CN117941846A - A cleaning, crushing and screening system and method for processing bayberry wine - Google Patents
A cleaning, crushing and screening system and method for processing bayberry wine Download PDFInfo
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- CN117941846A CN117941846A CN202410202133.0A CN202410202133A CN117941846A CN 117941846 A CN117941846 A CN 117941846A CN 202410202133 A CN202410202133 A CN 202410202133A CN 117941846 A CN117941846 A CN 117941846A
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
- A23N12/02—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for washing or blanching
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N1/00—Machines or apparatus for extracting juice
- A23N1/02—Machines or apparatus for extracting juice combined with disintegrating or cutting
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The invention provides a cleaning, crushing and screening system and method for processing waxberry wine. A cleaning, crushing and screening system for processing waxberry wine comprises a cleaning unit and a crushing and screening unit; the cleaning unit comprises a cleaning machine frame, a soaking and washing box, a water pump device, a stirring device, a flushing device, a conveying and lifting device and a blanking water return disc, wherein the soaking and washing box, the water pump device, the stirring device, the flushing device, the conveying and lifting device and the blanking water return disc are arranged on the cleaning machine frame; the crushing and screening unit comprises a crushing machine frame, a crushing motor, a transmission device, a reduction gearbox, a coupling, a first gear, a second gear, a gear seat, a first screw, a second screw, a rocker arm device, a screen basket, a first material box, a second material box and a third material box, wherein the crushing motor, the transmission device, the reduction gearbox, the coupling, the first gear, the second gear, the gear seat, the first screw, the second screw, the rocker arm device, the screen basket, the first material box, the second material box and the third material box are arranged on the crushing machine frame; the crushing motor is respectively connected with the reduction gearbox and the rocker arm device through a transmission device; one end of the screen basket is hinged with the bottom of the crusher frame, and the other end of the screen basket is hinged with the rocker arm device. The invention improves the treatment efficiency of the waxberry fruits and the recovery rate of the residual juice of the pomace, improves the yield of the waxberry juice, and obviously saves the occupied land.
Description
Technical Field
The invention relates to a waxberry wine processing system, in particular to a cleaning, crushing and screening system and method for processing waxberry wine, and belongs to the technical field of waxberry wine processing.
Background
In the processing of waxberry wine, the juice of the cleaned waxberry fruits is usually squeezed in advance, and then a series of operations such as heating, fermentation, blending and the like are carried out. The traditional waxberry juice wringing operation is to stamp and squeeze waxberry fruits, so that juice is filtered out by gauze, pomace and fruit pits are reserved in the gauze, the juice yield is low, only about 70%, the raw material cost of the waxberry wine is improved, and the industrial production of the waxberry wine processing is not facilitated. In order to improve the juice yield of the waxberry fruits, related technical researches exist in the prior art.
For example, chinese patent application No. CN202011179509.9 discloses a high-efficiency waxberry juice extractor, which comprises a cleaning mechanism, a pretreatment mechanism and a stirring mechanism, which are sequentially connected, wherein the pretreatment mechanism comprises a first side wall, a partition board which is arranged at one end of the first side wall and forms a first space together with the first side wall, and a water and enzyme supplying device which is communicated with the first space, the partition board is movably connected with the first side wall, and after the cleaned waxberries fall into the first space, the water and enzyme supplying device supplies a proper amount of drinking water, pectase, cellulase and hemicellulase to the first space; the stirring mechanism comprises a second side wall, a bottom wall and a stirrer component, wherein the second side wall extends from the first side wall continuously along the axial direction, the bottom wall is arranged at one end, far away from the first side wall, of the second side wall, the stirrer component is arranged on the bottom wall, and a second space is formed by the second side wall, the bottom wall and the partition plate in a surrounding mode. The device adopts a cleaning mechanism to clean the waxberry fruits, then the pectin, the fiber and the hemicellulose in the pulp are decomposed by a pretreatment mechanism, and finally the stirring mechanism is used for stirring and juicing.
Although the device has promoted the pulp and the separation efficiency of nuclear of red bayberry through the preliminary treatment, but the red bayberry fruit after wasing needs to consume considerable time at pretreatment mechanism, reduces overall treatment efficiency to, red bayberry fruit is squeezed juice through stirring structure stirring, and pulp and the nuclear after squeezing still remain partial juice, and this partial residual juice is not by effective collection utilization, thereby causes the waste of partial juice.
Disclosure of Invention
Based on the background, the invention aims to provide a cleaning, crushing and screening system for processing waxberry wine, which is used for cleaning, crushing and squeezing waxberry fruits and separating solid from liquid, improving the treatment efficiency of the waxberry fruits and the recovery rate of residual juice of fruit residues, and improving the yield of the waxberry juice.
The invention further aims at providing a cleaning, crushing and screening method adopting the cleaning, crushing and screening system for processing the waxberry wine.
In order to achieve the above object, the present invention provides the following technical solutions:
a cleaning, crushing and screening system for processing waxberry wine comprises a cleaning unit and a crushing and screening unit which are sequentially arranged;
The cleaning unit comprises a cleaning machine frame, a soaking and washing box, a water pump device, a stirring device, a flushing device, a conveying and lifting device and a blanking water return disc, wherein the soaking and washing box, the water pump device, the stirring device, the flushing device, the conveying and lifting device and the blanking water return disc are arranged on the cleaning machine frame; the washing tank is provided with a water tank with an opening at the top, the end part of the water pump device is communicated with the water tank, the stirring device is arranged at the upper part of the water tank and is hinged with the washing tank, one end of the conveying lifting device is positioned in the water tank, one part of the conveying lifting device adjacent to the water tank is obliquely arranged, the other part of the conveying lifting device is higher than the water tank, the flushing device is arranged above one part of the conveying lifting device adjacent to the water tank, the blanking backwater disc is arranged below one part of the conveying lifting device far away from the water tank, one end of the blanking backwater disc is connected with the water tank and obliquely faces downwards towards the water tank, and the other end of the blanking backwater disc obliquely faces downwards towards the crushing and screening unit;
The crushing and screening unit comprises a crushing frame, a crushing motor, a transmission device, a reduction gearbox, a coupling, a first gear, a second gear, a gear seat, a first screw, a second screw, a rocker arm device, a screen basket, a first material box, a second material box and a third material box, wherein the crushing motor, the transmission device, the reduction gearbox, the coupling, the first gear, the second gear, the gear seat, the first screw, the second screw, the rocker arm device, the screen basket, the first material box, the second material box and the third material box are arranged on the crushing frame; the top of one end of the crushing frame is provided with a crushing feed port, the bottom of the other end of the crushing frame is provided with a slag blanking port, the bottom between two ends of the crushing frame is provided with a juice blanking port, the crushing feed port is positioned below the end part of the blanking water return disc, a crushing cavity is arranged in the crushing frame, the bottom of the crushing cavity is provided with a plurality of through holes communicated with the juice blanking port, the top of the crushing cavity is communicated with the crushing feed port, and the bottom of one end of the crushing cavity, far away from the crushing feed port, is communicated with the slag blanking port; the crushing motor is respectively connected with the reduction gearbox and the rocker arm device through a transmission device, and the reduction gearbox is connected with the first gear through the coupler; the first gear and the second gear are arranged on the gear seat, the first gear is meshed with the second gear, the first gear is fixedly connected with the first screw rod, and the second gear is fixedly connected with the second screw rod; the first screw rod and the second screw rod are arranged in the crushing cavity, and the end parts of the first screw rod and the second screw rod are respectively hinged with the crushing frame; the screen basket is positioned below the slag blanking port, one end of the screen basket is hinged to the bottom of the crusher frame, and the other end of the screen basket is hinged to the rocker arm device; the first feed box is located below the slag blanking port, the second feed box is located below one end, far away from the rocker arm device, of the screen basket, and the third feed box is located below the screen basket.
The cleaning, crushing and screening system for processing the waxberry wine cleans waxberry fruits through the soaking and washing box, and the stirring device stirs the water stored in the soaking and washing box and turns the waxberry fruits, so that the cleaning effect of soaking and washing is ensured; after soaking and washing, the waxberry fruits are conveyed and lifted by a conveying and lifting device to pass through the lower part of a flushing device, the flushing device is used for spraying and flushing, excessive water is drained in the conveying and lifting process, and then the waxberry fruits are conveyed by the conveying and lifting device to fall into a blanking water return disc and roll down to enter a crushing feed inlet under the action of gravity; the waxberry fruits falling into the crushing feed inlet enter the crushing cavity, and move forward along with the rotation of the first screw rod and the second screw rod, the waxberry fruits are pressed by the spiral groove walls on the surfaces of the screw rods, the waxberry juice falls into the first material box from the juice blanking port to be collected, the crushed waxberry residues and the more complete waxberry kernels fall into the screen basket from the material residue blanking port, the crushed waxberry residues and the more complete waxberry kernels still carry a small amount of waxberry juice along with the shaking of the screen basket under the driving of the rocker arm device, the crushed waxberry residues and the more complete waxberry kernels pass through the sieve holes of the screen basket to fall into the third material box below the screen basket, and the waxberry residues and the more complete waxberry kernels fall into the second material box from the end of the screen basket; up to this, the red bayberry juice is collected to first workbin and third workbin alone, can get into follow-up red bayberry wine processing equipment or other equipment and carry out further deep processing as required, and broken red bayberry fruit sediment and comparatively complete red bayberry fruit core can get into follow-up splitter as required and further separate and handle respectively.
Preferably, the stirring device comprises a stirring motor, a rotating roller and a plurality of blades, wherein the output end of the stirring motor is fixedly connected with the end part of the rotating roller, the two ends of the rotating roller are hinged with the cleaning machine frame, a part of the rotating roller is positioned in the water tank, and the blades are distributed at intervals along the circumferential direction of the rotating roller.
Preferably, the flushing device comprises a plurality of water collecting pipes, a plurality of water distributing pipes and a plurality of spray heads, wherein the water collecting pipes are respectively arranged at the tops of two sides of the conveying lifting device, one end of each water collecting pipe is communicated with the water pump device, the water distributing pipes are arranged between the water collecting pipes positioned at the tops of two sides of the conveying lifting device and are distributed at intervals, two ends of each water distributing pipe are respectively communicated with one water collecting pipe, and the spray heads are distributed at intervals on each water distributing pipe.
Preferably, the conveying lifting device comprises a conveying motor, a driving conveying roller, a steering conveying roller, a driven conveying roller, a conveying belt and a plurality of baffles, wherein the output end of the conveying motor is fixedly connected with the end part of the driving conveying roller, the two ends of the driving conveying roller, the steering conveying roller and the driven conveying roller are respectively hinged with the cleaning machine frame, the driving conveying roller, the steering conveying roller and the driven conveying roller are connected through the conveying belt, the baffles are uniformly arranged on the surface of the conveying belt at intervals, and a plurality of uniformly distributed draining holes are formed in the surface of the conveying belt.
Preferably, the driving conveying roller and the steering conveying roller are located on the same conveying plane, the steering conveying roller and the driven conveying roller are located on the same conveying plane, the driven conveying roller is located in the water tank, the conveying plane between the steering conveying roller and the driven conveying roller is inclined downwards from the upper part of the end part of the bubble washing tank to the water tank, and the blanking backwater disc is located below the conveying plane between the driving conveying roller and the steering conveying roller.
Preferably, the transmission device comprises a transmission motor, a driving belt pulley, a transmission belt pulley, a first transmission rod and a driving bevel gear, wherein the output end of the transmission motor is fixedly connected with the driving belt pulley, the driving belt pulley is connected with a driven belt pulley through the transmission belt, the driven belt pulley is fixedly connected with one end of the first transmission rod, the driving bevel gear is fixedly connected with the other end of the first transmission rod, and the first transmission rod penetrates through the reduction gearbox and is fixedly connected with the input end of the reduction gearbox.
Preferably, the rocker arm device comprises a driven bevel gear, a second transmission rod, a rocker arm wheel, a third transmission rod and a rocker arm rod, wherein the driven bevel gear is meshed with the driving bevel gear, the driven bevel gear is fixedly connected with the rocker arm wheel through the second transmission rod, one end of the third transmission rod is hinged with a part, adjacent to the middle part, of the rocker arm wheel, the other end of the third transmission rod is hinged with one end of the rocker arm rod, and the other end of the rocker arm rod is hinged with one end of the screen basket.
Preferably, the driven bevel gear has an outer diameter greater than an outer diameter of the drive bevel gear.
Preferably, the top of the screen basket is opened, one end of the screen basket is opened, the other end of the screen basket is closed, the opening end of the screen basket is lower than the closed end of the screen basket, and a plurality of screen holes are formed in the bottom of the screen basket.
A cleaning, crushing and screening method using any one of the above cleaning, crushing and screening systems for processing myrica rubra wine, the method comprising the steps of:
putting the waxberry fruits into a water tank of a soaking and washing box, injecting clear water into the water tank through a water pump device, adding a food-grade cleaning agent, and starting a stirring device to stir;
After the waxberry fruits are soaked for 15-30 minutes, starting a conveying lifting device, starting a flushing device, conveying and lifting the waxberry fruits out of a water tank, enabling the waxberry fruits to be sprayed and flushed by the flushing device, removing food-grade cleaning agents attached to the surfaces of the waxberry fruits, enabling the sprayed and flushed waxberry fruits to fall into one end of a blanking water return disc towards a crushing and screening unit from the end part of the conveying lifting device, draining sprayed water into a part of the blanking water return disc below the conveying lifting device, and falling into the water tank along the other end of the blanking water return disc;
The waxberry fruits fall into the crushing cavity along one end of the blanking backwater disc, which faces the crushing screening unit, a crushing motor is started, the first screw and the second screw are respectively driven to rotate in opposite directions by a transmission device, a reduction gearbox, a coupler, a first gear and a second gear, the waxberry fruits falling into the crushing cavity are driven by the first screw and the second screw to advance and are pressed, the pressed waxberry juice falls into a first material box from a juice blanking port, and the pressed waxberry fruit residues and waxberry kernels fall into a screening basket from a material residue blanking port;
The rocker arm device is driven to move through the transmission device, so that the screen basket swings relative to the crusher frame, the squeezed waxberry fruit residues and waxberry kernels shake in the screen basket, the residual waxberry juice falls into a third material box below the screen basket, and the waxberry fruit residues and the waxberry kernels fall into a second material box along the end part of the screen basket;
mixing the materials in the first material box and the third material box to obtain the squeezed waxberry juice.
Compared with the prior art, the invention has the following advantages:
According to the cleaning, crushing and screening system for processing the waxberry wine, disclosed by the invention, the cleaning, crushing and squeezing and solid-liquid separation of the waxberry fruits are realized through the cleaning unit and the crushing and screening unit, the cleaning effect of the waxberry fruits is improved by adopting a soaking and washing mode and a spraying and flushing mode, the waxberry fruits are squeezed by adopting a double-screw squeezing mode, the double-screw is synchronously driven by the crushing motor to rotate and the rocker arm device to swing, the squeezing and screening are synchronously carried out, the treatment efficiency of the waxberry fruits and the recovery rate of residual juice of fruit residues are improved, and the yield of the waxberry juice is improved;
the integrated design integrates the cleaning, crushing and screening functions into the same system, and compared with a system with a plurality of single equipment combinations in the prior art, the integrated design can save the occupied area by about 20 percent;
The washing, crushing and screening method for Yu Yangmei wine processing of the invention can improve the yield of the waxberry juice by 8-10% compared with the traditional processing mode, and the yield can reach more than 75%.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are required to be used in the embodiments or the description of the prior art will be briefly described below, and it is obvious that the drawings in the following description are only embodiments of the present invention, and that other drawings can be obtained according to the provided drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of a front view of a cleaning, crushing and screening system for processing Myrica rubra wine according to the present invention;
FIG. 2 is a schematic perspective view of a cleaning unit according to the present invention;
FIG. 3 is a schematic top view of a crushing and screening unit according to the present invention;
FIG. 4 is a schematic top view of a rocker arm apparatus of the present invention;
Fig. 5 is a schematic front view of a rocker arm apparatus according to the present invention.
In the figure: 1. a washing machine frame; 2. a soaking and washing box; 3. a water pump device; 4. a stirring device; 5. a flushing device; 6. a conveying and lifting device; 7. discharging a water return disc; 8. a breaker frame; 9. a crushing motor; 10. a transmission device; 11. a reduction gearbox; 12. a coupling; 13. a first gear; 14. a second gear; 15. a gear seat; 16. a first screw; 17. a second screw; 18. a rocker arm device; 19. a screen basket; 20. a first bin; 21. a second bin; 22. a third bin; 201. a water tank; 401. a stirring motor; 402. a rotating roller; 403. a blade; 501. a water collecting pipe; 502. a water diversion pipe; 503. a spray head; 601. a conveying motor; 602. an active conveying roller; 603. turning to a conveying roller; 604. driven conveying rollers; 605. a conveyor belt; 606. a baffle; 607. a draining hole; 801. crushing a feed inlet; 802. a slag blanking port; 803. a juice blanking port; 804. a crushing cavity; 1001. a drive motor; 1002. a driving pulley; 1003. a transmission belt wheel; 1004. a drive belt; 1005. a first transmission rod; 1006. a drive bevel gear; 1801. a driven bevel gear; 1802. a second transmission rod; 1803. a rocker arm wheel; 1804. a third transmission rod; 1805. a rocker arm lever; 1901. and (5) screening holes.
Detailed Description
The technical scheme of the invention is further specifically described below through specific embodiments and with reference to the accompanying drawings. It should be understood that the practice of the invention is not limited to the following examples, but is intended to be within the scope of the invention in any form and/or modification thereof.
In the present invention, unless otherwise specified, all parts and percentages are by weight, and the equipment, materials, etc. used are commercially available or are conventional in the art. The methods in the following examples are conventional in the art unless otherwise specified. The components and devices in the following examples are, unless otherwise indicated, all those components and devices known to those skilled in the art, and their structures and principles are known to those skilled in the art from technical manuals or by routine experimentation.
In the following detailed description of embodiments of the invention, reference is made to the accompanying drawings, in which, for purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of the embodiments of the invention. However, one or more embodiments may be practiced by one of ordinary skill in the art without these specific details.
As shown in fig. 1, an embodiment of the invention discloses a cleaning, crushing and screening system for processing waxberry wine, which comprises a cleaning unit and a crushing and screening unit which are sequentially arranged, wherein the cleaning unit is used for soaking and washing waxberry fruits, the crushing and screening unit is used for crushing and squeezing the waxberry fruits, and waxberry juice and waxberry fruit residues (containing waxberry kernels) are separated.
The cleaning unit comprises a cleaning machine frame 1, a soaking and washing box 2, a water pump device 3, a stirring device 4, a flushing device 5, a conveying lifting device 6 and a blanking backwater disc 7 which are arranged on the cleaning machine frame 1.
The soaking and washing box 2 is provided with a water tank 201 with an open top, the end part of the water pump device 3 is communicated with the water tank 201, the stirring device 4 is arranged on the upper part of the water tank 201, and the stirring device 4 is hinged with the soaking and washing box 2. Specifically, the stirring device 4 includes a stirring motor 401, a roller 402 and a plurality of blades 403, the output end of the stirring motor 401 is fixedly connected with the end part of the roller 402, two ends of the roller 402 are hinged with the cleaning machine frame 1, a part of the roller 402 is located in the water tank 201, and the blades 403 are distributed along the circumferential direction of the roller 402 at intervals. The waxberry is soaked and washed in real time, the rotary roller 402 is driven by the stirring motor 401 to rotate, and the plurality of blades 403 on the surface of the rotary roller are driven to continuously stir the water in the water tank 201 and the waxberry to move, so that the waxberry is continuously overturned, and the soaking and washing effects of the waxberry are ensured.
One end of the transport lift 6 is located in the trough 201, with the transport lift 6 being disposed obliquely adjacent to a portion of the trough 201 and another portion of the transport lift 6 being higher than the trough 201. Specifically, the conveying lifting device 6 includes a conveying motor 601, a driving conveying roller 602, a steering conveying roller 603, a driven conveying roller 604, a conveying belt 605 and a plurality of baffles 606, the output end of the conveying motor 601 is fixedly connected with the end of the driving conveying roller 602, two ends of the driving conveying roller 602, the steering conveying roller 603 and the driven conveying roller 604 are respectively hinged with the cleaning frame 1, and the driving conveying roller 602, the steering conveying roller 603 and the driven conveying roller 604 are connected through the conveying belt 605. The baffle plates 606 are uniformly arranged on the surface of the conveyer belt 605 at intervals, and a plurality of uniformly distributed draining holes 607 are formed in the surface of the conveyer belt 605.
Wherein, initiative conveying roller 602 and turn to conveying roller 603 are located the coplanar, turn to conveying roller 603 and follow-up conveying roller 604 and are located the coplanar, follow-up conveying roller 604 is located basin 201, turns to conveying roller 603 and follow-up conveying roller 604 the conveying plane between the end of bubble washing case 2 slope downwards towards basin 201 from above, and unloading return water dish 7 is located the below of the conveying plane between initiative conveying roller 602 and the turn to conveying roller 603. Along with the movement of the conveying belt 605, the baffle 606 on the surface of the conveying belt enters the water tank 201, the waxberry fruits are shoveled between the two baffles 606, the waxberry fruits are driven to pass through the flushing device 5, and finally fall into the blanking water return disc 7.
The flushing device 5 is arranged above a portion of the transport lifting device 6 adjacent to the basin 201. Specifically, the flushing device 5 includes two water collecting pipes 501, four water distributing pipes 502 and a plurality of shower nozzles 503, the water collecting pipes 501 are respectively arranged at the tops of two sides of the conveying lifting device 6, one end of each water collecting pipe 501 is communicated with the water pump device 3, the water distributing pipes 502 are arranged between the water collecting pipes 501 positioned at the tops of two sides of the conveying lifting device 6 and are distributed at intervals, two ends of each water distributing pipe 502 are respectively communicated with one water collecting pipe 501, and the shower nozzles 503 are distributed at intervals on each water distributing pipe 502.
The unloading return water dish 7 is located and is carried the below of part that hoisting device 6 kept away from basin 201, and the one end of unloading return water dish 7 is connected basin 201 and slope downward towards basin 201, and the other end slope downward towards broken screening unit of unloading return water dish 7.
The crushing and screening unit comprises a crushing frame 8, a crushing motor 9, a transmission device 10, a reduction gearbox 11, a coupling 12, a first gear 13, a second gear 14, a gear seat 15, a first screw 16, a second screw 17, a rocker arm device 18, a screen basket 19, a first material box 20, a second material box 21 and a third material box 22 which are arranged on the crushing frame 8.
The one end top of breaker frame 8 is equipped with broken feed inlet 801, the other end bottom of breaker frame 8 is equipped with material sediment blanking mouth 802, the bottom between the breaker frame 8 both ends is equipped with juice blanking mouth 803, broken feed inlet 801 is located the tip below of unloading return water dish 7, be equipped with broken chamber 804 in the breaker frame 8, broken chamber 804 bottom is equipped with a plurality of through-holes of intercommunication juice blanking mouth 803, broken chamber 804 top intercommunication broken feed inlet 801, broken chamber 804 is kept away from broken feed inlet 801's one end bottom intercommunication material sediment blanking mouth 802.
The crushing motor 9 is respectively connected with a reduction gearbox 11 and a rocker arm device 18 through a transmission device 10, and the reduction gearbox 11 is connected with a first gear 13 through a coupling 12. Specifically, the transmission device 10 includes a transmission motor 1001, a driving pulley 1002, a driving pulley 1003, a driving belt 1004, a first transmission rod 1005 and a driving bevel gear 1006, wherein an output end of the transmission motor 1001 is fixedly connected with the driving pulley 1002, the driving pulley 1002 is connected with a driven pulley through the driving belt 1004, the driven pulley is fixedly connected with one end of the first transmission rod 1005, the driving bevel gear 1006 is fixedly connected with the other end of the first transmission rod 1005, and the first transmission rod 1005 passes through the reduction gearbox 11 and is fixedly connected with an input end of the reduction gearbox 11.
The first gear 13 and the second gear 14 are arranged on the gear seat 15, the first gear 13 is meshed with the second gear 14, the first gear 13 is fixedly connected with the first screw 16, and the second gear 14 is fixedly connected with the second screw 17. The first screw 16 and the second screw 17 are both arranged in the crushing chamber 804, the ends of the first screw 16 and the second screw 17 being hinged to the crushing frame 8, respectively.
The screen basket 19 is positioned below the slag blanking port 802, one end of the screen basket 19 is hinged to the bottom of the crusher frame 8, and the other end of the screen basket 19 is hinged to the rocker arm device 18. Specifically, the top of the screen basket 19 is open, one end of the screen basket is open, the other end of the screen basket 19 is closed, the open end of the screen basket 19 is lower than the closed end of the screen basket 19, and a plurality of screen holes 1901 are formed in the bottom of the screen basket 19.
The rocker arm device 18 comprises a driven bevel gear 1801, a second transmission rod 1802, a rocker arm wheel 1803, a third transmission rod 1804 and a rocker arm rod 1805, wherein the driven bevel gear 1801 is in meshed connection with the drive bevel gear 1006, the driven bevel gear 1801 is fixedly connected with the rocker arm wheel 1803 through the second transmission rod 1802, one end of the third transmission rod 1804 is hinged with a part, adjacent to the middle part, of the rocker arm wheel 1803, the other end of the third transmission rod 1804 is hinged with one end of the rocker arm rod 1805, and the other end of the rocker arm rod 1805 is hinged with one end of the screen basket 19. Wherein the outer diameter of the driven bevel gear 1801 is larger than the outer diameter of the drive bevel gear 1006, the cooperation reduces the rotation speed transmitted to the rocker arm wheel 1803, and the excessive high throwing of the material on the screen basket 19 caused by the excessive high output movement of the rocker arm device 18 is avoided.
The first workbin 20 is located below the material sediment blanking port 802, the second workbin 21 is located below one end of the screen basket 19 away from the rocker arm device 18, the third workbin 22 is located below the screen basket 19, the first workbin 20 is used for collecting waxberry juice, the second workbin 21 is used for collecting the waxberry fruit residues and the waxberry kernels after screening, and the third workbin 22 is used for collecting residual juice.
The cleaning, crushing and screening system for processing the waxberry wine cleans waxberry fruits through the soaking and washing box 2, and the stirring device 4 stirs the water stored in the soaking and washing box 2 and turns the waxberry fruits, so that the cleaning effect of soaking and washing is ensured; after soaking and washing, the waxberry fruits are conveyed and lifted by the conveying and lifting device 6 to pass through the lower part of the flushing device 5, the flushing device 5 is used for spraying and flushing, excessive water is drained in the conveying and lifting process, and then the waxberry fruits are conveyed by the conveying and lifting device 6 to fall into the blanking backwater disc 7 and roll down to enter the crushing feed inlet 801 under the action of gravity; the waxberry fruits falling into the crushing feed port 801 enter the crushing cavity 804, and move forward along with the rotation of the first screw 16 and the second screw 17, the waxberry fruits are pressed by the spiral groove walls on the surfaces of the screws, the waxberry juice falls into the first feed box 20 from the juice blanking port 803, the crushed waxberry residues and the more complete waxberry kernels fall into the screen basket 19 from the material residue blanking port 802, the crushed waxberry residues and the less complete waxberry juice still carried in the more complete waxberry kernels are shaken along with the screen basket 19 under the driving of the rocker arm device 18, pass through the sieve holes 1901 of the screen basket 19 and fall into the third feed box 22 below the screen basket 19, and the waxberry residues and the more complete waxberry kernels fall into the second feed box 21 from the end of the screen basket 19; up to this point, the waxberry juice is collected separately to the first and third feed boxes 20 and 22, and can enter the subsequent waxberry wine processing equipment or other equipment for further processing as required, while the broken waxberry pomace and the relatively complete waxberry kernel can enter the subsequent separation equipment for further separation as required for separate processing.
This a wash broken screening system for red bayberry wine processing realizes washing, crushing and squeezing and solid-liquid separation of red bayberry fruit, adopts bubble washing mode and spray washing mode to promote the cleaning performance of red bayberry fruit, adopts twin-screw to squeeze the mode to red bayberry fruit, and by crushing motor 9 synchronous drive twin-screw rotation and rocking arm device 18 swing, squeeze and screen the synchronous going on, improves the rate of recovery to the processing efficiency of red bayberry fruit and fruit residue juice, improves red bayberry juice yield.
The embodiment of the invention also discloses a cleaning, crushing and screening method adopting the cleaning, crushing and screening system for processing the waxberry wine, which comprises the following steps:
Putting waxberry fruits into a water tank 201 of a soaking and washing box 2, injecting clear water into the water tank 201 through a water pump device 3, adding a food-grade cleaning agent, and starting a stirring device 4 to stir;
After the waxberry fruits are soaked for 15-30 minutes, starting the conveying lifting device 6, starting the flushing device 5, conveying and lifting the waxberry fruits out of the water tank 201, enabling the waxberry fruits to be sprayed and flushed by the flushing device 5, removing food-grade cleaning agents attached to the surfaces of the waxberry fruits, enabling the sprayed and flushed waxberry fruits to fall into one end of the crushing and screening unit from the end part of the conveying lifting device 6, draining spray water into a part of the blanking and water return disc 7 below the conveying lifting device 6, and falling into the water return tank 201 along the other end of the blanking and water return disc 7;
the waxberry fruits fall into a crushing cavity 804 along one end of a blanking backwater disc 7 facing the crushing screening unit, a crushing motor 9 is started, a transmission device 10, a reduction gearbox 11, a coupling 12, a first gear 13 and a second gear 14 respectively drive a first screw 16 and a second screw 17 to rotate oppositely, the waxberry fruits falling into the crushing cavity 804 are driven by the first screw 16 and the second screw 17 to advance and are pressed, the pressed waxberry juice falls into a first material box 20 from a juice blanking port 803, and the pressed waxberry residues and waxberry kernels fall into a screening basket 19 from a material residue blanking port 802;
The rocker arm device 18 is driven to move through the transmission device 10, so that the screen basket 19 swings relative to the crushing frame 8, the squeezed waxberry fruit residues and waxberry kernels shake in the screen basket 19, the residual waxberry juice falls into a third material box 22 below the screen basket 19, and the waxberry fruit residues and the waxberry kernels fall into a second material box 21 along the end part of the screen basket 19;
The materials in the first and third bins 20 and 22 are mixed to obtain the expressed bayberry juice.
According to the method for cleaning, crushing and screening the waxberry fruits, the yield of the waxberry juice is obviously improved by more than 80% compared with the traditional treatment mode, the yield is improved by nearly 10%, and the difference is obviously improved.
The principles and embodiments of the present invention have been described herein with reference to specific examples, the description of which is intended only to facilitate an understanding of the method of the present invention and its core ideas. It should be noted that it will be apparent to those skilled in the art that various modifications and adaptations of the invention can be made without departing from the principles of the invention and these modifications and adaptations are intended to be within the scope of the invention as defined in the following claims.
Claims (10)
1. A wash broken screening system for processing of myrica rubra wine, its characterized in that: the cleaning, crushing and screening system for processing the waxberry wine comprises a cleaning unit and a crushing and screening unit which are sequentially arranged;
The cleaning unit comprises a cleaning machine frame (1), a soaking and washing box (2), a water pump device (3), a stirring device (4), a flushing device (5), a conveying and lifting device (6) and a discharging backwater disc (7) which are arranged on the cleaning machine frame (1); the device is characterized in that the soaking and washing box (2) is provided with a water tank (201) with an opening at the top, the end part of the water pump device (3) is communicated with the water tank (201), the stirring device (4) is arranged at the upper part of the water tank (201), the stirring device (4) is hinged with the soaking and washing box (2), one end of the conveying and lifting device (6) is positioned in the water tank (201), one part of the conveying and lifting device (6) is obliquely arranged adjacent to the water tank (201), the other part of the conveying and lifting device (6) is higher than the water tank (201), the flushing device (5) is arranged above one part of the conveying and lifting device (6) adjacent to the water tank (201), the blanking backwater disc (7) is arranged below one part of the conveying and lifting device (6) away from the water tank (201), one end of the blanking backwater disc (7) is connected with the water tank (201) and obliquely downward towards the backwater disc (7), and the other end of the blanking disc (7) obliquely downward faces towards the crushing unit;
The crushing and screening unit comprises a crushing frame (8), a crushing motor (9), a transmission device (10), a reduction gearbox (11), a coupling (12), a first gear (13), a second gear (14), a gear seat (15), a first screw (16), a second screw (17), a rocker arm device (18), a screen basket (19), a first feed box (20), a second feed box (21) and a third feed box (22), wherein the crushing motor (9), the transmission device (10), the reduction gearbox (11), the coupling (12), the first gear (13), the second gear (14) and the gear seat (15) are arranged on the crushing frame (8); the crushing machine comprises a crushing machine frame (8), wherein a crushing feed port (801) is formed in the top of one end of the crushing machine frame (8), a slag blanking port (802) is formed in the bottom of the other end of the crushing machine frame (8), a juice blanking port (803) is formed in the bottom between the two ends of the crushing machine frame (8), the crushing feed port (801) is located below the end of a blanking backwater disc (7), a crushing cavity (804) is formed in the crushing machine frame (8), a plurality of through holes communicated with the juice blanking port (803) are formed in the bottom of the crushing cavity (804), the top of the crushing cavity (804) is communicated with the crushing feed port (801), and one end bottom of the crushing cavity (804) far away from the crushing feed port (801) is communicated with the slag blanking port (802); the crushing motor (9) is respectively connected with the reduction gearbox (11) and the rocker arm device (18) through a transmission device (10), and the reduction gearbox (11) is connected with the first gear (13) through the coupler (12); the first gear (13) and the second gear (14) are arranged on the gear seat (15), the first gear (13) is meshed with the second gear (14), the first gear (13) is fixedly connected with the first screw (16), and the second gear (14) is fixedly connected with the second screw (17); the first screw (16) and the second screw (17) are both arranged in the crushing cavity (804), and the end parts of the first screw (16) and the second screw (17) are respectively hinged with the crushing frame (8); the screen basket (19) is positioned below the slag blanking port (802), one end of the screen basket (19) is hinged to the bottom of the crusher frame (8), and the other end of the screen basket (19) is hinged to the rocker arm device (18); the first feed box (20) is located below the slag blanking port (802), the second feed box (21) is located below one end, far away from the rocker arm device (18), of the screen basket (19), and the third feed box (22) is located below the screen basket (19).
2. The cleaning, crushing and screening system for processing waxberry wine according to claim 1, wherein: stirring device (4) are including agitator motor (401), commentaries on classics roller (402) and a plurality of blade (403), the output of agitator motor (401) and commentaries on classics roller (402) tip fixed connection, commentaries on classics roller (402) both ends are articulated with cleaning frame (1), and a part of commentaries on classics roller (402) is located in basin (201), a plurality of blade (403) are along commentaries on classics roller (402) circumference interval distribution.
3. The cleaning, crushing and screening system for processing waxberry wine according to claim 1, wherein: the flushing device is characterized in that the flushing device (5) comprises a plurality of water collecting pipes (501), a plurality of water distributing pipes (502) and a plurality of spray heads (503), the water collecting pipes (501) are respectively arranged at the tops of the two sides of the conveying lifting device (6), one end of each water collecting pipe (501) is communicated with the water pump device (3), the water distributing pipes (502) are arranged between the water collecting pipes (501) arranged at the tops of the two sides of the conveying lifting device (6) and are distributed at intervals, two ends of each water distributing pipe (502) are respectively communicated with one water collecting pipe (501), and the spray heads (503) are distributed at intervals on each water distributing pipe (502).
4. The cleaning, crushing and screening system for processing waxberry wine according to claim 1, wherein: carry hoisting device (6) including conveying motor (601), initiative conveying roller (602), steering conveying roller (603), driven conveying roller (604), conveyer belt (605) and a plurality of baffle (606), the output of conveying motor (601) and initiative conveying roller (602) tip fixed connection, the both ends of initiative conveying roller (602), steering conveying roller (603) and driven conveying roller (604) all are connected with cleaning frame (1) hinge respectively, and initiative conveying roller (602), steering conveying roller (603) and driven conveying roller (604) are connected through conveyer belt (605), and a plurality of baffle (606) evenly spaced set up on conveyer belt (605) surface, conveyer belt (605) surface is equipped with a plurality of evenly distributed's waterlogging caused by excessive rainfall hole (607).
5. The cleaning, crushing and screening system for processing waxberry wine of claim 4, wherein: the automatic feeding and discharging device is characterized in that the driving conveying roller (602) and the steering conveying roller (603) are located on the same conveying plane, the steering conveying roller (603) and the driven conveying roller (604) are located on the same conveying plane, the driven conveying roller (604) is located in the water tank (201), the conveying plane between the steering conveying roller (603) and the driven conveying roller (604) is inclined downwards from the upper part of the end part of the bubble washing box (2) to the water tank (201), and the discharging backwater disc (7) is located below the conveying plane between the driving conveying roller (602) and the steering conveying roller (603).
6. The cleaning, crushing and screening system for processing waxberry wine according to claim 1, wherein: the transmission device (10) comprises a transmission motor (1001), a driving belt wheel (1002), a transmission belt wheel (1003), a transmission belt (1004), a first transmission rod (1005) and a driving bevel gear (1006), wherein the output end of the transmission motor (1001) is fixedly connected with the driving belt wheel (1002), the driving belt wheel (1002) is connected with a driven belt wheel through the transmission belt (1004), the driven belt wheel is fixedly connected with one end of the first transmission rod (1005), the driving bevel gear (1006) is fixedly connected with the other end of the first transmission rod (1005), and the first transmission rod (1005) penetrates through the reduction gearbox (11) and is fixedly connected with the input end of the reduction gearbox (11).
7. The cleaning, crushing and screening system for processing waxberry wine of claim 6, wherein: the rocker arm device (18) comprises a driven bevel gear (1801), a second transmission rod (1802), a rocker arm wheel (1803), a third transmission rod (1804) and a rocker arm rod (1805), wherein the driven bevel gear (1801) is connected with the driving bevel gear (1006) in a meshed mode, the driven bevel gear (1801) is fixedly connected with the rocker arm wheel (1803) through the second transmission rod (1802), one end of the third transmission rod (1804) is hinged to a part, adjacent to the middle, of the rocker arm wheel (1803), the other end of the third transmission rod (1804) is hinged to one end of the rocker arm rod (1805), and the other end of the rocker arm rod (1805) is hinged to one end of the screen basket (19).
8. The cleaning, crushing and screening system for processing waxberry wine of claim 7, wherein: the driven bevel gear (1801) has an outer diameter that is greater than the outer diameter of the drive bevel gear (1006).
9. The cleaning, crushing and screening system for processing waxberry wine according to claim 1, wherein: the top of the screen basket (19) is opened, one end of the screen basket is opened, the other end of the screen basket (19) is closed, the opening end of the screen basket (19) is lower than the closed end of the screen basket (19), and a plurality of screen holes (1901) are formed in the bottom of the screen basket (19).
10. A cleaning, crushing and screening method using the cleaning, crushing and screening system for processing waxberry wine according to any one of claims 1 to 9, characterized in that: the method comprises the following steps:
Putting waxberry fruits into a water tank (201) of a soaking and washing box (2), injecting clear water into the water tank (201) through a water pump device (3), adding a food-grade cleaning agent, and starting a stirring device (4) to stir;
After the waxberry fruits are soaked for 15-30 minutes, starting a conveying lifting device (6), starting a flushing device (5) at the same time, conveying and lifting the waxberry fruits away from a water tank (201), enabling the waxberry fruits to be sprayed and flushed by the flushing device (5), removing food-grade cleaning agents attached to the surfaces of the waxberry fruits, enabling the sprayed and flushed waxberry fruits to fall into one end of a blanking backwater disc (7) towards a crushing and screening unit from the end of the conveying lifting device (6), and enabling spray water to drop into a part of the blanking backwater disc (7) below the conveying lifting device (6) and fall into the water tank (201) along the other end of the blanking backwater disc (7);
The waxberry fruits fall into a crushing cavity (804) along one end of a blanking backwater disc (7) facing a crushing and screening unit, a crushing motor (9) is started, a first screw (16) and a second screw (17) are respectively driven to rotate in opposite directions by a transmission device (10), a reduction gearbox (11), a coupler (12), a first gear (13) and a second gear (14), the waxberry fruits falling into the crushing cavity (804) are driven by the first screw (16) and the second screw (17) to advance and are pressed, the pressed waxberry juice falls into a first material box (20) from a juice blanking port (803), and the pressed waxberry residues and waxberry kernels fall into a screen basket (19) from a material residue blanking port (802);
The rocker arm device (18) is driven to move through the transmission device (10), the screen basket (19) swings relative to the crushing frame (8), the squeezed waxberry fruit residues and waxberry kernels shake in the screen basket (19), the residual waxberry juice falls into a third material box (22) below the screen basket (19), and the waxberry fruit residues and the waxberry kernels fall into a second material box (21) along the end part of the screen basket (19);
Mixing the materials in the first material box (20) and the third material box (22) to obtain the squeezed waxberry juice.
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