring roller and a double gear set; the second hopper upper end sets up in discharge gate below position, first stirring roller, second stirring roller cooperation stirring use, first stirring roller, second stirring roller all rotate with the second hopper and are connected, are connected through the transmission of double gear group between first stirring roller and the second stirring roller, first stirring roller is connected with the drive assembly transmission, the second hopper is connected with the third stirring subassembly.
Still further, the third stirring subassembly includes first passage, second passage, third stirring roller, cylinder, clamp plate and flitch, the upper end and the lower extreme fixed connection and the intercommunication of first passage, the lateral wall fixed connection and the intercommunication of its other end and second passage are sealed to the one end of first passage, first stirring roller is installed on supporting component, the third stirring roller rotates with first passage to be connected, and the third stirring roller is connected with the drive assembly transmission, the cylinder is installed on supporting component, the output and the clamp plate fixed connection of cylinder, clamp plate and the upper end inner wall laminating sliding connection of second passage, flitch fixed mounting is in the lower extreme of second passage.
Still further, drive assembly includes motor, first pivot, bevel gear group, second pivot, first belt pulley assembly, second belt pulley assembly and third belt pulley assembly, the motor is installed on supporting component, the output and the first pivot fixed connection of motor, be connected through bevel gear group transmission between first pivot and the second pivot, the second pivot is connected with supporting component rotation, be connected through first belt pulley assembly transmission between first pivot and the first stirring roller, be connected through second belt pulley assembly transmission between first pivot and the third stirring roller, be connected through third belt pulley assembly transmission between second pivot and the first stirring roller, the second pivot is connected with blank sieving subassembly.
Still further, blank sieve material subassembly includes carousel, first connecting rod, second connecting rod, sliding sleeve, mounting panel, scraper, sieve hopper, cam follower and bull stick, carousel and second pivot fixed connection, the one end of first connecting rod is articulated with the carousel, and the other end of first connecting rod is articulated with the one end of second connecting rod, second connecting rod and sliding sleeve sliding connection, and the sliding sleeve is installed on supporting component, the other end and the mounting panel fixed connection of second connecting rod, equidistant fixed mounting of scraper is used in mounting panel upper end inner wall and cooperation flitch blank, the mounting panel is connected with supporting component, the one end and the mounting panel of sieve hopper are articulated, and the other end and the mounting panel of sieve hopper pass through spring fixed connection, the equidistant rotation of cam follower is installed in the lower extreme of sieve hopper, the equidistant rotation of bull stick is installed on supporting component, bull stick and cam follower laminating sliding connection, the open end of sieve hopper is provided with first conveyer belt, and the lower extreme of sieve hopper is provided with the second conveyer belt.
Still further, the supporting component includes first support and second support, first hopper fixed mounting is on first support, first passage, second passage are in second support, first support fixed connection respectively, cylinder fixed mounting is on the second support, sliding sleeve fixed mounting is on the second support, through linear slide rail sliding connection between mounting panel and the second support, motor fixed mounting is on first support, second pivot and first support rotate to be connected, the bull stick equidistant rotation is installed on the second support.
In order to better achieve the purpose of the invention, the invention also provides a use method of the feed multi-stage granulator, which comprises the following steps: step one, pouring a large block of feed raw material into a first hopper, starting a motor, driving a first rotating shaft to rotate by the motor, driving a second rotating shaft to rotate by the first rotating shaft through a bevel gear set, driving a rotating rod to rotate by a second rotating shaft through a third belt pulley assembly, driving a stirring paddle to rotate by the rotating rod, extruding the large block of raw material in the first hopper to a discharge hole by the stirring paddle, and cutting the large block of raw material into small blocks by a cutter;
step two, a first stirring roller is driven by a first rotating shaft through a first belt pulley assembly to rotate, a second stirring roller is driven by the first stirring roller through a double gear set to rotate, and the small raw materials are further crushed by the rotation of the first stirring roller and the second stirring roller in a matching manner;
step three, the damaged raw materials enter a first material guide pipe, a first rotating shaft drives a third stirring roller to rotate through a second belt pulley assembly, the third stirring roller further stirs and crushes the raw materials and conveys the raw materials into the second material guide pipe along the first material guide pipe, a cylinder is started, and the cylinder drives a pressing plate to extrude the raw materials in the second material guide pipe, so that the raw materials in the second material guide pipe extrude bar-shaped feed from a through hole of a discharge plate at the lower end of the second material guide pipe;
Step four, the second rotating shaft rotates and is brought to the rotary table to rotate, the rotary table is brought to the first connecting rod to move, the first connecting rod drives the second connecting rod to reciprocate in the sliding sleeve, the second connecting rod drives the mounting plate to reciprocate, the mounting plate drives the scraper to reciprocate, the scraper cuts the strip-shaped feed extruded by the discharging plate, the cut pellet feed falls into the screening hopper, and the screening hopper drives the reciprocating motion of the screening hopper through the mounting plate and simultaneously drives the reciprocating sliding of the cam follower on the rotary rod, so that the screening hopper drives the feed pellet to reciprocate and shake and screen the feed pellet, the screening hopper screens off the feed pellet with smaller pellets and conveys away through the second conveying belt, and meanwhile the first conveying belt arranged at the opening of the screening hopper conveys away the qualified feed pellet.
The invention has the following technical effects:
When the feed grain separating device is used, the driving assembly drives the first stirring assembly, the second stirring assembly and the third stirring assembly to crush and stir raw materials for three times, so that raw material stirring is more uniform, the driving assembly drives the blanking and screening assembly to operate and to slice strip feed extruded by the third stirring assembly, so that feed grains are obtained, and meanwhile, the blanking and screening assembly screens the feed grains to separate the grains with qualified size from unqualified feed grains.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It is evident that the drawings in the following description are only some embodiments of the present invention and that other drawings may be obtained from these drawings without inventive effort for a person of ordinary skill in the art.
FIG. 1 is a perspective view of a multi-stage granulator for feed of the present invention;
FIG. 2 is a front view of a multi-stage granulator for feed of the present invention;
FIG. 3 is a left side view of a multi-stage granulator for feed of the present invention;
FIG. 4 is a second perspective view of a multi-stage granulator for feed of the present invention;
FIG. 5 is a cross-sectional view taken along the direction A-A of FIG. 3;
FIG. 6 is a cross-sectional view taken along the B-B direction of FIG. 3;
Fig. 7 is an enlarged view at C in fig. 5.
Reference numerals in the drawings represent respectively:
1. First bracket 2, second bracket 3, multi-stage stirring assembly 31, first stirring assembly 311, first hopper 312, rotary bar 313, stirring paddle 314, discharge port 315, cutter 32, second stirring assembly 321, second hopper 322, first stirring roller 323, second stirring roller 324, dual gear set 33, third stirring assembly 331, first feed conduit 332, second feed conduit 333, third stirring roller 334, cylinder 335, platen 335, discharge plate 4, drive assembly 41, motor 42, first rotary shaft 43, bevel gear set 44, second rotary shaft 45, first pulley assembly 46, second pulley assembly 47, third pulley assembly 5, blanking screen assembly 51, rotary disc 52, first connecting rod 53, second connecting rod 54, sliding sleeve 55, mounting plate 56, scraper 57, screen hopper 58, cam follower 59.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. It will be apparent that the described embodiments are some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The invention is further described below with reference to examples.
Reference to "left", "right", "front", "rear", "upper", "lower" in the following description is oriented in the viewing direction of the front view.
Example 1
Referring to fig. 1-7 of the specification, a multi-stage granulator for feed comprises a support assembly, wherein a multi-stage stirring assembly 3 is arranged on the support assembly, the multi-stage stirring assembly 3 is connected with a driving assembly 4, the driving assembly 4 is arranged on a first bracket 1, a blanking and sieving assembly 5 is connected, the blanking and sieving assembly 5 is connected with the first bracket 1, and the blanking and sieving assembly 5 is matched with the multi-stage stirring assembly 3;
The multistage stirring assembly 3 comprises a first stirring assembly 31, a second stirring assembly 32 and a third stirring assembly 33, wherein the first stirring assembly 31 and the third stirring assembly 33 are all installed on the supporting assembly, the second stirring assembly 32 is connected with the third stirring assembly 33, the first stirring assembly 31, the second stirring assembly 32 and the third stirring assembly 33 are all connected with the driving assembly 4, and the third stirring assembly 33 is matched with the blanking sieving assembly 5.
When the feed grain sorting machine is used, the driving component 4 drives the first stirring component 31, the second stirring component 32 and the third stirring component 33 to crush and stir raw materials for three times, so that raw material stirring is more uniform, the driving component 4 drives the blanking and screening component 5 to operate and slice strip feed extruded by the third stirring component 33 to obtain feed grains, and the blanking and screening component 5 screens the feed grains to separate the feed grains with qualified size from unqualified feed grains.
Example 2
As shown in fig. 1 to 7, as a preferred embodiment of the present invention, the first stirring assembly 31 includes a first hopper 311, a rotary shaft 312, a stirring paddle 313, a discharge port 314, and a cutter 315; first hopper 311 fixed mounting is on supporting component, rotates the rod 312 and rotates with first hopper 311 to be connected, rotates rod 312 and drive assembly 4 transmission to be connected, and stirring rake 313 equidistant fixed mounting is in the outer end that rotates rod 312, and discharge gate 314 fixed mounting is in the lower extreme of first hopper 311, and cutter 315 equidistant fixed mounting is in the inner of discharge gate 314.
The second agitation assembly 32 includes a second hopper 321, a first agitation roller 322, a second agitation roller 323, and a double gear set 324; the upper end of the second hopper 321 is matched with the discharge hole 314, the first stirring roller 322 and the second stirring roller 323 are matched and stirred, the first stirring roller 322 and the second stirring roller 323 are both rotationally connected with the second hopper 321, the first stirring roller 322 and the second stirring roller 323 are in transmission connection through the double gear sets 324, the first stirring roller 322 is in transmission connection with the driving component 4, and the second hopper 321 is connected with the third stirring component 33.
The third stirring assembly 33 comprises a first material guiding pipe 331, a second material guiding pipe 332, a third stirring roller 333, an air cylinder 334, a pressing plate 335 and a discharging plate 336, wherein the upper end of the first material guiding pipe 331 is fixedly connected and communicated with the lower end of the first material guiding pipe 331, one end of the first material guiding pipe 331 is sealed, the other end of the first material guiding pipe 331 is fixedly connected and communicated with the side wall of the second material guiding pipe 332, the first stirring roller 322 is mounted on a supporting assembly, the third stirring roller 333 is rotationally connected with the first material guiding pipe 331, the third stirring roller 333 is in transmission connection with a driving assembly 4, the air cylinder 334 is mounted on the supporting assembly, the output end of the air cylinder 334 is fixedly connected with the pressing plate 335, the pressing plate 335 is in fit sliding connection with the upper end inner wall of the second material guiding pipe 332, the discharging plate 336 is fixedly mounted at the lower end of the second material guiding pipe 332, and the discharging plate 336 is matched with the blanking and screening assembly 5.
The driving assembly 4 comprises a motor 41, a first rotating shaft 42, a bevel gear set 43, a second rotating shaft 44, a first belt pulley assembly 45, a second belt pulley assembly 46 and a third belt pulley assembly 47, the motor 41 is arranged on the supporting assembly, the output end of the motor 41 is fixedly connected with the first rotating shaft 42, the first rotating shaft 42 and the second rotating shaft 44 are in transmission connection through the bevel gear set 43, the second rotating shaft 44 is in rotation connection with the supporting assembly, the first rotating shaft 42 is in transmission connection with the first stirring roller 322 through the first belt pulley assembly 45, the first rotating shaft 42 is in transmission connection with the third stirring roller 333 through the second belt pulley assembly 46, the second rotating shaft 44 is in transmission connection with the first stirring roller 322 through the third belt pulley assembly 47, and the second rotating shaft 44 is connected with the blanking sieving assembly 5.
The blank screening assembly 5 comprises a rotary table 51, a first connecting rod 52, a second connecting rod 53, a sliding sleeve 54, a mounting plate 55, a scraper 56, a screening hopper 57, a cam follower 58 and a rotary rod 59, wherein the rotary table 51 is fixedly connected with the second rotary shaft 44, one end of the first connecting rod 52 is hinged with the rotary table 51, the other end of the first connecting rod 52 is hinged with one end of the second connecting rod 53, the second connecting rod 53 is slidably connected with the sliding sleeve 54, the sliding sleeve 54 is mounted on a supporting assembly, the other end of the second connecting rod 53 is fixedly connected with the mounting plate 55, the scraper 56 is fixedly mounted on the inner wall of the upper end of the mounting plate 55 at equal intervals and is matched with a discharging plate 336 for blanking, the mounting plate 55 is connected with the supporting assembly, one end of the screening hopper 57 is hinged with the mounting plate 55, the other end of the screening hopper 57 is fixedly connected with the mounting plate 55 through a spring, the cam follower 58 is rotatably mounted on the lower end of the screening hopper 57 at equal intervals, the rotary rod 59 is rotatably mounted on the supporting assembly, the rotary rod 59 is in fit sliding connection with the cam follower 58, the opening end of the screening hopper 57 is provided with a first conveying belt, and the lower end of the screening hopper 57 is provided with a second conveying belt.
The support assembly comprises a first support 1 and a second support 2, a first hopper 311 is fixedly arranged on the first support 1, a first material guide pipe 331 and a second material guide pipe 332 are respectively fixedly connected with the second support 2 and the first support 1, an air cylinder 334 is fixedly arranged on the second support 2, a sliding sleeve 54 is fixedly arranged on the second support 2, a mounting plate 55 is slidably connected with the second support 2 through a linear sliding rail, a motor 41 is fixedly arranged on the first support 1, a second rotating shaft 44 is rotatably connected with the first support 1, and a rotating rod 59 is rotatably arranged on the second support 2 at equal intervals.
Example 3
As shown in fig. 1 to 7, as a preferred embodiment of the present invention, the steps of:
Step one, pouring a large block of feed raw material into a first hopper 311, starting a motor 41, driving a first rotating shaft 42 to rotate by the motor 41, driving a second rotating shaft 44 to rotate by the first rotating shaft 42 through a bevel gear set 43, driving a rotary rod 312 to rotate by the second rotating shaft 44 through a third belt pulley set 47, driving a stirring paddle 313 to rotate by the rotary rod 312, extruding the large block of raw material in the first hopper 311 to a discharge hole 314 by the stirring paddle 313, and cutting the large block of raw material into small blocks through a cutter 315;
Step two, the first rotating shaft 42 drives the first stirring roller 322 to rotate through the first belt pulley assembly 45, the first stirring roller 322 drives the second stirring roller 323 to rotate through the double gear set 324, and the first stirring roller 322 and the second stirring roller 323 are matched to rotate to further crush the small raw materials;
Step three, the broken raw materials enter the first material guide pipe 331, the first rotating shaft 42 drives the third stirring roller 333 to rotate through the second belt pulley assembly 46, the third stirring roller 333 further stirs and breaks the raw materials and conveys the raw materials into the second material guide pipe 332 along the first material guide pipe 331, the air cylinder 334 is started, the air cylinder 334 drives the pressing plate 335 to squeeze the raw materials in the second material guide pipe 332, and therefore the raw materials in the second material guide pipe 332 squeeze bar-shaped feed from the through hole of the discharge plate 336 at the lower end of the second material guide pipe 332;
Fourth, the second rotating shaft 44 rotates to drive the rotating disc 51 to rotate, the rotating disc 51 drives the first connecting rod 52 to move, the first connecting rod 52 drives the second connecting rod 53 to reciprocate in the sliding sleeve 54, the second connecting rod 53 drives the mounting plate 55 to reciprocate, the mounting plate 55 drives the upper scraper 56 to reciprocate, the scraper 56 cuts the strip-shaped feed extruded by the discharging plate 336, the cut pellet feed falls into the screening hopper 57, the mounting plate 55 drives the screening hopper 57 to reciprocate, the screening hopper 57 drives the cam follower 58 to reciprocate on the rotating rod 59, the screening hopper 57 drives the feed pellets to reciprocate and shake and screen the feed pellets, the screening hopper 57 screens out the unqualified feed pellets and conveys the feed pellets with smaller pellets through the second conveying belt, and meanwhile the first conveying belt arranged at the opening of the screening hopper 57 conveys the qualified feed pellets.
The above embodiments are only for illustrating the technical solution of the present invention, and are not limiting; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.